Tray erecting and filling machine Output up to 160 vials / min

Tray e re c ti n g an d fi l l i n g m ac h i n e
typ e
TP 1 60
vi a l - Ø :
fr o m 2 0 to 40 m m
vi al l e n g th s:
fr o m 70 to 21 0 m m
Tray fo r m ats: i . e.
1 -r ow of 6 vi a l s
4 -r ows of 4 vi a l s
O u tp u t u p to 1 6 0 vi al s / m i n
6 -r ows of 8 vi a l s
M e th o d of o p e r ati o n
p o r t r a ke. Wh i l e i n d exi n g fo r wa r d ,
h e a d . P u s h i n g th e tr ay b y u s i n g
Th e fl at, p r e - g l u e d tr ay c u ts h ave
tr ays wi l l b e c l o s e d s o th at th e
tr ay i s a l ways p r e c i s e l y i n th e c o r -
to b e p l a c e d i n to th e m a g a zi n e of
th e tr ay e r e cto r. A p n e u m ati c a l l y
o p e r ate d
va c u u m
b a r p u l l s th e
l owe st tr ay c u t off th e m a g a zi n e
a n d e r e cts i t. Afte r b e i n g e r e cte d ,
th at tr ay i s i n s e r te d i n to th e tr a n s -
th e d u st- a n d c l o s i n g fl a p s of th e
tr ays a r e r e a d y to b e fi l l e d at th e
e n d of th e tr a n s p o r t r a ke.
P n e u m ati c a l l y o p e r ati n g p u s h i n g
h o o ks
e n te r
i n to
th e
r e c e i vi n g
wh o l e s of th e p o s i ti o n e d tr ay a n d
p u sh
it
u n d e r n e ath
th e
fi l l i n g
th e wh o l e s m a ke s s u r e th at th e
r e ct tu b e r e c e i vi n g p o s i ti o n
un-
d e r n e ath th e fi l l i n g h e a d . I r r e g u l a r i ti e s i n th e c a r to n d i e s h ave th i s
way n o i m p a ct o n p o s i ti o n i n g th e
tr ays p r e c i s e l y.
Th e fi l l e d a n d c l o s e d tu b e s a r r i ve
o n a tr a n s p o r t b e l t d i r e ctl y fr o m
th e tu b e fi l l i n g - a n d c l o s i n g m a ch i n e
an d
tr a n sve r s a l l y
fe r r e d
on
to
are
a u to m ati c a l l y
p o s i ti o n e d
th e
tu b e
tr a n s -
fe e d i n g
b u ffe r c o n ve yo r of th e tr ay p a c ke r.
Al te r n ati ve l y, th e tu b e s c a n m a n u a l l y b e p l a c e d o n th i s b u ffe r i n fe e d
c o n ve yo r.
An
i n d exi n g
fl i g h te d b e l t r e m ove s a p r e - s e l e cta b l e n u m b e r of tu b e s fr o m th i s
c o n ve yo r a n d p u l l s th e m o n two
h o l d i n g r a i l s i n to th e k i c k -off sta ti o n of th e tr ay fi l l i n g h e a d . Th e
tu b e s a r e h o l d b y r a i l s p o s i ti o n e d
at th e i r to p s a n d b otto m s a n d th e
b a r s of th e fl i g h te d b e l t p r o d u c e
th e r e q u i r e d d i sta n c e b e twe e n th e
tu b e s.
B e l ow th e h o l d i n g r a i l s i s a p i voti n g
p l ate,
wh i c h
gu i des
th e
tu b e s fr o m th e h o l d i n g r a i l s i n to
th e wh o l e s of th e tr ay. I f th e r a i l at
th e b otto m s of th e tu b e s i s r e m ove d , th e tu b e s fa l l wi th th e i r
b otto m s l e a d i n g o n th i s p i voti n g
p l ate a n d s l i d e i n
th e i r g u i d i n g
g ro ove s to a p o s i ti o n a b ove th e
wh o l e s of th e tr ays.
O p e rati o n a n d
c o n tro l
S afe ty
a u to m ati c wo r k i n g m a c h i n e a n d
Al l m ovi n g m a c h i n e p a r ts a r e c ov-
Th e tr ayp a c ke r TP 1 6 0 i s a fu l l y
d o e s n ot r e q u i r e a n o p e r ato r o r
c o n tr o l b e s i d e s of r e l o a d i n g th e
d i e c u t m a g a zi n e.
Al l o p e r ati o n a l ste p s a r e s e c u r e d
a g a i n st e a c h oth e r. I f a n y e r r o r o c c u r s, th e m a c h i n e sto p s.
Th e m a c h i n e c o r r e s p o n d s to th e
G M P r u l e s a n d h a s th e C E s i g n .
e r e d a n d e l e ctr i c a l l y s e c u r e d .
Avai l ab l e o p ti o n s:
Au to m ati c l i d e r e cto r a n d a p p l i c ato r to c ove r fi l l e d tr ays.
Au to m ati c g l u i n g d e vi c e to s e c u r e
th e l i d s o n th e fi l l e d tr ays.
S ta n d a rd
m ach i n e eq u i p m en t
Th e sta n d a r d m a c h i n e i n c l u d e s
o n e c o m p l e te s e t of tr ay fo r m at
p a r ts a n d tu b e fo r m at p a r ts.
Te c h n i c a l d a ta
E . P owe r :
400 V / 50 H z
Ai r c o n s u m p ti o n :
500 l / m i n
C u r r e n cy:
N e t we i g h t:
Fo r m a t c h a n g e
5 am p
5 0 0 kg
B y u s i n g fo r m at p a r ts, tr ays wi th
d i ffe r e n t d i m e n s i o n s o r d i ffe r e n t
fi l l i n g c o n fi g u r ati o n s a s we l l
N ow th e p i voti n g p l ate g e ts i n to
ve r ti c a l
p o s i ti o n
an d
ve r ti c a l
p o s i ti o n
con se-
q u e n tl y th e tu b e s a r e n ow a l s o i n
a b ove
th e
as
tu b e s wi th d i ffe r e n t l e n g th s o r d i a m e te r s c o u l d b e p r o c e s s e d . Th e
c h a n g e ove r ti m e i s a p p r ox. b e twe e n 1 5 a n d 9 0 m i n u te s.
wh o l e s. A p u s h e r n ow p r e s s e s th e
tu b e s
i n to
th e
tr ay.
Afte r
th e
p u s h i n g h o o ks h ave i n d exe d th e
tr ay o n e ste p a h e a d , th i s o p e r a ti o n i s r e p e ate d .
Th e fi l l e d tr ays a r e p n e u m ati c a l l y
p u sh ed
on
a tr a n s p o r t b e l t fo r
tr a n s p o r tati o n to th e n ext p a c k a g i n g ste p.
S öh n el M asch i n en b au
E i c h e n d o r ffstr. 2
D 73 6 6 6 B a l tm a n n swe i l e r
Te l . : + 49 (0 )71 5 3/5 5 5 6 6
Fax: + 49 (0 )71 5 3/5 5 5 7 7
E -m a i l : i n fo @ s o e h n e l -te c h . d e