2007-2010 multiple makes and models part number: 250

Transcription

2007-2010 multiple makes and models part number: 250
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
General Applicability
Recommended Tools
This cruise control was tested and verified on:
• 07-10 Honda Fit, Civic with ABS (AT/MT)
• 07- Nissan Versa, 09-Cube with ABS (AT/MT)
• 07- Nissan Sentra with ABS (AT Only)
• 07- Kia Optima/Rondo with ABS (AT/MT)
• 2010 Kia Forte with ABS (AT/MT)
This cruise control may not function correctly on unverified
vehicles. See www.rostra.com for vehicle compatibility.
Safety Tools
Gloves, Safety Glasses
Special Tools
Volt-Ohm Meter
Installation Tools
Kit Contents
Item
1
2
3
4
5
6
Qty
1
1
1
1
1
1
Description
Cruise Control Module
Switch Harness
Main Wiring Harness
Pedal Interface Harness
Hardware Kit
Control Switch
Trim Removal Tool
Side cutter
Drill Bit or Knockout Punch
10mm wrench
Soldering Tool
Service Part #
250-2786
250-2760
250-2759
250-2771/ 250-2815
250-2767
250-3742
To cut wire ties
9.5mm or 3/8” (for switch)
Special Chemicals
Contents of Hardware Bag
Qty
8
Description
Wire Zip Ties
Conflicts
Note: Vehicles without ABS are not compatible with
this cruise control.
4
6
2
3
Legend
S TOP
5
1
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury
CRITICAL PROCESS: Proceed with caution to ensure
a quality installation.
GENERAL PROCESS: This highlights specific
processes to ensure a quality installation.
TOOLS & EQUIPMENT: This calls out the specific
tools and equipment required for this process
WARNING: DO NOT USE HAND-HELD 2-WAY TRANSCEIVERS INSIDE YOUR VEHICLE WHILE
DRIVING WITH CRUISE CONTROL ENGAGED.
WHEN TRANSMITTING FROM INSIDE THE CAR, 2-WAY RADIOS THAT OPERATE IN THE 25 MHz - 700 MHz
FREQUENCY RANGE WITH MORE THAN 2.0 WATTS OF POWER CAN PRODUCE ELECTROMAGNETIC
INTERFERENCE THAT COULD INTERFERE WITH THE OPERATION OF CRUISE AND THROTTLE
CONTROLS RESULTING IN VEHICLE "LIMP MODE".
Use of cell phones will not interfere with these controls.
DUE TO SENSITIVE NATURE OF SIGNALS USED FOR THIS PRODUCT ALL NON PLUG AND PLAY
CONNECTIONS MUST BE SOLDERED. FAILURE TO COMPLY WITH THIS REQUIREMENT WILL VOID
WARRANTY.
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
Section I – Installation Procedure
A. Pre-Installation Suggestions
1. It is advisable to disconnect the negative
battery cable for 3 minutes before beginning
installation, to avoid unintended air bag
deployment. Note and record any anti-theft
radio codes prior to disconnecting. Figure 1
2. Remove the driver side lower dash and kick
panels. Remove the steering wheel shroud.
B. Install Electronic Module
1. Plug in the Main Wiring Harness, Switch
Harness, and Pedal Interface Harness onto
mating connectors of the Cruise Control
Module. Figure 2
2. Place the Cruise Control Module in a secure
location behind the driver side dash area near
the firewall away from moving parts. Secure
with supplied wire ties.
3. Route the Pedal Interface Harness through
steering column and down to the accelerator.
Form #5221, Rev. G, 04-07-11
Figure 1
Figure 2
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
C. Install Pedal Interface Harness
1. Use the diagram and chart below to install the
pedal interface harness. Disconnect the Pedal
Interface Harness at the 2-pin connectors to
ease installation of solder connections. Cut the
selected wires at the accelerator harness
leaving at least 2 inches of harness from the
connector. Solder the wire ends from the
pedal interface harness to the accelerator pedal
harness according to each wire color listed in
chart. After soldering, wrap the exposed
wires with electrical tape. Figure 3.
ATTENTION
PLUG AND PLAY PEDAL INTERFACE
HARNESSES ARE AVAILABLE FOR
THE NISSAN CUBE, SENTRA AND
VERSA PART NUMBER 250-2787.
WARNING: PROCEED WITH CAUTION TO BE
SURE PEDAL INTERFACE HARNESS IS MATED
PROPERLY TO THE ACCELERATOR HARNESS.
FAILURE TO DO THIS CORRECTLY WILL
DISABLE THE ACCELERATOR.
: Solder Joint
Connector Side
Harness Side
Red
Yellow
White
Green
Figure 3
09- FIT CONNECTIONS
FORTE CONNECTIONS
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
CONNECTOR
RED
LIGHT BLUE
CONNECTOR
RED
GRAY
CONNECTOR
WHITE
ORANGE
CONNECTOR
WHITE
ORANGE
HARNESS
YELLOW
LIGHT BLUE
HARNESS
YELLOW
GRAY
HARNESS
GREEN
ORANGE
HARNESS
GREEN
ORANGE
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
Pedal Interface Harness Connections Continued….
SENTRA CONNECTIONS
OPTIMA / RONDO CONNECTIONS
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
CONNECTOR
RED
YELLOW/GRN
CONNECTOR
RED
BLUE
CONNECTOR
WHITE
WHITE
CONNECTOR
WHITE
GREEN/ORANGE
HARNESS
YELLOW
YELLOW/GRN
HARNESS
YELLOW
BLUE
HARNESS
GREEN
WHITE
HARNESS
GREEN
GREEN/ORANGE
CUBE CONNECTIONS
VERSA CONNECTIONS
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
Splice & Solder
Direction
Cruise Harness
Color
Vehicle Wire
CONNECTOR
RED
GREEN
CONNECTOR
RED
GRAY
CONNECTOR
WHITE
BROWN
CONNECTOR
WHITE
GREEN
HARNESS
YELLOW
GREEN
HARNESS
YELLOW
GRAY
HARNESS
GREEN
BROWN
HARNESS
GREEN
GREEN
SPECIAL INSTRUCTION: FOR THE HONDA 07-08 FIT & 07- CIVIC USE THE PROVIDED PLUG AND PLAY
PEDAL INTERFACE HARNESS (250-2815).
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
2. Check for good solder connection:
Before continuing cruise installation, plug the
2-pin mating connectors in to each other as
shown in Figure 4. Reconnect negative side
of battery. Start engine and depress
accelerator to confirm operation. Turn off
engine and disconnect battery.
2-pin Red/White Harness
To Pedal
Harness
a. If a DTC code appears, restart Section C
and ensure proper wire matching and good
solder connections.
ACCEL PEDAL
YEL
RED
GRN
WHT
3. Unplug the 2-pin mating connectors from each
other (connected together in the last step) and
reconnect to the 2-pin mating connectors of
Pedal Interface Harness. Use electrical tape
to wrap all connections.
Figure 4
D. Wiring Connections (See Wiring Harness
Description on last page)
1. Use the following wiring diagram as a
reference to make the following connections if
vehicle connections are not listed in the
instructions:
CLUTCH (GND TRG) White
CLUTCH (+12V TRG) Yellow
Cruise Module
12V IGN
Red
VSS
Violet
GND
Black
Form #5221, Rev. G, 04-07-11
BRAKE +
Blue
BRAKE White/Brown
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
E. 07-10 Honda Fit Wiring Connections (It is
advisable use solder for all wiring connections)
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
07-08
1. Locate the following wires to connect to the
main harness from the control module:
IGN
Function
See
Fig.
IGN
1,2
YELLOW/BLUE
OR RED
BRAKE +
3
WHITE OR
WHITE/GREEN
BRAKE -
3
LT.GREEN OR
WHITE/BLACK
GROUND
4
GROUND POINT
VSS
5,6
GRAY OR
GRAY/RED
Vehicle Color
CLUTCH
SWITCH
Junction Box
Figure 1
IGN
09-10
PAGE 5
2. Connect the Main Harness to vehicle wire by
using the chart below.
Function
Cruise Harness
Color
Vehicle Wire
IGN
RED
FIGURE 1 & 2
BRAKE +
BLUE
FIGURE 3
BRAKE -
WHITE/BROWN
FIGURE 3
VSS
VIOLET
FIGURE 5 & 6
CLUTCH
SWITCH
WHITE OR
YELLOW
PAGE 5
Junction Box
Pin 1
Lt. Green or
White/Black
Figure 2
Pin 2
White or
White/Green
Brake Switch
3. VSS: Locate the fuse/relay box under the
driver side dash. 07-08 Fit: Look for Green
14-pin connector B. Connect the Violet Wire
from the Main Wiring Harness to the
Gray/Red Wire in pin 7 of the connector.
Figure 5. 09-10 Fit: Look for bottom green
and white lock-in connector C. Figure 6.
Connect the Violet Wire from the Main
Wiring Harness to the Gray Wire in pin 38 of
the connector.
GND
Driver Kick Panel
Form #5221, Rev. G, 04-07-11
Figure 3
Figure 4
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
07-10 Honda Fit Wiring Connections continued...
07-08 VSS
09-10 VSS
PIN 38
PIN 7GRAY/RED
Figure 5
F. 07-10 Honda Civic Wiring Connections (It is
advisable use solder for all wiring connections)
Figure 6
PIN 38 GRAY
Junction Box
IGN
1. Locate the following wires to connect to the
main harness from the control module:
Function
See
Fig.
Vehicle Color
IGN
1
RED
BRAKE +
2
WHITE
BRAKE -
2
LT. GREEN
GROUND
3
GROUND POINT
VSS
4
WHITE
CLUTCH
SWITCH
Figure 1
Pin 1
Lt. Green
Pin 2
White
PAGE 5
Brake Switch
Form #5221, Rev. G, 04-07-11
Figure 2
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
07-10 Honda Civic Wiring Connections
continued…
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
GND
2. Connect the Main Harness to vehicle wire by
using the chart below:
Function
Cruise Harness
Color
Vehicle Wire
IGN
RED
RED
BRAKE +
BLUE
WHITE
BRAKE -
WHITE/BROWN
LT. GREEN
VSS
VIOLET
WHITE
GROUND
BLACK
GROUND
POINT
CLUTCH
SWITCH
WHITE OR
YELLOW
PAGE 5
Driver Kick Panel
Figure 3
Behind Junction Box
VSS PIN 6 WHITE
Figure 4
G. Nissan Versa & Sentra Wiring Connections (It
is advisable use solder for all wiring
connections)
1. Locate the following wires to connect to the
main harness from the control module:
Function
See
Fig.
Vehicle Color
IGN
1
RED
BRAKE +
2
BLUE OR
RED/YELLOW
BRAKE -
2
RED OR
RED/GREEN
GROUND
3
GROUND POINT
VSS
4
YELLOW
CLUTCH
Form #5221, Rev. G, 04-07-11
PAGE 5
Fuse Box
IGN
Figure 1
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
2. Connect the Main Harness to vehicle wire by
using the chart below:
Function
Cruise Harness
Color
Vehicle Wire
IGN
RED
RED
BRAKE +
BLUE
BLUE OR
RED/YELLOW
BRAKE -
WHITE/BROWN
RED OR
RED/GREEN
VSS
VIOLET
YELLOW
CLUTCH
WHITE OR
YELLOW
PAGE 5
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
Brake Switch
Figure 2
GND
3. Apply the Black Ground Wire from the
Main Harness to the Vehicle Ground Point
behind removed lower dash panel. Figure 3
4. Route the Violet Wire and extension harness
through grommet on firewall to antilock brake
module located near the passenger side
firewall. Figure 4. Note: If extra length is
needed, use the White/Purple wire to extend
Violet Wire. Connect Violet Wire to the
Yellow Wire (Vehicle Speed Sensor) of the
antilock brake module. Note: the yellow
wire will be entwined with brown wire.
Apply electrical tape to the connection.
Figure 3
Antilock Brake Module
VSS
Figure 4
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
Antilock Brake Module
H. Kia Optima / Rondo/Forte VSS Connections
(It is advisable use solder for all wiring
connections)
1. Route the Violet Wire from the Main Wiring
Harness through grommet on firewall to
antilock brake module located near the driver
side firewall. Figure 1
Optima: Connect harness to the Brown Wire
(Vehicle Speed Sensor) in Pin 16 of the
antilock brake module. Note: the brown
wire will be entwined with white wire.
Figure 2. Apply electrical tape to the
connection.
Rondo: Connect harness to the Orange Wire
(Vehicle Speed Sensor) in Pin 22 of the
antilock brake module. Note: the orange
wire will be entwined with green wire.
Figure 2. Apply electrical tape to the
connection.
Forte: Connect harness to the Orange Wire
(Vehicle Speed Sensor) in Pin 8 of the
antilock brake module. Note: the orange
wire will be entwined with blue wire.
Figure 2. Apply electrical tape to the
connection.
Figure 1
Optima and Forte
Rondo
Orange
Brown
Orange
Figure 2
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
I. Install Control Switch
1. Use the lever wedges on the Control Switch
at an angle template to drill a 3/8” or 9.5mm
hole in the lower shroud of the steering
column cover. Position lock-washers as
shown. Figure 1
2. Apply nut and position Control Switch for
driver’s best view.
3. Assemble (2) 3-pin connectors from the sack
parts to the mating wire colors on the Control
Switch Harness. Use the diagram to mate the
module harness to switch harness. Figure 2
4. Route the assembled Control Switch
Harness to the mating connector of the
Cruise Control module.
Figure 1
From Module
From Switch
5. Secure the Control Switch Harness with zip
ties away from moving parts.
J. Testing
1. Reconnect negative battery cable and torque
to 35 in*lbs. Reenter anti-theft radio codes.
2. Turn ignition on. Apply the on/off button of
Cruise Control Switch.
Figure 2
Switch Installed
K. Reassembly
1. Reinstall all removed pieces taking care to
ensure harnesses and wiring connections are
properly secured.
2. Make sure all harnesses are not pinched or
bound by trim pieces.
Figure 3
Form #5221, Rev. G, 04-07-11
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
Section II - Wiring Diagram
Green
4 volts
Ignition
White
4 volts
Ignition
Yellow
2 volts
Ignition
Red
2 volts
Ignition
Note: All Pedal Interface Harness
Voltages are with pedal fully depressed
Form #5221, Rev. G, 04-07-11
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
2007-2010 MULTIPLE MAKES AND MODELS
MIXED TRANSMISSION COMPATIBILITY
Function
Color
ELECTRONIC CRUISE CONTROL K IT
P ART NUMBER: 250-1855
Results
Fault Conditions
Ignition
Red
+12V when switched on and +0V when
switched off. Ignition must be greater
than +10V while cranking vehicle.
No power, voltage drop, or intermittent
connection will cause Loss of pedal or
“Limp Mode” condition.
Brake
positive +
Blue
“Hot” side of brake switch. +12V all the
time.
Cruise will not function if this
connection is not installed correctly.
Brake
negative -
Brown/White
“Cold” side of Brake switch. Zero (0)
resistance to ground when brake is not
pressed. +12V when brake is pressed.
Cruise will not function if this
connection is not installed correctly. If
connection is good, and there is a high
resistance to ground, a 5 terminal relay
will be required to complete installation.
See diagram below.
Ground
Black
Lowest resistance to ground closest to
zero (0) ohms as possible. Use a vehicle
ground point where other ground wires
are connected to.
A bad ground connection will cause the
following conditions: Cruise will not
function; Loss of pedal or “Limp Mode”
condition.
Clutch
(GND
triggered)
White
Ground active wire at switch when clutch
is depressed.
Cruise will not function if wrong wire is
connected –OR– Cruise will not
disengage when clutch is depressed.
Clutch
(+12V
triggered)
Yellow
+12V active wire at switch when clutch is
depressed.
Cruise will not function if wrong wire is
connected –OR– Cruise will not
disengage when clutch is depressed.
5 Terminal Relay for Brake Switch
Not Used
Ground
86
87
87a
30
Brake -
85
Ground
Form #5221, Rev. G, 04-07-11
Brown/White of
Cruise Harness
Form #5221, Rev. G, 04-07-11
Form #5221, Rev. G, 04-07-11
Form #5221, Rev. G, 04-07-11