Hot rolled tubes for mechanical engineering
Transcription
Hot rolled tubes for mechanical engineering
ing ubes ngineer T d e Roll cal E Hot echani for M VIEW GEN LP ERA ROD UCT OVE R Hot rolled tubes for mechanical engineering s e i p o c u e o h y t l i g t n i n d u . n s e e l k s b c e la to i b s a l v l g ’ We existin on is a i s m r o e r f v d e revis General product overview V & M TUBES – Your partner in success Vallourec is a world leader in premium tubular solutions serving the energy markets, as well as other industrial applications. With 22,000 employees, integrated manufacturing facilities, advanced R&D, and worldwide local presence, Vallourec offers its customers innovative global solutions to meet the growing energy challenges of the 21st century. VALLOUREC & MANNESMANN TUBES belongs to the Vallourec Group of companies and 2 is a world leader in the production of seamless steel tubes for all applications. The company operates tube mills in France, Germany, Brazil, the USA and China. Its annual production of up to three million tonnes covers the world’s largest range of dimensions for seamless steel tubes. The tubes are used in the industrial sector, and energy and the oil & gas industry. The high flexibility of our manufacturing program in terms of dimensions and materials allows us to serve a vast variety of steel tube applications in the mechanical engineering industry. Our comprehensive range of modern tube-making facilities and the engineering expertise available within the company enable us to provide tube products of a quality unmatched anywhere in the world. V & M TUBES: your preferred partner for mechanical engineering! V & M mechanical tubes at a glance V & M TUBES for standard grades V & M TUBES specific branded grades Grade portfolio Industry division Advanced Engineering Grades Engineering Grades Offshore Grades FineXcell® series Stahl-EisenWerkstoffblätter Oceanfit® series API 5L, EN 10225 Avadur® series ASTM A 519 Spirafort® series EN 10294 Fine-Grain HighStrength Grades Basic Mechanical Grades Multicert® series EN 10297, EN 10210 Forterior® series EN 10297, EN 10210 E355, S355J2H, Grade B, C, … Alloyed heat treatable steels 25CrMo4, 34CrMo4, 42CrMo4, Grade 4130, Grade 4140, ... Unalloyed heat treatable steels C35E, C45E, C60E, Grade 1045, ... Case hardening steels 16MnCr5, C10E, 20NiCrMo2-2, … S460NLH, P690QL1, ... X52, X65, X80, ... Square and rectangular hollow sections Round tubes Hollow bar V & M TUBES grade brands meet and in many cases surpass the requirements of the relevant standard grades. The respective compliance with the standard is clearly indicated in the material datasheets, orders and certificates. Increasing technical requirements Our product portfolio is available in a broad size range, and we offer a lot of specific dimensions, tailored to your needs. Wall thickness T mm 10 20 30 40 50 60 70 80 90 100 Produced by hot rolling processes 50 100 150 Outside diameter D mm V & M TUBES offers the full product portfolio for mechanical engineering, from basic grades to the most advanced proprietary fine-grain steels. We have developed a strong brand portfolio that highlights the key features of our main products. The current brochure focuses on our offering for mechanical, circular seamless tubes. Some of those grade families are also available in square and rectangular shapes, under our specific MSH offering for structurals, please refer to the individual brochures. 200 250 300 350 400 450 500 550 600 650 3 Mechanical applications V & M TUBES covers the full spectrum of mechanical engineering applications, from crane construction to axle manufacture, including hydraulic cylinders etc. Our broad size range and the numerous steel grades we developed allow you to find within our overall product portfolio the tube best able to meet your technical requirements and optimize your costs. Cranes Design engineers are always facing new challenges in terms of maximum lifting capacity, lifting height and reach. Over the past decades, intelligent design solutions and new advanced steel grades have enabled them to continuously optimize performance. Our FineXcell® series of high-strength fine-grain steels offers an optimum combination of high yield strength, excellent impact toughness and good weldability. FineXcell® grades are often the key to success for impressive new crane performance levels. Hydraulic cylinders Hydraulic cylinders are found on almost all types of equipment, and are as diverse as their applications. However, reducing the weight of the cylinder, or allowing for further loads is almost invariably a challenge. When the hydraulic cylinders are mounted on mobile equipment, each kilogram saved permits greater mobility, load bearing or lifting capacity. Grades with higher strengths and good impact energy values are typically used: our Forterior® series and FineXcell® series are the best answers for those challenges. The wide range of dimensions we supply helps our customers to minimize machining. 4 Oil and gas field accessories Oil & gas wells also require a wide range of mechanical engineering parts, such as downhole equipment, wellheads, and a vast range of accessories. High pressures and sour environment are tough conditions for equipment that has to be absolutely reliable. V & M TUBES provides a wide range of grades for those applications: our Avadur® series accepts the challenge, with good mechanical properties and hardenability, along with 13Cr grades for corrosion-resistant applications. Armatures and piling And much more! Our tubes are also used in piling and anchoring applications. Our dedicated product line, Tecnipile® comprises a selection of grades and dimensions suitable for any type of foundation. Mechanical engineering applications cover a much wider range than the few examples mentioned so far! Our product series are used in roller production, for paper, textile or printing industries, in axles for truck trailers, tractors and wagons … Forterior® and FineXcell® grades are typically favoured in the design of components for construction equipments, such as hydraulics, steering and structural components, where they demonstrate excellent yield strength levels along with good toughness. Spirafort®, with its excellent machinability, combined with the broad range of MECAPLUS® dimensions, ensures very low material loss during machining: the tubes are a close match to your clean-turned size, and they are easy and quick to machine! In all cases, the main characteristics of our product families, with V & M TUBES high-quality brands, make the difference for our customers! The specific advantages of each product family, along with the most useful technical information are described in the following pages. If you have any questions regarding materials selection, please don't hesitate to contact our technicial support team. 5 Basic material Carbon steel grades V & M TUBES offers the full product portfolio for mechanical engineering, from basic grades to the most advanced proprietary fine-grain steels. You can be sure that when we offer basic carbon grades, our tubes are not basic tubes! When choosing V & M TUBES, you will benefit from our high-quality production, based on a decades of know-how of seamless steel tube manufacturing. Chemical composition (in % by mass) In Europe, the most popular carbon steel grades for mechanical engineering are the E355 (conforming to EN 10297-1) and the S355J2H (conforming to EN 10210). We also have our Multicert® series, which complies with both EN 10297 and EN 10210. Multicert® is a product line dedicated to our distributors, in order to optimize their stocks. Steel grade C Si Mn P S Multicert 355 ImpactFIT 20 ≤ 0.220 ≤ 0.550 ≤ 1.600 ≤ 0.030 ≤ 0.035 Multicert® 355 ImpactFIT 30 ≤ 0.220 ≤ 0.550 ≤ 1.600 ≤ 0.035 ≤ 0.035 ® Mechanical properties Steel grade Yield strength Tensile strength ReH min in MPa2) Rm in MPa2) for thickness for thickness Elongation Amin in % Long. Transv. Min. average absorbed energy KV min. at given test temperature Multicert 355 ImpactFIT 20 AR 355 510 - 680 22 20 27 J at –20 °C Multicert® 355 ImpactFIT 30 N 355 510 - 680 22 20 27 J at –30 °C ® 1) Delivery condition1) AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered. 2) values apply for the lowest wall thickness range defined in V & M TUBES materials datasheets. Please contact us for further information. For our American customers we produce grade B material, (conforming to ASTM A 106), as the equivalent widely used grade in mechanical engineering. Mechanical properties Steel grade 1) Delivery condition1) Yield strength Rt0.5 min. in Tensile strength Rm min. in ksi MPa2) Elongation Amin in % MPa ksi MPa ksi Grade B AR or N 240 35 415 60 as per ASTM A 106 l q Grade C AR or N 275 40 485 70 as per ASTM A 106 Grade C / 1026 AR or N 275 40 485 70 as per ASTM A 106 AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered. 2) values apply for the lowest wall thickness range defined in V & M TUBES materials datasheets. Please contact us for further information. 6 Engineering grades Forterior®: higher strength for higher performance Within the product family of engineering grades, the Forterior® series is the first step above standard material. Compared to basic grades, it demonstrates higher yield strength and good impact test values. With Forterior® you can reduce the weight of the structure during design, without diminishing their performance in the same operating conditions. This means less material to purchase, but above all lighter structures for easy transportation, or an enhancement of performance with the same total structure weight. Such grades are typically favoured in the design of highly stressed heavy-wall hydraulic cylinders, and provide excellent strength properties, along with good toughness, with impact test values guaranteed up to –40 °C, depending on the grade. Mechanical properties Steel grade Delivery Yield strength Tensile condition1) ReH min strength Rm in MPa2) in MPa2) Elongation Amin in % Min. average absorbed energy KV min. at given Long. Transv. test temperature Forterior® 470 AR 470 650 - 800 17 15 – Forterior® 450 ImpactFIT 20 N 450 600 - 750 19 17 27 J at –20 °C Forterior® 450 ImpactFIT 30 N 450 600 - 750 19 17 27 J at –30 °C Forterior 590 ImpactFIT 40 QT 590 700 - 850 16 14 30 J at –40 °C ® AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered. 2) values apply for the lowest wall thickness range defined in V & M TUBES materials datasheets. Please contact us for further information. 1) Chemical composition (in % by mass) Steel grade C Si Mn Forterior® 470 0.16 to 0.22 0.10 to 0.50 Forterior® 450 ImpactFIT 20 0.16 to 0.22 Forterior® 450 ImpactFIT 30 Forterior® 590 ImpactFIT 40 1) P max. S Cr max. Mo max. Ni max. Cu max. N max. Al min. V2) Nb man. Ti max. Nb+V max. 1.30 to 1.70 0.030 0.035 0.30 0.08 0.40 0.25 0.020 0.010 to 0.060 0.08 to 0.15 0.05 0.03 0.20 0.10 to 0.50 1.30 to 1.70 0.030 0.035 0.30 0.08 0.40 0.25 0.020 0.010 to 0.060 0.08 to 0.15 0.05 0.03 0.20 0.16 to 0.22 0.10 to 0.50 1.30 to 1.70 0.030 0.025 0.30 0.08 0.40 0.25 0.020 0.010 to 0.060 0.08 to 0.15 0.05 0.03 0.20 0.16 to 0.22 0.10 to 0.50 1.30 to 1.70 0.030 0.025 0.30 0.08 0.40 0.25 0.020 0.010 to 0.060 0.08 to 0.15 0.05 0.03 0.20 Addition is left at discretion of manufacturer, if added to the cast, content will be reported; 2) V may be replaced by Nb or Ti percent for percent provided that V content shall be at least 0.05 % and the sum V + Nb + Ti ≤ 0.21 % 7 MECAPLUS® hollow bar offering in Spirafort® grades: the perfect combination for machining! Our engineering grade family is rounded off by a complete offering for machining: MECAPLUS® hollow bar dimensions in Spirafort® grades, fully compliant with EN 10294-1 Spirafort® grades: stronger grades, faster and easier to machine Machining with standard steel Spirafort® grades offer significant improvements in machinability compared to standard stock material, and even compared to the nearest equivalent grade in the EN standard. Controlled additions of sulphur and Ca-Si treatment during steel production ensure optimum machinability. In identical machining conditions, Spirafort® 470 machines up to twice as fast as ordinary E470 steel as defined in EN 10294-1. Chip formation is also greatly improved with our Spirafort® grades: you can forget the burden of long, tangled chips around your machined piece! Machining with Spirafort® steel Mechanical properties (all other testing requirements according to EN 10294-1) Steel grade 1) Delivery condition1) Yield strength ReH min in MPa2) Tensile strength Rm in MPa2) Elongation Amin in %2) Min. average absorbed energy KV min. at –20 °C in J Long. Transv. 600 -750 19 17 27 470 650 - 800 17 (153)) 15 (133)) – 590 700 - 850 16 14 40 Spirafort® 450 ImpactFIT 20 N 450 Spirafort® 470 AR Spirafort® 590 ImpactFIT 20 QT AR: as rolled; N: normalized or normalized formed; QT: quenched and tempered ; 2) valid for the smallest wall thickness range given in the respective material data sheets; 3) for 50 mm < TN ≤ 100 mm Chemical composition (in % by mass) Steel grade Spirafort® 450 ImpactFIT 20 Spirafort® 470 Spirafort® 590 ImpactFIT 20 8 C Si Mn 0.16 to 0.22 0.10 to 0.50 1.30 to 1.70 P max. 0.030 S 0.015 to 0.050 Cr max. Mo max. Ni max. Cu max. N max. Al Nb max. Ti max. 0.30 0.08 0.40 0.30 0.020 0.010 0.07 0.05 V1) 0.08 to 0.15 Nb+V +Ti max. 0.21 MECAPLUS®: the most advanced hollow bar offering This hollow bar offering is of course fully compliant with the requirements of the EN 10294-1, but our approach goes much further. Taking advantage of the extreme dimensional flexibility of our mills, we are now offering MECAPLUS® dimensions in a gapless size range: any outside diameter from 30 to 375 mm can now be guaranteed as clean-turned size, in increments of just 1 mm. With our gapless MECAPLUS® dimensions our tube is always as close as possible to your finished dimension, so that your material loss is reduc-ed to the minimum. When machining from a solid bar, often up to 40–50 % of the material purchased is turned into scrap. By selecting the appropriate MECAPLUS® size, you can reduce this scrap to only 10 % of the material purchased. Nominal OD in mm (= max. achievable CTS for OD) With MECAPLUS® dimensions, we guarantee that, with a given tube, you can achieve the required dimension of your final piece, without any black spot on its surface. Additionally, tight tolerances and excellent straightness ensure that you have to remove as little material as possible during machining operations. MECAPLUS® is exclusively supplied in our Spirafort® grades, a perfect combination for machining. 0 50 Nominal ID in mm (= min. achievable CTS for ID) 100 150 200 250 300 350 400 EN 10294 50 Gapless MECAPLUS® size range 100 150 200 250 300 350 400 Cost saving with MECAPLUS® and Spirafort® grades compared to Cost saving with MECAPLUS® and Spirafort® grades compared to stanstandard stock material for the production of the same finished dard stock material for the production of the same finished piece piece Machining cost saving thanks to Spirafort® grade and MECAPLUS® size MACHINING COST MATERIAL COST Pre-material cost saving thanks to lower weight of tube with MECAPLUS® dimension Material to be removed by machining Standard stock material (E355 / S355J2H) MECAPLUS® dimension in Spirafort® 470 Select the right dimension! The easiest way to select the tube Delivered tube dimension Finished piece dimension (clean-turned size) closest in size to your final piece? Check our dedicated website: www.vmtubes.com/mecaplus Ready made calculations, always up-to-date! Do not hesitate to contact our technical team to discuss product details! 9 VMec® grade series for the American market This engineering grade family has been developed with the VMec® series specially designed for our American customers. This family fills the yield strength gap between 40 ksi (Grade C) and 80 ksi (Grade 4140 Q&T) with steel grades at 50, 60 and 70 ksi. VMec®50 is fully consistent with Grade B/C of ASTM A 106 and ASME SA 106 but features higher yield strength and additional impact toughness with a restricted chemical composition for better weldability. This approach, better than standard, is a premium solution for Mechanicals. VMec®60, at the 60 ksi strength level, is available in different variants: with improved machinability, low temperature toughness or a combination of both. These steels are generally weldable by all current manual and automatic methods. The highest grade of the family, VMec®70, features a yield strength of 70 ksi and low temperature toughness. VMec® family fills the yield strength gap between basic and QT materials VMec® family fills the yield strength gap between basic and QT materials 90 80 Yield strength (ksi) 70 60 50 40 30 20 10 0 Grade B Grade C VMec®50 VMec®70 VMec®60 Grade 4140 Mechanical properties Steel grade Yield strength Rt0.5 min. in2) Elongation Amin in % Min. average absorbed energy KV min. at given test temperature MPa ksi MPa ksi Long. Transv. ® VMec 50 345 50 483 70 22 12 20 ft ∙ lbf at –4 °F VMec® 60M 414 60 552 80 16 14 – VMec 60ML 414 60 552 80 16 14 20 ft ∙ lbf at –4 °F VMec® 60L 414 60 552 80 16 14 20 ft ∙ lbf at –22 °F VMec® 70 483 70 552 80 16 14 20 ft ∙ lbf at –4 °F ® 1) Tensile strength Rm min. in2) AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered ; valid for the smallest wall thickness range given in the respective material data sheets; 2) Chemical composition (in % by mass) Steel grade C Si max. Mn P max. S Cr max. Mo max. Ni max. Cu max. N max. Al max. V max. (V+Nb (Cu+Ni+ CE +Ti) Cr+Mo max. max. +V) max. VMec® 50 0.13 to 0.20 0.10 1.00 to 1.35 0.025 ≤ 0.010 0.40 0.15 0.40 0.40 VMec® 60M ≤ 0.23 0.50 ≤ 1.70 0.035 0.015 to 0.040 0.40 0.20 0.40 0.25 0.020 0.060 0.18 0.21 VMec® 60ML ≤ 0.23 0.50 ≤ 1.70 0.0035 0.015 to 0.040 0.40 0.20 0.40 0.25 0.020 0.060 0.18 0.21 VMec® 60L ≤ 0.23 0.50 ≤ 1.70 0.025 ≤ 0.025 0.40 0.20 0.40 0.25 0.020 0.060 0.18 0.21 VMec® 70 0.14 to 0.23 0.50 1.00 to 1.70 0.035 ≤ 0.040 0.40 0.20 0.40 0.25 0.020 0.060 0.18 0.21 10 1.00 0.43 Advanced engineering grades Special grades for highly demanding applications Our advanced engineering grades encompass a wide selection of low-alloy steels, heat-treatable and case-hardening steels. In this brochure, we present a selection of the most demanded grades within this family. Our technical teams will be happy to further assist you in materials selection and get the right tube for your need! Low-alloy steels for mechanical engineering Our advanced engineering grades family comprises the typical low-alloy steels used in mechanical engineering. The 42CrMo4 and 34CrMo4, with their high mechanical properties and good impact test values, conforming to EN 10297, are two of the most widely used grades in the industry. They are typically supplied in the quenched and tempered or annealed condition. Mechanical properties Steel grade 1) Delivery condition1) Yield strength ReH min in MPa2) Tensile strength Rm in MPa2) Elongation Amin in % Long. Transv. Min. average absorbed energy KV at –20 °C in J 25 Cr Mo 4 QT 700 900 12 10 45J 34 Cr Mo 4 QT 800 1000 11 9 35J 42 Cr Mo 4 QT 900 1100 10 8 30J AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered ; 2) valid for the smallest wall thickness range given in the respective material data sheets; 3) for 50 mm < TN ≤ 100 mm Chemical composition (in % by mass) Steel grade C Si Mn P S Cr max. Mo max. Ni max. 25 Cr Mo 4 0.22 to 0.29 ≤ 0.40 0.60 to 0.90 ≤ 0.035 ≤ 0.035 0.90 to 1.20 0.15 to 0.30 – 34 Cr Mo 4 0.30 to 0.37 ≤ 0.40 0.60 to 0.90 ≤ 0.035 ≤ 0.035 0.90 to 1.20 0.15 to 0.30 – 42 Cr Mo 4 0.160 to 0.220 ≤ 0.40 0.60 to 0.90 ≤ 0.035 ≤ 0.035 0.90 to 1.20 0.15 to 0.30 – 11 Advanced engineering grades Heat-treatable steels for mechanical engineering Our offering of advanced engineering grades would not be complete without heat treatable steels. C45E and other similar grades conforming to EN 10297-1 : 2003 are typically used for special applications, for a good combination of strength levels and hardness. Chemical composition (in % by mass) Steel grade C Si Mn P S Cr Mo max. Ni Cu+Mo max. +Ni max. C35E 0.32 to 0.39 ≤ 0.40 0.50 to 0.80 ≤ 0.035 ≤ 0.035 ≤ 0.40 ≤ 0.10 ≤ 0.40 0.63 C45E 0.42 to 0.50 ≤ 0.40 0.50 to 0.80 ≤ 0.035 ≤ 0.035 ≤ 0.40 ≤ 0.10 ≤ 0.40 0.63 C60E 0.57 to 0.65 ≤ 0.40 0.60 to 0.90 ≤ 0.035 ≤ 0.035 ≤ 0.40 ≤ 0.10 ≤ 0.40 0.63 Mechanical properties Steel grade 1) Delivery condition1) Yield strength ReH min in MPa2) Tensile strength Rm in MPa2) Elongation Amin in % Min. average absorbed energy KV at –20 °C in J Long. Transv. C35E QT 430 630 17 15 35 J C45E QT 490 700 14 12 25 J C60E QT 580 850 11 9 AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered ; 2) valid for the smallest wall thickness range given in the respective material data sheets; Case-hardening steels Finally, the case-hardening steels, with a lower content of carbon, are designed for the further hardening processes. They are typically used for the manufacture of gears where improved surface hardness is required. 12 Chemical composition (in % by mass) Steel grade C Si Mn P S Cr 16 Mn Cr 5 0.14 to 0.19 ≤ 0.40 1.00 to 1.30 ≤ 0.035 ≤ 0.035 0.80 to 1.10 C10E 0.07 to 0.13 ≤ 0.40 0.30 to 0.60 ≤ 0.035 ≤ 0.035 Avadur® series: heat-treated steels for the oil & gas industry The Avadur® series unites high mechanical properties with good hardenability. It was initially designed for the oil and gas industry, where strength and impact toughness are required. The series consists of 3 main chromium-molybdenum low-alloy steels, at least compliant with 4140. They can be heat-treated to higher strength, or tempered back to lower strength levels or into special hardness ranges. Our Avadur® series is primarily supplied in a quenched and tempered condition so that it conforms to the mechanical properties of API 5CT L80, P110 and Q125 grades. For corrosive environments, we supply 13 Cr L80 grades, martensitic stainless steels dedicated to oil & gas fields containing CO2 and limited H2S. The grade shows a greatly reduced corrosion rate in comparison to carbon steel in elevated concentrations of CO2. Additionally, Super 13Cr-110 offers enhanced mechanical properties and even further improved corrosion resistance. Our typical offer for oil & gas field accessories is completed by the grade 4130 with its excellent weldability, which is typically supplied with a minimum yield strength of 80 ksi or 110 ksi, conforming to API 5CT, in a selection of dimensions. Mechanical properties Steel grade Delivery Yield condition1) strength ReH 2) min in MPa Tensile strength Rm in MPa2) MPa ksi MPa ksi Elongation Amin in % Hardness (HRC) Long. Transv. Min. Max. Avadur 552(80) QT 552 80 655 95 18 16 Avadur® 758(110) HardFIT QT 758 110 862 125 14 11 28 36 Avadur 862(125) HardFIT QT 862 125 965 140 12.5 10 30 38 13 Cr - L80 QT 552 80 655 95 API formula Super 13 Cr - 110 QT 758 110 793 115 API formula ® ® 22 1) AR: as rolled; N: normalized or normalizing formed; QT: quenched and tempered; 2) valid for the smallest wall thickness range given in the respective material data sheets; Chemical composition (in % by mass) Steel grade C Si Mn P S Cr Mo Ni Cu V N 0.38 to 0.43 0.15 to 0.35 0.75 to 1.00 max. 0.025 max. 0.015 0.90 to 1.10 0.15 to 0.25 max. 0.25 max. 0.30 max. 0.10 max. 0.020 Grade 4130 0.29 to 0.33 0.20 to 0.35 0.45 to 0.60 max. 0.025 max. 0.015 0.85 to 1.10 0.18 to 0.23 max. 0.25 max. 0.25 13 Cr 0.18 to 0.22 0.10 to 0.45 0.25 to 1.00 max. 0.020 max. 0.010 12.00 to 14.00 max. 0.50 max. 0.25 max. 0.03 0.10 to 0.50 0.30 to 0.70 max. 0.025 max. 0.010 11.50 to 13.50 Avadur 552(80) ® Avadur® 758(110) HardFIT Avadur® 862(125) HardFIT Super 13 Cr 1.500 to 2.500 5.50 to 6.50 13 FineXcell® Top of the range for extreme performance The FineXcell® series comprises V & M TUBES proprietary grades for fine-grain steels. FineXcell® grades offer the perfect balance between high strength, excellent toughness and resistance to brittle fracture, and excellent suit-ability for welding. It has the perfect blend of properties for the design of demanding costeffective steel structures. Unrivalled strength levels Our series displays yield strengths up to an impressive 1000 MPa: the development of this grade series has opened up new fields in structure design, and has, for instance, enabled crane manufacturers to achieve ever higher lifting capacities. Additionally, there is a strong interest in reducing the dead weight of the structures without any loss of load-bearing capacity. It is a question of satisfying this demand for lightweight construction while simultaneously improving the safety of highly stressed structures. This can easily be achieved with our FineXcell® series, where the use of a higher-strength tube allows you to 14 Potential weight savings for construction high-strength fine-grain steels compared Potential to S275 weight savings for construction high-strength fine-grain steels compared to S275 100% tension / compression 50% bending 0% S275 FineXcell® FineXcell® 360 460 FineXcell® FineXcell® FineXcell® FineXcell® FineXcell® 700 780 800 900 960 reduce the wall thickness and thus the weight of the tubular structure. With the same working conditions, using FineXcell® 890 instead of simple S275 reduces weight by up to 70 % in the design of the structure. Wall thicknesses are then thinner, and thus easier to process. Outstanding toughness at very low temperatures However fine-grain steels do not only offer high strength. Their key characteristic is their outstanding toughness as well as their excellentresistance to brittle fracture. While most of the FineXcell® grades offer excellent impact test values at –40 °C, some were developed to withstand impact tests at temperatures as low as –60 °C. FineXcell® grades are then the preferred choice for low-temperature applications, with Charpy values unrivalled by any other grade family. Additionally, the material’s excellent impact energy values ensure superior weldability, thanks to improved resistance to internal stresses. Mechanical properties Steel grade Delivery condition1) Yield strength ReH min in MPa2) Tensile strength Rm in MPa2) Min. average absorbed energy KV in J Long. Transv. 770 - 960 16 14 40 at –60 °C 780 820 - 1000 15 13 45 at –40 °C 900 960 - 1110 14 12 45 at –40 °C FineXcell® 700 ImpactFIT 60 QT 700 FineXcell® 780 ImpactFIT 40 QT FineXcell® 900 ImpactFIT 40 QT 1) Elongation Amin in % N: normalized or normalizing formed; QT: quenched and tempered; 2) valid for the smallest wall thickness range given in the respective material data sheets; Chemical composition (in % by mass) Steel grade C Si Mn FineXcell® 700 ImpactFIT 60 0.14 to 0.18 0.20 to 0.50 FineXcell 780 ImpactFIT 40 0.14 to 0.18 FineXcell® 900 ImpactFIT 40 0.14 to 0.18 ® P max. S max. 1.20 to 1.70 0.025 0.20 to 0.50 1.20 to 1.70 0.20 to 0.50 1.20 to 1.70 Weldability Being used for mechanical applications, our FineXcell® tubes of course need to be welded to other tubes or other components. Their excellent weldability is made possible by high quality prematerial with very low impurities and a stable production process resulting in a homogeneous microstructure. To ensure the good weldability of commonly quenched and tempered high-strength FineXcell® grades, relatively low carbon equivalents are adjusted. Depending on strength level Cr Mo 0.015 max. 0.80 0.20 to 0.40 0.025 0.015 max. 0.80 0.020 0.010 0.50 to 0.90 Ni max. W V Al 0.40 0.10 to 0.70 0.05 to 0.12 0.20 to 0.40 0.40 0.10 to 0.70 0.30 to 0.70 0.40 0.40 to 0.80 Impact toughness test temperature – 50 °C FineXcell® 360 ImpactFIT 60 FineXcell® 460 ImpactFIT 60 S355 NLH S460 NLH S355 NH S460 NH Nb max. 0.015 to 0.050 0.020 0.05 0.05 0.05 to 0.12 0.015 to 0.050 0.020 0.05 0.05 0.03 to 0.12 0.015 to 0.050 0.020 0.05 0.06 V & M TUBES has performed weldability tests for a wide range of dimensions and strength levels of FineXcell® alloys. The data are collected in a V & M TUBES database so that customers can be easily supplied with basic welding information, like heat input, pre-heating temperatures or filler material. For more information on weldability of FineXcell® please ask for steelgrade-specific V & M TUBES welding information. FineXcell® 700 ImpactFIT 60 FineXcell® 700 ImpactFIT 40 – 40 °C Ti max. and application, all common manual and mechanised welding processes may be used. Suitable welding consumables with adequate strength levels are available from well-known suppliers of filler material. Material selection – 60 °C N max. FineXcell® 780 ImpactFIT 40 FineXcell® 800 ImpactFIT 40 FineXcell® 900 ImpactFIT 40 FineXcell® 960 ImpactFIT 40 – 30 °C – 20 °C – 10 °C Yield strength 15 Technical Consulting telephone +49 211 960-3580 telefax +49 211 960-2373 e-mail [email protected] Vallourec Group V & M D02B0002B-12GB V & M DEUTSCHLAND GmbH Industry Theodorstraße 90 40472 Düsseldorf · Germany telephone +49 211 960-3580 telefax +49 211 960-2373 e-mail [email protected] www.vmtubes.com Grade Transfer Table (GTT-02; Rev 0; 20 th of March 2012) Multicert®, Forterior®, Spirafort®, Avadur® New V & M TUBES‘ grade names Brand name + Yield strength (MPa(ksi)) + Property variant Multicert® Multicert 355 ImpactFIT 20 ® 355 ImpactFIT 30 Forterior® 370 ImpactFIT 20 Forterior® 400 ® Forterior 430 Forterior® 450 ImpactFIT 20 New datasheet MUL-01 Old datasheet Old denomination Full compliance with and beyond (for grades in brackets according to specific agreement) (10 R) S355J2H/ E355+AR S355J2H & E355+AR MUL-01 (12 R) / M330 S355K2H/ S355J2H/ E355+N / mecaVal® 136 K S355K2H & S355J2H & E355+N FOR-02 044R SG 40 Normalized ----------------- FOR-02 044R SG 40 ----------------- FOR-02 044R SG 45 Normalized ----------------- FOR-02 044R SG 45 ----------------(20MnV6 N) (20MnV6K N) Forterior® 450 ImpactFIT 20 FOR-01 039R / M300 MW450 N / 20MnV6 N / mecaVal® 147 K Forterior® 450 ImpactFIT 30 FOR-01 039R / M300 MW450K N / 20MnV6K N / mecaVal® 147 K Forterior® 460 ImpactFIT 20 FOR-02 044R SG 50 Normalized ----------------- Forterior® 470 FOR-01 039R MW450 U / 20MnV6 E470+AR (20MnV6) Forterior® 470 FOR-01 041R MW500 N (21MnV6 N) Forterior® 490 FOR-01 041R MW500 U (21MnV6 N) Forterior 500 FOR-02 044R SG 50 ----------------E590K2+QT (20MnV6 V / 20MnV6 Q) ® ImpactFIT 20 Forterior® 590 ImpactFIT 40 FOR-01 039R / 042R/ M301 MW450 V / 20MnV6 V / MW450K V / 20MnV6K V / 20MnV6Q+TK/ mecaVal® 165 K Forterior® 630 ImpactFIT 40 FOR-01 041R MW500 V (21MnV6 V / 21MnV6 Q+T) Forterior® 650 FOR-03 045R SG 65B ----------------- Spirafort® 355 SPI-01 V & M 203 / 050R / 046 / M330 MECAPLUS® 355 / VM355M / mecaVal® 136 M E355 Spirafort® 355 ImpactFIT 20 SPI-01 V & M 203 / 050R / 046 / M330 MECAPLUS® 355J2 / VM355MK / mecaVal® 136 MK E355J2 Spirafort® 450 ImpactFIT 20 SPI-02 V & M 203 / 051R / 039R / M300 MECAPLUS® 420J2 / MW450M N / 20MnVS6 N / mecaVal® 147 MK E420J2 (20MnVS6 N) Spirafort® 470 SPI-02 V & M 203 / 051R / 039R / M300 MECAPLUS® 470 / MW450M U / mecaVal® 147 M E470 (20MnVS6) Spirafort® 590 SPI-03 V & M 203 / 051R / 039R / 042R / M301 MECAPLUS® 590K2 / MW450M V / 20MnV6Q+TK / mecaVal® 165 MK E590K2 (20MnVS6 Q / 20MnVS6 QT) Avadur® 552(80) AVA-01 144/2R GRADE 4140 - TYPE 4 Grade 4140 / (SAE/AISI 4140) Avadur® 655(95) AVA-01 144/2R GRADE 4140 - TYPE 5 Grade 4140 / (SAE/AISI 4140) Avadur® 758(110) AVA-01 144/2R GRADE 4140 - TYPE 6 Grade 4140 / (SAE/AISI 4140) Avadur® 758(110) AVA-01 144/2R GRADE 4140 - TYPE 7 Grade 4140 / (SAE/AISI 4140) ® Avadur 862(125) AVA-01 144/2R GRADE 4140 - TYPE 8 Grade 4140 / (SAE/AISI 4140) Avadur® 862(125) AVA-01 144/2R GRADE 4140 - TYPE 9 Grade 4140 / (SAE/AISI 4140) ImpactFIT 20 HardFIT HardFIT Grade Transfer Table (GTT-02; Rev 0; 20 th of March 2012) FineXcell®, Oceanfit® New V & M TUBES‘ grade names Brand name + Yield strength (MPa(ksi)) + Property variant New datasheet Old datasheet Old denomination Full compliance with and beyond (for grades in brackets according to specific agreement) FineXcell® 360 ImpactFIT 30 FIN-01 239R / 240R FGS 36 / FGP 36 S355NH / P355N FineXcell® 360 ImpactFIT 50 FIN-01 239R / 240R FGS 36 T/ FGP 36 T S355NH / P355NL1 FineXcell® 360 ImpactFIT 60 FIN-01 239R / 240R FGS 36 E / FGP 36 E S355NLH / P355NL2 FineXcell® 360 TempFIT400 FIN-01 240R FGP 36 W P355NH ® FineXcell 690 FineXcell® 690 FineXcell® 700 FineXcell® FineXcell FIN-10 290R FGS 70 V S690QL ImpactFIT 50 FIN-02 287/2 SG 69 Q ----------------- FIN-11 291R FGS 70 CV / FGP 70 CVT S690QL1 (EStE 690V) 700 ImpactFIT 40 FIN-04 288R FGS 70 WV S690G5QL ® 700 ImpactFIT 60 FIN-03 289/1R FGS 70 CWV S690G2QL1 FineXcell® 700 TempFIT300 FIN-03 289/2R FGP 70 CWV P690G1QL1 FineXcell® 700 TempFIT400 FIN-11 291R FGP 70 CVW P690QH (WStE 690V) FineXcell® 770 FIN-12 292R FGS 78 V S770QL FineXcell® 780 FIN-05 296R FGS78WV S770G1QL FineXcell® 790 FIN-13 293R FGS 80 V S790QL1 FineXcell® 800 FIN-06 297R FGS 80 WV S790QL FineXcell® 890 FIN-14 295R FGS 90 CV S890QL1 FineXcell® 890 ImpactFIT 50 FIN-07 287/4 SG 89 Q ----------------- FineXcell® 900 ImpactFIT 40 FIN-08 298R FGS 90 WV S890G1QL FineXcell ® 960 ImpactFIT 40 FIN-09 299R FGS 100 WV S960G1QL Oceanfit® 360 ImpactFIT 40 OCE-01 244R / 281 X 52 N mod. / SG 355 L Offshore X52N ImpactFIT 40 ImpactFIT 40 Oceanfit® 360 ImpactFIT 50 OCE-01 244R X 52 N mod. X 52 N MODIFIED / X 52 N MOD Oceanfit® 420 ImpactFIT 40 OCE-02 ----------------- ----------------- X60 Oceanfit ® 460 ImpactFIT 40 OCE-02 281R SG 460 L Offshore X65Q Oceanfit® 550 ImpactFIT 40 OCE-02 281R SG 550 L Offshore (X80Q ) Oceanfit® 690 ImpactFIT 40 OCE-02 281R SG 690 L Offshore ----------------- Oceanfit® 770 ImpactFIT 40 OCE-02 281R SG 770 L Offshore -----------------