Installation and Operation Instructions Peristaltic pumps

Transcription

Peristaltic pumps
Installation and Operation Instructions
Original instructions
BE450006 ◦ 10/2014
Bühler Technologies GmbH, Harkortstr. 29, D40880 Ratingen
Tel. +49 (0) 21 02 / 49 890, Fax: +49 (0) 21 02 / 49 8920
Internet: www.buehlertechnologies.com
EMail: analyse@buehlertechnologies.com
All rights reserved., Bühler Technologies GmbH 2014
Document information
Document No. ....................................BE450006
Version .................................................. 10/2014
Peristaltic pumps
Contents
Contents
1 Introduction............................................................................................................................................................ 2
1.1
Intended use ................................................................................................................................................ 2
1.2
Scope of delivery ......................................................................................................................................... 2
2 Safety instructions ................................................................................................................................................. 3
2.1
Important advice .......................................................................................................................................... 3
2.2
General hazard warnings............................................................................................................................. 3
3 Transport and storage ........................................................................................................................................... 5
4 Installation and connection .................................................................................................................................... 6
4.1
Installation site requirements ....................................................................................................................... 6
4.2
Mounting ...................................................................................................................................................... 6
5 Operation and control ............................................................................................................................................ 7
6 Maintenance .......................................................................................................................................................... 8
7 Service und repair ................................................................................................................................................. 9
7.1
Safety instructions ....................................................................................................................................... 9
7.2
Replacing the hose ...................................................................................................................................... 9
7.3
Replacing the fuse ..................................................................................................................................... 10
7.4
Spare parts and accessories ..................................................................................................................... 10
8 Disposal............................................................................................................................................................... 11
9 Attached documents............................................................................................................................................ 12
DE450004 Condensate Discharge by Peristalic Pumps ..................................................................................... 13
KX450011_SP 04 E_SP 04 G ............................................................................................................................. 15
Declaration of Contamination status.................................................................................................................... 16
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Peristaltic pumps
Introduction
1 Introduction
1.1 Intended use
This product is intended to discharge condensate from gas analysis systems in commercial ap
plications.
Using peristaltic pumps is particularly beneficial when running the analysis system under negat
ive pressure. They ensure condensate is discharged whilst sealing the system.
1.2 Scope of delivery
– 1 x Peristaltic pump
– Product documentation (brief instruction + CD)
– Connection and mounting accessories (only optional)
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Safety instructions
2 Safety instructions
2.1 Important advice
Operation of the device is only valid if:
– the product is used under the conditions described in the installation and operation instruc
tion, the intended application according to the type plate and the intended use. In case of
unauthorized modifications done by the user Bühler Technologies GmbH can not be held re
sponsible for any damage,
– when complying with the specifications and markings on the nameplates.
– the performance limits given in the datasheets and in the installation and operation instruc
tion are obeyed,
– monitoring devices and safety devices are installed properly,
– service and repair is carried out by Bühler Technologies GmbH,
– only original spare parts are used.
This manual is part of the equipment. The manufacturer keeps the right to modify specifications
without advanced notice. Keep this manual for later use.
Signal words for warnings
DANGER
Signal word for an imminent danger with high risk, resulting in severe injuries
or death if not avoided.
WARNING
Signal word for a hazardous situation with medium risk, possibly resulting in
severe injuries or death if not avoided.
CAUTION
Signal word for a hazardous situation with low risk, resulting in damaged to
the device or the property or minor or medium injuries if not avoided.
NOTICE
Signal word for important information to the product.
Warning signs
These instructions use the following warning signs:
Warns of a general hazard
General notice
Warns of voltage
Unplug from mains
Warns not to inhale toxic gasses
Wear respiratory equipment
Warns of corrosive liquids
Wear a safety mask
Warns of explosive areas
Wear gloves
2.2 General hazard warnings
Installation of the device shall be performed by trained staff only, familiar with the safety require
ments and risks.
Check all relevant safety regulations and technical indications for the specific installation place.
Prevent failures and protect persons against injuries and the device against damage.
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Safety instructions
The operator of the system must secure that:
– safety and operation instructions are accessible and followed,
– local safety regulations and standards are obeyed,
– performance data and installation specifications are regarded,
– safety devices are installed and recommended maintenance is performed,
– national regulations for disposal of electrical equipment are obeyed.
Maintenance, repair:
– Repairs on the device must be carried out by Bühler authorized persons only.
– Only perform modifications, maintenance or mounting described in this manual.
– Only use original spare parts.
During maintenance regard all safety regulations and internal operation instructions.
DANGER
Electrical voltage
Electrocution hazard.
a) Disconnect the device from power supply.
b) Make sure that the equipment cannot be reconnected to mains uninten
tionally.
c) The device must be opened by trained staff only.
d) Regard correct mains voltage.
DANGER
Toxic and corrosive gases
Sample gas can be hazardous.
a) Take care that the gas is exhausted in a place where no persons are in
danger.
b) Before maintenance turn off the gas supply and make sure that it cannot
be turned on unintentionally.
c) Protect yourself during maintenance against toxic / corrosive gases. Use
gloves, respirator and face protector under certain circumstances.
DANGER
Potentially explosive atmosphere
Explosion hazard if used in hazardous areas.
The device is not suitable for operation in hazardous areas with potentially ex
plosive atmospheres.
Do not expose the device to combustible or explosive gas mixtures.
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Transport and storage
3 Transport and storage
The products should be transported only in its original packaging or a suitable replacement.
When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry
and dustfree room.
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Installation and connection
4 Installation and connection
4.1 Installation site requirements
Be sure to maintain the approved ambient temperature (max. 50°C). Please also note the tech
nical data of the addon gas cooler.
When mounting to a subframe, it is screwed directly to the cooler housing.
4.2 Mounting
WARNING
Hazardous electrical voltage
The device must be installed by trained staff only.
CAUTION
Wrong mains voltage
Wrong mains voltage may damage the device.
Regard the correct mains voltage as given on the type plate.
There are two holes at the bottom of the mounting bracket. These can be used for screws.
Connect the tubes to the connectors and assure they are close. The pump direction is given on
the cover.
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Operation and control
5 Operation and control
NOTICE
The device must not be operated beyond its specifications.
The pump does not have a power switch. It starts running as soon as the power supply is turned
on.
The pump is equipped with an integrated fuse. If the pump won’t run, check power supply, wir
ing, and fuse.
CAUTION
Turn off power supply before!
NOTICE
Installing peristaltic pumps limits the maximum approved operating pressure
in the system!
Operating pressure ≤ 0.5 bar
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Maintenance
6 Maintenance
– Maintenance of the device shall be performed by trained staff only, familiar with the safety
requirements and risks.
– Only perform maintenance work described in this manual.
– Regard all relevant safety regulations and internal operating instructions during mainten
ance.
DANGER
Electrical voltage
tionally.
DANGER
Toxic and corrosive gases / condensate
Sample gas / condensate can be hazardous.
danger.
c) Protect yourself during maintenance against toxic / corrosive gases / con
densate. Use gloves, respirator and face protector under certain circum
stances.
The hose inside the pumps is a wear item and must regularly be checked for leaks. Replace as
described in chapter "Replacing the hose [_ 9]".
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Service und repair
7 Service und repair
If the device shows irregularities see this chapter for troubleshooting.
Repairs on the device must be carried out by Bühler authorized persons only.
If you need help or more information
call: +49(0)2102498955 or your local agent
If the device doesn’t work correctly after elimination of failures and turning power on, the device
must be checked by the manufacturer. Please ship the device with suitable packing to
Bühler Technologies GmbH
Reparatur/Service
Harkortstraße 29
40880 Ratingen
Deutschland
In Addition, attach the filled in and signed Declaration of Decontamination status to the packing.
Otherwise, your repair order cannot be processed!
The form can be requested by email to service@buehlertechnologies.com.
7.1 Safety instructions
– The device must be operated within its specifications.
– All repairs must be carried out by Bühler authorised personnel only.
– Only perform modifications, servicing or mounting described in this manual.
– Only use original spare parts.
DANGER
Electrical voltage
tionally.
DANGER
Toxic and corrosive gases / condensate
Sample gas / condensate can be hazardous.
danger.
c) Protect yourself during maintenance against toxic / corrosive gases / con
densate. Use gloves, respirator and face protector under certain circum
stances.
7.2 Replacing the hose
– Turn off gas supply.
– Switch the device off and disconnect power supply.
– Remove the supplying and draining hoses from the pump (Take care of the safety instruc
tions!).
– Loosen the centre knurled screw but do not remove it. Push the screw downwards.
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Peristaltic pumps
Service und repair
– Pull off the cover.
– Pull the connections sidewards and remove the hose.
– Replace the hose (Bühler spare part) and remount the pump in reverse order.
– Reconnect power supply.
7.3 Replacing the fuse
– Turn off gas supply.
– Switch the device off and disconnect power supply.
– Remove the insulation cover from the fuse holder at the pump’s mounting bracket. For this,
push the cover using a screw driver and quarterturn it to the left.
– Replace the fuse and refit the insulation cover by quarterturning it to the right.
– Reconnect power supply.
7.4 Spare parts and accessories
To order spare parts, please specify device type and serial number.
For accessories and enhancement see data sheets and/or catalogue.
The following parts are recommended for stocking:
Spare part
Part no.
Fuse
230 V / 115 V
Replacement hose 0,3 l/h (with elbow
fittings)
Replacement hose 0,3 l/h (with
straight fittings)
5 x 20 mm,
1 A fastacting
Norprene
91 100 00 061
91 240 300 27
91 000 300 34
Tab. 2: Spare parts and accessories
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Disposal
8 Disposal
Dispose of parts so as not to endanger the health or environment. Follow the laws in the country
of use for disposing of electronic components and devices during disposal.
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Peristaltic pumps
Attached documents
9 Attached documents
– Data sheet:
DE/DA 45 0004
– Declaration of Conformity:
KX 45 0011
– Declaration of Contamination status
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®
Condensate discharge
by peristaltic pumps
The discharge of condensate collected from sample conditioning systems requires a means of removal.
For other applications standalone pumps with protective
housing are available.
Peristaltic pumps are the appropriate equipment for systems
operating under negative pressure.
The PKE 5 and 52 Peltier coolers are also available with the
pump directly attached.
To make integration as simple as possible, add-on frames
are provided which mount directly to the EGK 1/2 or EGK 4
coolers. Up to 2 pumps can be integrated inside the EGK 1/2
and up to 4 inside the EGK 4 frame.
Peristaltic pumps in this datasheet should only be used for
upgrades. For the new, improved pumps, see datasheet
DE 450020.
DE 45 0004
05/2015
D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 49 89-0 Fax: + 49 (0) 2102 / 49 89-20
Internet: www.buehler-technologies.com
e-mail: [email protected]
Technical Data: Peristaltic Pump
Power supply
Power consumption
230 V AC, 50/60 Hz
60 mA
Connection
6.3 mm flat plug and screw clamp
(Integrated pumps)
cable 2 m (pump with housing)
Flow rate
For EGK 4 and EGK 1/2
For EGK10
115 V AC, 50/60 Hz
110 mA
Vaccum
Pressure
> 0.6 bar
> 0.5 bar
Hose
3.2x1.6 mm Norprene
Higher flow rate is available upon request.
0.3 l/h (50 Hz) / 0.36 I/h (60 Hz)
1.0 l/h (50 Hz) / 1.2 I/h (60 Hz)
Please indicate with order
PKE 5, PKE 52
Part no.
Model
9124030027
Standard replacement tubing with angular
connections
Standard replacement tubing with straight
connections
9124030034
72
32
7,5
37
Ø4
2,5
98
90
18
90
Alternative Fluran replacement tubing:
(in particular suitable for oils, fuels and bases)
9124030092
Replacement tubing with angular connections
9124030093
Replacement tubing with straight connections
32
Pump for separate mounting
A000041X
80
89
9124030121
9
20,5
Ø4,2
9124030122
Peristaltic pump with shield for stand alone
installation 230 V AC, 50/60 Hz,
Protection class IP 51
EGK 4
Regeleinheit RE 100
<3K
EGK 4
for 0.3 l/h
pumps
+- 3K
A000042X
>3K
45 10 120
45 10 220
45 10 121
120
15
45 10 221
Auxiliary frame for EGK 4 assembled with
peristaltic pump 230 V AC, 50/60 Hz
Additional peristaltic pump
230 V AC, 50/60 Hz
115 V AC, 50/60 Hz
440
EGK 1/2
EGK 1/2
Alarm
Netz
45 10 130
Auxiliary frame for EGK 1/2 assembled with
45 10 131
2 peristaltic pumps
230 V AC, 50/60 Hz
A000043X
ENTER
45 10 230
45 10 231
2 peristaltic pumps
115 V AC, 50/60 Hz
Pump for EGK 10
EGK 10
A000192
(only available with wall mounting)
9124030106
9124030107
9124030081
Protection class IP 51, delivery rate 1 l/h
Protection class IP 51, delivery rate 1 l/h
connections
Alternative Fluran replacement tubing upon request!
we reserve the right to amend specification
for 1 l/h
pumps
Condensate discharge
by peristaltic pumps
The discharge of condensate collected from sample conditioning systems requires a means of removal.
For other applications standalone pumps with protective
housing are available.
Peristaltic pumps are the appropriate equipment for systems
operating under negative pressure.
The PKE 5 and 52 Peltier coolers are also available with the
pump directly attached.
To make integration as simple as possible, add-on frames
are provided which mount directly to the EGK 1/2 or EGK 4
coolers. Up to 2 pumps can be integrated inside the EGK 1/2
and up to 4 inside the EGK 4 frame.
Peristaltic pumps in this datasheet should only be used for
upgrades. For the new, improved pumps, see datasheet
DA 450020.
DA 45 0004
05/2015
Buhler Technologies LLC
1030 West Hamlin Road, Rochester Hills, MI 48309
Phone: 248.652.1546
Fax: 248.652.1598
Internet: www.buhlertech.com
Technical Data: Peristaltic Pump
Power supply
230 V AC, 50/60 Hz
115 V AC, 50/60 Hz
Vacuum
9 psi
Power consumption
60 mA
110 mA
Pressure
7 psi
Connection
6.3 mm flat plug and screw clamp
(Integrated pumps)
cable - 2 m (Pump with housing)
Hose
0.13x0.06 in. Norprene
Flow rate
EGK 4 and EGk 1/2
EGK 10
Higher flow rate is available upon request
0.005 lpm (50 Hz) / 0.006 lpm (60 Hz)
0.017 lpm (50 Hz) / 0.02 lpm (60 Hz)
Please indicate with order
PKE 5, PKE
52
2.8”
3,54”
0.3”
1.5”
Ø0.2”
0.1”
0.7”
1.3”
Part no.
Model
9124030027
connections
Standard replacement tubing with straight
connections
Alternative Fluran replacement tubing:
(in particular suitable for oils, fuels and bases)
9124030092
Replacement tubing with angular connections
1.3”
3.9”
3.5”
9124030034
A000041X
3.1”
3.5”
9124030093
0.4”
0.8”
for 0.3 l/h
pumps
Replacement tubing with straight connections
Ø0.2
Pump for separate mounting
9124030121
9124030122
Regeleinheit RE 100
<3K
EGK 4
+- 3K
EGK 4
>3K
A000042X
45 10 120
45 10 220
4.7”
0.6”
45 10 121
45 10 221
230 V AC, 50/60 Hz
115 V AC, 50/60 Hz
17.3”
EGK 1/2
Alarm
Netz
EGK 1/2
45 10 130
45 10 131
2 peristaltic pumps
230 V AC, 50/60 Hz
2 peristaltic pumps
115 V AC, 50/60 Hz
A000043X
ENTER
45 10 230
45 10 231
Pump for EGK 10
EGK 10
(only available with wall mounting)
A000192
9124030106
9124030107
9124030081
connections
Alternative Fluran replacement tubing upon request!
we reserve the right to amend specification
for 1 l/h
pumps
RMA - Dekontaminierungserklärung
RMA - Decontamination Statement
DE/EN
Gültig ab / valid since: 2014/11/01
Revision / Revision 1
ersetzt Rev. / replaces Rev. 0
Um eine schnelle und reibungslose Bearbeitung Ihres Anliegens zu erreichen, füllen Sie bitte diesen Rücksendeschein
aus. Eine genaue Fehlerbeschreibung ist für die Ursachenanalyse nötig und hilft bei der schnellen Bearbeitung des
Vorgangs. Die Aussage „Defekt“ hilft bei der Fehlersuche
leider nicht.
Please complete this return form to ensure your claim is
processed quickly and efficiently. An accurate description of
the problem is necessary for cause analysis and will help
processing the claim quickly. Unfortunately, stating
“defective” will not help us troubleshoot the issue.
Die RMA-Nummer bekommen Sie von Ihrem
Ansprechpartner im Vertrieb oder Service.
You may obtain the RMA number from your sales or
service representative.
Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass
Sie uns diese Dekontaminierungserklärung ausgefüllt und
unterschrieben zurücksenden müssen. Bitte füllen Sie auch
diese im Sinne der Gesundheit unserer Mitarbeiter
vollständig aus.
This return form includes a decontamination statement. The
law requires you to submit this completed and signed
decontamination statement to us. Please complete the entire
form, also in the interest of our employees’ health.
Bringen Sie den Rücksendeschein mit der
Dekontaminierungserklärung bitte zusammen mit den
Versandpapieren in einer Klarsichthülle außen an der
Verpackung an. Ansonsten ist eine Bearbeitung Ihres
Reparaturauftrages nicht möglich!
Attach the return form including decontamination
statement along with the shipping documentation to the
outside of the package, inside a clear pouch. Otherwise
we are unable to process your repair order!
Angaben zum Absender:
Sender information:
Firma / Company
Ansprechpartner /
Contact person
Anschrift / Address
Abteilung /
Department
E-Mai / E-Mail:
Tel. / Phone
Fax / Fax:
Artikelnummer /
Item number
Auftragsnummer /
Order number
Anzahl / Quantity
Rücksendegrund /
Return reason
RMA-Nr. /
RMA no.
Reparatur / Repair
Garantie / Warranty
Zur Prüfung / For inspection
Rückgabe / Return
Vorgangsnummer des Kunden /
Customer transaction number::
Fehlerbeschreibung / Description of the problem:
Ort, Datum /
Place, Date
Seite
Page
1/2
Unterschrift / Stempel /
Signature / Stamp:
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20
RMA - Dekontaminierungserklärung
RMA - Decontamination Statement
DE/EN
Gültig ab / valid since: 2014/11/01
Revision / Revision 1
ersetzt Rev. / replaces Rev. 0
Bitte füllen Sie diese Dekontaminierungserklärung für jedes
einzelne Gerät aus.
Gerät / Device
RMA-Nr /
RMA no:
Serien-Nr. / Serial no.
[
]
Please complete this decontamination statement for each
individual item
Ich bestätige hiermit, dass das oben spezifizierte
Gerät ordnungsgemäß gereinigt und dekontaminiert
wurde und keinerlei Gefahren im Umgang mit dem
Produkt bestehen.
I herewith declare that the device as specified above has been
properly cleaned and decontaminated and that there are no
risks present when dealing with the device.
Ansonsten ist die mögliche Gefährdung genauer zu
beschreiben:
In other cases, please describe the hazards in detail:
Aggregatzustand (bitte ankreuzen):
Aggregate state (please check):
Flüssig / Liquid
Fest / Solid
Folgende Warnhinweise sind zu beachten
(bitte ankreuzen):
Pulvrig / Powdery
Please note the following warnings (please check):
Explosiv
Explosive
Giftig / Tödlich
Toxic / lethal
Entzündliche Stoffe
Flammable substances
Komprimierte Gase
Compressed gasses
Gesundheitsgefährdend
Hazardous to health
Gesundheitsschädlich
Harmful to health
Bitte legen Sie ein aktuelles Datenblatt des
Gefahrenstoffes bei!
Ort, Datum /
Place, Date:
Seite
Page
2/2
Gasförmig / Gaseous
Brandfördernd
Oxidizing
Umweltgefährdend
Harmful to the environment
Please include an updated data sheet of the hazardous
substance!
Unterschrift / Stempel
Signature / Stamp:
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20

Installation and Operation Instructions Peristaltic pumps

Transcription

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