COSY WALL HEATER - Coonara

A Great Way To Keep Warm
COSY WALL HEATER
The most powerful High Efficiency
Wall space heater
Customer Operating Information
& Installation Instruction
Serial Number of Heater: ____________ Model: ___________________
Cosy Gas Wall Heaters
ARE AUSTRALIAN OWNED & MANUFACTURED
BY
SHAMIC SHEETMETAL (AUST.) PTY. LTD.
PO BOX 8, KILSYTH, VIC. 3136
PH: 03 9737 5300 FAX: 03 9761 6455
https://shamic.com
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CONTENTS
PRODUCT FEATURES…………………………………………………3
SAFETY PRECAUTIONS………………………………………………4
CUSTOMER OPERATING INSTRUCTIONS………..………………5-7
INSTALLATION INSTRUCTIONS……………………………………8-11
INSTALLATION OPTIONS…………………..………………………..12-15
GAS VALVE ADJUSTMENT…………………………………………..16
TROUBLE SHOOTING GUIDE………………………………………..17
DIMENSIONS FOR THE INSTALLER……………………..………....18
WIRING DIAGRAM……………………………….…………………….19
CARE OF APPLIANCE & WARRANTY……………………..………..20
WARRANTY INFORMATION……………………………………..…...21-23
PLEASE STORE THIS MANUAL IN A SAFE PLACE FOR
FUTURE REFERENCE
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Product Features
COONARA COSY WALL GAS HEATER
NAME PLATE
MODEL
WALLHEATER
Manufacturer
NATURAL GAS
LP / ULP GAS
MODEL TYPE
Wall Heater
Wall Heater
Shamic
Sheetmetal (Aust.)
Pty.Ltd.
GAS INPUT
HIGH
LOW
32 MJ/h
20.5 MJ/h
31 MJ/h
17.1 MJ/h
PO BOX 8,
KILSYTH,
VIC. 3136
GAS TYPE
HEAT OUTPUT
HIGH
7.7 kW
LOW
4.4 kW
Efficiency
85.4 %
Injector Size
2.8 mm
Manifold Pressure
High
0.80 kPa
Low
0.40 KPa
A.G.A Approval
No. to Code AS
AGA 7759 G
AS4553-2008
Electrical Conform to AS3100
Air Pressure Switch
Cut in Pressure
7.6 kW
4.4 kW
85.0 %
1.6 mm
2.60 kPa
0.75 KPa
To be installed by
an authorised
person in
accordance with
installation
instructions
provided with the
appliance.
AGA 7759 G
240V 50 Hz 120 Watts Max
Cleveland NS2-1184-00
130 Pa
Cut out Pressure
120 Pa
Electrical Connection
Standard Flex. 2 Mt. 3 Pin Plug
ENERGY RATING
5.02 STARS
POWER FLUED
ZERO CLEARANCES TO COMBUSTIBLE WALLS
AUTOMATIC ELECTRONIC IGNITION
MANUAL TOUCH CONTROLS
MODULATED HEAT SETTINGS
3 FAN SPEEDS
EXTERNAL COMBUSTION AIR PREVENTS DE-OXYGENATION OF ROOM AIR
DELAYED START FAN PREVENTS COLD AIR BEING CIRCULATED AT START UP
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SAFETY PRECAUTIONS
!
DO NOT – OPERATE THIS APPLIANCE BEFORE READING THIS
INSTRUCTION MANUAL.
DO NOT – PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT – STORE CHEMICALS, FLAMMABLE MATERIALS OR SPRAY
AEROSOLS NEAR THIS APPLIANCE
DO NOT – OPERATE WITH PANELS, COVERS OR GUARDS REMOVED
FROM THIS APPLIANCE.
DO NOT – ENCLOSE THIS APPLIANCE.
DO NOT – MODIFY THIS APPLIANCE.
DO NOT – PLACE ANY ITEM CONTAINING LIQUID ON THE APPLIANCE
THIS APPLIANCE SHALL ONLY BE INSTALLED BY AN AUTHORISED
PERSON
IN ACCORDANCE TO AS 5601 (GAS INSTALLATION STANDARD)
MANUFACTURER’S INSTALLATION INSTRUCTIONS
LOCAL GAS FITTING REGULATIONS AND MUNICIPAL BUILDING CODES
WARNING: This appliance must be installed to comply to AS/NZS
5601/1.1 2010 codes and regulations and only by an authorised person
who is responsible for its correct operation at the time of installation
and final commissioning.
After completion of installation, it is the installer’s responsibility to
ensure that the heater is operating in accordance with the
manufacturer’s specifications.
Before leaving, the installer must inform and demonstrate to the user
the basic instructions for normal operation of this appliance.
DO NOT MODIFY THIS APPLIANCE
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Customer Operating Instructions
The Coonara Cosy Wall Gas Space Heater has been designed for a simple and efficient
operation to provide you with a higher heat output than any other wall heater on the
market. With the single touch of a button your heater will provide you with a fully
controlled modulated supply of heat, from pleasant and steady warmth to the strongest
heat output, to reach almost any corner of your home.
PRE OPERATION CHECKS
Prior to operating the heater ensure that the flue terminal is not obstructed. Furthermore,
make sure there are no combustible objects leaning against, resting on or within the
immediate vicinity of the unit. Check that the heater main power and gas supply are
connected and switched on.
OPERATING THE HEATER
The heater is operated by a manual touch pad located at the top left hand corner of the
front panel. The operation of the buttons is described in the picture below:
1. To ignite your heater press the ON/OFF Button and the heater will automatically start
the ignition sequence. After approximately 30 seconds of self checking, the heater will
ignite.
2. The heater always starts in the low heat setting. The heater will warm-up for at least
2 minutes before automatically going to the required heat setting.
3. The fan will not start until the heater has reached the minimum operating
temperature of approximately 40C is reached.
Note: For maximum performance and by factory default, in any heat setting, the fan
speed will always automatically match the selected heat output.
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TURNING THE APPLIANCE OFF
Press the ON/OFF Button once. The room fan will continue to operate for a short period
while the heater cools down.
PLEASE NOTE:
1. This appliance can not be operated without the fan running
2. Due to the performance and efficiency of the heater, steam may be noticed coming
from the flue terminal on cool days
3. When starting the heater for the first time an odour may be noticed for a short period as
the paint cures. It is advisable to leave the windows open during the first few hours of
the very first operation only.
SAFETY PRECAUTIONS
IMPORTANT POINTS
! DO NOT
! DO NOT
! DO NOT
! DO NOT
! ALWAYS
place articles or clothing on or against this appliance
use or store flammable materials near this heater
place any item containing liquid on the heater
spray aerosol in the vicinity of this appliance when it is in operation
supervise young children near the appliance
NOTE: In the event the electricity supply cord is damaged it must be replaced with the
original Coonara part obtainable from your authorised dealer.
SAFETY FEATURES:
Automatic Pre-purge: This operation is done before heater ignition to remove any
remains of gas or flue products that could cause a mishap from inside the heat exchanger.
Automatic Shut-off: Should the flame extinguish for any reason there is an automatic
shut off of the gas supply.
Over temperature protection: In the event of the room fan failing, blockage of airways,
or incorrect gas installation, the gas supply will automatically shut off to prevent the
appliance from over-heating.
WARNING:
This appliance must be installed to comply to AS/NZS 5601/1.1 2010
codes and regulations and only by an authorized person who is
responsible for its correct operation at the time of installation and
final commissioning.
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For your own convenience record the following information in the space
provided:
Purchased from:
Name……………………………………………………………………………………
Address…………………………………………………………………………………
Phone No…………………………………..Date of purchase …………..………….
Serial No of appliance…………………………………………………………………
To be completed by the installer:
Name……………………………………………..License No………………………...
Address…………………………………………………………………………………
Phone No……………………………………. Installation Date……………………..
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INSTALLATION:
ONLY TO BE CARRIED OUT BY AN AUTHORISED PERSON!
The Coonara Cosy Wall Heater, being a zero clearance appliance, can be installed in a
wall cavity made of combustible materials such as wood or chipboard. Coonara provide
the heater with their own flue kit of flexible pipes of 50mm diameter for the inlet and
exhaust. For the gas supply a flexible stainless steel hose is provided and must be used.
BOTH ENDS OF FLEXIBLE FLUE PIPE MUST BE SEALED AND
CLAMPED.
This easy access connection system allows the heater to be quickly serviced by one
person.
This heater does not need to be removed to service and maintain items such as the room
fan, electronic components, etc. To service these items follow the steps below:
1. Remove the front bottom panel by undoing one screw and pulling the panel outwards,
towards you from top edge. This will release the Pull Push spring studs.
2. Remove the centre panel by undoing the 3 screws and pulling the panel outwards,
towards you from top edge. This will release the Pull Push spring studs.
WARNING: ON REASSEMBLY, TO STOP OVER HEATING OF
UNIT, THESE 3 SCREWS MUST BE REPLACED.
3. Remove large front panel by undoing 2 screws under bottom edge and pulling the
panel outwards, towards you from top edge.
WARNING: THE TOUCH PAD ON THIS FRONT PANEL IS STILL
CONNECTED TO THE LOOM. TOUCH PAD NEEDS TO BE
DISCONNECTED BEFORE COMPLETELY REMOVING THE
PANEL.
4. To take off left hand side panel for service, remove 3 buttons from top left hand side
and 3 from bottom left hand side. This allows removal of screws. Slide the bottom of left
hand side panel to the left.
TO REASSEMBLE:
1. Once side panels are in position and screwed to top and bottom panel, the large front
panel is then put into place and screwed into position with 2 screws.
2. Clip bottom front panel and screw into position with 1 screw.
3. Clip middle front panel into position screw into position with 3 screws.
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INSTALLATION OPTION 1:
ROOF PENETRATION CONCEAL FLUE PIPES IN WALL CAVITY
USING SHAMIC VERTICAL FLUE KIT
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INSTALLATION OPTION 2:
ROOF PENETRATION CONCEAL WITH WALL COVER BOX
AND SHAMIC VERTICAL FLUE KIT
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INSTALLATION OPTION 3:
EXTERNAL WALL PENETRATION WITH SHAMIC
HORIZONTAL FLUE KIT.
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INSTALLATION OPTION 4:
INTERNAL WALL ON STUMP FLOOR AND WALL
PENETRATION UNDER THE FLOOR WITH SHAMIC
HORIZONTAL FLUE KIT.
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Gas Valve Pressure adjustment.
Your Coonara Wall Heater has been factory preset and does not need to be readjusted
during installation. But there will be some situations where some service has to be carried
out and gas pressure may need to be readjusted as per following Instructions:
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TROUBLESHOOTING GUIDE
PROBLEM
Appliance fails
to ignite.
POSSIBLE CAUSE
REMEDY
No gas or supply pressure insufficient.
Ensure gas supply connected, purged, and pressure
appropriate.
No electrical supply.
Ensure unit plugged in and switch is on, check
supply fuse.
Check supply. Active, neutral, & earth must be
correctly orientated and connected.
Incorrectly wired power point.
Incorrect gas valve adjustment.
Adjust valve pressures.
Insufficient time allowed between
attempts.
Wait at least 30 seconds for unit to purge
combustion chamber after switching on.
Internal wiring disconnected.
Check all plugs inside appliance are connected
properly and correctly located, Ensure operation
of combustion fan & air pressure switch.
Unit will not
operate on
Low.
Incorrect gas valve adjustment.
Adjust valve.
Incorrect or loose wiring.
Check wiring.
Room fan not
operating.
Insufficient time allowed.
Loose wiring.
Fan has a delayed start and will not start until unit
warms-up.
Check wiring.
Fan not located correctly.
Install fan in correct location.
Fan blocked.
See “Room fan not operating”
Remove and clean fan.
See “Room fan not operating”
Heat exchanger blockage.
Clean heat exchanger.
Excessive pressure or incorrect gas
type.
Incorrect gas type or pressure setting.
Ensure correct gas type, injector size, and
pressure setting.
Ensure correct gas type, injector size, and
pressure setting.
Excessive
flame height.
Incorrect gas type or pressure setting.
Ensure correct gas type, injector size, and
pressure setting.
Excessive
flame “lift off”
Flue or inlet blockage.
Clear blockage.
Recirculation of flue gases.
See “Room fan not operating”
Flue incorrectly installed.
See “Room fan not operating”
Incorrect gas type or pressure setting.
Ensure correct gas type, injector size, and
pressure setting.
Unit cuts out
after a period
of time then
cycles on and
off.
Excessive carbon
(soot) deposits
inside of Flue
and firebox.
Unit fails to
heat.
Gas supply blockage.
Check injector, burner supply pipe, & valve for
foreign matter.
All service work to be carried out by a qualified & authorised person.
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DIMENSIONS
OF
APPLIANCE
FOR
THE
INSTALLER
For ease of installation a fixing template can be found
marked on the inside bottom
of the carton.
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Wiring diagram:
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CARE OF YOUR COONARA COSY WALL HEATER
This appliance requires minimal maintenance however, it is recommended
that a full service and check be made by a qualified person annually. The fan
is to be vacuumed at this time.
To carry out this service the Bottom panel air grill should be removed as
follows:
1. Remove the front bottom panel by undoing one screw and pulling the
panel outwards, towards you from top edge. This will release the Pull Push
spring studs.
2. Remove the centre panel by undoing the 3 screws screw and pulling the
panel outwards, towards you from top edge. This will release the Pull Push
spring studs.
WARNING: ON REASSEMBLY, TO STOP OVER HEATING OF
UNIT, THESE 3 SCREWS MUST BE REPLACED.
To clean the appliance, simply wipe over with a damp cloth. Do not use
solvents or abrasive cleaning agents.
WARNING: DO NOT use the heater without the middle panel being
properly fitted and screwed in place with 3 screws. If the middle panel is
not fitted correctly the appliance will overheat and this will void the
warranty.
WARRANTY
As a purchaser of this Coonara product, Shamic Sheetmetal (Aust.) Pty.Ltd.
provides you with the following warranty:
Heat Exchanger ___________10 Year _____________2 Year free labour
All other Parts____________ 2 Year _____________2Year free labour
This Warranty is in addition to all other rights and remedies, which the
purchaser may have under statute.
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How to Make a Warranty Claim
Coonara, Heatcharm, Arrow and Settler Heaters.
The full Warranty Statement for your heater is contained in the Installation and Operating
Instructions booklet that was provided with the product.
1. Check the details of the warranty statement
2. Determine if you think the problem is covered by warranty
3. Ensure that you have proof of purchase
4. Contact the retailer that sold you the heater
5. Advise them of the specific problem
6. Provide the details that your retailer requests to complete a Warranty Claim Form.
This must include the heater model, serial number and installation compliance
certificate, if applicable in your State.
7. Your retailer will forward your claim to Shamic Sheetmetal (Aust) Pty Ltd, the
manufacturer of the above heater brands
8. Shamic will contact you to acknowledge that they have received the claim, if the
claim has been accepted and the next steps involved in fixing the problem
9. Parts and/or service is provided
10. Contact your retailer if the problem has not been fixed.
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WARRANTY
DESIGNATION OF WARRANTOR. This warranty is extended by Shamic Sheetmetal (Aust) Pty. Ltd
with respect to Coonara gas heaters
PRODUCT. Except where specifically excluded from coverage hereunder, this warranty covers all
components designed.
See exclusions and qualifications below for further information on product coverage.
WARRANTY:
1) Shamic Sheetmetal (Aust) Pty. Ltd warrants the heat exchanger to be free of defects in materials
and workmanship of a period of five (5) years from the date of purchase.
2) Shamic Sheetmetal (Aust.) Pty.Ltd. warrants that all other components of the unit to be free of
defects in material and workmanship for a period of two (2) years from date of purchase,
excluding door glass and decorative logs.
3) If this Coonara heater is found to be defective in material or workmanship Shamic will repair or
replace such defects in the Coonara heater at Shamic’s option in accordance with Coonara’s
warranty policy during the period on this warranty. If the defect is found not to meet the
Consumer Guarantee requirements and constitutes a major failure, the purchaser may be able to
choose to repair or replace the defective heater or part or obtain a refund.
4) Exclusions and qualifications. This warranty is subject to the following exclusions and
qualifications.
a) This warranty extends only to the original consumer purchaser, who has purchased the
heater from an authorised Coonara dealer.
b) This warranty does not apply to, and Coonara assumes no responsibility for any damages
that result due to, installation or operation of the heater not in accordance with both the
installation and operation instructions furnished with the unit.
c) This warranty does not apply to any heater which has been modified or damaged in
shipping or by improper handling, improper operation, abuse, misuse, accident or
unworkmanlike repairs.
d) Shamic Sheetmetal (Aust.) Pty.Ltd. does not warrant the structural performance of the
heater when fuel products other than the specified gas fuels are used. Flammable liquid
fuels are explosive and should never be used in this product.
e) Shamic Sheetmetal (Aust.) Pty.Ltd. expressly excludes any liability hereunder for defects
or damage caused by the installation or of any components not expressly authorised and
approved by Shamic. Shamic further assumes no liability for defects or damage caused
by any modification not expressly authorised and approved by Shamic. Unauthorised
components or modifications could create a fire hazard by altering the safety design of
the heater.
f) Building Codes. Since building code requirements vary, users should determine in
advance whether there are any building code restrictions on the installation or use of the
heater. Shamic makes no representation of warranty regarding building code compliance
and shall not be responsible for compliance therewith.
g) Shamic will only accept claims under this warranty in strict accordance with the
conditions set out below.
5) Shamic Sheetmetal (Aust.) Pty.Ltd. shall not be liable for any breakages of glass and log
components, transit damage or, where it can be shown that the consumer guarantee obligations as
the manufacturer have been met, for any claim by any person for incidental or consequential
damages caused by defects in the Coonara heater. Whether such damage occurs or is discovered
before or after replacement or repair, and whether or not such damage is caused by Coonara
negligence. Normal wear and tear items such as routine surface maintenance, seals and door glass
are also excluded from this warranty.
6) Shamic goods come with guarantees that cannot be excluded under Australian Consumer Law.
The purchaser is entitled to a replacement or a refund for a major failure and compensation for any
reasonably foreseeable loss or damage. The purchaser is also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure.
7) This warranty applies only to units purchased from an authorised dealer and the duration of this
implied warranty, including merchantability, applicable to this Coonara heater is limited to the
duration of the foregoing warranty.
8) Before Shamic Sheetmetal (Aust.) Pty.Ltd. will recognise or accept a claim under this warranty,
you must provide proof of purchase. On purchase of the heater, despatch your warranty card to
Shamic Sheetmetal (Aust.) Pty.Ltd.
9) Your authorised dealer must be notified of any defect in the heater, for investigation of the claim.
Your authorised dealer will be able to explain the process of making a warranty claim and any
costs associated with returning goods. In the event where a remedy is necessary and the claims
under warranty are accepted, the purchaser may be required to return the goods to the authorised
dealer for repair, replacement or refund.
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For your nearest authorised service company, please contact:
SHAMIC SHEETMETAL (AUST.) PTY. LTD.
HEAD OFFICE:
14 – 18 Research Drive, CROYDON SOUTH, VIC. 3136
POSTAL ADDRESS:
P.O. Box 8, KILSYTH, VIC. 3137
Phone:
(03) 9737 5300
Fax:
(03) 9761 6455
Email: [email protected]
COONARA COSY WALL HEATER WARRANTY
DETACH AND RETURN BY MAIL
NAME ________________________________________________________________
ADDRESS _____________________________________________________________
CITY / STATE / POSTCODE ______________________________________________
PURCHASED AT (Dealer name & address) __________________________________
DATE PURCHASED __________ MODEL __________________ SERIAL NO _____
WHERE DID YOU HEAR ABOUT COONARA COSY WALL HEATERS?
RADIO, TELEVISION,
NEWSPAPER,
– please provide details below.
DEALER,
WEBSITE,
OTHER
________________________________________________________________________
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