(EN) Datasheet THE5

Transcription

(EN) Datasheet THE5

Electronic remote control
for mobile application
RE 29881/09.10
Replaces: 07.08
1/44
Type THE5
Type 4THE5 H 1)
Type 2THE5 RC 1)
Series 2X
Table of contents
Content
Features
Page
Features....................................................................................1
Functional description, cross-section........................................2
4THE5, 6THE5, 8THE5, 2THE5R......................................3 to 5
Ordering details.........................................................................6
Mechanical characteristics........................................................7
Software parameters.................................................................7
Voltage Signal characteristics
• Electrical...........................................................................8, 9
PWM Signal characteristics
• Electrical.......................................................................10, 11
– Specially designed for mobile machines
– Types available: Voltage signal, PWM signal, CAN, Power
– High mechanical robustness of hydraulic remote control components
– Large selection of ergonomic grips with various E-contacts
on/off rockers or proportional control
– Several types of pedals
– Actuator ergonomics comparable with hydraulic remote
controls
– The design ensures an excellent protection of electronics
– Hall effect contactless sensors
• Software....................................................................12 to 16
Power characteristics
• Electrical....................................................................17 to 20
• Software.....................................................................20 to 26
CAN Bus characteristics
• Electrical....................................................................27 to 29
• Software.....................................................................30 to 37
Safety guidelines.....................................................................38
Programming tool....................................................................39
Pin assignment...............................................................40 to 44
1)Noncontractual
pictures
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Functional description, cross-section
Design
Remote controls type THE5 are mainly composed of an
operating element (lever or pedal) (1), a fixation body or
plate (2) and a box (3) containing the contactless sensors
and electronic cards.
General
All types of THE5 remote controls have similar mechanics
and ergonomics to the hydraulic remote controls. This design
provides a high robustness level to the THE5. Main differences come from the integrated electronic functions and the type
of output signals.
The remote control Voltage Signal needs external regulated
power supply for its sensors. It generates an analog voltage
command value (V).
The remote controls PWM Signal, CAN and Power integrate
a power supply regulation and can therefore be supplied by
the vehicle battery directly.
The remote control Power gives pulse-width-modulated currents for the direct operation of electrohydraulic proportional
pressure reducing valves.
Remote controls fitted with microcontrollers (PWM Signal,
CAN and Power) communicate with the PC via ISOK interfaces.
Function principle
When not actuated the operating element is held in neutral
position by the return springs (8).
With deflection of the operating element (pedal or lever) (1),
plunger (5) pushes against return spring (8). The magnet
(7) mechanically linked to the plunger (5) moves upward or
downward while following the operating element actuation
direction. The command value generated by the sensor (4)
is proportional to the deflection of the pedal or lever.
A rubber boot (6) protects the mechanical components of the
housing from external contamination.
The remote control CAN periodically generates a frame on
CAN bus which allows the communication with other systems.
The remote controls Voltage Signal, PWM Signal and CAN
only generate low power signals. The actuation of an electrohydraulic axis requires a further external electronic power interface.
2THE5R section
4THE5 section
1
6
2
8
3
5
4
7
1
6
5
2
8
8
7
3
4
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
3/44
4THE5, 6THE5, 8THE5
Features
– The 4THE5 is available in version Voltage Signal, CAN,
PWM Signal or Power.
– Electromagnetic compatibility (ECM) according to the
standards ISO 7637, 11452.
– Ergonomics similar to hydraulic remote controls type 4TH6
and 4TH5.
– Life expectancy: up to 5 millions cycles.
– Up to 4 integrated proportional axis.
Wiring: block diagram
See pages 5 (Voltage Signal), 7 (PWM Signal), 9 (CAN),
or 11 (Power).
4THE5 H 1)
Outputs characteristic curves
Application
or 11 (Power).
The pilot control unit type 4THE5 is for armrest installation
and for the remote control of mobile machines equipment.
Installation guidelines
The electronics integrated in the joystick enables the remote
control of up to 4 proportional axis if it is connected to the
proportional sensors inside the grip.
– Mounting flange area: flatness = 0.5 mm.
– Screw head dimensions = Ø 10 mm.
– Tightening torque for the
flange fixing screws = Max. 10 Nm.
Installation hole
Ø81 min.
Ø7
– Nominal diameter / fixing via 4 screws
D = Ø100 to Ø113 mm.
1)Noncontractual
picture
D
4/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
4THE5, 6THE5, 8THE5
Unit dimensions (in mm)
Power joystick
THE5
Signal and CAN joystick:
THES5, THESW5, THEC5
View A
2+
28
32
0
Ø1
2–1 1–
0,5
98
2+
7
1+
0
Ø1
12 1–
,5
7
Ø100 to Ø113
2–
1+
Ø100 to Ø113
2–
2+
Max.
2–
Min.
1– 20
Min.
20 1+
Max.
2+ 20
Max.
20
2–
Min.
1– 20
Min.
20
15
13
89,5
58
29
Y
G
29
Y
75
15
1+
2+
100 x 100
View A
1–
100 x 100
View G
Ø81
Ø81
A
A
Ø81 mini
D
Ø7
Unit dimension in function of the grip type
Type of grip
Y (with bent lever)
Z (with straight lever)
EC2000
207
211.5
EC2000+
215.5
220.5
EC4000
250.5
257
1+
Max.
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
2THE5R
Features
– The 2THE5R is available in version Voltage Signal, CAN,
PWM Signal or Power.
– Electromagnetic compatibility (ECM) according to the
standards ISO 7637, 11452.
– Ergonomics similar to hydraulic remote controls type
2TH6R or electronic remote controls type 2THE6R.
– Life expectancy: up to 1 million cycles.
– Up to 2 integrated proportional axis.
or 11 (Power 2)).
2THE5 RC 1)
Outputs characteristic curves
Installation guidelines
or 11 (Power 2)).
– Mounting flange area: flatness = 0.5 mm.
– Screw head dimensions = Ø 13 mm.
– Tightening torque for the
flange fixing screws = Max. 10 Nm.
Application
The pilot control device type 2THE5R is for the remote control
via a pedal of various functions.
Unit dimensions (in mm)
Installation hole
160
111
–12
+1
2
40
5,7
4 x Ø9
307
10
0
125
4
25
240
63
1+
Max.
1–
Min.
105
72
41,5
74
20
4 x Ø9
17
74
42,5
1)Noncontractual
2)Power
picture
version under development
300 ± 10
55
180
5/44
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THE5
Hydraulics
RE 29881/09.10
Ordering details
THE
Number of axis
1 axis
2 axis
3 axis 1)
4 axis 2)
5
Type of controller
Grip EC2000
Grip EC4000
Grip EC2000+
Grip EC3000+
Single flat pedal
Single bent pedal
Double pedal simple effect
Without lever
Other grip
5 =
no code =
=E
=H
=I
=G
= RP
= RC
=Q
=Z
= no code
with grip EC2000+ or EC4000 or EC3000+
2)8THE5
with grip EC4000
the Signal remote control with 2 axis maximum
because the additional axis provided by grips EC3000 and
EC4000 are not controlled by the remote control electronic
5) Only
6THE5 and 8THE5
for CAN signal
Plug
Deutsch sealed plugs IP67
for the wiring of the grip
no plug
Grip orientation / Machine 4)
03 =
Lever straight and grip towards 1–
43 = Lever bent towards 2– and grip towards 1–
(left hand joystick)
23 = Lever bent towards 2+ and grip towards 1–
(right hand joystick)
no code =
Without grip
=S
= SW
=C
= no code
1)6THE5
3)Designate
*
Further details in clear text
=2
=4
=6
=8
Type of output
Voltage Signal 3) Signal PWM
CAN
Power
4) 4THE5,
2X
Grip type
TT, ST, VT, YT, YU =
Grip type E
Grip type H, I, G see datasheet:
RE 64547
no code =
Other grip
2X =
3X =
Series
Default
(DT6 + DT12) connection 5)
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
7/44
Mechanical characteristics (for applications outside these parameters, please consult us !)
Type of THE5
Joysticks
Lifetime
Pedals
5 millions actuation cycles
1)
1 million actuation cycles 1)
Temperature range
Storage, ambient
°C
–40 to +85
Operation
°C
–20 to +60
Resistance to vibrations and shocks
frequency 11 to 2,000 Hz const. accel. 5 g. Consult us
Electronic protection degree
IP 67
Actuation Torque
Nm
Stroke start
0.6
3
Full stroke position
1.5
7
Maximum permissible at the operating element
with an exceptional, one-time loading
100
200
20°
12°
Actuation angle
in degree
On longitudinal axis
On lateral axis
Weight
Kg
20°
/
1
2.3
Software parameters
Parameters properties
For PWM signal, print pages 15 to 16.
For Power signal, print pages 24 to 26.
For CAN signal, print pages 35 to 37.
You will have to fill the parameters values following these rules:
Parameter
Value
Available Range
Default
(give the names of
parameter list)
(enter your choice here)
(give information about
possible values)
(give the default value if
no choice has been done)
[X-Y]
This means that you can
select a value between
X and Y, the resolution
is done with the unit.
[X;Y]
select only X or Y.
PARAMETER_NAME
– Function 1
– Function 2
…
select only 1 Function in the
function list 1,2…
YES / NO
Select YES to have the
function active or NO to have
the function inactive
1)Life
test realized with the operating torques (i.e. at full stroke position).
Default Value and Unit
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Electrical characteristics Voltage Signal (for applications outside these parameters, please consult us !)
Power supply
V
Maximum current consumption
Regulated 5 V
(supply the digital outputs separately with the battery voltage)
mA
34
V
(with power supply 5 VDC)
Proportional Signal
Voltage
Full stroke towards 1+ or 2+
4.3 V ±200 mV 1) (under 5 VDC)
Neutral
2.5 V ±150 mV 1) (under 5 VDC)
Full stroke towards 1– or 2–
0.7 V ±200 mV 1) (under 5 VDC)
Maximum sourcing current
Recommended load capacity
mA
1
nF
10
Digital Output (DIR_OUT)
Voltage
V
Neutral
0
Off Neutral
Battery voltage
Rising edge trigger level (LRE)
2.75 V / 2.25 V ±40 mV
Falling edge trigger level (LFE)
( LRE – 50mV ) ±40 mV
Hysteresis
mV
50
mA
200 (with resistive load)
Protections
Protection against polarity reversal
Outputs protected between 0 and 32 V
Protection against short circuits
Fuse
Yes
A
0.5
Magnetic field according to ISO 11452 part 2 V/m
100
Current injection according to ISO 11452 part 4 mA
200
Direct electrostatic discharge
kV
±6
Electrostatic discharge in the air
kV
±8
Electromagnetic compatibility (EMC)
Further data
1)The
Consult us
tolerance is function of the full scale range and takes into account thermal drift and lifetime.
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
9/44
Electrical characteristics Voltage Signal (for applications outside these parameters, please consult us !)
VCC_IN_1 (Pin 3)
5 VDC
ANA_OUT_1 (Pin 11)
ECM /
MODULE 1
GND (Pin 2)
DIR_OUT_P_1 (Pin 7)
FUSE
DIR_OUT_M_1 (Pin 8)
S A
VBAT (Pin 1)
0 I
0,5 mm² x 1
GND (Pin 2)
FUSE
EMERGENCY
OFF
II M
III D
+
-
+12 VDC / +24 VDC
DIR_OUT_P_2 (Pin 9)
FUSE
DIR_OUT_M_2 (Pin 10)
High side Direction
Output (VBAT)
VCC_IN_2 (Pin 4)
5 VDC
ANA_OUT_2 (Pin 12)
ECM /
MODULE 2
GND (Pin 5)
4THES5
Pin assignment: see page 43
Output characteristic
Proportional Signal
4,3 V ±0,2 V
2,75 V
2,5 V ±0,15 V
0,7 V ±0,2 V
–100 %
100 %
angle
100 %
angle
Direction Signal
Direction –
–100 %
–13,8 %
Direction +
+13,8 %
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Electrical characteristics PWM Signal (for applications outside these parameters, please consult us !)
Power supply
V
mA
9 to 32 VDC
300
Proportional Signal
Proportional signal duty cycle
%
Full stroke towards 1+ or 2+
90 % ±2.5 % 1)
Neutral
50 % ±2.5 % 1)
Full stroke towards 1– or 2–
PWM Signal frequency
10 % ±2.5 % 1) (i.e. 7.5 % at 12.5 %)
Hz
196
High voltage signal
V
4 to 5
Low voltage signal V
0 to 1
mA
20
Digital Input / Output (DIG_IN_OUT)
Characteristic
V bat
Adjustable by programming
Input function connected to a switch
To ensure a minimum current when switching off
the connected switch, each inlet is fitted with an
internal pull up resistance of 8.2 KΩ.
The switch must be fitted to a 5 mA current.
Output function
When the ouput is inactive, take into account the pull up
8.2 KΩ resistance to set the output voltage
Output function connected with a relay
The relay must have a minimal current of activation of 10mA
Output function connected with a LED
The LED must have a 500 Ω resistance in parallel to reduce
its alimentation voltage under 2 V when output is idle
Output function connected to a logical input
The logical input must have a 500 Ω resistance in parallel to
reduce its alimentation voltage under 2 V when output is idle
mA
Protections
Fuse
Yes
A
2
Further data
1)
Magnetic field according to ISO 11452 part 2V/m
100
Current injection according to ISO 11452 part 4mA
200
kV
±6
kV
±8
Consult us
The tolerance is function of the full scale range and takes into account thermal drift and lifetime.
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
11/44
Electrical characteristics PWM Signal (for applications outside these parameters, please consult us !)
S A
0 I
FUSE
VBAT (Pin 1)
0,5 mm² x 1
GND (Pin 2)
0,5 mm² x 1
EMERGENCY OFF
II M
III D
FUSE
DIG_IN_OUT_1 (Pin 7)
–
+
+12 VDC / +24 VDC
DIG_IN_5 (Pin 4)
Low side Programmable Input Output
used as INPUT (GND)
DIG_IN_6 (Pin 5)
DIG_IN_7 (Pin 6)
High side Programmable Input Output
used as OUTPUT (VBAT)
PWM_OUT_1 (Pin 11)
ECM
PWM_OUT_2 (Pin 12)
4THESW5
Programming tool: see page 42
Output characteristics
The proportional signal (%) is the ratio between the time at
high side and the time at low side
Proportional Signal 90 %
V
Proportional Signal
(% of duty cycle)
Tperiod
90 %
4-5
50 %
0
4-5
S
10 %
–98 %
–100 %
0
4-5
0
Directional Signal
S
Direction –
S
Angle
98 %
100 %
–8 % +8 %
–100 %
Direction +
–8 % +8 %
100 %
Angle
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
PWM Signal Software parameters
PWM Signal Outputs
PWM Duty cycle (%)
DUTY_CYCLE_MAX
50 %
100-DUTY_CYCLE_MAX
Travel angle (%)
–100
98 100
NEUTRAL_DEAD_BAND
Please refer to board #1 1)
Digital Input / Output Port
SIGNAL PWM integrate 4 Digital Configurable Input Output ports and 3 Digital Not Configurable Input ports. Inputs are active
when they are connected to ground by external circuitry and inactive when disconnected from ground, pull up is done internally.
Consider the internal pull up 8.2 kOhm resistors when Output is inactive for external load and voltage level calculation:
V BAT
Output Port
Inactive
1)boards
are at the end of this section.
V BAT
Output Port
Active
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
13/44
Functions parameters
1. Direction and Out of Neutral Outputs
This function works using an Output Port.
The activation switches the Output Port to battery voltage (200 mA max).
Consider the internal pull up 8.2k Ohm resistors when Output is inactive for external load and voltage level calculation.
Direction is active when the sensor’s position leaves the neutral dead band defined in percent of the full travel range
(NEUTRAL_DEAD_BAND).
There are 6 modes:
– Direction Plus on Axis 1 (D1P): The Output Port is activated when the axis 1 goes in direction 1 Plus
– Direction Minus on Axis 1 (D1M): The Output Port is activated when the axis 1 goes in direction 1 Minus
– Out Of Neutral Axis 1 (OU1): The Output Port is activated in both directions Plus and Minus on Axis 1
2. Status Indicator Output
Connect a LED to the relevant output considering the internal pull up 8.2 kOhm resistors when Output is inactive.
There are 2 modes:
– Error Status Indicator (FLT): This mode will lead LED indicator to light on in case of fault.
– Ready to Work Indicator (RTW): This mode will light on the LED if there is no fault detected.
3. Dead Man Input
This function works using an Input port.
This function is activated when port is connected to ground.
Dead Man function allows freezing the joystick signals in neutral if the assigned input is not activated and whatever the position
sensors are. Transition will be done without ramp time.
There are 2 modes to enable the outputs signals:
– Permanent: The output signals are enabled while the input stays connected to the ground.
– WatchDog: The output signals are enabled while the input changes periodically from connected to disconnected.
1)boards
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
4. Floating
PWM Duty cycle (%)
FLOAT_OUTPUT
DUTY_CYCLE_MAX
50 %
100-DUTY_CYCLE_MAX
Travel angle (%)
–100
NEUTRAL_DEAD_BAND
98 100
FLOAT_TRIGGER
Floating allows shifting the assigned spool in fourth position. The floating function works using an Input port and is activated when port is connected to ground (the input doesn’t need to stay active after) and if the output activation is in the range
[80 %-90 %]. The float will then stay active until the axis goes out of neutral in the direction where the float has been assigned.
PWM duty cycle for the Floating Instruction, PWM duty cycle for triggering, axi(s) and direction(s) assigned to the float can be
selected in the following board.
1)boards
RE 29881/09.10
THE5
Hydraulics
15/44
Bosch Rexroth AG
PWM Signal Boards
Board #1:
Parameter
Available Range (Unit)
Default
PWM_FREQUENCY
[120;124;…;500] (Hz)
196
DUTY_CYCLE_MAX
[80;90] (%)
90
NEUTRAL_DEAD_BAND_AXIS_1
[8-15] (%)
8
[8-15] (%)
8
[5V]
5V
PWM_VOLTAGE_OUTPUT
Value
5V
Note 1:PWM Dduty cycle is always 50 % in neutral.
Note 2:Maxi Duty Cycle is reached at 98 % of the stroke (exemple: 19.6° for a 20° joystick), this value is not adjustable.
Note 3:PWM Voltage Output is 5 V for high level, 0VDC for low level (not adjustable).
Board #2:
Parameter
FUNCTION_DIO_1
FUNCTION_DIO_2
FUNCTION_DIO_3
FUNCTION_DIO_4
Value
Available Range
INPUT FUNCTIONS
– No Function (NOF)
– Floating (FLO)
– DeadMan (DMA)
OUTPUT FUNCTIONS
– Axis 1+ Direction (D1P)
– Axis 1- Direction (D1M)
– Axis 1 Out of Neutral (OU1)
– Status Indicator (STA)
NOF
NOF
NOF
NOF
NOF
FUNCTION_DI_5
FUNCTION_DI_6
Default
INPUT FUNCTIONS
– Floating (FLO)
– DeadMan (DMA)
FUNCTION_DI_7
Note 1:Floating, DeadMan and Status Indicator functions require additionnals parameters, refer to section
"Functions parameters" for furthers details.
Note 2:Floating and DeadMan functions can be assigned to one input maximum.
NOF
NOF
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
PWM Signal Boards
Board #3:
Parameter
Value
Available Range
– Fault Indicator (FLT)
STATUS_MODE
– Ready to work Indicator (RTW)
Default
FLT
Board #4:
Parameter
Value
Available Range
– Permanent (PER)
DEAD_MAN_MODE
– WatchDog (WDG)
DEAD_MAN_ TEMPO
Default
PER
[0-60] (s)
60
Available Range
Default
FLOAT_TRIGGER
[80-90] (%)
80
FLOAT_OUTPUT
[95;95.5…;98] (%)
96.5
FLOAT_AXIS_1_PLUS
YES / NO
NO
FLOAT_AXIS_1_MINUS
YES / NO
NO
FLOAT_AXIS_2_PLUS
YES / NO
NO
FLOAT_AXIS_2_MINUS
YES / NO
NO
(if WatchDog mode selected)
Board #5:
Parameter
Value
RE 29881/09.10
THE5
Bosch Rexroth AG
Hydraulics
17/44
Electrical characteristics Power (for applications outside these parameters, please consult us !)
Power supply
V
9 to 32 VDC 1)
A
< 10
Proportional Current
% of maximum solenoid current
0 % (with dead band 2) of ±8 %)
Neutral
Stroke start
Minimum current programmed
Full stroke position
Maximum current programmed
PWM frequency
Hz
83, 100, 133, 166, 200, 233, 266
A
2 (per proportional output)
Programming curves
In 5 points
Programming ramps
0 to 10 s
Protections
Protection against power outputs short circuits
at ground 3)
Fuse
A
Yes
3 (2THE5)
5 (4THE5)
7.5 (6THE5)
10 (8THE5)
Magnetic field according to ISO 11452 part 2V/m
100
200
kV
±6
kV
±8
Further data
Consult us
1)
Under certain conditions, battery voltage lower than 12 V and temperature greater than 85 °C, maximum current cannot be
reached.
2)
We recommend a dead band of ±8 %. The dead band is set at the transmitter only (Power joystick). The dead band on
neutral / full stroke positions depends upon the angular stroke (±8 % for a stroke of ±20° = ±1.6°).
3)
The current inputs are not protected against short circuits at battery voltage.
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Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Input / Output Electrical characteristics
Digital Input (DIG_IN)
V bat
Characteristic
Input function
internal pull up resistance
Digital Input / Output (DIG_IN_OUT)
Characteristic
V bat
the connected switch, each inlet is fitted with an internal
pull up resistance of 8.2 KΩ.
Output function
8.2 KΩ resistance to set the output voltage
The relay must have a minimal current of activation of
10 mA
The LED must have a 500 Ω resistance in parallel
to reduce its alimentation voltage under 2 V
when output is idle
mA
The logical input must have a 500 Ω resistance in
parallel to reduce its alimentation voltage under 2 V
when output is idle
Analog Inputs for axis 3 and 4
VCC_OUT_1
VCC_OUT_1 maximum sourcing current mA
75
Pull down resistor on ANA_IN_3 (4) kOhms
10
ANA_IN_3 (4)
GND_CPU
RE 29881/09.10
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Hydraulics
Bosch Rexroth AG
19/44
S A
0 I
FUSE
VBAT_POWER (Pin 3, 4)
0,5 mm² x 1
GND_POWER (Pin 1, 2)
0,5 mm² x 1
EMERGENCY OFF
II M
III D
SOL_OUT_M_1 (Pin 15)
AXIS
1
CUR_IN_1 (Pin 14)
SOL_OUT_P_1 (Pin 13)
…AXIS 2, 3, 4
FUSE
DIG_IN_5 (Pin 5)
DIG_IN_6 (Pin 10)
DIG_IN_7 (Pin 12)
+12 VDC /+24 VDC
Low side Programmable Input Output used as INPUT (GND)
GND_CPU (Pin 7)
Roller 2
ANA_IN_3 (Pin 18)
High side Programmable Input Output used as OUTPUT (VBAT)
VCC_OUT_1 (Pin 17)
Roller 3
ANA_IN_4 (Pin 20)
8THE5
Control curves
��
Current command value
(depending of the maximum
current defined on the output)
For each proportional output, a control curve can be adapted
to the customer system (solenoid).
��
The control curve programming of each output can be
determined through 5 points.
��
��
��
angle
��
Ramps
Up ramp time
Each control curve has a ramp "Up" and a ramp "Down".
Down ramp time
�
Command value
time
The programming allows the adaptation of the ramp times to
the operated function.
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Bosch Rexroth AG
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Hydraulics
RE 29881/09.10
Ouput current
(with standard curve)
Direction signal
(if active)
35 %
–100 % –98 %
Direction +
Direction –
100 %
angle
–12 %
+12 %
98 % 100 %
angle
–100 %
–8 %
+8 %
100 %
Power Software parameters
Power Outputs
1. Pressure reducer characteristics
THE5 joystick and pedal are able to drive pressure reducers as long as the current is within [0.25 ; 2.4] Amp It is also able to
control Black and White solenoid (flip Flop). For better performances, all connected pressure reducers should be the same type
(Resistance, Voltage).
a) Standard pressure reducers
12 Volts
FTDRE2
18 BAR
MHDRE2
18 BAR
MHDRE2
24 BAR
MHDRE2
30 BAR
RESISTANCE (Ω)
2.4
3.5
2.4
3.5
PWM_FREQUENCY (Hz)
150
150
150
150
MIN_CURRENT (A)
0.80
0.60
0.60
0.60
MAX_CURRENT (A)
1.80
1.70
1.70
1.70
24 Volts
1)boards
FTDRE2
18 BAR
MHDRE2
18 BAR
MHDRE2
24 BAR
MHDRE2
30 BAR
RESISTANCE (Ω)
12
10.9
12
10.9
PWM_FREQUENCY (Hz)
150
150
150
150
MIN_CURRENT (A)
0.36
0.34
0.26
0.34
MAX_CURRENT (A)
0.80
1.95
0.75
0.95
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
21/44
b) Non Standard pressure reducers
For non standard solenoids the following information are required, note that all load are supposed to be identical.
2. Curves shape
a) Standard curves shape
Standard curve shape is linear between CURRENT_MIN and CURRENT_MAX adjusted to selected pressure reducer and
valve (if specified).
OUTPUT CURRENT
CURRENT MAX
CURRENT MIN
Travel angle (%)
8
98 100
b) Non standard curves shape
Define special curves allows having a non linear response on the joystick; this feature is useful to optimize the control of the
pressure reducers. The shape of the curve is defined in percent of the maximum currents applied on the output.
OUTPUT CURRENT
��
CURRENT MAX
��
CURRENT MIN
��
��
Travel angle (%)
��
��
If the application requires a special curve, you can specify it. You can define 7 special curves maximum.
1)boards
22/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
POWER THE5 integrates 4 Digital Configurable Input Output ports and 3 Digital Not Configurable Input ports. Inputs are active
when they are connected to ground by external circuitry and inactive when disconnected from ground, pull up is done internally.
V BAT
Output Port
Inactive
V BAT
Output Port
Active
Consider the internal pull up 8.2 kOhm resistors when Output is inactive for external load and voltage level calculation.
Direction is active when the sensor’s position leaves the neutral dead band defined in percent of the full travel range
(NEUTRAL_DEAD_BAND).
There are 6 modes:
There are 2 modes:
1)boards
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
23/44
3. Dead Man Input
This function is activated when port is connected to ground.
Dead Man function allows freezing the joystick signals in neutral if the assigned input is not activated and whatever the position
sensors are. Transition will be done without ramp time.
4. Fine Control
This function stays activated while the port stays connected to ground.
When the function is active, the Fine Control Curve set is active.
When the function is inactive, the Normal Control Curve set is active.
Various set configurations may be defined from one axis alone up to all axis in the same set.
Changing of Fine Control Curve set can occur whatever the operating element position.
Secondary Outputs
For compatibility with 4THE6 joystick, secondary outputs can be activated.
Secondary Output allows to drive 2 axis using the same operating element sensor:
– Axis 1 sensor is used to drive axis 3 outputs
– Axis 2 sensor is used to drive axis 4 outputs
Obviously, axis 3 and 4 sensors are not requested for such application.
1)boards
24/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Power Boards
Board #6:
Parameter
Value
Available Range
–FTDRE2 18 bars 12Volts (FT-18-12)
–MHDRE2 18 bars 12Volts (MH-18-12)
PRESSURE_REDUCER
– FTDRE2 18 bars 24Volts (FT-18-24)
– SX14NGE
– SX14S
– SX12
VALVE
Default
MH-30-12
SX14NGE
Note 1:Specify the valve allows making a fine adjustement of the joystick in order to optimize the proportional control range.
Board #7:
Parameter
Value
Available Range
Default
NETWORK_VOLTAGE
[12;24] (Volt)
12
RESISTANCE
[2;20] (Ohm)
3.5
PWM_FREQUENCY
[83;100;125;150;167;200;250](Hz)
200
[0.25-2.4] (Amp)
1.7
MAX_CURRENT_AXIS_1_PLUS
MAX_CURRENT_AXIS_1_MINUS
RE 29881/09.10
THE5
25/44
Bosch Rexroth AG
Hydraulics
Power Boards
Board #8:
Parameter
Value
Available Range
Default
[8-30] (%)
8
X_PT0
X_PT1
33
33 (%)
33
X_PT2
66
66 (%)
66
X_PT3
[66-X_PT4] (%)
85
X_PT4
[X_PT3-100] (%)
100
Board #9:
Parameter
1
2
3
4
5
6
7
Available Range
TARGET_AXIS
[1;2;3;4]
TARGET_DIRECTION
– PLUS
– MINUS
CURVE_TYPE
– NORMAL
– FINE CONTROL
Y_PT0
[0-Y_PT1] (%)
Y_PT1
[Y_PT0-Y_PT2] (%)
Y_PT2
[Y_PT1-Y_PT3] (%)
Y_PT3
[Y_PT2-Y_PT4] (%)
Y_PT4
[Y_PT3-1000] (%)
RAMP_UP
[0-2.56] (s)
RAMP_DOWN
[0-2.56] (s)
Note 1:TARGET_AXIS and TARGET_DIRECTION define the output where you want to have the special curve.
Note 2:CURVE_TYPE define if the curve is activated when the FINE CONTROL is ON or OFF.
Note 3:If the output is defined with a maximum current of 1.7 Amps, you will define Y_PT(%) between 0 and 100 % of 1.7 Amps. Typically, the Y_PT0 will be set to 40 % to output a current of 680 mA at the starting point X_PT0.
Note 4:The parameter RAMP define the time the output will take to go from 0 to 100 % with a linear curve. If the Y_PT0
is for example 50 %, the ramp time will be divided by a factor 2. Ramp resolution is 25.6 ms.
26/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Power Boards
Board #10:
Parameter
Value
Available Range
INPUT FUNCTIONS
– DeadMan (DMA)
– Fine Control Axis 1 (FC1)
– Fine Control all Axis (FCA)
FUNCTION_DIO_1
FUNCTION_DIO_2
OUTPUT FUNCTIONS
FUNCTION_DIO_3
FUNCTION_DIO_4
FUNCTION_DI_5
INPUT FUNCTIONS
– DeadMan (DMA)
– Fine Control all Axis (FCA)
FUNCTION_DI_6
FUNCTION_DI_7
Default
NOF
NOF
NOF
NOF
NOF
NOF
NOF
Note 1:Floating, DeadMan and Status Indicator functions require additionnals parameters, refer to section
"Functions parameters" for furthers details.
Board #11:
Parameter
Value
Available Range
Default
FLT
Available Range
Default
DEAD_MAN_MODE
– Permanent (PER)
– WatchDog (WDG)
PER
DEAD_MAN_ TEMPO
[0-60] (s)
60
Available Range
Default
YES / NO
NO
STATUS_MODE
Board #12:
Parameter
Value
Board #13:
Parameter
SECUNDARY_OUTPUTS
Value
RE 29881/09.10
THE5
Bosch Rexroth AG
Hydraulics
27/44
Electrical characteristics CAN Bus (for applications outside these parameters, please consult us!)
Power supply
V
mA
9 to 32 VDC
300
Output Signal
% of ±250
Neutral
0 % 1)
Full stroke
Bus frequency
(1 byte encoding)
±100 % 1)
kHz
Protocol (see page 29)
100, 125, 250, 500
2.0 A or 2.0 B
Protections
Fuse
Yes
A
2
Further data
1)We
Magnetic field according to ISO 11452 part 2 V/m
100
200
kV
±6
kV
±8
Consult us
recommend a dead band of ±8 %. The dead band can be set at the transmitter (CAN joystick) or at the receiver.
By default, there is no dead band on the transmitter.
28/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Input / Output Electrical characteristics
Digital Input (DIG_IN)
V bat
Characteristic
Input function
internal pull up resistance
Digital Input/Output (DIG_IN_OUT)
Characteristic
V bat
To ensure a minimum current when switching off the
connected switch, each inlet is fitted with an internal
pull up resistance of 8.2 KΩ.
Output function
8.2 KΩ resistance to set the output voltage
The relay must have a minimal current of activation
of 10 mA
The LED must have a 500 Ω resistance in parallel
to reduce its alimentation voltage under 2 V
when output is idle
mA
The logical input must have a 500 Ω resistance
in parallel to reduce its alimentation voltage under 2 V
when output is idle
Analog Inputs for axis 3 and 4
VCC_OUT_1
VCC_OUT_1 maximum sourcing current mA
75
Pull down resistor on ANA_IN_3 (4) kOhms
10
ANA_IN_3 (4)
GND_CPU
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
29/44
S A
0 I
FUSE
VBAT (Pin 1)
0,5 mm² x 1
GND (Pin 2 )
0,5 mm² x 1
EMERGENCY OFF
II M
III D
FUSE
+12 VDC /+24 VDC
DIG_IN_OUT_4 (Pin 1 DT4P)
DIG_IN_5 (Pin 2 DT4P)
Low side Programmable Input Output used as INPUT (GND)
High side Programmable Input Output used as OUTPUT (VBAT)
GND_CPU (Pin 7)
Roller 2
ANA_IN_3 (Pin 5)
VCC_OUT_1 (Pin 4)
ANA_IN_4 (Pin 6)
Roller 3
ECM
CAN_H (Pin 11)
CAN_L (Pin 12)
(RC controller)
8THEC5
Proportional signal
Direction signal
250
Direction +
Direction –
–98 %
–100 %
98 %
Angle
100 %
–8 % +8 %
–100 %
–8 %
100 % Angle
+8 %
BRM Standard Protocol
Byte 0
Position
Axis 1
0->250
Byte 1
Position
Axis 2
0->250
Byte 2
Position
Axis 3
0->250
Byte 3
Position
Axis 4
0->250
Byte 4
Byte 5
Byte 6
Byte 7
Bit 0: Axis1–
Bit 0: DIG_IN_OUT_1
Bit 0: 0
Bit 1: Axis1+
Bit 1: DIG_IN_OUT_2
Bit 1: 0
Bit 2: Axis2+
Bit 2: DIG_IN_OUT_3
Bit 2: 0
Bit 3: Axis2–
Bit 3: DIG_IN_OUT_4
Bit 4: Axis3+
Bit 4: DIG_IN_5
Bit 5: Axis3–
Bit 5: DIG_IN_6
Bit 6: Axis4+
Bit 6: DIG_IN_7
Bit 7: Axis4–
Bit 7: 0
zero
Bit 3: 0
Bit 4-7:
counter
0->16
30/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
CAN Signal Software parameters
CAN Signal Outputs
Output (%)
100
0
–100
Travel angle (%)
–100
Protocol
1)
boards are at the end of this section.
NEUTRAL_DEAD_BAND
98 100
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
TxPDO BRM
Joystick
System
Axis 1
Axis 2
Axis 3
Axis 4
Axis
Setpoint Setpoint Setpoint Setpoint Direction
Di Value
Error
Code
Incremental
TxPDO
Message content:
Byte
bit
Parameter Name
1
1-8
Joystick Axis 1 Position
2
1-8
3
1-8
HandGrip Axis 3 Position
4
1-8
HandGrip Axis 4 Position
5
1
Axis 1 Direction – [ Forward ]
2
Axis 1 Direction + [ Backward ]
3
Axis 2 Direction + [ Left ]
4
Axis 2 Direction – [ Right ]
5
Axis 3 Direction + [ Up ]
6
Axis 3 Direction – [ Down ]
7
Axis 4 Direction + [ Up ]
8
Axis 4 Direction – [ Down ]
1
DIO_1 (1 = connected to ground)
2
DIO_2
3
DI_3
4
DI_4
5
DI_5
6
DI_6
7
DI_7
7
1-8
ZERO ( Error Code )
8
1-4
ZERO
5-8
Incremental counter
6
1)boards
31/44
32/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
TxPDO J1939
System
JOYSTICK
Type 1, 2 & 3
Position Position Position Position Detent
Detent
1 Status
1
2 Status
2
Status 1 Status 2
Position Position Position Position
3 Status
3
4 Status
4
Dumy
Digital
Input
BJM
Detent
Detent
Status 3 Status 4
EJM
BJM Message content:
Byte
bit
Parameter Name
1
1-2
Joystick Axis 2 NEUTRAL Direction Status
3-4
Joystick Axis 2 Direction + status
5-6
Joystick Axis 2 Direction – status
7-8
2
1
3
1-2
3-4
5-6
7-8
4
1
5
1-4
Not defined
5-6
Joystick 1-Axis Detent Position Status
7-8
Joystick 2-Axis Detent Position Status
1-2
Joystick Button 4 pressed status
3-4
5-6
7-8
1-2
3-4
5-6
7-8
6
7
1)boards
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
EJM Message content:
Byte
bit
Parameter Name
1
1-2
3-4
5-6
7-8
2
1
3
1-2
3-4
5-6
7-8
4
1
5
1-8
Not defined
Not defined
Not defined
Not defined
6
1-8
Not defined
7
1-2
Not defined
3-4
Not defined
5-6
Not defined
7-8
Not defined
1-8
Not defined
6
33/44
34/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
CAN BUS THE5 integrates 2 Digital Configurable Input Output ports and 3 Digital Not Configurable Input ports. Inputs are
active when they are connected to ground by external circuitry and inactive when disconnected from ground, pull up is done
internally.
V BAT
Output Port
Inactive
V BAT
Output Port
Active
This function works using an Output Port. The activation switches the Output Port to battery voltage (200 mA max). Consider
the internal pull up 8.2 kOhm resistors when Output is inactive for external load and voltage level calculation. Direction is active
when the sensor’s position leaves the neutral dead band defined in percent of the full travel range (NEUTRAL_DEAD_BAND).
There are 6 modes:
This function works using an Output Port. The activation switches the Output Port to battery voltage (200 mA max).
There are 2 modes:
3. Dead Man Input
This function works using an Input port. This function is activated when port is connected to ground. Dead Man function allows
freezing the joystick signals in neutral if the assigned input is not activated and whatever the position sensors are. Transition
will be done without ramp time.
1)boards
are at the end of this document.
RE 29881/09.10
THE5
Hydraulics
35/44
Bosch Rexroth AG
CAN Signal Boards
Board #14:
Parameter
Value
Default
[8-15] (%)
8
[8-15] (%)
8
[8-15] (%)
12
[8-15] (%)
12
Note 1: Maxi Output % is reached at 98 % of the stroke (exemple: 19.6° for a 20° joystick), this value is not adjustable.
Board #15:
Parameter
Value
Default
PROTOCOL
[BRM;J1939]
BRM
BUS FREQUENCY
[125;250;500] (kHz)
250
EMISSION PERIOD
[20-50] (ms)
20
EMISSION PERIOD IN NEUTRAL
[20-50] (ms)
20
BRM protocol is an eleven bit identifier protocol (2.0A)
J1939 protocol is a 29 bits identifier protocol (2.0B), remote control integrates 4 identifiers:
©BJM1 Basic Joystick Message 1 for axis 1 & 2
©BJM1R Basic Joystick Message 1 redundant
©EJM1 Extended Joystick Message 1 for axis 3 & 4 if any
©EJM1R Extended Joystick Message 1 redundant
36/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
CAN Signal Boards
Board #16:
Parameter
Value
BJM1_PRIORITY
(3 MSB ID 11 bits)
PDU_SA
(8 LSB ID 11 bits)
Default
[0x2;0x3]
0x2
[0x00-0xFF]
0xFE
(Right)
0xFF
(Left)
Note 1:With Default values, identifier is 0x2FE.
Note 2:BRM protocol use same parameters name that J1939 protocol (BJM1, PDU_SA)
Board #17:
Parameter
Value
Available Range
Default
– Type 1
– Type 2
– Type 3
STD_PGN_ID
SPE_BJM_PGN_ID
(For non standard)
SPE_EJM_PGN_ID
(For non standard)
Type 1
Type 2
Type 3
BJM
0xFDD6
0xFDD8
0xFDDA
EJM
0xFDD7
0xFDD9
0xFDDB
1
RE 29881/09.10
THE5
Hydraulics
37/44
Bosch Rexroth AG
CAN Signal Boards
Board #18:
Parameter
Value
Available Range
INPUT FUNCTIONS
– DeadMan (DMA)
FUNCTION_DIO_1
OUTPUT FUNCTIONS
– Axis 1– Direction (D1M)
– Axis 2– Direction (D2M)
FUNCTION_DIO_2
Default
NOF
NOF
FUNCTION_DI_3
NOF
FUNCTION_DI_4
NOF
INPUT FUNCTIONS
– DeadMan (DMA)
FUNCTION_DI_5
NOF
FUNCTION_DI_6
NOF
FUNCTION_DI_7
NOF
Note 1:DeadMan function require additionnals settings, refer to section "Functions parameters" for furthers details.
Note 2:DIO and DI status will be transmitted on the bus in all conditions and even if no function is selected.
Board #19:
Parameter
Value
Available Range
Default
FLT
Available Range
Default
DEAD_MAN_MODE
– Permanent (PER)
– WatchDog (WDG)
PER
DEAD_MAN_ TEMPO
[0-60] (s)
60
STATUS_MODE
Board #20:
Parameter
Value
38/44
Bosch Rexroth AG
Hydraulics
THE5
RE 29881/09.10
Safety features and guidelines of the THE5
Safety guidelines for the application of the
THE5
Additional application guidelines for THE5
Power PWM
The system using the signals delivered by the remote controls must check the consistency of the signals (Amplitude,
Frequency) and implement the relevant corrective actions in
case of failure.
– Select the same supply voltage for the remote control
THE5 and the solenoids which are to be connected. I. e.
12 V solenoids for a 12 V application and 24 V solenoids
for a 24 V application.
When a fault is detected, the power outputs are automatically
switched off. The electrohydraulic system must be designed
in such a manner that safe behaviour is guaranteed when
the command value gets equal to zero (case of translation
drives).
Warning
– An emergency stop switch is to be provided to disconnect
the power supply to the electronics. This switch must be
easily accessible to the operator. Safe braking must be
provided for in case of emergency stop (case of translation
drives).
– Screen the electric cables connected to position sensors
(regulated power supply and proportional output). A low impedance line should connect the screen with the vehicle's
ground.
– Signal cables and power cables must be rooted separately
and away from each other.
– In case of electric welding operations on the machine,
unplug the power supply battery as well as all plugs
connecting the electronics.
– Place the electronics away from possible radio equipments,
to limit the magnetic field effect on remote control.
– Hall sensors are sensitive to external magnetic fields.
– Do not use the remote controls close to a magnetic field
source of frequency lower than 50 Hz and of amplitude
greater than 2 mT.
– Do not use in hazardous environment.
– Do not direct the jet of a pressure washing unit directly at
the unit.
– Solenoids must be fitted with free-wheeling diode to avoid
disturbances.
– Remote controls must be switched off when starting the
engine of a mobile machine or vehicle.
– After correcting a fault, reset the remote control by switching the power supply off.
– An emergency cut-off for the remote control power supply must be provided for. Warning: when the remote control power supply is switched off, the output currents are
switched off without a ramp.
– Do not fit free-wheel diodes in the power lines that directly connect the solenoids with the THE5 Power as they are
integrated in the remote control. If the lines are interrupted
(e.g. by relays), then suitable protective circuitry has to be
provided.
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
39/44
Programming tool for PWM Signal, CAN and Power joysticks
Display and adjustment possibilities
All adjustment processes and display of functions, faults and
system-specific values are performed by means of a PC with
software EMToolBox 1) via the serial control panel (DSI part
number: R908250400 or R908250401).
Control panel connection
The control panel is equipped with a connector
Lumberg type RST 4.07.02M.
The machine must be equipped with one of the
following connector Lumberg:
– Connector Lumberg type RKT 4.07.2M with
prolongation cable; DSI part number: R907213052.
– Connector Lumberg to fix on a dashboard;
DSI part number: R907213053.
Bush terminal RKF 4.07.0,2M
Nut RSKF9
Example of equipment to order
Diagnostic and adjustment of a joystick equipped with a Deutsch plug 12 pins:
– EMToolBox software and serial control panel: DSI part number: R908250400 (1)
– Connector Lumberg type RKT 4.07.2M with prolongation cable; DSI part number: R907213052 (2)
– Machine plug: DT06–12SA–CE01; DSI part number: R908250513 (3)
1
EM ToolBox
2
12 V
rs232/isoK
3
1)EMToolBox
software and updates are freeware.
Protective cap ZVF
40/44
Bosch Rexroth AG
THE5
Hydraulics
Pin assignment – Voltage Signal
4THES5
2THES5R
Output connection on Deutsch plug 12 pins
Remote control plug designation:
DT04–12PA–CE01: 12 pins.
Machine plug designation:
DT06–12SA–CE01; DSI part number: R908250513.
Customer plug
Type
DEUTSCH DT04
12PA-CE01
Pin
Name
1
VBAT
2
GND
3
VCC_IN_1
4
VCC_IN_2
5
GND
6
NO_CONNECTED
7
DIR_OUT_P_1
8
DIR_OUT_M_1
9
DIR_OUT_P_2
10
DIR_OUT_M_2
11
ANA_OUT_1
12
ANA_OUT_2
Symbol:
VBAT
=+V battery
GND
=Ground
VCC_IN_1 =5 VDC Power supply for axis 1
VCC_IN_2 =5 VDC Power supply for axis 2
DIR_OUT =Direction Output
1
2
3
4
5
6
12
11
10
9
8
7
RE 29881/09.10
RE 29881/09.10
THE5
Hydraulics
Pin assignment – PWM Signal
4THESW5
Customer plug
Type
DEUTSCH DT04
12PA-CE01
Pin
Name
1
VBAT
2
GND
3
ISOK
4
DIG_IN_5
5
DIG_IN_6
6
DIG_IN_7
7
DIG_IN_OUT_1
8
DIG_IN_OUT_2
9
DIG_IN_OUT_3
10
DIG_IN_OUT_4
11
PWM_OUT_1
12
PWM_OUT_2
1
2
3
4
5
6
12
11
10
9
8
7
2THESW5R
Machine plug designation: DT06–04SA–CE01; DSI part number: R908250695.
Customer plug
Type
DEUTSCH DT04
04PA-CE01
Pin
Name
1
VBAT
2
GND
3
PWM_OUT_1
4
ISOK
Symbol:
VBAT
=+V batterie
GND
=Ground
DIG_IN
=Digital Input
DIG_IN_OUT =Digital Input / Output
PWM_OUT =PWM Output
Bosch Rexroth AG
41/44
42/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Pin assignment – Power
Output connection on Deutsch plug 31 pins HDP 31
Machine plug designation: HDP24_24_31_SE_L017; DSI part number: R908250514.
Pin assignment plug
Compatible with THE5 Potentiometric 1)
Customer plug
4-6-8THE5
(2-3-4 axis)
Type
DEUTSCH
HDP26_24_31_PE_L017
Pin
Name
1
GND_POWER
2
GND_POWER
3
VBAT_POWER
4
VBAT_POWER
5
DIG_IN_5
6
SOL_OUT_P_4
7
GND_CPU
8
SOL_OUT_M_4
9
CUR_IN_4
10
DIG_IN_6
11
CUR_IN_2
12
DIG_IN_7
13
SOL_OUT_M_1
14
CUR_IN_1
15
SOL_OUT_P_1
16
CUR_IN_3
17
VCC_OUT_1
18
ANA_IN_3
19
ISOK
20
ANA_IN_4
21
SOL_OUT_M_2
22
SOL_OUT_P_2
23
SOL_OUT_P_3
24
SOL_OUT_M_3
25
NO_CONNECTED
26
NO_CONNECTED
27
DIG_IN_OUT_1
28
DIG_IN_OUT_2
29
DIG_IN_OUT_3
30
DIG_IN_OUT_4
31
NO_CONNECTED
Symbol:
VBAT
=+V battery
GND
=Ground
POWER
=Power electronic board
CPU
=Signal electronic board
DIG_IN
=Digital Input
DIG_IN_OUT =Digital Input / Output
1)
Compatibility with 4THE5 Serie 1X and 4THE6: consult us.
VCC_OUT_1 =5 VDC Power supply regulated
for external sensors (grip)
ANA_IN
=Voltage Input for external sensor (grip)
CUR_IN_2
=Return for current measurement on axis 2
SOL_OUT
=Power Output for solenoid
RE 29881/09.10
THE5
Hydraulics
Bosch Rexroth AG
43/44
Pin assignment – CAN
4/6/8 THEC5
Output connection on Deutsch plugs 12 pins and 4 pins.
DT06–12SA–CE01; DSI part number: R908250513
Customer plug
Type
DEUTSCH DT04
12PA-CE01
DEUTSCH DT04
04PA-CE01
Pin
Name
1
VBAT
2
GND
3
ISOK
4
VCC_OUT_1
5
ANA_IN_3
6
ANA_IN_4
7
GND
8
DIG_IN_OUT_1
9
DIG_IN_OUT_2
10
DIG_IN_OUT_3
11
CAN_H
12
CAN_L
1
DIG_IN_OUT_4
2
DIG_IN_5
3
DIG_IN_6
4
DIG_IN_7
1
2
3
4
5
6
12
11
10
9
8
7
Symbol:
VBAT
= +V battery
GND = Ground
DIG_IN = Digital Input
DIG_IN_OUT =Digital Input/Output
VCC_OUT_1 =5VDC Power supply regulated
ANA_IN =Voltage Input for external sensor (grip)
2THEC5R
Output connection on Deutsch plug 8 pins.
Customer plug
Type
DEUTSCH DT04
08PA-CE01
Pin
Name
1
VBAT
2
GND
3
ISOK
4
DIG_IN_OUT_1
5
DIG_IN_OUT_2
6
DIG_IN_OUT_3
7
CAN_H
8
CAN_L
44/44
Bosch Rexroth AG
THE5
Hydraulics
RE 29881/09.10
Pin assignment – CAN (Series 3X)
4/6/8 THEC5
Output connection on Deutsch plugs 12 pins and 6 pins.
DT06–12SA–CE01; DSI part number: R908250513
Customer plug
Type
DEUTSCH DT04
12PA-CE01
Pin
Name
1
VCC_OUT_1
2
DIG_IN_OUT_1
3
DIG_IN_OUT_2
4
DIG_IN_3
5
GND
6
ANA_IN_3
7
ANA_IN_4
1
2
3
4
5
6
12
11
10
9
8
7
8
DEUTSCH DT04
06PA-CE01
Bosch Rexroth AG
Hydraulics
Zum Eisengießer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-23 58
[email protected]
www.boschrexroth.com
9
DIG_IN_4
10
DIG_IN_5
11
DIG_IN_6
12
DIG_IN_7
1
VBAT
2
GND
3
ISOK
4
5
CAN_H
6
CAN_L
Bosch Rexroth DSI S.A.S.
BP 101
91, bd Irène Joliot-Curie
69634 Vénissieux Cedex, France
Phone +33 (0) 4 78 78 52 52
Fax
+33 (0) 4 78 78 52 26
www.boschrexroth.fr
Symbol:
VBAT
= +V battery
GND = Ground
DIG_IN = Digital Input
DIG_IN_OUT =Digital Input/Output
VCC_OUT_1 =5VDC Power supply regulated
ANA_IN =Voltage Input for external sensor (grip)
© This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It
may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a
natural process of wear and ageing.

(EN) Datasheet THE5

Transcription

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