passion for gas
Transcription
passion for gas
PASSION FOR GAS AT A GLANCE VÍTKOVICE CYLINDERS a.s. is an important member of the VÍTKOVICE MACHINERY GROUP, which comprises more than 60 production and engineering units with annual aggregate sales of 1 billion EUR and employs about 8.500 people around the world. The production of high-pressure seamless steel cylinders in VÍTKOVICE CYLINDERS a.s. dates back to the year 1906. when the steel cylinders originally designed for compressed gas were produced in the Tube Rolling Mill of seamless tubes. The bottoms and necks were forged in the Forge, heat treated in the Toolshop, machined, tested and assembled in the mechanical workshops. In 1938, the processes of steel cylinder machining, testing and assembly were relocated to the Small Machine Works. In the mid 1942, the new Tools Forge was finished and the old one was adapted to the Cylinder Forge - a new series production was started. The steel production had not been concentrated until 1956, which resulted in increased costs of transport from one hall to another. After the construction of the Cylinder Shop (Lahvárna) in 1956, the production was directed to one centre. In 1981, the hardening shop was reconstructed and in 1988 - 1992 the production of 200-bar steel cylinders was upgraded comprehensively. The series production of 300-bar steel cylinders was started in 1996. In December 2008 a unique production line was introduced that produced steel cylinders by means of a backward extrusion method. This production technology related to steel vessels of such enormous diameters hadn´t been used at all until that time. Within the VÍTKOVICE MACHINERY GROUP are now engaged in production of the steel cylinders companies VÍTKOVICE CYLINDERS a.s. (based in the Czech Republic), VITKOVICE MILMET S.A. (based in Poland) and CIDEGAS S.A. (based in Argentina). All the three companies work closely together, because their production programs complement each other. With this unique synergy is the VÍTKOVICE MACHINERY GROUP able to annually produce 1,5 million high-pressure seamless steel cylinders. PASSION FOR GAS VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. PASSION FOR QUALITY QUALITY MANAGEMENT Since the year 1994 we have been holder of the Quality System Certificate according to ISO 9001. In 2003 we successfully passed a certification process for the Environmental Management System according to ISO 14001. In 2009 we successfully passed a certification process for the Occupational Safety and Health Management System according to OHSAS 18001 and in 2010 we successfully passed a certification process for the Quality Management System according to ISO/TS 16949. All the above mentioned certificates were awarded by TÜV. Our cylinders fulfil requirements of the TPED, PED, ADR/RID Agreement, DOT-3AA, TC-3AAM, etc. They are designed and produced in accordance with many standards, mainly ISO 9809-1, ISO 9809-2, EN 1964-1, EN 1964-2, ISO 11439, ECE R110, further in accordance with special requirements of our customers. Our production competence has been approved by many notify bodies, among others TÜV, BV, DNV, GL, LRS, Arrowhead, HSB, RMRS, etc. Our manufacturing process undergoes strict quality control from a beginning to its end. This control includes input material control, semi-fi nished product inspections and output fi nished product inspections. The control mechanism of production process is based on various kinds of non-destructive testing procedures which are carried out within different stages of the production flow. The achievement of required mechanical properties is tested by an independent accredited testing laboratory. The quality certificates are issued for all produced cylinders after successful passing of an output inspection. PASSION FOR GAS VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. MODERN TECHNOLOGY PLANT NO. 1 - OSTRAVA PLANT NO. 2 - OSTRAVA This production line with a large share of automation and robotics has been in operation since 1992. It produces high-pressure steel cylinders of diameter 140 mm to 244 mm with a technology of backward extrusion. This production line uses a technology of This unique production line manufactures production from tubes. It has been gradu- high-pressure steel cylinders of diameter ally built up since 1997 and manufactures 229 mm to 406 mm. With this line we are high-pressure steel cylinders of diameter 83 the only manufacturer in the world who uses mm to 140 mm. the unique technology of backward extrusion for diameter up to 360 mm. PLANT NO. 4 - SOSNOWIEC PLANT NO. 5 - SOSNOWIEC PLANT NO. 6 - OLAVARRÍA This production line uses a technology of production from billets and manufactures high-pressure steel cylinders of diameter 140 mm to 204 mm. This production line for manufacturing of high-pressure steel cylinders with diameter 200 mm to 360 mm was launched in 2011 and uses a technology of backward extrusion. The crucial assortment are CNG1 steel cylinders, which are widely used in automotive industry. This production line uses a technology of production from tubes for manufacturing of high-pressure steel cylinders of diameter 232 mm to 360 mm. PASSION FOR GAS PLANT NO. 3 - OSTRAVA VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. Our steel cylinders are produced by applying reverse extruding and broaching, where forged bars or hot rolled billets are used as a raw material. This manufacturing method represents top production technology providing output of excellent quality, light-weight high-pressure steel cylinders. Incoming inspection Cutting Induction heating Descaling Backward extrusion Hot drawing and bottom forming Squaring up Spinning Heat treatment Outside shot blasting Identification Hardness testing Ultrasonic inspection of wall and bottom Material testing AB/2 025 Neck machining and threading Cleaning after machining Magnetic testing Pressure cycling test Hydraulic bursting test Weighting and volume measurement Hydraulicpressure testing 300 bar Empty 53,50 kg 50,50 l Full 104,00 kg 300 bar Marking 300 bar C Ultrasonic inspection of wall and bottom Overall inspection Outsidesho t blasting 3 stage washing Stoving Final inspection Oil preservation Equipment assembly Package A R B ,5 ON 22 AI D I O XI D E 1 R 43 2 P Tar R O DU CTS bar eX X.X kg C P 2 30 48,75 kg Drying Powder painting 300 bar Inside sho t blasting kg Steam drying 300 bar Expedition Furthermore, our company operates a sophisticated technology of cylinder production from seamless tubes. An unique rotary forming technology is used for closing of semi-products and forming of necks at all our plants. Hot forming and heat treatment processes are followed by machining operations and various types of testing procedures according to applicable international standards. PASSION FOR GAS VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. 300 bar 300 bar EVERYTHING FOR GAS STEEL CYLINDERS FOR INDUSTRIAL GASES s¬ARE¬WIDELY¬USED¬IN¬WELDING¬mAME¬¬GAS¬CUTTING¬MACHINERY¬ engineering and for other purposes Water capacity Cylinder`s family [L] Outside Diameter [mm] 0,8 - 1,8 83 Pressure Working [bar] Test [bar] convex 2,0 - 3,0 2,0 - 4,0 2,5 - 5,0 100 200 300 5,0 - 10,0 4,5 - 15,0 300 450 230 346 200 300 concave convex concave concave 140 5,0 - 15,0 convex concave 5,0 - 10,0 320 5,0 - 15,0 250 5,34 - 10,7 6,0 - 16,0 6,7 - 15,0 160 concave convex 300 450 230 345 concave 200 300 concave/convex concave 250 concave/convex 8,0 - 19,5 348 concave/convex 300 concave 171 8,0 - 19,0 450 concave 8,0 - 19,0 345 concave/convex 8,0 - 17,0 8,0 - 19,0 178 concave 200 300 8,0 - 30,0 250 concave 13,4 - 40,0 300 450 concave/convex 10,0 - 40,0 230 345 concave 200 300 concave/ convex/footring 204 10,0 - 45,0 concave 10,0 - 40,0 250 concave/convex 150 225 concave 15,0 - 50,0 450 675 concave 15,0 - 50,0 420 630 concave 15,0 - 55,0 350 525 concave 300 450 230 345 200 300 convex 150 225 concave 15,0 - 52,0 320 concave 25,0 - 50,7 250 concave 15,0 - 50,0 219 15,0 - 53,0 15,0 - 55,0 15,0 - 55,0 15,0 - 55,0 229 15,0 - 56,0 concave concave 50,0 - 80,0 330 472 convex 30,0 - 100,0 300 450 concave/convex 250 375 concave 200 300 30,0 - 100,0 267 33,0 - 80,0 27,0 - 80,0 50,0 - 100,0 41,0 - 100,0 316 64,0 - 150,0 68,0 - 150,0 69,0 - 180,0 59,0 - 150,0 63,0 - 150,0 80,0 - 140,0 * possible for H2 ** only for H2 360 ** concave convex 15,0 - 55,0 * concave 22,0 - 50,0 31,0 - 102,0 ** convex concave 8,0 - 19,0 10,0 - 44,0 * concave 6,7 - 15,0 8,0 - 23,0 ** convex concave 4,0 - 15,0 8,0 - 15,0 concave convex 115 4,5 - 15,0 5,0 - 13,4 * concave 2,0 - 4,75 2,0 - 6,3 Bottom Shape 200 ** concave convex 250 concave 300 concave 250 concave concave 300 450 250 375 concave/convex 200 300 concave convex convex concave ** STEEL CYLINDERS FOR FIRE FIGHTING EQUIPMENT s¬ARE¬USED¬FOR¬lRE¬EXTINGUISHERS¬AND¬STATIONARY¬lRE¬lGHTING¬SYSTEMS Water capacity Cylinder`s family [L] 2,0 - 4,75 2,0 - 4,0 2,0 - 6,3 Outside Diameter [mm] Pressure Working [bar] Test [bar] 200 320 250 300 102 115 5,0 - 15,0 5,0 - 15,0 5,4 - 8,0 8,0 - 25,0 15,0 - 45,0 10,0 - 21,0 15,0 - 55,0 15,0 - 55,0 25,0 - 50,7 30,0 - 100,0 31,0 - 102,0 30,0 - 100,0 30,0 - 100,0 64,0 - 150,0 68,0 - 150,0 69,0 - 180,0 80,0 - 150,0 58,0 - 150,0 80,0 - 180,0 320 140 250 178 200 204 229 267 300 200 300 250 200 300 250 450 300 250 450 375 300 250 300 450 360 250 200 406 200 375 300 250 300 Bottom Shape concave/convex convex convex/concave concave/convex/ footring concave convex/footring concave concave concave concave concave concave concave/convex concave concave concave concave convex concave/convex concave concave concave STEEL CYLINDERS FOR BEVERAGE AND DRINKING DEVICES s¬ARE¬ WIDELY¬ USED¬ IN¬ FOOD¬ INDUSTRY¬ AND¬ DRINKING¬ INDUSTRY¬ THEY¬ ARE¬ used namely for tapping of various beverages, predominantly beer) Water capacity Cylinder`s family [L] 2,0 - 4,0 2,0 - 4,75 25,0 - 5,0 Pressure Outside Diameter [mm] Working [bar] Test [bar] 100 200 300 115 200 300 concave/convex concave/convex 5,0 - 10,0 300 450 4,0 - 15,0 230 345 4,0 - 15,0 5,0 - 15,0 140 200 5,0 - 10,0 5,0 - 15,0 300 Bottom Shape concave convex concave concave convex 320 concave 250 concave 6,0 - 16,0 300 450 concave 8,0 - 15,0 230 345 concave/convex 200 300 concave/convex 250 concave/convex 200 300 concave 300 450 concave 230 345 200 300 250 concave 300 450 concave/convex 230 345 concave 200 300 concave 6,7 - 15,0 160 6,7 - 15,0 8,0 - 23,0 171 8,0 - 19,0 8,0 - 19,0 8,0 - 35,0 8,0 - 19,0 178 8,0 - 30,0 8,0 - 19,0 13,4 - 40,0 10,0 - 40,0 10,0 - 40,0 204 13,4 250 10,0 - 40,0 convex concave convex concave concave concave/convex 15,0 - 55,0 300 450 concave 27,0 - 50,0 230 345 concave 200 15,0 - 55,0 300 concave 15,0 - 52,0 229 320 concave 25,0 - 50,7 250 concave STEEL CYLINDERS FOR RESPIRATION, SANITARY AND DIVING EQUIPMENT s¬ARE¬USED¬IN¬SCUBA¬DIVING¬MEDICAL¬CARE¬AND¬RESPIRATION¬EQUIPMENT Pressure Water capacity Cylinder`s family [L] Outside Diameter [mm] Working [bar] Test [bar] 0,8 - 1,8 83 200 300 convex 300 450 convex 200 300 300 450 230 346 4,0 - 10,0 200 300 convex 6,0 - 16,0 300 450 concave 230 345 concave/convex 232 348 concave/convex 200 300 concave 8,0 - 19,0 300 450 convex 8,0 - 15,0 232 348 convex 2,0 - 4,0 2,0 - 4,75 2,5 - 5,0 100 115 4,5 - 15,0 4,5 - 8,0 4,5 - 15,0 8,0 - 15,0 8,0 - 19,5 8,0 - 23,0 8,0 - 22,0 140 160 171 178 Bottom Shape convex concave/convex concave convex concave convex 8,0 - 35,0 10,0 - 22,0 10,0 - 40,0 concave 204 230 convex 345 concave 20,0 - 50,0 229 concave 33,0 -80,0 267 concave ACETYLENE CYLINDERS s¬IN¬COMBINATION¬WITH¬HIGHPRESSURE¬STEEL¬CYLINDERS¬ARE¬WIDELY¬USEDIN¬AReas such as welding, flame or plasma cutting and chemical industry s¬ACETYLENE¬CYLINDERS¬ARE¬lLLED¬WITH¬ECOLOGICAL¬ASBESTOSFREE¬POROUS mass UL 1 (acetone solvent) or UL 2 (DMF solvent), both BAM approved. Massing is arranged in LINDE VITKOVICE plant Water capacity Cylinder`s family [L] Outside Diameter [mm] 2,0 - 4,0 100 2,0 - 6,3 2,5 - 5,0 Pressure Working [bar] Bottom Shape Test [bar] concave convex 115 concave 5,0 - 15,0 140 8,0 - 23,0 171 8,0 - 30,0 178 concave 15,0 - 30,0 204 concave 15,0 - 55,0 229 concave 18 concave 60 concave STEEL CYLINDERS FOR CNG STORAGE AND TRANSPORT (BUNDLES, TRAILERS) s¬ARE¬USED¬AS¬BUNDLES¬FOR¬#.'¬lLLING¬STATIONS¬OR¬TRAILERS Water capacity Cylinder`s family [L] Outside Diameter [mm] 15,0 - 52,0 15,0 - 55,0 20,0 - 50,0 267 30,0 - 100,0 30,0 - 80,0 273 51,0 - 65,0 316 68,0 - 150,0 82,0 - 170,0 200 300 300 33,0 - 80,0 68,0 - 150,0 Test [bar] 229 15,0 - 55,0 30,0 - 100,0 Pressure Working [bar] 360 406 450 200 300 300 450 Bottom Shape Gas Capacity [m3] concave 3,0 - 10,4 concave 3,0 - 11,0 concave 6,0 - 15,0 concave 4,5 - 16,5 concave 6,6 - 16,0 concave 6,0 - 20,0 concave 9,0 - 30,0 concave 9,0 - 24,0 convex 10,2 - 13,0 200 300 concave 13,6 - 30,0 300 450 concave 20,4 - 45,0 200 300 convex 16,4 - 34,0 STEEL CYLINDERS FOR CNG VEHICLES (ON-BOARD) s¬¬are used as storage tanks in automotive industry Outside Diameter [mm] Weight [kg] 21,5 885 convex 204 25,0 1 095 convex 42,0 34,0 1 500 convex 30,0 27,0 945 convex 45,0 1 600 convex 25,0 28,0 775 convex Water capacity [L] 24,0 30,0 52,0 222 Length [mm] Bottom Shape 25,0 31,0 805 concave 29,4 32,0 900 convex 30,0 27,0 900 convex 32,0 33,5 965 convex 29,5 965 convex 29,5 965 convex 33,0 30,0 975 convex 47,5 40,0 1 350 convex 32,5 32,6 229 50,0 51,0 1 480 concave 54,0 55,0 1 590 concave 55,0 53,0 1 585 convex 54,0 1 580 convex 23,5 23,5 680 convex 30,0 28,0 820 convex 32,0 29,0 849 convex 32,3 29,5 860 convex 31,0 896 convex 34,6 32,0 916 convex 35,0 32,0 925 convex 55,0 45,0 1 350 convex 39,0 41,0 900 convex convex 56,0 34,5 75,0 235 244 267 77,0 1 600 29,0 29,5 650 convex 30,5 31,0 700 convex 32,0 31,5 730 convex 36,5 35,0 800 convex 38,0 36,0 831 convex 43,0 39,0 920 convex 90,0 72,0 1 780 convex 51,0 60,0 850 convex 63,0 885 convex 64,0 900 convex 65,0 74,0 1 060 convex 50,0 46,0 820 convex 54,0 55,0 51,0 273 316 47,0 835 convex 103,0 95,0 1 560 convex 57,0 60,5 770 convex 59,0 68,0 800 convex 60,0 61,5 800 convex 65,0 66,0 850 convex 70,0 70,0 900 convex 75,0 79,5 955 convex 77,0 85,0 1 000 convex 80,0 77,0 1 010 convex 79,5 1 035 convex 85,0 92,0 1 075 convex 90,0 84,0 1 120 convex 100,0 93,0 1 230 convex 110,0 104,0 1 350 convex 115,0 112,0 1 400 convex 136,0 130,0 1 630 convex 150,0 125,0 1 760 convex 155,0 130,0 1 805 convex 82,0 320 360 Pressure Working [bar] Test [bar] 200 300 ACCESSORIES STANDARD CAP ACCESSORIES FOR THE HIGH-PRESSURE STEEL CYLINDERS STEEL CAPS certified according to the EN ISO 11117 Standards which can be supplied: s¬RAW s¬ZINC¬PLATED s¬ZINC¬PLATED¬AND¬PAINTED¬POWDER s¬WITH¬ENGRAVED¬CUSTOMERS¬MARKS¬LOGO¬ETC ABS GUARDS certified according to the EN ISO 11117 Standards which can be supplied: s¬FOR¬CYLINDERS¬UP¬TO¬¬L s¬FOR¬CYLINDERS¬UP¬TO¬¬KG s¬IN¬DIFFERENT¬COLOURS s¬CUSTOMISED¬WITH¬A¬RAISED¬LOGO¬ANDOR¬PAD¬PRINTING STEEL GUARDS certified according to the EN ISO 11117 Standards which can be supplied: s¬RAW s¬ZINC¬PLATED s¬ZINC¬PLATED¬AND¬PAINTED¬POWDER s¬WITH¬ENGRAVED¬CUSTOMERS¬MARKS¬LOGO¬ETC VALVES for various kinds of compressed and liquefied gases and gases dissolved under pressure supplied in accordance with all applicable domestic, European and international regulations and standards. NECK RINGS manufactured by hot forging from steel billets according to our own design or design provided by a customer which can be supplied: s¬RAW s¬ZINC¬PLATED s¬WITH¬ENGRAVED¬ANDOR¬EMBOSSED¬CUSTOMERS marks, logo, etc. ABS GUARD CYLINDER VALVE NECK RING NECK + THEARD CONCAVE BOTTOM CONVEX BOTTOM Our plant is equipped with professional valving machines, we are ready to serve our customers with assembling the cylinders with all required accessories. CONVEX BOTTOM WITH FOOT RING PASSION FOR GAS VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. APPLICATIONS BUNDLES Bundles water capacity [L] No. of cylinders [pcs] Cylinders capacity / Outside diameter [L / mm] Working pressure [bar] Certificate No. of sections / No. of cylinders [pcs / pcs] 600 12 50 / Ø229 200 TPED 3 / 4+4+4 600 12 50 / Ø229 200 TPED 1 / 12 800 16 50 / Ø229 200 TPED 1 / 16 960 12 80 / Ø267 200 TPED 1 / 12 960 12 80 / Ø267 200 TPED 2 / 2+10 960 12 80 / Ø267 200 PED 1 / 12 960 12 80 / Ø273 314 PED 1 / 12 1200 15 80 / Ø267 200 PED 1 / 15 1200 15 80 / Ø273 300 PED 1 / 15 960 12 80 / Ø267 200 PED 3 / 4+2+6 960 12 80 / Ø273 300 PED 3 / 4+2+6 960 12 80 / Ø267 200 PED 1 / 12 960 12 80 / Ø273 300 PED 1 / 12 600 12 50 / Ø229 200 TPED 1 / 12 600 12 50 / Ø229 300 TPED 1 / 12 600 12 50 / Ø229 18 TPED 1 / 12 Bundles water capacity [L] No. of cylinders [pcs] Cylinders capacity / Outside diameter [L / mm] Working pressure [bar] Certificate Gas 21 000 420 50 / Ø229 200 5 / 84 HELIUM 21 500 430 50 / Ø229 200 5 / 86 HYDROGEN TRAILERS STEEL PALLETS FOR TRANSPORTING CYLINDERS No. of cylinders [pcs] Cylinders capacity / Outside diameter [L / mm] Dimensions LxBxH [mm] Weight [kg] Comments 12 50 / Ø229 1080 x 810 x 1310 120 Regular type, Galvanizing 12 50 / Ø229 1080 x 810 x 1074 100 Lighter type, Galvanizing 12 50 / Ø229 1080 x 810 x 1015 100 Movable limiting for the transport of 4, 6 or 12 bottles, Galvanizing 12 50 / Ø229 1030 x 805 x 1126 120 Regular type, Galvanizing PASSION FOR GAS VÍTKOVICE CYLINDERS a.s. / VITKOVICE MILMET S.A. / CIDEGAS S.A. GLOBAL PRESENCE www.vitkovicecylinders.cz www.vitkovice-milmet.pl www.cidegas.com.ar HEADQUARTERS VÍTKOVICE CYLINDERS a.s. Ruska 24/83 70600 Ostrava-Vitkovice Czech Republic Tel.: +420 596 664 666 Fax: +420 596 664 629 E-mail: [email protected] CROATIA Lahvarna Brod d. o. o. Vladimira Filakovca 3 35 000 Slavonski Brod Republic of Croatia Tel.: +38 535 491 572 Fax: +38 535 491 573 E-mail: [email protected] RUSSIA VITKOVICE, a. s. Moscow Branch Office 4-ya Tverskaya -Yamskaya d.33/39 125047 Moscow Russian Federation Tel.: +74 957 999 320 Fax: +74 957 999 364 E-mail: [email protected] INDIA VITKOVICE INDIA POWER Pvt. Ltd. Ground Floor, Block F, International Trade Tower, Nehru Place 110019 New Delhi India Tel.: +911 140 574 795 Fax: +911 140 574 796 E-mail: [email protected] VITKOVICE MILMETA S. A. Ul. gen. Grota Roweckiego 130 41-200 Sosnowiec Poland Tel.: +48 322 990 300 E-mail: [email protected] ARGENTINA VÍTKOVICE CYLINDERS a.s., Buenos Aires Representative Office Av. San Martín 6445 1419 Buenos Aires Argentina Tel.: +54 11 4571 7111 Fax: +54 11 4571 7111 E-mail: [email protected] SLOVAKIA VÍTKOVICE SLOVAKIA a. s. Zámočnícka č. 13 811 03 Bratislava Slovak Republic Tel.: +421 254 432 305 Fax: +421 556 834 184 E-mail: [email protected] CHINA VITKOVICE, a. s. Beijing Representative Office Rm. 22-1A, CITIC Building No. 19 Jianguomenwai Chaoyang District 100004 Beijing China Tel.: +86 10 65 003 477 Fax: +86 10 65 227 909 E-mail: [email protected] CIDEGAS S.A. Av. San Martín 6445 1419 Buenos Aires Argentina Tel.: +54 11 4571 7111 E-mail: [email protected] GERMANY VITKOVICE Kordt und Rosch GmbH Grafweg 12 58840 Plettenberg Nordrhein-Westfalen Germany Tel.: +49 2391 9098 43 Fax: +49 2391 9098 49 E-mail: [email protected] TURKEY VÍTKOVICE a.s. Ankara Representative Office Ehlibeyt Mah. Ceyhun Atıf Kansu Cad. Ata Plaza 10. Kat No: 100/31 Balgat Çankaya/Ankara Turkey Tel: +90 312 473 5751 E-mail: [email protected] UAE VÍTKOVICE GENERAL TRADING LLC Corniche Road P. O. BOX 41913 Abu Dhabi United Arab Emirates Tel.: +971 2 6270088 Fax: +971 2 6270087 E-mail: [email protected] Your contact: