boring machines

Transcription

boring machines

A REVOLUTION IN METAL
About Climax
Climax is the worldwide leader in portable machining and welding
systems. For nearly 50 years we’ve advanced the state of the art in
powerful, precise, on-site problem solving. Serving industries ranging
from power generation and ship building to heavy construction and
mining, Climax brings efficiency and profitability to the world’s most
challenging machining and welding jobs.
CLIMAX AT A GLANCE
Founded:
1966
Headquarters:
Newberg, Oregon and Düren, Germany
Employees:
180
Countries:
32
Major Clients:
Rentals
Climax quality portable machines and welding systems ensure you
receive the right tool for the right amount of time. With rental locations
all across the United States and Canada, and other locations in SE
Asia, Australia, Europe and Mexico, Climax rentals feature over 500
different machining and welding tools that deliver cost-effective, highperformance solutions.
Sales
From boring machines and flange facers to portable mills and welding
systems, the Climax product line features over 40 on-site machine
tools. Whether you’re looking for customization or job-specific
modifications, our machines specialize in making the impossible look
routine.
General Electric, Siemens, Bechtel,
Caterpillar and Newport News Shipbuilding
Industries:
Power Generation, Service & Engineering,
Shipbuilding, Mining & Heavy Construction.
Project Highlights:
Hoover Dam wicket gate bearing repair
Golden Gate Bridge seismic upgrade
General Dynamics Electric Boat repair
(for US Navy submarines)
Questions? Call us at 1-503-538-2185
climaxportable.com
10-09-2012
BORING MACHINES
Climax boring machines support boring
diameters from 1.375 to 80 inches (35 to
2030 mm), with the precision and speed of
stationary machines. Specially designed
mounting brackets, spherical bearings,
self-centering setup cones and movable
rotational drive and feed units simplify
setup and allow the tools to work in spaces
too tight for most boring machines. All
models feature rugged rotational drive
and axial feed systems, precision bars
and heavy duty bearings, with electric,
pneumatic and hydraulic options available.
They can share the same mounting system
with AutoBoreWelding Systems for singlesetup machining and welding.
PRODUCT COMPARISON CHART
Bar Diameters
Boring Diameters
Max.
Stroke
Torque at the
Bar
Power
Options
BB3000
1.25 inches (31.8 mm)
1.5 - 5 inches (38.1 - 127 mm)
10 inches
(254 mm)
40 ft-lb
(54.2 N•m)
Electric
BB4500
1.75 inches (1.25 inches optional)
1.5 - 10 inches (38.1 - 254 mm)
(44.5, 31.8 mm optional)
24 inches
(609.6 mm)
417 ft-lb (hydraulic)
(565.4 N•m)
Electric
Pneumatic
Hydraulic
BB5000
1.5 - 24 inches (38.1 - 609.6 mm)
36 inches
(914.4 mm)
417 ft-lb (hydraulic)
(565.4 N•m)
Electric
Pneumatic
Hydraulic
BB5500
2 - 4.2 inches (50.8 - 106.7 mm)
length of bar
65 ft-lb
(88.1 N•m)
Pneumatic
Hydraulic
BB6100
BB7100
BB8100
3.5 inches (88.9 mm)
With standard stack blocks: 6 - 38 inches
(152.4 - 965.2 mm)
length of bar
with boring/facing arm: 19.9 - 42.1 inches
(505.5 - 1069.3 mm)
470 - 1820 ft-lb
Hydraulic
(637.2 - 2467.6 N•m)
5 inches (127 mm)
With standard stack blocks: 10.25 - 57.5
inches (260.4 - 1460.5 mm), with boring/
facing arm: 22.1 - 62.5 inches (561.3 1587.5 mm), with standard stack blocks: length of bar
18.1 - 80.1 inches (459.7 - 2034.5 mm),
with boring/facing arm: 28.9 - 97.7 inches
(734.1 - 2481.6 mm)
750 - 2900 ft-lb
(1020 - 3930 N•m)
Hydraulic
8 inches (203.2 mm)
With standard stack blocks: 18.1 - 80.1
inches (459.7 - 2034.5 mm).
With boring/facing arm: 28.9 - 97.7
inches (734.1 - 2481.6 mm)
3350 - 6068 ft-lb
(4542 - 8227 N•m)
Hydraulic
length of bar
climaxportable.com
BORING MACHINES
Climax boring machines support boring
diameters from 1.375 to 80 inches (35
to 2030 mm), with the precision and
speed of stationary machines. They can
share the same mounting system with
AutoBoreWelding Systems for single-setup
machining and welding.
See reverse for
product comparison chart.
BB3000 Boring Machine
Optimal power-to-weight ratio assures superior
speed and performance. Compact design and
mounting brackets easily adapt to a wide range of
configurations to maximize application versatility.
An even more compact and affordable version of our
top-selling BB5000 technology, with the mounting
flexibility needed for work in restrictive spaces. A
variety of motor and bar options add power to this
outstanding value.
The most compact, versatile and powerful tool in its
class. Easy to set up, designed to make quick work of
tough jobs in spaces too restrictive for most boring
machines. Easily configured for difficult machining
applications.
BB5500 Coupling Boring Machine
Designed to quickly bore precisely-aligned coupling
bolt holes in turbine and other coupling applications.
Fits into extremely confined spaces and allows
measuring and inspection without the need to reset.
The most compact in our line of traveling head
portable boring machines. Combines powerful
performance with flexible setup to meet an
exceptionally wide range of application and boring
diameter needs.
Designed to enable boring strokes limited only by the
length of the bar. Includes plenty of power to tackle
the big jobs.
Designed to enable boring strokes limited only by the
length of the bar and with plenty of power to tackle
big jobs. Three different bearing support assemblies
maximize versatility.
climaxportable.com
07-20-2012
WELDING MACHINES
Our automated welding systems are
designed to attach directly to several
of Climax’ boring machine mounting
fixtures, allowing a single setup for both
welding and machining operations.
These automated welders offer highquality, affordable welding performance
for bore, flange and valve repair.
BW1000 AutoBoreWelder
The Climax BW1000 AutoBoreWelder automated
spiral welding system provides you with an affordable
bore welding system. High quality bore welding
technology is now available in a ruggedly constructed,
highly portable and easily affordable package.
The Climax BW3000 AutoBoreWelder automated
step welding system provides you with a new degree
of welding performance and precision. Your weld
time will decrease dramatically while you produce
precise, uniform, high quality welds as compared to
hand welding techniques.
A powerful welding and cladding system that rotates
around the workpiece, the BW5000 AutoBoreWelder
produces high quality welding and cladding using
any commercially available alloy such as Inconel™,
Hastelloy™, Monel™, or stainless steel.
Axial Travel
BW1000
9 inches
(228.6 mm)
BW3000
BW5000
Wire Diameter
Range
0.030 - 0.045 inches
(0.76 - 1.14 mm)
Step Range/Pitch
Rotational
Direction
Auto-Skip
Standard Torch
Range
2.75 - 12 inches
(69.9 - 203.8 mm) or
0.88 - 12 inches (22.4
- 304.8 mm) with small
bore kit
Pitch: 0.125 inches
(3.2 mm)
Fixed
No
6 or 12 inches
0.023 - 0.045 inches
(152.4 or 304.8 mm) (0.58 - 1.14 mm)
Step Range: 0.040 - 0.220
inches (1.0 - 5.6 mm)
Reversible
Pie / Carriage 0.88 - 13 inches
Return / Skip (22.4 - 330.2 mm)
13 inches
(330.2 mm)
0.070 - 0.325 inches
(1.78 - 8.26 mm)
Reversible
Yes
0.045 - 0.062 inch
(1.1 - 1.6 mm)
12 - 120 inches
(304.8 - 3048.0 mm)
climaxportable.com
10-09-2012
CLADDING MACHINES
Our line of integrated cladding systems
rotate the work piece while applying the
highest quality clad overlay.
AC01 AutoClad
The AutoClad AC01 is an integrated cladding system
for use with bores 2 to 10 inches (50.8 to 254.0 mm) in
diameter, and flanges up to 13.75 inches (349.3 mm) in
diameter.
AC02 AutoClad
for use with bores 2 to 18 inches (50.8 to 457.2 mm)
in diameter, and flanges up to 24 inches (609.6 mm) in
diameter.
AC03 AutoClad
for use with bores 2 to 22 inches (50.8 to 558.8 mm)
in diameter, and flanges up to 32 inches (812.8 mm) in
diameter.
Min Bore Diameter
Max
Max Bore
Flange
Diameter
Diameter
2 inches standard, 1.2
inches with optional torch 10 inches
AC01
(50.8 mm standard, 30.5 (254.0 mm)
mm with optional torch)
Max Part Stroke Lengths
Weight
(Max Part Length)
Amperage
Wire
at 100%
Torch Type
Size
Duty Cycle
13.75 inches 150 lbs.
(349.3 mm) (68 kg)
18, 24 and 36 inches
(457.2, 609.6, and
914.4 mm)
200 Amp
Water Cooled
0.035 or
0.045
AC02 2 inches (50.8 mm)
18 inches
(457.2 mm)
24 inches
(609.6 mm)
300 lbs.
(136.1 kg)
18, 24 and 36 inches
(457.2, 609.6, and
914.4 mm)
200 Amp
Water Cooled
0.035 or
0.045
AC03 2 inches (50.8 mm)
22 inches
(558.8 mm)
32 inches
(812.8 mm)
550 lbs.
(249.5 kg)
18, 24, 36 and 48 inches
(457.2, 609.6, 914.4 and
1219.2 mm)
200 Amp
Water Cooled
0.035 or
0.045
climaxportable.com
08-31-2012
FLANGE FACERS / CIRCULAR MILLS
With various models to reface, mill,
bevel, square, counterbore, or cut
end prep configurations for welding,
Climax offers a wide variety of rugged
and innovative portable flange facers,
for 1 to 120 inch (25 to 3050 mm)
diameters, for ID or OD mounting,
and several of our machines can be
configured for facing, milling, or both!
For easy setup, smaller units use
an integral mandrel to quickly lock
into place, while the larger units can
be installed with a separate mount
or chuck to which the facer body is
installed.
Climax circular mills deliver fast, versatile
machining to meet demanding wind
tower specifications for connection
flanges.
Flange
Facers
Facing Diameters
Milling Diameters
ID Mounting
Diameters
OD Mounting
Diameters
Power
Options
FF1000
0 - 12 inches (0 - 304.8 mm)
N/A
N/A
2 - 12 inches
(50.8 - 304.8 mm)
Pneumatic
FF3000
1.5 - 12 inches (38.1 - 304.8 mm)
N/A
1.5 - 6.75 inches
(38.1 - 171.5 mm)
N/A
Pneumatic
FF4000
3 - 19 inches (76.2 - 482.6 mm)
N/A
3 - 12.5 inches
(76.2 - 317.5 mm)
N/A
Pneumatic
FF5000
5 - 24 inches (127 - 609.6 mm)
N/A
5 - 18 inches
(88.9 - 457.2 mm)
N/A
Pneumatic
FF6200
20 - 50 inches (508 - 1270 mm)
N/A
20 - 50 inches
(508 - 1270 mm)
up to 50 inches
(up to 1270 mm)
Pneumatic
Hydraulic
FF7200
30 - 72 inches (762 - 1828.8 mm)
35 - 72 inches
(889 - 1828.8 mm)
30 - 72 inches
(762 - 1828.8 mm)
56.5 - 82.7 inches
(1435.1 - 2100.6 mm)
Pneumatic
Hydraulic
FF8200
45 - 120 inches (1143 - 3048 mm)
45 - 120 inches
(1143 - 3048 mm)
45 - 120 inches
(1143 - 3048 mm)
89.8 - 136.4 inches
(2280.9 - 3464.6 mm)
Pneumatic
Hydraulic
ID Mounting Diameters
Milling Diameters
Min Turning Arm Max Turning Arm
Swing Diameter Swing Diameter
78.9 - 177.2 inches
(2004.1 - 4500.9 mm)
73.5 - 199 inches
(1866.9 - 5054.6 mm)
135.6 inches
(3444.2 mm)
Circular
Mills
CM6200
197 inches
(5003.8 mm)
climaxportable.com
FLANGE FACERS / CIRCULAR MILLS
See reverse for product comparison chart.
FF1000 Flange Facer
This OD-mount machine features a low-profile power module and centering/leveling
plate for fast and easy setup. Mounting bell with wide-access windows simplifies gearbox
adjustments. Facing diameters range from 0 to 12 inches (0 to 304.8 mm).
FF3000 Flange Facer
One of the most compact and versatile tools of its kind. With its modular design, tool-less
set up and a bi-directional, infinitely variable feed, it faces and bevels with remarkable speed
and precision. Facing diameters range from 1.5 to 12 inches (38.1 to 304.8 mm).
FF4000 Flange Facer
Designed for machining mid-sized diameter raised face and flat pipe flanges or beveling
pipe with optional beveling head. Sets up in less than 10 minutes and delivers enough
power to remove one cubic inch of metal per minute. Facing diameters range from 3 to 19
inches (76.2 to 482.6 mm).
FF5000 Flange Facer
A two-piece mounting system makes this low profile unit easy to set up and align.
Lightweight and simple to use whether you’re facing, beveling or turning valve, pipe or
pump flanges. Facing diameters range from 5 to 24 inches (127 to 609.6 mm).
FF6200 Flange Facer
Rigid, versatile and fast. Delivers high-torque performance now with both facing AND milling
capability to quickly re-face/mill flanges and repair seal and bearing fits without costly
disassembly and needless downtime. Cuts angles, grooves, chamfers, RTJ, lens ring seals
and weld preps and handles facing diameters from 20 to 50 inches (508 to 1270 mm) and
milling diameters from 25 to 50 inches (635 to 1270 mm).
FF7200 Flange Facer
A powerful, heavy-duty flange facer with rigid performance throughout the entire machine facing
range, now with both facing AND milling capabilities. Features a tool head that can be rotated a full
360 degrees, infinitely variable feed rates, and remotely adjustable air-powered feedbox so radial
and axial feeds can be done quickly and safely. Facing diameters range from 30 to 72 inches (762 to
1828.8 mm) and milling diameters from 35 to 72 inches (889 to 1828.8 mm).
FF8200 Flange Facer
A true workhorse, with the size and muscle to machine large-diameter flange faces. It gives up nothing in
accuracy thanks to its rigidity, easy positioning and uniform rotation rates, even when mounted in vertical
flanges. Features a tool head that can be rotated a full 360 degrees, infinitely variable feed rates, and
remotely adjustable air-powered feedbox so radial and axial feeds can be done quickly and safely. Facing
AND milling diameters range from 45 to 120 inches (1143 – 3048 mm).
CM6200 Circular Mill
For machining large flanges 73.5 – 199 inches (1866.9 – 5054.6 mm) in diameter, and featuring
a center machine clearance designed to fit over 24 inch (609.6 mm) diameter kingpins, this
Circular Mill can be configured for powerful milling, single-Point machining and grinding
operations. Extraordinary rigidity, versatility, and power are at your fingertips – this machine can
handle your toughest large flange machining jobs quickly and efficiently.
climaxportable.com
07-20-2012
MILLING MACHINES
Wherever equipment repair applications
involve milling critical mounting surfaces,
Climax has a precision machine that
can be perfectly configured to fit. Our
portable three-axis milling machine
family starts with the PM4200 – a
versatile model with available bed
options with 20, 49 or 78 inches (508,
1244.6 and 1981.2mm) of travel. Our
largest mill, the LM6200 features the
ability to configure for linear AND gantry
milling, with up to 84 inches (2133.6 mm)
of x-axis travel and 34 inches (863.6
mm) of y-axis travel. There is plenty of
spindle torque for fast metal removal and
the capacity to mill in nearly any position.
PM4200 Milling Machine
The PM4200 features longitudinal power feed with
cross travel controlled manually. Attachable to the
workpiece or to a support structure. Choose X-axis
travel up to 20, 49, or 78 inches (508.0, 1244.6, or
1981.2 mm).
LM5200 Linear/Gantry Mill
Like nothing on the market today, configure this mill
for Linear or Gantry milling in nearly any position!
Modular bed sections allow the length to be
expanded from 48 – 96 inches (1219.2 – 2438.4 mm)
without losing rigidity (with 36 – 84 inches (914.4 –
2133.6 mm) of travel).
LM6200 Linear/Gantry Mill
A revolutionary, heavy-duty mill that can be
configured for Linear or Gantry milling in nearly any
position! Modular bed sections allow the length to
be expanded from 48 – 192 inches (1219.2 – 4876.8
mm) without losing rigidity (with 32 – 152 inches
(812.8 – 4470.4 mm) of travel).
Max. Vertical Travel
Spindle Size
Power
Options
Max. X-Axis Travel
Max. Y-Axis Travel
PM4200
20, 49 or 78 inches
(508.0, 1244.6 or 1981.2 mm)
3 inches (76.2 mm) w/ Weldon
Electric
8 inches (203.2 mm) w/ Weldon,
0.75 inch (19.1 mm)
Spindle, 4 inches (101.6 mm)
Pneumatic
12 inches (304.8 mm) w/ HSK
Weldon, 40A (HSK)
w/ HSK Spindle
Hydraulic
LM5200
84 inches (2133.6 mm)
34 inches (863.6 mm)
4 inches (101.6 mm)
4 - 6 inches
(101.6 - 145.4 mm)
Hydraulic
LM6200
176 inches (4470.4 mm)
106 inches (2692.4 mm)
8 inches (203.2 mm)
4 - 10 inches
(101.6 - 254.0 mm)
Hydraulic
climaxportable.com
07-20-2012
KEY MILLS
For about the same cost as machining
a keyway off-site, you can purchase a
Climax Key Mill. These two-axis and
three-axis mills cut keyways, slots,
pockets, or flats on shaft diameters of
1.5 to 24 inches (38 to 610 mm). They
can be operated in any position, thanks
to their sealed gear box lubrication.
KM3000 Key Mill
A small but rugged machine able to cut full-depth
keyways or mill flats quickly, without requiring
extensive dismantling or costly set-up time. Designed
for shaft diameters from 0.75 to 10.5 inches (19.1 to
266.7 mm).
KM4000 Key Mill
A rugged performer designed with a 2-inch (50.8
mm) sideshift to cut wide keyways at minimal cost.
Versatile, smooth and precise, it mounts anywhere
along a shaft, at any angle, and eliminates the need
for a costly assortment of different size cutters. For
shaft diameters ranging from 4 to 24 inches (101.6 to
609.6 mm).(101.6 to 609.6 mm).
Keyway Length
Keyway Width
Shaft Diameters
Power Options
KM3000
6 inches (152.4 mm)
1.25 inches (31.8 mm)
0.75 - 10.5 inches (19.1 266.7 mm)
Electric
Pneumatic
Hydraulic
KM4000
8 inches (203.2 mm)
3.25 inches with 2 inch sideshift
(82.6 mm with 50.8 mm sideshift)
4 - 24 inches (101.6 609.6 mm)
Electric
Pneumatic
Hydraulic
climaxportable.com
07-20-2012
LATHES
Whether cutting O-ring grooves,
repairing turbine spindles, or fixing an
out-of-round gear seat area on the shaft
of a high-speed production machine, a
Climax portable lathe can pay for itself
on its first job. Our family of lathes bolt on
the end of a shaft to re-turn shafts and
roll journals from 1.5 inches to 24 inches
(38 to 610 mm). Some models can work
in quarters as tight as 7 inches (177.8
mm) of radial clearance. Pneumatic
power is standard, with optional electric
power available on several models.
PL2000 Lathe
Plenty of power in a compact package. Gets the
job done with just 7 inches (177.8 mm) of radial
clearance. Its simplified mounting, bolted directly to
the end of the shaft, speeds setup and reduces costly
downtime for work on shaft diameters from 1.5 to 9
inches (38.1 to 228.6 mm).
PL3000 Lathe
Re-turns large shafts and roll journals by mounting
directly to the work piece and rotating around the
shaft. Ruggedly dependable, accurate and powerful, it
can eliminate hours of equipment dismantling.
PL4000 Lathe
Does big jobs in tight spots. Mounts to the end of the
work piece, requires minimal clearance, and re-turns
both straight and tapered shafts precisely. Its turning
bar is easily adjusted for reach, turning radius and
obstacle clearance on projects with shaft diameters
ranging from 8 to 24 inches (203.2 to 609.6 mm).
Max. Turning Reach
Shaft Diameters
Power Options
PL2000
12.5 inches (317.5 mm)
1.5 - 9 inches (38.1 - 228.6 mm)
Electric
Pneumatic
PL3000
4 - 11.25 inches (101.6 - 285.8 mm)
Electric
Pneumatic
PL4000
8 - 24 inches (203.2 - 609.6 mm)
Pneumatic
climaxportable.com
07-20-2012
SINGLE POINT VALVE REPAIR MACHINES
From Main Steam Isolation and Globe
Valves to Control Valves, Safety Valves
and Ball Valves, Climax valve repair
machines pay for themselves by saving
downtime, valve inventory costs and
off-site labor.
VM6000 Globe/Safety/Control Valve Repair
Mount this directly on valves to do in-line valve throat
repair, bore inside diameters, turn outside diameters,
machine weld preps or apply weld build-up, undercut,
or cut recesses and grooves. It machines inside
diameters from 2.5 to 13 inches (63.5 to 330.2 mm)
VM7000 Safety Valve Repair
Designed specifically for mounting on Dresser
Consolidated MaxiFlow® valves, Crosby relief valves
and others of similar configuration. The VM7000
allows you to bore, turn and face safety valve nozzles
up to 6 inches (152.4 mm) in diameter.
VM8000 Globe/Control Valve Repair
Designed to bore, face and thread Fisher and
Dresser Masoneilan control valves or comparable
configurations from 3 to 10 inches (76.2 to 254 mm) in
diameter.
VM9000 Globe Valve (MSIV) Repair
Designed for repair of Main Steam Isolation Valves
(MSIV) and other large globe valves. A single setup
is all that’s required to perform both single-point
machining and grinding of pressure-seal bores, guide
ribs and seats.
Valve Nozzle Diameters
Valve Seat Diameters
Valve Throat Diameters
Power Options
VM6000
N/A
2.5 - 13 inches (63.5 - 330.2 mm)
2.5 - 13 inches (63.5 - 330.2 mm)
Pneumatic
VM7000
1.5 - 6 inches (38.1 - 152.4 mm)
N/A
N/A
Pneumatic
VM8000
N/A
2.5 - 10 inches (6.35 - 254.0 mm)
3 - 10 inches (76.2 - 254 mm)
Pneumatic
Hydraulic
VM9000
N/A
16 - 28 inches (406.4 - 711.2 mm)
16 - 28 inches (406.4 - 711.2 mm)
Pneumatic
Hydraulic
climaxportable.com
07-20-2012
VALVE GRINDING & LAPPING MACHINES
Lightweight for easy handling and
installation, Climax valve grinding and
lapping machines span working ranges
for gate valves from 1.3 to 39.4 inches
(32 to 1000 mm). You can quickly
change grinding disks and adjust the
grind pressure during operation. Solid
construction, sealed lubrication and preloaded bearings ensure long life and low
maintenance.
Seat Diameter Range
Submerging Depth
Valve Type
Power
Options
VM1150
VM1200
1.3 - 7.9 inches (32 - 200 mm)
17.7 inches (450 mm)
Gate/Swing Check
Electric
Pneumatic
VM1350
VM1500
VM1600
1.6 - 23.6 inches (40 - 600 mm)
39.4 inches (1000 mm)
Gate/Swing Check
Electric
Pneumatic
VM1700
VM1900
7.9 - 39.4 inches (200 - 1000 mm) 55.1 inches (1400 mm)
Gate/Swing Check
Electric
Pneumatic
VM2050C
VM2100C
VM2150C
VM2350C
0.4 - 12 inches (10 - 305 mm)
Globe (Conical Seats)
Electric
Pneumatic
VM2050S
VM2150S
0.4 - 5.9 inches (10 - 150 mm)
Globe (Flat Seats) /Safety
Electric
Pneumatic
VM2350
VM2500
VM2600
3.1 - 23.6 inches (80 - 600 mm)
Globe (Flat Seats)
Electric
Pneumatic
VM5800
0.4 - 13.8 inches (10 - 350 mm)
N/A
Gate/Globe
Electric
climaxportable.com
VALVE GRINDING & LAPPING MACHINES
Lightweight for easy handling and
installation, Climax valve grinding and
lapping machines span working ranges
for gate valves from 1.3 to 39.4 inches
(32 to 1000 mm). You can quickly change
grinding disks and adjust the grind
pressure during operation.
Solid construction, sealed lubrication and
pre-loaded bearings ensure long life and
low maintenance.
See reverse for
product comparison chart.
VM1150, VM1200 Gate Valve Grinding & Lapping
Available in six configurations, able to grind and lap
gate and check valve seats and resurface seat areas to
original manufacturer specifications or higher. A tilting
adapter is included to assure quick and easy adjustment
of grinding pressure.
VM1350, VM1500, VM1600 Gate Valve Grinding & Lapping
VM1700, VM1900 Gate Valve Grinding & Lapping
VM2050C, VM2100C, VM2150C, VM2350C Globe/
Safety Valve Grinding & Lapping
A series of five rugged yet compact configurations designed
for fast, precise grinding and lapping of globe valves with
flat or conical seats. All models offer a range of diameter
configurations and the ability to easily and quickly change disks
and adjust grinding pressure during operation.
VM2050S, VM2150S Globe/Safety Valve Grinding
& Lapping
VM2350, VM2500, VM2600 Globe Valve Flat Seat
Grinding & Lapping
VM5800 Stationary Gate/Globe Grinding & Lapping
This stand-alone stationary machine, suitable for service
trucks as well as repair shops, offers a full range of
grinding and lapping applications for globe and gate
valves and gate valve wedges. Single point machining is
also available with optional facing head.
climaxportable.com
10-05-2012
CUSTOM TOOLS
We modify tools, and re-imagine them.
The Climax catalog of off-the-shelf
tools is long and diverse – and it’s only
the beginning of our business. Climax
designers and engineers are second to
none in applying advanced machining
insights to modifying existing tools and
mountings for special needs, or in starting
with a blank page to meet your “impossible”
challenge head-on. Many of the patented
innovations in today’s off-the-shelf Climax
tools originated with our inventing a better
way to make a single customer more
efficient and competitive.
Call to talk with us or e-mail us to ask about
how we’ve helped some of the world’s
leading companies solve their impossible
challenges.
PRODUCTS
Compact Drilling Machine
Our customizable Compact Drilling Machine is ideal for machining applications which call for
drilling holes up to 2.5 inches (63.5 mm) in a single pass, step drilling or roto-broaching up to
4.5 inches (114.3 mm) and back-spot facing up to 5.2 inches (132.1 mm). This machine meets
tight side clearances which require holes to be within 2.5 inches (63.5 mm) of an obstruction
with overhead clearances as low as 15 inches (381 mm).
Coupling Spot Facing Machine
Designed for spot face grinding of coupling bolt holes, this compact, lightweight machine
offers precise spot face grinding on a wide range of coupling bores and thicknesses. A
precision mounting collet, fine grinding wheel adjustment and simplicity of machine design
provides a versatile, quick to set up and highly accurate face grinding solution.
climaxportable.com
09-13-2012
CLIMAX RENTAL TOOLS
RENT THE WORLD’S LEADING PORTABLE TOOLS
Buying any tool, no matter how good, is difficult when you may use it only once or
twice a year. But with virtually the entire inventory of Climax tools available as rentals,
your toolbox is as big as you need it to be – without the upfront investment.
READY TO WORK
AROUND THE GLOBE
With low-cost, high-performance Climax rentals, you’ve got the perfect machine tool
for each unique repair job – there when you need them, and gone when you don’t.
Boring Machines
Seven models and
dozens of configurations
to choose from.
EXACTLY WHAT YOU NEED.
EXACTLY WHEN YOU NEED IT.
Welding Machines
Both automated spiral
and step welding
systems are available.
WHY RENTING MAKES SENSE
- To Maximize Utility: Own what you use a lot; rent for special jobs or to meet
peak demands.
- To Reduce Operating Costs: Outsource product responsibility, legal
compliance costs, and the costs of maintaining your tools.
- To Stay Leading Edge: Get the latest portable machine tool technology
without the cost of service shops, spare parts and maintenance records.
- To Try Before You Buy: “Test drive” our tools before you buy to make sure
they meet your needs.
NEVER FAR
Climax Portable Machining & Welding Systems rental depots are strategically located
throughout the world to reduce your freight costs and expedite delivery. Your regional
Climax rental specialists and applications experts will help you select the perfect
tool for every job you bring us. With over 500 different machine tools ready to roll
with on-time delivery and on-site service support in the United States, Canada, SE
Asia, Australia, Europe and Latin America, you’ll get the cost-effective and highperformance solutions you need in no time.
Contact us for the latest list of rental
equipment and prices. If you need
selection guidance, training or on-site
consultation, we’ve got you covered.
www.climaxportable.com/contact-us
Cladding Machines
Integrated cladding
systems rotate the work
piece while applying
quality clad overlay.
Flange Facers
Reface, bevel,
counterbore or cut end
prep configurations for
welding.
Milling Machines
Two-axis and threeaxis, highly configurable
circular, linear and key
mills available.
Key Mills
Two-axis and threeaxis mills that can
be operated in any
position.
Portable Lathes
Cut O-ring grooves,
repair spindles, or fix
out-of-round gear
seats.
Valve Grinding &
Lapping Machines
Bore, turn, thread,
face, machine weld
preps and more.
climaxportable.com
09-17-2012
SERVICES
In every way machining impacts your
business, we’re there to help with tools,
custom machine tool engineering,
consulting, and machinist training. We offer
machine tool rentals and used equipment
options. We respond with live worldwide
telephone support 24 hours a day. At
Climax, we take ownership in every project
and work in partnership with you. We
assess the situation, recommend a solution,
and get the job done right... the first time,
every time.
SERVICES
PORTABLE MACHINING & WELDING EQUIPMENT REPAIR OR REFURBISHMENT
Although Climax Portable Machining & Welding equipment have been designed for years
of trouble-free operation, they should undergo periodic factory inspection, cleaning and
refurbishment. You may also have a component or machine in need of repair. Climax
may also be able to upgrade your machine to the most current revision levels during the
refurbishment or repair.
TRAINING
Climax has been teaching the fundamentals and fine points of portable machine tool
operation for practically as long as we’ve been inventing and building the tools. And now we
offer even more – with training that impacts the core of your business.
The Climax Global Learning Center, situated in our corporate headquarters near Portland,
Oregon, provides training for machine tool operators on tool setup, mounting, operation
and safety, with the vast majority of every program devoted to hands-on activities and skills
development. The Climax instructional team includes specialists in shipbuilding, power
generation, civil engineering, bridge re-building and other industries.
climaxportable.com
09-13-2012

boring machines

Transcription

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