November 2011 - ESCO Corporation
Transcription
November 2011 - ESCO Corporation
THE CUSTOMER designED ESCO’s ProFill® dragline bucket achieves top performance thanks to mine operator input NOVEMBER 2011 – ESCO’s new CEO – ESCO Kilgore – Dealer spotlight 14 THE EDGE The magazine of ESCO Corporation ESCO CORPORATION ESCO is an independent designer, developer and manufacturer of highly engineered wear parts and replacement products used in surface mining, infrastructure development, power generation, aerospace and industrial applications. We have focused on product innovation throughout our nearly 100-year history. We believe our expertise in metallurgy, tribology (the science of wear), design engineering, manufacturing processes, and distribution are our core competencies. The Edge is available online: http://www.escocorp.com/about/media/edge_magazine.html Update your mailing address: [email protected] Director of Corporate Communications Kelley Egre Editor Jonathan Nelson Contributing Writer John Howard Graphic Designer Anthony Sheedy Thank you to the following individuals for their help on this issue: Nancy Robbins, Jonathan Salinas, Aaron Lian, Jon Owens, Doug Pierce, Steve Herbert, Mark Mallory, Chris Carpenter, Tim Myers, Laura Pietrok, Steve Pratt, Jeff Barnett, Joel Kershaw, Danielle Carno, Carol Hubble, Eric Draper, Jason Ormiston. Comments and suggestions are always welcome: EDGE Magazine ESCO Corporation 2141 NW 25th Avenue Portland, Oregon USA 97210 e-mail: [email protected] November Volume 8 Issue 2 To our readers, The year is rapidly coming to an end and with that naturally comes a time to reflect on what has transpired. For ESCO, 2011 represented another year of tremendous global expansion. By the end of the year, ESCO will have opened more than eight new supply and service facilities in Australia, Indonesia, Peru, Argentina, the U.S. and South Africa. That expansion comes a year after we opened eight ESCO facilities in places like Australia, Brazil and Canada. In 2011, ESCO also acquired Hydra Mining Tools International, which is headquartered in the United Kingdom. ESCO Hydra Mining Division enhances the company’s presence in the underground mining industry with a proven line of products and skilled employees to support the operation. We also announced a transition in our executive team as ESCO CEO Steve Pratt and CFO Gene Huey ready for retirement in the coming months. Change is a constant at any company and the moves we’ve made at ESCO continue to position us to best serve you, our customers. IN THIS ISSUE AROUND THE WORLD..................................4 ESCO READIES FOR NEW CEO ............6 Q&A WITH GENE HUEY...............................8 SUPPLY AND SERVICE EXPANDS..... 10 ESCO KILGORE ............................................12 PROFILL BEATS EXPECTATIONS........ 14 DEALER PROFILES...................................... 18 ESCO AT AIMEX............................................ 20 SERVICE ANNIVERSARIES.................... 22 You’ll also see change in the pages ahead as we make The Edge more reflective of our growing organization. We’ve added a new feature, Around The World, that highlights business developments across the globe. This issue will also feature our Kilgore, Texas, supply and service facility, where ESCO’s team transformed a decaying building into a critical hub for mine operators. Also in Texas, mining companies continue to reap benefits by ® using our ProFill dragline buckets. Hear how ESCO engineers teamed with those companies to create an industry leading product. 6 12 Finally, we feature two long-time ESCO dealers who are key partners to our success. Enjoy, Cal Collins President and Chief Operating Officer THE EDGE MISSION Show the strengths and problem-solving capabilities of ESCO’s business groups Spotlight ESCO’s successes in the diverse markets it serves Communicate the values and traditions that make ESCO unique Help build lasting and mutually beneficial relationships with customers Printed in the USA on 100% recycled / 100% post consumer waste paper ©2011 ESCO Corporation. All Rights Reserved. CORRECTION: David Miller, a patch and wrap helper at ESCO Syracuse, celebrated his 30th anniversary with the company in December. The incorrect service anniversary was given for Miller in the May edition of The Edge. FROM THE EDITOR: Welcome to the latest edition of ESCO’s The Edge magazine, the publication that connects you with ESCO’s people, products and services. You will notice a new look and feel to the magazine. It is our intent to better reflect the global nature of ESCO’s business and our continual efforts to bring our people and products closer to you, the customer. Feel free to contact me at [email protected] regarding comments, suggestions and recommendations that you might have for future editions. - Jonathan Nelson 18 AROUND THE WORLD France ESCO’s Turbine Technologies was showcased this June during the Paris Air Show at the le Bourget Airport. Airbus and Boeing displayed new powerful and more fuel efficient engines slated for their next generation of planes that featured ESCO TT ingenuity. United Kingdom ESCO completed its acquisition of Hydra Mining Tools International in July. Headquartered in the United Kingdom, Hydra Mining Tools supports ESCO’s global operations and, at the same time, provides a new range of products for underground mining markets. North America ESCO made its debut in September as an exhibitor at the Oil Sands Trade Show and Conference in Alberta, Canada, where 400 companies attended the event. Australia ESCO Perth in Western Australia and ESCO Rutherford in New South Wales recently opened, for a total of six supply and service facilities in Australia. ESCO also signed a new dealer in Hobart, Tasmania. Peru In Cajamarca, Peru, a new service and maintenance operation is under development to support existing and future mine projects. South Africa Brazil ESCO supply and service in Carajas, Brazil, which recently opened, has signed a major repair and maintenance contract with the Sossego (Vale) copper mine. 44 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER Argentina ESCO is developing a sales office with a service and maintenance operation in San Juan, Argentina. This new operation will focus on growing ESCO’s mining and construction presence in Argentina. ESCO continues to build the local team in Johannesburg after taking over direct sales responsibility for South Africa, Namibia and Botswana in April. Indonesia In Indonesia, ESCO is opening ESCO Balikpapan, one of the first supply and service facilites for area mines. THE EDGE – NOVEMBER 2011 5 esco’s newest ceo collins leads company into exciting era Cal Collins becomes only ESCO’s sixth CEO when he assumes the new role in January. As a partner with a Portland boutique law firm, Cal Collins had a unique insight into one of his clients – ESCO Corporation. Collins, in a sense, grew up at ESCO. His father, Nick Collins, spent his entire career with the company, retiring as CEO in 1995. In January, Cal Collins will be promoted to CEO, only the sixth person to hold that mantle in ESCO’s almost 100-year history. Collins inherits a company that has the same strong brand and commitment to excellence and innovation that was present during Nick Collins’ tenure. But the ESCO Cal Collins will oversee has a much different footprint. “We’ve gone from being a historically North American business to truly a global company,” Collins said. Collins takes the helm as the company undergoes its greatest push into foreign markets and truly embraces its global presence. Additional production, sales and service facilities have opened and are opening in Australia, South Africa, Peru, Canada, the U.S. and Indonesia to get closer to customers and capitalize on an expanding mining industry. A new foundry in Chile is scheduled to open in 2012 and is just one piece in a larger puzzle to meet customer de66 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER mands. Collins and the rest of the ESCO leadership are implementing a companywide strategy to increase foundry capacity. ESCO’s two foundries in China are undergoing significant expansion. The company also acquired foundries in Northgate, Australia and Dunedin, New Zealand. “Increasing the capacity of our foundries and the availability of ESCO products is a top priority for us,” Collins said. Perhaps the biggest different between the ESCO Collins will lead and his father’s version is how the company is structured. ESCO filed an initial public offering with the Securities and Exchange Commission in May. The milestone means the quiet, privately-held company now faces a more public future. So much change comes with an element of uncertainty, but Collins and his executive team have confidence in the path they are taking ESCO. That comes partially from Collins’ demeanor. At 52, Collins retains a youthful appearance matched with a thoughtful personality. He answers questions only after giving the response careful consideration, a trait that combines his penchant for examining an issue and his professional background. Collins’ personality, in a way, reflects ESCO’s reputation as a company that moves methodically. Case in point is ESCO’s legacy of long-range planning. Steve Pratt, the outgoing CEO who retires in January after 40 years with ESCO, said the strategy to find his replacement was five years in the making. “Succession planning is the biggest responsibility that the Board of Directors and I have,” Pratt said. “Cal is an excellent strategic thinker and has demonstrated abilities of putting a team together, developing a long-range plan that includes measurements of success, and then methodically executing on the plan without letting the organization stray off of the path once it is set.” Collins’ initiation to ESCO came in 1977, immediately following high school when he worked at ESCO as a flogger and grinder. “I gained an appreciation for the work that’s done on the shop floor,” he said. “Those are very difficult conditions.” “Increasing the capacity of our foundries… is a top priority for us.” Collins graduated from Brigham Young University with a degree in University Studies with an emphasis on philosophy and English in 1983 and a law degree in 1986. Collins said he was drawn to that educational tract because of its emphasis on logic, the framework of discipline it involves and the analytical reasoning. He moved to Phoenix after graduation and spent several years with a large law firm, focusing on mergers and acquisitions and transactional matters. He returned to Portland and joined Newcomb, Sabin, Schwartz & Landsverk, later becoming a partner. In 2000, Collins learned ESCO was looking for a successor for its general counsel. An in-house counsel position is coveted by many lawyers, he said, and the fact that it was ESCO dangling that prize made it even more desirable. He was hired by ESCO in the fall of 2000. Collins shifted roles in 2007 when he moved to the operational side of the business as group vice president for North America operations. The move coincided with a restructuring of the engineered products business team. Rather than having oversight of global operations from the Portland office, executives were dispatched to live in regions outside of North America, becoming true resident experts. The new framework particularly fits with what Collins describes as his collaborative leadership style. He wants collective input and a constant flow of communications from others throughout the organization. He can then use that information to analyze the situation and reach a logical conclusion. Collins’ analytical style matches ESCO’s DNA. After all, the backbone of the company is innovation, which is driven largely by a strong team of engineers responsible for numerous patents and industry-leading products. It also has earned the company the reputation of being conservative, which makes the recent changes seem jarring to some. However, Collins said the growth and decision to go public have been anything but sudden. Recent acquisitions were made only after careful study and analysis concluded the deals were in line with the company’s strategy and furthered the goal of better serving its customers. The IPO decision comes after more than a decade of planning and building ESCO’s corporate governance, reporting standards and business systems. “We’ve been operating like a public company for many years,” Collins said. Collins views the company’s current growth as being aligned with its philosophy of continuous improvement and strengthening the fabric of ESCO’s culture. To Collins, striving to improve requires empowering employees at all levels of the company to be involved, to have their input considered and to be integral partners in ESCO’s success. “Continuous improvement shows respect for people,” Collins said. “It involves those who are closest to processes. They play an active role in problem solving. Management is saying that they can’t solve problems alone. We need you.” Collins’ hectic schedule leaves little time away from ESCO, but when he does find time for himself and family he enjoys playing an occasional round of golf or reading. The youngest of his four daughters, who range in age from 19 to 28, left for college this year, making Collins and Stephanie, his wife, empty nesters. This new chapter in his life coincides with ESCO’s. “Change inherently involves challenges and opportunities,” he said. “I’m excited about the future because we have the people to meet our challenges and capitalize on the opportunities.” Steve Pratt readies for retirment Steve Pratt, ESCO’s board chairman and chief executive officer, once said, “I never aspired to the position of chairman, but I always wanted to run a company. From the start, I felt that ESCO was a good fit for me and … it was a company that I could run someday.” That someday came in 1995 for Pratt and for the last 16 years he’s guided ESCO through a period of extraordinary global growth coupled with a company-wide commitment to innovation and continuous improvement in delivering value to ESCO’s customers. Pratt announced in June that he is retiring in January after 40 years with the company. He will remain as chairman of ESCO’s board of directors. “I have always admired the way Steve conducts himself,” said Hank Swigert, a director and principal owner of ESCO. “He has shown that he embraces ESCO’s values. He is easy to work with because he is so open and direct. Steve’s a very capable CEO - the right man for the time.” A full profile of Pratt’s career will be featured in the next issue of The Edge. Cal Collins, left, and Pat Fonner, Group Vice President at ESCO, met with customers during the BAUMA trade show held in 2010 in Munich, Germany. THE EDGE – NOVEMBER 2011 7 Q&A uted greatly to our success. In addition, ESCO has invested in the tools that have enabled us to grow. The decision in 199697 to go with Oracle across the company, for example, was a very significant one. It was a big investment in time and money, but it provided the information technology foundation that has allowed us to grow and connect globally. INTERVIEW with GENE HUEY FORMER ESCO CFO RETIRING AT YEAR’S END During Gene Huey’s 40-year tenure at ESCO, calculators went from cutting edge technology to being obsolete, rotary telephones gave way to BlackBerry phones and the company’s marketplace truly became global. Gene joined ESCO’s accounting department in 1970 and for the next 40 years advanced to his current position as Chief Financial Officer. Born in China, Gene was five years old when his family immigrated to the United States. He attended Cleveland High School in Portland, Oregon and earned a degree in business administration and accounting from Oregon State University. Gene took some time recently to reflect on his front-row seat to ESCO’s growth, his role in the company and what the future holds for him. John Howard: Gene, tell us about your decision to join ESCO 40 years ago. Gene: While at Portland State University, an advisor recommended I look at a growing company called ESCO, which was expanding its finance and accounting team. I was hired by Herb Johnson and the next 40 years were so enjoyable and challenging that they went by in the blink of an eye. I quickly came to recognize ESCO as a fine, small company with big company opportunities. When I was promoted to vice president of finance in 1983 at age 35, I was the youngest senior executive, and I was very proud of that. Now I’m the most senior executive in terms of years with the company. 88 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER ESCO has grown and changed tremendously over the last four decades. Describe the changes that have taken place in your area of expertise. Although accounting is at the foundation of a CFO’s job, our team got involved in financial and information systems development, process development in business strategy, mergers and acquisitions, and financial planning. We evolved from the days of mainframe computers to networked personal computers, to the Oracle system, to today’s Blackberries and boundless Internet access to information. The financial markets, regulatory requirements and taxation have constantly evolved on a global basis. There was never a dull moment; it never got stale. Please describe what a CFO does. It depends on how the CEO wants to operate. At ESCO, the CEOs I worked for - Nick Collins and Steve Pratt - wanted the CFO to be an integral part of the decision-making process. My role as CFO was to oversee the company’s financial stability, assure that ESCO met stringent accounting standards, provide financial information to help support good decision-making, and to perform the role of a strategic advisor to the CEO and senior management. I brought information, analysis and a financial framework for thinking. I was both a devil’s advocate and an angel’s advocate when we were assessing risk and opportunity. A CFO needs a broad business perspective and the resources to get information critical to sound decision making. Who were your mentors? I tried to learn from everybody in experienced roles. When you’re new to the company, you’re a blank slate. I would spend time with people in sales, marketing and manufacturing to learn more about the business. I remember spending time with technical experts like Leroy Finch in our lab to learn some of the secrets of heat treating and how our manufacturing processes enable our products to resist wear and impact. I learned from dozens of people, but if I had to name a few, I would put Hank (Swigert) on that short list. He was and is a role model for fair dealing, trust and integrity - principles that distinguish ESCO. Bill Weber was another mentor. He was a profit-oriented businessman to the core. He was excellent in terms of communication. And Nick Collins, he knew how to lead and motivate with both the carrot and the stick. Even when he was prodding you with the stick, you felt encouraged by his leadership. Reflect, if you will, on ESCO’s ability to grow from a local foundry to a successful global company over these many years. Any company here today that was around 40, 50, and especially 98 years ago has had to become much more focused and efficient. I believe in the discipline of the marketplace. Competition has made us better and stronger. We have gotten more efficient at offering our customers better products and services. And to achieve that, our people around the globe have become so much more capable and knowledgeable. They understand the company’s focus and what creates value. ESCO’s employee empowerment and process improvement orientation has contrib- You have served as a director on a number of boards for ESCO’s subsidiaries. What did you see as your role on those boards? Yes, I served on most of them - Turbine Technologies, ESCO Ltd. in Canada, and ESCO Europe. The board of directors for a subsidiary serves a different purpose since there is only one shareholder, the parent company. I saw my role as providing oversight and finding out what help the parent company, ESCO Corporation, might provide to help them meet their goals. How has ESCO and its markets changed? There has been a great deal of globalization and consolidation. Today, our markets are measured in billions of dollars, not millions. Growth and consolidation have enabled many, our competitors, our customers and ourselves, to marshal more resources and operate with greater strength and efficiency. Another factor is expanded localization. As the saying goes, think globally and act locally. We now have bricks and mortar and people in key regions of the world in order to be responsive locally and meet our customers’ needs. We have to continually offer expert knowledge, products and local services that will draw customers to us, not our competitors. Tell us about the “Three Cs”, the relationship you, as CFO, had with CEO Steve Pratt and retired COO Larry Huget. What made the three of us successful was the ability to complement each other and make effective decisions. I always admired what Steve brought to the process: fair dealing, good judgment, and a willingness and courage to be the final decision maker. He is the pilot with his hands on the steering wheel, the one responsible for flying us through blue skies as well as turbulence. Larry always asked, “How much time will it take, how much will it cost and how are we going to execute that?” He was the one responsible for aligning the workforce to achieve our goals. He was very persistent and, ultimately, very successful at moving the ball forward. I was sort of like the radar man, providing crucial information to the pilot and co-pilot. As I said before, I served as both an angel’s and devil’s advocate, making sure we looked at all sides of decisions in order to create value for our stakeholders. “I was both a devil’s advocate and an angel’s advocate.” The three of us held periodic formal meetings, but we mostly communicated when needed. Each of us had a briefcase in our head and often thinking about ESCO 16/7 - 16 hours a day, seven days a week. It was a free-flowing process. In 2012, a new executive team will lead ESCO. What advice do you have for them? Every team has to create its own path. What they have to work with is an excellent foundation of knowledgeable people, brand equity, and a culture of innovation and customer service. I’m confident that Cal Collins (who becomes CEO in January 2012), Ray Verlinich (CFO) and the entire ESCO organization are going to accomplish even more as they meet global challenges and seize growth opportunities. Every succeeding generation raises the bar. What will you miss? I’ll miss the dynamics of business. For more than 40 years, ESCO has provoked thought and kept me engaged. I’ll miss that stimulation. And, of course, I’ll miss the people, dozens of names inside and outside of ESCO, but obviously the senior people I worked closest with and the board members. These 40 years have been a great ride. There have been twists and turns and hair-pin curves. We may have driven close to the edge of the road once or twice. But all those bumps and curves in the road brought us here, and here is a very good place. What are your plans for retirement? My feeling is that retirement will find me. I really look forward to spending meaningful time with my two grandchildren, ages 10 and six. I’d like them to benefit from my experience and aged wisdom, to share life lessons with them. Intellectual capacity is a foundation for success in life. It is part of Chinese culture for the grandparents to be engaged in raising the grandchildren. Barbara (Gene’s wife) currently has them four days a week and I look forward to being much more involved in that relationship. ESCO CEO Steve Pratt, left, and Gene Huey, ESCO’s outgoing CFO, worked closely together to guide the company. THE EDGE – NOVEMBER 2011 9 GLOBAL REACH, LOCAL SERVICE canada argentina esco continues to grow its presence across the globe A growing network of ESCO supply and service facilities is providing direct support to customers in key mining areas in North America, Latin America, Indonesia and the expanding Australian market. Although no two branches are exactly the same, they all stock ESCO wear parts and provide various services tailored to the needs of local customers. “With only one or two exceptions, all the branches are located near mining clusters and provide prompt and convenient local service,” said John Ollech, general manager of the ESCO supply and service division for North America. Some branches in North America such as Phoenix, Arizona and Billings, Montana have fabrication capabilities that offer bucket and rigging repair and rebuild services. Outlets in Australia and Brazil are developing mobile maintenance and repair services so technicians can support repairs on site, thereby reducing the downtime and cost for customers. In China, an office in Chengu continues to meet with customers as the outlet refines the type of services the region needs. Independent dealers remain critical to ESCO’s global distribution and sales strategy, said Ollech. The ESCO ESCO Mackay, clockwise from top left, and ESCO Kilgore are just two of the new supply and service facilities that have recently opened. At ESCO Kingaroy, employees are capable of handling a variety of work for customers, including fabrication of ESCO truck bodies and fulfilling repair orders. 10 10 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER supply and service branches fill customer needs in areas where a strong dealer is not present. The concept of getting close to customers isn’t new to ESCO. In the 1920s, ESCO opened a series of retail stores that lasted until the early 1940s when the company shifted to a business model that relied almost exclusively on independent dealers to sell and service ESCO products. In the late 1990s, that the company developed a limited retail distribution channel. Today, that global network includes 25 locations. Employees at each site continually assess customer needs to tailor services to those requirements. For instance, in Farmington, New Mexico, a rigging maintenance program was developed in response to customer needs. Working with mine operators, ESCO created a product and service package that stored parts on site so repairs can be made in the field. The arrangement reduces downtime for machines and allows mine workers to concentrate on other tasks, rather than handling maintenance issues on machines. “Our goal is to provide a consistent message, philosophy and experience at ESCO supply and service branches throughout the world,” Ollech said. “Our goal is to provide a consistent message, philosophy and experience… throughout the world.” JOHN OLLECH GENERAL MANAGER, ESCO SUPPLY AND SERVICE DIVISION (NORTH AMERICA) XXXXXXXXXXX XXXXX YYYY ZZZ JSJSJS DJDJDJ DJDJD DJDJD THE EDGE – NOVEMBER 2011 11 “i don’t want to let my customers down. I enjoy solving problems.” Jason Ormiston DISTRICT MANAGER, ESCO KILGORE ESCO KILGORE Texas SUPPLY AND SERVICE facility tailors work to local customerS Despite the stucco façade that was cracked and faded after years of baking in the Texas sun, Grant Kleckner, ESCO’s general manager for Western North America, saw promise in the building. It had what he and Eric Draper, branch manager for ESCO Kilgore, considered “good bones.” A spacious yard with ample room to carry ESCO products requested by customers and an 8,400-square-foot shop made up for the haggard appearance. Even more important than the building was the location, East Texas where a gap existed in ESCO’s growing supply and service facilities, which numbers 14 to date. Kleckner and Draper viewed the Kilgore location as critical to getting ESCO’s products and services closer to mining and industrial customers in the region. Draper has spent the past year since opening the location slowly building a customer base as he readies the space and workforce to meet the needs of mine operators in the area. “It’s kind of a chicken and egg situation,” Draper said. “Do you seek customers first or do you get the products and 12 12 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER services in place first to best serve them?” Draper emphasized the services and products route. He’s installed heavy duty racking to complement two 7 1/2-ton bridge cranes and drive-through bay doors. Specialized areas were created for welding and carbide overlay jobs. A truck has been outfitted with a tungsten carbide overlay machine so Kilgore’s technicians can perform repairs and other work in the field to reduce a customer’s downtime. A welding trailer is coming to increase the number and size of welding jobs the crew can perform on job sites. Kilgore follows ESCO’s supply and service model, which outfits each location with the people, services and products that best fits customers in that region. Kilgore sits amidst a cluster of 14 surface coal mines, a market that includes several mines operated by Luminant Mining and the North American Coal Corporation, and stretches from east Texas to Louisiana and Mississippi. These companies utilize 29 walking dragline machines, equipped with 45 dragline buckets, many of which carry the ESCO logo. The service area is also rich with oil and gas reserves. That territory and type of mining means Kilgore is particularly focused on repairing and rebuilding dragline rigging and chains. Draper is also introducing a six-year service contract where ESCO will handle the service and products for dragline rigging for a monthly fee. Draper said the offer not only saves operators on rigging repair costs and downtime, but frees up their employees for other projects. Draper is also focused on his team. Larry Cox, a certified welding inspector, was hired as shop supervisor. Jason Ormiston, who has spent five years serving area mines, was hired last January as district manager. “I don’t want to let my customers down,” Ormiston said. Bob Meadows, who was handling the Luminant Mining account out of ESCO’s Portland office, accepted a transfer to Kilgore to be the office manager. “The guys that I’ve hired are specialists,” Draper said. “They know the customers and the industry.” “Each of these men came to ESCO Kilgore with a specialty and a great deal of experience.” ERIC DRAPER BRANCH MANAGER, ESCO KILGORE Jason Ormiston, district manager for ESCO Kilgore, brings years of mining experience to the job, helping him match the best tools for a cusomter’s needs. THE EDGE – NOVEMBER 2011 13 ProFill carves niche in Texas coal fields ® “All four of our operators love it” Durability of ProFill bucket impresses mine HALLSVILLE, TEXAS - The thermometer climbed steadily in August, surpassing the 100-degree mark for the 40th day in this rural Texas town and draping the Sabine Mine like a hot blanket. Any other day a 75-cubic-yard ESCO ProFill® dragline bucket would be scraping away topsoil, exposing the lignite vein that is the lifeblood of the nearby Henry W. Pirkey power plant owned by American Electric Power. But on this day, the ProFill bucket was scheduled for an inspection. Spencer Thompson, Sabine’s area manager for dragline maintenance, turned to Steven Hyde, ESCO’s lead engineer for dragline products, after a quick look at the bucket as it was readied for its scheduled 18-month exam, and smiled. “I told you I liked the bucket when I first saw it, but when I saw it today, I like it even more,” Thompson said. The bucket’s unique geometry elicited Thompson’s response after he saw very little wear in areas where other buckets typically show deep grooves and even cracks requiring extensive repairs. “There is essentially no wear on the bucket and it digs like crazy,” he said. In East Texas, where the North American Coal Corporation operates the Sabine and three other mines, lignite and coal is plentiful. After all, the sixth largest producer in the nation of such minerals. Southern pine forests carpet the land, giving way to expanses of reddish-brown earth exposed to the Texas sun. It’s in this soil where mine operators find the fuel to power one of the fastest growing areas of electrical power plants in the state. Coal mining almost came to end in this area in the 1950s, but has since rebounded. 14 14 THEEDGE EDGE– –NOVEMBER MAY JULY2011 2010 2011 THE THE EDGE – NOVEMBER 2011 15 The Sabine Mine opened in 1984 and isn’t a newcomer to the high performance of ESCO’s dragline buckets. For much of the mine’s 27-year history, Sabine has turned to ESCO for its equipment. ESCO’s senior district manager Jeff Ratkowski and Hyde worked with Sabine in assessing its needs and recommended the ProFill bucket. In May 2009, Sabine received its 75-cubic-yard ProFill bucket, the first to hit the dirt in Texas. A Marion 8200 powers the dragline, and two years later company officials continue to be impressed with how easily the bucket is filled. Thompson said the bucket’s straight lip option allows operators to leave a clean, flat coal surface, which results in minimal unwanted rock and sand mixing with the coal. The reduced digging resistance also translates to less strain and heat build-up on the dragline machine’s motors, which saves on costly maintenance and energy usage. “All four of our operators love it,” said Chris Taylor, the mine’s area manager for draglines. “They are experienced professionals and they aren’t going to say that if they don’t really believe it. A happy operator is a productive operator.” The ProFill bucket helps Sabine produce 4 million to 4.5 million tons of lignite annually. Sabine likes the product so much they’ve ordered a 93-cubic-yard ProFill bucket for one of its larger Bucyrus-Erie draglines. The bucket is scheduled to arrive in the first half of 2012, and Sabine officials are considering putting ESCO’s hammerless Posilok® Plus tooth system on the bucket. “There is essentially no wear on the bucket and it digs like crazy” SPENCER THOMPSON DRAGLINE MAINTENANCE AREA MANAGER SABINE mine plays key role in profill design In 2007, Cloud Peak Energy went searching for a new dragline bucket design. ESCO won the right to work with Cloud Peak to develop a new bucket that would be more productive while also reducing operation and maintenance costs. A year of development resulted in the unveiling of the ProFill dragline bucket line. Cloud Peak initially reported that the ProFill bucket reduced cycle times, filled more efficiently and reduced dragline machine power usage by 18 percent. Cloud Peak executives said the bucket’s performance has held with the seven the company now uses. Another four buckets have been ordered to work at Cloud Peak’s three mines in the Powder River Basin, two in Wyoming and one across the border in Montana. Cloud Peak’s total annual coal production in 2010 was 95.3 million tons, a 2.1 percent increase from 2009. “From general observations, we appear to have obtained increased yardage, reduced fill time, better handling and reduced power consumption from the ProFill bucket design,” said Curt Griffith, Cloud Peak’s dragline production planner. ESCO’s engineers continue to work with Cloud Peak to modify the hitch height, heel plates and lip shroud configurations to optimize ProFill bucket performance. 16 THE EDGE – NOVEMBER 2011 THE EDGE – MAY 2011 17 Family connections German dealership prospers with ESCO brand Willie Cormier, left, and his wife, Linda, formed their business with ESCO as a backbone. Their daughter, Stephanie Carr, and her husband, Gregg, are partners in LSW and represent the company’s succession plan. Canadian dealer keeps business in the family Taking a cue from other successful companies that started in a garage (think Apple), Willie Cormier decided in 1992 that it was time to start working for himself and formed LSW Wear Parts Ltd. in the garage of his home in New Brunswick, Canada. Cormier brought to his business eight years of experience in the mining industry, which introduced him to ESCO and its products. He spent another eight years selling and servicing ESCO products. So when LSW was formed, Cormier knew he wanted ESCO as a partner. “We were an ESCO dealer from the start,” Cormier said. “ESCO has a reputation for a very high standard of quality and innovation in its products.” LSW serves the Canadian Maritime provinces providing customers with ESCO’s ground engaging tools, crushing wear parts and industrial castings to businesses in mining, road construction and other industries. The business is truly a family operation, down to its name. The company initials represent Linda Cormier, Cormier’s wife, Stephanie Carr, his daughter, and 18 18 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER Willie. Along with the family, Cormier hired three employees the first year. They grew enough in 1993 to add their first warehouse in Chipman, New Brunswick. The company has since added two more warehouses, one in Fredericton, New Brunswick and another in Truro, Nova Scotia, and now employs 12 people. The company through the years developed a relationship with a welding and machine shop that allows LSW to build, rebuild or repair buckets, trench boxes and other equipment. “We pride ourselves on our value-added product lines and the reputation we have earned as a major problem solver for the mining and road building industries,” Cormier said. LSW Wear Parts has earned Top Twenty ESCO Dealer status several times, and Cormier has participated on the Dealer Council, various subcommittees and numerous workshops. He received the Gerry Leake Award in 2008, presented each year to one individual who excels at promoting ESCO products. In 2008, LSW initiated a succession plan that allowed Carr and her husband, Gregg Carr, to assume part ownership of the company. The couple has worked for the company for more than eight years. “My relationship with ESCO has always been very good, and I have made many friends within the ESCO organization,” Cormier said. DEALER PROFILE LSW Wear Parts Ltd. New Brunswick, Canada Employees: 12 Owners: Willie Cormier, wife Linda Cormier, daughter Stephanie Carr, and Carr’s husband, Gregg Carr. ESCO dealer for 19 years “ESCO products have a very good reputation for quality and reliability in this market” CHRISTOF RAMB MANAGING DIRECTOR (STAUT BRANCH) DEALER PROFILE Ramb GmbH Staudt, Germany Employees: 43 Owners: Willie Ramb, sons, Christof Ramb and Willie Ramb Jr. ESCO dealer for 44 years RAMB GMBH Operating almost as long as ESCO, Ramb GmbH began selling ESCO product in 1967 from its headquarters in Staudt, Germany, located between the cities of Cologne and Frankfurt. The family-owned company serves quarries, construction contractors, crushers, mines and demolition companies, much like it did when Willy Ramb Sr. founded the business in 1922 In 1991, following the reunification of East and West Germany, the firm opened a second branch in Ottendorf-Okrilla, not far from Dresden in the eastern part of the country. Ramb’s sons, Christof Ramb and Willie Ramb Jr., now operate the two locations. Christof Ramb is managing director of the Staudt branch, while Willy Ramb Jr. is the managing director of the Ottendorf-Okrilla office. The company employs a total of 43 people at the two locations. Ramb is one of three Master Dealers for ESCO products in the German market. “ESCO products have a very good reputation for quality and reliability in this market,” said Christof Ramb. “Our sales strategy is to sell new buckets with the Ultralok® or SV2® tooth systems, and Toplok wear protection. We always try to convince customers to convert their buckets to ESCO systems. We also sell to independent bucket manufacturers.” The two branches of Ramb GmbH praised the support they receive from Mike Passen and Frank Gross, both of ESCO’s German office in Mönchengladbach. Marketing the SV2 and Ultralok tooth systems is a key business strategy for the Ramb dealerships in Germany. THE EDGE – NOVEMBER 2011 19 SYDNEY, AUSTRALIA AIMEX 2011 20 20 THEEDGE EDGE– JULY 2010 2011 THE NOVEMBER ESCO took advantage of the mining boom in Australia to highlight several of its products at the Asia-Pacific International Mining Exhibition 2011 held in Sydney, Australia. The SV2® tooth system, truck bodies and Posilok® Plus were among the ESCO products that caught the attention of exhibition participants. “This year’s show gave ESCO a great opportunity to demonstrate the quality of our products and the advantages those products offer to customers,” said Chris Biehn, ESCO’s regional marketing manager for Asia-Pacific. Attendance for this year’s AIMEX show was up 40 percent compared to the previous event held in 2007, according to exhibition organizers. Left page top to bottom: The ESCO team readies for another day at the AIMEX show. Chris Biehn talks with an attendee. AIMEX marked a first in Sydney under the ESCO banner. This page top to bottom: Mike Christoffelsz, product specialist in crushing, talks about wear parts. Rob Lindsell, sales manager for Western Australia, demonstrated the ease of the SV2 tooth system. AIMEX 2011 PRODUCT HIGHLIGHTS ESCO TRUCK BODY ® ESCO SV2 TOOTH SYSTEM ® ESCO POSILOK PLUS TOOTH SYSTEM ® ESCO PROFILL DRAGLINE BUCKET THE EDGE – NOVEMBER 2011 21 22 Donavon Glober Ed Sillman William E. Smith Greg Bartel Gately Brashier David Cleveland Jim Whalen Stephen Fessler Ronald Foley Pat Fonner Dan Gorgas Martin Hines 45 Years – Edmonton 45 Years – Portland 45 Years – Bucyrus 40 Years – Portland 40 Years – Newton 40 Years – Newton 40 Years – Portland 35 - Portland 35 Years – Newton 35 Years – Portland 35 Years - Newton 35 Years - Newton A graduate of Port Hope High School in Ontario, Donavon worked in an auto body shop before joining ESCO. He held numerous jobs before being promoted to plant foreman at Spruce Grove. He was production manager at ESCO Edmonton until retiring in March. His son-in-law, Dennis Niebergall, is a welding team leader at ESCO Edmonton. Donavon and his wife, Vicky, live in Spruce Grove, Alberta. They have two children and two grandchildren. His hobbies include golf, gardening, travel and spending time with the grandchildren. Born in Kansas, Ed went to high school in Hillsboro, Oregon. He served in the military before joining ESCO in September 1966. Starting on the pouring floor at Plant 3, he became a shell molder, crane operator and an AOD and furnace operator. Today, he is team leader for the main plant melting department. After 45 years, he says he has appreciated the steady work and liked his fellow workers. When not at ESCO, Ed enjoys motorcycle riding, golf and fishing. He lives in Aloha, Oregon. William “Smit Dog” Smith was born in Columbus, Ohio and went to Bucyrus High School. After four years in the U.S. Navy, he joined Bucyrus Blades as a drill press operator. He has since worked shears, shipping, inspection, and as a team leader. He currently is a forklift operator. He appreciates having a “steady job for 45 years.” His son, Bill, works in the large construction area. William lives in Bucyrus and enjoys fishing in Canada when on vacation. He has two sons, Bill and Dan, two grandchildren, and one great grandson. Born in Portland, Oregon, Greg graduated from Washington High School. He served in the U.S. Navy before joining ESCO in January 1971. He began in the Doghouse and has worked as a molder, core maker, and a leadman on the main floor for 17 years. He is currently a core maker. His hobbies include attending garage and estate sales and collecting old toys. He and his wife, Karen, have one grown child and two grandchildren. Born in Laurel, Mississippi, Gately graduated from high school in Decatur. He served in the Army National Guard before joining ESCO Newton 40 years ago as an office clerk. He has worked in payroll, purchasing, traffic, and the core room. He became general manager for molding, maintenance manager, and manufacturing manager for core, mold. He is currently a manufacturing manager. Gately and his wife, Gayle, live in Lawrence, Mississippi. They have three children and four grandchildren. Sports are his hobby. Born and raised in Mississippi, Dave graduated from Hickory High School. He earned an AA degree at East Central Community College, served in the Army National Guard, and worked in construction before joining ESCO. He started as a maintenance clerk and is currently supervisor of capital projects and material coordination. Dave’s nephews, Alan Sims and Mike Williams, also work at ESCO. He and his wife, Cora, live in Hickory and have three grown children and four grandchildren. Dave’s hobbies include collecting and restoring antique tractors and farm equipment. A graduate of Central Catholic High School in Portland, Oregon, Jim earned a BA degree at Portland State University and an MBA at the University of Portland. He joined ESCO 40 years ago as a clerk in the traffic department. He worked in production control and served as ESCO Covington site manager. Today, Jim is global logistics manager. He and his wife, Mary, live in Vancouver, Washington. They have two children and two grandchildren. A native of Portland, Oregon, Stephen graduated from Benson High School before taking a job with Columbia Ladder Company. He joined ESCO in 1976 as a grinder and has since been a core maker, sand mill opertor, Hyster driver and air arc operator. He is currently a V-process molder. Stephen’s son-inlaw, Tim Adams, works in the maintenance department. Stephen lives in Portland and when not working likes to fish, crab and clam. He has one child and two grandchildren. Ronald “Red” Foley was born in Detroit and graduated from high school in Hickory, Mississippi. He attended East Central Community College. He joined ESCO Newton 35 years ago and has worked in the core room, molding and melting. Today, he works the paint line. His brother, Wayne, also works at ESCO. He and his wife, Terry, have two children, April and Ron, and two grandchildren, Asland and Halbell. In his free time, Red likes to eat, sleep and “sing about Jesus.” Born and raised in Pennsylvania, Pat went to Slippery Rock University as well as the University of Western Ontario where he earned an MBA. He started as a district manager with ESCO in 1976 and has since served as a sales manager and general manager. Today, Pat is group vice president. What he likes best about ESCO is the “great people and great products.” He and his wife, Lynn, live in Hillsboro, Oregon and have three grown children. Pat enjoys exercise and said, “I want to play more golf.” Born in Texas, Dan moved to Mississippi and attended Biloxi High School and Cooper High School. He has also taken coursework at East Central Community College, Meridian Community College, and Mississippi State. He joined ESCO Newton as a shakeout operator and has worked in melting and methods. He became foreman in heat treating, ISO coordinator, and now is heat treat manufacturing manager. He and his wife, Lisa, live in Decatur. They have three children, Reagan, Red and Ryann. Dan’s hobbies include golf, fishing, hunting and school events. Born in Lexington, Mississippi, Martin graduated from Lake High School. He worked in construction before joining ESCO Newton 35 years ago as a flogger. He has since been a Hyster driver and core maker. Today, he is an order clerk. His brother, Stanley, also works at ESCO Newton. Martin and his wife, Kay, live in Lake, Mississippi. They have two children, Blake and Karey, and one grandchild, Drew. Martin enjoys hunting and gardening. Howard Holmberg McDonald, Oliver Cobert Phillips Paul Pope Jackie Strebeck Larry Walker Stanley Hines Virgie Lindley Howard Lockey William Moore Charles Parnell Andy Rowzee 40 Years – Portland 40 Years – Newton 40 Years – Newton 40 Years – Portland 40 Years – Newton 40 Years – Newton 35 Years – Newton 35 Years – Newton 35 Years – Newton 35 Years – Newton 35 Years – Newton 35 Years – Newton Howard was born in Casper, Wyoming. He moved to Milwaukie, Oregon and graduated from Milwaukie High School. Howard worked in a carnival, gas station and Flying Tigers Air Freight before joining ESCO in January of 1971. Howard started as a core room helper and continues to work as a core maker in Portland’s main plant. Howard’s time away from ESCO is spent helping his grandson build a truck for a school project. Howard and his wife, Carol, live in Milwaukie. They have two daughters, Angie and Lisa, and three grandsons, Justen, Alex and Joshua. Oliver is a Newton, Mississippi native who graduated from N.H. Pilate High School. He served in the U.S. Army before joining ESCO Newton as a grinder in 1971. He has since worked as a flogger, leadman, inspector, and repair welder. Today, he is a core box attendant. Oliver likes the “friendly environment” at the Newton plant. He and his wife, Eva, have three grown children and eight grandchildren. In his spare time, Oliver does small machine work and likes spending time with the family. Born in Mississippi, Cobert went to Decatur High School. He worked in a shirt factory, served in the U.S. Army and worked on the construction crew that built the ESCO Newton plant. He started as a burning machine operator and became a boring mill operator. Today, Cobert works in methods. He likes his “great co-workers that have become lifelong friends.” He and his wife, Sandra, have three children, Angie, Kim and Amy, plus nine grandchildren. Paul was born in Hillsboro, Illinois. After graduating from the University of Illinois, Paul joined ESCO in 1971 as a design engineer. Paul has held numerous titles, including site manager at ESCO Port Hope and main plant site manager in Portland. Today, Paul is the general manager for global inventory and demand planning. Paul loves watching people grow, learn and accept new challenges. Paul enjoys outdoor activities in his free time. He lives in Happy Valley, Oregon with his wife, Patricia. The couple have two children, Sara and Lori, and one grandchild. Born and raised in Newton, Mississippi, Jackie graduated from Hickory High School. He worked as a truck driver and served in the National Guard before joining ESCO Newton in 1971. He began as a welder and has since been a shipping clerk, maintenance clerk and master mechanic. Today, he is a maintenance planner. He has a daughter, Jessica Cooley, and two grandchildren. Jackie lives in Hickory, Mississippi and his main hobby is fishing. Larry was born in Newton, Mississippi. Before joining ESCO in March of 1971, Larry worked at Electric Motor Service Co. and at an engineering business. Larry started at ESCO as a grinder and today works as a Herman machine operator. Larry and his wife, Charity, live in Newton. They have three children, Keisha, Artara and Allen. Born and raised in Lake, Mississippi, Stanley went to Lake High School. When he joined ESCO Newton, his first job was as a bench grinder. He became an order clerk and now works in warehousing and is an order coordinator. His brother, Martin, is an order clerk at ESCO Newton. Born in Newton, Mississippi, Virgie grew up in Hickory and graduated from Hickory High School. She attended East Central Community College and worked at Cross Hydraulics in Bay, Mississippi. She joined ESCO in 1976 as a personnel assistant, and later became employment and benefits supervisor. Today, she is human resources manager. Her brother, Wayne Harris, and sister-in-law, Donna Harris, also work at ESCO Newton. Virgie enjoys family, fishing and reading. She and her husband, Wayne, have a daughter, Cindy, and three grandchildren. Born in New Orleans, Louisiana, Howard moved to Mississippi and attended Meridian Community College. He joined ESCO Newton as a grinder in 1976 and today is a lab coordinator. He and his wife, Sue, live in Union, Mississippi. They have three daughters, Stephanie, April and Suzanne. Born in Germany, Charles moved to Mississippi and attended Meridian High School. He worked in construction before joining ESCO in 1976 as a flogger. He has worked in shakeout and the core, molding and pattern departments. Today, he is a methods technician. He ejoys working with people and solving problems. He and his wife, Gail, live in Chunky, Mississippi. They have three children, Michael, Brandy and Ashley, and eight grandchildren. Born in Georgia, Andy went to Beulah Hubbard High School, then East Central and Meridian Community Colleges. He started at ESCO Newton as a molding utility worker and has held numerous positions at the site. Today, Andy is general manager of foundry operations for the Newton, Port Hope, Guisborough and Santiago, Chile plants. He and his wife, Julie, live in Hickory, Mississippi. They have two children, Steve and Makenzie. Andy’s hobbies include golf, hunting, fishing and watching his daughter play tennis, participate as a cheerleader, and perform in show choir. CELEBRATING 20+ YEARS WITH ESCO Born in Lexington, Mississippi, William graduated from Beulah Hubbard High School. He worked for the Mississippi State Highway Department before joining ESCO Newton in 1976. He began as a flogger and now serves as a leadman in the core department. He lives in Little Rock, Mississippi and has two children, Crystal and Brandy. CELEBRATING 20+ YEARS WITH ESCO 23 24 David Rush Carl Smith Frankie Ulmer Dee Dee Weber Larry Wilson Brian Brinklow Tim Mayfield Arthur McElroy Shane Mikus Debra Miller Percy Pearson Lisa Blything 35 Years – Newton 35 Years – Newton 35 Years – Newton 35 Years – Portland 35 Years – Newton 30 Years – Port Hope 30 Years – Portland 30 Years – Port Hope 30 Years – Port Hope 30 Years – Syracuse 30 Years – Newton 25 Years – Cleveland Born and raised near Newton, Mississippi, Dave graduated from Beulah Hubbard High School. He worked for U.S. Motors before joining ESCO Newton as a flogger in 1976. He has since worked in molding, core making, and melting. Today, he is a refractory person. He and his wife, Erma, live in Union, Mississippi. They have two sons, Davey and John, plus a granddaughter, Abigail. Dave enjoys hunting and fishing in his free time. Born and raised in Newton County, Mississippi, Carl worked as a bricklayer before joining ESCO Newton in 1976. He started as a core utility, became a core maker, and now is leadman in the core department. Several of Carl’s family members also work at ESCO; Leonard Smith, Johnny Kid and Larry Wilson. Born in Portland, Oregon, Dee Dee graduated from St. Mary’s Academy and attended Oregon State University. She joined ESCO as a file clerk and has worked in numerous departments, including safety, human resources, and paint and packaging. Today, she is team leader for customer service for the OEM/ bucket manufacturer team. Dee Dee’s grandfather, Francis, father, Tom, uncle, Bill, and cousins, Joe and Jeff, have worked or currently work at ESCO. Dee Dee has a daughter, Heather. Dee Dee enjoys playing cards, walking, and doing volunteer work. Born and raised in Newton County, Mississippi, Larry graduated from Decatur High School. He joined ESCO Newton 35 years ago as a grinder and now is a core maker. His brother, Carl Lee Wilson, also works at ESCO Newton. Larry lives in Decatur where he has enjoyed farming and has been a long-time Deacon and Superintendent at his church, Union Grove MB. A native of Peterborough, Ontario, Brian graduated from Peterborough Collegiate and Vocational School. He attended the University of Toronto before joining ESCO Port Hope as a grinder. He has worked in heat makeup, pouring, layout, and fabrication engineering. Today, he is a network support specialist. He and his partner, Louise, live in Toronto. They have one child, Angela. Brian’s hobbies include canoeing, kayaking, skiing, boat building, photography and reading. Born in California, Tim went to high school in Newberg, Oregon. He earned a bachelor’s degree in engineering at Portland State. He joined ESCO 30 years ago as a draftsman. He has since been an engineer with the EP division, CAD & UNIX systems manager, and IT manager for the TT Group. Today, Tim is global IT client services manager. He and his wife, Marilyn, have two children, Georgia and Alaina, a former ESCO scholarship recipient. Tim enjoys camping, hiking, rafting, running and woodworking. Arthur is a Port Hope, Ontario native and graduate of Port Hope High School. He worked in farming and as a truck driver before joining ESCO Port Hope in 1981. Starting as a flogger, he has been a core maker, molder, core team leader, and process technician. Today, he is a manufacturing engineering technician. Arthur likes the variety of work at ESCO and the people. He and his wife, Cheryl, live in Port Hope. They have two children, Lorne and Justine. Arthur’s pastimes include reading, woodworking and cycling. Born in Cobourg, Ontario, Shane attended CDCI East. He joined ESCO Port Hope 30 years ago as a grinder. He has since worked as a flogger, pourer, core maker, heat make-up person and an assistant team leader. Today, he is an arc furnace operator. He and his partner, Deb, live in Cobourg. They have one daughter and two grandchildren. Shane enjoys fishing, hunting, and playing Texas Hold ‘em poker. Born in Canton, New York, Debra attended Hermon DeKalb High School. She joined ESCO Syracuse in 1981, starting as an assembler. She has since been a flex line leader, framer, wax x-ray, multi-vane leader and a trainer. Today, she is a wax clerk. She appreciates the opportunity to learn different jobs within ESCO Syracuse. Her husband, David, also works at ESCO Syracuse. They live in Canastota, New York. They have two daughters, Tabatha and Tarrah, and four grandchildren. Debra enjoys remodeling and having cookouts with family and friends. Born in Jackson, Mississippi, Percy graduated from Louisville High School in Louisville, Mississippi. He attended East Central Community College and Mississippi State University and worked in industrial sales before joining ESCO Newton in 1981. He has been a stand grinder, buyer, hoe bucket planner and now is a procurement specialist. “The friendships attained over the last 30 years will be remembered for a lifetime,” he said. He and his wife, Joyce, live in Decatur, Mississippi and have three sons. Percy enjoys golf, hunting, walking and following MSU athletics. A native of Ohio, Lisa graduated from South High School in Willoughby, Ohio. She joined ESCO Cleveland in 1986, starting as a receptionist. She worked briefly in shipping, X-ray, and the core department before joining engineering. Today, she is an engineering administrator. Her husband, Bill, and stepdaughters, Jennifer and Jessica, also work at ESCO Cleveland. “I enjoy my job and having family members around makes it even more enjoyable,” she said. In her free time, Lisa enjoys movies and watching Cleveland’s sport teams. She and Bill live in Mentor, Ohio. Frankie was born in Meridian, Mississippi. He graduated from high school and worked as a carpenter before joining ESCO in April of 1976. Frankie started as a grinder and has worked as a painter and in the shipping and core departments. Today, he works in maintenance. Frankie’s favorite thing about his job is working in different areas of the plant. He enjoys fishing and hunting in his free time. Frankie and his wife, Billie Anne, live in Rose Hill, Mississippi. They have two children, Jason and Brandy. Doug Brown Dick Dale John Hicks Art Hillsbery Karen Huey Ray Lingard Tom Bonaventura Jim Daiello John Dunn Steve Ghormley Yvonne Grygiel Scott Harvey 30 Years – Bucyrus 30 Years – Bucyrus 30 Years – Bucyrus 30 Years – Portland 30 Years – Newton 30 Years – Port Hope 25 Years – Syracuse 25 Years – Cleveland 25 Years – Syracuse 25 Years – Portland 25 Years – Syracuse 25 Years – Bucyrus Born in Bucyrus, Ohio, Doug graduated from Colonel Crawford High School. He started with the company 30 years ago as a slot mill operator. He has since been a straightener and worked the salt bath. Today, he works in shipping and painting. He and his wife, Kim, live in North Robinson, Ohio. They have two children, Steve and Jenny, and seven grandchildren. In his free time, Doug enjoys playing golf and watching his grandchildren play sports. Born in Pennsylvania, Dick went to Commodore Perry High School. He earned a BS in business from Cameron University and served in the U.S. Army. He started as an assistant product supervisor at ESCO and has held a variety of shop floor assignments. Today, he is Bucyrus site manager. Dick is honored to work with talented people who solve safety and production problems. He and his wife, Debra, live in Mansfield, Ohio, and have two children. He enjoys gardening and working with stained glass in his free time. A native of Baltimore, Maryland, John went to Overlea High School. He worked for Pacal Blades, served in the U.S. Army and retired from the Army National Guard. He joined the company 30 years ago as a multiple drill operator. Today, he is a mill operator. John appreciates the people he works with and the job security that ESCO offers. He and his wife, Denise, live in Bucyrus, Ohio. Away from work, he enjoys searching for treasure with his metal detector and target shooting. Born in Ilwaco, Washington, Art moved to Portland, Oregon where he went to Franklin High School. He worked at the Paramount Theater before joining ESCO as a ladleman in the melting department. He has since worked in the scrap yard, heat make-up at Plant 3, and heat treating in both lower and upper finishing. Today, Art handles raw materials receiving in the Portland distribution center. He enjoys the people he was worked with during the last 30 years. His mother, Yvonne, and niece, Cedar Whiteman, have worked at ESCO. Art enjoys music, travel and cooking. Born and raised in Union, Mississippi, Karen graduated from Decatur High School and earned a degree at East Central Community College. She joined ESCO Newton in the human resources department before moving to production control. Karen now works in continuous improvement. She likes “the constant challenges, personal growth opportunities and people I’ve met over the years.” Her husband, James, works in Newton’s methods department. The Hueys live in Little Rock, Mississippi, where Karen enjoys outdoor activities like trail riding and cycling. A native of Port Hope, Ontario, Ray graduated from North Hastings High School in Bancroft, Ontario. He joined ESCO Port Hope in 1981 as a grinder. He later served as a molder, core maker and temporary team leader. Today, he is a core/mold service person. He and his wife, Karen, have two children, Leslie and Jason, and live in Cobourg. Ray’s favorite hobby is coin collecting. Born in Canastota, New York, Tom graduated from Canastota High School. He attended Morrisville and LeMoyne Colleges and served in the U.S. Navy. He joined ESCO Syracuse in 1986 as a SPC coordinator. He became the wax and shelling manager and a process engineer. Today, he is manufacturing manager. His son, Jason, also works at ESCO Syracuse in the engineering group. Tom and his wife, Deborah, live in Canastota, New York. They have two sons, Jason and Jeremy, and one grandson, Jackson. Born in Painesville, Ohio, Jim went to Riverside High School. He worked as a cook before joining ESCO Cleveland 25 years ago, beginning in the shell room. Today, he is a furnace operator. Jim and his wife, Mary, have one child and live in Willoughby, Ohio. Jim’s favorite pastimes include watching baseball, football and basketball. Born in Oneida, New York, John graduated from Oneida High School. He served in the U.S. Marine Corps before joining ESCO Syracuse 25 years ago as a chop saw operator. He became a sandblast operator and now is an ultrasound technician. He and his wife, Dena, live in Oneida. They have two children, Tim and Jennifer, and one grandchild. John’s favorite pastime is fishing. A native of Portland, Oregon Steve graduated from Central Catholic High School and the University of Portland. Steve worked at Criticare Medical Services before joining ESCO as a customer service representative. Steve has held numerous management positions. He currently is director of customer service North American sales. He likes the variety of work and relationships he’s developed at ESCO. Steve and his wife, Lisa, live in Vancouver, Washington and have four children, Celia, Claire, Sean and Connor. Steve enjoys soccer, golf, travel and home projects. Born in Utica, New York, Yvonne went to Westmoreland High School. She managed a store in Bouckville before joining ESCO Syracuse in 1986. Beginning in wax assembly, she has worked in wax injection, inspection, X-ray, FPI processing, part marking, product quality auditing and DQR. Today, she is a team leader. She likes the opportunities for growth that ESCO offers. She has two daughters, Heather and Amanda, and a grandchild, Gage. Yvonne lives in Verona Beach, New York and enjoys fishing, reading and taking care of her rescued cats. Born in Port Clinton, Ohio, Scott went to Oak Harbor High School then studied accounting at Terra Technical College. He worked for Swan Rubber Co. before joining Bucyrus Blades 25 years ago. Beginning in the accounting department, he is now a procurement specialist. He and his wife, Yvonne, live in Bucyrus. They have two sons in college, Nicholas and Nathan. Scott says he enjoys doing yard work and spending time at their summer cottage outside of Port Clinton. CELEBRATING 20+ YEARS WITH ESCO CELEBRATING 20+ YEARS WITH ESCO 25 Jeff Krause Albert LaFrance Charles Little Barb Monica John O’Neill Juan Parra Victor Legorreta Walter Michalski 25 Years – Cleveland 25 Years – Syracuse 25 Years – Newton 25 Years – Syracuse 25 Years – Syracuse 25 Years – Betim 20 Years – Atlacomulco 20 Years – Cleveland Born in Euclid, Ohio, Jeff graduated from Eastlake High School. He joined ESCO Cleveland 25 years ago as a sand blaster. Over the years, he has worked in knock-out, marking and finishing, and now is again a sand blaster. He likes “being with friends” at work. Away from the job, Jeff enjoys watching movies and sports, playing board games and cards, and going to area parks. Born in Syracuse, New York, Al graduated from Fabius-Pompey High School. He served four years in the U.S. Marine Corps before joining ESCO Syracuse 25 years ago as a chop saw operator. He became a utility operator, team leader, and manager of the cut, clean and grind operations. Today, Al is metal end manager. He likes that fact that at ESCO, “improvements are driven from the bottom up, not the top down.” He lives in Lakeport, New York and has a daughter, Amanda. Al enjoys hunting, fishing and camping. Born in New York, Charles moved to Mississippi where he graduated from Newton High School. He served four years in the U.S. Army and four more in the Army Reserve, and attended Temple University. He joined ESCO Newton in 1986 as a pourer. He has been a flogger and core maker, and currently is a crane operator. His cousins, Bryant Everett, Scott Everett and Billy Walker, also work at ESCO. Charles says he likes working with people and “the benefits are pretty good, too.” He lives in Newton and has three sons, John, Justin and Jeremy. A native of New York, Barb went to Oneida High School. She did office work before joining ESCO Syracuse 25 years ago. She started in the wax process and now is a FPT Level II. She and her husband, William, live in Chittenango, New York, not far from the Syracuse plant. They have two children and five grandchildren. An Oregon native, John graduated from Portland’s Central Catholic High School and attended Carroll College in Montana before joining ESCO as a management accountant. He’s been general manager of operation for the steel distribution group and managing director of EP ESCO Europe. He is currently TT group vice president for administration in Syracuse. He and his wife, Gael, have three children, Katherine, Kevin, and Anna. The O’Neills live in Manlius, New York. John enjoys hiking, camping and playing ice hockey. Born in Mexico, Juan studied mine engineering at the Guanajuato School of Mines. He worked as a miner before joining ESCO as an inside sales person for the Caribbean, Central America and Mexico. He became a district manager for South America. Today, Juan is general sales manager for Latin America. His son, Juan S. Parra-Chico, is an ESCO customer service representative. Juan and his wife, Karina, live in Belo Horizonte, Brazil. He has five children, Fernanda, Juan, Gabriela, Daniel and Isabella. Juan enjoys running and outdoor activities. Victor was born and raised in La Jordana El Oro, Mexico. He joined what was then Bucyrus Blades’ Atlacomulco operation in 1991. Starting on a beveling machine, he now specializes in cutting end bits. Victor likes the “liberal environment” at ESCO Atlacomulco. His relative, Rafael, also works for ESCO. He and his wife, Maria Matilde Gonzalez, live in La Jordana El Oro. Away from work, Victor enjoys music and traveling. A native of Willoughby, Ohio, Walter graduated from Mentor High School before coming to ESCO in the X-ray department. He currently works in post cast. Walter lives in Eastlake, Ohio with his wife, Diane, and two children, Tim and Megan. 26 Vincent Payne Michael Williams Rodger Allen Carl Bratt Kwai Ling Choy Ruth Jennings 25 Years – Newton 20 Years – Portland 20 Years – Syracuse 20 Years – Singapore 20 Years – Syracuse A lifelong resident of Newton, Mississippi, Vincent joined ESCO 25 years ago as a flogger. Today, he is a Herman machine close-up person. Born in Meridian, Mississippi, Michael graduated from high school in Hickory, Mississippi. He worked as a carpenter before joining ESCO Newton 25 years ago as a flogger. He held jobs in shakeout, core setting and sand mulling. Today, Michael is an order clerk. He and his wife, Paula, live in Hickory. They have two sons, Brandon and Bryant. Rodger worked in logging and as a painter before joining ESCO Portland in 1991 as a stand grinder. He became an air arc operator and currently is a welder. He was born in Fort Bragg, California, and attended Ukiah High School. He and his wife, Karen, live in Portland. They have three grown children, Rodger Jr., Jennifer and Jack, plus five grandchildren. Rodger enjoys hunting, fishing and watching NASCAR races. A native of Syracuse, New York, Carl graduated from Westhill High School and went on to earn a BS in metallurgy from Penn State University. He started as a QA manager at Steel Treaters 20 years ago, then was promoted to general manager. He became foundry manager of ESCO Syracuse before taking his current position as QA manager. He has a son, Christopher, daughter, Caitlin, daughter-in-law, Kelly, and one grandchild, Layla. Carl lives in Baldwinsville, New York and enjoys playing hockey and golf. A native of Singapore, China, Kwai Ling went to Anderson School. She joined ESCO 20 years ago, beginning in inside sales. She continues to work in inside sales today. Kwai Ling enjoys the people she works with at ESCO. She enjoys reading and walking in the Singapore parks in her free time. Born in Syracuse, New York, Ruth went to high school in Chittenango. She started with ESCO Syracuse 20 years ago in wax assembly. Today, she is an x-ray operator. Ruth has four children and two grandchildren. She lives in Lakeport, New York. Her favorite pastime is camping in her van. CELEBRATING 20+ YEARS WITH ESCO and Dig ESCOites NOT PICTURED 20 YEARS WITH ESCO 25 Years – Newton Click John Brown Portland Vaclav Busek Port Coquitlam Robert Herrmann Cleveland Tonya Jordan Syracuse Donald McCue Portland Denis Penese Dunedin David Pratt Syracuse Randy Smith Syracuse Henry Voth Steinbach 25 YEARS WITH ESCO Arthur Hallman Syracuse James Jennison Syracuse 35 YEARS WITH ESCO Garry Loucks Syracuse 45 YEARS WITH ESCO Richard Jensen Portland ESCO ULTRALOK ® The ESCO Ultralok® Tooth System is a revolutionary two piece hammerless system. Safety is increased, inventory is reduced and field replacement is simplified. Integral locking system Hammerless for increased safety Reliable ESCO performance 27 ESCO CORPORATION PRESORTED STANDARD 2141 NW 25th Avenue US POSTAGE Portland, Oregon 97210-2578 PAID Portland, Oregon United States of America Permit No. 382 ESCO PROFILL ® From the world’s #1 designer and supplier of coal mining dragline buckets. • Reduced Cycle Time • Increased Payload Capacity • Performs in All Applications • Improved Safety The ESCO ProFill dragline bucket is specifically designed to improve dragline productivity, by filling faster with minimal drag energy and improved payload. www.escocorp.com