to this article in PDF format
Transcription
to this article in PDF format
JH Classics 17/9/11 10:14 Page 8 DGT VII DGT is a familiar name from the past in replica circles. DGT’s all-new kit now has an inspired base – and a new lease of life. As Chris Rees recently found out. JH Classics 17/9/11 10:14 Page 9 T wo cars are sat on the driveway in front of me. One’s a 16-yearold, generously-used blue Toyota MR2. The other’s a stunning red Dino 246. The man who owns them both, John Hurst, leans over and confides: “I reckon Toyota must have been thinking about the Dino when they designed the MR2.” He should know. He made his ‘Eureka’ discovery of just how close the Toyota and Dino are in terms of dimensions when he pulled apart an MR2 in his back garden and offered up a Dino front end. It fitted almost perfectly! Many readers will know the name JH Classics, and the name of John Hurst, who gave his initials to the company. He was the man who, in 1987, conceived the Deon DGT, an accurate Dino replica using its own chassis and a Lancia engine. He made some 220 DGTs in all, making it one of the kitcar world’s more successful stories. After a 14-year absence from the kitcar scene, John made a return at this year’s Stoneleigh Show. You could be forgiven for thinking that his new car is simply a revival of the old Dino replica – but it’s actually an all-new machine, called the DGT VII. Instead of the previous separate chassis and Lancia engine, underneath the VII is essentially a second-generation Toyota MR2. Although the Dino shape fitted closely over the MR2, it wasn’t quite exact. John embarked on a programme of minor remodelling to suit the new basis and not lose those ‘Sophia Loren’s thighs’ wing shapes, particularly around the arches and rear wings. But surprisingly little modification was needed. Compared to the original Dino, the rear end is now wider by 50mm, the doors are longer by 100mm and the whole car is about 25mm taller, but fore and aft of the doors, the dimensions are all but identical to the Dino. As several kitcar enterprises have discovered, the fine-handling, nonrusting, plentiful and cheap MR2 makes an ideal basis for a mid-engined kit. One tkc mag September/October 2011 builder will need to remove quite a bit of the original MR2. Much of the base car simply unbolts, including the bonnet, engine cover, boot lid, bumpers, front wings and all of the lights. John reckons the main panels can be removed in one day, but recommends allowing three days to strip the donor MR2 completely. Cutting is required (using an angle grinder) along the top of the rear wings and at the bumper line. You’ll also need significant advantage is the fact that, retaining the MR2 structure intact, the DGT VII doesn’t need require an IVA test. And the base car usually comes with a big spec, including power steering, air conditioning, ABS and electric windows. DGT’s conversion is designed to be as easy-to-build as possible. I won’t go into huge detail here, but essentially, the 9 JH Classics 17/9/11 10:14 Page 10 to make cuts in the rear wheelarches to provide a foundation for the new arch panelling. The front arches and doors also need some remodelling. Don’t worry – all of this is detailed in the build manual. The side grilles, rubbing strips and door handles are then removed. The door mirrors need to be cut back (John can laminate blanking panels if required). All the MR2 glass is left alone, although the C-pillar grille is used to site the new fuel filler. The engine compartment remains exactly as it was, and the original wiring loom is also kept (only needing an extension for the front running lights). As for the new glassfibre bodywork, it fits extremely simply. The front end, for instance, needs just seven bolts to attach. John doesn’t recommend bonding it in, as that will make any future windscreen replacement trickier. After fitting the new doors, the back end, whose inner section is moulded off an original MR2, simply glues into place using Sikoflex. The door locks are binned 10 and Dino-style push toggles then mate up with the original MR2 door mechanism. Inside, the donor seats are remodelled by DGT as part of the interior package. The headrests are removed and the runners bolted into new GRP shells reinforced with coremat and plywood. The door cards are modified MR2 items, including altered electric window switches (the original Dino’s were in the centre console but to duplicate this would have required a major rewire). The original carpet in the cabin and the rear boot is kept. DGT supplies a new gear lever shaft, knob and lever plate in metal H-gate Ferrari style. The whole MR2 dash remains in situ, with a glassfibre replica shell placed over the top, while a separate instrument binnacle housing the original MR2 dials uses white-painted needles and a steel facing to evoke a 1970s feel. The steering wheel and boss are DGT replica items. The DGT sits on lowering springs, which maintain the correct distance between the tyres and wheelarches. These springs need to be fitted before doing the body conversion – ideally, says John, while the MR2 is still running so that they can settle in. Those Ferrari replica wheels are 16x7, adapted to fit the MR2’s stud pattern. While the original Dino had 14in wheels, John opted for 16in ones because they behave so much better with their lowerprofile rubber – indeed, many owners of genuine Dinos have made the switch to 16in wheels. The tyres are 205/50 at the front and 225/50 at the rear. The front tyres do protrude from the body a little in this format but John thinks it’s worth the slight sacrifice in looks for the better driving characteristics. John recommends buying a donor MR2 in the colour you want the replica to be. That way you don’t need to repaint areas such as the door jambs and engine bay (although John notes that, tkc mag September/October 2011 JH Classics 17/9/11 10:14 Page 11 since the original Dino had a black engine bay, you could consider buying a black donor). The full DGT VII kit costs £9204. DGT has had quite a few requests for a lower price point, so he’s decided to offer the kit in package stages as well. For example, if you don’t want to splash out on the interior for a while, you can build the car and run around with the original MR2 interior for as long as you like, and then do it at a later stage. The packs consist of: Body Pack & Essentials (£4650), Lighting (£312.50), Bumpers and Brightwork (£1809), Interior and Dash (£1646), Exhaust and Fuel (£466), Ancillaries (£90.50), and Wheels (£1646). You can buy original lights from Ferrari, says John, but they cost a load more than he is able to supply them at – just the chrome surrounds will cost £160 from Ferrari! Strictly speaking, you don’t need the exhaust either but there’s no denying the tailpipes do look the part. The superb tkc mag September/October 2011 bumpers, by the way, are made in Vietnam. A quick spin in the 2-litre four-cylinder demo car confirms that it’s plenty quick enough. It’s no surprise that it drives very much like an MR2, because that’s what it is! If you want more power, tuning the engine is very easy, and Toyota even made a turbo version, so you can make a very quick car if you want. The next DGT VII demo car is likely to have a V6 engine conversion, which will chime with the Dino thing a bit more: MR2 fans have long since discovered the merits of transplanting the V6 from a Toyota Camry into the MR2. Another body style option is the GTS targa. Since Toyota helpfully made its own T-top MR2, this makes an ideal donor. OK, the MR2 has a two-piece glass roof, not a one-piece metal one like the Dino, but as John points out, Toyota spent millions making its roof waterproof. You’d never get a replica roof to fit as well. A GTS will be DGT’s next demo car. The quality of the glassfibre is excellent and the fully painted finish looks sensational. Not everything is perfect on the prototype, as John admits, and small changes will include better electric window switches, a 1970s-style centre console, full chrome rear window surround and a better reversing light. John has already sold his first kit and his first complete car and has had enquiries from as far afield as Japan and the USA. This will only ever be a small operation, he says, with capacity standing at ten kits and six fully built cars per year. So if you want an excellent-value, highquality, well-engineered Dino lookalike, the path you beat to John’s Somerset door had better be hasty… For more information contact: JH Classics; Hedging, Somerset. Tel: 07941 990 366 www.jhclassics.com 11