~SAKUNDIAK ASSEMBLY INSTRUCTIONS OPERATOR`S
Transcription
~SAKUNDIAK ASSEMBLY INSTRUCTIONS OPERATOR`S
~SAKUNDIAK ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL PARTS LIST HD7 BELT DRIVE AUGER MODEL NO. H0?-100080 H0?-120080 H0?-140080 H0?-160080 SAKUNDIAK EQUIPMENT LTO. 2800 PASQUA ST. NORTH REGINA, SK CANADA PO BOX 1996- S4P 3E1 PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail : [email protected] PRINTED IN CANADA HD7BD.OO.OO ~ ~ _ - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - TABLE OF CONTENTS SECTION .00 "GENERAL" + + + + COVER SHEET TABLE OF CONTENTS SIGN OFF SHEET GENERAL SAFETY 0 1 2 3 SECTION .01 "SAFETY" + + + + + + MACHINE INSPECTION DESIGNATED WORK AREA SAFETY GUARD DESCRIPTION TRANSPORT AND PLACEMENT AUGER DRIVES AND LOCK OUT AUGER DRIVES AND LOCK OUT 4 5 6 7 8 9 SECTION .02 "OPERATIONS" +START UP AND BREAK-IN +LUBRICATION AND MAINTENANCE +SAFETY DECALS AND LOCATIONS +SAFETY DECALS AND LOCATIONS 10 11 12 13 SECTION .03 "ASSEMBLY" + MAIN FRAME AND A-FRAME ASSEMBLY + TUBE ASSEMBLY + BELT DRIVE PTO CONVERSION 14 15 16 SECTION .04 "PARTS" + HEAD - END ASSEMBLY + GEAR BOX ASSEMBLY + MAIN FRAME ASSEMBLY (PICTURED) +MAIN FRAME ASSEMBLY (PARTS LIST) + A-FRAME ASSEMBLY + MOTOR MOUNT ASSEMBLY + TUBE ASSEMBLY (PICTURED) +TUBE ASSEMBLY (PARTS LIST) + TUBE ASSEMBLY (PARTS LIST) Continued + P.T.O. ATTACHMENT + P.T.O. SHAFT + BRAKE WINCH ASSEMBLY 17 18 19 20 21 22 23 24 25 26 27 28 SECTION .05 "INDEX" + PARTS INDEX PAGE 29 SECTION .06 "WARRANTY" + WARRANTY AND DISCLAIMER 30 HD7BD.Q1 .00 1 ----------------- --------------------------------- ---------' &AKUNDIAK r ~ " SAKUNDIAK GRAIN AUGER SIGN OFF SHEET As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety procedures with this auger. We include this sign-up sheet for your convenience and personal record keeping. DATE EMPLOYER SIGNATURE \.. HD7BD.02.00 EMPLOYEE SIGNATURE 2 ~ _ . . . - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - -....... <::::S27 GENERAL SAFETY Watch This Symbol. It Points Out Important Precautions. It Means "ATTENTION- Become Alert! Your Safety is Involved" Occupational safety is of prime concern to Sakundiak Equipment Ltd. This transport manual was written with the safety of the operator and others who come in contact with the equipment as our prime concern. The manual presents some of the day to day work problems encountered by the operator and other personnel. We wrote this manual to help you understand safe operating procedures for augers. We want you as a partner in the safe operation of our equipment. . It is your responsibility as an owner, or operator or supervisor, to know what specific requirements, precautions and work hazards exist and to make these known to all other personnel working with the equipment or in the area, so that they too may take any necessary safety precautions that may be required. Failure to read this Transport Auger Manual and its Safety Instructions is a misuse of the equipment. 3-----------------------------------------------------------' HD7BD.03.00 ~ ~--------------------------------------SAKUNDIAK--------------------------------------~ tt::::S:V SECTION .01 SAFETY ALERT SYMBOLS BE ALERT This symbol is used to call your attention to instructions concerning your personal safety. Watch for this symbol- it points out important safety precautions. It means "ATIENTION! Become Alert! Your Personal Safety is Involved!" Read the message that follows and be alert to the possibility of personal injury or death. MACHINE INSPECTION 1. Check to see that all guards listed in the assembly instructions are in place and secured, and functional. 2. Check winch and cable for security and operation. There should be at least 3 complete wraps of cable around winch drum in full down position. Cable anchor on winch drum must be tight 3. Are all fasteners tight? 4. Are all chains properly adjusted. (See Maintenance Section) 5. Check oil levels in gear box. (See Maintenance Section) OPERATOR QUALIFICATIONS Operator of this transport auger shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a portable auger must use common sense. In order to be qualified, they must know and meet all other requirements , such as: 1. Some regulations specify that no one under the age of 16 may operate power machinery. This includes augers and flight type elevators. It is your responsibility to know what these regulations are in your area or situation. 2. Current OSHA regulations state in part: "At the time of initial assignment and at least annually thereafter, the employer will instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved ." 3. Unqualified persons are to stay out of the work areas. 4. A person who has not read and understood all the operating and safety instructions is not qualified to operate the machine. ..................................__..............._______ 4 '-----------------.................................... HD780.04.00 cc=s::;:. ~------------------------------------SAKUNDIAK------------------------------------~ <:::::S:V DESIGNATED WORK AREA It shall be the duty of all operators to see that children and/or other persons stay out of the work area! Trespass into the area by anyone not involved in the actual operation, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator. The following diagrams will show the designated work areas. These areas shall be marked off with colored nylon or plastic rope hung by portable barriers to define the designated work areas. Under no circumstances should persons not involved in the operation be allowed to trespass into the work area. Prior to start up and during operation , it shall be the responsibility of the operators to see that the work area has secure footing , is clean and free from all debris, and tools which might cause accidental tripping and/or falling . P.T.O. BELT DRIVE CAUTION! A KEEP AWAY ! .A WALKING SURFACE, . . IS IT SLIPPERY? ARE THERE THINGS TO TRIP YOU? -OVERHEAD A A HAZARD. KEEP OUT, . . AUGER INTAKE AREA. I WIRES~ HAZARD, KEEP OUT! UNDER AUGER AND UNDERCARRIAGE AREA. --------- " "\ \ 1 I I I \ I I I I I I I L_________ _ A HAZARD. KEEP OUT, AUGER DRIVE AREA. P .T.O. DRIVE AREA. / / WHEEL CHOCKS . L..---;~ SUPPORT DISCHARGE END. 5-------------------------------------------------------------------------------------------' HD7BD.OS.OO ,----------SAKU NDIAK---------.. . . ~ ~ SAFETY GUARD DESCRIPTION . HEAD-END GEAR BOX SHAFT GUARD INTAKE FORK GEAR BOX PULLEY GUARD ENGINE PULLEY GUARD P.T.O. ATTACHMENT GUARD TUBULAR DRIVE SHAFT GUARD ~---------------------6 HD7BD.06.00 ~ _ , - - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - -...... '27 TRANSPORT AND PLACEMENT Moving the Auger with the Towing Vehicle to or from the Work Area. Placement: Moving the Auger with the Towing Vehicle into or out of its Working Position. 1. Always transport your auger in the full down position. The A-Frame of the undercarriage should be seated against the down position stop. Always move an auger with a vehicle, never manually. Test the intake for downward weight before removing from hitch. Lift slowly, no higher then hitch bar. Be sure grain is out of tube and auger is on level surface. Do not place lumber under wheels for increased weight. Before raising , check for power lines. When auger is in place, anchor intake end and/or discharge end and chock wheels. When in transport or placement PTO shaft to be disconnected. Make sure that the hitch pin is 2. securely attached and an alternate safety chain is secure to the auger and towing vehicle. Be alert of overhead obstructions and 3. electrical wires. Electrocution can occur with out direct contact. Failure to do so will result in severe injury or death. OVERHEAD WIRES KEEPAWAY! Never allow persons to stand 4. underneath or ride on the auger when it is being transported. J\. ,.KEEP AWAY! V~ ~r~~ .a 0~ 1 . ·;1 · WIHES ---- 7--------------------------------------------------------------' HD7BD.07.00 ~ ~--------------------------------------SAKUNDIAK--------------------------------------~ ~ AUGER DRIVES AND LOCK OUT It is essential to inspect your drive before adding power and know how to shut down in an emergency. A~ Whenever servicing or adjusting your equipment, make sure you stop your engine and lock out your power source! B.PTO GASOLINE DRIVES Power Source PTO- Shaft 1. Never attempt to adjust or service engine while it is in operation. 1. 2. Shut down and allow engine to cool before filling with fuel. Never use a PTO shaft without a rotating shield in good working order. Also see that the power drive system safety shields are in place at the auger gear box and the power source. 2. Be certain that the PTO shaft is securely attached to the gear box and the power source. 3. Before starting power source, be certain power to PTO is off. For engines with rope or crank start - remove spark plug wire or spark plug. 4. Stay out of the hazard area of an operating PTO. For engines with electric start - remove ignition key, spark plug wire or spark plug. Lock Out 3. Keep all guards and shields in place. Lock Out 1. 2. 1. HD7BD.08.00 Remove ignition key or coil wire from power source. If this is impossible, remove the PTO shaft from the work area . 8 cc=:;::::::;., ~--------------------------------------SAKUN DIAK--------------------------------------~ '<:S27 AUGER DRIVES AND LOCK OUT C. ELECTRIC Power Source 1. Electric motors and controls shall be installed by a qualified electrician and must meet the standards set by the National Standards Electrical Code. 2. A magnetic starter should be used to protect your motor. 3. You must have a manual reset button. 4. You must disconnect power before resetting your motor. 5. Reset and motor controls must be located so the operator has full view of the entire operation. 6. Keep all guards and shields in place. Lock Out A main power disconnect switch capable of being locked only in the Off position shall be provided. This shall be locked whenever work is being done on the auger. ~ ~ _ , - - - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - - -........ SECTION .02- OPERATIONS EMERGENCY SHUT-DOWN START-UP AND BREAK-IN Sakundiak Equipment Ltd. recommends that before you start augering grain with your new auger that you should do the following: 1. 2. 3. 4. Run the grain auger at approximately 1/2 the normal operating speed (270 rpms with PTO) without adding grain to the intake for approximately five minutes. Bring auger up to full operation speed (540 rpms with PTO) and slowly add grain to intake of auger. · Continue to add grain slowly until approximately 1000 bushels (28 tonnes) has been run through the grain auger. This will "shine up" the flighting and the tube. The operator should be aware if any unusual vibrations or noises, determine source, shut off, LOCK OUT power source and adjust. 2. Starting the auger under load may result in damage to the auger. Such damage is considered abuse of the equipment. 3. Reconnect power source and clear grain gradually. NORMAL SHUT-DOWN 1. Make sure that the hopper and auger are empty before stopping the unit. 2. Before the operator leaves the work area, the power source shall be locked out. When the operation is completed, it is recommended that you move the auger to the new work area or to a storage area. Sakundiak Equipment Ltd. recommends that before augering grain with your used auger, you should do the following: 2. Should the auger be immediately shut down under load --- disconnect and lock out the power source. Clear as much grain from the hopper and auger as you can. Never attempt to start the auger full. CLEAN-UP AND STORAGE OLD AUGER START-UP AND BREAK-IN 1. 1. Before positioning the auger, be sure all guards and shields are in place, securely fastened and fully operational. Check and fill if necessary, all lubricating fluids, and grease all fittings. 1. Clean entire work area. 2. Remove anchors, supports and chocks. 3. Move auger slowly out of working position with towing vehicle--- not by hand. (see transport and placement) 4. When augering out of bin is complete, do not attempt to pull on axle with tractor to remove from bin. This will bend the auger. 5. If not in transport position, lower auger to the full down position immediately upon clearance of any obstruction. 6. Transport to new work area or storage area. We recommend that the auger be stored in the full down position with intake end anchored . 7. Do not attempt to pull grain auger out of snow bank in winter. This will cause damage to the tube assembly. 8. Make certain that there is no snow build up on auger tube or frame, which will bend the auger frame or auger tube CAUTION 1. Observe work area restrictions (see work area diagram.) 2. Keep all safety guards and shields in place. 3. Make certain everyone is clear before operating or moving the machine. 4. Keep hands, feet, and clothing away from all moving parts. 5. Lock out power sources to adjust, service or clean . '-------------------------------------------------------------10 HD7BD.10.00 cz=s;;;:. ~-----------------------------------SAKUNDIAK------------------------------------~ ~ AUGER LUBRICATION AND MAINTENANCE DANGER Do not service or lubricate while the auger is running . LOCK OUT the power source. GEAR BOX 1. 7 inch grain augers, fill with one quart (1 litre) of #90 gear oil. 2. Do not over fill gear box. 3. Change oil once a year or every 20,000 bushels (550 tonnes) or when it gets contaminated with water. DRIVE SHAFT BEARINGS 1. Grease once a day with good quality grease. HEAD- END 1. The bearings are pre-lubricated and do not require further lubrication. 2. The sprockets and chain should be oiled with #130 gear oil once every season . 3. Keep chains snug, do not over tighten . FORK BEARING 1. Grease every 1,000 or 2,000 bushels (28 or 54 tonnes) with a good quality grease. WHEEL BEARINGS 1. The wheel bearings are packed at the factory. 2. They should be cleaned and repacked once a year. PTO SHAFT AND ATTACHMENT 1. PTO shaft and attachment should be greased once a day with a good quality grease. 11-------------------------------------------------------------' H07BD.11 .00 ~ ~--------------------------- SAKUNDIAK ~ A CAUTION ---------------------------"" To Prevent Serious Injury or Death • Avoid unsafe operation or maintenance. 1. Do not operate this auger before reading and understanding the operator's manual. 2. Do not operate this auger unless all guards and safety devices are securely in place. · Do not operate or work on this machine without reading and understanding the operator's manual. 3. Do not adjust, service, lubricate, clean, unclog or move this unit until all power has been shut off. · If manual is lost, contact your nearest dealer for a new manual. 4. Make certain everyone is clear of the equipment before moving or operating. Never allow children, visitors or untrained personnel in the area. 5. Keep hands, feet and clothing clear of all moving parts while in operation. 6. Support discharge end or anchor intake end to prevent upending. 7. Empty auger and lower to transport position before moving to prevent upending. 8. Lower this unit to transport position when not in use. 9. When raising or lowering auger watch for overhead powerfines and other obstructions. 10. Disengage belt tension release on motor base before starting motor. 11. Disconnect power on electric motor driven ~nits before resetting motor overload, make certain electric motors are property grounded. 1 2. Always make certain that trained personnel are in attendance while unit is in operation. 1653 A DANGER Upending Hazard The intake end of the grain auger must always have downward weight. Always test it before releasing it from the vehicle or holddown. Lift the intake slowly and keep it no _ higher than the tractor tow bar when attaching or releasing it. Immediately lower the auger to transport position before moving. Failure to do so will cause upending, which will result in serious injury or death. 1655 A DANGER A DANGER ELECTROCUTION HAZARD To prevent serious injury or death from electrocution: ROTATING FLIGHTING • Stay away from overhead powerfines when transporting or raising augers. This machine is not grounded. Electrocution can occur without direct contact. Keep away from intake end. Failure to do so will result in serious injury or death. Do not use this auger without intake guard in place. 1657 1656 '-------------------------~~~----------------------12 HD7BD.12.00 ~----------------------------- c:c;::::;. ~ SAKUNDIAK - - - - - - - - - - - - - - - - - - - - - - - - - - - - -..... MOVING PART HAZARD To prevent serious injury or death from moving parts: • Close and secure guards and shields before starting. • Keep hand, feet, hair and clothing away from moving parts. • Disconnect and lockout power source before adjusting or servicing. • Do not stand or climb on machine when operating. A CAUTION 1. After lowering the auger. always tum the winch handle clockwise at least two clicks to tighten the brake lock. 2. Maintain control of the handle at all times. 3. Maintain light cable tension when in the towing posrtion. 4. Do not put lubrication of any kind on the brake disc. 5. Check cable before each use. Replace if frayed or damaged. 1659 , A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEPAWAY! Do not operate without • All driveline, tractor and equipment shields in place. • Drivelines securely attached at both ends. • Driveline shields that tum freely on driveline. SW101 13------------------------------------------------------------' HD7BD.13.00 --------------------------- S~K------------------------------------~ ~ SECTION .03 -ASSEMBLY A-FRAME ASSEMBLY NOTE: Reference to right and left hand used throughout this manual refers to the position standing at the intake end looking toward the head-end. 1. Lay out frame as shown in figure (No.01) 2. Install spindles in frame using the last or bottom holes in the A-Frame. 3. Place A-Frame so the stub on the Main Frame axle can be slid into the second hole on the A-Frame. Now do the same on the other side. Both pieces should be installed on the axle and be pointing in the opposite direction . (Fig. No.01) MAIN FRAME ASSEMBLY 1. Lay frame out as shown in figure (No.01) 2. Fasten Main Frame to axle using 7/16" dia. bolts. (do not tighten) 3. Install Main Frame to axle braces and main frame cross brace at the same time. 4. Install winch base plate and belt idler bracket. 5. Bolt on winch. 6. Fasten battery mount. 7. Assemble cable roller bracket and mount frame. 8. Leave out two bolts on winch plate so Main Frame can be spread apart to fit on tube pins. 4. Install A-Frame cross brace on A-Frame. 5. Mount gooseneck to the A-Frame, using the middle holes on the gooseneck and the upper end of AFrame. 6. Install track roller brackets and track roller as shown in figure (No.02). (Do not tighten) 7. When assembling swing augers, install lift cable roller at the upper end of gooseneck. 8. Mount tires on rims and mount rims on axle spindles. FIGURE 02 FIGURE 01 ~--------------------------------------------~~----------------------------------------14 H07BD.14.00 ~ ~ ~------------------------------------&AKUNDIAK------------------------------------~ TUBE ASSEMBLY INSTALLATION TUBE ASSEMBLY 1. Tube assembly has been pre-assembled at the factory, at this time you should check the tube for damage. 2. After checking for damage, this is a good time to grease drive shaft bearings and oil head-end chains. Head-end bearings have been prelubricated. 1. Raise head-end of the auger tube about 5ft. Position the complete frame under the auger tube. Place A-Frame to head-end, and Main Frame to intake end. At this time you should run the cable around the grooved roller on the gooseneck. 2. Lift A-Frame up to head-end of the track on the bottom of the auger tube. Spread track roller brackets and fit over track, then tighten. 3. Make sure that the track rollers are well lubricated and rotate freely. 4. Now raise the head-end of the auger tube high enough to allow the Main Frame to fit on the steel pins of the tube assembly. These are the same pins that the truss cable eyebolts are mounted to. 5. Roll frame back to allow the frame to line up to the tube assembly. Then tighten all the bolts on the complete frame and insert all other frame bolts. 6. Lower the auger to the ground and allow the AFrame to rest against the track stop. 7. Attach cable to the bottom track stop with cable clamp. Cable will already be threaded through the cable roller in the gooseneck (done in previous step). The cable then runs around the Main Frame cable roller and then to the winch. Allow 3 wraps of cable around the winch drum before cable is tight. 8. A regular 7" belt drive auger is complete except for safety guards (engine pulley guard and base plate, gear box pulley guard). Also make sure all other guards and shields are in place and secure for your safety. Cable Cable Clamp A-Frame/Gooseneck FIGURE 03 Track Stop 15-------------------------------------------------------------' HD7BD.15.00 ~ ~ ~------------------------------------SAKUNDIAK------------------------------------~ BELT DRIVE PTO CONVERSION 1. Mount PTO base onto motor mount base. (leave bolts loose) 2. Bolt quard mounting brackets to PTO base on the side that has bolt holes . The small ends of the bracket bolts onto the PTO base. 3. Bolt the quard base to the large end of the brackets. 4. Take the V-pulley in the PTO kit and mount it on the gear box of the main auger tube. Hub of the V-pulley must face into gear box. 5. Take the old V-pulley from the gear box and mount it on the PTO shaft of the PTO base. Face the hub of the V-pulley into the PTO base. 6. Bolt guard cover onto guard base. 7. Slide splined coupler onto PTO drive shaft and then tighten the screws. 8. Bolt cover guard to V-pulley guard. P.T.O . Attachment Guard Mounting Brackets Guard Back Guard Cover Spline Guard FIGURE 04 '-----------------------------------------------------------16 HD7BD.16.00 ~ -------------------~ ~------------------------------------SAKUN 7 ' 2DIAK----------------- HEAD- END ~~ 6 Note: Bearing insert is available in set screw or locking collar. See REF NO. 11 below. Also available is the set screw bearing c/w casting . See REF NO. 12 below. HD7 BELT DRIVE REF NO. HD7 1 2 3 2394 2484 1665 1080 4 5 6 7 10 11 12 1 2 1 1 2 1667 2346 8 9 11 DESCRIPTION 1238 2401 1286 1 1 6 4 4 Head-end base plate 1 1/8" Locking collar bearing c/w casting 1 1/8" Bore 16 tooth sprocket 1 1/8" Bore 26 tooth sprocket 1/4" x 7/8" Woodruff key No. 50-43 c/w connecting link Head-end cover 1/4" x 1/2" Self-tapping screws 3/8" x 1 1/2" UNC Bolts 3/8" Whiz Nut 1 1/8" Set screw bearing insert for REF NO. 12 1 1/8" Locking collar bearing insert for REF NO. 2 1 1/8" Set screw bearing c/w casting (Optional for REF NO. 2) 17--~------------~---------~----------------------------------------------------------' HD780.17.00 cz:::;:::::;. DIAK----------------------------------~ ~-----------------------------------SAKUN ~ GEAR BOX HD7 BELT DRIV REF NO. HD7 NO. USED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1083 1 4 1 1 1 1 2 4 AS REQ'D 4 1 1 1 1 2 1 3 1084 1085 1086 1087 1088 1089 1090 1091 1092 1206 1093 1094 1095 1240 2959 1088 1208 1242 1 2 1 DESCRIPTION Vent plug and bushing 5/16" x 3/4" UNC Bolt Cover Cover gasket Gear box housing 1 1/4" - 18 Thd. Stakenut Tape red roller bearing - cone Tapered roller bearing - cup Shim Snap ring Cap 1 1/4" 1.0. Oil seal Bevel gear 1 1/8" - 18 Thd. Stakenut 1 1/8" 1.0. Oil seal Input shaft 807 Woodruff key 1/4" x 1 1/8" Square key Output shaft 809 Woodruff key Tape red roller bearing - cone Bevel gear Gear box complete ~------~------------._--------~--------------------------------------------------18 HD7BD.18.01 c.o ....... m -< :;o -1 rc m DJ c....... :I: Note: Ref No.'s 13, and 21 thru 25 are standard for 1400 and 1600 Series HD7 augers, and are optional for 1000 and 1200 Series HD7 augers. s: m )>:li ~~~~ - s: )> &AKUNDIAK r ~ "" MAIN FRAME HD7 BELT DRIVE "' REF NO. HD7 NO. USED 1 1 1 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2354 2355 2356 2357 1381 2016 1671 2372 2373 - 2 2 2 2 1 1 3 1 1 2 2 2 1 1 1 8 2 6 7 1 1 4 1 1 2 2 1 1 1 1 2 2868 - 1924 2370 2371 - - 1921 2017 1017 1707 - 3117 1382 2440 2441 1383 II DESCRIPTION Main frame- 1000 Main frame - 1200 Main frame -1400 Main frame- 1600 5/8" x 2 1/2" UNC bolt c/w nut and lock washer Cable roller bushing 3/8" x 1" Whiz bolt c/w whiz nut Winch base plate Brake winch - 1550 Main frame to axle brace - 1000, 1200, 1400 Main frame to axle brace - 1600 3/8" x 9" UNC bolt c/w nut and lock washer Battery top mount bracket Axle - 1000, 1200, 1400 Axle - 1600 7/16" x 4" UNC bolt c/w nut and lock washer 3/4" x 1 1/4" Bolt with grease fitting c/w lock washer and 3/4" flat washer 7/16" x 3 1/2" UNC bolt c/w nut and lock washer- 1000, 1200 7/16" x 3 1/2" UNC bolt c/w nut and lock washer - 1400, 1600 Battery mount Main frame cross brace 3/8" x 3 1/2" UNC bolt c/w nut and lock washer Cable roller Cable roller bracket 7/16" x 1" UNC bolt c/w lock washer 7/16" Plated flat washer Belt idler channel bracket- 1400, 1600 Idler bushing- 1400, 1600 Idler roller - 1400, 1600 Belt idler brace - 1400, 1600 3/8" x 3/4" Carriage bolt c/w nut and lock washer - 1400, 1600 Optional belt idler kit HD780.20.00 20 ~ ~-----------------------------------------SAKUNDIAK ~ __________________________________________, A- FRAME 18 5 HD7 BELT DRIVE REF NO. HD7 NO. USED 1 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1223 2365 2366 2367 2368 1004 1005 1006 1007 1009 1008 1011 1363 1364 1016 1365 1017 1366 1670 2553 2 2 2 2 2 2 2 2 2 2 2 2 1 3 4 1 1 2 2 21 1387 1012 1010 1367 1785 2619 2618 2620 2870 2 2 2 8 5 2 2 4 1 1 1 1 DESCRIPTION 15"Wheel A-frame -1000 A-frame -1200 A-frame -1400 A-frame - 1600 Grease seal Tapered roller bearing cone (inner) Tapered roller bearing cup (inner) Hub Tapered roller bearing cone (outer) Tapered roller bearing cup (outer) Dust cap Gooseneck Trolley bushing Track roller Track roller spacer Cable roller Trolley quide 1 1/2" x 13" Spindle Complete hub c/w spindle and bearings 1/8" x 3/4" Cotter pin 5/32" x 1 1/4" Cotter pin 3/8" x 2 3/8" Pin 1/2" x 7/8" Wheel stud 5/8" x 4" UNC Bolt c/w nut and lock washer 3/4" Castlated nut A-frame cross brace - 1600 3/8" x 4 1/2" UNC bolt c/w nut and lock washer - 1600 P.T.O. Bracket U-Bolt P.T.O. Bracket Base plate P.T.O. Bracket Holder P.T.O. Bracket Pin and clip P.T.O. Bracket Kit. Includes items No. 26, 27, 28, and 29 HD7BD.21 .00 ~ ~------------------------------------SAKUNDIAK------------------------------------~ ~ MOTOR MOUNT ASSEMBLY HD7 BELT DRIVE REF NO. HD7 NO. USED 1 2 3 4 5 6 1100 1101 1449 1105 1106 1107 2439 1450 1451 1452 1114 1115 1 2 2 2 2 1 1 1 1 1 1 2 2 4 4 2 4 2 4 1 1 1 1 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1113 1949 1929 2964 Note: Fasten bolt through the top hole of the 2 bottom holes. DESCRIPTION Motor mount base Leveling bar bracket - lower Motor mount pivot bracket Motor mount bracket Pivot bushing Leveling bar adjusting screw- lower- L.H. Leveling bar- 1000 Leveling bar - 1200 Leveling bar- 1400 Leveling bar- 1600 Leveling bar adjusting screw- upper- R.H. Leveling bar bracket- upper 1/4" x 1/2" Whiz bolt c/w whiz nut 3/8" x 1" Carriage bolt c/w nut and lock washer 3/8" x 1 1/2" UNC bolt c/w nut and lock washer 3/8" x 2 3/4" UNC bolt c/w nut and lock washer 7/16" x 1" UNC bolt c/w nut and lock washer 7/16" x 3" UNC bolt c/w nut and lock washer 1/2" x 1 1/4" UNC bolt c/w nut and lock washer 3/4" Jam nut- R.H . Engine pulley guard base Engine pulley guard Extension handle '-----~--------~------~------------------------------------22 HD7BD.22.00 8"' "';_,0 ~ ::r 26 24 38 ® ~® ~~ - c ;;a < m -t m r- OJ ........ ~~~~ c OJ s: m en en )> m OJ -t c ~ ~-----------------------------------------SAKUNDIAK------------------------------------------~ ~ TUBE ASSEMBLY HD7 BELT DRIVE REF NO. HD7 NO. USED 1 1 1 1 2376 2377 2378 1930 2379 2380 2381 2382 1121 1280 1284 1282 1219 1220 1242 1045 1044 1180 1180 1180 2383 2384 2385 2386 2387 1132 1335 2442 1423 1424 1425 1340 1339 2443 2444 1071 1072 1133 1432 2388 2388 2388 2388 2389 2390 2391 2392 2393 2339 2339 2339 2339 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 2 3 4 4 5 1 1 1 1 1 8 10 12 14 3 1 4 1 1 1 1 2 8 10 12 18 2 2 2 2 3 4 5 6 7 8 9 11 12 13 13 13 14 14 14 15 15 16 17 18 18 18 18 19 20 21 22 23 23 23 23 24 24 24 24 25 26 26 26 26 27 27 27 27 28 29 30 31 32 33 34 34 35 35 35 36 1906 1904 1931 1060 1060 DESCRIPTION Tube assembly- 1000 Tube assembly- 1200 Tube assembly- 1400 Tube assembly -1600 Flight assembly - 1000 Flight assembly - 1200 Flight assembly- 1400 Flight assembly - 1600 Intake fork- complete, includes Ref No.'s 4, 5, 6, 7, 8, 35, 36, 37 Intake fork c/w bushing, includes Ref No.'s 4, 5 Intake fork bushing Intake guard Auger hitch Hitch pin and clip Gear box Coupler chain Coupler sprocket Pillow block bearing - 1000 Pillow block bearing- 1200, 1400 Pillow block bearing - 1600 Drive shaft - 1000 Drive shaft - 1200 Drive shaft - top section - 1400, 1600 Drive shaft- bottom section- 1400 Drive shaft- bottom section- 1600 Double groove V-pulley Gear box shaft guard Lift cable - 1000 Lift cable - 1200 Lift cable- 1400 Lift cable - 1600 Pulley guard - front Pulley guard - back Pulley bracket - upper Pulley bracket - lower B-195 V-belt- 1000 B-225 V-belt- 1200 B-270 V-belt- 1400 B-310 V-belt- 1600 Drive shaft guard- top section- 1000 Drive shaft guard - top section- 1200 Drive shaft guard- top section- 1400 Drive shaft guard- top section- 1600 Drive shaft guard- middle section -1400, 1600 Drive shaft guard- bottom section- 1000 Drive shaft guard- bottom section- 1200 Drive shaft guard - bottom section- 1400 Drive shaft guard - bottom section - 1600 Drive shaft guard nylon bushing- 1000 Drive shaft guard nylon bushing -1200 Drive shaft guard nylon bushing- 1400 Drive shaft guard nylon bushing -1600 1/4" x 5/8" UNC Whiz bolt c/w whiz nut 1/4" x 1" Woodruff key 3/8" x 3/4" UNC Whiz bolt Ball bearing insert- 1400, 1600 Ball bearing housing - 1400, 1600 Drive shaft bearing guard- 1400, 1600 1/4" Cable clamp - 1000, 1200 1/4" Cable clamp - 1400, 1600 3/8" x 1" Carriage bolt - 1000 3/8" x 1" Carriage bolt - 1200, 1400 3/8" x 1" Carriage bolt - 1600 3/8" Whiz nut- 1000 ~----~--------~------~-------------------------------------24 HD780.2 4.00 "' , SAKUNDIAK """"'~ ~ TUBE ASSEMBLY HD7 BELT DRIVE REF NO. HD7 NO. USED 36 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 50 - 1445 1443 3100 1435 1447 2433 20 26 6 2 1 2 1 2 4 2 2 2 4 1 2 4 8 - - - - - 25 1956 2349 2350 2351 1849 2593 2592 1135 2588 2588 1075 2589 2949 2950 - - - II DESCRIPTION 3/8" Whiz nut - 1200, 1400 3/8" Whiz nut - 1600 3/8" x 1" UNC Whiz bolt 1/4" x 3/4" Woodruff key Truss cable - 1600 Truss riser - 1600 Truss riser brace - 1600 Truss tension bracket - 1600 1/2" UNC nut 1/2" x 6" UNC eyebolt 5/16" Cable clamp - 1600 1/4" x 5/8" Carriage Bolt 1/4" UNC Whiz nut 1/4" Wing Nut 7/16" x 1" UNC Bolt c/w nut- 1600 3/8" x 3/4" Carriage bolt - 1000, 1200, 1400 3/8" x 3/4" Carriage bolt- 1600 Decal "SAKUNDIAK" Decal "HD7-1000" Decal "HD7-1200" Decal "HD7-1400" Decal "HD7-1600" Auger flight 1-1/4"1.D. (per foot) Cupped flight 1-1/4" J.D. (per 2 feet) Auger tube 7" O.D. (per foot) Drive shaft tube 1-1/4" O.D. (per foot) Flight shaft tube 1-1/4" O .D. (per foot) Sakundiak red paint Sakundiak grey paint Sakundiak red spray bomb paint Sakundiak grey spray bomb paint ~ HD7BD.25.00 ~ DIAK------------------------------------~ ~------------------------------------SAKUN <::::SZ7 P.T.O. ATTACHMENT 21 Note: 6" Pulley supplied with P.T.O. attachement, is to be assembled on the gear box. 11 1/2" Pulley supplied with auger is assembled on the P.T.O. 10 HD7 BELT DRIVE REF NO. HD7 NO. USED 1 2 3 4 5 6-7-8 9 10 11 12 13 14 15 16-17 18 19-20 21 1140 1141 1238 1142 2503 1 2 1263 1264 1460 1347 1348 1349 1462 1 1 4 1 1 1 1 1 1 1 4 4 8 2 DESCRIPTION PTO attachment base Bearing and casting complete Bearing - insert only Drive shaft 6" Double groove V-pulley 1/2" x 1 3/4" UNC Bolt, nut, lockwasher Drive shaft guard PTO splined stub Mounting bracket - guard PTO guard - back PTO guard - front PTO spline guard Mounting bracket - guard 5/16" UNC Nut, lock washer 5/16" x 1" Carriage bolt 1/4" x 1/2" UNC whiz bolt, nut 1/4"x1"Woodruffkey ~----~----------------.--------------------------------------26 HD7BD.26.00 ~ _ , - - - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - - - - ~ PTOSHAFT WEASLER 90" REF NO. HD7 NO. USED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2004 2005 1996 1999 1274 2003 1998 2002 2001 1988 2008 1987 2421 2423 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 2429 2430 2036 DESCRIPTION Quick disconnect yoke Yoke repair kit Yoke and male shaft Outer PTO shield Cross and bearing kit Yoke and female tube Nylon bearing Shield centralizer Inner PTO shield ' Yoke repair kit- shear end Snap ring Quick disconnect shear yoke Safety decal Safety decal 1/4" x 1" Roll pin 5/16" x 5/8" UNC Gr.2 bolt 5/16" Nut Complete PTO shaft (#1140-90) 27~~--------~----~~-------------------------------------' HD7BD.27.00 ~ ~-----------------------------------SAKUNDIAK----------------------------------~ '<::S27 FULTON K1550 BRAKE WINCH REF NO. HD7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1672 1673 1711 1712 1932 1933 1934 1935 1936 1937 1947 DESCRIPTION 1 2 1 1 1 2 1 3 1 1 1 1 1 1 1 Cable clamp Brake pad Handle Pawl and spring kit Rachet gear Shaft brake disc Spacer Drum assembly Input shaft Bushing Pinion and disc 1/2" lock nut 1/2" nylon lock nut 1/2" x 5-3/4" UNC bolt 3/8" x 5-3/4" UNC bolt 3/8" lock nut Frame spacer Frame Keeper ~----~--------~------~----------------------------------28 HD78D.28.00 Index Part Ref Page Part Ref Page Part Ref Page 3 21 1382 21 20 2380 18 18 23 42 40 39 24 24 25 25 25 2 2 2 14 14 14 15 15 24 25 26 26 26 26 1 11 13 14 16 17 45 7 22 23 18 21 22 2 5 17 24 24 24 24 24 24 24 24 24 24 24 24 24 24 17 17 27 27 27 27 25 22 20 20 24 24 4 26 32 31 11 13 15 24 3 1364 1365 1366 1367 1381 29 21 21 21 21 20 2373 2376 2377 2378 2379 2 2 2 2 10 10 7 7 1 1 2 28 28 21 25 24 24 20 20 20 21 21 21 21 20 20 20 20 24 24 24 24 H0780 _2!l _02 2443 2444 2484 2503 2553 2588 cc:::;::::;, ~-----------------------------------SAKUNDIAK----------------------------------~ ~ Limited Warranty Statement Sakundiak Equipment Ltd. warrants each new Sakundiak Equipment Ltd. product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed twelve (12) consecutive months, or forty-five (45) days in the case of commercial use, from the date of delivery of the new Sakundiak Equipment Ltd. product to the original purchaser. Genuine Sakundiak Equipment Ltd. replacement parts and components will be warranted for thirty (30) days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer. Under no circumstances will Sakundiak Equipment Ltd. cover any merchandise or components thereof, which, in the opinion of Sakundiak Equipment Ltd., h~s been subjected to misuse, unauthorized modifications, alteration, an accident or if repairs have been made with parts other than those obtainable through Sakundiak Equipment Ltd. Sakundiak Equipment Ltd. in no way warrants engines, batteries, tires or other trade accessories since these items are warranted separately by their respective manufacturer. Our obligation under this warranty shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in our judgment, shall show evidence of such defect, provided further that such part shall be returned within thirty (30) days from date of failure to Sakundiak Equipment Ltd., routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. This warranty shall not be interpreted to render Sakundiak Equipment Ltd. liable for injury or damages of any kind or nature to person or property. This warranty does not extend to the loss of crops, loss because of delay in harvesting, or any expense or loss incurred for labor, substitute machinery, rental or for any other reason. Except as set forth above, Sakundiak Equipment Ltd. shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages. Sakundiak Equipment Ltd. makes no other warranty, expressed or implied, and, specifically, Sakundiak Equipment Ltd. disclaims any implied warranty or merchantability or fitness for a particular purpose. Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusion in this warranty may not apply. This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts. Sakundiak Equipment Ltd. reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and reservations. '---------------------------------------------------------------------------------------30 HD8BD.30.01