The Cable-Stayed Alamillo Bridge, Spain
Transcription
The Cable-Stayed Alamillo Bridge, Spain
A Combined Method for Measuring Cable Forces: The Cable-Stayed Alamillo Bridge, Spain Summar The paper presents a combined method for measuring the forces in the cables of cable-stayed bridges based on measuring the natural frequencies of the cables in a free-damped vibration and subsequent calculation of the forces using simplified vibrating chord theory. The theoretical background and the practical and economic advantages of this method are discussed, as well as its most relevant limitations. The method is applied to an existing bridge in order to demonstrate that it can obtain reliable values for the forces in the cables. Juan R. Casas Assoc. Prof. Technical Univ. of Catalunya Barcelona. Spain Juan R. Casas. born in 1960. received his civil engineering degree from the Technical University of Catalunva (UPC), Barcelona. Spain. in 1984. where he completed his doctorate in 1988. Since then, he has been professor of bridge engineering at the School of Civil Engineering at UPC. His research interests include the design. dynamic analysis and field testing of bridges, as well as bridge safety and reliability. Introduction If the vibration method is to obtain accurate results in these circumstances, it During the construction and service life of a cable-stayed bridge, it is ex- must be combined with other mea- the forces in the cable stays. This knowledge is critical to the correct surement techniques, each. however, with its own inherent errors or deficiencies. A methodology for combining measurement techniques which alignment and distribution of internal forces in the finished bridge. At pre- compensates for the errors of one method with the results of another. sent. there are several techniques to and vice versa, is proposed in this pa- assess these forces. including measurement of the force in a tensioning jack, per. tremelv important to accurately define application of a ring load-cell, topographic measurements, elongation of the cables during tensioning and installation of strain gauges in the strands. In spite of their simple theoretical bases, each of these methods is highly complex in its practical applica- tion. Moreover, some of these techniques are extremely expensive to apply and, in any case, produce results of insufficient accuracy [1, 2]. A relatively simple, quick and inexpensive method of measuring cable forces in cable-stayed bridges is to use the vibrating chord theory, obtaining the cable force from the cable's natural frequency of vibration, the mass and the real length. This method has been successfully applied [1, 2] to relatively short cable-stayed bridge cables — mainly locked and with very simple anchoring devices — as well as to external prestressing cables [3]. However, as cable length increases +r Peer-reviewed by international experts and accepted by the IABSE Publications Committee Structural Engineering International 4/94 and/or the anchorage devices become more complicated — as with cables formed by a great number of strands, where the deviators, dampers, etc. make it more difficult to obtain accurate knowledge of the cables real vibrating length — the actual vibration behaviour deviates substantially from the vibrating wire theory. The proposed methodology uses a least-square minimisation procedure to minimise global measurement error and enable a usefully accurate definition of forces in stay cables. The method is applied to the cable-stayed Alamillo Bridge in Sevilla, Spain. in order to check its feasibility and reliability. The Alamillo Bridge The Alamillo Bridge. completed in 1992. is a 200 m long cable-stayed bridge with a 134 m tall pylon inclined 32° and 13 pairs of parallel cable stays forming a harp shape (Fig. 1). The deck is an hexagonal steel box girder with a depth of 4.40 m. The width of the steel box is variable. Every 4 m there are two lateral cantilevers 13.20 m wide which are formed of steel ribs. These cantilevers support a reinforced concrete slab carriageway 23 cm thick, with walkway above the upper flange of the steel box (Fig. 2). Each cable connecting the deck to the pylon consists of 60 strands of 0.6" di- ameter, except the last pair (cables no. 13), which have 45 strands 0.6' in diameter. The pylon is a composite (steel + concrete) structure. Its variable cross section contains a circular Science and Technology 235 void (Fig. 3). Both deck and pylon are embedded in a base which, in turn, is supported by 54 piles, 2 m in 0 and 47.5 m long. The Bridge and the Method In a cable-stayed bridge with this structural configuration. where the load in the deck is balanced by the weight and inclination of the pylon by means of the cable-stays. it is fundamental to know the actual cable forces or. at least, to know if they are within a definite tolerance bandwidth. Any small modification of cable forces re- sults in a large variation in internal forces both in the pylon and in the deck. Fig. 1: The cable-stayed Alamillo Bridge Fig. 4 shows the effects of a 10% increase or reduction in cable forces on the bending moments of the pylon and the deck. A reduction of only 10% causes a variation in the bending moment of the bottom part of the pylon from 600 MNm to 1228 MNrn (more than 100%) and from —224 MNrn to 16000 i2Oor0 250 10500 It— 325 608 —I Ii000I I— I 1875 —434 MNm (almost 100%) in the maximum moment of the deck. Even more -t '4, '0 - dramatic is the variation in maximum negative moment in pylon (from —167 to —647 MNm. i.e., 287%) when cable forces are 10% higher than the design forces for the permanent state (dead load plus permanent load). 1623 Fig. 2: Cross section of the deck (mm) Limitations of the Vibration Method Before discussing the application of the method to the Alamillo Bridge, Notation some discussion of the method's limitations is useful. If the ideal vibrating A chord theory is assumed for a com- E = = = = f F H= J k L = = = L* = I rn s a = = = = = a0 = a' 236 = = = = section area of structural material of the cable modulus of elasticity of cable material natural frequency of vibration force in the cable horizontal component of force in the cable sum of quadratic errors relation between weighing and resistant area of the cable (k 1) horizontal distance between vibration nodes in the cable sum of horizontal distances between dampers and vibration nodes cable length between vibration nodes mass of the cable per unit length sag ratio weighting factor angle between horizontal and cable tangent at anchorage point angle between horizontal and cable chord connecting endpoints relative error relative error in cable force = tension in the steel of the cable in the permanent state angular frequency of vibration (= 2rJ) cross Science and Technology plete horizontal cable, the cable force Fcan be deduced using [4]: F= 41fm (1) In an inclined cable (Fig. 5), the cable force can be evaluated using [5]: H = 4Lf2m H 4Lf2m F= cosa cosa (2) Moreover, if the vibrating wire theory is applicable, there is a linear correspondence between vibration modes and natural frequencies (Fig. 6) resulting in a so-called non-dispersive" model. In both cases the main assumptions of the theory are: Structural Engineering International 4/94 _____— — Dead load + Permanent load + Design cable forces cable has a negligible flexural stiffness (i.e., is perfectly flexible). As a consequence a perfect hinge can be assumed as the bearing condition at the cable ends. — The — - - - - Dead load + Permanent load + 0.9 Dead load + Permanent load + * Design cable forces 1.1 * Design cable forces There is no relative displacement of the points where the cable is an- 1228 chored. i.e., the possibility of coupling between vibration modes of pylon or deck (in a cable-stayed bridge) and the cables themselves does not exist. — The transverse in-plane deflections of symmetrical modes do not gener- ate additional tension in the cable (the cable is inextensible). A detailed study dealing with the effects any deviation from the theoretical straight line in Fig. 6 is presented in [2]. For instance, if a relative displacement between anchoring points exists (because of bending of the deck or py- lon). the natural frequencies of the lowest modes are slightly greater than when the anchoring points are fixed. Values in MN m Fig. 4: Variation in bending moments due to ±10% variation in cable forces fact. an error of only 0.5% for a cable with a natural frequency of 0.5 Hz requires a total signal length of Also if the cable has a more than a 1 negligible flexural stiffness, the natural Ltf frequencies of the higher modes are 0.005x0.5 mated cable force [4] using Eq. (1). the factor mgL = pL must have a maximum value as expressed in Table 1, de- pending on sag ratio (s) and cable inclination in respect to the horizontal (a0). Table I has been derived with a =400s stress of 650 MPa in the steel cables. greater than predicted by the vibrating (or 6 minutes), which is not realistical- chord theory. A study [3] concludes that Eq. (1) can only be applied if the seven lowest frequencies, measured ly available for a free-damped vibra- If a relative error instead of absolute tion of a real bridge cable. error is considered, an equation can be with a 0.5% accuracy, lie in a straight line as in Fig. 6. However, for long cables (with low natural frequencies) it can be difficult, if not impossible, to achieve such a level of accuracy. In 933.6 -J Concerning the influence of cable inextensibility, which affects the symmetrical modes, the natural frequencies of symmetric modes of in-plane deflections are embedded in the roots of the equation [5]: derived relating the relative error in the cable force (because of neglecting 4(3 2 22 tan— = — — —I — 2 — (.o=a) mL2 •1 -L EA H) H(1+852) (3) Fig. 5: Definition of terms in an inclined cable where s = sag ratio of the cable = eIL (Fig. 5) while the antisymmetric modes have frequencies: w,1 =2nir1—-- n=1,2,3... mL (4) according to vibrating chord theory. 34 Fig. 3: Typical pylon cross section (cm) Structural Engineering International 4194 The influence of cable extensibility is 5 2 negligible for short cables, because A Mode number (n) tends to 0, and therefore i = ir but could lead to important errors for longFig. 6: Relationship between ,nodes and frecables. In fact, in order to achieve val- quencies of vibration in the vibrating chord ues with ± 30 kN accuracy in the esti- theory (non-dispersive model) Science and Technology 237 sag rati o (s) aO 0.004 36.7 33.9 27.7 0.00 1 200 146.0 134.6 109.9 77.7 40.3 0.06 30° 45 60° 75 90° 0.007 0.009 21.2 16.8 19.6 15.5 16.1 11.5 12.8 9.2 5.0 0.57 19.7 10.3 6.2 0.45 0.26 due to the error involved in the hy- different values for the cable forces de- pothesis of cable inextensibility. it is unrealistic to look for very high accuracies in the experimental measurement of the fundamental frequency of pending on the method, it was finally decided to perform a vibrating test of the cables in order to determine the fi- long cables, which in turn is difficult to achieve because of their low funda- the tolerance limits stated in the de- mental frequency. sign. Correct application of the vibrating An accelerometer was attached to the lower end of the cable-sheathing pipe. The excitation of the cable was achieved by releasing a hanging weight in a rhythm similar to the natural frequency of the cable. The recorded signal was checked in situ by means of a spectrum analyser and the time signal was recorded and digitalised for later chord theory requires accurate knowlTable 1: Values of pL (k.\YmXni) as afunclion of a0 and s tension increment) and cable characteristics (with E = 190000 NIPa): tanx=x— = 4acosa0 1.216x .(2 + EF) (5) Consequently. extensibility is important on such long cables. According to Eq. (5) — assuming an average value for long cables of cr = 650 MPa. a0 = order to achieve an accuracy of 0.5% in frequency (1% in tension) it is necessary to establish a value for s: 30° — in x= Jr/4(2+0.01)= 1.57865 4x56292 —127.32=1.57865— 1.216 x 109s2 x3.934 =s=2.3x 10-s pL 8H 7.85kAL 8acosa0A edge of the real length of the cable. With the diverse elements that are found in normal anchoring devices, determining this important factor can itself be a challenge. Experimental Estimation Methods - 10's 132 =L=— k The epoxy-coated strands used in the cables of Alamillo Bridge do not permit the attachment of strain gauges directly over the strand wires, as can often be done on other bridges. It was decided to place strain gauges at the anchorage blocks (Fig. 7). The intention was to correlate strain in this zone with the cable forces by means of a finite element model. However, the extremely complex strain and stress field of the anchorage zone, and the high sensitivity of the results to the boundary conditions assumed in the mesh, as derived by the finite element study, rendered results of limited reliability. Even in the most favourable case of During the tensioning of the cables. the pressure in the hydraulic jacking k = 1 (normally k> 1). the cables with pump and the elongation of the L> 132 m have an error greater than 0.5% in frequency because of extensibility. This effect is less important for strands were also measured. Because of the problems detected with these two measuring techniques during construction of the bridge, which led to higher frequencies. As a consequence. nal cable forces after completion of the bridge and to check if they were within analysis. Application of the Combined Method Starting from the acceleration records and via FF1' (Fast Fourier Transformation). the frequencies of the different vibration modes were deduced, as appear in Table 2. Due to the excitation procedure and damping characteristics of the cables, the total recorded length was not long enough to achieve a high resolution, as also presented in Table 2 (values of M). The shorter cables vibrated for a shorter period of time and thus yielded shorter recorded lengths. Table 2 further shows how in the longest cables the fundamental frequency is a slightly higher than the i-th natural frequency divided into i, show- ing that the non-dispersive model of the vibrating wire theory (Fig. 6 was not achieved. This dispersion pattern was hardly detected because of the inadequate resolution in frequency achieved. In fact. the cable most prone to this phenomena is no. 12. To detect the effect of cable extensibility would require a measured frequency error of less than 3%, as shown be- low. In fact, this is the difference between the values for the fundamental frequency derived using Eq. (2) or (3). For this cable, the characteristic parameters are a0 = 24.518°. m = 77 Kg/ui. L = 236.1 rn and H = 4028 kN. deriving the values s = 0.006064 and A = 0.75954 and, therefore. fi = 0.484 from Eq. (2) and f = 0.499 in Eq. (3). Fig. 7: View of the anchorage block in the deck and the position of the strain gauges 238 Science and Technology To detect this error of 3% would require a frequency resolution of .\f = Structural Engineering International 4/94 Cable 1L 2L 3L 4L 5L 6L 7L 8L 9L IOL 11 L 12 L 13 L 1R 2R 3R 4R 5R 6R 7R 8R 9R 10 R 11 R 12 R 13 R f \f fi f: 0.050 0.026 0.015 0.020 0.015 0.020 0.015 0.015 0.015 0.015 0.015 0.015 0.015 2.20 1.69 4.34 3.38 2.83 2.26 1.97 1.7 1.54 1.38 0.050 0.030 0.020 0.020 0.020 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 2.29 1.42 1.13 0.99 0.84 0.77 0.69 0.63 0.56 0.52 0.46 0.50 1.25 1.11 1.02 0.91 0.99 — 5.04 4.23 3.34 2.95 2.54 2.32 2.07 1.86 1.66 1.52 1.36 1.49 Li f 7.99 6.75 5.64 4.47 3.93 3.37 3.09 2.77 2.49 2.21 2.02 1.82 1.99 9.68 8.39 7.03 5.58 4.92 4.23 3.85 3.45 3.12 2.76 2.54 2.26 2.48 8.83 — f f6 11.48 10.05 8.47 6.68 5.89 5.07 4.62 4.15 3.74 3.32 3.04 2.73 2.98 — — Li — 13.43 — Li — — — tance between cable dampers. the forces in column 6 of Table 3 were deduced. These values are always lower when compared with he values derived from the other two experimental techniques used: jack pressure during tensioning and strain gauges placed on anchorage (Table 3). Nevertheless, there 4.84 4.37 3.87 3.54 3.18 3.46 8.92 7.83 6.77 6.16 5.52 5.0 4.43 4.04 3.62 3.96 — — — — — — — — — they are almost equal for right and left cables. Therefore, the combined methodology is challenged to identify 7.76 8.84 7.67 6.74 6.06 5.48 4.93 4.43 3.99 3.62 3.98 — an inaccuracy that is common to the 7.81 — 5.93 5.41 — — 7.63 6.94 6.20 5.61 4.98 4.56 4.07 4.45 is a clear relationship between the forces deduced with the three methods. In fact. the greater the force value deduced from the frequency. the greater the force deduced with the other two methods. Moreover, the experimental values of frequency are very reliable because 4.55 3.42 2.86 2.25 1.93 1.69 1.52 1.38 1.23 1.71 1.43 1.12 0.96 0.86 0.77 0.69 0.64 0.55 0.52 0.47 0.50 1.11 0.98 0.91 0.99 6.73 5.16 4.29 3.35 2.87 2.54 2.27 2.07 1.87 1.66 1.50 1.35 1.49 — 8.56 7.12 5.57 — 5.69 4.45 3.84 3.38 3.06 2.76 2.49 2.22 1.99 1.79 1.99 10.3 8.52 6.68 5.74 5.06 4.56 4.12 3.72 3.32 3.0 — 4.25 3.79 3.45 3.10 2.79 2.48 2.26 2.48 — 5.91 5.3 4.81 4.34 3.88 3.5 3.17 3.48 2.7 2.98 — 7.58 6.82 6.19 5.55 4.99 4.48 4.06 4.47 Table 2: Frequencies of vibration of the cables of the A larnillo Bridge as deduced from the vibration test. L = cable on left side; R = cable on the right 0.03 x 0.455 = 0.013 Hz, which is roughly the resolution achieved. For this rea- Assuming an exact evaluation of cable length and mass son, the influence of cable extensibility = is clear in this cable. For this cable. with an experimental measured value f1 = 0.47 Hz. the average measured natural frequencies of modes 1—7 is f = 0.455 Hz, resulting in = (0.47— 0.455)/0.455 = 3%, as previously evaluated. For this reason, jointly with the error in the first natural frequency due to its small value in the long cables, and the short record length in the short ones, and the fact that at least 6 fre- L in — 0). Table 3 also presents the error in the evaluation of cable force. Using Eq. (2). with the experimental measured frequency and L = the horizontal dis- Cable f1 = e, estimation of the distance between the cable nodes (points without vibration) for all the cables when considering the distance between the dampers (= 0) or the estimation of cable mass. This last possibility is very unlikely because there is no injection in the cable. Therefore the differences in the cable force must come from inaccuracies in the values off and L. This last hypothesis is supported if the location of the damper is not identical to the vibration node. If the nodes are located between the damper and the anchorage plate. the additional length of vibration should be the same in all the cables. because all the anchoring devices are similar. LtF(%) L(m) F2 (kN) (jack) 4091 5817 5955 6112 5189 5297 5072 5709 5494 5327 5111 4709 5376 5189 4836 4503 4326 4905 quencies are available in the whole cables with no significant difference be- tween right and left cables. the value for the fundamental frequency was evaluated by means of: 1 2 3 4 (6) 5 for both right and left cables, with f, corresponding to the left cables, and 7 obtaining the values of Table 3 jointly with the error in column 3. The relative error in cable force evaluated with Eq. (2) is: EF = iF = 2 if +2 iL + im F f L rn (7) Structural Engineering International 4/94 6 8 9 10 11 12 13 2.170 2.5 5 1.683 1.411 1.120 1.5 3 2 0.984 0.845 0.770 0.690 0.624 0.554 0.509 0.455 0.496 1.5 3 2.5 2.0 2.0 2.5 2.5 3.0 3.0 3.0 5 1.0 2.0 4 4 4 5 5 6 6 6 50.7 68.6 85.7 102.4 119.1 135.8 152.4 169.2 186.0 202.6 219.5 236.1 253.0 F3(kN) (strain gauges) F1 (kN) (vibration) 4503 4944 4434 4630 4434 4630 4581 4532 4228 4189 3875 4061 5072 495-I 4650 4473 4356 4689 — 4993 — Table 3: Cable forces from vibration test (F1) (L = distance between dampers) and from other measurement techniques (F2, Fj Science and Technology 239 To confirm this hypothesis, the error in unique variable in the least-square frequency and vibrating length must be obtained, thus to derive the correct minimising problem. force in the cables. The proposed problem: the value L* and the rela- methodology calls for using all avail- tive error Sf in the estimation of the frequency of vibration, being able experimental data (from jack pressure. strain-gauges and cable vibration) recorded with some amount of error. Consequently, the procedure to derive the real vibrating length of the same in the whole cables: J'=fj(1+f). Bearing in mind that the force val- — the cables was as follows: two variables in the — Considering ues coming from the strain-gauges placed in the anchoring pipes are A nonlinear least-square interpolation problem was resolved according to the expression: less reliable than those coming from the pressure in the jack during tensioning. From all the possibilities, the best glob- (8) with = weight factor of error assumed in cable i the sum of the horizontal distances between dampers and vibration nodes in the upper and lower anchorages of the cable, or alternatively L* and f, which minimises J. The resolution of this least-square problem has been done with the following possibilities taken into account: Different weight factors in the cables: For each cable, the factor is related with the error in the measurement of its natural frequency. 1 Efj/tflifl(Efi) I horizontal distance between fabrication of the cable used. obtaining the value of L*, defined as = the damper and anchorage plate in the Freai, = real force in cable i — al result (minimum value of J) is obtained using the values of pressure in the jacks, with different weighing factors depending on the cable, and the equivalent length as the unique variable, being L* = 9.6 m. This is a quite reasonable value, taking into account (9) The real forces in the cables derived from applying the proposed methodol- ogy (cable vibration + least-square minimisation) are presented in Table 4 and compared with those derived from alternative techniques. These forces are very close to those defined as optimal in the design stage for the service operation of the bridge, which correspond to the forces that were attempted to be introduced in the cables with the jack (F2). They are, in any case, within the acceptable tolerances as stated in the design requirements for the construction procedure in order to achieve the appropriate internal forces in the pylon and the deck. Conclusions In the paper the problems arising in the application of vibration measure- ments in the cables of cable-stayed bridges to obtain actual forces are described. In particular, the influence of extensibility of very long cables in obtaining accurate values of frequency of vibration is shown in one example. Other problems are related to the difficulty of obtaining experimental vibration records in short cables with a sufficient time length to derive the natural frequencies of vibration with required accuracy. The vibration method itself is not accurate enough to derive the real forces in the cables when the cables are extremelv short, or long, or have complex anchoring devices. The methodol- ogy presented, however, combining the force values derived from vibration measurements with other experimental techniques (strain gauges, pressure in tensioning jacks) can define the real forces in the cables with sufficient accuracy and reliability to determine if the cable forces are within permissible boundaries defined during the design process. The simplicity of the installation required for the vibration method makes it very attractive from an cost point of view. It is an efficient, cheap and rela- tively easy way to monitor possible changes in the cable forces during the service life of a bridge, once the real vibrating lengths of the cables have been obtained. References [1] KYSKA. R.; KOUTNY. V.; ROSKO, P. where = the relative error in the evaluation of the frequency in cable i. The same weight factor for all cables: 2)• This assumption is equiva- — lent to the assumption of equal experimental error in the evaluation of real force (value coming from jack pressure or strain gauges) and F1 F F (kN) (kN) (kN) 5778 5847 5817 5709 5494 2 5955 5 6 6112 5307 5405 5082 6112 5189 5297 7 5239 8 3 4 5072 Assuming the force deduced from 9 the jack pressure transducers as the real force in the cable. 5121 5013 10 4640 4650 11 4473 Assuming the force deduced from 12 strain gauges as the real force in the 13 4562 4199 4365 — — cable. Taking the value of the equivalent vibrating length, L1 + L*. as the 240 Science and Technology .\FI (1F1—F,J) Tension Measurement in Cables of CableStayed Bridges and in Free Cables. Proc. of the Second Conf. on Traffic Effects on Structures and Environment, Zilina, Slova- 1 5111 5072 49S4 the natural frequency for all cables. — Cable 4356 4689 39 kia, April 1991. pp. 190—194. 108 [2] DE MARS: P.: HARDY. D. Mesuredes — 0 118 efforts dans les structures a cables. Annales TP Belgique 6. Bruxelles. 1985, pp. 515— 4993 108 5327 — 4709 5376 5189 4836 4503 4326 4905 10 128 49 59 531. [3] ROBERT. J.L.; BRUHAT, D.; GERVAIS, J. P. 1esure de la tension des cables par méthode vibratoire. Bulletin de Liaison des Laboratoires des Ponts et Chaussées, 173. Paris, 1991, pp. 109—114. 10 [4] JAVOR, T Damage Classification of 89 157 324 Concrete Structures. Report: RILEM Technical Committee 104—DCC Materials and Structures. 24. 142. Paris, 1991, pp. 253—259. Table 4: The actual forces in the cables (F1) after completion according to the proposed methodology compared with design forces [5] LEONARD. J.W. Tension Structures: Behavior and Analysis. McGraw Hill. New York, 1988. Structural Engineering International 4/94