Premium SEW Movidrive B IcLA Magelis and

Transcription

Premium, SEW MoviDrive B
IcIA, Magelis with Profibus DP
System User Guide
33004150.01
[source code]
AUG 2007
Contents
Application Source Code .......................................................................................................................4
Typical Applications ................................................................................................................................5
System.........................................................................................................................................................6
Architecture .........................................................................................................................................6
Installation............................................................................................................................................9
Software ...............................................................................................................................................28
Communication ....................................................................................................................................30
Implementation .................................................................................................................................37
Communication ....................................................................................................................................38
Advantys STB .......................................................................................................................................47
SyCon ...................................................................................................................................................52
PLC.......................................................................................................................................................61
Devices.................................................................................................................................................70
Magelis XBTGT ................................................................................................................................70
Magelis XBT-N .................................................................................................................................84
SEW MoviDrive B .............................................................................................................................91
IcIA IFS ............................................................................................................................................97
Danfoss VLT5001 .............................................................................................................................99
Performance ....................................................................................................................................... 102
Appendix................................................................................................................................................ 103
Detailed Component List............................................................................................................. 103
Component Protection Classes................................................................................................. 108
Component Features.................................................................................................................... 109
Contact................................................................................................................................................... 116
Introduction
This document is intended to provide a quick introduction to the described System.
It is not intended to replace any specific product documentation. On the contrary, it offers
additional information to the product documentation, for installing, configuring and starting up
the system.
A detailed functional description or the specification for a specific user applic ation is not part of
this document. Nevertheless, the document outlines some typical applications where the
system might be implemented.
Premium SEW Movidrive B IcLA Magelis and Profibus DP_EN.doc
Schneider Electric
1
Abbreviations
Word / Expression
Signification
AC
Advantys
Altivar (ATV )
CANopen
CB
Alternating Current
SE product name for a family of I/O modules
SE product name for a family of VSDs
Name for a communications machine bus system
Circuit Breaker
CoDeSys
ConneXium
DC
EDS
E-OFF, E-STOP
Harmony
HMI
I/O
Hardware-independent IE C 61131-3 programming software
SE product name for a Family of Trans parent Factory devices
Direct Current
Electronic Data Sheet
Emergency Off switch
SE product name for a family of switches and indicators
Human Machine Interface
Input/Output
IclA (ICLA)
Lexium/Lexium05/LXM
M340 / Modicon M340
Magelis
MFB
MB - SL
Micro
SE product name for a compact drive
SE product name for a family of servo-drives
SE product name for a mid range P LC family
SE product name for a family of HMI-Devices
PLCopen Motion Function Block
SE name for a serial Modbus communications protocol
SE product name for a middle range family of PLCs
NIM
Osi switch
Ositrack
PC
PDO
Phaseo
PLC
PowerSuite
SE product name for a Net work Interface Module
SE product name for a family of position switches
SE product name for an Identification system
Personal Computer
Process Data Object (CA Nopen)
SE product name for a family of power supplies
Programmable Logic Computer
An SE software product for configuring drives
Premium
Preventa
PS1131 (CoDeSys)
PS
RFID
RTU
RPDO
SE product name for a middle range family of PLCs
SE product name for a family of safety devices
SE Product name for PLC programming soft ware with CoDeSys
Power Supply
Radio Frequency IDentification
Remote Terminal Unit
Receive Process Data Object (CA Nopen)
SE
SDO
SyCon
Schneider Electric
Service Data Object
SE product name of a Field bus programming software
Schneider Electric
2
Word / Expression
Telefast
TesysU
TPDO
Twido
Signification
SE product name for a series of distributed I/O devices
SE product name for a decentralized I/O System
Transmit Process Data Object (CANopen)
SE product name of a basic range family of PLCs
TwidoSoft
TwidoSuite
Unity (P ro)
Vijeo Designer
VSD
WxHxD
XBT-L1000
Zelio
SE product name for a PLC programming software
An SE software product for programming Magelis HMI devices
Variable Speed Drive
Dimensions : Width, Height and Depth
An SE software product for programming Magelis HMI devices
SE product name for a low range PLC family
ZelioSoft
Schneider Electric
3
Application Source Code
Introduction
Examples of the source code used to attain the system function as described in this
document can be downloaded from our website under thi s link.
The example source code is in the form of configuration, application and import files. Use the
appropriate software tool to either open or import the files.
Extension
AIW
CNF
CO
File Type
Configuration file
Configuration File
CANopen definitions file
Software Tool Required
Advantys Configuration Software
SyCon
SyCon
CSV
CTX
DCF
DIB
DOC
DOP
EDS
FEF
Comma Separat ed Values, Spreadsheet
Twidosoft
UnityPro
Device Configuration File
Device Independent Bitmap
Document file
Project File
Electronic Data Sheet – Device Definition
Export file
Ad vantys Configuration Software
GSD
ISL
PB
PDF
PRO
PS2
RTF
EDS file (Geraet e Stamm Datei)
Island file, project file
Profibus definitions file
Portable Doc ument Format - document
Project file
Export file
Rich Text File - document
Profibus
SPA
STA
STU
STX
TLX
TWD
VD0
VDZ
Schneider Product Archive
Project Archive
Project file
Project file
Project file
Project file
Project file
Project file
TwidoSuite
UnityPro
UnityPro
PL7
Twinline Control Tool
TwidoSoft
MoviTools
Vijeo Designer
XEF
XPR
ZM2
Export file
Project file
Project file
UnityPro
TwidoSuite
ZelioSoft
SyCon
Microsoft Word
Magelis XB TL 1000
Industrial standard
PL7
Ad vantys Configuration Software
SyCon
Adobe Acrobat
PS1131 - CoDeSys
PowerSuite
Microsoft Word
Schneider Electric
4
Typical Applications
Introduction
Here you will find a list of the typical applications, and their mark et segments, where
this system or subsystem can be applied:
Industry
 Large automated machine or plant components with decentralized machine
modules
 Remote automation systems used to supplement large and medium-sized
machines
Machinery
 Packaging systems
 Textile and printing machines
 Woodwork and metal work
Food & beverage/pharmaceuticals
 Filling lines
Application
Description
Image
Metal working
This machine is used to bend
sheet metal.
Woodworking machine
This application enables the
edges of wooden boards to be
work ed.
Filling machine
As part of a larger system, here
the bottles are lined up and
filled.
Schneider Electric
5
System
Introduction
The system chapter describes the architecture, the dimensions, the quantities and different
types of components used within this system.
Architecture
General
The control section of this application consists of a Premium PLC, which can be operated
via a connected Magelis HMI panel at user level. The load section is implement ed using
SEW MoviDrive B, Danfoss VLT5001 variable speed drives and Ic IA compact drives, whic h
are connected to the PLC via the Profibus DP bus system.
The remote cabinet consists of an Advantys STB I/O plat form, TeSysU motor start ers and
an HMI panel. The external S TB I/O platform and the FTB modules are connected to the
PLC via Profibus. The TeSysU motor starters are connected to the I/O plat form via the
parallel wiring interface, using preassembled cables.
The solution illustrated below offers two optional safety packages: A Prevent a evaluation
unit featuring an emergency off function that can be accessed via a tamper-proof
emergency off switch, and a second evaluation unit of the same type which ensures door
safety within the context of this application thanks to the use of door contact switches.
Layout
Schneider Electric
6
Components
Hardware:
 Compact master switch (NS 100) with door coupling
 TeSys GV2-L motor circuit breaker (overc urrent protection) for the variable speed
drives
 TeSys GV2-M motor circuit breaker (overcurrent and thermal protection) for Ic IA
 MoviDrive B variable speed drive with Profibus DP int erface
 Danfoss VLT5001 variable speed drives with a Profibus DP interface
 TeSys D (LC1D) load contactors
 XAL door safety switch
 XALK emergency off switch
 Preventa XPS emergency off switching device
 Premium PLC with Profibus and Ethernet interface
 Telefast ABE rapid wiring system
 Advantys STB I/O platform
 Advantys FTB I/O module
 TeSysU motor starters with parallel wiring kit
 Magelis XB T-GT graphic display and XB T-N text display
 Harmony 5 XAL cont rol and signaling unit and XVB signal beacon
 Phaseo ABL power supply
 IcIA IFS compact drives with Profibus DP interface
 AC motors
Software:








Quantities of
Components
MoviTools V4.40
Vijeo Designer V4.40
Unity Pro XL V2.2 SP1
SyCon Version 2.9
XTB L1000 V4.48
Advantys Configuration Software V2.2. 0.1
IcIA Easy V1.101
MCT Motion Control Tool V2.28
For a complete and det ailed list of components, the quantities required and the order
numbers, please refer to the components list at the rear of this document.
Degree of
Protection
Not all the components in this configuration are designed to withstand the same
environmental conditions. Some components may need additional protection, in the form of
housings, depending on the environment in which you intend to use them. For
environmental details of the individual components please refer to the list in the appendix of
this document and the appropriate user manual.
Technical
Data
Mains voltage
Power requirement
Drive power rating
Motor brake
Connection
Safety Level
400V AC
~ 7 kW
3 x 0.75 kW
none
5x 2.5mm² (L1, L2, L3, N, PE)
Cat. 3 (optional)
Schneider Electric
7
Safety Notice
The standard and level of safety you apply to your application is determined by your
system design and the overall extent to which your system may be a hazard to people
and mac hinery.
As there are no moving mechanical parts in this application example, category 3
(according to EN954-1) has been selected as an optional safety level.
Whether or not the above safety category should be applied to your system should be
ascertained with a proper risk analysis.
This document is not comprehensive for any systems using the given archit ecture and
does not absolve users of their duty to uphold the safety requirements with respect to the
equipment used in their systems or of compliance with eit her national or int ernational
safety laws and regulations
Dimensions
The dimensions of the devic es used, e.g., the PLC, variable speed drive and power
supply, support installation inside a control cabinet measuring 1400 x 800 x 400 mm
(W x H x D) and a remote cabinet measuring 800 x 600 x 300 mm.
In addition, the display and control elements required to control and monitor the system
can be integrated into the control cabinet door along with an emergency off switch.
Schneider Electric
8
Installation
Introduction
This chapter describes the steps necessary to set up the hardware and configure the
software required to fulfill the described function of the application.
Assembly
Main
Cabinet
Schneider Electric
9
Main
Cabinet
Interior
Schneider Electric
10
Assembly
Remote
Cabinet
Schneider Electric
11
Remote
Cabinet
Interior
Notes
The components listed in the next chapter represent a selection of the components
required. See the components list in the rear of this document and refer to the official
Schneider Electric catalogues for more details.
Schneider Electric
12
Hardware
General

The components designed for installation in a control cabinet (i.e., safety modules,
line circuit breakers, contactors, motor circuit breakers, Phaseo power supply units
(ABL7RE2403 and 2405) and the Advantys STB) can be assembled on a 35 mm
top-hat rail. The variable speed drive, master switch, Premium PLC, and the
ABLUPS24100 Phaseo power supply units are screwed directly onto the mounting
plate of the control cabinet. The emergency off and door safety switches, as well
as the pushbutton housing for the display and acknowledgement indicators, are
designed for backplane assembly in the field. With the exception of the door safety
switch, all switches can also be installed directly in a control cabinet (e. g., in the
control cabinet door) without their surrounding housings.

There are two options for installing XB 5 pushbuttons or indicator lamps: These
pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the
front door of the cont rol cabinet, or in an XALD-type housing suitable for up to
5 pushbuttons or indicator lamps. The XALD pushbutton housing is designed for
backplane assembly or direct wall mounting.

Cutouts are required in the front of the control cabinet for the purpose of attaching
the Magelis XB T-GT and XB T-N displays; these are attached by means of screwed
brackets or spring clamps.

The Ic IA drives, Harmony signal beacon and A dvantys FTB modules are assembled
in the field.

The drive circuits (MoviDrive B, Danfoss VLT 5001 TeSysU) are supplied with 440
V AC.

The power supply to the IcLA compact drive is 24V DC.

The PLC and Phaseo power supply units are supplied wit h 230 V AC.

The control circuit is supplied with 24 V DC.

The individual components must be interconnected in accordance with the detailed
circuit diagram, in order to ensure that they function correctly.

In addition, a Profibus cable is installed bet ween the PLC and the individual
devic es. The external devices (IcIA, Advantys FTB) are also connected to the PLC
via Profibus.
Master switch
NS 100 N
EMERGENCY OFF
pushbutton
(trigger action)
XALK178G
Schneider Electric
13
Preventa safety
module
XPSAF5130
Preventa expansion
module
XPSECP5131
Door safety switch
XCSPL751
Schneider Electric
14
Motor circuit breaker
GV2L08
with
GV2AE11
Motor circuit breaker
GV2ME08
with
GV2AE11
Contactor
LC1D09BL
Schneider Electric
15
Phaseo power supply
ABL7RE2403
Phaseo power supply
ABL7RE2405
Phaseo power supply
ABL7UPS 24100
Premium processor
module
TSXP572634M
1
3
4
5
Display module
TER port
AUX port
PCMCIA slot
for memory card
6 PCMCIA slot
communication card
8 Ethernet port
10 RESE T button
Schneider Electric
16
Premium
Profibus DP ma ster
TSXPBY100
With Profibus tap
490NAE91100
Premium
digital inputs
TSXDEY16D2
Premium
digital outputs
TSXDSY16T2
Schneider Electric
17
Premium
analog output
Premium
analog input
TSXAEY1600
+
Telefast 2
Advantys STB
Profibus DP module
STBNDP2212
Schneider Electric
18
Advantys STB
power supply
STBPDT3100
Advantys STB
digital input
STBDDI3610
Schneider Electric
19
Advantys STB
digital output
STBDDO3600
Advantys STB
digital relay output
STBDRC3210
Schneider Electric
20
Advantys STB
analog input for
current
STBACI1230
Advantys STB
analog output for
current
STBACO1210
Schneider Electric
21
Advantys FTB
FTB1DP12E04SP 0
Magelis
text display
XBTN401
9. Sub-D 25 serial link
10. 24 V DC power supply
11. MiniDIN connection
Schneider Electric
22
Magelis
graphic display
XBT-GT
Schneider Electric
23
Berger Lahr
drive
IcIA IFS
IFS61/2DP 0DS/--B54/ O-001 RPP41
1. AC synchronous servo motor
2. Brake (optional)
3. Encoder
4. Electronic housing
5. Cable gland slide-in module
6. I/O slide-in module with industrial socket connection
7. Switches for settings
8. Electronic housing cover, not to be removed
9. Connector housing cover
10. Cover with industrial socket connection
11. Electrical interface
Berger Lahr
drive
IcIA IFS
Profibus a ssignment
5.
6.
7.
11.
12.
B_LT out data line, inverted
A_LT out data line
GND (can be connected as an option)
B_LT in Profibus data line, inverted
A_LT in Profibus data line
Berger Lahr
drive
IcIA IFS
power supply
1. 24 V DC supply voltage
2. GND for supply voltage
Schneider Electric
24
TeSys motor starter
LUB12
with modules
LUCA05BL
LUFC00
LU9BN11C
Signal beacon
Harmony XVB
Schneider Electric
25
SEW variable speed
drive
MoviDrive B
MDX61B0008-5A3-4-00
+
Profibus Option Card
DFP21B
Schneider Electric
26
Danfoss
Variable speed drive
VLT5000
with integrated option card
Profibus DP
Schneider Electric
27
Software
General
The soft ware is primarily used for programming the Premium PLC and configuring Profibus
communication, as well as for visualization.
The PLC is programmed using the Unity Pro XL programming tool.
The HMI application on the XB T-GT 4330 Magelis operator terminal is configured using
Vijeo Designer soft ware.
The HMI application on the Magelis XB T-N 401 operator terminal is configured using
XB T-L1000 software.
The Advantys STB I/O plat form is configured using the Advantys Configuration Software.
Although MoviDrive B variable speed drives can be parameterized via the front panel, the
MoviTools soft ware is a more user-friendly option. As well as providing a convenient means
of setting drive parameters, this software also enables dat a to be saved and archived.
These functions are extremely useful as they mean that parameters can be restored rapidly
whenever service tasks need to be performed. The software can also help you to optimize
the paramet ers online. The software can be downloaded free of charge from the SEW
homepage on the Internet.
The VLT5001 drive can be configured using the front panel, however the soft ware VLT
Motion Control offers more comfort. Besides simplifying the drive configuration, its offers
functions for archiving and back up which aid in fast recovery during maintenanc e and
repair.
To use the software packages, your P C must have the appropriate Microsoft Windows
operating system installed:


Windows 2000 or
Windows XP
The soft ware tools have the following default install paths:
 IclA EASY
C:\BERGER LAHR\IclA Easy
 MCT Motion Control Tool
C:\Programs\Danfoss Drives\VLT Motion Control Tool
Schneider Electric
28
 Unity Pro XL
C:\Programs\Schneider Electric\Unity Pro
 SyCon
C:\Programs\Schneider Electric\SyCon
 Advantys Configuration Software
C:\Programs\Schneider Electric\Advantys
 Vijeo-Designer
C:\Programs\Schneider Electric\VijeoDesigner
 MoviTools
C:\Programs\SEW\MOVITOOLS
 XB T-L1000
C:\Programs\Schneider Electric\ XB T-L1000
Schneider Electric
29
Communication
General
Profibus DP is used to establish communication bet ween the PLC and field devices.
The Magelis XB T-GT display is connected to the PLC via the UniTelway protocol.
Communication bet ween the Magelis XB T-N and the Advantys STB I/O platform takes
place via Modbus.
The TeSysU motor starters are connected to the Advantys STB I/O platform using parallel
wiring.
Premium Profibus master
TSXPBY100
The backplane is attached
to the Premium backplane.
The PCMCIA card is
inserted into the slide-in
module and connected to
the Profibus tap.
The junction box is mounted
on the top-hat rail and has
an RS485 int erface.
Premium ↔ PC
Serial connection between
PC with Unity Pro and P LC
(TER/AUX) using the
programming cable
TSX PCX 1031.
Schneider Electric
30
Premium ↔ PC
Once an Ethernet
connection has been
configured in the PLC (s ee
chapter P LC, paragraph
Ethernet connection)
and this configuration has
been uploaded to the PLC
via UniTelway, you can
communicate with the PLC
via Ethernet. The ethernet
connection to the PLC is
recommended for large
amounts of data.
It is not possible to read the
slave diagnosis using an
Ethernet connection. for this
you need a UniTelway
connection.
Magelis XBT-GT HMI ↔ PC
Vijeo Designer soft ware is
used for programming. The
program is transferred from
the PC to the XB T-GT via
the XB TZG935 cable.
Magelis XBT-GT HMI ↔ PLC
The XB TZ9780 cable
serves as the connection
between the PLC and HMI.
It is connected to the miniDIN port on the PLC and to
the COM 2 port (RJ45) on
the terminal.
Magelis XBT-N HMI ↔ PC
For programming purposes,
the HMI is connected to the
PC using the XB T-Z915
cable.
Schneider Electric
31
Magelis XBT-N
HMI ↔ Advantys STB (NDP)
Communication with the
Advantys STB I/O platform
is established by means of
the XB TZ988 cable. It is
connected to the serial port
of the HMI.
Advantys STB ↔ P C
The Advantys STB is
programmed from the PC
via the S TB XCA 4002
cable.
Advantys STB ↔ PLC
The NDP fieldbus module
connects the Advantys STB
to the PLC via Profibus DP.
Schneider Electric
32
Advantys STB ↔ TeSys U
Using the LU9 R10
preassembled cable, the
motor starters (2) are
connected to the interfac e
(1) of the Advantys
STB/EPI2145 via the
parallel wiring module (4).
SEW MoviDrive ↔ PC
The PC is connected to the
SEW MoviDrive B via USB
interface USB11A.
SEW MoviDrive B ↔ PLC
The variable speed drive
uses option card DFB 21 B
to communicate with the
PLC via Profibus DP.
Schneider Electric
33
IcIA drive ↔ PLC
The drives are connected to
Profibus DP using cable
62501463030. One end has
been preassembled for a
printed board connection. It
is connected to the bus via
RS485.
Advantys FTB ↔ PLC
An FTXDP12F5 connector,
which has the Profibus cable
(3) connected to it, is used to
connect the first module to the
bus. All other modules are
added to the bus using the
FTXDP3210 preassembled
cable (1). The final module
needs a terminating resistor
(resistor network)
(FTXDP TL12); otherwis e, the
bus will not be terminated
correctly.
Schneider Electric
34
Main cabinet ↔
remote cabinet
These communicate wit h one
another via Profibus. A preassembled 5 meter cable,
from Harting, enables
communication.
Systemkabel Han-Brid Cu 5m
See the parts list in the
appendix for the part number.
External devices
The devices are connected to
the cabinets using Harting
connectors.
The sockets must first be
assembled with contacts and
housings
See the parts list in the
appendix for the individual
part numbers.
Part numbers
Part numbers
09120063111
+
09150006105
09120063001
+
09150006205
ERNI Profibus connectors
These connectors enable
Profibus DP devices located
in the control cabinet to be
connected.
Adapter plug
490NAD91104
With terminating resistor
490NAD91103
With programming interface
490NAD91105
Schneider Electric
35
IcIA IFS ↔ PC
The compact drive is
connected to the PC via the
NuDAM ND-6530
(0059060010215)
interface, which in turn is
connected to the RS485
compact drive.
Danfoss VLT 5001 ↔ PC
For configuration, the Danfoss
drives have a RS485 interface. Terminal 68 ist TX+ and
terminal 69 is TX-.
The connection terminal block
to PC is made via an RS 485
to USB NuDAM (ND-6530)
interface.
Danfoss VLT 5001 ↔ PLC
The connection between
the controller and the PLC
is made with Profibus DP.
Terminal 62 – A (green)
Terminal 63 – B (red)
Schneider Electric
36
Implementation
Introduction
The implementation chapter describes all the steps necessary to initialize, to configure, to
program and start-up the system to achieve the application functions as listed below.
Function
Startup instructions and description of functions:
1.
2.
3.
4.
5.
6.
7.
8.
Switch on all fuses and motor circuit breakers.
Switch on the master switch.
Acknowledge emergency off signals.
Establish and acknowledge door safety.
Wait until the red lamp goes out.
On the main screen, select operating mode AUTO, XB T-GT or XB T-N TeSysU.
AUTO selection: is not programmed. This is used for the automatic mode.
XB T-N TeSysU selection: Only the TeSysU drives can be operated with the
Magelis XB T-N.
9. XB T-GT selection: All drives can be operat ed with the Magelis XB T-GT.
10. Profibus selection: this option enables you to check whether all of the slaves on the
bus are active.
11. In addition, each of the devices has a separate screen which can be used to control
the device states.
Functional
Layout
Schneider Electric
37
Communication
Introduction
This chapter describes the data passed via the communications bus
(e.g. Modbus Plus or TCP/IP) that is not bound directly with digital or analog
hardware.
The list contains:




Device
Links
The device links
Direction of data flow
symbolic name and
Bus address of the device concerned.
The Modbus, UniTelway and Profibus bus systems are used in this application.
The following devices are networked via Profibus DP:
One Premium PLC, bus address 1 (fixed setting)
A Danfoss VLT 5001 variable speed drive, bus address 2
Two SEW MoviDrive variable speed drives, bus addresses 3 + 4
Two IcIA compact drives, bus addresses 5 + 6
One Advantys STB, bus address 7
Three Advantys FTBs, bus addresses 8 – 10
All Profibus DP devices are setup for 1.5 Mbit/sec transmission speed.
Only two devices are interc onnected via Modbus:
Magelis XB T-N panel, bus address 1
Advantys STB, bus address 2
Only two devices are interc onnected via UniTelway:
Magelis XB T-GT panel
Premium PLC
Datalink
Premium PLC (Profibus Master, #1)
Danfoss <> PLC
Addre ss
%IW0.8.0.0
%IW0.8.0.1
Addre ss
%QW0.8.0.0
%QW0.8.0.1
Datalink
Data Direction PLC -> Danfoss
Designation
PPO Type 3
SEW 01 <> PLC
Addre ss
%IW0.8.0.2
%IW0.8.0.3
Addre ss
%QW0.8.0.2
%QW0.8.0.3
Danfoss (Profibus Slave, #2)
Data Direction Danfoss -> PLC
Designation
PPO Type 3
SEW 01 (Profibus Slave, #3)
Data Direction SEW 01 -> PLC
Designation
Process data word
Process data word
Data Direction PLC -> SEW 01
Designation
Process data word
Process data word
Schneider Electric
38
Datalink
SEW 02 <> PLC
Datalink
IcIA 01 <> PLC
Premium SPS (Profibus Master, #1)
SEW 02 (Profibus Slave, #4)
Data Direction S EW 02 -> PLC
Addre ss
Designation
%IW0.8.0.4
Process data word
%IW0.8.0.5
Process data word
Data Direction S EW 02 -> PLC
Addre ss
Designation
%QW0.8.0.4
Process data word
%QW0.8.0.5
Process data word
IcIA 01 (Profibus Slave, #5)
Data Direction IcIA 01 -> PLC
Addre ss
Designation
Name
%IW0.8.0.10
driveStat
Data_to_plc01[0]
%IW0.8.0.11
modeStat
Data_to_plc01[1]
%IW0.8.0.12
actual position (pos1)
Data_to_plc01[2]
%IW0.8.0.13
Data_to_plc01[3]
%IW0.8.0.14
parameter
%IW0.8.0.15
parameter
Addre ss
%QW0.8.0.10
%QW0.8.0.11
%QW0.8.0.12
%QW0.8.0.13
%QW0.8.0.14
%QW0.8.0.15
Data Direction PLC -> IcIA 01
Designation
Name
driveCtrl + modeCtrl
Data_to_IcLA01[0]
velocity
Data_to_IcLA01[1]
Data_to_IcLA01[2]
Data_to_IcLA01[3]
acc1
Data_to_IcLA01[4]
acc2
Data_to_IcLA01[5]
Datalink
IcIA 02 (Profibus Slave, #6)
IcIA 02 <> PLC
Data Direction IcIA02 -> PLC
Addre ss
Designation
Name
%IW0.8.0.20
driveStat
Data_to_plc02[0]
%IW0.8.0.21
modeStat
Data_to_plc02[1]
%IW0.8.0.22
Data_to_plc02[2]
%IW0.8.0.23
Data_to_plc02[3]
%IW0.8.0.24
parameter
%IW0.8.0.25
parameter
Addre ss
%QW0.8.0.20
%QW0.8.0.21
%QW0.8.0.22
%QW0.8.0.23
%QW0.8.0.24
%QW0.8.0.25
Data Direction PLC -> IcIA 02
Designation
Name
driveCtrl + modeCtrl
Data_to_IcLA02[0]
velocity
Data_to_IcLA02[1]
Data_to_IcLA02[2]
Data_to_IcLA02[3]
acc1
Data_to_IcLA02[4]
acc2
Data_to_IcLA02[5]
Schneider Electric
39
Datalink
STB <> PLC
STB (Profibus Slave, #7)
Data Direction STB -> PLC
Addre ss
Name
%IW0.8.0.26
STB DDI3610_R1_S 3
%IW0.8.0.27
STB DDI3610_R1_S 4
%IW0.8.0.28
STB DDI3610_R1_S 5
%IW0.8.0.29
STB DDI3610_R1_S 6
%IW0.8.0.30
STB DDI3610_R1_S 7
%IW0.8.0.31
STB DDI3610_R1_S 8
%IW0.8.0.32
STB DDO3600_R1_S9
%IW0.8.0.33
STB DDO3600_R1_S10
%IW0.8.0.34
STB DRC3210_R2_S 3
%IW0.8.0.35
STB DRC3210_R2_S 4
%IW0.8.0.36
STBACI1230_R2_S5
%IW0.8.0.37
%IW0.8.0.38
%IW0.8.0.39
STBACO1210_R2_S 6
%IW0.8.0.40
STBEPI2145_R2_S7
%IW0.8.0.41
%IW0.8.0.42
%IW0.8.0.43
HMI
%IW0.8.0.44
%IW0.8.0.45
%IW0.8.0.46
Addre ss
%QW0.8.0.26
%QW0.8.0.27
%QW0.8.0.28
%QW0.8.0.29
%QW0.8.0.30
%QW0.8.0.31
%QW0.8.0.32
%QW0.8.0.33
%QW0.8.0.34
%QW0.8.0.35
%QW0.8.0.36
Data Direction PLC -> STB
Name
STB DDO3600_R1_S9
STB DDO3600_R1_S10
STB DRC3210_R2_S 3
STB DRC3210_R2_S 4
STBACO1210_R2_S 6
STBACO1210_R2_S 6
STBEPI2145_R2_S7 + HMI
HMI
HMI
HMI
HMI
Datalink
FTB 01 (Profibus Slave, #8)
FTB 01 <> PLC
Data Direction FTB 01 -> PLC
Addre ss
Designation
%IW0.8.0.47
inputs pin4
Data Direction PLC -> FTB 01
Addre ss
Designation
%QW0.8.0.37
outputs pin 4
%QW0.8.0.38
outputs pin2
Datalink
FTB 02 <> PLC
Addre ss
Designation
%IW0.8.0.48
inputs pin4
Addre ss
%QW0.8.0.39
%QW0.8.0.40
Designation
outputs pin 4
outputs pin2
Schneider Electric
40
Datalink
FTB 03 <> PLC
Addre ss
Designation
%IW0.8.0.49
inputs pin4
Addre ss
%QW0.8.0.40
%QW0.8.0.41
Datalink
XBTG <> PLC
Designation
outputs pin 4
outputs pin2
Premium PLC (UniTelway Master)
XBTG (UniTelway Slave)
Data Direction X BTG -> PLC
Addre ss
Designation
Name
%M80
danfoss_sprag_clutch
DANFOSS_SPRA G_CLUTCH
%M81
danfoss_quick_stop
DANFOSS_QUICK _S TOP
%M82
danfoss_start _rampstop
DANFOSS_S TART_RAMPS TOP
%M83
danfoss_dc_stop
DANFOSS_DC_S TOP
%M84
danfoss_safe_ouput _frequency
DANFOSS_SAFE_QUTP UT_FREQUE NCY
%M71
start operation
ICIA01_S TA RT
%M2
quick stop
ICIA01_S TOP
%M3
fault reset
ICIA01_RESE T
%M4
power toggle
ICIA01_POWE R
%M5
Referenc e mode
ICIA01_REFERE NZ
%M6
set position mode
ICIA01_SE T_POS
%M7
set absolute position mode
ICIA01_SE T_ABS_POS
%M72
start operation
ICIA02_S TA RT
%M15
quick stopp
ICIA02_S TOP
%M16
fault reset
ICIA02_RESE T
%M17
power toggle
ICIA02_POWE R
%M18
reference mode
ICIA02_REFERE NZ
%M19
set position mode
ICIA02_SE T_POS
%M20
set absolute position mode
ICIA01_SE T_ABS_POS
%M45
Activate/ de-activate Controller block SEW01_CONTROL_B L
%M48
Reset fault
SEW01_FAULT_RESE T
%M49
Quick stop
SEW01_QUICK_S TOP
%M51
Set RPM = 150
SEW01_RPM150
%M52
Set RPM = 750
SEW01_RPM750
%M53
Set RPM = 1500
SEW01_RPM1500
%M54
Stop sew
SEW01_S TOP
%M55
Activate/ de-activate Controller block SEW02_CONTROL_B L
%M57
Reset fault
SEW02_FAULT_RESE T
%M58
Quick stop
SEW02_QUICK_S TOP
%M60
Set RPM = 150
SEW02_RPM150
%M61
Set RPM = 750
SEW02_RPM750
%M62
Set RPM = 1500
SEW01_RPM1500
%M63
Stop sew
SEW02_S TOP
%M65
Activate Aut o mode from XB T-G
AUTO_FROM_XB TG
%M67
Activate XB T-G Mode
XB T_G_MA NU_MODE_FROM_XB TG
%M68
Activate XB T-N Mode
XB T_N_MODE_FROM_XB TG
%MW10
destination for IcLA
ICIA01_DES T
%MW13
speed for IcLA
ICIA01_RPM
%MW26
destination for icia
ICIA02_DES T
%MW28
speed for icia
ICIA02_RPM
%MW33
speed for SEW01
XB TG_RPM_SEW01
%MW34
speed for SEW02
XB TG_RPM_SEW02
Schneider Electric
41
Datalink
XBTG <> PLC
Premium PLC (UniTelway Master)
Data Direction PLC ->
Addre ss
Designation
%M51
danfoss_state_danfoss
%M52
danfoss_state_of_engine
%M53
danfoss_fault
%M79
danfoss_sprag_clutch_output
%M8
fault
%M9
stopped
%M10
operation finished
%M11
ready for operation
%M21
fault
%M22
stopped
%M23
operation finished
%M24
ready for operation
%M28
profibus state of gat eway
%M29
profibus state of icia01
%M30
profibus state of icia02
%M31
profibus state of stb
%M32
profibus state of fbt1
%M33
%M34
%M35
state of tesys1
%M36
state of tesys2
%M37
state of tesys3
%M41
profibus Fault
%M47
sew fault
%M50
sew ready
%M56
sew fault
%M59
sew ready
%M64
set to 1 if Auto mode is active
%MW33
speed for SEW01
%MW34
speed for SEW02
%MW31
speed from sew01 for XB TG
%MW32
speed from sew02 for XB TG
%MW35
state of sew01
%MW36
state of sew02
XBTG (UniTelway Slave)
XBTG
Name
DANFOSS_S TA TE_DANFOSS
DANFOSS_S TA TE_OF_E NGINE
DANFOSS_FA ULT
DANFOSS_SPRA G_CLUTCH_OUTP T
ICIA01_E RROR
ICIA01_S TOPPED
ICIA01_FINSIHED
ICIA01_READY
ICIA02_E RROR
ICIA02_S TOPPED
ICIA02_FINSIHED
ICIA02_READY
STA TE_GA TEWAY
STA TE_ICIA 01
STA TE_ICIA 02
STA TE_S TB
STA TE_FTB1
STA TE_FTB2
STA TE_FTB3
TESYS1_RUN
TESYS2_RUN
TESYS3_RUN
PROFIBUS _FAULT
SEW01_FAULT
SEW01_REA DY
SEW02_FAULT
SEW02_REA DY
AUTO_MODE
XB TG_RPM_SEW01
XB TG_RPM_SEW02
SEW01_RPM_XB TG
SEW02_RPM_XB TG
STA TUS_SEW01
STA TUS_SEW02
Schneider Electric
42
Datalink
Advantys STB (Modbus-Master,#1)
HMI <> STB
Addre ss
49488
49489
49490
49491
49488.0
49488.1
49488.2
49488.3
49488.4
49488.5
Addre ss
44097
44098
44099
44100
45416.1
45416.2
45416.4
45416.5
45416.7
45418.0
XBT-N401 (Modbus-Slave)
Data Direction HMI -> STB
Name
Addre ss
HMI_SPS_WD1
%MW9487
HMI_SPS_WD2
%MW9488
HMI_SPS_WD3
%MW9489
HMI_SPS_WD4
%MW9490
HMI_SPS_WD1, Bit 0
%MW9487: X0
HMI_SPS_WD1, Bit 1
%MW9487: X1
HMI_SPS_WD1, Bit 2
%MW9487: X2
HMI_SPS_WD1, Bit 3
%MW9487: X3
HMI_SPS_WD1, Bit 4
%MW9487: X4
HMI_SPS_WD1, Bit 5
%MW9487: X5
Data Direction STB -> HMI
Name
Addre ss
SPS_HMI_WD1
%MW4096
SPS_HMI_WD2
%MW4097
SPS_HMI_WD3
%MW4098
SPS_HMI_WD4
%MW4099
EPI_2_13_1_Schalter
%MW5415: X1
EPI_2_13_1_Schutzschalter
%MW5415: X2
EPI_2_13_2_Schalter
%MW5415: X4
%MW5415: X5
EPI_2_13_3_Schalter
%MW5415: X7
%MW5417: X0
Designation
Set Drive
Set
Set
Set
Set
Set
Set
TeSysU_1_OFF
TeSysU_2_OFF
TeSysU_3_OFF
TeSysU_1_ON
TeSysU_2_ON
TeSysU_3_ON
Designation
State
TeSysU 1 Status ON OFF
TeSysU 1 ERROR or OK
Schneider Electric
43
General
Addressing
Various hardware addresses, as well as flags and flag words, are used in the PLC
example program. To facilitate orientation, an overview of the addresses used appears
below in list format.
Type
Addre ss
Comment
Digital inputs
%Ir.m.x
Digital inputs are specified on a hardware basis: r
indicates the rack number, m the slot and x the
input number.
Example: Emergency off feedback %I0.3.0.
Digital outputs
%Qr.m.x
Digital outputs are specified on a hardware basis:
r indicates the rack number, m the slot and x the
output number.
Example: Indicator lamp for manual mode
%Q0.5.1.
Analog inputs
%Iwr.m.c
Analog inputs are specified on a hardware basis: r
indicates the rack number, m the slot and c the
channel number.
Example: Emergency off feedback %IW0.3.0.
Analog outputs
%QWr.m.c
Analog outputs are specified on a hardware basis:
r indicates the rack number, m the slot and c the
channel number.
Example: Emergency off feedback %QW0.3.0.
CANopen inputs
%MW0 to
%MW31
CANopen inputs are written to flag words;
individual bits can be addressed via %Mwi.x.
Example: 2. ATV status word %MW2
CANopen out puts
%MW100
to
%MW131
CANopen out puts are read by flag words;
individual bits can be addressed via %Mwi.x.
Example: 3. ATV control word %MW104
Data for Viewer
%MW200
to
%MW299
Data for Viewer is written to flag words. Individual
bits are written via block BIT_TO_WORD.
Example: Motor velocity %MW220
Data from Viewer
%MW300
to
%MW399
Data from Viewer is read by flag words. Individual
bits are extracted via block WORD_TO_B IT.
Example: Motor velocity %MW220
CANopen status
%CHr.m.c
Status data for CA Nopen is read via data
structure T_COM_CPP 110 (IODDT). Channel
address: r indicates the rack number, m the slot
and c the channel number.
Example: CANopen status %CH0.1.1
Schneider Electric
44
Profibus
Addresses
An address must be specified for all devic es on the Profibus DP bus system.
IcLA IFS
1
The bus address for Profibus can
be set via DIP switch S1.
The default address is 26.
The bus terminating resistor can
be switched on and off via S2.
In this example it is switched to
OFF
Bus addresses 5 .. 6
Advantys
FTB
2
The current address can be set
using rot ary switches X1 and
X10.
X1 - Address (ones)
X10 - Address (tens)
Bus addresses 8 .. 10
Advantys
STB
3
The address is set using both
rotary switches.
Bus address 7
Schneider Electric
45
SEW
MoviDrive B
4
The Profibus address can be
set using the DIP switches.
Bus addresses 3 and 4
Danfoss
VLT5000
5
The Profibus address can only be setup using the Motion Control Tool or via the
display in Parameter 918 .
The bus address is 2.
Schneider Electric
46
Advantys STB
Introduction
Using the Advantys Configuration Software, the appropriate GSD file
is generated for SyCon, for the purpos e of constructing islands. The configuration is also
downloaded to the S TB.
Proceed as follows to implement the configuration:
Creating a
New Project








Create a new project
Load an existing project
Configure a new project
Assign the HMI
I/O Image Overview
STB capacity
Create GS D file
Download the program to the S TB
1
When the software is
started up, you must select
the platform to be
configured and the
language.
2
Select File and New
Workspace to create a new
project.
3
The new workspace – and
island file – must be named.
Schneider Electric
47
Loading an
Existing
Project
1
Click the
Open Workspace
icon, to open an existing
project.
2
Specify the path of the project
to be loaded in the selection
window.
Click Open to confirm your
selection.
Configuring
a New
Project
1
The rail, on whic h individual
modules can be installed
using drag-and-drop, appears
on the main screen.
All of the modules are listed in
the Catalog Browser on the
right-hand side.
2
The components are installed
as follows to create the
finished rails:
(From left to right and top to
bottom)
Rail 1
 NDP 2212
 PDT3100
 DDI3610 (6x)
 DDO3600 (2x)
 XBE1000
Rail 2
 XBE1200
 PDT3100
 DRC3210 (2x)
 ACI1230
 ACO1210
 EPI2145
Schneider Electric
48
Assigning
the HMI
1
Double-click the first module
on the rail to which you have
just added components
(Profibus network head
NDP 2212) and select the
Parameters tab to go to the
window shown opposite.
The reserved data length for
the HMI can now be entered
in the open window.
4 words have been selected
here.
I/O Image
Overview
1
Click the
I/O Image Overview
icon in the toolbox…
2
…to display the entire
overview of the input and
output assignments.
The program will
automatically create the
overview once the modules
have been arranged on the
rail.
STB Capacity
1
Click the
Resource Analysi s
icon…
2
…to call up the power
balance and the island
configuration.
Schneider Electric
49
Creating the
GSD File
1
The GS D file informs the
Profibus master what kind
of S TB it is dealing with,
e.g., which modules the
STB contains.
Select File→Export
Profibus_STB…
2
…to create the GSD file for
SyCon that corresponds to
this particular island.
To create the GSD file,
enter the name of the GSD
file to be created in the
Filename box. In the
Directory box, specify the
path for saving the GSD
file. Finally, select GSD
under Export Format.
Click OK to confirm your
settings.
Downloading
the Program
to the STB
3
The window at the bottom
of the screen will show
whet her the export has
been complet ed
successfully.
1
Before you begin the
download, you must first
select
Connection Settings…
Schneider Electric
50
2
For the purpose of this project,
Serial needs to be selected
under Connection Type. The
default setting for the Modbus
node is left unchanged.
Click OK to confirm these
settings.
3
Now the PC is connected to
the STB by selecting
Online ->Connect
4
5
The window at the bottom of
the screen indicates whether
the connection has been
established.
If so, Connection to the
island established should
appear here.
When the connection to the
STB is first established, the
PC and S TB programs are
compared. You will be notified
that the versions are different
and asked whether you would
like to download the new one
to the STB.
Click OK to confirm this.
Whenever you carry out
subsequent downloads, you
must select
Download into the Island
6
to download the program to
the STB.
Once the download has been
activated, you will be asked to
reset the island.
Click Yes to confirm.
7
The download progress bar
will show you the number of
data packets that have yet to
be downloaded to the STB.
8
Once the download is
complete, click OK to confirm
that the island (S TB ) is to be
set to Running state.
9
The menu bar at the bottom
indicates whether the
download has been
performed without errors.
Schneider Electric
51
SyCon
Introduction
This chapter describes how to configure the Profibus DP system using the SYcon
software.
Preconditions
Before carrying out the steps described below, you must ensure that:
 The SyCon configuration soft ware is installed.
 The GS D files for the slaves and the master are available.
 The S TB GSD file has been created.
Proceed as follows to implement the configuration:











Create a New
Configuration
1
Create a new configuration
Configure the master
Import slaves
Insert slaves
Configure the Danfoss drives
Configure the SEW variable speed drive
Configure the IcIA modules
Configure the S TB island
Configure the FTB
Create the file for Unity
Load an existing configuration
To create a new program,
select
File->New
2
In the fieldbus selection
window, select
PROFIBUS
Click OK to confirm.
Schneider Electric
52
3
The main screen will appear
once you have selected the
bus system.
The master and slaves are
inserted here.
Configuring
the Master
1
When you click
Insert Ma ster
the appearance of the mous e
pointer changes.
An “M” is placed at the start of
the bus.
Left-click the start of the bus to
open the Insert Ma ster
selection window.
2
In the Insert Ma ster dialog, click
Add>>
to select the master to be used
(TSXPBY100).
3
The master appears at the top
of the bus.
Double-click the master icon…
Schneider Electric
53
4
…to open the
Master Configuration.
In this window, select
Auto addre ssing
Importing
Slaves
1
To add new slaves, select
File->Copy GSD
2
Now select the directory that
contains the GS D file you
created for your Advantys STB
configuration.
3
You can add a bitmap file for
the purpose of displaying the
bus structure.
If no such bitmap file exists,
click No.
For the purpose of this
example, however, click YES to
import the GS D file.
Schneider Electric
54
4
A confirmation window appears
when the file has been
imported.
Click OK to acknowledge this.
Inserting
Slaves on the
Bus
1
The new slaves are attached to
the bus using the Insert Slave
menu.
Click the required position on
the bus...
2
…to open the selection window.
You can click
Add>>
to add the required slaves to the
master.
The slaves are:
1 Danfoss VLT5000
2 SEW MovidriveB
2 IcLA
1 STB NDP2212
3 FTB E/A Plattforms
Address
2
3+4
5+6
7
8-10
selections.
Schneider Electric
55
Danfoss
Frequenzumrichter
konfigurieren
3
The configured bus, complete
with the master and all the
slaves, will now appear on the
main screen.
1
Double-click the variable speed
drive icon to open the
configuration window.
2
In the Slave Configuration
dialog select PPO Typ3 with a
double click in the upper
selection box.
In this project, as only basic
functions are used and PPO
Typ 3 is sufficient.
confirm the selection with OK
Configuring
the SEW
Variable
Speed Drive
1
Double-click the variable speed
drive icon to open the
configuration window.
Schneider Electric
56
2
In the Slave Configuration
dialog box, different modules
with various data lengths can
be selected.
The data length depends on
the number of functions
required.
In this project, only basic
functions are used (control
word, status word and speed),
so 2 process data words (PD)
are sufficient.
Configuring
the IcLA
Modules
1
Double-click the motor icon to
open the configuration screen.
2
With IcLA, two modules are
entered in the list at the bottom of
the screen by default.
In addition, this list also shows
the data type (Ty pe), the address
(I Addr./O Addr.) and the data
length (I Len./O Len.).
settings.
Schneider Electric
57
Configuring
the STB
Island
1
Double-click each of the
individual modules in the upper
window to add them to the
configuration. You must add all
the modules.
As you will see from the names,
here we are concerned with the
individual STB modules.
2
The modules used in this
example will now be dis played
in the list at the bottom.
It is important to ensure that
the modules are listed in the
correct order (to match the
actual bus structure).
Otherwise, problems will arise
when the bus is started up
later.
FTB
Configuration
1
As with the other devices, you
can access the configuration
window by double-clicking the
FTB module.
First, select the main module
(FTB1DP12E 04SP0) in the
upper area.
Schneider Electric
58
2
The other modules are then
used.
The exact function of each
individual module is clearly
outlined in the FTB manual.
3
Outputs pin 4
has been selected.
4
Click
Parameter Data
to view and change the value
for each individual paramet er.
Creating the
File for Unity
1
Before creating the file, the
project must be saved again.
Schneider Electric
59
2
Select
File->Export->AS CII
to call up the
Save As
dialog box.
3
Here, specify the name of the
file and the location where it is
to be saved.
Click Save to save the file.
Loading an
Existing
Configuration
1
Click the
Open
icon to load an existing
configuration.
2
In the selection window, specify
the file to be loaded.
selection.
Schneider Electric
60
PLC
Introduction
The PLC chapter describes the steps required for the initialization and configuration
and the source program required to fulfill the functions.
Preconditions


The Unity Pro XL programming soft ware is installed.
The *.cnf file, which contains all bus parameters for the PLC, has been created
using SyCon.
The PLC is switched on and being supplied with power.
The PLC and PC are linked to one another via the programming cable
(TSXPCX1031).


Setting up the PLC is done as follows:







Creating a
New Program
1
Create a new program
Profibus configuration
Ethernet configuration
Create variables
Export variables for the Magelis XB T-GT
Download the program to the PLC
select
File->New
2
A dialog box displaying all the
available processor modules
will appear.
Select the
TSXP572634M
module.
selection.
Schneider Electric
61
3
Double-click 0:X BUS in the
Project Browser…
4
…to open a window that
displays the Premium rack with
the modules that are currently
installed on it.
Double-click the 0 next to the
module on the left-hand side to
open the Replace Device
dialog box.
5
Here, it is possible to switch
from the current rack to
another.
Select the
TSXRKY12
rack and click OK to confirm
your selection.
Schneider Electric
62
6
Once you have confirmed the
rack selection, in the Hardware
catalog you can position the
individual modules on the rack
using drag-and-drop.
7
Double-click the illustration of
the CPU module in the rack
you have just configured to
open a configuration window,
where you can change the
number of I/ Os.
For the purpose of the project
being described here, the
following settings must be
made:
%M 256
%MW 2000
%KW 1000
Profibus
Configuration
1
Double-click the illustration of
Profibus module TS X PBY
100 in the rack you have just
configured to open a
configuration dialog box.
2
Click View under Master
Configuration to display the
current settings (e.g., baud
rate).
Click OK to exit the window.
Click Load CNF…
Schneider Electric
63
3
…to open a dialog box, via
which you can load the SyCon
file.
selection.
4
Once the CNF file has been
loaded, the master will contain
all of the slaves’ input and
output addresses.
Click the individual slaves to
display their corresponding
input and out put addresses in
the bottom right-hand corner
(as indicated by the framed
box).
5
After closing the configuration
dialog box by clicking the “exit
system” icon in the top right hand corner, you must validate
your modifications.
Click Yes to confirm.
Ethernet
Configuration
1
Once you have downloaded
the configuration to the PLC via
UniTelway, the Ethernet
configuration will allow you to
download all other data more
quickly.
Right -click Networks in the
project browser and select New
Network…
Schneider Electric
64
2
In the Add Network dialog
box, select Ethernet under Li st
of available Networks.
Following this, enter the
required name for the network
(in this case:
Premium_Ethernet) under
Change Name.
3
Once the new network appears
under Networks in the Project
Brow ser, you can continue with
the configuration process by
right-clicking the network name
(here, Premium_Ethernet) and
selecting Open.
4
In the window that appears,

The Model Family

The IP Addre ss

And the Subnetwork Ma sk
should be specified.
Following this, close the
window by clicking the exit icon
in the top right-hand corner of
the window, and validate your
modifications.
Schneider Electric
65
5
Finally, double-click Ethernet
module TS X E TY PORT to
open it.
Under Function, select ETH
TCP IP, and under Net Link,
select the network that was
created previously.
Creating
Variables
1
Double-click Variables & FB
instance s to open the Data
Editor.
2
New variables can be defined
in the Data Editor.
Select a Name for the new
variable. Then, the variable
Type must be specified (e.g.,
BOOL). Finally, assign an
address or memory word to the
variables.
Schneider Electric
66
Exporting
Variables for
the Magelis
XBT-GT
1
Before you can export the
variables, you must rebuild the
entire project by selecting
Build->Rebuild All Project.
2
You can see whether the
project has been successfully
rebuilt in the bottom left-hand
corner.
3
To export the variables,
right-click Variables & FB
instance s and select Export…
4
In the Export dialog box, you
must enter a directory and a
name for the file.
Select *.XVM as the file type.
Downloading
the Program
to the PLC
1
In order to download the
program to the PLC, you must
first rebuild it. To do this, select
Build->Rebuild All Project.
2
Once the project has been
successfully rebuilt, set the
PLC address by selecting:
PLC→Set Addre ss.
Schneider Electric
67
3
UniTelway (UNTLW01) is the
default setting under Media. Do
not change the address.
Click OK to exit the window.
4
Now select
PLC→Connect
to connect the PLC to the PC.
5
Select
PLC→Transfer Project to PLC
to download the program to the
PLC.
Once the transfer is complete,
the PLC can now be reset to
the RUN state.
6
In the dialog box that appears,
select
PLC Run after Transfer
to ensure that the PLC will
automatically be reset to the
RUN state once the transfer is
complete.
Then click
Transfer
to start the transfer process.
Schneider Electric
68
Loading an
Existing
Project
1
If you want to load an existing
project, click the Open icon.
2
This opens a selection window.
Here, specify the path of the
file to be loaded.
Click Open to confirm and load
the file.
Schneider Electric
69
Devices
Introduction
This chapter describes how to initialize and parameterize the devices in order to
fulfill the system functionality described above.
Magelis XBTGT
Introduction
This chapter describes how to create a new operator interface for the Magelis XBT-GT
with Vijeo Designer.
Preconditions




The Vijeo Designer programming soft ware is installed
The *. XVM data assignment file has been created using Unity
The terminal is switched on and being supplied with power.
The terminal and PC are linked to one another via Ethernet.
Proceed as follows to integrate the PLC:









Creating a
New Project
1
Create a new program
USB settings
UniTelway settings
Inserting UnityPro variables
Create a switch
Create a display
Download the program
The finished User displays
select
Create new Project
and click Next>.
Schneider Electric
70
2
Enter a Project Name for the
project (e.g. DP_Profibus).
Project is entered here by
default.
Do not change the other
settings.
Continue with Next>.
3
For the platform details, enter
the following:
Target Name: Magelis
Target Type: XBTGT4000
Series
Model:
XBTGT4330
(640x480).
Click Next> to confirm these
settings.
4
On the next screen, enter the
IP Address. This should be
selected on the basis of the
existing network.
Click Next> to confirm this
setting.
Schneider Electric
71
5
Select the driver for the terminal
under Equipment Li st.
To do this, click Add.
6
In the New Driver dialog:
under Manufacturer, select
Schneider Electric Industrie s
SAS. The driver required here
is UniTelway.
settings.
7
Once the driver has been
added, click Finish to create
the project.
Schneider Electric
72
8
The main screen now appears.
The Navigator is on the left-hand
side, with the Property
Inspector below it. The
workspace is located on the
right-hand side.
USB
Settings
1
Click on Magelis in the
Navigator.
2
Now, in the Property
Inspector under the option
Download (expand the ent ry
by clicking on the + icon) select
USB
The other settings remain
unchanged.
UniTelway
Settings
1
The UniTelway configuration can
be found under I/O Manager.
Right -click
UniTelway01 [COM1]→
Configuration
to call up an image of the driver
configuration.
Schneider Electric
73
2
For the Transmission Speed,
select 19200.
You should not need to mak e
any other changes to the
configuration.
Click OK to continue.
3
Before you can continue setting
up the UniTelway connection,
you need to rename the
UniTelwayEquipment01 in
accordance with the project.
To do this, right-click
UniTelwayEquipment01 and
select Rename.
Rename the equipment (here,
renamed Premium).
The new name is now displayed
in the Navigator.
4
Double-click Premium (the new
name for UniTelwayEquipment01)
in the Navigator to open the
Equipment Configuration.
Schneider Electric
74
5
Do not change the settings in
the Equipment Configuration
dialog.
Click OK to continue.
Adding Unity
Variables
1
On the Navigator tab, you can
right-click Magelis (the plat form
name) and select:
New Variables From Equipment…
to import Unity variables.
2
In the Link Variables dialog,
set files of type to *.XVM (i.e.
Unity files).
Select a file and click on Open.
Schneider Electric
75
3
The dialog box displays a list of
all the Premium PLC variables.
You can check the boxes beside
the variables to select those that
are relevant to the project.
Click Add to confirm your
selections.
4
The newly imported variables will
now appear in the Variables list
of the Navigator.
Schneider Electric
76
Creating a
Switch
1
When you click the Switch
icon, the appearance of the
mouse icon changes.
Use the new mouse icon to
draw the outline of the switch in
the workspace.
2
Once the outline has been
defined correctly, the Switch
Settings window will open.
Here, you can edit, e.g., the
color and style of the switch.
You can also link the variables
to the switches here.
You can either enter a variable
in the edit box or select an
existing one by clicking the light
bulb icon above Add>.
Schneider Electric
77
3
This opens the Variables Li st.
Select the required variable
here.
4
The variable will now appear
under De stination.
You now need to select the
Operation for the variable and
click Add to assign the variable
to the switch.
5
The switch can be labeled on the
Label tab.
Schneider Electric
78
Creating a
Display
6
Once you have finished setting
it up, the switch appears on the
workspace.
1
The procedure is similar to that
for switches (as described
above).
Click the Di splay icon and
draw the outline in the
workspace.
2
A variable can be assigned to
the object on the General tab.
In addition, you can specify the
format of the numeric values.
Schneider Electric
79
3
On the Input Mode tab, you
can specify whether the display
should simply show the values,
or whether the user can edit
them.
Click OK to finish editing the
settings.
Downloading
the Program
4
Once you have finished setting
up the object, the display
appears on the workspace.
1
Once the application program is
finished, it can be downloaded to
the Magelis XB T-GT via
Build->Download All
Schneider Electric
80
Loading an
Existing
Project
1
If you wish to load an existing
project, right-click on Vijeo
Manager in the Navigator to
open a pop-up menu.
Select Import Project….
2
In the Import Project dialog
box, specify the path of the file
to be imported and select a file.
selection.
The Finished
User Displays
3
Once the file has been
imported successfully, you can
double-click the project in the
Navigator to select and open
it.
1
The operation mode can be
selected on the menu display.
This display also indicates
safety problems.
Schneider Electric
81
2
The IclA display allows the
selection of different operation
modes (V elocity, Set Position
etc.).
You can also set the speed and
position here.
3
Use the SEW display to start
and stop the drive.
Here you can set the drive
speed. The actual speed is
displayed.
4
Use the Danfoss display to
start and stop the drive.
Here you can set the drive
speed. The actual speed is
displayed.
5
Use this display to start and
stop the TeSysUs.
For monitoring, the actual
status is displayed.
Schneider Electric
82
6
The Profibus display shows the
actual status of all the bus
slaves.
Schneider Electric
83
Magelis XBT-N
Introduction
This chapter describes how to create a new operator interface for the Magelis XB T-N.
Preconditions



The XB T-L1000 programming software is installed.
The terminal is switched on and being supplied with power.
The terminal and PC are linked to one another via the programming cable.
Proceed as follows to integrate the PLC:








Creating a
New Project
1
Create a new project
Create a new page
Insert links
Insert fields
Start the simulation
Trans fer the program
User Displays
select:
File->New…
2
For the terminal type, select the
appropriate display. The
display being used for the
purpose of this project is an
XBT-N401.
The protocol is Modbus.
Check the box next to
IEC61131 Syntax.
Click Parameters…
Schneider Electric
84
3
...to set the Speed to 19200
bauds and the Parity to Even.
The other settings should be left
unchanged.
settings.
4
To assign a name to the project
and save it, click Browse in the
dialog box.
5
The name of the project and
the location where it is to be
saved can now be specified in
the dialog box that appears.
Click Save to confirm these
settings.
6
The new project name will now
appear in the window under
Name of the application to be
created.
Click Next> to confirm.
Schneider Electric
85
7
The default master is retained,
since the STB is assigned
address 1 by default.
Click Next> to confirm.
8
The language can be changed
in the Configuration of
languages window.
Click Modify to change the
language.
Click Next> to continue.
9
The Terminal and Dialogue
Table configurations do not need
to be changed.
The main screen appears when
you click Finish.
10 The main screen contains the
home page.
Select Window and Page Tree
to open the structure of the
current project.
At the moment, it only contains
one page.
Schneider Electric
86
Creating a
New Page
1
Select:
Page→New Page→ Application
to create new pages.
Inserting
Links
2
In the New Page dialog that
appears, you can specify the
Number, Name and Backlight
colour of the page.
1
Select:
Edit→Insert Link…
to create links to other
application pages.
Schneider Electric
87
Inserting
Fields
1
Select:
Edit→Insert Field
to create new fields.
When you select this option, the
properties window appears.
Here, you can select the Format.
the format selected is
Enumerated list.
Click List in the properties
window to go to the configuration
(Text List) window. Here, you can
assign text to each value of a
word or bit.
In the Text List dialog box, text
can be assigned to each value of
a word or bit. Click Add to create
more items in the list.
Click OK to confirm your settings
and exit the dialog.
2
Click Modify in the Propertie s of
Alphanumeric Field dialog to
open the Variable dialog box.
The Variable window appears.
The exact word address is
calculated as follows:
i = Reg. address – 40001
You can locate the reg. address
in the I/O image of the Advantys
Configuration Software.
Click OK to confirm your settings.
Schneider Electric
88
Starting the
Simulation
1
To check that the program is
free of errors, you can simulate
your configuration by selecting
Simulation->
Simulation Application.
2
An image of the display appears
along with a list of variables for
the page concerned.
The variables can be changed
here by keying in the new values.
This enables you to see
immediat ely whether a particular
state triggers the appropriat e
response.
Transferring
the Program
1
Select:
Transfers→Export
to begin trans ferring the program
to the XB T-N.
Loading an
Existing
Project
1
Click
the Open icon
(Opens an existing XBT
application)
to load existing projects.
2
In the Open dialog, specify the
path of the file to be loaded.
Select a file and click Open to
open it.
Schneider Electric
89
User
Displays
1
Use the main screen to select the
individual TeSysU.
Each TeSysU has it own page to
start and stop the device and
display the actual status.
DataTransfer
Magelis XBTN
↔
STB
1
The XB T-N401 Terminal has access to the STBiisland registers via Modbus. The
following shows certain register blocks holding the dat a. The dat a starts at register
40001. This is also the memory address offset for the modbus communication. All
the registers of the data block are read from the KFG port of the island head.
The configured registers in Block 12 (Register 49488 to 49999), which are used
for the HMI to SPS communication, can also be over-written using a terminal on
the KFG-Port.
Schneider Electric
90
SEW MoviDrive B
Introduction
This chapter describes the steps required to implement the variable speed drive
MoviDriveB from SEW
Preconditions
Before proceeding ensure that:



1
The commisioning software MoviTools is installed on your PC
The variable speed drive is swithched on
The variable speed drive is connected to your PC using the USB11A interface.
When MoviTools is started up,
the first step is to set the COM
port that has the variable speed
drive connected to it.
The language and baud rate are
also set here.
the baud rat e must be set to 57.6
kBaud.
2
Under Device Type, you must
select the variable speed drive
being used (MoviDrive B).
Schneider Electric
91
3
Then click Update to search for
a connected variable speed
drive.
If the system detects the
variable speed drive, click to
select it.
4
Click Shell to open the
configuration menu.
5
The Main Menu, containing the
entire list of parameters, is
displayed on the left-hand side.
The status bar appears in the
bottom left-hand corner of the
screen and displays the current
operating state of the variable
speed drive.
Schneider Electric
92
6
7
Double-click Setpoints/ramp
generators in the Main Menu
and then Setpoint selection,
so that you can set the Setpoint
source and Control signal
source. In both cases, the
signal is received via Profibus.
Set them both to FIE LDB US.
Click the System Exit button
to close each window.
In the Main Menu, set all binary
inputs to
NO FUNCTION
by selecting Terminal
assignment followed by
Binary inputs ba sic unit.
8
9
10
Next, double-click Unit
functions in the Main Menu
and Process data description
to apply the following settings
to the parameters to be
transferred:
PO1 – CTRL. WORD 1
PO2 – SPEED
PO3 – NO FUNCTI ON
PI1 – STATUS WORD 1
PI2 – SPEED
PI3 – NO FUNCTION
PO Data - ON
Finally, select Motor
parameters in the Main Menu
followed by Limits 1 and then
set Minimum speed 1 to 0.
Once you have entered all the
data, select
Startup–>Startup…
to start up the variable speed
drive and motor.
Schneider Electric
93
11
Selecting:
Startup->Startup…
launches the wizard, which
begins reading the current
values from the inverter
(variable speed drive).
12
Once this is complete, click
Start-up Set 1
to begin the startup process.
13
In the Start-up Type dialog,
select:
Execute complete start-up
and click Next>.
14
Now configure the motor by
selecting:
Stand-alone motor
and
Standard
Click Next> to confirm your
selection.
Schneider Electric
94
15
The next step is to select the
Motor Type. Since the motors
being used in this example have
not been manufactured by SEW,
select non-SEW motor.
Click Next> to confirm your
selection.
16
Once you have done this, you
must enter the individual motor
data values.
You can find thes e on the
motor rating plate.
Click Next> again to confirm
your ent ries.
17
Finally, you must select the
Operating mode.
Again, click Next> to confirm
your selection.
18
The soft ware only supports
motor measuring in cases
where original SEW motors are
being used. For this reason,
estimates are made here on
the basis of the paramet ers
entered.
Schneider Electric
95
19
In the two windows that appear
following this, the estimated
values…
20
...can all be accepted, apart
from the setpoint source and
control signal source.
The setpoint source and
control signal source must be
set to FIELDBUS.
click Apply proposal and
continue with Next>.
21
Finally, click Download to
download the calculated
parameters to the inverter
(variable speed drive).
Now click Finish to complete
the startup process.
Schneider Electric
96
IcIA IFS
Introduction
This chapter describes the steps required to implement the Ic LA compact drive from
Berger Lahr.
Preconditions



The commisioning software IcLA Easy is installed on your P C
The compact drive is swithched on
The compact drive is connected to your PC via the NuDAM ND-6530 interface.
1
After starting up IcIA EASY,
click the Connect icon...
2
…to open the Connection
RS485 dialog box. In this dialog
box, only the COM port used by
the interface needs to be set.
The other settings should be left
unchanged.
The COM port can be read from
the computer’s Hardware
Manager.
The COM port MUST be in the
range COM1 .. COM6. If this is
not the case you must change it
using the Windows Hardware
Manager.
3
Once the connection has been
established, click on the icon
for
Open parameter window…
to display the parameter list.
Schneider Electric
97
4
Here, all the Ic IA IFS parameters
are listed in their relevant groups.
Under the Settings ent ry…
5
...the limit switch should be
disabled using SignEnab.
To do this, remove the check
marks next to LIMP, LIMN and
STOP.
6
The parameters must now be
loaded into the drive’s
EEPROM.
To do this, click the Save
device parameters in
EEPROM icon.
Schneider Electric
98
Danfoss VLT5001
Introduction
This chapter describes the steps required to implement the VLT5001 variable speed
drive from Danfoss.
Preconditions



1
The commisioning software Motion Control Tool is installed on your PC
The drive is swithched on
The drive is connected to your PC via the NuDAM ND-6530 interface.
To connect to the drive select:
Communication->
Configure Drive…
2
In the dialog enter the COM Port
to be used for the connection
To find the correct port cons ult
the windows hardware manager
on the.
The Scan Range and the Baud
Rate remain unchanged.
Confirm your input with OK.
3
To create a new project right
mouseclick on Project in the
project browser.
In the pop-up menu select New
and then Dri ve.
Schneider Electric
99
4
Enter the following in the New
Drive dialog:
Drive Name:
Danfoss VLT
5000
Series:
VLT 5000
Standard
Drive Type:
5001
Com. Option:
3.xx Profibus
Software Version: 3.8x
Voltage:
380V–500V
Region:
International
50Hz
Driver:
SerialCom
Addre ss:
1
5
Confirm the input with OK .
Under t he project browser
entry:
Load and Motor
insert the motor data under the
entries ID 102 to 106.
The motor data is on the t ype
label of the motor.
6
For ID 115 set the slip
compensation to 0.
In the project browser under
the entry
Serial communication
set Serial Port for the I Ds 502
to 505.
7
In the project browser entry:
Group 8
set ID 800 Profibus dp and ID
801 to 1,5 mbaud.
Schneider Electric
100
8
In the project browser entry:
Group 9
set
ID 904 to Ppo type 3
und
ID 908 to 2 .
9
The parameters must now be
written to the drive. Right mouseclick in the project browser on:
all Parameters
and select
Write to Drive
to transfer the parameters to the
drive.
10
The progress of the trans fer
can be viewed in the Write to
drive dialog.
The progress bar shows 100%
when the transfer is finished.
You can now click on Close to
leave the dialog.
Schneider Electric
101
Performance
Scan and
Cycle time
A cycle time of 5 ms was not exceeded with this configuration, including the
required application code. The memory utilization of the Premium PLC specified
and used in this SMD was 27.7% for the internal memory areas and 49.5% for the
memory card.
Schneider Electric
102
Appendix
Detailed Component List
Hardware
Components
Master switch
Hardware
Components
Premium PLC
Hardware
Components
Advantys STB
Rev./
Vers.
Pos.
Amt.
Description
Part-Number
1.1
1.2
1.3
1
1
1
NS 100 N + trip block
Long terminal cover (2x)
Door coupling for master switch
28120
28034
28053
Pos.
Amt.
Description
Part-Number
2.0
2.1
2.2
2.3
1
1
1
1
TS XRKY 12
TS XPSY5500M
GB2DB 05
TS XPBY100
1.3
2.4
2.5
1
1
TS XMRPC768K
TS XP572634M
2.2
2.6
2.7
2
1
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
1
1
2
2
3
2
2
4
Backplane for 12 modules
Power supply, 230 V, 55 W
Automatic circuit breaker, 2-pin, 0.5 A
Profibus DP bus master in the
backplane
SRAM memory card, 768 kB
Unity Pro processor module, integrated
Ethernet
Digital inputs, 16 channels
Digital outputs, 16 channels, 0.5 A
transistor
Analog inputs, 16 channels
Analog outputs, 4 channels
Telefast 2 terminal block analog input
Connection cable for Telefast 2
Terminal with microfuse
Microfuse, 0.5 A, quick-acting
Microfuse, 6.3 A, quick-acting
Terminal block for I/ O module
Pos.
Amt.
Description
Part-Number
3.1
3.2
3.3
3.4
3.5
3.6
1
2
2
6
2
10
STB NDP 2212
STBPDT3100
STB XBA2200
STB DDI3610
STB DDO3600
STB XBA1000
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
1
1
1
1
1
2
1
1
1
1
1
Fieldbus coupler, Profibus DP
24 V DC power supply
Backplane for STBP DT3100
Digital input modules
Digital output modules
Backplane for DDI3610, DDO3600,
ACI1230, ACO1210
EOS bus expansion module
Backplane for STB XBE1000
BOS bus expansion module
Backplane for STB XBE1200
Island bus extension cable, 0.3 m
Digital relay outputs, 2 outputs
Connection base for XBE 1200
Analog input module for current
Analog output module for current
Parallel interface module for TeSysU
Backplane for STBEP I2145
Rev./
Vers.
TS XDEY 16D2
TS XDSY 16T2
TS XAEY1600
TS XASY410
ABE7CPA02
TS XCAP 030
AB1FUSE435U5X
ABE7FU050
ABE7FU630
TS XBLY 01
Rev./
Vers.
2.xx
STB XBE1000
STB XBA2400
STB XBE1200
STB XBA2300
STB XCA 1001
STB DRC3210
STB XTS2120
STBACI1230
STBACO1210
STBEPI2145
STB XBA3000
Schneider Electric
103
Hardware
Components
Pos.
Amt.
Description
Part-Number
3.18
3.19
3.20
3.21
3.22
3.23
3.24
2
1
3
1
1
1
1
Connectors (20x) for I/O modules
Bus termination for island bus
RJ45 connection cable, 1 m, for TeSysU
Connectors (10x) for PDT 3100
Fuse for Advantys STB output, 4 A
Miniature circuit breaker for input, 1 A
Miniature circuit breaker for bus coupler,
1A
STB XTS2100
STB XMP1100
LU9R10
STB XTS2130
25023
25020
25020
Pos.
Amt.
Description
Part-Number
4.1
4.2
3
2
FTB 1DP 12E04SP0
FTXDP2210
4.3
1
4.4
4.5
4.6
1
2
1
FTB module, 12 inputs and 4 outputs
Power supply cable, 1 m, 5-pin at both
ends
Power supply cable, 3 m, 5-pin at one
end, open at the other
Cover plates for 7/8 connection
Cover plates for M12 connection
Fuse for Advantys FTB, 2 A
Hardware
Components
Pos.
Amt.
Description
Part-Number
Drive s
5.1
1
5.2
5.3
1
1
VLT5001P T5820S
TR3DLF13A 00C0
GV2L08
GVAE11
5.4
6.1
2
2
Variable speed drive VLT5001 incl.
Profibus DP Option card
Cont actor GV2 L, 4A
Auxiliary switch attachment, 1x NC, 1x
NO
Cont actor 3 pole, 9A, 24 VDC operation
MoviDrive B variable speed drive
6.2
6.3
6.4
6.5
2
2
2
2
7.1
2
7.2
7.3
7.4
1
2
1
7.5
7.6
1
1
7.7
2
7.8
7.9
8.1
8.2
8.3
8.4
8.5
1
1
3
3
3
3
2
9.1
1
Advantys STB
contd.
Hardware
Components
Advantys FTB
Operator terminal
Fieldbus card for Profibus
Motor circuit breaker, GV2 L, 4 A
NO
IcIA with positioning control, Profibus
DP interface
Supply cable, open-ended, 3 m
Fuse for drive, 10 A
Phaseo power supply unit, 240 W, 24 V
DC
Motor circuit breaker, 4 A
NO
Cont actor, 3-pin, 9 A, 24 V DC
operation
Disconnect terminal (Wieland)
Installation kit for PCBs
TeSysU LUB motor starter
Cont rol unit for LUB, 0.25 – 1.5 kW
Parallel wiring module
Coil wiring kit
Cont actor, 3-pin, 9 A, 24 V DC
operation
Fuse, 3-pin, 16 A
Rev./
Vers.
Rev./
Vers.
FTXDP2130
FTXC78B
FTXCM12B
24886
Rev./
Vers.
3.84/
3.01
LC1D09BL
MDX61B 00085A3-4-00
DBG60B-01
DFB21B
GV2L08
GVAE11
IFS61/2DP 0DS/--B54/O-001 RPP41
62501463030
25085
ABL7UPS24100
1.105
GV2ME08
GVAE11
LC1D09BL
5711016650
62501521001
LUB12
LUCA05B L
LUFC00
LU9B N11C
LC1D09BL
23652
Schneider Electric
104
Hardware
Components
Pos.
Amt.
Description
Part-Number
10.1
10.2
10.3
11.1
11.2
11.3
1
1
1
1
1
1
Phaseo power supply,230V,120W,24 VDC
Fuse, 2-pin, 1.5 A (alternative)
Phaseo power supply,230V, 72W, 24 VDC
Fuse, 2-pin, 1 A (alternative)
ABL7RE 2405
17453
5711016650
ABL7RE 2403
24516
5711016650
Hardware
Components
Pos.
Amt.
Description
Part-Number
Emergency off
12.1
1
XALK 178G
Door safety
12.2
12.3
12.4
12.5
13.1
13.2
13.3
13.4
13.5
1
1
2
1
1
1
1
1
1
Mushroom pushbutton, red, wit h rotary
unlocking
Preventa XPS AF emergency off relay
Illuminated pushbutton, flat, blue
Cont actor, 18 A, 24 V DC
Emergency off fuse, 1 A
Preventa XPS AF emergency off relay
Preventa expansion module
XCS PL door switch
Cont actor, 3-pin, 9 A, 24 V DC operation
Miniature circuit breaker, 2 A
Hardware
Components
Pos.
Amt.
Description
Part-Number
14.1
14.2
14.3
15.1
15.2
15.3
1
1
1
1
1
1
Graphic touch panel with Ethernet
Connection cable to PLC, 2.5 m
Fuse, 1 A
Plain text display, 4 lines, 20 characters
Connection cable to S TB, 2.5 m
Fuse, 4 A
XB TGT4330
XB TZ935
25932
XB TN401
XB TZ988
25023
Power supply
HMI
Rev./
Vers.
Rev./
Vers.
XPSAF5130
XB5AW36B5
LC1D18BD
25392
XPSAF5130
XPSECP5131
XCSP L751
LC1D09BL
25021
Schneider Electric
Rev./
Vers.
105
Hardware
Components
Pos.
XVB signal beacon 16.1
16.2
16.3
16.4
16.5
16.6
16.7
Harmony buttons
17.1
Style 5 pushbutton 17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
17.10
17.11
Front of
18.1
main cabinet
18.2
18.3
Front of remote
cabinet
Amt.
Description
1
1
1
1
1
1
1
2
1
1
6
4
1
1
1
1
1
1
1
2
1
Mounting bracket, black, vertical
Connection element with cover
Illuminated element, 24 V DC, LED, green
Illuminated element, 24 V DC, LED, red
Illuminated element, 24 V DC, LED, blue
Illuminated element, 24 V DC, LED, yellow
Color-coding kit
Pushbutton housing for 4 pushbuttons
Pushbutton with “I” label, green
Pushbutton with “O” label, red
LED socket, 24 V DC, green
Auxiliary switch block, 1x NO
Indicator lamp, round, flat, green
Indicator lamp, round, flat, red
Indicator lamp, round, flat, yellow
Indicator lamp, round, flat, blue
Illuminated pushbutton, round, flat, yellow
Illuminated pushbutton, round, flat, blue
Pushbutton for confirmation
White LED, disconnect terminal display
Mushroom pushbutton, emergency off,
tamper-proof
Emergency off label
Element for emergency off, 1x NO, 1x NC
Illuminated pushbutton, flat, green
Illuminated pushbutton, flat, red
Illuminated pushbutton, flat, yellow
Illuminated pushbutton, flat, blue
White LED, disconnect terminal display
Mushroom pushbutton, emergency off,
tamper-proof
Emergency off label
Element for emergency off, 1x NO, 1x NC
18.4
18.5
19.1
19.2
19.3
19.4
19.5
19.6
1
1
1
1
1
1
1
1
19.7
19.8
1
1
PartNumber
XVBC12
XVBC21
XVBC2B3
XVBC2B4
XVBC2B6
XVBC2B8
XVBC22
XALD04H7
ZB5-AA331
ZB5-AA432
ZAL-VB1
ZE N-L1111
ZB5AV 033
ZB5AV 043
ZB5AV 053
ZB5AV 063
ZB5AW353
ZB5AW363
XB5AA31
ZB5AVB 1
ZB5AS 844
Rev./
Vers.
ZBY8330
ZB5A Z141
XB5AW33B5
XB5AW34B5
XB5AW35B5
XB5AW36B5
ZB5AVB 1
ZB5AS 844
ZBY8330
ZB5A Z141
Schneider Electric
106
Hardware
Components
Pos.
Amt.
Description
Part-Number
20.1
2
Thermostat for control cabinet
ENN17562
20.2
20.3
20.4
20.5
20.6
2
2
1
1
1
ENN17901
ENN17911
ENN17903
ENN17912
ENN83357
20.7
20.8
1
2
Fan for remote cabinet, 56 m³/h
Outlet filter
Fan for main cabinet, 250 m³/h
Outlet filter
Remote control cabinet, 800 x 600 x
300
Main control cab., 1400 x 800 x 400
Miniature circuit breaker for fan
Pos.
Amt.
Description
Part-Number
21.1
1
Connector with terminating resistor
490NAD91103
21.2
2
490NAD91104
21.3
1
21.4
1
Adapter plug
Intermediate connection with PG
interface
Profibus cable, 100 m
Hardware
Components
Pos.
Amt.
Description
Part-Number
Harting Profibus
22.1
1
System cable Han-Brid Cu 5m
20886110050
22.2
4
Cont act pin unit
09120063111
22.3
4
Cont act pin socket
09120063001
22.4
5
Housing plastic black, straight
09200030327
22.5
3
Socket shell straight black
19200030426
22.6
3
Cable - screw fixing 5 - 9 mm
19000005180
22.7
1
Cont act unit pin
09150006105
22.8
1
Cont act unit socket
09150006205
Pos.
Amt.
Description
Part-Number
1.1
1.2
1.3
1.4
1
1
1
1
VJDS NDTGSV44M
XB TZ9780
XB TL1000M
XB TZ915
1.5
1.6
1
1
1.7
1
Configuration software for XB T-GT
Programming cable for XB T-GT
Configuration software for XB T-N
Programming cable to PC for XB T-N,
2.5 m
Advantys configuration soft ware
Shielded two-wire cable, 2 m, to
connect the S TB to the PC
SEW MoviTools
1.8
1.9
1
1
1.10
1.11
1.12
1
1
1
1.13
1
USB interface, PC ↔ SEW
SyCon software for Premium Profibus
master
Unity Pro XL
Unity Pro XL SP update
NuDAM ND – 6530 interface for IclA
EASY
IclA EASY
1.14
1
MCT Motion Control Tool
Control
cabinets
(Sarel)
Hardware
Components
Profibus
connectors
Software
Components
Rev./
Vers.
ENN18636
23747
Rev./
Vers.
490NAD91105
TS XPBSCA 100
Rev./
Vers.
Rev./
Vers.
4.40
4.48
STBSPU1000
STB XCA 4002
2.2.0.1
A vailable free on the
Internet
USB11A
SYSSPULFUCD29M
4.4
UNYSP UMFUCD20
UNYSP UMZUCD20
0059060010215
2.2
1
A vailable free on the
Internet
130B 1000
1.101
Schneider Electric
2.9
2.28
107
Component Protection Classes
Posi tioning
Component
Protection
Class
IP54
Master switch NS100N
Emergency off pushbutton housing
XCSP L door switch
Harmony 4-button pushbutton
housing
XALD pushbutton for confirmation
Indicator lamp, round, flat
Illuminated pushbutton, round, flat
Harmony Style signal beacon
Cont actor, 9 A, 24 V DC operated,
3-pin AC 3, 1x NO + 1x NC
Auxiliary switch module with LE D + 1
auxiliary switch (1x NO), all colors
Miniature circuit breaker, all types
and ratings
Motor circuit breaker, all types and
ratings
Phaseo power supply
24 V DC/ 1.2 A
SEW MoviDrive B variable speed drive
Danfoss VLT5001
TeSysU motor starter
IcIA drive, IP41 shaft gland
Premium PLC + modules
Advantys STB
Advantys FTB
Magelis XB T-G
Magelis XB T-N
Cabinet
Front
In Field, On Site
IP65
IP67
IP55
IP65
Inside
IP20
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Schneider Electric
X
X
108
Component Features
Components
XPSAF5130 Preventa safety relays

Category 4 to EN 954 Part 1

24 V DC

Monitoring of emergency off and position switches

Adjustable start-button monitoring function

Power consumption ≤ 5 VA

3 safety-oriented switching contacts

3 LEDs on front panel for diagnostics

Approvals: UL, CSA
XALK pushbutton with housing
EMERGENCY OFF, trigger action pushbutton

Maximum of 3 auxiliary switch blocks

Tamper-proof

Can be mounted on front element or in housing
base

Front elements can be labeled however you want

Also available with unlocking by pulling and
unlocking by key mechanisms

Approvals: UL Listed, CSA
Schneider Electric
109
Components
Phaseo power supply units
Cont d.
ABL7RE2403, ABL7RE2405 and ABL7UPS24100
 ABL7RE: 100 – 240 V AC/24 V DC
 ABL7UPS: 3-ph. 400 V AC/24 V DC
 3 A, 5 A or 10 A, secondary
 Can be connected in parallel (ABL7RE)
 Short-circuit -proof and protected against overload Can be
reset manually or automatically
 ABL7RE approvals: UL, CSA, TÜV, Ctick
 ABL7UPS approvals: cULus, cRLus
NS100N compact master switch

Max. rated current at 40°C: 100 A, 3 poles, manual
operation via rocker arm

Breaking capacity at AC 50/60 Hz
kA
240 V – 42
440 V – 18
kA
525 V – 10
kA

Integrated thermomagnetic tripping system

Temperat ure range: - 25 to 70°C

Specially designed for prot ecting supply cables and
outgoing units on machines

Accessories: Auxiliary switch, undervoltage releas e,
shunt release, terminal covers, phase separator,
rotary drive, locking device

Approvals: UL508/IE C 60947-2/CSA 22-2
Schneider Electric
110
Components
MoviDrive B variable speed drive
Cont d.

Input volt age: 3-ph. 380 – 500 VA (+/-10%)

Frequency: 50 – 60 Hz (+/-5% )

Input current at 400 VA: 2.2 A

Speed range: 0 – 6000 rpm

Const. motor output: 0.75 kW

IP 20 degree of protection

Slots: 2; 1 for fieldbus and 1 for encoder card
Danfoss VLT5001
 input voltage – 3x380..500V
 Frequency – 50..60 Hz
 Current input wit h 380V - 2,3A
 Power on the drive – 0, 75 kW
 Protection – IP 20
 2 slots for expansion cards (e.g. Profibus DP Option card)
 Overload buffer: 160% for 60 seconds
 Removable front user panel
Schneider Electric
111
Components
Contd.
GV2ME08 motor circuit breaker
 Thermomagnetic tripping
 Adjustable tripping current
 Temperat ure range: - 20 to 60°C
 Approvals: UL, CSA, CEBEC, GOS T, TSE, BV, GL,
LROS, DNV, PTB, E ZU, SE TI, RINA
GV2 L08 motor circuit breaker
 Magnetic tripping
 Temperat ure range: -20 to +60°C
 Approvals: GV, BL, LROS, DNV, E ZU, GOS T, TSE, UL,
CSA
TeSys Model D09BL contactors
 Up to 4 kW at 400 V, AC-3
 Integrated quick-acting auxiliary switch, 1 NC cont act,
1 NO contact
 24 V DC coil operation
 Additional auxiliary switch blocks can be mounted
 Approvals: UL, CSA
Schneider Electric
112
Components
Contd.
TeSysU LUB12 module contactor
 Protection and switching of single or three-phase motors
 Protection against overc urrents, short-circuits and thermal
overload
 Modules can be mounted safely and easily by snapping
them onto the power base
 Power base for one or two directions of rotation
 Various control units available
 Communication modules for parallel wiring, for connection
to STB I/O platform
 Connection to Modbus and AS-Interface possible, as well
as connection via Gateway to FIPIO and
Profibus DP
 Use of additional auxiliary switches supported
 Temperat ure range: -25 to +70°C (multifunctional control
unit up to +55°C)
Modular Advantys STB I/O unit
 Open, modular system
 Supported: Ethernet TCP/IP, Profibus DP, CANopen,
INTE RBUS, FIP IO, Modbus Plus, DeviceNet
 Can supply sensors wit h 24 V DC or 115/230 V AC
 Temperat ure range: 0 to +60°C
 Reflex I/Os support ed
Schneider Electric
113
Components
Advantys FTB I/O module
Cont d.
 Suitable for use in harsh environments
 Metallic version available for extremely harsh
environments
 Communication via: Profibus DP, CA Nopen, DeviceNet,
INTE RB US
 Each channel has an LED status display
 Short-circuit -proof inputs and outputs
 Approval: UL
Premium PLC
 Communication via: Ethernet TCP/IP, Profibus DP,
CANopen, Fipway, FIPIO, Modbus Plus, UniTelway,
InterBus-S
 Can be equipped with digital I/Os, analog I/Os, counter
modules, positioning modules and weighing modules
 Can be controlled via Magelis operator terminals
 Easily programmable using Unity software
Harmony XVB signal beacon
 Colors: Green, red, yellow, blue, orange, transparent
 A vailable as continuous, flashing and high-speed flashing
lights
 A maximum of 5 elements can be combined
 Acoustic signal encoders also available
 Temperat ure range: -25 to +50°C
Schneider Electric
114
Components
Magelis XBT-GT display
Cont d.
 Communication via: Ethernet, UniTelway, Modbus and
Modbus TCP/ IP
 Graphic display
 Intended for installation on the front of the cont rol cabinet
 CompactFlash card slot
Magelis XBT-N401 display
 Communication via: UniTelway and Modbus
 Text display (4 lines, 20 characters )
 3 colors (orange, red, green)
 8 buttons, 4 of which are freely programmable
IcIA IFS drive
 Includes stepper motor with positioning control
 Communication via: Profibus DP, CA N or RS 485
 Minimal wiring requirements
 High continuous static torque
 Circuit board connector or industrial connector
 Various operating modes supported (point-to point,
speed mode, referencing)
 Maximum current consumption: 3 A
 Maximum torque: 45 Ncm
 Approval: UL
Schneider Electric
115
Contact
Author
Schneider Electric GmbH
Machines and Process
Architectures
Telephone
+49 6182 81 2555
Schneider Electric GmbH
Steinheimer Strasse 117
D - 63500 Seligenstadt
Germany
Premium SEW Movidrive B IcLA Magelis and Profibus DP_E N.doc
E-Mail
[email protected]
As standards, specifications and
designs change from time to
time, please ask for confirmation
of the information given in this
publication.
116

Premium SEW Movidrive B IcLA Magelis and

Transcription

Similar documents

A Tutorial on how to use e-Patterns

JUNE2012 BOM Piece Maker

Sew Fun! - Australian International School Hong Kong

Gotemba Premium Outlets

Arts charity turns to crowdfunding to save a popular fashion program

DC303 - Smar

Tumbling Stars - CindyBlackberg.com

Band Weaving Backstrap --- Sewing instructions

MSc Industrial Communication and Automation

Uni-Probe LB 491