CNC Robots - Wittmann Battenfeld

Wittmann Named a “Best Buy“ for Robots
Wittmann Robots
Market leader achieved through innovation,
reliability and performance
Development of the 7-Series Robots
Based on the experience of thousands of robots supplied to
the plastics industry worldwide
High Performance, High Speed Operation
We Offer a Complete Range of Robots
We can supply the optimum robot
for your specific automation requirement
CNC Robots
W702 Sprue Picker
For the removal of sprues and parts from the injection molding machine. The solid
construction allows fast movement with low vibration for precise removal.
X-axis (kick stroke)
- Heavy-duty linear rails and recirculating ball bearings
- Swivel base to rotate the arm behind the fixed platen for mold changes
and locating pin to precisely reposition arm for part removal
Y-axis (vertical stroke) 0–550 mm (21.7“) or 700 mm (27.6“)
- Adjustable stroke
- Pneumatic shock absorbers
- Locking cylinder to prevent the arm from drifting down into the mold in the event of air pressure loss
- The Y-axis is also equipped with a heavy-duty switch as an additional
interlock before the mold can close
- Energy chain for less wear of tubing
Z-axis (pivot)
- Freely adjustable from 45°–95°
- Simple change-over from rear side to operator side placement
B-axis (90° tooling rotation)
- Rotation is made automatically when pivoting the Z-axis out of the press
Mechanical Sprue Gripper
- Rotation is made automatically when pivoting the Z-axis out of the press
W702
SA7 Control
For W702 sprue picker and W710 robot
Easy to use interface with graphical LCD display.
Arrangement of buttons and symbols is similar to the R7.2 TeachBox
for easier use by the operators
Options:
- Venturi vacuum with
part monitoring
- Parts gripper
with 4 suction cups
Simple sequence start
Simple Teach-In programming of the entire program sequence, including
all movements, strokes, time settings and molding machine interface
4 standard programs for easy setup
Up to 50 additional individual programs can be taught and stored
Standard molding machine interface (SPI & E12)
Full diagnostics with text error messages
Gripper can be inclined
for optimal sprue removal
Different languages are included and can be selected:
English, German, French, Spanish, Chinese, etc.
SA7 teach pendant with graphical LCD display
Easy access for service
Innovative 7 Series Robots
W711
The W710, W711 and W713 are the perfect robots for
smaller molding machines up to 150 t.
These robots are designed with a fixed kick stroke beam
The rugged, specially reinforced aluminum extrusion is
directly attached to the main carriage
There are no parts sticking out towards the injection unit
Even on small molding machines there is no collision
with the hopper
The rugged lightweight vertical arm is guided by high
capacity linear bearings to allow fast movement
with minimum vibration for precise insert and removal jobs
W710(S) One-Axis Motor Robots
W710 S
“Pick and Place“ Robots Providing High Performance
at Affordable Prices
Z-axis
Motor driven by asynchronous servo motors for precise control
of multiple stopping positions on traverse axis
Y-axis
- Rugged light-weight aluminum extrusion to allow fast movement
- Pneumatically driven with large hydraulic shock absorbers
provide smooth and shock dampening stops
Option: Model S
Double arm robots are designed particularly for three-plate
mold applications
Measures: mm (inches)
Type
Vertical Stroke
Kick Stroke
Horizontal Stroke
Y-stroke
Y2-stroke
Reach
X/X2-stroke
Z-stroke
W710
W710
W710
W710
– 800
– 1000
– 1000L
– 1200
800 (31.5)
1,000 (39.4)
1,000 (39.4)
1,200 (47.2)
–
–
–
–
600 (23.6)
600 (23.6)
800 (31.5)
800 (31.5)
200/– (7.9/–) 200/– (7.9/–)
200/– (7.9/–)
200/– (7.9/–)
1,500 (59.1)
1,500 (59.1)
2,000 (78.7)
2,000 (78.7)
W710S
W710S
W710S
W710S
– 800
– 1000
– 1000L
– 1200
800 (31.5)
1,000 (39.4)
1,000 (39.4)
1,200 (47.2)
850 (33.5)
1,050 (41.3)
1,050 (41.3)
1,250 (49.2)
600 (23.6)
600 (23.6)
800 (31.5)
800 (31.5)
200/100 (7.9/3.9)
200/100 (7.9/3.9)
200/100 (7.9/3.9)
200/100 (7.9/3.9)
1,500 (59.1)
1,500 (59.1)
2,000 (78.7)
2,000 (78.7)
Specifications subject to change without notice.
W711(S) 3-Axis Servo Driven Robots
The Optimum Robot Providing Flexible Automation
for Your Current and Future Requirements on Smaller
Molding Machines
W711
High performance robots featuring servo motor drives for all three main axes
Minimum removal times of the molded part are essential for the highest
productivity of the automation cell e.g. production of phone parts. The vertical
arm of these robot models is a stiff but lightweight aluminum extrusion, driven
by a servo motor via a belt, thus reducing the movable weight.
Option:
The W711 robot can be equipped with double arm for the flexible automation
of three-plate mold applications.
Model S: Additional vertical arm (Servo driven)
with mechanical gripper for sprues
Model D: For stack mold automation
All fully servo driven robots are programmed by using the
graphical R7.2 TeachBox
W713 with Telescopic Vertical Arm
Same basic design as W711 with 3 servo driven main axes.
W713
Vertical axis with telescopic stroke for low overall height
The perfect robot for smaller molding machines in production halls
with low ceiling heights
Very compact design of telescopic arm providing small mold
opening height and fast removal times
W711 and W713 robots
fully meet the demanding requirements
for state-of-the-art injection molding
W711 S
W721 – W723
All larger robots including the W721 models are designed with a moveable kick stroke
beam which is guided directly in the main carriage. The reduced moveable mass
allows high acceleration and deceleration for extremely short cycle times.
W721
The vertical arm is a rigid aluminum extrusion and guided in heavy-duty linear
bearings. Driven by servomotor via belt to allow high speeds and short
removal times.
W723
Telescopic Vertical Axis:
The gripper is arranged in front of the telescopic arm and allows for a very short
telescopic tube, for minimum overall height and fast movements.
W723
W731 – W732
W731
The larger rugged main steel beam allows a wider distance between the main
bearings and therefore longer kick strokes up to 900 mm (35.4“) with a 1,190 mm (46.9“)
reach and longer vertical strokes up to 1,600 mm (63“).
W731
Same vertical arm design as W721 but for vertical strokes up to 1,400 mm (55“).
Due to the high operating speeds of the vertical arm and handling weights up to 10 kg (22 lbs), the W731 is one of our bestsellers for injection molding
machines up to 500 tons.
W732
The vertical arm is a rigid aluminum extrusion with two high load linear
bearings and a maximum length of 1,600 mm (63“). For payloads up to 20 kg
(44 lbs) with high torque C-axis rotation for placing, the W732 is a popular
robot for insert jobs.
Vertical Removal
Robot
Horizontal stroke
Z-Axis max. mm (inches)
Vertical stroke
Y-Axis max. mm (inches)
Kick stroke
X-Axis max. mm (inches)
Kick stroke
reach max. mm (inches)
Max. Handling load
parts-gripper max. kg (lbs)
Injection molding
machine clamping force t
W711
W713
W721
W723
W731
W732
2,500 (98.4)
2,500 (98.4)
4,000 (157.5)
4,000 (157.5)
5,000 (196.9)
5,000 (196.9)
1,200 (47.2)
1,000 (39.4)
Telescopic axis
Single vertical axis
1,200 (47.2)
1,200 (47.2)
Telescopic axis
Single vertical axis
Single vertical axis
620 (24.4)
600 (24.4)
550 (21.7)
550 (21.7)
800 (31.5)
900 (35.4)
800 (31.5)
800 (31.5)
775 (30.5)
820 (32.3)
1,025 (40.4)
1,190 (46.9)
5 (11)
5 (11)
10 (22)
10 (22)
10 (22)
20 (44)
30–150
30–150
40–400
40–400
100–500
200–650
Single vertical axis
Specifications subject to change without notice.
1,400 (55.1)
1,600 (63.0)
W733 – W743 with Telescopic Vertical Arm
W733
Low Overall Height – Double Speed
All larger robots starting from model W733 are equipped as standard
with our patented telescopic vertical arm. The main vertical arm is driven via rack and
pinion. A belt drives the front arm at double speed.
Minimum overall height of the robot
Double speed of the End-Of-Arm-Tooling and short in/out times
Long vertical strokes for palletizing
W733
- Gripper and part weight up to 15 kg (33 lbs)
- Vertical stroke up to 1,800 mm (71“)
- For flexible automation on injection molding machines up to approx. 750 t
W743
Larger, massive main beam and double walled kick stroke extrusion allow
handling weights up to 35 kg (77 lbs) and vertical strokes up to 2.600 mm (102“). For palletizing on pallets located on the shop floor.
W753 – W773 with Telescopic Vertical Arm
W753
For large molding machines and handling weights from 50 kg (110 lbs)
to 125 kg (275 lbs).
The kick stroke beam as well as the vertical telescopic arm are constructed of thin
walled steel tubes to allow fast movement with minimum vibration.
Option:
Servo driven A- or B-axis wrists for secondary requirements.
Larger robots are typically equipped with additional rotational
axes and a variety of additional gripper and vacuum circuits for complex
automation. We can supply the optimum robot for your specific
requirement.
Vertical Removal
Robot
Horizontal stroke
Z-axis max. mm (inches)
Vertikal stroke
Y-axis max. mm (inches)
Kick stroke
X-axis max. mm (inches)
Kick stroke
reach max. mm (inches)
Handling load
parts-gripper max. kg (lbs)
Injection molding
machine clamping force t
Specifications subject to change without notice.
W733
W743
W753
W773
5,000 (196.9)
6,000 (236.2)
6,000 (236.2)
10,000 (393.7)
1,800 (70.9)
2,600 (102.4)
3,000 (118.1)
3,000 (118.1)
900 (35.4)
1,200 (47,2)
1,500 (59.1)
2,000 (78.7)
1,290 (50.8)
1,625 (64.0)
2,040 (80.3)
2,800 (110.2)
15 (33)
35 (77)
75 (165)
125 (275)
200–650
500–1,200
700–2,000
1,000–4,000
Telescopic axis
Telescopic axis
Telescopic axis
Telescopic axis
Side Entry Robots
W7XH
Side Entry Robots are Used Mainly for Removal of Thin
Walled Parts and Cycle Times Shorter than 6 Seconds
W7XH
Horizontal side entry axis is driven by a SCARA type rotational movement.
The gripper platen is synchronized for an extremely fast, servo driven in/out
movement of the gripper.
This system provides a very stable high speed operation with low vibration.
Minimum floor space required on the molding machine. Vertical axis
mechanically adjustable and pneumatically or motor driven.
W723H
Horizontal telescopic axis and kick stroke servo driven.
The C-axis for placing parts is directly attached to the
telescopic carriage, reguiring minimum floor space next to the molding
machine. Vertical position is mechanically adjustable or pneumatically
driven e.g. for placing in a tray.
W727H
Special servo driven side entry axis for the automation of packaging parts
and IML applications (containers, lids, etc.).
Mounted on a stable frame with additional, motor driven stacking axis for
parts placement.
W723H
W727H
Horizontal Removal
Robot
Horizontal stroke
Z-axis max. mm (inches)
Vertical stroke
Y-axis max. mm (inches)
Kick stroke
X-axis max. mm (inches)
Kick stroke
reach max. mm (inches)
Max. handling load
parts-gripper max. kg (lbs)
Injection molding
machine clamping force t
W7xH–900 W7xH–1200
W723H
W727H
900 (35.4) 1.200 (47.2) 1.800 (70.9) 2.000 (78.7)
300 (11.8)
600 (23,61)
100 (3.9)
–
300 (11.8)
500 (19.7)
300 (11.8)
–
550 (21.6)
750 (29.5)
470 (18.5)
–
1,5 (3.3)
1,5 (3.3)
3 (6.6)
15 (33)
50–150
80–200
80–250
100–700
Specifications subjects to change without notice.
Robots for Stack Molds
W711D
W711D
Standard W711 robot equipped with two vertical arms for automation
of stack molds on smaller injection molding machines.
Both vertical arms and kick strokes are servo driven and can be individually
programmed with the R7.2 TeachBox.
W746D
Robot with two servo driven vertical arms for the automation of stack molds
on larger injection molding machines up to approx. 500 t locking force.
Fixed kick-stroke beam. Both vertical arms are telescopic arms
(like W743 robot) with a payload of 25 kg (55 lbs) each.
W746D
Stack Mold
Robot
Horizontal stroke
Z-axis max. mm (inches)
Vertical stroke
Y-axis max. mm (inches)
Kick stroke
X-axis max. mm (inches) Kick stroke
reach max. mm (inches)
Handling load
parts-gripper max. kg (lbs)
Injection molding
machine clamping force t
W711D
W746D
2,500 (98.4)
6,000 (236.2)
1,000 (39.4)
2,000 (78.9)
460 – 2 x 230 (18.1)
600 – 2 x 300 (23.6)
800 (31.5)
1,200 (47.2)
5 (11)
20 (44)
50–200
300–1,000
Specifications subject to change without notice.
Special Applications
Choose the Optimum Robot for Your Application
WITTMANN robots stand out through their complete flexibility in their configuration
and suitability for special applications.
W733SO
Two robots mounted on one horizontal axis to share the work space in a time
critical application or to use a common palletizing area.
Other Examples:
- Extra long horizontal axes for work areas on both sides
of the injection molding machine
- Robots can be delivered with an external control cabinet to connect
extensive amounts of peripheral inputs and outputs
W733SO
Robots for Fastest Removal Times
W721UHS
The ultra high speed robot series has been developed to achieve the fastest part
removal times. Depending on the stroke distance and motion, the time for in/out
movements is just 0.3–0.5 s. This is possible using highly dynamic servo modules
and motors with high performance density while at the same time minimizing the
moving masses of the rotational axes that need to be moved. This guarantees the
direct transfer of forces as well as minimizing the moving masses. In order to achieve
these short removal times constantly over the long term, the vertical axis is activated
directly over a planetary gear box engaging with a generously dimensioned tooth belt.
For mechanical absorption of the high acceleration and deceleration forces of 6g, the
vertical axis is designed with an extremely torsion stable kick stroke which is internally
reinforced with ribs. The vertical axis itself is an aluminum profile, which by means of
Finite Element calculations is designed for the lightest weight and highest stiffness.
Advantages:
Highest productivity of the injection molding machine with
the shortest cycle
Minimizing all moving masses for the highest acceleration
and deceleration
W733UHS
Fastest Removal
Robot
Horizontal stroke
Z-axis max. mm (inches)
Vertical stroke
Y-axis max. mm (inches)
Kick stroke
X-axis max. mm (inches)
Kick stroke
reach max. mm (inches)
Handling load
parts-gripper max. kg (lbs)
Injection molding
machine clamping force t
W721UHS
W732UHS
W733UHS
4,000 (157.5)
5,000 (196.9)
5,000 (196.9)
1,600 (63.0)
1,400 (55.1)
1,200 (47.2)
Single vertical axis
Single vertical axis
500 (19.7)
900 (35.4)
900 (35.4)
790 (31.1)
1,190 (46.8)
1,290 (50,8)
3
7
5
40–400
200–650
200–650
Telescopic axis
Specifications subject to change without notice.
Rotational Axes Servo A/B/C
For applications with additional degrees of freedom, WITTMANN supplies optional servo rotational axes for all 3 principal axes. Programming in 0.1° increments
ensures extremely fine adjustment.
Servo A-axis
Allows the end-of-arm tooling to independently position the wrist flip,
i.e. in the mold area as well as during placement.
Servo B-axis
Allows rotation of the end-of-arm tooling in the mold area between
the fixed and flexible adapter plate and the arbitrary orientation of
parts with a deviated gripper during placement.
Servo C-axis
Allows removal of molded parts from the moving as well as the fixed
mold half and the arbitrary presentation to downstream equipment.
Advantages:
Compact mechanical design minimizes mold open.
Highly dynamic servo motors and precise planetary gearboxes
enable extremely fast movements.
B-Servo
A-C-Servo
Innovative 7-Series Robots
Integrated Control Cabinet
Use of state-of-the-art compact servo modules integrated on the robot itself eliminates
the need for an external control cabinet. The integrated control cabinet is mounted
behind the horizontal axis for valuable space savings in the molding shop.
Short motor and encoder cables
Less cables and connections to fail
Highest reliability of robot operation
The integrated control cabinet allows electrical connection of external I/O-modules
via a bus cable for the direct control of all attached peripheral equipment.
Smart-Bus Technology
All sensors and actuators on the robot
are directly wired to the intelligent control
card under the robot hood. The connection
to the control cabinet and the Teach
Pendant is a simple Bus-cable.
- Total flexibility in the production of
injection molded parts.
- Single point programming through
robot TeachBox.
- Safe investment with ability to
exchange peripheral system at any time.
Powerful Servo Drive
Servo drives are used on all 3 main axes.
Z-axis (horizontal stroke)
All larger robots including the W721
model are driven in the Z-axis via rack
and pinion with built in lubrication
chamber for high speeds and long life
operation. The rack and pinion drive guarantees precise positioning also with long
strokes, avoiding the flexibility of long belts.
Rugged Steel Beam
Precision machined for perfect alignment
of rails and rack.
Kick Stroke Beam
A large aluminum extrusion provides a stiff,
vibration free foundation for the vertical arm.
The reduced moveable mass allows high
acceleration and deceleration for extremely
short cycle times. The bearings for horizontal
stroke and kick stroke are positioned in the
main carriage next to each other to provide
optimum stiffness and minimum vibration for
high speed operation, allowing precise insertion
and removal.
Options:
- A-axis wrists pneumatic 0–90° and/or 180°.
High Capacity Linear Bearings
The use of standard and well
proven components guarantee maximum
load ratings and easy availability.
Reduced Maintenance
As a standard the robots are equipped with
linear bearings with lubrication chains.
These are the latest technology bearings
providing lubrication intervals up to one
year! (Depending upon robot cycle and
operating conditions).
Standard C-axis
C-axis rotation for placing parts. Compact
design for minimum mold opening. Pneumatically operated rack and pinion drive for
high and constant torque during rotation.
- B-axis motor driven 0–270° rotation for
removal from fixed or alternatively movable platen
side and for flexible placing of parts in different
orientation. Programming through teach pendant.
- Six degrees of freedom and motion control
available with optional A-/ B- or C-axis wrists for
secondary requirements.
Touch Screen Control R7.2
R7.2 Touch Screen
All servo driven robots are equipped as standard with the R7.2 TeachBox touch
screen control with graphic operating interface. The direct selection of all functions on the touch screen enables easy and quick creation of programs. To avoid
program changes the TeachBox can be unplugged from the emergency stop block
that contains the main operating functions of the robot. Teach programs can be
either saved via the integrated USB-port – on the memory stick provided – or on
an integrated flash card memory.
Advantages:
Shortest training time for personnel
Free programming of every robot operation
Infinite diagnostic possibilities for the robot functions
Integrated observation of maintenance intervals
Different programming levels for the respective user profile
Text Editor R7.2
Graphic Editor R7.2
Ideal for programming complex
working cycles, for numerous
pieces of auxiliary equipment as
the operator can program/edit
any sequence via the menu navigation. The editor does not need
command codes, the designated Text Editor R7.2
function is executed directly at the
robot and is transferred via a keystroke into the program.
The naming of the peripheral inputs and outputs, cylinders, grippers, and vacuum cycles
facilitates the readability and allows for a clearly arranged program structure. Complete
flexibility is possible when creating programs.
For standard applications the desired operating sequence
can be created graphically on the display. After assigning
the numeric positions to the program, it can then be
instantly placed into Automatic mode – creating an entire
program in only a few minutes.
Only minimal initial training of the personnel is necessary.
Graphic Editor R7.2
Tool Change Mode R7.2
Only the functions which have been selected and
need to be readjusted when changing the tool: e.g.
removal position, placing position are displayed
On-Line
Operating Manual
Simpler and faster program setup for new molds
Tool Change Mode
Fast stopping function to selected program line
Palletizing Programs
Up to 255 palletizing programs with
unlimited placement configurations
are available for each program.
The complete manual can be
viewed online!
Continuous
Speed Settings
Optimized movement of up
to 6 numerical axes with individual or synchronized movement of speeds.
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KUNSTSTOFFGERÄTE GMBH
Lichtblaustraße 10
1220 Vienna, AUSTRIA
Tel : +43-1 250 39-0
Fax: +43-1 259 71 70
[email protected]
www.wittmann-robot.com
WITTMANN INC.
One Technology Park Drive
Torrington, CT 06790, USA
Tel.: +1-860 496 9603
Fax: +1-860 482 2069
[email protected]
www.wittmann-ct.com
WITTMANN ROBOT
(KUNSHAN) CO. LTD.
No. 1 Wittmann Rd.
DianShanHu Town
Kunshan City, Jiangsu Province
215345 CHINA
Tel.: +86 (0) 512 5748 3388
Fax: +86 (0) 512 5749 3199
www.wittmann-robot.com.cn
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