2007-2010 multiple makes and models part number: 250
Transcription
2007-2010 multiple makes and models part number: 250
2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 General Applicability Recommended Tools This cruise control was tested and verified on: • 07-10 Honda Fit, Civic with ABS (AT/MT) • 07- Nissan Versa, 09-Cube with ABS (AT/MT) • 07- Nissan Sentra with ABS (AT Only) • 07- Kia Optima/Rondo with ABS (AT/MT) • 2010 Kia Forte with ABS (AT/MT) This cruise control may not function correctly on unverified vehicles. See www.rostra.com for vehicle compatibility. Safety Tools Gloves, Safety Glasses Special Tools Volt-Ohm Meter Installation Tools Kit Contents Item 1 2 3 4 5 6 Qty 1 1 1 1 1 1 Description Cruise Control Module Switch Harness Main Wiring Harness Pedal Interface Harness Hardware Kit Control Switch Trim Removal Tool Side cutter Drill Bit or Knockout Punch 10mm wrench Soldering Tool Service Part # 250-2786 250-2760 250-2759 250-2771/ 250-2815 250-2767 250-3742 To cut wire ties 9.5mm or 3/8” (for switch) Special Chemicals Contents of Hardware Bag Qty 8 Description Wire Zip Ties Conflicts Note: Vehicles without ABS are not compatible with this cruise control. 4 6 2 3 Legend S TOP 5 1 STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury CRITICAL PROCESS: Proceed with caution to ensure a quality installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation. TOOLS & EQUIPMENT: This calls out the specific tools and equipment required for this process WARNING: DO NOT USE HAND-HELD 2-WAY TRANSCEIVERS INSIDE YOUR VEHICLE WHILE DRIVING WITH CRUISE CONTROL ENGAGED. WHEN TRANSMITTING FROM INSIDE THE CAR, 2-WAY RADIOS THAT OPERATE IN THE 25 MHz - 700 MHz FREQUENCY RANGE WITH MORE THAN 2.0 WATTS OF POWER CAN PRODUCE ELECTROMAGNETIC INTERFERENCE THAT COULD INTERFERE WITH THE OPERATION OF CRUISE AND THROTTLE CONTROLS RESULTING IN VEHICLE "LIMP MODE". Use of cell phones will not interfere with these controls. DUE TO SENSITIVE NATURE OF SIGNALS USED FOR THIS PRODUCT ALL NON PLUG AND PLAY CONNECTIONS MUST BE SOLDERED. FAILURE TO COMPLY WITH THIS REQUIREMENT WILL VOID WARRANTY. Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 Section I – Installation Procedure A. Pre-Installation Suggestions 1. It is advisable to disconnect the negative battery cable for 3 minutes before beginning installation, to avoid unintended air bag deployment. Note and record any anti-theft radio codes prior to disconnecting. Figure 1 2. Remove the driver side lower dash and kick panels. Remove the steering wheel shroud. B. Install Electronic Module 1. Plug in the Main Wiring Harness, Switch Harness, and Pedal Interface Harness onto mating connectors of the Cruise Control Module. Figure 2 2. Place the Cruise Control Module in a secure location behind the driver side dash area near the firewall away from moving parts. Secure with supplied wire ties. 3. Route the Pedal Interface Harness through steering column and down to the accelerator. Form #5221, Rev. G, 04-07-11 Figure 1 Figure 2 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 C. Install Pedal Interface Harness 1. Use the diagram and chart below to install the pedal interface harness. Disconnect the Pedal Interface Harness at the 2-pin connectors to ease installation of solder connections. Cut the selected wires at the accelerator harness leaving at least 2 inches of harness from the connector. Solder the wire ends from the pedal interface harness to the accelerator pedal harness according to each wire color listed in chart. After soldering, wrap the exposed wires with electrical tape. Figure 3. ATTENTION PLUG AND PLAY PEDAL INTERFACE HARNESSES ARE AVAILABLE FOR THE NISSAN CUBE, SENTRA AND VERSA PART NUMBER 250-2787. WARNING: PROCEED WITH CAUTION TO BE SURE PEDAL INTERFACE HARNESS IS MATED PROPERLY TO THE ACCELERATOR HARNESS. FAILURE TO DO THIS CORRECTLY WILL DISABLE THE ACCELERATOR. : Solder Joint Connector Side Harness Side Red Yellow White Green Figure 3 09- FIT CONNECTIONS FORTE CONNECTIONS Splice & Solder Direction Cruise Harness Color Vehicle Wire Splice & Solder Direction Cruise Harness Color Vehicle Wire CONNECTOR RED LIGHT BLUE CONNECTOR RED GRAY CONNECTOR WHITE ORANGE CONNECTOR WHITE ORANGE HARNESS YELLOW LIGHT BLUE HARNESS YELLOW GRAY HARNESS GREEN ORANGE HARNESS GREEN ORANGE Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 Pedal Interface Harness Connections Continued…. SENTRA CONNECTIONS OPTIMA / RONDO CONNECTIONS Splice & Solder Direction Cruise Harness Color Vehicle Wire Splice & Solder Direction Cruise Harness Color Vehicle Wire CONNECTOR RED YELLOW/GRN CONNECTOR RED BLUE CONNECTOR WHITE WHITE CONNECTOR WHITE GREEN/ORANGE HARNESS YELLOW YELLOW/GRN HARNESS YELLOW BLUE HARNESS GREEN WHITE HARNESS GREEN GREEN/ORANGE CUBE CONNECTIONS VERSA CONNECTIONS Splice & Solder Direction Cruise Harness Color Vehicle Wire Splice & Solder Direction Cruise Harness Color Vehicle Wire CONNECTOR RED GREEN CONNECTOR RED GRAY CONNECTOR WHITE BROWN CONNECTOR WHITE GREEN HARNESS YELLOW GREEN HARNESS YELLOW GRAY HARNESS GREEN BROWN HARNESS GREEN GREEN SPECIAL INSTRUCTION: FOR THE HONDA 07-08 FIT & 07- CIVIC USE THE PROVIDED PLUG AND PLAY PEDAL INTERFACE HARNESS (250-2815). Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 2. Check for good solder connection: Before continuing cruise installation, plug the 2-pin mating connectors in to each other as shown in Figure 4. Reconnect negative side of battery. Start engine and depress accelerator to confirm operation. Turn off engine and disconnect battery. 2-pin Red/White Harness To Pedal Harness a. If a DTC code appears, restart Section C and ensure proper wire matching and good solder connections. ACCEL PEDAL YEL RED GRN WHT 3. Unplug the 2-pin mating connectors from each other (connected together in the last step) and reconnect to the 2-pin mating connectors of Pedal Interface Harness. Use electrical tape to wrap all connections. Figure 4 D. Wiring Connections (See Wiring Harness Description on last page) 1. Use the following wiring diagram as a reference to make the following connections if vehicle connections are not listed in the instructions: CLUTCH (GND TRG) White CLUTCH (+12V TRG) Yellow Cruise Module 12V IGN Red VSS Violet GND Black Form #5221, Rev. G, 04-07-11 BRAKE + Blue BRAKE White/Brown 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY E. 07-10 Honda Fit Wiring Connections (It is advisable use solder for all wiring connections) ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 07-08 1. Locate the following wires to connect to the main harness from the control module: IGN Function See Fig. IGN 1,2 YELLOW/BLUE OR RED BRAKE + 3 WHITE OR WHITE/GREEN BRAKE - 3 LT.GREEN OR WHITE/BLACK GROUND 4 GROUND POINT VSS 5,6 GRAY OR GRAY/RED Vehicle Color CLUTCH SWITCH Junction Box Figure 1 IGN 09-10 PAGE 5 2. Connect the Main Harness to vehicle wire by using the chart below. Function Cruise Harness Color Vehicle Wire IGN RED FIGURE 1 & 2 BRAKE + BLUE FIGURE 3 BRAKE - WHITE/BROWN FIGURE 3 VSS VIOLET FIGURE 5 & 6 CLUTCH SWITCH WHITE OR YELLOW PAGE 5 Junction Box Pin 1 Lt. Green or White/Black Figure 2 Pin 2 White or White/Green Brake Switch 3. VSS: Locate the fuse/relay box under the driver side dash. 07-08 Fit: Look for Green 14-pin connector B. Connect the Violet Wire from the Main Wiring Harness to the Gray/Red Wire in pin 7 of the connector. Figure 5. 09-10 Fit: Look for bottom green and white lock-in connector C. Figure 6. Connect the Violet Wire from the Main Wiring Harness to the Gray Wire in pin 38 of the connector. GND Driver Kick Panel Form #5221, Rev. G, 04-07-11 Figure 3 Figure 4 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 07-10 Honda Fit Wiring Connections continued... 07-08 VSS 09-10 VSS PIN 38 PIN 7GRAY/RED Figure 5 F. 07-10 Honda Civic Wiring Connections (It is advisable use solder for all wiring connections) Figure 6 PIN 38 GRAY Junction Box IGN 1. Locate the following wires to connect to the main harness from the control module: Function See Fig. Vehicle Color IGN 1 RED BRAKE + 2 WHITE BRAKE - 2 LT. GREEN GROUND 3 GROUND POINT VSS 4 WHITE CLUTCH SWITCH Figure 1 Pin 1 Lt. Green Pin 2 White PAGE 5 Brake Switch Form #5221, Rev. G, 04-07-11 Figure 2 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY 07-10 Honda Civic Wiring Connections continued… ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 GND 2. Connect the Main Harness to vehicle wire by using the chart below: Function Cruise Harness Color Vehicle Wire IGN RED RED BRAKE + BLUE WHITE BRAKE - WHITE/BROWN LT. GREEN VSS VIOLET WHITE GROUND BLACK GROUND POINT CLUTCH SWITCH WHITE OR YELLOW PAGE 5 Driver Kick Panel Figure 3 Behind Junction Box VSS PIN 6 WHITE Figure 4 G. Nissan Versa & Sentra Wiring Connections (It is advisable use solder for all wiring connections) 1. Locate the following wires to connect to the main harness from the control module: Function See Fig. Vehicle Color IGN 1 RED BRAKE + 2 BLUE OR RED/YELLOW BRAKE - 2 RED OR RED/GREEN GROUND 3 GROUND POINT VSS 4 YELLOW CLUTCH Form #5221, Rev. G, 04-07-11 PAGE 5 Fuse Box IGN Figure 1 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY 2. Connect the Main Harness to vehicle wire by using the chart below: Function Cruise Harness Color Vehicle Wire IGN RED RED BRAKE + BLUE BLUE OR RED/YELLOW BRAKE - WHITE/BROWN RED OR RED/GREEN VSS VIOLET YELLOW CLUTCH WHITE OR YELLOW PAGE 5 ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 Brake Switch Figure 2 GND 3. Apply the Black Ground Wire from the Main Harness to the Vehicle Ground Point behind removed lower dash panel. Figure 3 4. Route the Violet Wire and extension harness through grommet on firewall to antilock brake module located near the passenger side firewall. Figure 4. Note: If extra length is needed, use the White/Purple wire to extend Violet Wire. Connect Violet Wire to the Yellow Wire (Vehicle Speed Sensor) of the antilock brake module. Note: the yellow wire will be entwined with brown wire. Apply electrical tape to the connection. Figure 3 Antilock Brake Module VSS Figure 4 Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 Antilock Brake Module H. Kia Optima / Rondo/Forte VSS Connections (It is advisable use solder for all wiring connections) 1. Route the Violet Wire from the Main Wiring Harness through grommet on firewall to antilock brake module located near the driver side firewall. Figure 1 Optima: Connect harness to the Brown Wire (Vehicle Speed Sensor) in Pin 16 of the antilock brake module. Note: the brown wire will be entwined with white wire. Figure 2. Apply electrical tape to the connection. Rondo: Connect harness to the Orange Wire (Vehicle Speed Sensor) in Pin 22 of the antilock brake module. Note: the orange wire will be entwined with green wire. Figure 2. Apply electrical tape to the connection. Forte: Connect harness to the Orange Wire (Vehicle Speed Sensor) in Pin 8 of the antilock brake module. Note: the orange wire will be entwined with blue wire. Figure 2. Apply electrical tape to the connection. Figure 1 Optima and Forte Rondo Orange Brown Orange Figure 2 Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 I. Install Control Switch 1. Use the lever wedges on the Control Switch at an angle template to drill a 3/8” or 9.5mm hole in the lower shroud of the steering column cover. Position lock-washers as shown. Figure 1 2. Apply nut and position Control Switch for driver’s best view. 3. Assemble (2) 3-pin connectors from the sack parts to the mating wire colors on the Control Switch Harness. Use the diagram to mate the module harness to switch harness. Figure 2 4. Route the assembled Control Switch Harness to the mating connector of the Cruise Control module. Figure 1 From Module From Switch 5. Secure the Control Switch Harness with zip ties away from moving parts. J. Testing 1. Reconnect negative battery cable and torque to 35 in*lbs. Reenter anti-theft radio codes. 2. Turn ignition on. Apply the on/off button of Cruise Control Switch. Figure 2 Switch Installed K. Reassembly 1. Reinstall all removed pieces taking care to ensure harnesses and wiring connections are properly secured. 2. Make sure all harnesses are not pinched or bound by trim pieces. Figure 3 Form #5221, Rev. G, 04-07-11 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY Section II - Wiring Diagram Green 4 volts Ignition White 4 volts Ignition Yellow 2 volts Ignition Red 2 volts Ignition Note: All Pedal Interface Harness Voltages are with pedal fully depressed Form #5221, Rev. G, 04-07-11 ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 2007-2010 MULTIPLE MAKES AND MODELS MIXED TRANSMISSION COMPATIBILITY Function Color ELECTRONIC CRUISE CONTROL K IT P ART NUMBER: 250-1855 Results Fault Conditions Ignition Red +12V when switched on and +0V when switched off. Ignition must be greater than +10V while cranking vehicle. No power, voltage drop, or intermittent connection will cause Loss of pedal or “Limp Mode” condition. Brake positive + Blue “Hot” side of brake switch. +12V all the time. Cruise will not function if this connection is not installed correctly. Brake negative - Brown/White “Cold” side of Brake switch. Zero (0) resistance to ground when brake is not pressed. +12V when brake is pressed. Cruise will not function if this connection is not installed correctly. If connection is good, and there is a high resistance to ground, a 5 terminal relay will be required to complete installation. See diagram below. Ground Black Lowest resistance to ground closest to zero (0) ohms as possible. Use a vehicle ground point where other ground wires are connected to. A bad ground connection will cause the following conditions: Cruise will not function; Loss of pedal or “Limp Mode” condition. Clutch (GND triggered) White Ground active wire at switch when clutch is depressed. Cruise will not function if wrong wire is connected –OR– Cruise will not disengage when clutch is depressed. Clutch (+12V triggered) Yellow +12V active wire at switch when clutch is depressed. Cruise will not function if wrong wire is connected –OR– Cruise will not disengage when clutch is depressed. 5 Terminal Relay for Brake Switch Not Used Ground 86 87 87a 30 Brake - 85 Ground Form #5221, Rev. G, 04-07-11 Brown/White of Cruise Harness Form #5221, Rev. G, 04-07-11 Form #5221, Rev. G, 04-07-11 Form #5221, Rev. G, 04-07-11