Compact Tooling Program Catalog
Transcription
Compact Tooling Program Catalog Connecting People Tooling Products Tools and tooling systems for wood and advanced materials Leitz Compact Tooling Program Catalog As our customers have realigned to meet the challenges of manufacturing in the past several years, Leitz Tooling has also worked hard to be more effective, efficient and capable. We are committed to helping our current customers, and those we haven’t met yet, exceed the expectations and requirements of manufacturing in this millennium. That means new techniques, new technologies and continuous innovation. As manufacturing consultants and partners we look forward to working with you to understand the needs of your business. The more we know, the more we can do. Leitz has built a reputation as a leading tooling manufacturer and service provider. But, we also understand that we have to earn that leadership with every tool and every contact. Every day we strive to improve our technical capabilities, expand our industry knowledge and provide more effective production advice. Our Compact Tooling Program catalog provides you with a quick and easy reference for our most popular tooling choices. You will also find much more in-depth information at www.leitztooling.com, or contact one of our Tooling Consultants for more information. 1. Sawing Professional Series Saw Blades ...................................................... 3 1.2 Sliding Table, Vertical Saw Blades .................................................. 4-5 1.3 Rip Saw Blades ............................................................................... 6 1.4 Panel Saw Blades............................................................................ 7 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades...................... 8 1.6 Non-Ferrous Saw Blades ................................................................ 9 2.1 Solid Carbide Router Bits ................................................................ 10 - 12 2.2 Diamond Router Bits ....................................................................... 13 -16 2.3 Fly Cutters ....................................................................................... 17 2.4 Chucks, Collets, Heat Shrink Units ................................................. 18-19 3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits ....................................................... 20 - 21 4. Planing 4.1 HeliPlan Cutterheads ...................................................................... 22 - 23 4.2 VariPlan Plus Cutterheads ............................................................... 24 4.3 Knives .............................................................................................. 25 5.1 WhisperCut Pre-Mill Cutterheads ................................................... 26 - 27 5.2 Radius Cutterheads ........................................................................ 28 5.3 Snip Saw Blades ............................................................................. 29 - 30 6.1 Corrugated Cutterheads, Knives ..................................................... 31 6.2 MicroSystem/PowerKnife System ................................................... 32 6.3 VariForm Cutterheads ..................................................................... 33 6.4 ProfilCut Cutterheads ......................................................... 7.1 Standard Knives .............................................................................. 5. 6. 7. Edgebanding Profiling Standard Knives 34 - 36 37 2 4. Planing 3. Drilling 2. Routing Routing 1.1 5.Edgebanding 2. Sawing 6. Profiling 1. 7. Standard Knives Contents 1. Sawing 1.Sawing 1.1 Professional Series Saw Blades Professional Series Saw Blades Application: Professional quality saw blades, in various styles to cut a variety of common materials. Machine: Table and chop saws. Workpiece Material: Various materials per Technical Selection Guide below. Technical Selection Guide NW PS HP SP SS NF Natural Woods & Plywood Panel Sizing (Particle/MDF) Hard Plastics Soft Plastics Solid Surface Non-Ferrous Metal Product Specifications SB WZ ATB SW TDI SB ATB WZ Neg. SW TDI SB FZ/TR TCG SW TDI SB SB TCG Neg. HZ/DZ FZ/TR SWSW 3 TDI TDI D Kerf Bore Teeth Grind Hook Application ID# 10" 10" 12" 12" .125" .125" .142" .142" 5/8" 5/8" 1" 1" 24 50 28 48 ATB ATB/R ATB ATB 15° 15° 15° 15° NW NW, PS NW, SP NW 737316207 737316173 737316208 737316209 10" 10" 10" 12" 12" 12" 12" 14" 14" .125" .125" .125" .125" .142" .142" .142" .158" .173" 5/8" 5/8" 5/8" 1" 1" 1" 1" 1" 1" 40 60 80 80 60 72 96 72 84 ATB ATB ATB ATB ATB ATB ATB ATB ATB 12° 12° 8° -6° 10° 10° 5° 12° 12° NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS 737316170 737316171 737316210 737316176 737316211 737316212 737316723 737316213 737316214 10" 10" 12" .125" .125" .098" 5/8" 5/8" 1" 80 80 96 ATB -6° H/ATB -6° ATB -6° NW, PS NW, PS NW 737316215 737316216 737316177 10" 10" 12" 12" 12" 14" .125" .125" .142" .142" .142" .173" 5/8" 5/8" 1" 1" 1" 1" 60 80 60 72 96 84 TCG TCG TCG TCG TCG TCG 12° 10° 10° 10° 10° 10° PS PS PS PS PS PS 737316217 737316172 737316175 737316218 737316219 737316220 8" 10" 10" 10" 12" 12" 12" .110" .117" .134" .117" .125" .134" .142" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 48 60 80 80 60 96 96 TCG TCG TCG TCG TCG TCG TCG -6° -6° 5° -6° -6° 5° -5° PS, HP, SS, NF PS, NF SS, NF PS, NF, HP, SS PS SS, NF PS, NF, HP, SS 737316221 737316222 737316223 737316224 737316225 737316226 737316174 1.2 Sliding Table, Vertical Saw Blades 1. Sawing 1.Sawing Sliding Table Saw Blades Application: Sizing of panel products. Machine: Sliding table, vertical and countertop saws. Workpiece Material: Panel products and plywood, raw or plastic, HPL, veneer laminated. Technical Information: Cutting with or without scoring, adjustable width spit score blades for clean cuts on material top and bottom. Product Specifications SB SB ATB WZ FZ/TR TCG D mm Kerf mm Bore mm Teeth Grind Hook Driver Driver Element Dim* ID# 300 350 400 300 350 3.2 3.2 3.2 3.2 3.2 30 30 30 30 30 72 84 96 72 84 58384 58386 58387 156002092 130008064 ATB ATB ATB TCG TCG 10° 10° 10° 10° 10° Pins Pins Pins Pins Pins CPH CPH CPH 2/10/60 2/10/60 *CPH: Combined Pin Holes (2/7/42) + (2/9/46.35) + (2/10/60) SWTDI SW TDI Split Scoring Saws Blades D mm Kerf mm Bore mm Teeth Grind 120 120 120 2.8-3.6 2.8-3.6 2.8-3.8 22 20 50 12+12 Flat 12+12 Flat 12+12 4/6.2/62 ID# 61401 61402 737315868* *For Altendorf machines SB FZ SW TDI 4 1. Sawing 1.Sawing 1.2 Sliding Table, Vertical Saw Blades Vertical Table Saw Blades Application: Sizing of panel products. Machine: Sliding table, vertical and countertop saws. Workpiece Material: Panel products and plywood, raw or plastic, HPL, veneer laminated. Technical Information: Vertical cutting without scoring for clean cuts on material top and bottom. Product Specifications SB HZ/DZ SW 5 TDI D mm Kerf Bore Teeth Grind Hook Driver Element Driver Dim* ID# 220 303 220 3.2 3.5 3.2 30 30 30 CPH CPH 2/7/42 162004 58963 60646 42 60 64 HG HG ATB 10° 10° 10° Pin Hole Pin Hole Pin Hole *CPH: Combined Pin Holes (2mm/7mm/42mm) + (2mm/9mm/46.35mm) + (2mm/10mm/60mm) 1.3 Rip Saw Blades 1. Sawing 1.Sawing BlackTron Saw Blades Application: Cutting along grain in natural woods for glue-line finish. Machine: Straight line and gang rip saws. Workpiece Material: Soft and hard woods. Technical Information: BlackTron coating resists build-up of resin and significantly enhances tool life. Product Specifications Mereen-Johnson - Driver Dimensions 3-1/8": KN=9.53mm x 88.91mm D SB TR/TR SW TDI 12" 12" 12" 14" Kerf mm 3.5 4 4 4 Plate Bore mm 2.4 2.8 2.8 2.8 Teeth Grind 3-1/8" 3-1/8" 3-1/8" 3-1/8" 36 36 48 36 TR/TR TR/TR TR/TR TR/TR Hook Driver Element 20° 20° 20° 20° 1 Key 1 Key 1 Key 4 Pins ID# 156017410 156017409 156017411 470043790 Raimann - Driver Dimensions 20mm x 90mm + (2mm/13mm/100mm), (4mm/6.6mm/95mm) + (6mm/5.5mm/91mm) D mm 300 300 300 300 300 Kerf mm 4 4 4 2.8 2.8 Plate mm 2.8 2.8 2.8 2.0 2.0 Bore mm 80 80 80 80 80 Teeth Grind 36 28 48 36 48 TR/TR TR/TR TR/TR TR/TR TR/TR Hook Driver Element 20° 2 Keys+10 Pins 20° 2 Keys+10 Pins 20° 2 Keys+10 Pins 20° 2 Keys+10 Pins 20° 2 Keys+10 Pins ID# 156017404 156017402 156017302 156017405 156017406 Ironwood D mm 300 300 Kerf mm 4 4 Plate Bore mm 2.8 1" 2.8 1" Teeth Grind Hook Driver Element TR/TR 20° N/A TR/TR 20° N/A ID# 36 48 156017407 156017408 SCM - Driver Dimensions 20.6mm x 83mm D mm Kerf mm Plate Bore mm 300 4 2.8 Teeth Grind 70mm 36 Hook Driver Element TR/TR 20° 2 Keys ID# 156017412 Table Saw D Kerf mm Plate Bore mm Teeth Grind 10" 3.4 2.4 28 5/8" Hook Driver Element TR/TR 20° N/A ID# 470043789 Diehl - Driver Dimensions 1mm/14.28mm/127mm D Kerf mm Plate Bore mm Teeth Grind 14" 4.8 3.6 42 2" Hook Driver Element TR/TR 20° 1 Pin ID# 156017413 6 1. Sawing 1.Sawing 1.4 Panel Saw Blades Beam Saw Main & Score Blades Application: Sizing cuts in panel products Machine: Beam saws and conical score blades. Workpiece Material: Particleboard and MDF board, with or without plastic, HPL or veneer laminates. Technical Information: The cutting width of the scoring saw blade must be identical to the cutting width of the main saw blade. Product Specifications SB KON/WZ SW TDI SB FZ/TR SW 7 TDI D mm 125 150 150 160 160 180 180 180 200 200 200 200 200 200 Kerf Bore mm 4.4 45 4.4 45 4.4 30 4.4 55 4.4 25 4.8 45 4.4 45 4.4 30 5.8 45 4.8 45 4.4 45 4.4 20 4.8 65 4.4 65 24 24 24 36 28 36 36 30 34 36 34 34 30 36 ATB Conical ATB Conical ATB Conical ATB Conical Conical Conical Conical Conical ATB Conical Conical ATB Conical ATB Conical ATB Conical ATB Conical Pins Pins 215 4.4 42 Conical Pins D mm 300 350 350 Kerf Bore mm 4.4 75 4.4 60 4.4 30 Teeth Grind 60 72 72 TCG TCG TCG 350 370 380 380 400 400 4.4 4.4 4.4 4.8 4.4 4.4 30 30 60 60 30 80 72 72 72 72 72 80 TCG TCG TCG TCG TCG TCG Pins Pins Pins Pins Pins Pins 400 400 400 4.4 4.4 4.4 75 75 80 72 72 72 TCG TCG TCG Pins Pins 420 430 450 450 4.8 4.4 4.4 4.8 60 75 30 60 84 72 72 72 TCG TCG TCG TCG Pins 450 4.8 80 72 TCG Pins 460 470 480 4.4 4.4 4.8 30 75 80 72 96 72 TCG TCG TCG Pins Pins Pins 500 600 4.8 5.8 60 60 60 72 TCG TCG Pins Pins 50 Teeth Grind Driver Driver Element Dim Pins Pins Pins Giben Homag SCM 3/7/66 SCM 3/11/70 Giben Holzma Holzma 2/10/60 Holz-Her Holzma Holzma Holzma 2/11/66 Schelling 2/9/110 Selco 2/9/100 + Selco 2/9/110 3/15/80 Giben Driver Driver Element Dim Pins Pins Pins Machine Machine Homag Holzma Schelling/ SCM 2/10/60 Holz-Her 2/10/60 Schelling 2/14/100 Holzma 2/14/100 Holzma 2/10/60 Schelling 2/14/110 + Gabiani 4/9/100 Homag 4/15/105 Giben 2/9/130 + Selco 4/19/120 Holzma 4/15/105 Giben Schelling 2/14/125 Holzma 2/14/100 2/10/60 2/9/130 + 4/19/120 2/13/94 4/15/105 2/9/130 + 4/19/120 2/11/115 2/11/115 + 2/19/120 ID# 61485 61530 61486 61487 61509 61526 61553 61517 61499 61527 61490 61479 61528 61505 61508 ID# 737316179 737316180 737316181 69018 737316183 737316184 737316185 737316186 737316187 737316189 737316189 737316190 737316191 737316192 737316193 737316194 Selco 737316195 Schelling Giben Selco 737316196 737316197 737316198 Holzma Holzma 737316199 737316200 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades 1. Sawing 1.Sawing Mitre and Optimizer Saw Blades Application: Cross-cutting and optimizing. Machine: Chop, up-cut and optimizing saws. Workpiece Material: Natural woods. Product Specifications SB SB FZ/TR WZ/WZ/FZ SW SW Bore mm Teeth Grind Hook Machine ID# 10" 12" 14" 16" 18" 450 400 3.2 2.9 3.4 4.2 4.2 5 3.5 5/8" 5/8" 5/8" 1" 1" 30 30 80 80 100 90 90 108 120 ATB/R ATB ATB/R ATB ATB ATB ATB -2° -2° -2° 20° 0° 10° 10° Pistorius Pistorius Pistorius Industrial Whirlwind Optimizer Optimizer 470043791 470037924 470038840 470043792 470043793 57524 57525 Application: Sizing laminated countertops. WZ/WZ/FZ WZ ATB Machine: Midwest Automation or similar countertop sizing machines. Workpiece Material: Laminated countertops. TDI TDI Technical Information: Designed to cut and protect laminated counter surfaces. SB SB Product Specifications WZ/WZ/FZ FZ/TR SW SW Kerf mm Countertop Saw Blades TDI TDI SB SB SW SW D mm TDI TDI D Kerf mm Bore Teeth Grind Hook Machine ID# 16" 4.2 1" 120 TCG 2° 18" 4.2 1" 96 TCG 2° Midwest 156017296 Automation Midwest 470043794 Automation 8 1. Sawing 1.Sawing 1.6 Non-Ferrous Saw Blades Non-Ferrous Saw Blades Application: Cutting of non-ferrous metals, such as aluminum, copper and brass. Machine: Cut-off saws. Workpiece Material: Non-ferrous metals (aluminum, copper, brass, etc.). Technical Information: Reinforced tool body for higher stress resistance. Product Specifications SB SB HZ/DZ TCG FZ/TR SW SW TDI TDI SB TCG FZ/TR SW 9 TDI D mm Kerf mm Bore mm Teeth Grind Hook Application ID# 300 350 400 500 3.2 3.2 3.8 4.4 30 30 30 30 96 108 96 120 TCG TCG TCG TCG -5° -5° -5° 5° Non-Ferrous Non-Ferrous Non-Ferrous Non-Ferrous 60252 60255 60110 59874 2.Routing 2.1 Solid Carbide Router Bits Spiral Finishing Router Bits Application: Router cutter for sizing, grooving and finish cutting with chip-free edges. 2. Routing Machine: CNC routers, machining centers and point-to-point machines. Workpiece Material: Suitable for hard and soft woods, panel products (raw, laminated or veneered) including MDF, particleboard and plywood, solid surface materials and Trespa. Technical Information: Alternate shear for chip-free cut edges on both sides. Z 2+2 design for coated chipboard material and fibre material, gluelam, abrasive materials and compound materials with aluminum oxide coating. Spiral Finishing Router Bits Material Application: wood D CL GL SH Wings Qual Rot 1/4" 5/8" 2" 1/4" 1 10% Co 1/4" 1/2" 1" 1-5/8" 2-1/2" 1/4" 3-1/2" 1/2" 2 2 10% Co 10% Co Type ID# RH Up Cut 240512 RH RH Up Cut Up Cut 737000119 737000115 Spiral Finishing Router Bits Material Application: wood and laminated panels Minimum grooving depth ap min for tear-free cut. D CL GL SH Wings Qual Rot 1/8" 3/16" 3/16" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-1/8" 1-1/8" 1-1/4" 1-5/8" 1-5/8" 1-5/8" 2" 2" 2-1/2" 2-1/2" 2-1/2" 3" 3" 3" 3-1/2" 3" 3-1/2" 3-1/2" 3-1/2" 1/2" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 2 2 2 2 2 2 2 2 2 2 2 2 2 RH RH RH RH RH RH RH RH RH RH RH RH RH 10% Co 10% Co 10% Co 10% Co 10% Co 10% Co 10% Co 10% Co 10% Co 6% Co 10% Co 10% Co MW Type Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut Down Cut ID# 737000138 737000139 737307055 737000135 240525 737000141 737000142 240519 240511 240510 737000132 737000133 240527 Spiral Finishing Router Bits - Heavy Duty Material Application: wood and laminated panels D CL GL 1/4" 7/8" 2-1/2" 1/4" SH Wings Qual Rot Type ID# 2 RH Down Cut 737301812 Wings Qual Rot Type ID# 2 2 RH RH Down Cut Down Cut 737314449 737313122 HD Spiral Finishing Router Bits Material Application: laminated panels D CL GL SH 1/4" 1/2" 5/8" 7/8" 2-1/2" 1/4" 3" 1/2" MC MC 10 2.Routing 2.1 Solid Carbide Router Bits Chipbreaker Finisher Router Bits 2. Routing Material Application: wood and laminated panels D CL SH Wings Qual Rot Type 3/8" 3/8" 1-1/8" 3" 1-1/8" 3" GL 3/8" 3/8" 2 3 10% Co 10% Co RH RH Down Cut CBF 737300905 Down Cut CBF 737300679 ID# 1/2" 1/2" 1-1/8" 3" 1/2" 1-1/2" 3-1/2" 1/2" 2 2 MC MC RH RH Up Cut CBF Up Cut CBF 240514 240515 Sprial Finishing Router Bits Material Application: wood, plastic and solid surface D 3/8" 1/2" Spiral cutting edges CL GL SH 1-1/8" 3" 3/8" 1-1/8" 3-1/2" 1/2" Wings Qual 3 3 6% Co 6% Co Rot Type ID# RH RH Up Cut F Up Cut F 737301815 240509 Chipbreaker Compression Router Bits Material Application: plywood panels D CL GL SH Wings Qual Rot ID# 1/2" 1-1/8" 3" 1/2' 2/2 10% CO RH 737300334 Compression Router Bits Material Application: laminated panels Up shear, face side on bottom; good chip flow Down shear, face side on top; supports vacuum for small parts D CL GL SH Wings Qual Rot ID# 1/4" 1" 3" 1/4" 1/1 10% Co RH 240513 1/4" 1/2" 1/2" 1/2" 7/8" 1-1/8" 1-3/8" 1-5/8" 2-1/2" 3" 3-1/2" 4" 1/4" 1/2" 1/2" 1/2" 2/2 2/2 2/2 2/2 10% Co 10% Co 10% Co 10% Co RH RH RH RH 240528 240521 240522 240523 3/8" 1/2" 1/2" 1/2" 1/2" 1/2" 1-1/8" 1" 1-3/8" 1-1/2" 1-5/8" 2-1/8" 3" 2-3/4" 3-1/2" 3-1/2" 4" 5" 3/8" 1/2" 1/2" 1/2" 1/2" 1/2" 2/2 2/2 2/2 2/2 2/2 2/2 MW MW MW MW MW MW RH RH 240516 42795 737302096 240517 240507 737309476 RH RH RH Mortise Compression Router Bits Material Application: laminated panels 11 D CL GL Wings Qual Rot Up Cut ID# 1/4" 1/2" 7/8" 1-3/8" 2-1/2" 1/4" 3-1/2" 1/2" SH 2/2 3/3 10% Co 10% Co RH RH .188" .200" 240526 240524 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 3/8" 7/8" 1-1/8" 7/8" 1-1/4" 1-1/4" 1-3/8" 7/8" 3" 3" 3" 3" 3" 3-1/2" 3" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 3/8" 2/2 2/2 2/2 2/2 2/2 2/2 3/3 MW MW MW MW MW MW MW RH RH RH RH RH RH RH .188" .170" .200" .070" .236" .200" .200" 240518 240503 737300013 240504 240505 240506 240508 3/8" 1/2" 7/8" 7/8" 3" 3" 3/8" 1/2" 2/2 2/2 MC MC RH RH .188" .200" 737312357 737313181 3/8" 1/2" 7/8" 1-3/8" 3" 3/8" 3-1/2" 1/2" 3/3 3/3 MC MC RH RH .200" .200" 737312646 737313067 2.1 Solid Carbide Router Bits O-Flute Straight Router Bits Material Application: plastics D CL GL SH Wings Qual Rot ID# 1/4" 3/4" 2-1/2" 1/4" 1 10% Co RH 737300511 O-Flute Router Bits 2. Routing 2.Routing Material Application: hard plastics D CL GL 1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 1-1/4" 1-1/8" 2" 1/4" 2-1/2" 1/4" 3" 1/4" 3" 3/8" SH Wings Qual Rot Type ID# 1 1 1 1 RH RH RH RH Up Cut Up Cut Up Cut Up Cut 737300017 737300200 737300336 737300203 10% Co 10% Co 10% Co 10% Co Spiral Finishing Router Bits Material Application: phenolic panels D CL GL SH Wings Qual Rot Type ID# 1/2" 1-1/8" 3" 1/2" 3 RH Up Cut 737301577 6% Co 12 2.Routing 2.2 Diamond Router Bits DiaMaster PRO 1+1 Router Bits Application: Diamaster (PCD) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. 2. Routing Machine: CNC routers. Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. Technical Information: 1+1 wing PCD design for slower processing speeds and greatly increased service life as compared to solid carbide. Product Specifications Description D CL GL SH ID# PRO Z1+1 PRO Z1+1 PRO Z1+1 PRO Z1+1 1/2" 1/2" 3/4" 3/4" 7/8" 1-3/8" 1-1/4" 1-7/8" 2-3/4" 3-1/8" 3-3/4" 4-3/8" 1/2" 1/2" 3/4" 3/4" 91296 191065 191066 91297 DiaMaster PRO 2+2 Router Bits Application: Diamaster (PCD) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. Machine: CNC routers. Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. Technical Information: 2+2 wing PCD design for fast processing speeds and greatly increased service life. Product Specifications 13 Description D CL GL SH ID# PRO Z2+2 PRO Z2+2 PRO Z2+2 PRO Z2+2 Quattro Z2+2 Panel Groover, Z=2 3/8" 1/2" 1/2" 1/2" 3/4" 1/2" 13/16" 15/16" 1-1/8" 1-1/2" 1-3/4" 1/2" 2-9/16" 2-3/4" 2-15/16" 3-11/32" 4" 3" 3/8" 1/2" 1/2" 1/2" 3/4" 1/2" 191062 191063 191064 130077099 191068 191067 2.2 Diamond Router Bits DiaMaster PRO 3+3 Router Bits Application: Diamaster (PCD) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. Machine: CNC routers. 2. Routing 2.Routing Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. Technical Information: 3+3 wing PCD design for fastest processing speeds and greatly increased service life. Product Specifications Description D CL GL SH ID# PRO Z3+3 PRO Z3+3 1/2" 1/2" 15/16" 1-1/8" 2-3/4" 2-15/16" 1/2" 1/2" 191057 191058 DiaMaster EdgeExpert Router Bits Application: Diamaster (PCD) EdgeExpert router bits offer unmatched performance in sizing and grooving applications and yield tear-free edges on both workpiece sides with sensitive laminates, foils and veneers. Machine: CNC routers. Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer. Technical Information: From 1+1 up to 3+3 wing PCD design for fastest possible processing speeds. Shrink fit chucks highly recommended. 18K to 24K rpm. EdgeExpert router bits perform at their best when used in combination with a pre-sizing tool. Product Specifications Description D CL GL SH ID# EdgeExpert PRO Z1+1 EdgeExpert PRO Z1+1 5/8" 5/8" 1" 1-3/8" 3-11/32" 3-3/4" 5/8" 5/8" 191076 191077 Recommended feed speed: 215-355 ipm at 24,000 rpm depending on material. EdgeExpert Quattro Z2+2 3/4" 1-1/4" 3-35/64" 3/4" 191078 Recommended feed speed: 425-710 ipm at 24,000 rpm depending on material. EdgeExpert PLUS Z3+3 1" 1-3/8" 4-1/32" 1" 191081 Recommended feed speed: 635-1,065 ipm at 24,000 rpm depending on material. 14 2.2 Diamond Router Bits 2.2.1 Feed Rate Recommendations 2.Routing 2. Routing Tool Description ID# Type 91296 Diamaster Pro 191065 Diamaster Pro 191066 91297 191062 191063 191064 191068 191067 191057 191058 Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Quattro Panel Groover Diamaster Pro3 Diamaster Pro3 Tool Description ID# 91296 191065 191066 91297 191062 191063 191064 191068 191067 191057 191058 Type Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Quattro Panel Groover Diamaster Pro3 Diamaster Pro3 Tool Description ID# 91296 191065 191066 91297 191062 191063 191064 191068 191067 191057 191058 15 Type Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Quattro Panel Groover Diamaster Pro3 Diamaster Pro3 D 1/2" 1/2" 3/4" 3/4" 3/8" 1/2" 1/2" 3/4" 1/2" 1/2" 1/2" CL Z 7/8" 1+1 1-3/8" 1+1 RPM 18,000 18,000 1-1/4" 1-7/8" 13/16" 15/16" 1-1/8" 1-3/4" 1/2" 15/16" 1-1/8" 1+1 1+1 2+2 2+2 2+2 2+2 2 3+3 3+3 18,000 18,000 22,000 22,000 22,000 22,000 22,000 22,000 22,000 D 1/2" 1/2" 3/4" 3/4" 3/8" 1/2" 1/2" 3/4" 1/2" 1/2" 1/2" CL 7/8" 1-3/8" 1-1/4" 1-7/8" 13/16" 15/16" 1-1/8" 1-3/4" 1/2" 15/16" 1-1/8" Z 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2 3+3 3+3 RPM 18,000 18,000 18,000 18,000 22,000 22,000 22,000 22,000 22,000 22,000 22,000 D 1/2" 1/2" 3/4" 3/4" 3/8" 1/2" 1/2" 3/4" 1/2" 1/2" 1/2" CL 7/8" 1-3/8" 1-1/4" 1-7/8" 13/16" 15/16" 1-1/8" 1-3/4" 1/2" 15/16" 1-1/8" Z 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2 3+3 3+3 RPM 18,000 18,000 18,000 18,000 22,000 22,000 22,000 22,000 22,000 22,000 22,000 Raw Particleboard 1/2" 3/4" 1" 1-1/4" 1-1/2" 279 - 309 279 - 309 279 - 309 279 - 309 247 - 273 205 - 227 296 - 328 296 - 328 658 - 728 617 - 682 617 - 682 494 - 546 247 - 273 823 - 909 823 - 909 296 - 328 279 - 309 263 - 291 296 - 328 279 - 309 263 - 291 205 - 227 164 - 182 617 - 682 617 - 682 524 - 580 452 - 500 432 - 478 399 - 441 288 - 318 247 - 273 823 - 909 823 - 909 699 - 773 MDF or HPL 1/2" 203 - 225 203 - 225 216 - 238 216 - 238 479 - 579 449 - 496 449 - 496 359 - 397 180 - 198 599 - 662 599 - 692 3/4" 203 - 225 203 - 225 216 - 238 216 - 238 1" 1-1/4" 1-1/2" 1-3/4" 180 - 198 149 - 165 203 - 225 192 - 212 203 - 225 192 - 212 149 - 165 120 - 132 449 - 496 449 - 496 381 - 421 329 - 363 314 - 348 290 - 320 209 - 231 180 - 198 599 - 662 599 - 662 508 - 562 Melamine Particleboard 1/2" 254 - 281 254 - 281 269 - 298 269 - 298 598 - 661 561 - 620 561 - 620 449 - 496 224 - 248 748 - 827 748 - 827 1-3/4" 3/4" 254 - 281 254 - 281 269 - 298 269 - 298 1" 1-1/4" 1-1/2" 1-3/4" 224 - 248 187 - 207 254 - 182 239 - 264 254 - 182 239 - 264 187 - 207 150 - 165 561 - 620 561 - 620 411 - 455 477 - 527 393 - 434 363 - 401 262 - 289 224 - 248 748 - 827 748 - 827 636 - 703 2.2 Diamond Router Bits 2.2.1 Feed Rate Recommendations Tool Description ID# 91296 191065 191066 91297 191062 191063 191064 191068 191067 191057 191058 Type Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Pro Diamaster Quattro Panel Groover Diamaster Pro3 Diamaster Pro3 D 1/2" 1/2" 3/4" 3/4" 3/8" 1/2" 1/2" 3/4" 1/2" 1/2" 1/2" CL 7/8" 1-3/8" 1-1/4" 1-7/8" 13/16" 15/16" 1-1/8" 1-3/4" 1/2" 15/16" 1-1/8" Z 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2 3+3 3+3 RPM 18,000 18,000 18,000 18,000 22,000 22,000 22,000 22,000 22,000 22,000 22,000 Veneer Board 1/2" 178 - 196 178 - 296 188 - 208 188 - 208 419 - 463 393 - 434 393 - 434 314 - 348 157 - 173 523 - 579 523 - 579 3/4" 178 - 196 178 - 196 188 - 208 188 - 208 1" 1-1/4" 1-1/2" 1-3/4" 157 - 173 131 - 145 178 - 196 167 - 185 178 - 196 167 - 185 131 - 145 105 - 116 393 - 434 393 - 434 333 - 389 288 - 318 275 - 303 254 - 280 183 - 203 157 - 173 523 - 579 523 - 579 445 - 491 16 2. Routing 2.Routing 2.3 2.Routing Fly Cutters Fly Cutters - Turnblade Design Application: For surface planing materials (such as spoilboards) or recessing of large workpieces. 2. Routing Machine: CNC routers. Workpiece Material: Suitable for processing soft woods, hard woods, plywood, chipboard, MDF, with or without laminated or veneered surfaces. Technical Information: Equipped with replaceable 4-sided inserts, with or without radius corners, for exceptional finish quality in solid woods and MDF. Example: d D GL CL mm SH Wings Product Specifications 2.5" 2.5" 2.5" 4" 4" 4" 2-3/4" 2-3/4" 2-3/4" 2-7/8" 2-7/8" 2-7/8" 14mm 14mm 15mm 14mm 14mm 15mm 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 2 2 3 3 3 3 RPM max Rot Style Insert Style ID# 18,000 18,000 18,000 18,000 18,000 18,000 RH RH RH RH RH RH Type A Type A Type B Type A Type A Type B 735411552 735411553 735413440 735411550 735411551 735411549 Straight Up-shear Radius* Up-shear Straight Radius* t GL *Radius edges for exceptional plastic and aluminum surfacing. D t = 0.5-10 mm Surface planing during nesting: t = 0.5-1.5 mm ID 041552 n = 8,400 rpm Vf = 25-40 m/min 17 Spare Parts Description Dimensions ID# Torx Screw Insert Type A Insert Type B Wrenches M5 x 12.9 14 x 14 x 2 15 x 15 x 2.5 T20 7808 5099 9535 6091 2.Routing 2.4 Chucks, Collets, Heat Shrink Units 2.4.1Chucks HSK-F 63 Collet Chuck Precision conventional clamping for cylindrical shank tools with shanks from 6mm to 25.4mm. HSK-F 63 hollow taper design per DIN 69893. Precise concentricity with hardened, ground, double-slit collets. Easy tool handling as collets open automatically when loosening the collet nut. Ball bearing collet nut for increased clamping torque and improved concentricity compared to one-piece design. Tool body and nut precision balanced to 30,000 rpm. DB d D Product Specifications A Uses Collet Type D mm d mm A mm DB mm Weight kg ID# RH SYOZ25 SYOZ25 ER40 ER32 63 63 63 50 6-25.4 6-25.4 6-25.4 6-20 76 76 76 65 63 63 63 63 1.1 1 1 0.85 37412 130049937* 37970 37989 *With limited slip collet nut, G2.5 balance. Collets SYOZ25/RD035 ER 40 collet ER 32 collet Type 1 Collet Type D mm d mm L mm ID# SYOZ25 SYOZ25 SYOZ25 SYOZ25 SYOZ25 SYOZ25 SYOZ25 35.05 35.05 35.05 35.05 35.05 35.05 35.05 1/8" 1/4" 3/8" 1/2" 3/4" 20 25 52 52 52 52 52 52 52 37519 37495 37505 37496 37497 37437 37438 ER40 ER40 ER40 ER40 ER40 ER40 1/4" 3/8" 1/2" 3/4" 20 25 41 41 41 41 41 41 46 46 46 46 46 46 37934 37935 37936 37938 37932 37933 ER32 ER32 ER32 ER32 ER32 1/4" 3/8" 1/2" 3/4" 20 33 33 33 33 33 40 40 40 40 40 37509 37510 37511 37506 37447 ER25 1/4" 26 34 679027 Spare Parts Description 1 Type 2 Dimensions Collet Wrench Collet Wrench SYOZ25 M48 x 2 SYOZ25 M48 x 2 ER40 M50 x 1.5 ER32 M40 x 1.5 Mounting Stand for HSK-F 63 Mounting Stand for HSK-F-63 Description 2 ID# For D63 collet nut For D50 collet nut Collet nut with bearing Collet nut with limited slip bearing Collet nut with bearing Collet nut with bearing Type 2 Type 1 5458 5491 5714 130046715 6639 5718 79003 79009 18 2. Routing Collet Chucks 2.Routing 2.4 Chucks, Collets, Heat Shrink Units 2.4.2Chucks ThermoGrip® Tool Holders & Heat Shrink Units 2. Routing SK30 ThermoGrip® Tool Holders Tool clamping for high performance. Fine balanced to 36,000 rpm and ideal for high-speed machining. Short, slim design for improved chip flow and dust extraction. Suitable for solid carbide and steel shanked tools. Clamping excentricity, e=<0.01mm. ThermoGrip® provides the most stable and rigid clamping technology for increased feed rate and tool performance of any available clamping system. Product Specifications HSK-F 63 ThermoGrip® Chuck D mm d mm A mm DB mm Weight kg Shank Tolerance ID# 27 32 34 34 42 42 42 42 1/4" 3/8" 1/2" 5/8" 3/4" 1" 20 25 75 75 75 75 75 75 75 75 63 63 63 63 63 63 63 63 0.8 0.9 0.9 0.9 1 0.9 1 0.9 h6 h6 h6 g6 g6 g6 g6 g6 737314402 737314403 737314404 737314226 737314405 737314406 37710 37711 Weight kg Shank Tolerance ID# h6 g6 g6 737314547 670205 670211 Shank Tolerance ID# h6 737314836 SK30 ThermoGrip® Chuck D mm d mm A mm DB mm 34 42 42 1/2" 20 25 70 70 80 63 63 63 ISO30 FOR CMS ThermoGrip® Chuck Induction Unit: ISG3400 D mm d mm A mm DB mm 34 1/2" 70 50 Weight kg ThermoGrip CNC chuck system Leitz Turbine Leitz Turbine creates powerful suction which cleans the machining area in CNC equipment while you route and nest, reducing dust significantly. It is used in conjunction with the ThermoGrip CNC chuck system which provides the most rigid link between the machine spindle and cutting tool. Rigid tool holding and optimized dust collection allow for the fastest possible routing while maintaining a clean work environment. 19 Description Tool Shank ID# HSK-63F Turbine HSK-63F Turbine HSK-63F Turbine HSK-63F Turbine 12mm 1/2" 3/8" 3/4" 737315209 737315813 737315871 737315872 3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits Drill Bits Application: For drilling sharp, precision hinge and dowel holes for funiture and cabinets. Machine: Point-to-point machines, through-feed boring machines, CNC machining centers, hinge boring machines, multi-spindle units. Workpiece Material: Soft wood and hard wood, chipboard and fiber materials (MDF, HF, etc.), raw, laminated and/or veneered panels. Solid carbide design, rigid with polished shank to reduce friction for easier drilling and zero-clearance head to eliminate chipping on the return stroke. Elliptical spurs and knife geometry for longer life in panel processing applications. NL l d D Dowel L GL Design without heel V-point NL D mm Type CL mm GL mm SH mm ID# LH ID# RH 5 8 10 5 8 3 5 8 10 5 8 10 Dowel Dowel Dowel V-point V-point Dowel Dowel Dowel Dowel V-point V-point V-point 25 25 25 25 25 16 35 35 35 35 35 35 57.5 57.5 57.5 57.5 57.5 70 70 70 70 70 70 70 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 45 10 x 24 10 x 24 10 x 24 10 x 24 10 x 24 10 x 24 33728 33732 33786 34018 34022 42596 33496 33500 33540 34100 34104 34114 33729 33733 33787 34019 34023 42597 33497 33501 33541 34101 34105 34115 3. Drilling Product Specifications Economical, carbide-tipped design with conventional spur and V-point geometry suitable for panel processing applications. l d D Product Specifications GL D mm Type CL mm GL mm SH mm ID# LH ID# RH 3 5 8 10 1/8" 1/4" 3/8" 5/16" 1/2" 5 8 5 8 10 5 8 10 Dowel Dowel Dowel Dowel Dowel Dowel Dowel Dowel Dowel V-point V-point Dowel Dowel Dowel V-point V-point V-point 16 25 25 25 25 25 25 25 25 25 25 35 35 35 35 35 35 57.5 57.5 57.5 57.5 57.5 57.5 57.5 57.5 57.5 57.5 57.5 70 70 70 70 70 70 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 27 10 x 24 10 x 24 10 x 24 10 x 24 10 x 24 10 x 24 33610 33672 33682 33690 33700 33702 33704 33706 33708 34000 34002 33440 33446 33448 34074 34076 34110 33611 33673 33683 33691 33701 33703 33705 33707 33709 34001 34003 33441 33447 33449 34075 34077 34111 20 3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits Drill Bits Solid carbide hinge drill bits are designed with large, open gullets for high-speed drilling and optimal chip evacuation. These innovative tools include elliptical spurs and knife geometry for longer life in panel processing applications. 3. Drilling Product Specifications D mm Type GL mm SH mm ID# LH ID# RH 15 20 26 35 15 20 26 35 Hinge Hinge Hinge Hinge Hinge Hinge Hinge Hinge 57 57 57 57 70 70 70 70 10 x 26 10 x 26 10 x 26 10 x 26 10 x 26 10 x 26 10 x 26 10 x 26 34800 34802 34806 34810 34812 34814 34818 34822 34801 34803 34807 34811 34813 34815 34819 34823 Short, center point available upon request. 21 4. Planing 4.1 HeliPlan Cutterheads HeliPlan Cutterheads Application: Pre-planing, surfacing and jointing all types of solid wood with large chip removal. Especially suitable in applications requiring greater material removal. HeliPlan is also utilized as a finish planer if quality requirements are less stringent or if parts will be subsequently sanded. Machine: Four-sided moulders. Workpiece Material: Soft wood and hard wood. Technical Information: Pre-planing cutterhead with four-sided carbide knives. Low-noise and energy efficient due to the unique sheared and segmented arrangement of knives. The use of radiused knives softens the appearance of blend lines. Available in standard bore and HSK configurations. Product Specifications D mm HW turnblade knife 125 125 125 125 125 125 125 125 140 140 140 140 SB mm 100 170 230 240 100 170 230 240 100 170 230 240 Bore mm Wings # of Knives RPM max ID# 1-1/2" 1-1/2" 1-1/2" 1-1/2" 40 40 40 40 1-13/16" 1-13/16" 1-13/16" 1-13/16" Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 Z2/2 18 30 40 42 18 30 40 42 18 30 40 42 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 30453 30454 30455 30456 30462 30463 30464 30465 30458 30459 30460 30461 4. Planing HeliPlan Planerhead, Aluminum Reference Cutterhead for Planerheads Above D mm 145 145 160 SB mm 14.8 14.8 14.8 Bore mm Wings RPM max ID# 1-1/2" 40 1-13/16" Z2V2 Z2V2 Z2V2 9,000 9,000 9,000 24565 24566 24567 22 4. Planing 4.1 HeliPlan Cutterheads HeliPlan Planerheads Permanently Assembled with HSK-85W Arbor D mm 110 110 110 110 SB mm 170 240 170 240 Bore mm Wings # of Knives RPM max ID# HSK-85W LH/BTM HSK-85W LH/BTM HSK-85W RH/TOP HSK-85W RH/TOP Z2/2 Z2/2 Z2/2 Z2/2 30 42 30 42 12,000 12,000 12,000 12,000 132018 132019 132020 132021 Reference Cutterhead for Planerheads on HSK-85W Arbor* D mm SB mm Bore mm Wings RPM max ID# 130 14.8 85 Z2V2 12,000 132073 *Some rework on planerhead and assembly required. 4. Planing Spare Parts 23 Description Dimensions Sales Unit ID# Turnblade Knife Countersink Screw T20 Wrench 15 x 15 x 2.5 M5 x 14.2 x 8.8 Torx 20 10 pcs/ea 1 pc/ea 1 pc/ea 9535 7394 6091 4. Planing 4.2 VariPlan Plus Cutterheads VariPlan Plus Planerheads for Pre- and Finish Planing Application: Multi-purpose planing tool. For pre-planing on machines with two spindles. For rough/finish planing on a single spindle. Machine: Four-sided moulders and multi-spindle planing machines. Workpiece Material: Soft wood and hard wood, thermoplastic. Technical Information: Aluminum body. Constant diameter, re-sharpenable planerhead system with alternate knives for pre- and/or finish planing. Two-sided re-sharpenable knives are quickly and easily changed—even while on the machine spindle. Solid highspeed steel or carbide knives with 1mm re-sharpening area = up to 12 edges per knife. Integral system utilizes profile knives for best finish when only one spindle is available. Product Specifications Z1+1 a) b) Pre-planing with VariPlan Plus Z1+1 RipTec turnblades D mm SB mm Bore RPM max Cutting Angle ID# 4 Wings 140 140 140 140 130 170 230 240 1-13/16" 1-13/16" 1-13/16" 1-13/16" 9,000 9,000 9,000 9,000 12° 12° 12° 12° 131428 131429 131430 131432 Specify variant when ordering Variant Description 110 000 110 002 110 004 Planerhead without knives Planerhead with HW Microfinish turnblade knives Planerhead with HW Rip Tec turnblade knives VariPlan Plus Integral Planerhead with bore a) Microfinish turnblades HS/HW (plane) D mm SB mm Bore mm RPM max Wings ID# 125 125 125 140 140 140 130 166 236 130 166 236 40 40 40 50 50 50 12,000 12,000 12,000 10,500 10,500 10,500 2+2 2+2 2+2 2+2 2+2 2+2 131706 131707 131708 131709 131710 131711 VariPlan Plus Integral Planerhead with HSK 85 WS b) RipTec turnblades HW (ripple/ripple) 4. Planing VariPlan Plus D mm SB mm RPM max Wings ID# LH ID# RH 125 125 125 130 166 236 12,000 12,000 12,000 2+2 2+2 2+2 131800 131802 131804 131801 131803 131805 24 4.3 Knives 4. Planing Knives Two-sided, disposable, solid high-speed steel (HS) and solid carbide (HW) planer knives for common planing tools on moulders and thickness planers. Marathon coated (MC) knives are also available and offer a hardness approaching that of carbide, but with the durability of HS. Product Specifications SB mm VariPlan Finish Sales Unit 100 130 150 170 210 230 240 VariPlan RipTec Leitz VariPlan HS Finish Leitz VariPlan HW Micro Finish Leitz Variplan HW RipTec 610504 610506 610509 610511 610515 610516 610518 617104 617106 617109 617111 617115 617116 617118 611204 611206 611209 611211 611215 611216 611218 2 pcs/ea 2 pcs/ea 2 pcs/ea 4. Planing Other standard sizes available on request Product Specifications SB mm Leitz Leitz Leitz Leitz CentroStar HS CentroStar MC CentroStar HW CentroStar RipTec 100 130 150 170 210 230 240 610203 610205 610208 610210 610213 610214 610215 Sales Unit 4 pcs/ea CentroStar 4 pcs/ea 2 pcs/ea 610278 610280 610281 N/A N/A 610283 610284 610606 610612 610616 610620 610627 610629 610631 2 pcs/ea 617312 617380 617379 Other standard sizes available on request Product Specifications 2,3 3 Tersa TriTec/MicroTec Tersa TriTec HS Tersa MicroTec HW Weinig CentroLock HS Weinig CentroLock MC Weinig CentroLock HW 610902 610905 610907 610908 610912 610914 610915 610952 610955 610957 610958 610962 610964 610965 611803 611804 611805 611806 N/A 611809 611810 611863 611864 611865 611866 N/A 611869 611870 611833 611834 611835 611836 N/A 611839 611840 Sales Unit 4 pcs/ea 10 2,82 16 SB mm Weinig CentroLock 100 130 150 170 210 230 240 2 pcs/ea 2 pcs/ea Other standard sizes available on request 25 2 pcs/ea 2 pcs/ea 5. Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads 5.1.1 WhisperCut WhisperCut Pre-Mill Cutters Application: For pre-milling in preparation for edgebanding. Machine: Edgebanders. Technical Information: Alternate shear for exceptional finish on double-sided laminates. Product Specifications Type 2 ND Type 1 Type 3 Type AS = asymmetric tip arrangement Type 4 Type S = symmetric tip arrangement Application D mm CL mm Bore Drive Type Wings ID# LH mm ID# RH Biesse Biesse Biesse Biesse Brandt Brandt Brandt Brandt Brandt Cehisa Hebrock, EBM Hebrock, EBM Holz Her Homag, Biesse Homag, Biesse IMA IMA IMA IMA IMA Advantage IMA Advantage Ott Ott Ott Stefani, Holz Her Stefani, Holz Her SCM/Stefani SCM/Stefani SCM/Stefani SCM/Stefani Cehisa 80 80 100 100 100 100 100 100 100 100 70 100 100 125 125 100 125 125 125 125 125 85 85 85 100 100 100 100 100 100 100 45 65 43 65 43.6 65.2 85 105 43.6 54 43 43 63 43 63 32 32 43 63 43 65 48 65 85 43 65 51 66 51 66 54 30 30 30 30 30 30 30 30 25 20 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 20 192127 192128 192088 192089 090886 090888 090890 090892 192212 192079 192238 192081 192148 075627 075626 192091 192093 192095 192097 192099 192101 192210 192228 192230 192083 192085 192216 192214 192218 192220 192079 DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN DKN 1S 2S 4S 1S 3 AS 3 AS 3 AS 3 AS 3 AS 2 AS 4 AS 4 AS 2S 2S 2S 1 AS 1 AS 2 AS 3 AS 4 AS 4 AS 3 ASº 2 AS 3 AS 2 AS 2 AS 4 AS* 4 ASº 4 AS* 4 ASº 3 AS 2x4 2x6 3x4 3x6 3x4 3x6 3x8 3x10 2x4 2x5 2x4 2x4 3x6 3x4 3x6 3x4 3x4 3x5 3x7 3x5 3x7 3x5 3x6 3x8 2x4 2x6 2x6 2x7 3x6 3x7 2x5 192127 192128 192088 192089 090885 090887 090889 090891 192211 192078 192237 192080 192147 075627 075626 192090 192092 192094 192096 192098 192100 192209 192227 192229 192082 192084 192215 192213 192217 192219 192078 5. Edgebanding ND ND Diamaster WhisperCut - DFC, LowNoise, aluminium tool body WM 230-2-01 Knives Type ASº = asymmetric tip arrangement with a narrow row of teeth below Type AS* = asymmetric tip arrangement with a narrow row of teeth below and bottom Description ID# WhisperCut WhisperCut Plus Eroded Eroded Clamping Screw Wrench for Above M5x12.9 T-Handle 91052 91053 T25 T25 7899 5502 26 5. Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads 5.1.2 WhisperCut PLUS WhisperCut PLUS Pre-Mill Cutters Application: For pre-milling in preparation for edgebanding. Machine: Edgebanders. Technical Information: Alternate shear angle for tear-free jointing edge and jointed edge. Low noise design with noise reduction up to 5dB (A) and very efficient chip clearance (> 95%). 3.1mm re-sharpening area. Knives are sharpened in installed state for maximum processing quality. Diamond knives are compatible with the WhisperCut. Note: When mounting the Diamond knives with 3.1mm re-sharpening area, the WhisperCut PLUS cutterhead diameter increases by 5mm. Type 2 Type 1 ND 5. Edgebanding ND ND Diamaster WhisperCut PLUS- DFC, LowNoise WM 230-2-02 Type 3 Type 4 Type AS = asymmetric tip arrangement Type S = symmetric tip arrangement Type ASº = asymmetric tip arrangement with a narrow row of teeth below Type AS* = asymmetric tip arrangement with a narrow row of teeth below and bottom 27 Application D mm CL mm Bore Drive Type Wings ID# LH mm ID# RH Homag, IMA Homag, IMA Homag, IMA Homag, IMA Homag, IMA Homag, IMA 180 180 180 180 180 180 34 43 63 34 43 63 35 35 35 35 35 35 192174 192176 192178 192180 192182 192184 DKN DKN DKN DKN DKN DKN 2 AS 6x4 1 AS 6x5 3 AS 6x7 2 AS 8x3 1 AS 8x4 3 AS 8x6 192173 192175 192177 192179 192181 192183 5.2 Radius Cutterheads Diamond Radius Cutterheads Application: For edge profiling for edgebanding. Machine: Edgebanders. Technical Information: Alternate shear for exceptional finish on double-sided laminates. Product Specifications D mm Radius Bore mm 78/70 3 78/70 3 Drive HSK-25R N/A HSK-25R N/A Wings Rotation Type ID# 4 4 RH LH N/A N/A 198488 198498 Radius Spare Knives CL mm Radius Rotation Type ID# 12 12 12 12 16 16 2 2 3 3 2 3 LH RH LH RH RH/LH RH/LH 1 1 1 1 2 2 73554 73555 73558 73559 5132 5133 5. Edgebanding 5. Edgebanding 28 5. Edgebanding 5.3 Snip Saw Blades Edgebanding Trim (Snip) Saw Blades Application: For sizing and trimming plastic and wood edgebanding. Machine: Edgebanders. Workpiece Material: Plastic or wood edgebanding. Technical Information: Veneered and plastic edging: Edging thickness > 2.0 mm - crosscut saw ES pos. Edging thickness < 2.0 mm - crosscut saw ES neg. Solid wood edging and multi-purpose application: Edging thickness > 2.0 mm - crosscut saw WZ pos. Edging thickness < 2.0 mm - crosscut saw WZ neg. Machine Biesse D mm FZ Type 2 5. Edgebanding Type 1 WZ L R ES ES Type 3 115 115 115 115 130 130 130 140 140 140 160 Kerf mm 3.2 3.2 3.2 3.2 3.6 3.6 3.6 3.6 3.2 3.2 3.2 Bore mm 52 52 56 56 30 30 30 30 30 30 20 Teeth Grind Hook Type Application ID# 30 30 30 30 16+4 20+4 20+4 16+4 36 36 48 LH RH LH RH ATB LH RH ATB LH RH ATB Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Biesse Biesse Biesse Biesse Biesse Biesse Biesse Biesse Biesse Biesse Biesse 065698 065697 065669 065668 160007 160006 160005 160008 065670 065671 065672 2 1 2 1 3 2 1 3 Machine Brandt D mm 100 100 100 100 100 110 110 125 125 125 150 150 Kerf mm 2.6 2.6 2.6 2.6 2.6 2.4 2.4 2.4 2.6 2.6 2.8 2.8 Bore mm 32 32 32 32 32 32 32 32 32 32 20 20 Teeth Grind Hook Application ID# 30 30 30 30 30 40 40 24 30 30 36 36 LH RH LH RH ATB RH RH ATB LH RH LH RH Neg Neg Pos Pos Pos Pos Pos Pos Pos Neg Pos Pos Brandt Brandt Brandt Brandt Brandt Brandt Brandt Brandt Brandt Brandt Brandt Brandt 065673 065674 065658 065659 065650 065660 065661 160013 160014 160015 065402 065403 Machine Holz-Her Type 1: Countersink right Type 2: Countersink left Type 3: Pinhole without countersink 29 D mm 110 140 160 160 160 Kerf mm 3.6 3.2 3.2 2.8 4.0 Bore mm 22 22 20 30 40 Teeth Grind Hook Type Application ID# 20 36 48 24 24 Pos Pos Pos Pos Pos 065688 065689 065672 065422 065690 ATB ATB ATB ATB ATB 3 Holz-Her Holz-Her Holz-Her Holz-Her Holz-Her 5. Edgebanding Type 1 WZ Type 2 Type 1: Countersink right Type 2: Countersink left Type 3: Pinhole without countersink L R Machine Homag ES ES D mm Type 3 80 80 100/92 100/92 100 100 100 100 100 100 100 110 110 120/112 120/112 120 120 120 150 150 170 170 170 170 170 180 180 180 Kerf mm 3.2 3.2 3.0 3.0 3.0 3.0 3.2 3.2 3.2 3.2 3.6 3.6 1.7 3.2 3.2 3.6 3.2 3.6 3.5 3.5 3.2 3.2 3.5 3.5 3.5 3.5 3.5 3.2 Bore mm 34 34 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 30 30 30 30 30 30 30 30 30 30 Teeth Grind Hook Application Type ID# 30 30 20 20 20 20 20 20 20 20 20 20 30 30 30 24 36 36 40 40 36 36 48 48 48 48 48 54 Pos Pos Pos Pos Pos Pos Pos Pos Neg Neg Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Neg Neg Pos Pos Pos Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag Homag LH RH LH RH LH RH LH RH LH RH ATB ATB FZ/TR LH RH ATB ATB ATB LH RH ATB LH RH LH RG LH RH ATB 1, 2 1, 2 3 3 3 1, 2 1, 2 1, 2 2 1 1, 2 2 1 3 3 2 1 2 160002 160001 065499 065484 065571 065570 065404 065405 065406 065407 065408 065409 160003 065653 065654 065679 065655 160012 065681 065680 065682 065684 065683 160010 160011 065687 065686 065685 Machine IMA D mm 160 160 180 180 200 Kerf mm 3.5 3.2 3.2 3.2 3.2 Bore mm 22 22 22 22 30 Teeth Grind Hook Application ID# 36 48 48 48 64 Neg Neg Pos Neg Pos IMA IMA IMA IMA IMA 065691 065692 065693 160009 065694 ATB ATB ATB ATB ATB 5. Edgebanding FZ 5.3 Snip Saw Blades Machine SCM D mm 125 125 150 150 170 170 Kerf mm 3.2 3.2 3.8 3.8 3.2 3.2 Bore mm 20 20 35 35 30 30 Teeth Grind Hook Application Type ID# 40 40 24+6 24+6 36 36 SCM SCM SCM SCM SCM SCM LH RH RH LH LH Pos Pos Pos Pos Pos Pos 2 1 065573 065574 065699 160000 065575 065576 30 6. Profiling 6.1 Corrugated Cutterheads, Knives Corrugated Cutterheads & Blank Knives Application: Custom profiling. Machine: Moulders. Workpiece Material: Soft wood and MDF. Technical Information: Dual angle heads are adaptable for any wood species (use 20° knife pockets for soft woods or MDF and 12° knife pockets for hard woods). Ensure that knives are maintained and utilized in two-piece balanced sets. Product Specifications D mm 137 137 137 137 H 6. Profiling DIK Height Max Profile Depth 1-1/2" 0 mm 1-3/4" 10 mm 2" 15 mm 2-3/8" 20 mm 2-3/4" 30 mm D2 Ideal for short runs or knotty materials M2 Acceptable service life for medium run profiles T1 Enhanced with 18% tungsten for greatly extended service life M3+ Contains hard alloys for optimized service life in abrasive materials 31 SB mm 60 100 150 230 Bore Wings Hook ID# 1-13/16" 1-13/16" 1-13/16" 1-13/16" 2+2 2+2 2+2 2+2 12°/20° 12°/20° 12°/20° 12°/20° 100220559 100220564 100220566 100220568 Height Thickness Length Grade ID# 1-1/2" 1-3/4" 2" 2-3/8" 2-3/4" 5/16" 5/16" 5/16" 5/16" 5/16" 25" 25" 25" 25" 25" D2/SRS D2/SRS D2/SRS D2/SRS D2/SRS 130038846 130038847 130038848 130038849 130038850 Height Thickness Length Grade ID# 1-1/2" 1-3/4" 2" 2-3/8" 2-3/4" 5/16" 5/16" 5/16" 5/16" 5/16" 25" 25" 25" 25" 25" M2 M2 M2 M2 M2 130001715 130001716 7306 7307 7308 Height Thickness Length Grade ID# 1-1/2" 1-3/4" 2" 2-3/8" 2-3/4" 5/16" 5/16" 5/16" 5/16" 5/16" 25" 25" 25" 25" 25" T1/ Eco B18 T1/ Eco B18 T1/ Eco B18 T1/ Eco B18 T1/ Eco B18 190202100 190202101 190202102 190111185 190202103 Height Thickness Length Grade ID# 1-1/2" 1-3/4" 2" 2-3/8" 2-3/4" 5/16" 5/16" 5/16" 5/16" 5/16" 25" 25" 25" 25" 25" M3+ M3+ M3+ M3+ M3+ 130038841 130038842 130038843 130038844 130038845 6. Profiling 6.2 MicroSystem/PowerKnife System MicroSystem/PowerKnife System (PKS) Steel support and solid carbide (K30F standard) profile knife system for moulding applications. Suitable for hard and soft woods as well as MDF. The original MicroSystem design is used for machines with spindle speeds up to 8000 rpms, while higher rpm machines use the PowerKnife System (PKS). Both systems are packaged in balanced sets of two for optimum finish quality. Product Specifications MicroSystem - Suitable for machine spindles up to 8000 rpm MicroSystem SB mm H mm PT max mm Svc Area mm ID# ID# K30F Replacement Knife + Support Knife 60 100 150 230 40 60 100 150 40 60 100 150 38 38 38 38 50 50 50 50 60 60 60 60 Planing Planing Planing Planing 15 15 15 15 20 20 20 20 9 9 9 9 9 9 9 9 9 9 9 9 190201000 190201003 190201005 190201010 190201014 190201015 190201017 190201019 190201028 190201029 190201031 190201033 1 set 1 each 190201101 190201103 190201105 190201110 190201114 190201115 190201117 190201119 190201128 190201129 190201131 190201133 Other standard sizes available on request PowerKnife System (PKS) - Suitable for machine spindles up to 12000 rpm SB mm H mm PT max mm Svc Area mm ID# ID# K30F Replacement Knife + Support Knife 60 100 170 240 40 60 100 170 40 60 100 170 40 40 40 40 50 50 50 50 60 60 60 60 Planing Planing Planing Planing 15 15 15 15 20 20 20 20 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 697815 697817 697820 697825 697842 697843 697845 697848 697870 697871 697873 697876 set of 2 696615 696617 696620 696625 696642 696643 696645 696648 696670 696671 696673 696676 6. Profiling set of 2 PowerKnife System 32 6. Profiling 6.3 VariForm Cutterheads VariForm Profile Cutterheads Application: For cutting profiles. Different profiles with a maximum of 20mm profile depth can be mounted. Machine: Moulders, double end tenoners, edgebanding machines, etc. Workpiece Material: Soft wood and hard wood (HW-30F), panel materials or glued wood (HW-10F). Technical Information: Multi-purpose cutterhead with tungsten carbide special profile knives and backing plates. Can be resharpened three to four times. Product Specifications D mm 135 200 150 200 102 SB mm 30 30 40 40 40 Bore max mm 1-1/4" 1-14" 1-1/4" 50 1-1/4" 1-1/4" 1-1/4" 50 SH=3/4" N/A Bore PT max mm 20 20 20 20 20 Wings Type ID# 2 3 2 3 2 135215 135216 135217 135218 130045295 Dedicated Dedicated Universal Universal Dedicated Spare Parts Description Dimensions Torx Screw Allen Key ID# M5 x 10 x 13.5, T25 T25 x 100 007383 005502 Universal tool body, mechanical feed, Z2 - Z4 U profile D mm SB mm Bore mm Bore max PT max Wings RPM mm mm max ID# 165 165 165 180 180 180 180 40 50 60 40 50 40 60 30 30 30 35 DKN 35 DKN 30 30 40 40 40 35 35 50 50 135212 135213 134214 135203 135204 135206 135208 20 20 20 20 20 20 20 2 2 2 4 4 4 4 10,000 10,000 10,000 9,000 9,000 9,000 9,000 Supplied with clamping wedges, but without backing plates and knives Universal CNC tool body, mechanical feed, Z2 6. Profiling D mm 110 110 SB mm 40/45 50/60 Shank mm 25 x 60 25 x 60 PT max mm 15 15 Rot RH RH RPMs max 12,000 12,000 ID# 135400 135401 Supplied with clamping wedges, but without backing plates and knives Spare Parts Profile area 33 Description Dimensions Clamping Wedge Clamping Wedge Clamping Wedge Allen Screw with ISK 5 Allen Key 36 x 13, 21 x 26 56 x 13, 21 x 26 44 x 13, 21 x 24, 25 M10 x 12 SW 5, L100 for SB mm 40/45 60 50/60 ID# 009756 009757 009760 006044 117506 6. Profiling 6.4 ProfilCut Cutterheads American Standard ProfilCut Cope & Stick Cutter Set Application: For cope and stick profiles in solid wood cabinet doors. Multiple profiles possible with simple knife changes. Machine: Shapers and CNC routers. Workpiece Material: Soft wood and hard wood. Technical Information: Lightweight design allows for use on 1-1/4" as well as 1" and 3/4" shapers (with bushings) and CNC routers. For 3/4" to 7/8" thick cabinet frames. Three standard profiles plus capabilities for custom profiles. Product Specifications Cutter Set With Profile 1 Inserts Tool Type Tool # Stick Cutter Set 1, 2 Cope Cutter Set 3, 4 Profile 1 - Bead Wings n (max) Bore ID# 2+2 2+2 13,700 13,700 1-1/4" 1-1/4" 168312345 168312346 Profile 2 - Ovalo Profile 3 - Ogee Profile # Tool # Description QAL ID# 1 1, 2, 3 1 2 2 3 3 All All 1 2 3 1 3 1 3 4 2, 3, 4, 6 Stick Profile Knife 1 Stick Grooving Knife Cope Profile Knife 1 Stick Profile Knife 2 Cope Profile Knife 2 Stick Profile Knife 3 Cope Profile Knife 3 8 x 15mm Turnblade Spur Knives HW HW HW HW HW HW HW HW HW 168312347 168312348 168312349 168312350 168312351 168312352 168312353 5056 5115 zero Ø100 Tool 2 19.05 Tool 1 Tool 4 Tool 3 5 10.35 19.05 Custom Profile zero Ø100 custom area 34 6. Profiling Profile Inserts 6. Profiling 6.4 ProfilCut Cutterheads American Standard ProfilCut Cope & Stick Cutterset Profile 4 Profile 5 - Glass Door Accessories for Product Expansion - Profile 4 With Profile Inserts Tool Type Tool # Wings n (max) ID# Jointing Cutter (part of stick) Profile Cutter (part of cope) 5 6 168312588 168312355 2 2 13,700 13,700 Profile Inserts Profile # Tool # Description QAL ID# 4 4 4 All Mission Stick Profile Knife Cope Profile Knife 8 x 15mm Turnblade Spur Knives HW HW HW HW 168312348 168312356 5056 5115 2 6 5, 4 2, 3, 4, 6 zero Ø100 Tool 2 Tool 2 Tool 5 19.05 Tool 4 Tool 5 5 10.35 19.05 zero Ø100 zero Ø100 Tool 5 Tool 1 19.05 Tool 4 Tool 3 5 10.35 19.05 zero Ø100 Tool 6 6. Profiling ProfilCut Q and Q Premium Ideal for windows, doors, furniture and flooring, ProfilCut Q cutterheads include easily changeable knives and a new, patent-pending, clamping system which positions the knives radially and axially within an extremely tight tolerance. ProfilCut Q Premium is the right choice for a top-performing insert tooling system used in high production settings. The innovative tool design provides exceptional results in every area: cutting speed, flexibility, ease of use, weight, and longevity. Q Premium out-performs any insert system on the market in productivity and surface quality, saving time and money! The Leitz ProfilCut Q product line meets demanding expectations for durability and accuracy, while providing exceptional quality and speed. Call us at (800) 253-6070 to find out more. 35 6. Profiling 6.4 ProfilCut Cutterheads ProfilCut Profile Cutterheads Application: For raised panel profiles; multiple profiles possible with simple knife change. Machine: Shapers and CNC routers. Workpiece Material: Soft wood and hard wood. Technical Information: Cutterheads with disposable inserts, shear angle. Cutterhead with Profile 1 inserts WE 550 1 50 Tool # D mm Bore Wings n (max) ID# 1 155 1-1/4" 2 11,000 168312357 Profile Inserts Profile 1 Tool # Description Dimension Profile ID# 1 1 1 ProfilCut Knife ProfilCut Knife ProfilCut Knife 40x14.5x2 40x14.5x2 40x14.5x2 1 2 3 168312358 168312359 168312360 Profile 2 D Tool 1 BO 15.88 Profile 3 Back Panel Cutterhead with Profile 4 Inserts Profile 4 Tool # D mm Bore Wings ID# 2 110 1-1/4" 2 168312589 Custom Profile Tool # Description Dimension Profile ID# 2 2 ProfilCut Knife R5 ProfilCut Knife 45º 15x13x2 15x13x2 4 5 168312362 168312363 custom area 6. Profiling Profile Inserts Profile 5 D 19.05 Tool 1 Tool 2 zero Ø75 36 7. Standard Knives 7.1 Standard Knives Standard Replacement Turnblade and Spur Knives Workpiece Material: Solid wood and panel products. B2 Length mm Height mm Thickness Diagram mm Qual Sales Unit ID# 12 15 20 30 30 40 50 50 60 12 12 12 12 12 12 12 12 12 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 B2 B2 B2 B2 B2 B2 B2 B4 B2 HW-05 HW-05 HW-05 HW-05 HW-05 HW-05 HW-05 HW-05 HW-05 10 10 10 10 10 10 10 10 10 005081 005082 005083 005084 005061 005085 005086 006506 005087 14 15 15 15 14 15 15 15 2 2.5 2.5 2.5 B4 B4 B4 B4 10 10 10 10 005099 009535* 009549** 009543*** 14.3 19 14.3 19 2.5 2 B4 B3 10 10 005426 005115 * HeliPlan ** HeliCut *** HeliCut MF Workpiece Material: Abrasive wood-derived materials and plastics. B3 B4 Length mm Height mm Thickness Diagram mm Qual Sales Unit ID# 20 30 50 12 12 12 1.5 1.5 1.5 HW-03F HW-03F HW-03F 10 10 10 006904 006905 006906 B4 B2 B2 7. Standard Knives Workpiece Material: Extremely abrasive wood-derived materials and plastics. 37 Length mm Height mm Thickness Diagram mm Qual Sales Unit ID# 12 20 30 30 40 50 50 12 12 12 12 12 12 12 1.5 1.5 1.5 1.5 1.5 1.5 1.5 HW-02UF HW-02UF HW-02UF HW-02UF HW-02UF HW-02UF HW-02UF 10 10 10 10 10 10 10 602000 602001 602002 602005 602003 602004 602006 B4 B2 B2 B4 B2 B2 B4 Leitz Tooling Services Our unparalleled knowledge in tooling support is merged with state-of-the-art sharpening and conditioning services to ensure that your business can rely on quality, convenient solutions. Technical Support Continuous, advanced training keeps our staff on the cutting edge of product knowledge. Our worldwide network of experts problem-solve even the most challenging applications. From customized tooling solutions to tool logistics, count on Leitz for outstanding technical support. Service Centers Located throughout North America, Leitz service centers provide precision sharpening and reconditioning services to restore tools to "like new" condition. Our tooling solutions ensure longer production runs, reduced downtime, maximized tool life, and optimized performance—while decreasing production costs. Your Leitz service center schedules pick-up and delivery, tailored to meet your needs. Our partnership with national shipping companies results in quick turn-around as well as easy, cost-effective and safe transport of your valuable tools. With our commitment to complete customer care, Leitz tooling services provide comprehensive value as your local tooling source. Contact us today. [email protected] 800.253.6070 Shaping the future as your partner in innovation Leitz Service Center Locations USA Michigan (Corp. Headquarters) 4301 East Paris Avenue, SE Texas 2721 Market Street California 1145 East Orange Show Road Units E & F Washington 8607 South 212th Street San Bernardino, CA 92408 p. (800) 548-1535 Garland, TX 75041 p. (214) 703-9314 Kent, WA 98031 p. (253) 395-1012 North Carolina 401 Interstate Drive Archdale, NC 27263 p. (800) 860-8848 © Leitz Tooling Systems LP 2016 Grand Rapids, MI 49512 p. (800) 253-6070 Leitz Tooling Systems LP USA Headquarters 4301 East Paris Avenue SE Grand Rapids, MI 49512 Phone 800-253-6070 Fax 800-752-9391 [email protected] www.leitztooling.com We shape the future
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