Braumat Brewing technology brochure

Performance you trust
SIMATIC PCS 7 – Process control system with
BRAUMAT craft brewing libraries
usa.siemens.com/brewing
Table of content:
Performance you trust
Expertise you trust
3
4-5
Monitoring your process to improve
quality and consisting
6
Growing your brewery – made simple
7
SIMATIC PCS 7 – High flexibility
and scalability
8
Siemens standard PCS 7 and BRAUMAT components
9
Products for the Brewery infrastructure
10-11
Totally Integrated Automation –
Performance you trust
12-13
Siemens Industry Services
14
Siemens in the USA
15
Performance you trust
It‘s all about the beer: As a craft brewer, you seek perfection in every beer you brew. Whether it is
mastering the repeatability of your recipes, improving the quality and consistency of your brewing
process, or just lowering the costs associated with running your brewery, you are always looking for
new methods to produce more and improve the quality of your beer. That‘s why Siemens has created
a powerful and cost-effective process control system specifically designed for the craft brewer –
introducing BRAUMAT Compact.
What is BRAUMAT Compact?
BRAUMAT Compact is a user-configurable process control
system that provides you with everything you need for
the automation, monitoring, and control of your entire
brewery. Based on Siemens BRAUMAT package, combined
with the automation technology of the SIMATIC® PCS 7
platform, BRAUMAT Compact is unique because the
system offers you the same process control capabilities
that are offered to large breweries. This enables you to
run your brewery with more precision. It also provides
you with the recipe management and scheduling capability
needed to help you increase your barrel count without
compromising quality.
The system offers more capabilities for helping you increase
efficiency, boost production, and eliminate variability than
what is found in other types of systems. Capabilities like
scheduling, archiving, reporting, and trending functions
come standard with the system, which also includes
engineering software, the operator interface, controller,
and I/O modules for connecting to your installed instruments,
pumps, and valves.
Key benefits
a Increase production without adding staff
a Improves quality, repeatability, and consistency
by automating labor-intensive manual tasks
a Automates the temperature control of your
fermentation cellar to optimize cooling efficiency
a Optimizes the operation of your existing brew
house to produce more brews in a day
a Reduce energy usage (heating and cooling)
a Boosts productivity of your staff by reducing the
number of hours required to tend to the process,
allowing them to focus on other tasks in the brewery
a Pays for itself in improved quality as well as
productivity enhancements
3
Expertise you trust
Maintaining the craft in craft brewing: As a craft brewer, you want a process control system that
can help you increase your productivity, improve the quality and consistency of your product, and
boost production levels – all without turning your staff into system programmers. Simply put, this
cost-effective craft brewery process control system gives you the flexibility to automate as little or
as much as you want so you can focus on what you do best – craft great-tasting beer – without
losing the “craft “ in the craft brewing process.
Having a process control system that allows you to tap into
all the critical facets of your brewing process, from the brew
house to the fermentation cellar, all from a central location,
helps you optimize the process while keeping you focused
on your craft. With a complete set of predefined monitoring
tools that are built into the system, that run systematic
checks over your entire process, you will be able to see
everything at a glance using overview displays, faceplates,
trends, batch reports, recipe viewers, and production
schedulers. Now, for example, you can scan all of your
fermenter setpoints and instantly see that one fermenter
temperature is 3.8 degrees lower than it should be, or view
the complete data collected automatically for a batch using
Microsoft® Excel.
Additional benefits you‘ll find with BRAUMAT Compact:
a Improves the work environment for brewery staff by adding
technology that makes their jobs easier, not harder
a Expands the flexibility of your process to help you create new
recipes, modify existing recipes, and try new types of brews
a Eliminates the need for manual data collection through
automatic collection and reporting of production data
Beer Production
Water addition
Malt silo
Mash kettle
Hop addition
Lauter tun
Spent
grains
Wort kettle
Whirlpool
Wort cooler
Keg washing inside/outside
Filling
Beer filter
Fermentation
tank
Excess Storage tank
yeast
Bottle washing
Bottling
Quality control
Association for public work of the Deutschen Brauwirtschaft e.V.
4
Sealing
Labeling
Production Scheduler
Brewing process expertise built-in: With brewing process expertise built into the BRAUMAT Compact
system, you can focus on crafting great-tasting beer instead of on the system that is controlling
your process.
Whether it is monitoring and controlling the temperature in
your fermentation cellar, creating automated batch reports,
or reviewing the production schedule for the week, your
craft brewery will be running with the same precision and
efficiency as a large brewery. The brewing libraries developed
for BRAUMAT Compact are based on years of brewing
experience accumulated by Siemens brewing experts and
leading brewing OEMs throughout the world. Its modular
design allows for breaking up the brewing process into
smaller independent units allowing you to manage tasks
more efficiently and implement customer functions easily.
Operator Interface for Monitoring and Controlling the Process
Key benefits
a Brewing Engineering Libraries built in with predefined
solutions for the craft brewing process (brewing,
fermentation cellars, filtration, etc.)
a Production scheduler helps you easily manage your
Production Order List and CIP orders
a Integrated, user-friendly system for monitoring, control,
and planning is designed explicitly for the craft brewer
a Allows operators to focus on ensuring quality, not on
juggling all of the tasks required to get the job done
Recipe Configuration
5
Monitoring your process to
improve quality and consistency
One of the most significant benefits of the system is to make it easier for you to monitor
the quality of your brews. With BRAUMAT Compact, all of the brewery‘s production data gets
stored automatically in its integrated historian and powerful tools are provided to analyze the data.
In addition, manually entered data can also be stored automatically. The system gives you the
capability of trending, archiving, and analyzing your key process variables, so you can go back
and analyze your data or troubleshoot the batch. Production data can be easily viewed using
standard Microsoft® Excel, or any other data analysis tool.
Key benefits
a Lab/Quality data can be entered manually or
collected automatically
a Generates batch reports automatically so that it no longer
has to be done by pen and clipboard
a Batch-specific trending – allows you to monitor key process
parameters on a recipe-specific basis so that you can
compare the current trends with your reference benchmarks
Batch & Unit Specific Trend Screen
6
Running Recipe Screen
Growing your brewery –
made simple
Looking to produce more without having to overhaul your system or
add more staff? No problem. Whether you want to expand the production
capacity of your brewery or get more out of your existing brewing equipment,
just start with what you need and add on when you‘re ready. The flexibility
that you will find in the system has been designed for both the craft brewer
who wants to evolve slowly over time and the brewer who is running at full
capacity and wants to expand immediately. What is great about BRAUMAT
Compact, both can be done without interrupting your production schedule.
Because of its unique design, additional
automation controls can be easily integrated
within the system‘s infrastructure no matter
where you start. With a few clicks you
can add a new bright beer tank to your
overview screen and configure the tank
with a cone or dish bottom to really look
like your tank.
The functions that can be brought into the
system are virtually unlimited. You will be
able to run everything from grain handling
through the brewhouse, fermentation,
filtration, carbonation, utilities, and pipe
routing, all the way up to finished beer and
packaging. No task is too small or too big.
It‘s all about the beer.
Global support delivered locally:
a U.S.-based telephone technical support provided at
no charge
a Project Execution by Siemens qualified personnel, backed
by our brewing experts around the globe
a Work closely with the world’s leading brewery equipment
suppliers (OEMs) to expand or augment your existing facility
7
SIMATIC PCS 7 – high flexibility
and scalability
The SIMATIC PCS 7 process control system with BRAUMAT libraries is scaled and optimized to
run any size brewery. The system can control processes in one area, or your entire brewery. Just
add licenses as you grow without having to change your application or software. SIMATIC PCS 7
allows you to easily integrate any process control function, including grain handling, mashing and
lautering cycles, filtration, carbonation and cleaning-in-place.
Active interface
Reporting and trending
The components of the SIMATIC PCS 7 system offer a uniform
automation environment to increase your yield while
ensuring quality and consistency. The operator control
provides an active interface that gives online, single-level
control of the entire brewing process. These include real time
recipe configuration and parameter handling adjustments
as well as:
The trending capability of the SIMATIC PCS 7 system provides
months of historical data that can be exported into an Excel
spreadsheet, eliminating the need for time-consuming,
manual, data entries. Data archiving and brewery-wide
real-time trending gives you all the information to make
quick decisions based on reliable production data.
a Configuring orders with identical brews
a Automatically starting configured orders
a Optimize your equipment efficiency
Mag6000 Magnetic Flowmeter
8
SINAMICS Variable Speed Drives
Mass6000 Mass Flowmeter and
online density measurement
BRAUMAT Compact PCS 7 Client
Siemens standard PCS 7
and BRAUMAT components
Products for the primary processes
Our comprehensive process instrumentation portfolio offers
best-in-class transmitters for your brewing operation. Whether
you want to measure pressure, temperature, flow or level, we
offer a unique portfolio of process instruments as well as
electropneumatic positioners and process controllers.
Products for packaging machines
Siemens offers comprehensive, integrated automation systems
with distributed I/O and a complete portfolio of variable speed
drives and motors that make your packaging operations efficient
and dependable. We offer a common standard for automation
and communication with open and modular designs.
Operator interface – SIMATIC HMI is engineered to meet
even the most complex brewing requirements. SIMATIC
HMI uses open and standardized hardware and software
interfaces, efficiently integrating your automation system.
Device level networks – ASi, PROFINET, PROFIBUS PA and
PROFIBUS DP – whatever network you choose, Siemens
supplies the best network for your brewery.
Power supplies – SITOP switched mode power supply
units are globally recognized for their high reliability and
accommodating critical network conditions.
Products for industrial systems and machines
Drives and motors – From SINAMICS variable speed drives
and SIMOTICS electric motors to SIMOGEAR geared motors
and FLENDER gear units, our solutions for drive trains ensure
maximum productivity, energy-efficiency and reliability for all
torque ranges, performance classes, and voltage specifications.
SIMATIC PCS 7 Highlights
Process Historian
Innovated Process Automation Controller
Real-time archiving of process values and
messages, open reporting system based on
Microsoft® Reporting Services
Integrated PROFINET
Single controller that is:
Scalable to support small to large applications
Flexible to support Single, Fault- Tolerant, and
safety applications
PROFINET/ PROFIBUS for process automation
Integrated PROFINET/ PROFIBUS and other
standardized fieldbus architectures for
communication between automation systems
and process I/O
Process Device Manager (PDM)
Engineering of intelligent field devices and
field components
Other innovations
Released under Windows 7 (32/64 bit) / Server
2008 (64 bit) and Windows XP / Server 2003
Extended functionality of the Advanced
Process Library
Integration of electrical switchgear
(IEC 61850 protocol)
New industrial workstations IPC 547D,
647C, and 847C...making up a total of
over 70 innovations
9
10
10
Products for the Brewery
Infrastructure
When you look at the infrastructure of your brewing facility, don’t forget that Siemens also has a
wide portfolio of products to enhance your operations. Whether you want to improve your current
facility, or are building a new brewery, Siemens offers products and systems that will save you time,
keep you secure and safe, and reduce overhead.
Standard Features of PCS 7 with BRAUMAT Compact Libraries
Trending
Process Visualization
Log Files
Hardware Engineering
Software Engineering
Recipe/RUP Control
Production Schedule
Parameter Handling
Sql server base data collection and easy
exporting to Microsoft ® Excel
Data integration tools into ERP systems
Optional Features
Products for the Primary Processes
Process Instruments
Packaging
Complete Machine Solutions
Machine Control
Distributed I/O
Products for Industrial Systems
and Machines
Drives
Operator Interface
Device Level Networks
Safety
Control Panels
Motors and Geared Motors
Power Supplies
Products for the Plant Infrastructure
Power Distribution
Building Automation
Security
Networks
Water Purification and Wastewater
Fire Systems
Solutions and Services to Improve
your Business
Customer Service
Energy Management
Manufacturing Execution Systems
Product Lifecycle Management
Delivery Services (Projects Execution)
11
Totally Integrated Automation –
Performance you trust
ERP – Enterprise Resource Planning
PLM – Product Lifecycle Management
Management Level
MES – Manufacturing Execution Systems
Operations Level
SIMATIC PCS 7
Operation System
• Product Design
• Production Planning and Simulation
• Data Management
SIMATIC IT
Maintenance/
Asset Management
Engineering
Station
TIA Portal
Control Level
SIMATIC PCS 7
Automation
Systems
SINUMERIK
Computer Numeric Control
SIMOTION
Motion Control
SIMATIC NET
Industrial
Communication
Field Level
PROFIBUS PA
Process Instrumentation
Totally
Integrated
Automation
SIMATIC Ident
Industrial Identification
HART
IO-Link
SIMATIC PCS 7 – maximum efficiency in planning and engineering
with optimally coordinated toolsets.
12
The systematic approach to maximum energy
efficiency – customized, intelligent energy
management with B.Data and SIMATIC powerrate.
SIMATIC PCS 7 seamlessly integrates into our Totally Integrated Automation (TIA) concept –
a complete range of perfectly matched products, systems and solutions for all industrial automation levels.
TIA offers a wealth of advantages over the entire production life cycle. Our time tested, integrated
industrial automation products form the basis of TIA, along with clearly defined system properties
that ensure optimum product interaction.
Plant Engineering
COMOS
Ethernet
Energy
Management
SIMATIC WinCC
SCADA System
Industrial Ethernet
SIMATIC Controllers
Modular / PC-based
SIMATIC HMI
Human Machine Interface
SIRIUS Industrial Controls
PROFINET
Industrial Ethernet
PROFIBUS
SIMATIC Distributed I/O
SINAMICS Drive Systems
Low-Voltage Distribution
AS-Interface
KNX GAMMA instabus
Totally
Integrated
Power
SIMOTICS Motors
TIA Portal is the intuitive, efficient and proven engineering framework for all
automation tasks.
13
Siemens Industry Services
From planning, implementation and commissioning to maintenance and modernization,
we help brewers manage day-to-day operations with predictive and preventative services.
Our in-depth knowledge of the craft brewing industry gives
us the tools to help you save time and money, and allow you
to focus on your core competency – brewing production
and manufacturing.
Siemens Technical Support offers assistance in person, by
phone, e-mail or remote access to handle any question about
the function, handling, application and trouble-shooting of
products and brewing systems.
Our experienced service experts give priority to the urgent
cases, integrating co-workers from the across the company
as well as on-site service or sales departments.
No matter what lifecycle stage, Siemens services professionals
will be there to meet your brewery’s product requirements.
USA-based service engineers, technicians and professionals are
on-call, on-site and on-line 24/7, delivering a comprehensive
portfolio of services designed to help you increase:
a Productivity of your brewing operation and equipment
a Flexibility to quickly adapt to new demands
a Reliability and sustainability of your brewery
14
Online USA Support is a comprehensive 24/7 information system
for all inquiries about Siemens products and solutions.
More than 300,000 documents, examples, and tools are
available. The Online Support also offers up-to-date content
and software updates as well as newsletters and tweets.
And our 24 Hour Tech Support Hotline is always open. Just
call 1-800-333-7421 and you’ll be connected with experts to
help you to help answer your questions.
Siemens in the USA
Siemens Listing:
Major Location
Sales and Service
Field Service Team
Engineering Hub
Application Engineering Team
Top Manufacturing Locations
Manufacturing/assembly
15
Siemens Industry, Inc.
3333 Old Milton Parkway
Alpharetta, GA 30005
1-800-241-4453
[email protected]
usa.siemens.com/brewing
Subject to change without prior notice.
Order No.: FBBR-BRWBR-0913
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Printed in USA
© 2013 Siemens Industry, Inc.
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