World`s First Vertical Embroidery Machine

World’s First Vertical Embroidery Machine
Email : info@nantex in. Phone +91 124 4115676
www.nantex.in
About Us
 Nantex Machineries was founded in the year 2010 with the
purpose of inventing & innovating new technology machines
for textiles and automation industry.
 For us, customer satisfaction comes first; to achieve this goal,
we have been consistently trying to deliver impeccable range of
products. Our perseverance towards maintaining world class
standards has helped us establish our company firmly in the
industry. We have our own R&D team & are working on
developing our own manufacturing capacity to produce new
developed products. We are assisted in this endeavour by our
team of highly qualified and experienced professionals.
 Some of the quality features due to which these products are
appreciated include low maintenance, easy to use, durability,
reliable and cost-effectiveness.
Presentation Overviews
Details about the Project
Market Survey & Current Statistics
Technology Innovation Incorporated in this New Embroidery Machine
Outstanding Features compared to Existing Product in the market
% Utilization / man power / Automation involved in this Product
Product Life Cycle Cost Analysis
Productivity of new Schifflie compared to other products in the market
Overall Growth rate in Schifflie Embroidery against Increase in Demand
Product lifecycle Cost Analysis
Space Utilization for machine installation
Maximum possibility of endless repeat designs through this machine
About the Machine
Details about the Project
Nantex brings its first invented product in the textile
industry – Vertical Embroidery Machine.
Model – VEM 1 - 4063 (Single Width)
Model – VEM 1- 54-2 (Double Width)
Model – VEM 1- 63-2 (Double Width)
Model-VEM-110-(Single Width)
Model-VEM-140-(Single Width)
Market Survey & Current Statistics
Global Embroidery Industry’s overview
The Global Embroidery Industry is one of the most important sectors of the economy in
terms of investment, revenue, and trade and employment generation all over the world.
Embroidery industry has short product life cycle, tremendous product variety, volatile
and unpredictable future demand in the global market. Also by introducing advanced
techniques incorporated in this new Nantex Vertical Embroidery Machine multiple value
addition of the end product leads to greatest profit margin and viable payback period in
new textile projects.
Overview of the Embroidery Industry and Indian scenario
The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum.
Realizing the huge potential of embroidery, some large players have entered the sector.
Embroidery, till a decade ago, was largely in the unorganized sector, with very small
units, typically with 2 and 4 embroidery machines. Now a days, organized players’
account for 80% of the market. The market is also slowly moving from largely
unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico,
Rosebys, Kids at Home, KurlOn, Westside, and Star, etc...
Note: This information taken from web links.
Technology Innovation Incorporated in this New Embroidery
Machine
Till today we are doing schiffli (all over) embroidery in wrong direction
meaning against grain line of the fabric. This has always had a negative effect on
the cost efficiency of such embroidered products across globe. Though embroidery
has always fascinated designers from both apparel & home world - it has remained
mostly restricted to upper & niche market. By bringing in the revolutionary change
in the schiffli machine - where in embroidery could be done along the grain of any
fabric – we have been able to solve this long lasting problem of this industry.
Machine Picture
Model VEM 1- 63
References /Pattern No: International Application No: PCT/IB2010/002958
Indian Patent Application No: 2384/DEL/2009
Outstanding Features compared to Existing Product in the market
Salient Futures
Machine Utilization %
Space Require to Install
Machine Cost / machine
Emb. Order Quantity to
process
Man Power Required
Routing & speed balancing
Material Handling
Material Feeding
Process Wastage %
-----as a Fabric %
-----as a Yarn %
Clarity of Design
Software Support
Operation
Process life cycle cost
Machine Maintenance cost
Specialty
VEM 1- 63
Existing machine (Schiffli)
97%
Comparatively Less
28 to 35 Lacs (8 time less)
83%
500 Sq. Yard
1.5 to 2.5 Cr
No limitations
4 person /10 m/c /shift
easy routing & speed
Less handle
Same direction Roll form
60 times reduction in %
0.10%
0.10%
More realistic
Advanced file support
Easy working
Lowest possible in market
Economical / cost effective
1000 mts minimum/ batch
6 person /1 machine /shift
Tough to balance m/c speed
More & Complicated handle
Batch preparation required
More wastage
12%
8%
Allover Embroidery
Lace Embroidery
Advanced file support
Easy working
Comparatively high
Expensive / Costly
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D
Unit
% Utilization / man power / Automation involved in this Product
100
90
80
70
60
50
40
30
20
10
0
Nantex Developed
M/c
Existing Schiffli
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery
m/c at our R& D Unit
Product Life Cycle Cost Analysis (Cost contribution shown as %
value)
100
90
80
70
60
50
40
30
20
10
0
Nantex Developed
M/c
Existing Schiffli
M/c Cost
Process
Cost
Life Style
Cost
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery
m/c at our R& D Unit
Productivity of new Schiffli compare to other product in the
market
No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in %
Value
100
90
80
70
60
50
40
30
20
10
0
Nantex Developed
M/c
Speed
Productivity
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at
our R& D Unit
Over all % Growth rate in Embroidery Sectors &% increase in
demand
% Growth rate in
Embroidery Sectors
% increase in
demand
60
50
40
30
20
10
0
Current
Future
Important points highlighted here is “Capacity & growth rate in embroidery sectors are
27% lagging behind against the current demand of 30% & above, there is huge potential for
this sectors to grow up faster rate”
Product Life Cycle Cost Analysis (Cost contribution shown as %
value)
Nantex Developed
M/c
Existing Schiffli
100
90
80
70
60
50
40
30
20
10
0
M/c Cost
Process
Cost
Life Style
Cost
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R&
D Unit
%Space Utilization for machine Installation
100
90
80
70
60
50
40
30
20
10
0
Nantex Developed
M/c
Existing (Schiffli)
% m/c space
% Project
required
Land & Building Cost saved
Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c
at our R& D Unit
Maximum possibility of Endless Repeat Design’s through this Machine
Technical Specifications
Repeat Length
In Warp Direction
In Weft Direction
Needle Capacity
Shuttles
Special Components
Tension Conrollers
Fabric Wastage
Yarn Wastage
After Embroidery
VEM 1- 63
Existing Schiffli m /c
Endless Repeat Length (Free Hand
Creativity)
Limitation in repeat Length
yes ( Right Direction to do all over
embroidery)
No
Yes (Right Direction to do Lace
No
Embroidery )
Existing Needles
Existing Needles
Existing Shuttles (Top shuttle)
Existing Shuttles ( Top Shuttle
Roll form Embroidery ( Length
Cut Pcs Embroidery ( Width wise
Wise Embroidery )
Embroidery )
Servo based
Servo based
0.10%
12 %
0.10%
8%
lot of hassles ( Re-stitch the cut
length for dyeing process or further
Any Process without hassle
Process )
About Vertical Embroidery Machine- ‘VEM’
• Embroidery in Right Direction (along Grain Line or Fabric
•
•
•
•
•
•
length wise)
Can create designs with ‘Free-Hand’. The embroidery flow
will be length wise and can use the embroidered fabrics for
Home furnishings (like curtains, bed sheet, pillow cover and
others), any garments for domestic and international market.
Installation Space Reduced drastically and can be installed on
any floor.
Foundation Not Required.
Economical & Competitive Pricing.
Reduction in Man Power to operate ‘VEM’.
Less Electricity Consumption
About VERTICAL EMBROIDERY Machine- ‘VEM’
• Less Noisy
• Fabric loaded through Roll Form
• One time 100-150 mtrs fabric can be loaded
• Less Maintenance
• There is no Fabric wastage.
• Embroidered fabric shrinkage will be less.
• Fabric Dimensional Stability will be the same after
embroidery
• Less mending
• Overall Manufacturing Cost will be less.
Description VEM 1- 4063
• Length
• Width
• Height
• Weight
• Frame
• Fabric Width
• Fabric
• Controller
• Data input/output
• Speed
• Movement
• Data format
• Repeat
• Energy Consumption
• Shuttles
• Needles
• Borer
• Foundation
-
4190 mm
1420 mm
2360 mm
3.2 Ton
Single Width
40 inches to 54 inches
150 mtrs Roll(at one time)
2 Micro Processer 5 Mhz
USB Drive
300 RPM
300 mm
.SAS, .DAT
as normal Schiffli 4/4, 8/4, 12/4….
3 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Description VEM 1- 54-2
•
•
•
•
•
•
•
•
Length
Width
Height
Weight
Frame
Fabric
Fabric width
Controller
-
5300 mm
1420 mm
2360 mm
5 Ton
Double Width
150 mtr*2 (at one time)
40 inches to 54 inches
2 Micro Processer 5 MHz
•
•
•
•
•
•
•
•
•
•
Data input/output
Speed
Movement
Data format
Repeat
Energy Consumption
Shuttles
Needles
Borer
Foundation
-
USB Drive
300 RPM
280 mm
.SAS, .DAT
as schiffli 4/4, 8/4, 12/4….
3.2 KW
Top Shuttles normal Size
Normal Schiffli
Normal Schiffli
Not required
Description VEM 1- 63-2
• Length
• Width
• Height
• Weight
• Frame
• Fabric
• Fabric width
• Controller
• Data input/output
• Speed
• Movement
• Data format
• Repeat
• Energy Consumption
• Shuttles
• Needles
• Borer
• Foundation
-
6100 mm
1420 mm
2360 mm
5.3 Ton
Double Width
150 mtrs * 2 (at one time)
54 inches to 63 inches
2 Micro Processer 5 Mhz
USB Drive
300 RPM
280 mm
.SAS, .DAT
as schiffli 4/4, 8/4, 12/4….
3.2 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Description VEM 1- 110
• Length
• Width
• Height
• Weight
• Frame
• Fabric
• Fabric width
• Controller
• Data input/output
• Speed
• Movement
• Data format
• Repeat
• Energy Consumption
• Shuttles
• Needles
• Borer
• Foundation
-
5300 mm
1420 mm
2360 mm
5 Ton
Single Width
150 Mtr (at one time)
98 inches to 110 inches
2 Micro Processer 5 Mhz
USB Drive
300 RPM
500 mm
.SAS, .DAT
as normal schiffli 4/4, 8/4, 12/4….
3.2 KW
Top Shuttles normal Size
Normal Schifflie
Normal Schifflie
Not required
Description VEM 1- 140
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Length
Width
Height
Weight
Frame
Fabric width
Fabric
Controller
Data input/output
Speed
Movement
Data format
Repeat
Energy Consumption
Shuttles
Needles
Borer
Foundation
-
6100 mm
1420 mm
2360 mm
5.2 Ton
Single Width
124 inches to 140 inches
150 mtrs (at one time)
2 Micro Processer 5 MHz
USB Drive
300 RPM
500 mm
.SAS, .DAT
as schiffli 4/4, 8/4, 12/4….
3.2 KW
Top Shuttles normal Size
Normal Schiffli
Normal Schiffli
Not required
Contact Details:
M/s Nantex Machineries Pvt Ltd,
Plot No – 162, Sector-6,
IMT Manesar, Gurgaon,
Haryana – 122050
Phone - +91 124 4115676
Email – [email protected]
[email protected]
www.nantex.in