Pema 2004 Cat

Transcription

Pema 2004 Cat

The Complete Die Making Supplies Solution
Steel Rules, Matrix, Die Making Consumables
Automatic Equipment
w w w. p e m a r u l e s . c o m
UK Branch
[email protected]
Tel No.+44 (0)1268 244180
India Branch
[email protected]
Tel No.+91 2232090966
Contents
Contents
Die Rule
Page No.
Bevel Profiles
3
PEMA Bender & PEMA Cutter
28
Flexible Cutting Rules
4
PEMA Lipper & PEMA Bridger
29
Standard Cutting Rules
5
Cutawl
30
PEMA Crease, Profile & Laser Crease
6
Jigsaw
31
Perforating Rule & Cut Crease
7
Label Rule
8
Waved Edge Rule & Zipper Rule
9
Matrix
High Rule & Stripper Rule
10
BOBST - Metrix Creasing Matrix
32-34
Speciality Rule
11
BOBST - Syntrix Creasing Matrix
35-40
Rotary Rule
12
BOBST - Fibrix Creasing Matrix
41-44
Rotary Rule Profile
13
Makeready - Matrix Cutters
45
Die Steel Rule
14
Makeready
46
Sure-Score
47
Cylinder Jackets
48
Business Forms
Perforating Blade
15
Perforating Wheels
16
Litho Perf & Shaws Perforating Set
17
Die Making Consumables
2
Die Making Equipment
CAD
CAD Software
49
Automatic Rule Processors
Punches
18
Ejection Rubber
19
LaserMate
50-51
Profile Rubber
20
RotaMate
52-53
Forme Components
21
CounterMate
54
Cuir Components
22
CounterMate Pro
55
Nick Grinder & Carton Waste Stripper
23
RubberMate
56
Sundries
24
RubberMate Pro
57
Perforating Type & Jigsaw Blades
25
CoilMate
58-59
Hammers
26
CoilMate Pro
60-61
Die Board
27
PEMA Rules Ltd
PEMA Rules Pvt Ltd
The Complete Die Making, Print Finishing & Packaging Supplies Solution
Unit 4 Wickham Business Park, Honywood Rd, Basildon, Essex SS14 3EQ.U.K.
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Email: [email protected] www.pemarules.com
Gala No.31 Blue Rose Industrial Estate, Western Express Highway, Borivali (E)
Mumbai 400 066,India.
Tel No.+91 2232090966
Email:[email protected]
www.pemarules.com
PEMA Rules is a major supplier of steel cutting, creasing & perforating rules and many other consumables for
the diecutting, packaging, printing and allied trades.
All rules in the PEMA range are manufactured from Grade A high carbon steel.
The hardening & tempering process is controlled through equipment supplied by EBNER, the world leader in
heat treatment. The steel structure obtained has optimum metallurgical microstructure for diemaking steel rule.
PEMA Statement
PEMA Statement
Our unique position as independent stockists allows us complete freedom to seek only the very best steel for
each category of rule, be it cutting rule, creasing rule or perforating rule.
In Addition PEMA Rules are approved agents for Bobst Creasing Matrix and Bobst Stripping Components
Elcede automatic rule procesors, Elcede lasers, plotters & routers
All together this gives us a wealth of experience as well as versatility to draw upon when helping our customers
with products, technical support or service.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
2
Die Rule - Bevel Profiles
Bevel Profiles
Centre Bevel
The most commonly used profile for standard board
conversion and general purpose cutting applications.
Side Bevel
A useful profile for cutting rigid materials and closed
shapes. The minimum counter bevel leaves a "square" cut
edge on the converted material.
Long Centre Bevel
Useful for the conversion of thick or hard materials. This
bevel reduces the amount of material defor-mation during
conversion, also reduces the cutting force required.
Long Side Bevel
This profile offers similar advantages to Long Centre Bevel
when converting thick materials. The additional advantage
is the material being converted is left with a "square" cut
edge.
Die Rule Packaging Information
All PEMA Die Rule is supplied in robust B flute
corrugated packaging. This provides a secure medium
for handling, storing and transit of rules.
The coil box contains steel rule wound in either clockwise
direction (CW) or anti-clockwise direction (ACW).
Each coil is securely held by 3 plastic ties which can be
easily cut after placement in rule dispenser. The metre
box incorporates a hinge flap which can be closed to
keep storage and identification trouble free.
Clockwise
3
Std Length Quantity
Std Coil Quantity
2pt 10.0 - 23.80 100m
3pt 10.0 - 23.80 75m
4pt 10.0 - 23.80 25m
2pt 10.0 - 23.80 100m
3pt 10.0 - 23.80 50m
4pt 10.0 - 23.80 25m
Anti-Clockwise
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
EX
FL
Pointage
2, 3, 4pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB
Availability
Coils & metre lengths
Hardness
Body 34 HRC
Tip 56 HRC
A
PE
M
A hardened & tempered steel rule
with shaved edge & decarburised
body surface. Edge has been
induction hardened. With consistent bend properties PEMA
FLEX is ideal for use on automatic
rule bending machines.
2
43 PT/
24 0.7
PE 1
M 52
A DE
R G
U /S
LE H
S
LT 23
D .8
15 0/.
03 93
20 7”
08
PEMA Flex
335 HV
620 HV
Max Bend Angle 130o
EX
FL
A
M
PE
with a micro-ground edge &
decarburised body surface. Edge
has been induction hardened.
Ideal for cutting difficult materials
such as laminates, subtrates &
diverse Plastic materials.
2
42 PT/
24 0.7
PE 1
M 52
A DE
R G
U /G
LE R
S
LT 23
D .8
15 0/
03 .93
20 7”
08
PEMA Flex Fine Ground
Applications
Solid & corrugated
boards.
Pointage
2, 3, 4pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB, SB, LSB
Availability
Hardness
Body 34 HRC
Tip 56 HRC
Die Rules - Flexible Tip Hardened
Flexible Cutting Rules
335 HV
620 HV
Max Bend Angle 130o
T
X3
M
A
All types of PolySubtrates, laminates & foils.
Pointage
2, 3pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB, SB, LSB
Availability
Hardness
Body 41 HRC
Tip 58 HRC
PE
with shaved edge. The steel
incorporates a decarburised body
surface that allows excellent
bendability. PEMA X3 is ideal for
use on automatic rule bending
machines.
2
43 PT/
25 0.7
PE 1
M 52
A DE
R G
U /S
LE H
S
LT 23
D .8
15 0/.
03 93
20 7”
08
PEMA X3 T
Applications
400 HV
680 HV
Max Bend Angle 120o
Applications
Solid & corrugated
pharmaceutical pkg.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
4
T
X3
A
with fine ground edge. The steel
incorporates a decarburised body
surface that allows excellent
bend-ability. PEMA X3 is ideal for
use on automatic rule bending
machines.
2
43 PT/
35 0.7
PE 1
M 52
A DE
R G
U /G
LE R
S
LT 23
D .8
15 0/
03 .93
20 7”
08
PEMA X3 T Fine Ground
PE
M
Die Rules - Standard
Standard Cutting Rules
Pointage
2, 3pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB
Availability
Hardness
Body 41 HRC
Tip 58 HRC
400 HV
680 HV
Max Bend Angle 120o
2
43 PT/
37 0.7
PE 1
M 52
A DE
R G
U /S
LE H
S
LT 23
D .8
15 0/.
03 93
20 7”
08
PEMA 52
Solid & corrugated boards
Pointage
2, 3pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB
Availability
Hardness
Body 39 HRC
PE
M
A
52
A medium hard rule with shaved
edge & uniform body hardness.
Ideal for general bending and
medium run work.
Applications
380 HV
Max Bend Angle 120o
Applications
2
43 PT/
36 0.7
PE 1
M 52
A DE
R G
U /S
LE H
S
LT 23
D .8
15 0/.
03 93
20 7”
08
PEMA 63
PE
M
A
63
A hard rule with shaved edge &
uniform body hardness. Ideal for
less complex bending & long run
work.
Pointage
2, 3pt
Heights
22.30 - 23.80mm
Bevel
52o CB, LCB
Availability
Hardness
42 HRC
410 HV
Max Bend Angle 110o
Applications
5
Solid & corrugated board,
small to medium runs.
small to medium runs
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
PEMA Crease
2, 3, 4 & 6pt
Heights
12.0 - 30.0mm
Availability
Hardness
40 HRC
Applications
Solid & corrugated
board, small to long runs.
Thickness
2, 3pt with 1, 1.5 & 2pt Face
Heights
12.0 - 25.0mm
Availability
Hardness
40 HRC
Applications
Solid & corrugated
board, small to long runs.
PEMA Laser Crease
Thickness
2, 3, 4pt
Manufactured with a precision
radius on 2pt, 3pt & 4pt body with
3pt, 4pt, 6pt & 8pt top. For use on
special applications where body
thickness is restricted.
Top
3, 4, 6,& 8pt
Heights
21.0 - 30.0mm
Availability
Metre lengths
Hardness
42 HRC
Applications
small to long runs.
C
R
EA
SE
400 HV
A
PE
M
radius to eliminate cracking and
ensuring uniform crease on
carton board.
A medium hard rule ideal for
normal commercial work and for
rule processors.
2
43 PT/
35 0.7
PE 1
M ST
A D
R /FA
U
LE CE
S
LT 23
D .3
15 /.9
03 18
20 ”
08
Thickness
2
43 PT/
35 0.7
PE 1
M 1.5
A P
R T/
U FA
LE C
S E
LT 2
D 3.
15 3/
03 .91
20 8”
08
PEMA Profile Crease
400 HV
PE
M
A
C
R
EA
SE
radius on 2pt or 3pt body. For use
on special applications where
body thickness is restricted.
PEMA Crease
Full blended
radius.
Back edge
chamfered
for ease of
insertion.
PEMA Profile Crease
1pt or 11/2pt
Blended radius
on 2pt body.
410 HV
PEMA Laser Crease
3pt and 4pt
blended radius
on 2pt & 3pt
body
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Die Rule - PEMA Crease - PEMA Profile Crease - PEMA Laser Crease
Crease, Profile Crease & Laser Crease
6
X
3
2P
T
PE
R
F
Manufactured to the highest
specifications, tooth & gap
measurements are rigidly maintained by precision cutting
techniques. Our high quality steel
delivers longer press life and
fewer teeth breakages.
1M
M
Perforating Rule
ST
D
2, 3, 4pt
Heights
22.3 - 30.0mm
Bevel
CB, LCB
Pitches
Wide range available
Availability
Hardness
Body 48 HRC 480 HV
Body 42-46 HRC
410-460HV
Applications
Solid & corrugated boards
When ordering please specify:
a = width of tooth
b = width of gap
HS = cutting height
HS
Thickness
2, 3pt
Heights
22.3 - 23.8mm
Bevel
CB, LCB
Pitches
Availability
Metre lengths
Hardness
42-46 HRC 410-460 HV
Applications
Solid & corrugated board
X
10
specifications, tooth and gap
measurements
are
rigidly
maintained
by
precision
techniques. Available in vir-tually
any combination of cut and gap
and crease heights.
10
Cut Crease Rule
with STD Crease
a
HS
7
Thickness
b
a
2
PE 3.8
M 0/.
A 93
PR7”
/C 22.
U 80
T /.
C 89
R 8
EA ”
SE
Die Rule - Perforating Rule - Cut Crease
Perforating Rule & Cut Crease
b
HR
When ordering please specify:
a = width of tooth
b = width of gap
HS = cutting height
HR = creasing height
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Thickness
1, 1.5, 2, 3pt & 0.4mm
The manufacturing process
guarantees close tolerance on
height
and
dimensionally
accurate bevel profile.
Essential in consistent kiss
cutting of labels.
Heights
7.0 - 12.0mm
Bevel
CB, SB
Availability
Cut lengths
Hardness
H2, H3, TopDurFlex &
TopDurFlex 60W
Applications
Adhesive Labels & Foils
Thickness
1, 1.5, 2pt & 0.4mm
Heights
7.0 - 12.0mm
Bevel
CB, SB
Pitches
Availability
Cut lengths
Hardness
TopDurFlex 60W
Applications
Thickness
0.4mm, 1.5, 2pt
Heights
7.0 - 12.0mm
Bevel
CB, DLB
Pitches
25, 30, 40, 50, 60 & 72TPI
Tooth Depth
0.6mm
Availability
Cut lengths & coils
Hardness
TopDurFlex 60W
Applications
0.
5
LA
B
EL
R
U
LE
12
.0
0
H
2
Label Cutting Rule
3
Label Perforating Rule
0.
5
PE
R
F
3
X
1M
M
12
.0
0
H
Especially designed for perforating adhesive labels.
The manufacturing process
guarantees cleaner and dimensionally accurate teeth, free of
distortion & burrs.
Die Rule - Label Rule
Label Rule
TP
30
F
PE
R
O
R
IC
M
P
EE
D
PEMA Microperf delivers cleaner,
smoother edges, plus superior
folding and separation characeristics.
Square teeth with parallel sides
mean multi-part forms will be
uniformly perforated from top to
bottom. Precision ground bevel
offers superior performance on
self adhesive labels.
I1
2.
00
H
3
Label Deep Micro
Perforating Rule
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
8
23
.8
0
Waved Edge Rule
Thickness
2, 3pt,
Heights
23.8mm
Bevel
CB, DLB
Pitches
2.0
Availability
Metre lengths
Hardness
Body 36 HRC
3.5
4.0
5.0
W
AV
E
R
U
LE
3.
5M
M
P
3P
T/
1.
05
M
M
Used to produce a safety edge on
cardboard and corrugated board
to avoid hand cuts during
handling.
Can also be used to cut business
cards, greeting cards, and post
cards.
2mm
3.5mm
350 HV
Applications Solid & corrugated
boards
Design
Wave on edge only body plain
Thickness
2, 3pt
Heights
23.8mm
Bevel
CB
Pitches
6, 8, 10, & 12mm
Availability
Metre lengths
Hardness
Body 43 HRC
4mm
5mm
.8
0M
M
Zipper Rule
2P
T
ZI
P
A
TE
AR
6M
M
P
23
Our zipper rule has been
designed especially for producing
tear strips in cartons and boxes.
specifications, tooth and gap
measurements are rigidly maintained by precision punching
techniques.
430 HV
Applications Solid board
6mm
8mm
10mm
12mm
5M
M
P
Glue Flap Perforating Rule
AP
PE
R
F
1.
0X
1.
0M
M
Supplied in medium wave at Kiss
Kut heights.
Application is to enhance glue
performance in folding cartons by
scoring the surface to provide a
porous glue flap.
Thickness
2, 3pt
Heights
23.2 - 23.6mm
Bevel
CB
Availability
Metre lengths
Hardness
Body 43 HRC
Std Pitches
0.75x0.75
1.5x0.75
1.0x1.0
2.0x2.0mm
Wave Pitch
3.5mm
5.0mm
G
LU
E
FL
Die Rule - Waved Edge Rule - Zipper Rule - Glue Flap Perforating
Waved Rule & Zipper Rule
430 HV
Applications Solid boards
9
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
EX
FL
A
PE
M
A medium body high rule with
cutting edge that has been high
frequency inductioned hardened
using a special induction process.
This combination offers good
bending properties coupled with
excellent diecutting performance.
3
43 PT/
24 1.0
PE 5 5
M 2D
A E
R G
U /S
LE H
S
LT
D
PEMA Flex
Thickness
3, 4pt
Heights
28.60 - 50.0mm
Bevel
CB, SB & LCB
Availability
Hardness
Body 36 HRC
Tip 58 HRC
355 HV
650 HV
Applications All types of vacuum forming
3
43 PT/
24 1.0
PE 5 5
M 2D
A E
R G
U /S
LE H
S 5
LT 0.
D 00
23 /1.
02 97
20 ”
08
2
3, 4pt
Heights
28.60 - 100.0mm
Bevel
CB, SB & LCB
Availability
Hardness
Body 35HRC
Body 43HRC
345HV H2
425HV H3
Applications All types of vacuum forming
Thickness
3, 4, 6pt
Heights
30.0 - 60.0
Bevel
Plain
Availability
Metre lengths
Hardness
Body 35 HRC
ST
R
IP
R
U
LE
3
43 PT/
24 1.0
PE 5 P
M LA
A IN
R
U 5
LE 0.
S 00
LT
D
Stripper Rule - Plain
Used in the manufacture of male
stripping board.
Application is to push out the
waste carton & corrugated board.
Both top & bottom of rule is
ground flat 90 Degrees
Thickness
H
A hardened & tempered high rule
with shaved edge & uniform body
hardness. High tolerance shaved
edge.
Medium hard (H2) rule is ideal for
close bending & medium run
work.
H3 rule is ideal for long run work
or for plastics & tough materials.
H
2
H2 & H3
High Rule - Stripper Rule
High Rule - Stripper Rule
345 HV
Applications Solid & corrugated boards
W
AV
E
U
LE
Thickness
3, 4pt
Heights
30.0 40.0 50.0 60.0
Bevel
Plain
Availability
Metre lengths
Hardness
Body 35 HRC
Wave Pitch
5,10 & 11mm
R
IP
R
ST
stripping board.
ground flat 90 Degrees
Wave edge increases the surface
contact with the waste board.
5M
M
P
Stripper Rule - Wave Edge
345 HV
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
10
Thickness
All
Made to customer own specifications regarding tooth, angle
and depth. Wide application
paper, food packaging, foil and
other materials.
Precision ground teeth, very
sharp and offers a clean cutting
performance.
Heights
10.0mm - 100.0mm
Bevel
SB, CB, DLB
Pitches
Variable
I5
0.
0M
M
X
1.
05
M
M
Special Toothed Knives
8T
P
Tooth Depth Variable
Availability
as per request
Hardness
as per request
Applications Paper, Carton & Foils
1.
05
M
Thickness
2, 3pt
Heights
30.0 - 60.0mm
Bevel
CB
Std Pitches
2mm pitch
Availability
Metre lengths
Hardness
Body 35 HRC
X
M
50
.0
M
H
2
K
C
PI
O
stripping board.
Profile teeth penetrates the surface on contact with the waste
board.
M
ESOPICK
ES
Die Rule - Speciality Rule
Speciality Rule
345 HV
5M
1X
2, 3 & 4pt
Heights
30.0 - 60.0mm
Bevel
CB
Std Pitches
1.0x5.0mm or 0.5x5.0mm
0.5 & 1.0mm Deep
Availability
Metre lengths
Hardness
Body 35 HRC
G
R
U
LE
PE
R
F
Thickness
N
IP
PI
R
ST
stripping board.
Profile teeth penetrates the
surface on contact with the waste
board.
M
Stripper Rule - Perforation
345 HV
LE
U
R
E
SP
AC
ground flat 90 degrees.
Used for packing in laser or
jigged dieboards.
Available in medium hard body.
3
43 PT/
24 1.0
PE 5 P
M LA
A IN
R
U 1
LE 5.
S 00
LT
D
Spacing Rule
11
Thickness
1, 1.5, 2, 3, 4 & 6pt
Heights
12.0 - 24.0mm
Bevel
Plain
Availability
Metre lengths
Hardness
Body 35 HRC
Body 46HRC
355 HV
455 HV
Applications Die-Boards
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Thickness
3, 4pt
Heights
23.8 24.6 25.4 26.0
Bevel
CB SB
Availability
Metre lengths, coils
Hardness
Body 37 HRC
Tip 58 HRC
Tooth Pitch
8TPI - 12TPI
Applications
Corrugated, Solid fibre
& Nylon.
Thickness
3, 4pt
Heights
23.8 24.6 25.4 26.0
Bevel
CB SB
Availability
Hardness
Body 37 HRC
Tip 58 HRC
Tooth Pitch
8TPI - 12TPI
Applications
Foam, Corrugated,
Solid fibre.
Thickness
3, 4pt
Heights
23.8 24.6 25.4 26.0mm
Bevel
SB, CB
Availability
Metre lengths, Coils
Hardness
Body 37 HRC
Tip 58 HRC
Tooth Pitch
Please Specify
Applications
Foam, Corrugated,
Solid Fibre.
Rotary Creasing Rule
Thickness
3, 4pt
Produce to the same high
specifications as standard creasing
rule. Height control is important to
produce a defined crease that folds
dimensionally well.
Heights
20.0 -40.0mm
Bevel
Plain
Availability
metre lengths
Hardness
Body 37 HRC
Applications
Corrugated, Solid Fibre.
X
24
.6
4M
M
Arrow Cut
C
U
T1
2T
P
I
Exceptionally sharp with tip hardened
edge & unique self clearing action.
PE
M
A
AR
R
O
W
Required
cutting
pressure
is
substantially reduced due to the
profile of teeth.
24
.6
M
M
Euro Cut
PE
M
A
EU
R
O
C
U
T
12
TP
I
X
General purpose 8tpi & 12tpi rotary
rule.
Can be used on a wide range of
materials.
A serrated scalloped rule for cutting
tough materials.
Maintains sharpness & durability
due to smooth shaved edge.
365 HV
650 HV
Die Rule - Rotary Rule
Rotary Rule
X
25
.1
5M
M
Rotary Cut Crease Rule
Rotary Perforating Rule
365 HV
650 HV
M
10
X
10
F
PE
R
PE
M
A
C
R
EA
SE
22
.6
M
M
PE
M
A
Perforating rule is produced to exact
dimensions and available in most
common sizes..
M
Designed to enhance folding of
corrugated board. Cut & Gap is
produced to exact dimensions
including height control of crease.
365 HV
650 HV
365 HV
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
12
Die Rule - Rotary Rule Profiles
Rotary Rule Profiles
13
Teeth Profiles & Dimensions
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
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BE
AE
AD
BD
Thickness
3, 4, & 6pt
Heights
19.0, 20.0, 23.8, 30.0
40.0 & 50.0mm
Bevel
LCB,LSB
Availability
Hardness
Body 37 HRC
Tip 57 HRC
Applications
Textile.
365 HV
680 HV
Die Rule - Die Steel Rule
Die Steel Rule
BE - Side edge profile -Mostly used in single-layer leathers,
single edge knife
AE -Double edge profile - Single edge knife.
AD - Double edge profile - Double edge knife.
BD - Exclusively for cutting fabrics and textiles,
single edge knife, suitable for single-layer cutting.
Teeth Profile
BE Edge
2mm Pitch
Teeth Profile
BE Edge
2mm Pitch
Teeth Profile
MicroTES Edge
1mm Pitch
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
14
1M
X
3
2P
T
PE
R
F
BF
specifications, tooth & gap
measurements are rigidly maintained by precision cutting
techniques.
Our high quality steel with
maximum
hardness
resists
breakage of teeth and ensures
long and trouble free runs.
M
Business Forms
Perforating Blade
I2
3.
3
30
TP
R
F
PE
O
R
IC
M
M
IC
EE
P
D
Bevel
CB, SB
Pitches
Availability
Coils & Metre lengths
Hardness
Body 57 HRC
Body 49 HRC
Applications
Paper
Thickness
2, 3pt
Heights
10.0 - 25.0mm
Bevel
CB, SB
Pitches
25, 30, 50, 60 & 72TPI
Availability
Cut lengths & Coils
Hardness
Body 50 HRC
Body 43 HRC
Applications
Paper
Thickness
2, 3pt
Heights
10.0 - 23.8mm
Bevel
CB, SB, LCB
Pitches
25, 30, 40, 50, 60 & 72TPI
Tooth Depth
0.6mm
Availability
Cut lengths & Coils
Hardness
Body 50 HRC
Body 43 HRC
Applications
Paper & Board
Thickness
2, 3pt
Heights
10.0 - 23.8mm
Bevel
CB, SB
Availability
Cut lengths & Coils
Hardness
Body 49 HRC
Body 57 HRC
Applications
Paper
630 HV
500 HV
510 HV
430 HV
510 HV
430 HV
.3
23
B
C
5
H
71
0.
2P
T/
15
10.0 - 23.8mm
M
M
/.9
18
”
Cut Off Blade
Precision sheeter blades manufactured in hard & very hard
body steel rules.
Also available with tip hardened
edge (H4 only).
Heights
R
O
PE
R
F
30
TP
I2
3.
3
H
4
Deep Micro Perforating
Blade
Square teeth with parallel sides
mean multi-part forms will be
uniformly perforated from top to
bottom.
Ideal for multipart forms, card and
lightweight board.
2, 3pt
D
PEMA Microperf delivers cleaner,
smoother edges, plus superior
folding and separation characteristics.
Precision ground bevel offers
superior performance across a full
range of material, from plain single
sheet to coated sheets.
H
4
Micro Perforating Blade
Thickness
ST
Business Forms - Perforating Blade
Perforating Blade
500 HV
630 HV
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
PEMA Perforating wheels are made from high
quality tool steel. The hardness range is between
59 and 60 Rc.
Available in 3 styles as shown & for those machine
types listed in the table below.
Standard tie is 0.75mm (0.030”) Please specify
tooth size or teeth per inch.
Perforating wheels are also available in microperf
with standard depth or deep cut profile.
60o
Style 1
A
B
C
60o
Style 2
B
A
C
Style 3
60o
A
B
C
Machine
Ashton
Ashton
Cameron 428-A
Cameron 793-A
Didde G
Doverstar
Drent
Edelman
Edelman
Giebler
Grapha
Grapha
Hamilton
Hamilton/Stevens
Morgan
Muller Martini
Muller Martini
New Era
PCM
Rotametrics
Rotatek
Rotatek
Rotatek
Ryobi
Sanden
Sanden
Schriber
Sealles & Tison
Timson
Uarco
Western Gear
A
50.80
76.20
76.70
76.70
57.40
30.00
50.00
66.70
76.70
50.00
50.00
76.60
76.70
76.70
50.00
76.70
76.20
55.55
47.63
32.10
50.00
66.70
76.70
40.00
50.80
66.70
66.70
60.00
44.45
47.60
66.00
B
6.35
19.05
19.00
22.00
22.23
16.00
19.00
19.00
19.00
19.00
19.00
19.00
19.00
22.00
19.00
19.00
26.00
12.70
16.00
15.88
19.00
19.00
19.00
19.00
6.35
19.00
19.00
22.00
13.00
22.00
33.33
C
4.75
6.35
6.35
6.20
11.1
5.00
6.30
6.30
6.30
5.21
5.21
5.18
6.30
6.20
5.18
5.18
13.0
6.20
5.00
5.10
5.21
6.30
5.18
6.00
4.75
6.35
6.30
7.00
4.75
4.95
9.35
Style
3
1
3
3
2
1
1
1
3
3
3
3
3
3
3
3
2
3
1
1
3
1
3
1
3
1
1
1
3
1
2
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Business Forms - Perforating Wheels
Perforating Wheels
16
Printers Rule - Litho Perf - Shaws Perforating Set
Litho Perf - Shaws Perforating Set
High Quality Perforating Side Rules For Offset
Presses Offset rules are simply applied to a clean
impression cylinder. After transferring a guideline
to the cylinder, cut off the required amount of rule
and expose the adhesive coating.
Apply the rule on your guideline and then overlay
the rule with furnished tape. Once rule is secured
on the impression cylinder it is advisable to adjust
the pressure between the impression and blanket
cylinders until your desired printing and perforating
results are obtained.
Plate
Cylinder
Blanket
Cylinder
Impression
Cylinder
Perf
This rule allows you to perforate a wide range of
paper and card stock as used for reply cards,
coupons, and raffle tickets. Available in 6, 8, 12 &
16 teeth per inch and blade height .0125” - .029”.
Available in 6,10 & 20’ Coils
Score
This rule with the rounded edge produces a fold on
card stock such as newsletters, folders, invitations
and brochures.
Slit
The sharp edge insures a clean score on heavy
card providing a sharp fold on folders, reply cards
and greeting cards.
Snap
Available in three or four teeth per inch.
Perfect for snap apart forms like cards, invoices,
receipts, order forms and our chase orders.
Micro Perf
With 30, 40 & 50tpi microperf is ideal for
perforating continuous forms. The resulting perf
line when separated leaves a clean straight cut
with no rough edges.
Stick on Perf
This rule allows you to perforate a wide range of
business forms. Available in 6, 8 teeth per inch and
30tpi microperf. Blade height 0.7 & 1.2mm .
Available in 18” lengths.
Shaws Perforating Set
Comprises of 6 perforating blades at .906” height
in either 6 or 11 teeth per inch & 12 brass
impression strips.
For use on Litho printing presses where paper is
required to be perforated in sheet form.
17
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Centre Bevel
Cutting profile gives an extremely
long life, ideal for cutting carton &
corrugated board.
Supplied with or without springs.
Sizes
2.0 - 30.0 mm with
increments of 1.0mm
Other sizes available on request
Inside Bevel
Cutting profile gives an accurate
vertical cut in the material with
minimum distortion.
Supplied with or without springs.
Sizes
3.0 - 30.0 mm with
increments of 1.0mm
Die Making - Punches
Punches
Back Clearing
Incorporates a step relieved back
clearance to ease material through
the base of the punch without
obstruction.
Sizes
2.0 - 30.0 mm with
increments of 1.0mm
Bowl Punch
Solid shallow profile leaves
material cut within the sheet
Suitable for carton & corrugated
board.
Sizes
2.0 - 12.0 mm with
increments of 1.0mm
Side Ejection
Self clearing punch allows the
waste to pass cleanly through the
side of the punch. The die board
must be relieved to allow the
waste material to clear the punch.
Sizes
2.0 - 11.0 mm with
increments of 1.0mm
Centre & Inside Bevel
Sizes
Pre fitted with ejection spring.
helps keep punch free of cut
material.
3.0 - 30.0 mm with
increments of 1.0mm
Euro Punch (Hanging Slot)
Single style half radius within slot &
radius ends for use in blister cards.
Manufactured from a solid base
with or without springs.
Sizes
30 x 10 x 6mm
Island Punch (Hanging Slot)
Double style half radius within slot &
radius ends for use in blister cards.
Manufactured from a solid base
with or without springs.
Sizes
30 x 10 x 6mm
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
18
Die Making - Ejection Rubber
Ejection Rubber
Black Sponge PB2000
Grey Sponge PG1000
Closed Cell - With Skin
Shore 15 - Medium
Available In
Sheets, Strips, Kiss Kut & Pads
Shore 15 - Medium
Available In
Black Rubber P15
Tan Rubber P20
Open Cell - With Skin
Shore 15 - Medium
Available In
Sheets, Strips, Pieces & Pads
Shore 12-15 - Medium
Available In
Red Rubber P25
Pink Rubber P30
Shore 25 - Firm
Available In
Shore 30 - Extra Firm
Available In
Grey Rubber P35
Brown Sponge PB3000
Shore 35 - Extra Firm
Available In
Shore 15 - Medium
Used in Rotary diesAvailable In
Vulcan RG35 RG50 RG65
Cork Rubber 84-65
Shore 65 - Extra Extra Firm
Available In
19
Micro Cell
Shore 35, 50, 65
Density 350-500-650 kg/m³
Available In
Sheets, Strips & Pads
Stripping Foam
Dual Stripping Foam
Available in sheets, strips and
pieces
40mm and 50 mm heights
Available in sheets, strips and
pieces
40mm and 50 mm heights
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
D Profile Rubber
Shore 50
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
60M per box
C Profile Rubber
Shore 60
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
60M per box
Flexi Crease
Shore 60
Available In
5.0 - 10mm Height
22.0mm Width
Supplied in 50M Coil
or12.5M Box
Easy Crease
Shore 60
Available In
7.0 - 9mm Height
15.0mm Width
Supplied in 50M Coil
or19.8M Box
Die Making - Profile Rubber
Profile Rubber
Standard Square Profile
Sprint Rubba - 8mm Base
Shore 70
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
60M per box
Available In Strips or
Blocks
For general purpose use
CNC Controlled cutting
gives precision finish to
profile shapes
Trapezium Profile
Sprint Rubba - 5mm Base
Shore 70
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
60M per box
Blocks
Automatically space
correctly against the knife.
Typically used next to
nicked rule to help keep
nicks from breaking.
Wave Profile
Rainbow Rubber
Base Shore 50Top Shore 45
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
50M per box
Blocks
This shape allows for
rubbering of a die by
automatically positioning
the rubber the proper
distance from the rule.
T Profile Rubber
CAD Design Profile
Shore 50
Available In
6.5, 7.0, 7.5, 8.0, 8.5, 9.0mm
600mm lengths
60M per box
We offer Custom CNC Cut
rubber for your complex
jobs. Send us your file and
information about what is
being cut and we will layout
and cut rubber to CAD file.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
20
Die Making - Forme Compenents
Forme Components
Location Set
Orange 50mm
Centreline II
Location Set
Red 45mm
Integral metal
threaded nut
Side Trim Break
Knife
Centreline II
for female stripper die
for 10,13 & 15mm die
board
Centre Line Block
Oval Spacer Post
for Female Stripper Die
20,23,25, 28 & 30mm
Body Length
Centre Line Block
T-Nut 4 Prong
Fixing Screw
for Male Stripper Die
M4, M5, M6, M8, M10
All threaded & M8
unthreaded
Male Stripper Support
Pin
Stripping Pins Flat top
23, 25 & 28mm inner
barrel lengths
45mm overall length
Total length 50mm
Base 4mm with shoulder
Centre Block
Stripping Pins Pointed top
for
SP Quick-Fix
Total length 50mm
Base 4mm with shoulder
Centre Line
Pin Point & Notched
Stripping Rule
Strengthner
For 12,15 & 18mm die
board
Widths of 3,4,6,8,10,12
15 & 20mm.
Available in left & right
pieces
Mushroom
Screw
21
Clamp Block Rear
Alu U-Profile
For Centerline I & II
100 x 50 x25mm
Available Notched & plain
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Cuir Component
Cuir Component
Base 20mm
Base 20, 28 & 40mm
Diameter
Cuir Component
Die Making - Cuir Components
Cuir Components
Cuir Component
Triple Bellows 40mm
Base 20, 28 & 40mm
Diameter
Cuir Component
Cuir Component
Complete Double
Bellows 40mm unit
Complete Triple
Bellows 40mm
Cuir Component
Cuir Component
Rubber Tubing 6/8mm
Sucker 20mm
Supplied in 50m reels
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
22
Die Making - PEMA Nick Grinder - PEMA Carton Waste Stripper
Nick Grinder & Carton Waste Stripper
PEMA Nick Grinder
The pneumatic or electric nick grinder offers
quick, easy and accurate nicking of rule.
Precision depth is controlled by micro
adjustment screw.
Assortment of grinding disc widths available
from 0.2mm - 3.0mm
Diameter 50.0mm
Internal Diameter 8.0mm
Electric Nick Grinder
Offers quick, easy & accurate nicking of rule.
Precision depth is controlled by micro ad-justment
screw.
Nicking between the thickness of 0.1 -2.0 mm.
Wheel diameter is 50 mm
Assortment of grinding widths available.
PEMA Carton Waste Stripper
For the removal of exterior waste.
Our waste stripping tool ECO Strip is an
efficiant tool to help remove the exterior trim from
diecut sheets of folding carton, E-flute and
corrugated board.
23
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
PEMA Latex Glue
PEMA Latex Glue
Water based adhesive
for gluing rubber to
wood. Leaves no
residue when pulled
off.
Water based adhesive
for gluing rubber to
wood. Leaves no
residue when pulled
off.
Available in 5 litre
can1 litre bottle.
Available in 5 litre
bottle.
PEMA Cyanoacrylate
Adhesive
PEMA Cyanoacrylate
Adhesive
Cyano Bond HV is a
single part, fast curing
superglue that bond in
seconds.
Cyano Bond HV is a
single part, fast curing
superglue that bond in
seconds.
50g bottle.
500g bottle.
Die Making - Sundries
Sundries
Rule Extractor
Rule Pliers
Designed for powergrip
& easy leverage.
Rounded bottom allows
easy “rocking” of rule
to pull out.
The rule extractor
pulls rule from a die
with the least
amount of effort &
totally with ease.
Rules are extracted
vertically thereby not
damaging the die.
Nicking Chisel
The Nicking Chisel is
a simple inexpensive
tool for nicking rule.
Corrugated Nails
9,12,15 & 18mm high
25mm length
Available in1.5, 2 &
3pt standard tips.
Rule Straightener
The rule straightener is
ideal for tweaking the
cutting edge of rule to
ensure accurate joint
alignment.
Available in 2 & 3pt.
Nicking Wheels
Available in
0.2-3.0mm 6mm id 50mm od
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
24
Die Making - Perforating Type & Jig-Saw Blades
Perforating Type & Jig-Saw Blades
Codex -Perforating Type
Full range of alphabet and numerals in
19mm type on 25mm base.
Made from durable cast aluminium
incorporating sharp and unbreakable
points. Supplied with adhesive backing &
conventional locating holes for sticking or
nailing to die
board.
Also available are a complete range of
Perfa Symbols - from Resy logo, Recycle
logo & Green Point logo.
Perfa Type Holder
Plastic holder enables simple & easy use
of Perfa Type.
Jigsaw Blades
Carbon steel blades hardened &
tempered for durability. Provide sharp &
accurate cut each time. Pinned blades
also supplied in reverse tooth for smooth
finish top & bottom of die board.
25
Blade Size
Type
Thickness
TPI
Length
Pinned
Pinned
Plain
Plain
Plain
Coil
8
8
8
8
8
8
82.5mm
152.4mm
130mm
150mm
160mm
-
2,
2,
2,
2,
2,
2,
3,
3,
3,
3,
3,
3,
&
&
&
&
&
&
4pt
4pt
4pt
4pt
4pt
4pt
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Die Making - Hammers
Hammers
Copper Hammers
Size
A
1
2
3
4
4L
5
Dia
25mm
32mm
38mm
44mm
50mm
50mm
70mm
Weight
475gm
850gm
1300gm
1975gm
2950gm
3350gm
6350gm
Round Solid Copper
Hammers
Size
Dia
2
25 x 76mm
3
32 x 82mm
4
38 x 89mm
5
44 x 95mm
6 50 x 101mm
Weight
400gm
625gm
930gm
1320gm
1790gm
Thorex Plastic Hammers
Size
1
2
3
4
5
Dia
25mm
32mm
38mm
44mm
50mm
Weight
250gm
450gm
675gm
900gm
1250gm
Thorex Spare Faces
Dia
25 32 38 44 50 63
Rawhide Mallets
Size
Dia
Weight
4
50 x 89mm
570gm
5
63 x 102mm 900gm
6
70 x 70mm 1300gm
Split Head Hammers
Size
1
2
3
4
5
Medium
Red
Tough
Brown
Hard
White
Extra
Hard
Yellow
Weight
690gm
960gm
1550gm
2100gm
3625gm
Split Head Spare Faces
Dia
mm mm mm mm mm mm
Soft
Grey
Dia
32mm
38mm
44mm
50mm
70mm
32
38
44
50
70
mm
mm
mm
mm
mm
4 4 4 4 4
Type
4 4 4 4 4
Plastic
4
4
4
4
4
Rawhide
4
4
4
4
4
Nylon
4
4
4
4
4
4 4 4 4 4 4
4 4 4 4 4 4
4 4 4 4 4 4
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
26
Die Board - Flat & Rotary
Die Board
The highest dieboard quality, selection and
standards in the world.
The LaserPLY product line includes flat dieboards,
rotary dieboards and platforms. Our platforms are
being used in birch core/maple face and back flat
dieboards, flat dieboards with a wood and polymer
veneer combination, as well as core material for
rotary dieboard production. All flat dieboards are
available raw, UV-coated or melamine-coated in
both clear and proprietary colors.
Every LaserPLY Dieboard exceeds industry
standards set by the IADD and the ESU/EDA and,
most importantly, by the hardworking individuals
who daily make and cut dies and demand
excellence in the dieboards they use.
For your convenience, Flat LaserPLY Dieboards
come in a vast array of panel sizes and
thicknesses—metric and imperial—to satisfy all
proprietary machinery, laser die cutting,
corrugated, folding carton and stripping application
needs.
With every dieboard, peace of mind
comes standard.
Curved Beech Wood Rotary Boards
27
Board
Thickness mm
Inside
Diameter mm
Length
mm
13,14,15,16,17& 18
from 174 to 590
1300
13,14,15,16,17& 18
from 174 to 590
1500
13,14,15,16,17& 18
from 174 to 590
1800
13,14,15,16,17& 18
from 174 to 590
2000
13,14,15,16,17& 18
from 174 to 590
2200
13,14,15,16,17& 18
from 174 to 590
2600
13,14,15,16,17& 18
from 174 to 590
2800
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
The Complete Die Making, Print Finishing & Packaging Supplies Solutiont
Tel No.+91 2232090966
www.pemarules.com
PEMA Bender
Features:Large mechanical advantage means that rule up
to 6pt (2mm) soft can be accommodated.
Slim dies supported overhead, mean that tight and
multiple bends can be produced without
complications.
Large bending table give maximum support to the
rule.
Rules up to 50mm high bend in one stroke.
Provision is made for fitting to either left or right
hand side of machine.
X
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
10
9
10
Y
Replacement Bending dies
PEMA Cutter
Die Making Equipment - PEMA Bender - PEMA Cutter
PEMA Bender - PEMA Cutter
Features:A unique and versatile gauging system ensures
maximum flexibility, accuracy and consistency
in the cutting of steel rules up to 4pt in
thickness.
The cutter can be used on any height of rule up
to 40mm.
The left hand bed is 600mm long with an
extended back gauge of 500mm while the right
gauge gives a maximum cut of 320mm.
The specialized design incorporated into the
blades ensures that there is no bevel distortion.
Replacement cutting knives
Part No. SR590
Resharpening service also available on request
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
28
Diemaking Equipment - PEMA Lipper - PEMA Bridger
PEMA Lipper - PEMA Bridger
PEMA Lipper
Features:Large mechanical advantage enables 2pt
and 3pt rule to be cut and lipped with
minimum effort.
Lips and cuts any height of rule up to 30mm
high and any length down to 2mm.
Creates distortion free lips for greater
strength.
Designed to produce left and right lips in one
operation.
Replacement Lipper dies
Part No.
LM290
Resharpening service also available on
request
PEMA Bridger
Features:Large mechanical advantage enables steel
rule up to 6pt creasing to be notched with
minimum effort.
Pre-bent and curved rule can be notched
without obstruction. Straight rules are held
square by a support guide.
Depth of notch adjustable up to 19mm.
Standard notch 6mm or 10mm width.
Alternative size tools can be supplied.
Replacement Bridger dies
3mm Notch
4mm Notch
6mm Notch
8mm Notch
10mm Notch
Resharpening service also available on request
29
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
The Diemaker’s Saw
-
Powerful 1/5 HP High Torque Moto
Curved or flat base plate
Designed for making rotary or flat dies
Special rigid guide foot for straight,
perpendicular cuts
- Unique 360o swivel cutting action
- Heavy-duty 4 point blades plus our standard 2,
3, and 4 point blades
- Extra length blade for 4 pt rotary diemaking
Description
The K-12 Diemaker’s Saw is a high-speed, portable, precision saw especially designed for making rotary or
flat dies. It cuts hard maple or birch die board quickly and easily. Straight lines, curves or intricate patterns
are simple to cut with the free-floating 360 swivel head. the curved base plate for making rotary dies is of
high-quality, one-piece cast aluminium. The flat base plate is made of stainless steel.
A special rigid guide foot has been designed for use with Cutawl’s new heavy-duty 4 point #34HD, #44HD
and #44HDL blades (.042” thick). These long-life blades will constantly make straight, perpendicular cuts in
die board and plywood.
CURVED BASE PLATE
Die Making Equipment - Cutawl
Cutawl
Flat Base Plate
MODEL K-12C-66 w/66” Base Plate
MODEL K-12C-50 w/50” Base Plate
MOTOR 115V, AC only, 50-60 Hz
RIGID GUIDE FOOT
MODEL K-12F
MOTOR 115V, AC only, 50-60 Hz
RIGID GUIDE FEET
The curved base plate machine is assembled with
special rigid guide foot #1KB which has .035” and
.042” slots for 3 and 4 point blades, including Cutawl’s
heavy-duty 4 point blades and extra long blade.
The flat plate machine is assembled with the standard
rigid guide foot #1KA which has .025” and .035” slots
2,3, and 4 point blades.
10 each of blades nos. 32, 33, 34, 42,43, 44, 44HD.
Curved base plate for cutting 66” or 50”
circumference rotary dieboard
The K-12F also comes with the rigid guide foot #1KB
which has .035” and .042” slots for 3 and 4 point
blades, including Cutawl’s heavy-duty 4 point blades.
10 each of blades nos. 32, 33, 34, 42,43, 44, 44HD
Cutawl Jigsaw Blades
Blade No.
32
33
34
34HD
42
43
44HD
44HDL
Point
2
3
4
4
2
3
4
4
Blade Width
120”
120”
120”
120”
175”
175”
175”
175”
TPI
8
8
8
10.5
10
10
10
10
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
30
Die Making - Jigsaw
Jig-Saw
VJ-1000B & VJ-1500B
The VJ-1000B & VJ-1500B Jig-Saw provide a combination of accuracy & simplicity with fast
semi-automatic bridging action.
Uses short jigsaw blades for rigidity.
Solid steel construction for reduced vibration.
Air cushion work table
Drill Unit circular saw unit mounted in the table fitted with movable side & front fences and
dust extraction unit.
Model
VJ-1000B
VJ-1500B
Max working Die.
1000mm
1500mm
Working table size
700x1000mm
1000x1500mm
Blade working range
25mm
25mm
Blade thicknesswood/plastic
1.5pt - 6pt
1.5pt - 6pt
Max thickness of wood/plastic
30mm
30mm
Max speed
1300mm/min
1300mm/min
Total power
980W
980W
Voltage
220/380
220/380
Type of blade mounting
Semi automatic
Semi automatic
Type of removal of sawed dust Vacuum extractor
31
Vacuum extractor
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
d
w
=
=
pt
size
For use with poor quality board.
pt
size
pt
size
min. center
Off Center
Standard
(
a
TO CALCULATE THE CORRECT MATRIX
Finger lift
release paper
Self adhesive
Thin film base
Chamfered
edge
Matrix
Locator
TYPES OF MATRIX
METRIX – The “metal one”. METRIX offers the customer
the creasing matrix “classic”. Manufactured with a
metal base, METRIX provides an exceptional bond
between the metal base and the plastic shoulders for
added security. METRIX is ideal for short to medium
runs on cylinders and platens and will perform well on
both cardboard and corrugated board.
METRIX
2
=
or
pt
size
X
E
2 pt
w
d
r
Multicrease
(plastic base)
Super
x2
S
2 pt
)+
pt
size
d
b
Creasing rule height
(b) = c - a - d
(d) = 0.23 mm
c
Choosing correct
rule height
Extra deep
b
The low profile chamfer allows the board to flow
easily over the board minimising marking on the
board and reduces make ready time. METRIX is
supplied on a standard 7 mm base which is ideal for
narrow creasing jobs.
a
#MBDL
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32
33
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
:FMMPX
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$PMPVS
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r
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QU NN
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1BSU OVNCFS
#4"
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1BSU OVNCFS
3. At the end of the cycle,
the creasing rules extract
themselves from the
Channel locator.
2. Operate the press for
one complete cycle to fix
Channel to the cutting
plate.
1. Apply mitred lengths
of Channel Reverse Bend
to the gap between the
creasing rules and remove
the backing tape.
REVERSE BEND – offers the customer the flexibility to
crease on both sides of the board in one pass without
the need for specialist skills. The two creasing rules
are inserted into the die to form the channel and
the ridge in the matrix acts as a creasing rule. The
alignment between crease rule and channel is
accurate first time every time.
REVERSE BEND
5. Reverse Bend is used for
creasing board from both
sides in one pass.
4. Peel off the locator to
reveal a matrix in exact
register with the creasing
rules for a perfect reverse
bend.
Metrix Creasing Matrix
4QJOF )FJHIU
NN
c
Box Quantity 32 x 75cm = 24Metres
Dimension A indicates the width of the locator and hence the distance
between the creasing rules.
Dimension B indicates the height of the nib of the matrix itself.
Dimension C indicates the thickness of the matrix base.
Dimension D indicates the width of the matrix nib.
Dimension E indicates the height of the creasing rule.
%JTUBODF #FUXFFO #BTF )FJHIU
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
(
)
x2 + d
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b=
a=
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e
Mertix Creasing Matrix
34
35
d
S
pt
size
For creasing corrugated board
bending through 180˚, reduces the
stress on the material that can occur
with the Multicrease matrix.
X
w
r
pt
size
d
w
=
=
(
a
=
or
E
X
2 pt
w
d
r
Multicrease
(plastic base)
x2
S
2 pt
Internal Chamfer
)
+
pt
size
d
b
(b) = c - a - d
(d) = 0.23 mm
c
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rule height
X
E
b
S
pt
size
min. center
Off Center
a
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#4" #4" r
$SFBTJOH 3VMF #PBSE
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TO CALCULATE THE CORRECT CREASING MATRIX
Finger lift
release paper
Self adhesive
E
pt
size
U-Bend
Standard
Designed to reduce make-ready time and handling,
SYNTRIX comes complete with a finger-lift strip,
bevelled edges and is easy to chamfer with a knife.
SYNTRIX is a self locating, film based creasing matrix
with a standard 12 mm base for improved adhesion
and stability.
Thin film base
Chamfered
edge
Matrix
Locator
TYPES OF SYNTRIX
SYNTRIX – The “plastic one”. Offers the customer
one of the most technologically advanced synthetic
creasing matrix for use on solid and corrugated
board alike. SYNTRIX is designed to perform multiple
impressions under tough conditions without splitting
while still maintaining excellent crease definition and
a uniform channel width throughout.
SYNTRIX
r
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1BSU OVNCFS
Multicrease
Bobst - Syntrix Creasing Matrix
Syntrix Creasing Matrix
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
8JEUI
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1BSU OVNCFS
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1BSU OVNCFS
Multicrease
$SFBTJOH 3VMF #PBSE
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QU NN UIJDLO NN 1BSU OVNCFS
Center
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
36
37
8JEUI
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)FJHIU
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
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1BSU OVNCFS
Multicrease
# ĝVUF $ ĝVUF
& ĝVUF # ĝVUF
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
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1BSU OVNCFS
U-Bend
r
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1BSU OVNCFS
Multicrease
$SFBTJOH 3VMF #PBSE
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r
#4"
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r
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1BSU OVNCFS
Multicrease
r
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r
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1BSU OVNCFS
U-Bend
r
#4"
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r
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r
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1BSU OVNCFS
Internal Chamfer
r
#4"
r
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r
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1BSU OVNCFS
Off Center
SYNTRIX BY REELS
$SFBTJOH 3VMF #PBSE
SYNTRIX MICRO WITH NARROW BASE
38
39
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y
Y
Y
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Grooves parallel to the sheet fibers
the groove is therefore narrower when it follows the fibers.
In practice, it is usually accepted that grooves running
b = (1,5 - e) + f
Grooves perpendicular to the sheet fibers
The width of groove b is equal to 1.5 times the thickness
of the sheet e plus the thickness of the creasing rule f. For
corrugated board, use twice the thickness of the board
creased e plus the thickness of the creasing rule f.
b = (1,3 - e) + f
Each groove must be centered in relation to the creasing
rule. Due to the varying reactions of the board, ideal
creasing conditions may not be attained solely by application
of the following rules. Nevertheless, the width of the
grooves is generally defined like this:
$SFBTJOH .BUSJY
NN
parallel with the fibers are 0.1mm narrower than those
running across the fibers.
)FJHIU
NN
PREFABRICATED CREASING MATRIX WIDTH OF
CREASING GROOVES
$SFBTJOH 3VMF
QU NN
#PBSE 5IJDLOFTT
NN
Please note these sizes are suggestions only
BASED ON 23.8 MM CUTTING RULE & THIN FILM BASE CREASING MATRIX
Creasing Matrix selector
themselves from the
Channel locator.
plate.
the backing tape.
REVERSE BEND
sides in one pass.
bend.
#BTF
)FJHIU NN
b
4QJOF
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c
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#FUXFFO NN
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
40
41
d
S
pt
size
For creasing corrugated board
bending through 180˚, reduces the
stress on the material that can occur
with the Multicrease matrix.
w
r
pt
size
d
w
=
=
(
=
or
X
E
2 pt
w
d
r
Multicrease
(plastic base)
x2
S
2 pt
Internal Chamfer
)+
pt
size
d
b
(b) = c - a - d
(d) = 0.23 mm
c
Choosing correct
rule height
b
pt
size
min. center
Off Center
a
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Center
#4"
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Off Center
#4"
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a
TO CALCULATE THE CORRECT CREASING MATRIX
Finger lift
release paper
X
E
pt
size
U-Bend
Standard
but can be chamfered easily with a knife to enhance
board flow through the machine and increase
productivity. Like all BOBST matrix, FIBRIX is selflocating which provides perfect transfer of matrix to
cutting plate. FIBRIX is a film based creasing matrix
with a standard 12 mm base.
Self adhesive
Thin film base
Chamfered
edge
Matrix
Locator
TYPES OF FIBRIX
FIBRIX – The ”pressboard type” evolving from the
tradition of channelling pressboard by hand, FIBRIX
machined channeled is one of the leading pressboard
matrix in the world today. Suitable for all types
of board, FIBRIX will give the customer maximum
impressions on even the most abrasive recycled raw
materials. Due to its pressboard matrix shoulders,
FIBRIX is pre-chamfered
FIBRIX
r
r
r
r
r
r
r
r
r
r
r
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r
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1BSU OVNCFS
Internal Chamfer
r
r
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r
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r
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r
r
r
r
r
r
r
r
r
r
1BSU OVNCFS
U-Bend
Bobst - Fibrix Creasing Matrix
Fibrix Creasing Matrix
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
8JEUI
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1BSU OVNCFS
Internal Chamfer
r
r
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1BSU OVNCFS
U-Bend
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Center
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
# ĝVUF $ ĝVUF
r
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1BSU OVNCFS
Internal Chamfer
r
r
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U-Bend
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# ĝVUF $ ĝVUF
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& ĝVUF # ĝVUF
Center
.JDSPĝVUF & ĝVUF
42
43
$ ĝVUF
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1BSU OVNCFS
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$ ĝVUF
FIBRIX WITH SMALL BASE “S”
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Internal Chamfer
r
r
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1BSU OVNCFS
U-Bend
b = (1,3 - e) + f
Grooves parallel to the sheet fibers
The groove is therefore narrower when it follows the fibers.
In practice, it is usually accepted that grooves running
parallel with the fibers are 0.2 mm narrower than those
running across the fibers.
Each groove must be centered in relation to the creasing
rule. Due to the varying reactions of the board, ideal
creasing conditions may not be attained solely by
application of the following rules. Nevertheless, the width of
the grooves is generally defined like this:
PREFABRICATED CREASING MATRIX WIDTH
OF CREASING GROOVES
$SFBTJOH 3VMF
QU NN
#PBSE
5IJDLOFTT NN
Please note these sizes are suggestions only.
BASED ON 23.8 MM CUTTING RULE & THIN
FILM BASE CREASING MATRIX
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y
Y
Y
$SFBTJOH
.BUSJY NN
b = (1,5 - e) + f
Grooves perpendicular to the sheet fibers
The width of groove b is equal to 1.5 times the thickness
the sheet e plus the thickness of the creasing rule f.
For corrugated board, use twice the thickness of the boa
creased e plus the thickness of the creasing rule f.
$SFBTJOH 3VMF
)FJHIU NN
Bobst
- Fibrix
Creasing Matrix
Creasing
Matrix
selector
# ĝVUF $ ĝVUF
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
themselves from the
Channel locator.
plate.
the backing tape.
REVERSE BEND
sides in one pass.
bend.
#BTF
)FJHIU NN
b
4QJOF
)FJHIU NN
c
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
4QJOF
8JEUI NN
d
b=
a=
(
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IFJHIU NN
e
)
x2 + d
#4"
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%JTUBODF
#FUXFFO NN
#PBSE
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a
44
Makeready
Makeready
Steel Shim Tape
Made from hardened Stainless Steel, it has
resistance to crushing, deformation and
oxidising.
Self Adhesive Shim Tape available in the
following sizes:- 0.03 mm (0.001”)
0.05 mm (0.002”)
0.12 mm (0.005”)
Supplied in dispensers containing 10M or 30M
Self Adhesive Patch Up Tape
Available In
Blue 40 Microns 3mm/6mm 33M Reel
Red 60 Microns 3mm/6mm 33M Reel
Yellow 80 Microns 3mm/6mm 25M Reel
Paper Shim Tape
Made from quality hardwood to guarantee that it
will hold up to constant pounding of the
diecutting process.
Tapes available in the following sizes:0.04 mm (0.0015”)
0.08 mm (0.003”)
0.15 mm (0.006”)
Shim Tape is available in either 6.0 or 12mm
wide. Supplied in rolls of 150, 70, & 40M
Hand Matrix Pliers
Lets you cut & mitre any length of matrix.
It is great for small jobs and on press when the
Bench Mitre Cutter is not needed.
Incorporates unique table support.
Replacement anvils and blades available.
Matrix Bench Cutters
Ideal when you have a multiple die to make
ready. It allows you to cut accurate & repetitive
mitre lengths time after time.
Can mitre both ends with one cut.
Suits all widths and cuts at 45o & 60o
45
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Drafting Foil
Readily accepts ink &
pencil drawing.
Applications range from
plotting carton layout to
dieboard layout and
photo printers.
Available in sheets &
rolls.
Clear or Matt finish.
Patch Up Sheet
Polyester White
Opaque Film
Dimensionally very
stable and virtually
indestructable.
Available in 1220mm
x 20M Rolls
Quoins
High speed lock up
quoins for fast simple
locking of die in press
or chase.
Sizes
50, 75 & 150mm
Key also available.
Sure Shim
Hardened stainless
steel, self adhesive
shim tapes, available in
03
04
05
10
0.03mm
0.04mm
0.05mm
0.10mm
(0.001")
(0.0015")
(0.002")
(0.004")
Sure Clean
A fast evaporation
platen cleaning fluid.
Removes all residue
from cutting plate
leaving a grease free
surface.
Supplied in 5litre can
1litre Bottle & Spray
gun.
Carbon Paper
Applications range
from makeready, die
impression, counterboard & locating matrix.
Supplied in roll form to
eliminate waste.
Roll size 1200mm x
x900m
Make Ready
Makeready
Countamat
High quality durable
counter material. Extra
hard in construction
for unmatched
performance.
Available in 1070 x
1040mm
With or without backing
adhesive.
Foam Ejectors &
Counter Locating
Pins
Made from light alloy.
Used in conjunction
with Countermat for
location holes.
Sure-Cut 3
Double mitre bench
mounted cutter.
Maximum ease of use,
with quality and
consistency of
performance
Adjustable matrix guide
to suit all types of
creasing matrix, up to
25mm wide
Sure-Slip is a high
performance silicone
lubricant that offers a
considerable reduction
infriction, when applied
to platen/forme care by
stopping rust and
tarnishbuild up on
cutting/creasing rules.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
46
Matrix - Sure Score
Sure-Score
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Stainless Steel Die Cutting & Creasing Jackets
Available in 1) Standard
2) Hard
3) Superior Hard
Cylinder Jackets
Cylinder Jackets
CUTTING CREASING
Make
Model
Size cm
Heidelberg
SBD
64 x 90
Heidelberg
SBB
57 x 82
Heidelberg
SBG
57 x 77
Heidelberg
SB
54 x 77
Heidelberg
S
54 x72
Heidelberg
KSD
46 x 64
Heidelberg
KSBA
46 x 58.5
Heidelberg
KSB
40 x 57
Heidelberg
KS
38 x 52
Heidelberg
Platen 12 x 15
26 x 38
Heidelberg
Platen 13 x 18
32 x 46
Make
Model
Size cm
Heidelberg
KORS
52 x 72
Heidelberg
KORD 64
46 x 65
Heidelberg
KORD 62
45 x 62
Heidelberg
KORA
45 x 57
Heidelberg
KOR
40 x 65
IMPRESSION JACKETS
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
48
CAD Software - CimPack Diemaker
CAD Software
CimPACK for Diemakers
CimPACK Diemaker consists of a powerful set of CAD/CAM drawing tools and comprehensive Standards and
Mix-and-Match libraries for automated creation of folding cartons and corrugated boxes. Designer includes
the ability to export enhanced Adobe illustrator one-up files, create forms, and to nest sheet layouts. The
Designer module is ideal for designing folding cartons and corrugated boxes.
Single Design
<>
An extensive Mix and Match program including a majority of the standard style boxes for the folding
carton and corrugated industries.
<>
A large library of folding carton and corrugated “Standards” is included.
<>
A unique rerunable feature so designs may be reused at different sizes.
<>
A standard set of construction tools and a shapes menu for creating items such as locks and tabs,
opening features, business cards, hangholes, dispensers, glue assist and Zipper rule.
<>
Powerful freehand techniques for artistic work such as sketching, bending, stretching, and smoothing
out digitized shapes. Linear and ordinate dimensioning capabilities are included.
Layout Design
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Both automatic and semi-automatic nested layouts can be created to help optimize your sheet usage.
Sample Making
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Creation of samples is made simple with automatic matrix design and built in support for most
samplemakers. Perf, cut-crease and even reverse cutscore can be added to the sample design.
Integration with other software
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CimPACK Diemaker can exchange DXF, CFF2, HPGL, DWG, DDES, DDES3, Adobe Illustrator (NonPDF format), EPS and standard graphic systems.
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It can drive most plotters, digitizers, lasers, counter cutters and rule processors.
CAD/CAM Drawing Tools
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A full set of construction tools, powerful free-hand techniques for artistic work using advanced line
drawing. Standard drawing tools include Lines, Rectangles, Ellipses, Polygons, Semicircles and the
ability to modify corners, chamfers, reliefs and blends.
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A full set of Dimensioning capabilities for displaying information about lines, arcs, angles and circles.
Parametric Design
Parametrics allows a designer to create a standard design once that can be rerun using different dimensions.
If you have a number of similar designs to program, you only need to program the design once.
The design can then be quickly rerun using different dimensions without having to be created from scratch.
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PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
your complete system supplier
LaserMate
Automatic Laser Dieboard Cutting System with Rofin Sinar Slab Laser
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LASERMATE can be easily combined and customized with our ROTAMATE rotary system, producing
the most advanced combination laser system in the die-making industry.
Working area: not limited, 3000 x 1500 mm
Sturdy and rigid machine frame.
Extremely high dynamic system because of split axes, digital motion system and the
movements/accelerations/decelerations of only very low weights.
Therefore highest productivity of all laser systems available for the die making industries.
Therefore also low maintenance and spare parts costs.
Security: Closed covering system for the mving material for the complete unit.
Effective smoke exhaust from below and from the surface.
Drawers for the easy removal of the waste pieces.
Nozzle protection system Crash ProTec
Unit will stop the system instantly when any possible collision occurs.
No reflection on backside of dieboard
Easy loading and unloading die to roller system for moving the board
Restart of the system after failure (e.g. power) is done from the position the machine was stopped in.
Air- and water-cooled optics (lens and mirrors) - Guarantee for high cutting quality.
User-friendly VectoVision® CNC controller (if requested in local language) - 100% network-compatible.
80 % of the VectoVision® CNC hardware components are standard computer parts.
Database of materials, tools and diameters of the VectoVision® CNC could be configured by the customer.
Pulsing rate of the laser corresponding to the cutting speed.
Control of 2 pt, 3 pt and 4 pt automatically done by the VectoVision® CNC.
8 quadrant cutting slot control by VectoVision®
Automatic optimisations of the cutting sequences with Software Systems MultiJob + ContourEditor.
Rofin Sinar Laser source is a closed system, no possible contamination - less maintenance & service costs.
Rofin Sinar Laser source uses one gas bottle (approx. 900,- EUR) for almost 2-3 years use.
Online diagnosis via Internet (much cheaper than telephone).
Easily accessible components reduce the costs of service and repair.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Laser - Elcede Cutting System for Flat Bed Dies
LaserMate
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Laser - Elcede LaserMate
LaserMate
Rofin Slab Lasers
Rofin Slab Lasers are integrated in all
ELCEDE Dieboard Cutting Systems and
are available with different power output:
DC
DC
DC
DC
010
015
020
025
1000
1500
2000
2500
Watt
Watt
Watt
Watt
Surface Fume-Exhaust prevents fume pollution
during the cutting process, especially when
etching dieboards.
Crash-Protec will stop the system instantly
when collision with pieces occurs.
Re-start is done from the position the
machine was stopped in.
Main Menu
On the main menu the selected job is
displayed and offers a superb survey of
control information information and
functions.
Steel cutting with oxygen 1 bar max.
High pressure cutting with nitrogen
25 bar max.
The Elcede LaserMate laser introduces a new standard for quality laser cutting machines.
Advanced technology provides low maintenance and user-friendly operation capable of cutting the
highest quality dies, strippers and blanking tools. Elcede has raised the industry standard for the
quality and performance.
Elcede LaserMate system components are manufactured in Europe and are structurally engineered
for ruggedness and longevity.
LaserMate gives you the quality cut of a fixed beam laser system and the advantage of a compact
footprint and higher acceleration. Add the flexibility of cutting steel and plastics and you have the
complete solution for your shop.
LaserMate can be combined with our RotaMate rotary unit to create a powerful and extremely flexible
combination laser system. Combination systems can be easily configured to your needs and space
limitations.
51
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
RotaMate
Automatic Laser Dieboard Cutting System with Rofin Sinar Slab Laser
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Elcede - CounterMate Multi Function System
RotaMate
For cutting wooden rotary shells up to 3.000 mm length
Clamping device "Quickset" with maximum 7 clamping positions
Clamp positions are standard from left to right 0,600,1032,1682,2082,2482,2964 mm
Clamp position can be adjusted to customers specification prior to delivery
Diameter adjustable from 174 - 696 mm infinitely
VECTOVISION CNC
NT- Network
Rotary 3.000mm Length
Sturdy and rigid machine frame.
Nozzle protection system Crash ProTec
Unit will stop the system instantly when any possible collision occurs.
No reflection on backside of dieboard
Easy loading and unloading die
Restart of the system after failure (e.g. power) is done from the position the machine was stopped in.
Air- and water-cooled optics (lens and mirrors) - Guarantee for high cutting quality.
User-friendly VectoVision® CNC controller (if requested in local language) - 100% network-compatible.
80 % of the VectoVision® CNC hardware components are standard computer parts.
Database of materials, tools and diameters of the VectoVision® CNC could be configured by the customer.
Pulsing rate of the laser corresponding to the cutting speed.
Control of 3 pt and 4 pt automatically done by the VectoVision® CNC.
8 quadrant cutting slot control by VectoVision®
Automatic optimisations of the cutting sequences with Software Systems MultiJob + ContourEditor.
Rofin Sinar Laser source is a closed system, no possible contamination - less maintenance & service costs.
Rofin Sinar Laser source uses one gas bottle (approx. 900,- EUR) for almost 2-3 years use.
Online diagnosis via Internet (much cheaper than telephone).
Easily accessible components reduce the costs of service and repair.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
52
Laser - Elcede Cutting - System for Rotary Dies
RotaMate
Fume Cover
Pneumatically operated fume cover
around the cylinder for internal and
surface fume extraction
Rofin Sinar slab laser source up to
2500 watt
LASERMATE combo
automatic Laser Dieboard Cutting System with Rofin Sinar
Slab Laser
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Pre-make-ready
Pneumatical clamping device with
"Quickset" for preparation rotary shells
for rotary shells 3000mm
Fixing
The shell is screwed onto the flanges
to achieve the utmost mould stability.
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
CounterMate - Multifunctional System
Milling of Pertinax Counters • Sample Making • Rubber Cutting
Elcede - CounterMate Multi Function System
CounterMate
The CounterMate is a cost effective system for Milling, Sample Making, Rubber Cutting &
Drawing on one machine
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VectoVision® PC-Controller (PC-VectoCut since 1991) with digital drive concept (since1989)
ball screws (no toothed racks).
VectoVision® PC-Controller containing 80% standard components, network compatible
VectoVision® PC-Controller with intelligent tool management (service life !)
table topology is measured (10 mm x 10 mm) and any unevenness is compensated
accordingly (precision 0,001 mm) ⇒ important with Pertinax
Electronic tool adjustment – upon exchange each milling bit is measured and automatically adjusted
Programmable Z-axis – different processing depths can be programmed for each tool
Working area 1200 mm x 1600 mm
High precision aluminium table as milling basis (no Plexiglass, MDF or plywood)
High capacity exhaust system
Table with 3 vacuum chambers, individually adjustable
Rapid speed 30 m/min
Repetition accuracy 0,02 mm
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
54
Elcede - CounterMate Pro
CounterMate Pro
CounterMate - Milling Centre
Milling of Pertinax Counters • Steel Counters & Wood Stripping Boards
Innovative cutting technology provides unprecedented accuracy, versatility and affordability
The CounterMate is a cost effective system for Milling, Sample Making, Rubber Cutting and Drawing on one machine
l fabrication which offers easy, accurate, high speed routing to produce a complete range of die tools including steel
rule dieboards phenolic counters, strippers, samples and 1mm thin plates.
Steel Counter
Milling Process
HSC Technology - Milling at maximum output & perfection.
Easy and clean high speed processing
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High frequency spindle with 3,0KW, 1.000 - 40.000 rpm
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6 automatic positioning pins
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Vacuum system for perfect material fixing
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Tornado Extraction System
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Adjustable minimum lubrication system
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Automatic Bit Control
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Column table
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V8 CNC-controller
Working Area 1500 mm x 1250 mm
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Blanking Tool
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Elcede - RubberMate WaterJet System
RubberMate
RubberMate Rubber Cutting System
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3-Axis-Robot
waterjet cutting with 2900 bar (40,500 psi)
Working Area 1000 x 1000 mm (40” x 40”)
Cutting of rubber parts up to 50mm thickness
For the works preparation of data from the CAD the geometry is
processed in the AquajetPro program and sent to the machine
The data from the CAD is provided in HPGL format for the
processing in the AquajetPro program
With Auto-Nesting parts are interlocked in a way that material
consumption is minimised
Stainless steel grid option instead of Aluminium grid – triple life time use
Angle Cutting device - Manual device for angle cutting up to +/- 15°
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
56
Elcede - RubberMate Pro WaterJet System
RubberMate Pro
RubberMate Pro Rubber Cutting System
WaterJet cutting with the highest precision and
productivity
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5-Axis Robot
Cutting conical up to ± 15°
Built-in network board for NT Network
VECTOVISION NT CNC Controlle
Working Area 1000 x 1000 mm (40” x 40”)
processing from AquajetPro program
Rubber parts can be cut up to 50mm thickness
either straight or conical.°
For the works preparation of data from the CAD the
geometry is processed in the AquajetPro program
and sent to the machine
The data from the CAD is provided in HPGL format
for the processing in the AquajetPro program
With Auto-Nesting parts are interlocked in a way that
material consumption is minimised
Stainless steel grid option instead of Aluminium grid
triple life time use
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Automatic Rule Processor - Elcede CoilMate
CoilMate
COILMATE
processing
- Highest automation level for rule
- Processing 2, 3 and 4 pt.
- Rule height 20 to 30 mm
- For flatbed and rotary
- DieMond Tools®
- 6 tools up to 9 tooling functions for each rule thickness
- Double side broaching unit
- Nicking Unit „QuickNick“,
- STLpro rule preparation software integrated
- VectoVision® CNC control
- Compact footprint
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
58
Automatic Rule Processor - Elcede CoilMate
CoilMate
DieMond Tools®
- Tools for rule processing
As the only supplier ELCEDE manufactures tungsten carbide
tools for all rule processing machines and has been doing so
for more than 10 years.
To name just a few advantages of tungsten tools:
- Lifetime up to 10 times longer than HSS tools
(up to 1.000.000 strokes)
- Less resharpening and therefore changeover work
- Same cutting result with every stroke
- Superb precision to the last cut
The leading software for rule preparation
Thanks to a continuous developing and optimising process
ELCEDE can offer the most powerful and user friendly rule
preparation software in the die making industry.
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50% time saving potential by automatic processing
Fully automatic creasing rule creation
Closing gaps
Free definition of gaps or bridges
Nicking definition
Segments of perforation
Standards catalogue for folding boxes
Exclusively for the CoilMate: Integrated Nicking Unit
QuickNick
- Automatic revolver magazine for different milling discs
- Smallest nick width: 0,2 mm
- Variable depths of the nicks
- Nick processed in less than ½ second
- Life span of the milling disc: up to 20.000 nicks
- Width tolerances: top / body: + 0,02 mm
59
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
Automatic Rule Processor - CoilMate Pro
CoilMate Pro
COILMATE PRO - Flexible, multifunctional and highly productive
Highest automation for all kind of applications
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Processing 1.5pt, 2pt, 3pt and 4pt.
Rule height 12 to 60 mm
Integrated Speed-Loop for high performance
processing
DieMond Tools®
6 tools up to 9 tooling functions for each rule thickness
Double side broaching unit
Nicking Unit „QuickNick“,
STLpro rule preparation software integrated
VectoVision® CNC control
Outfeed and sorting device
Bending Unit
Rule Straightener Unit
Speed Loop Unit
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
60
Automatic Rule Processor - Elcede CoilMate Pro
CoilMate Pro
Broaching of steel rule in 2or 3pt thickness
and max. 25,00 height is an option or can
be retrofitted also at a later stage.
One broach in 2pt or 3pt is supplied with
the system.
Normal loss in height
Reduced loss in height
"
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Nick - highly zoomed in
Broaching Unit
QuickNick Unit
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Milled by ELCEDE QuickNick
Tolerances top/body: max. +0.02mm
Nick - highly zoomed in
Ground as per traditional process
Tolerances top/body: max. +0.20mm
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com
PEMA Rules Ltd
PEMA Rules Pvt Ltd
Tel No. +44(0)1268 244180
Fax No. +44(0)1268 520230
Tel No.+91 2232090966
www.pemarules.com

Pema 2004 Cat

Transcription

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