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NEW - Sandvik
Focusing on Productivity in Woodworking The New Reference in Saw Tips and Strips Sandvik Hard Materials Sandvik Hard Materials Your Partner in the Woodworking Industry Following a period of intensive research and development, Sandvik the world’s leader in cemented carbide technology, now offers a series of new cemented carbide grades to the woodworking industry. These new grades have been specifically designed to optimize cutting performance with tool life consistency and ease of tool manufacture. This new performance level is achieved by a unique combination of modified cemented carbide composition and microstructure with superior thermal, corrosion and oxidation resistance. Being your ‘Long-term Partner in woodworking’ is Sandvik Hard Materials’ top-priority. Sandvik’s range of cemented carbide products designed for the woodworking industry includes saw tips, strips, blanks for band saws, planer knives and rods. The expertise of our technical team is always available to fulfill your development requirements. In addition these grades are designed to ensure no reduction in brazeability, thus allowing repeatable high quality toolmaking. Saw Tips Sandvik offers a complete range of ‘chain saw’, ‘alligator’, ‘hollow face’ tips together with the facility to produce your own ‘customiced’ designs. Strips Sandvik offers a range of standard cemented carbide strips suitable for all tool shapes. Blanks for Band Saws Sandvik launches a new range of cylinders and ball blanks for specialist applications. This new product is designed for use in the manufacture of carbide tipped band saw blades. Planer Knives* Cemented carbide Planer Knives are offered in a wide range to cover a broad spectra of appliations. * Please refer to specific Sandvik product catalogues for a complete product offer. Rods* Sandviks range of cemented carbide Rods are tailor-made for rotating tools. NEW SAW TIPS Woodworking Quick Reference Saw Tip Guide Saw Tip Grades for Woodworking Applications Grades Applications DC03 and DZ05 extra fine grain grades offer extended tool life and superior surface finish of the working material even in the most demanding applications. The combination of toughness and hardness is engineered to offer the best performance in a wide range of applications. These grades have got improved corrosion resistance by means of a unique alloyed binder phase. DC03 DC03 offers superior wear resistance for MDF and HDF board applications. The alloyed binder content improves the corrosion resistance. DZ05 DZ05 offers high toughness and wear resistance. This grade is perfectly adapted to demanding cutting applications in MDF board where long tool life and surface finish are important. The DH family of grades has been specially engineered to offer high customer value with the best combination of high cutting performance and flexible manufacturing. These grades offer good brazeability and grindability, high toughness, improved thermal properties and edge retention. DH10* DH10 covers a large application area for portable and fixed saws and materials such as MDF board and Laminated Particle Board. DH20* This grade with high toughness is recommended for Laminated Particle Boards and MDF. DH20 offers reliability and dependability. This grade can be used for professional as well as do-it-yourself tools. DH30* DH30 is recommended for Hard Wood and Laminated Particle Boards as it offers high toughness with reliability and dependability. This grade can be used for professional as well as do-it-yourself tools. DH40* DH40 is designed for the primary wood industry. It can be used in all natural woods for any type of cutting application and hence offers great flexibility of use. DH45* DH45, offers improved toughness for use in demanding cutting applications such as frozen wood with knots, resin balls, and wood with metal inclusions. Saw Tip Surface Treatment Code Surface treatment AS As-sintered and Sand blasted. UC As-sintered, Sand Blasted and Ultrasonic Cleaned. SB As-sintered, Sand Blasted, Ultrasonic Cleaned and Cobalt Coated. TO As-sintered, Tumbled, Washed & Dried and Ultrasonic Cleaned. TI As-sintered, Tumbled, Washed & Dried, Ultrasonic Cleaned and Cobalt Coated. *New grades 3 Physical and Mechanical Properties of Saw Tip Grades SAW TIPS Grade Hardness Fracture toughness Transverse rupture strength NEW Binder Density Code HV30 HRA MPa/m3/2 N/mm2 psi % g/cm3 ISO/US DC03 1900 93.8 7 2100 305000 3 15.25 K01/C4 DZ05 1900 93.8 8 2300 333000 5 15.00 K01/C4 DH10 1720 92.9 9 2300 333000 5 15.00 K10/C3 DH20 1620 92.3 11 2800 406000 6 14.80 K20/C2 DH30 1480 91.2 14 2500 363000 8 14.60 K30/C1 DH40 1280 89.1 16 3200 464000 11 14.35 K40 DH45 1115 87.1 19 3200 464000 11 14.40 K40 *New grades All data shown are typical values Saw Tip Surface Treatment Sandvik recommends: UC for DH45, DH40 and DH30 grades. SB for DH20, DH10, DZ05 and DC03 grades DC03 DZ05 DH20 DH10 DH40 DH30 DH45 4 Saw tip dimensions (mm) SW…064 Length 4.50 mm Type SW Length 4.50 W** - width choices Min Max 1.0 4.5 Drawing Surface treatment *** Grade 1.50 064 See page 3 See page 3 15 064 UC DC03 Thickness Ordering code example: SW 015 045 The example gives a saw tip with width 1.50 mm = 015, surface treatment UC and grade DC03 SW…065 Length 5.00 mm Saw tip dimensions (mm) Type SW Length 5.00 W** - width choices Min Max 1.5 4.5 Drawing Surface treatment *** Grade 1.50 065 See page 3 See page 3 15 065 UC DC03 Thickness Ordering code example: SW 020 050 The example gives a saw tip with width 2.00 mm = 020, surface treatment UC and grade DC03 SW…167 Length 5.50 mm Saw tip dimensions (mm) Type SW Length 5.50 W** - width choices Min Max 1.3 4.5 Drawing Surface treatment *** Grade 1.80 167 See page 3 See page 3 18 167 UC DC03 Thickness Ordering code example: SW 022 055 The example gives a saw tip with width 2.20 mm = 022, surface treatment UC and grade DC03 SW…172 Length 6.00 mm Saw tip dimensions (mm) Type SW Length 6.00 W** - width choices Min Max 1.0 4.5 Drawing Surface treatment *** Grade 1.80 172 See page 3 See page 3 18 172 UC DC03 Thickness Ordering code example: SW 024 060 The example gives a saw tip with width 2.40 mm = 024, surface treatment UC and grade DC03 SW…064 Length 6.50 mm Saw tip dimensions (mm) Type SW Length 6.50 W** - width choices Min Max 1.0 7.0 Drawing Surface treatment *** Grade 2.00 064 See page 3 See page 3 20 064 UC DC03 Thickness Ordering code example: SW 065 028 The example gives a saw tip with width 2.80 mm = 028, surface treatment UC and grade DC03 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For width outside the range shown in the table, please contact your local Sandvik product specialist. *** When no surface treatment is stated the saw tips are delivered in condition AS. 5 SAW TIPS Saw Tips* Saw Tips* SW…064 Length 7.00 mm Saw tip dimensions (mm) Type SAW TIPS SW Length 7.00 W** - width choices Min Max 1.0 4.50 Drawing Surface treatment *** Grade 2.00 064 See page 3 See page 3 20 064 UC DC03 Thickness Ordering code example: SW 026 070 The example gives a saw tip with width 2.60 mm = 026, surface treatment UC and grade DC03 SW…064 Length 7.50 mm Saw tip dimensions (mm) Type SW Length 7.50 W** - width choices Min Max 1.0 7.0 Drawing Surface treatment *** Grade 2.00 064 See page 3 See page 3 20 064 UC DC03 Thickness Ordering code example: SW 023 075 The example gives a saw tip with width 2.30 mm = 023, surface treatment UC and grade DC03 SW…024 Length 8.00 mm Saw tip dimensions (mm) Type SW Length 8.00 W** - width choices Min Max 1.4 10.00 Drawing Surface treatment *** Grade 2.30 024 See page 3 See page 3 23 024 UC DC03 Thickness Ordering code example: SW 027 080 The example gives a saw tip with width 2.70 mm = 027, surface treatment UC and grade DC03 SW…139 Length 8.50 mm Saw tip dimensions (mm) Type SW Length 8.50 W** - width choices Min Max 1.4 14.5 Drawing Surface treatment *** Grade 2.50 139 See page 3 See page 3 25 139 UC DC03 Thickness Ordering code example: SW 040 085 The example gives a saw tip with width 4.00 mm = 040, surface treatment UC and grade DC03 SW…111 Length 9.00 mm Saw tip dimensions (mm) Type SW Length 9.00 W** - width choices Min Max 1.4 14.50 Drawing Surface treatment *** Grade 2.70 111 See page 3 See page 3 27 111 UC DC03 Thickness Ordering code example: SW 090 036 The example gives a saw tip with width 3.60 mm = 036, surface treatment UC and grade DC03 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For width outside the range shown in the table, please contact your local Sandvik product specialist. *** When no surface treatment is stated the saw tips are delivered in condition AS. 6 SW…114 Length 10.00 mm Saw tip dimensions (mm) Type SW Length 10.00 W** - width choices Min Max 1.5 10.0 Drawing Surface treatment *** Grade 3.00 114 See page 3 See page 3 30 114 UC DC03 Thickness Ordering code example: SW 040 100 The example gives a saw tip with width 4.00 mm = 040, surface treatment UC and grade DC03 SW…052 Length 10.50 mm Saw tip dimensions (mm) Type SW Length 10.50 W** - width choices Min Max 1.5 14.5 Drawing Surface treatment *** Grade 3.00 052 See page 3 See page 3 30 052 UC DC03 Thickness Ordering code example: SW 045 105 The example gives a saw tip with width 4.50 mm = 045, surface treatment UC and grade DC03 SW…115 Length 11.50 mm Saw tip dimensions (mm) Type SW Length 11.50 W** - width choices Min Max 1.6 10.0 Drawing Surface treatment *** Grade 3.20 115 See page 3 See page 3 32 115 UC DC03 Thickness Ordering code example: SW 050 115 The example gives a saw tip with width 5.00 mm = 050, surface treatment UC and grade DC03 SW…023 Length 12.50 mm Saw tip dimensions (mm) Type SW Length 12.50 W** - width choices Min Max 1.6 14.5 Drawing Surface treatment *** Grade 3.00 023 See page 3 See page 3 30 023 UC DC03 Thickness Ordering code example: SW 058 125 The example gives a saw tip with width 5.80 mm = 058, surface treatment UC and grade DC03 Saw tip dimensions (mm) SW…160 Length 13.00 mm Type SW Length 13.00 W** - width choices Min Max 1.7 24.0 Drawing Surface treatment *** Grade 4.00 160 See page 3 See page 3 40 160 UC DC03 Thickness Ordering code example: SW 130 065 The example gives a saw tip with width 6.50 mm = 065, surface treatment UC and grade DC03 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For width outside the range shown in the table, please contact your local Sandvik product specialist. *** When no surface treatment is stated the saw tips are delivered in condition AS. 7 SAW TIPS Saw Tips* Saw Tips* Saw tip dimensions (mm) SW…179 Length 14.00 mm Type SAW TIPS SW Length 14.00 W** - width choices Min Max 1.7 10.0 Drawing Surface treatment *** Grade 4.00 179 See page 3 See page 3 40 179 UC DC03 Thickness Ordering code example: SW 070 140 The example gives a saw tip with width 7.00 mm = 070, surface treatment UC and grade DC03 Saw tip dimensions (mm) SW…050 Length 15.00 mm Type SW Length 15.00 W** - width choices Min Max 1.7 14.5 Drawing Surface treatment *** Grade 4.00 050 See page 3 See page 3 40 050 UC DC03 Thickness Ordering code example: SW 150 065 The example gives a saw tip with width 6.50 mm = 065, surface treatment UC and grade DC03 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For width outside the range shown in the table, please contact your local Sandvik product specialist. *** When no surface treatment is stated the saw tips are delivered in condition AS. Ordering Code Key for Woodworking Saw Tips SW 140 068 40 179 AS DH10 Type Length Width Thickness Drawing number Surface treatment Cemented Carbide Grade Saw tips for woodworking Fixed per saw tip type Decided by the customer within a given min-max range for every specific saw tip length Fixed per saw tip length Internal code Decided by the customer based on the machining Decided by the customer depending on material to be machined Standard and Non-Stocked Standard This program shows our whole range of standard saw tips for the woodworking industry, stocked and non-stocked dimensions. For any query, please contact your local Sandvik product specialist. 8 Non-Standard Tips Sandvik offers a wide range of non-standard tips i.e. Hollow face, Chainsaw, Alligator, Hole cutters, as well as the possibility to produce customized designs. Please contact your local Sandvik product specialist for further information regarding non-standard tips. Hollow tip dimensions (mm) SW…028 L** - lenght choices Type W L Drawing W - width Thickness Min Max SW 8.5 10.5 3.6 2.6 028 SW 8.5 10.5 4.0 2.6 028 036 026 028 Surface treatment *** Grade See page 3 See page 3 UC DC03 Ordering code example: SW 085 The example gives a hollow tip with lenght 8.5 mm = 085, surface treatment UC and grade DC03 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For length outside the range shown in the table, please contact your local Sandvik product specialist. *** When no surface treatment is stated the hollow tips are delivered in condition AS. Chainsaw Tips β β L W α L Alligator Tips L L β˚ W β˚ α˚ W α˚ T T 9 SAW TIPS Hollow Tips* Non-Standard Tips Hole Cutters SAW TIPS β β β β T β W T α T W L α α L L W β β T α β T L W W α L β β Special Tips β β T W α L 10 Woodworking Quick Reference Strips Guide Strip Grades for Woodworking Applications Grades DZ05 Applications DZ05 offers extended tool life and superior surface finish of the working material even in the most demanding applications. The combination of toughness and hardness is engineered to offer the best results in a wide range of applications. This grade has got improved corrosion resistance by means of a unique alloyed binder phase. DH10* DH10 covers a very large area of applications ranging from Laminated Particle Board to MDF. DH10 has a good corrosion resistance due to its content of alloyed binder. H10F H10F is the prime choice grade for RW strips when high cutting edge quality is a key factor. This grade allows the toolmaker to reach very good cutting edge quality leading to high surface quality of the working material. H10F is an extra fine grain grade. This grade offers a very good balance of high wear resistance and edge retention. H10F is a very versatile grade. H10F can be used in all kinds of natural and abrasive woods for any type of cutting application and hence offers great flexibility of use. DK20 DK20 is a multipurpose grade for all strip applications. DK20 is a medium grain grade offering high performance to cost ratio. DK20 is versatile and covers a large application area. DH30* DH30 is recommended for Hard Wood and Laminated Particle Boards. It is a reliable and consistent grade with high toughness. DH30 also offers good grindability. *New grades 11 STRIPS This submicron grade is engineered for cutting very hard materials such as MDF, HDF and hard fiber boards. DZ05 is suitable for applications where high edge quality surface finish is required. Physical and Mechanical Properties of Strip Grades Grade Hardness Fracture toughness Transverse rupture strength Binder Density Code HV30 HRA MPa/m3/2 N/mm2 psi % g/cm3 ISO/US DZ05 1900 93.8 8 2300 333000 5 15.00 K01/C4 DH10* 1720 92.9 9 2300 333000 5 15.00 K10/C3 H10F 1600 92.1 13 4300 623000 10 14.45 K20, K30/C2, C1 DK20 1500 91.4 11 2300 334000 6 14.70 K20, K30/C2, C1 DH30* 1480 91.2 14 2500 363000 8 14.60 K30/C1 *New grades All data shown are typical values DZ05 DK20 STRIPS DH10 H10F 12 DH30 Strips* Strips dimensions (mm) RW R Length 310 mm Type Wwidth Length T** thickness choices in steps of 1 mm Min RW R RW R 310 5 6 8 10 12 13 14 15 16 18 310 20 22 25 28 30 35 40 Surface treatment Grade See page 11 Max 2.0 8.0 3.0 8.0 AS DH30 DK20 H10F DH10 DZ05 AS DH30 DK20 H10F DH10 DZ05 AS DK20 Ordering code example: RW R 310 40 1200 The example gives a strip with thickness 4.0 mm = 40 and grade DK20 Strips dimensions (mm) Type Length Wwidth 310 5 6 8 10 12 13 14 15 16 18 20 22 25 28 30 35 40 T** thickness choices in steps of 1 mm Min RW RF Surface treatment Grade See page 11 Max 3.0 8.0 AS DH30 DK20 H10F DH10 DZ05 AS DK20 Ordering code example: RW RF 310 1600 60 The example gives a strip with thickness 6.0 mm = 60 and grade DK20 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For thickness outside the range shown in the table, please contact your local Sandvik product specialist. 13 STRIPS RW RF Length 310 mm Strips* Strips dimensions (mm) RW FF Length 310 mm Type Wwidth Length T** thickness choices in steps of 1 mm Min RW FF 5 6 8 10 12 13 14 15 16 18 20 22 25 28 30 35 40 310 Surface treatment Grade See page 11 Max 3.0 8.0 AS DH30 DK20 H10F DH10 DZ05 AS DK20 Ordering code example: RW FF 310 30 08 The example gives a strip with thickness 3.0 mm = 30 and grade DK20 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For thickness outside the range shown in the table, please contact your local Sandvik product specialist. Strobe Blanks* Strobe blank dimensions (mm) RS… Length 30-60 mm Type STRIPS RW S W** width choices Length Min Max 30 1.0 13.0 40 1.0 15.0 50 1.2 10.0 60 1.5 10.0 Tthickness Surface treatment Grade See page 11 2.0 AS DH30 DH10 DZ05 20 AS DH30 Ordering code example: RW S 0450 030 The example gives a strobe blank with width 4.5 mm = 0450 and grade DH30 * Please contact your local Sandvik product specialist for minimum order quantity for non-stocked dimensions. ** For width outside the range shown in the table, please contact your local Sandvik product specialist. Ordering Code Key for Woodworking Strips RW RF 310 0500 30 AS DH10 Type Length Width Thickness Surface treatment Cemented Carbide Grade Strips for woodworking Fixed per strip type Decided by the customer Decided by the customer within a given min-max range Standard and Non-Stocked Standard This program shows our whole range of strips for the woodworking industry, stock and non-stocked dimensions. For any query, please contact your local Sandvik product specialist. 14 Decided by the customer Decided by the customer based on the machining depending on material to be machined Blanks for Band Saws Sandvik Hard Materials launch a new range of cylinders and ball blanks for specialist applications. This new product offering is designed for use in the manufacture of Carbide tipped bandsaw blades, and covers the most popular used dimensions. Products can be supplied in both cylinder & ball form, dependent on customer preference. NEW As production times have decreased, the demand to supply ready to “bond“ parts has become an important product requirement. Sandvik now offer products suitable for “resistance welding“, and offer ready to use products with either a Cobalt or Nickel surface treatment. Carbide grade selection is an important feature in finished product performance, and Sandvik over a number of years has carried out extensive testing before before selecting H10F. H10F is an extra-fine cemented carbide grade covering the ISO K20/K30 range. This grade has been specially designed to combine good grindability and high strength, so that sharp edge profiles and high toughness may be achieved. H10F exhibits excellent brazing and resistance welding properties. Due to its extra-fine WC grain size (0.80µm), H10F provides out-standing wear resistance in a wide range of applications, including the cutting of ferrous and non-ferrous metals, composites and non-metallic materials of all types. Blanks for Band Saw Surface Treatment Code Surface treatment As-sintered and Cleaned. CO As-sintered, Cleaned and Cobalt Coated. NI As-sintered, Cleaned and Nickel Coated. Physical and Mechanical Properties of H10F Grade H10F Hardness Fracture toughness Transverse rupture strength Compressive strength Binder Density Code HV30 HRA MPa/m3/2 N/mm2 psi N/mm2 psi % g/cm3 ISO/US 1600 92.1 13 4300 623000 6250 906250 10 14.45 K20, K30/C2, C1 All data shown are typical values BLANKS FOR BAND SAWS H10F 15 Blanks for Band Saws NEW Balls Diameter Tolerances (mm): Diameter ±0.10 (±0.004 in.) Roundness +0.10 (+0.004 in.) Product code mm (inch) 1.57 1.70 1.83 2.00 (0.062) (0.067) (0.072) (0.079) BLP 157 PO H10F BLP 170 PO H10F BLP 183 PO H10F BLP 200 PO H10F 2.35 3.00 3.50 (0.093) (0.118) (0.138) BLM 235 T PO H10F BLM 300 T PO H10F BLM 350 T PO H10F Other dimensions and grades available to special order. Please indicate if coating is required using Co or Ni as appropriate. Ordering example: BLP 157 PO CO H10F This example gives a ball with a CO (Cobalt) coating Cylinders Diameter Tolerances (mm): Diameter ±0.05 (±0.002 in.) Length ±0.15 (±0.006 in.) Product code mm (inch) mm (inch) 1.32 1.60 1.60 2.00 (0.052) (0.063) (0.063) (0.079) 2.50 2.16 3.00 2.35 (0.098) (0.085) (0.118) (0.093) DBI 052098 H10F DBI 063085 H10F DBI 063118 H10F DBI 079093 H10F 2.00 2.00 2.00 (0.079) (0.079) (0.079) 3.00 3.40 3.50 (0.118) (0.134) (0.138) DBI 079118 H10F DBI 079134 H10F DBI 079138 H10F Other dimensions and grades available to special order. Please indicate if coating is required using Co or Ni as appropriate. Ordering example: DBI 052098 NI H10F This example gives a cylinder with a NI (Nickel) coating Standard and Non-Stocked Standard BLANKS FOR BAND SAWS Length This program shows our whole range of standard balls and cylinders for specialist applications, stocked and non-stocked dimensions. For any query, please contact your local product Sandvik specialist. 16 Notes ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... 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................................................................................................................................................................................... 17 Sandvik Hard Materials in Brief The Sandvik Group, established in 1862 and headquartered in Sandviken, is one of Sweden´s largest export companies with more than 300 wholly owned subsidiaries and representation in 130 countries. The Group has annual sales of SEK 50 billion, with 37,000 employees. More than 90% of sales are to customers outside Sweden. Sandvik is highly research-oriented. Investments in R&D related to new products and processes amount to approximately SEK 1.8 billion annually. THE SANDVIK GROUP The Sandvik Group’s operations are based on three core business areas: Sandvik Tooling, Sandvik Materials Technology and Sandvik Mining and Construction. Sandvik Hard Materials, a part of Sandvik Tooling, supplies a wide range of cemented carbide products from manufacturing plants around the world. FULLY-FINISHED TOOLS Sandvik Hard Materials’ specialties include fully-finished tools such as carbide rotary cutters for the non-wowens industry, can tooling for the can industry and rolls for the steel industry. CEMENTED CARBIDE BLANKS Sandvik Hard Materials supply the toolmaking industry with blanks or semifinished products for cutting and forming metals, composite materials, wood, bricks, concrete and rock. Tool blanks are available in the form of rods, saw tips, drill tips, discs and inserts in designs and dimensions based on industry standards. • • • • Argentina • Australia • Austria • Belgium/Luxembourg • Brazil • Canada • Chile • China • Czech Republic • Denmark Egypt • Estonia • Finland • France • Germany • Hungary • India • Indonesia • Ireland • Italy • Japan • Korea • Lithuania Latvia • Malaysia • Mexico • Netherlands • New Zealand • Norway • Philippines • Peru • Poland • Portugal • Russia • Saudi Arabia Singapore • Slovak Republic • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • UK • USA • Vietnam Please find contact details on www.hardmaterials.sandvik.com We reserve the right to change technical specifications without prior notice. For Material Safety Data Sheet information see www.sandvik.com/msds or call +46 26 261399 Ref.no. H-6072 ENG (Edited 2003.09 by AB Sandvik Service/Sjöström Grafisk Produktion AB) ENGINEERED COMPONENTS Cemented carbide is often the only material that can satisfactorily withstand wear in addition to deformation, impact, heavy load, high pressure, corrosion and high temperature. In this area, Sandvik Hard Materials provide the industry with carbide components such as seal rings, bearings, pistons, valves and nozzles.
