Instructions Can-Am Renegade 1000 Muzzy Dual Exhaust

62910 Peerless Ct. • Bend, OR 97701
Phone 541.385.0706 Fax 541.382.9406
Instructions
Can-Am Renegade 1000
Muzzy Dual Exhaust System
Thank you for your purchase. To install your MUZZY exhaust system, carefully remove your stock system by following the procedure
outlined in your Can-Am factory service manual. When installing your new system we suggest that you use new exhaust gaskets, available
from your Can-Am dealer. When installing your system DO NOT FULLY TIGHTEN any mount bolt or nut until you have carefully aligned
all the components and lightly snugged the bolts. Use care when attaching any springs to joints in the system. An exhaust spring tool is
recommended. (Available from MUZZYS)
NOTE: This exhaust system is a tuned, performance component. A properly mapped/programmed fuel injection tuner is required. These are
available from Muzzys. Running this system without a fuel tuner will cause a lean condition that will shorten the life of and/or damage the
exhaust system.
Installation notes
1.
Remove the stock exhaust system. NOTE: Save all the stock hardware as some of it will be
re-used to install the new exhaust.
2. Locate the sensor plug on the top left side of the motor. Unplug the sensor and slide the
provided fire sleeve over it. Reinstall the plug. Photo 1
3. If an air fuel meter is not being used, apply anti-seize compound to the threads of the provided
bung plugs then install the plugs into the bungs of the front and rear head pipes. If a meter is
being used, be sure to apply anti-seize compound to the threads of the oxygen sensors prior
to installation in the head pipes.
HEAD PIPE INSTALLATION
4. Install the front head pipe heat shield using the two hose clamps. Use Photo 2 to reference
the location of this heat shield.
5. Insert the stock front exhaust gasket in the port, then install the front head pipe using the
stock flange nuts. Do not tighten yet.
6. Make sure the front heat shield is properly positioned where stock components come closest
to the head pipe. Adjust the location if necessary.
7. Use the provided cable tie to secure all wires and hoses away from front head pipe. Photo 1A.
8. Install the rear head pipe heat shield using one hose clamp. Use Photo 3 to reference the
location of this heat shield.
9. Insert the stock rear exhaust gasket in the port, then install the rear head pipe using the stock
flange nuts. Do not tighten yet.
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62910 Peerless Ct. • Bend, OR 97701
Phone 541.385.0706 Fax 541.382.9406
10. Make sure the rear heat shield is properly
positioned where stock components come
closest to the head pipe. Adjust the location if
necessary.
11. Install the front collector mid-section onto the
Front MufflerBracket
front and rear head pipes. Using a spring hook
tool and wearing eye protection, secure the pipes
with the two exhaust springs. Photo 4
12. Install the short collector extension onto the
front collector. Make sure the spring tab is on top.
Rear Muffler Bracket
Attach an exhaust spring from the front collector
to the rear extension spring tabs. Photo 6
13. Install the rear mid section support bracket using
the stock upper heat shield bolt. Photos 6 & 6a
14. Using the stock T-bolt clamp, install the rear
collector onto the front extension. Leave the
T-bolt clamp loose for now. Photo 6
15. Secure the rear collector to the support bracket
using the supplied hose clamp. Photo 6
16. Install the front mid section onto the top collector
tube. Attach an exhaust spring from the collector
to the mid section.
17. Install the rear mid section onto the bottom
collector tube. Attach an exhaust spring from the
collector to the mid section.
MUFFLER INSTALLATION - PHOTOS 5-9
NOTE: Non-permanent thread locking compound is
6a
recommended on all muffler bracket bolt threads. Do
not apply thread locking compound until the brackets
and mufflers have been installed, aligned and properly
fitted with sufficient clearances. Then re-install each
bolt using thread locking compound (provided).
18. Install the wide muffler bracket to the front of the
frame using the supplied 8mm button head allen
bolts, washers and lock nuts. (NOTE: The washers
and lock nuts go on the bottom of the frame cross
piece.) Leave these loose for now. Photo 5
19. Repeat step 18 for the narrow muffler bracket to
be mounted on the rear frame cross piece. Photo
5
20. Install the front muffler onto the front mid section. Secure the muffler to the front frame bracket using the supplied 8mm allen bolts and
lock nuts. Leave these loose for now. Photo 5
21. Repeat step 20 for the rear muffler to be installed on the rear muffler bracket. Photo 5
22. Attach the remaining exhaust springs from the mid section spring tabs to the muffler spring tabs. Photo 5
23. Carefully align all components and check for proper clearances. Make sure there is sufficient space between the exhaust system and
all stock components. Also be sure that both head pipe heat shields are in proper position and the hose clamps are tight.
If proper clearances cannot be obtained, DO NOT START THE ENGINE. CONTACT MUZZYS IMMEDIATELY FOR ASSISTANCE.
24. Tighten all hardware beginning with the muffler mounting bolts, followed by the T-bolt clamp and finally the head pipe flange nuts.
CVT DUCT HEAT SHIELD INSTALLATION - PHOTO 8
NOTE: A secondary heat shield has been provided to protect the rubber CVT duct that mounts in the stock front heat shield. After proper
installation, the design of this shield will maintain airflow over the exhaust system from the CVT duct. You’ll need a rivet tool to properly
install this heat shield.
25. Using the new heat shield as a template, mark and drill two 1/8” holes on the bottom of the stock heat shield. Photo 10.
26. Mount the new heat shield with the two rivets provided.
27. Apply the included heat tape to the bottom of the heat shield.
29. Reinstall the stock front heat shield. Make sure there is clearance between the heat shield and the exhaust pipes.
30. Reinstall all stock components removed in step one. Carefully check all clearances to ensure there are no areas of contact between
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62910 Peerless Ct. • Bend, OR 97701
Phone 541.385.0706 Fax 541.382.9406
the exhaust system and stock components.
If proper clearances cannot be obtained, DO
NOT START THE ENGINE. CONTACT MUZZYS
IMMEDIATELY FOR ASSISTANCE.
INSTALLATION - MODULAR SPARK
ARRESTER / QUIET CORE CAP
You may run your system with either the straight
through muffler, the spark arrestor, the quiet core or
both the spark screen and the quiet core. Performance
will vary based on the configuration you choose. Since
these components are easily changed, you may tailor
your performance to local conditions. We suggest
that you select air/fuel settings that yield the best
performance with the muffler configuration you most
often run.
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drill 1/8” holes
The three 6mm Allen bolts allow removal of the
end cap. Use a 4mm Allen wrench to remove
them. The use of a non-permanent thread locking
agent is suggested when installing these bolts.
Stock front heat shield
Your modular cap assembly consists of a cap and
a spark screen and a quiet core. The spacer washers are used only IN PLACE of EITHER the core or screen when one or the other is
not used. Use both spacers when leaving the muffler open.
When using the quiet core, place it into the muffler first. Then, place either the spark screen (with the tapered end facing inward), on
top of the core, or if not using the screen, place the spacer washer on top of the quiet core. Place the cap onto the assembly align the
tip and tighten the three bolts.
When using the screen but not the quiet core, place the spacer washer into the muffler first, then the screen and then the cap.
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TUNING AND MAINTENANCE
For best results, fuel injection tuner is always recommended. These are available from Muzzys.
Call for the latest version if you did not order with your pipe. Check and inspect all exhaust hardware regularly for proper tightness. Remove
and clean the spark arrester screens regularly. The muffler canister should be inspected and repacked at regular intervals depending on
usage. Repack kits are available from Muzzys.
NOTE:
FUEL INJECTION TUNERS AND EXHAUST SYSTEMS ARE LEGAL ONLY FOR USE ON RACING VEHICLES AND NOT FOR SALE OR USE ON
CALIFORNIA POLLUTION CONTROLLED VEHICLES OR IN OTHER STATES WHERE POLLUTION CONTROL LAWS APPLY.
OBSERVE LOCAL NOISE AND SPARK ARRESTER REGULATIONS
PACKING LIST
CAN-AM Renegade 1000 EXHAUST
1
1
1
1
1
1
1
2
1
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1
Front head pipe
Rear head pipe
Front collector
Rear collector
Collector extension
Front mid section
Rear mid section
Mufflers
Muffler mount kit
4 - 8 x 20mm allen bolts
2 - 8 x 25mm button head bolts
4 - 8mm washers
8 - 8mm lock nuts
1 - Front hanger bracket
1 - Rear hanger bracket
Exhaust springs
Heat shield kit
4
2
1 - front head pipe heat shield
1 - rear head pipe heat shield
1 - CVT duct heat shield
3 - hose clamps
2 - rivets
1 - 3.5 x 5” heat tape
Muffler spacer rings
Spark arrester screens
(preinstalled)
2 Quiet cores (preinstalled)
1 2-1/2” hose clamp
1 Zip tie
1 2” fire sleeve
2 Oxygen sensor bung plugs
1 Warranty Sheet
1 Instruction Sheet
2 Muzzy Decals
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62910 Peerless Ct. • Bend, OR 97701
Phone 541.385.0706 Fax 541.382.9406
MUZZYS
DISCLAIMER OF WARRANTIES
1. Disclaimer of Warranties. MUZZYS MAKES NO WARRANTY OF ANY KIND
WHATSOEVER CONCERNING THIS PRODUCT, WHETHER EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
YOU AGREE AND ACKNOWLEDGE THAT THIS PRODUCT IS SOLD ON AN
“AS IS” AND “WITH ALL FAULTS” BASIS.
YOU AGREE AND ACKNOWLEDGE THAT THE ENTIRE RISK AS TO THE
QUALITY AND PERFORMANCE OF THIS PRODUCT SHALL BE BORNE BY
YOU. IF THIS PRODUCT PROVES DEFECTIVE AFTER PURCHASE, YOU,
AND NOT MUZZYS, NOR ANY DISTRIBUTOR OR RETAILER, ASSUME THE
ENTIRE COST OF ALL NECESSARY SERVICING AND/OR REPAIRS.
2. Use of Product at Purchaser’s Own Risk. You agree and acknowledge that the use,
installation, and/or operation of this product shall be at your own risk and may result
in severe injury, death, and/or damage to person or property.
3. Limitation of Liability. TO THE FULLEST EXTENT PERMITTED BY
APPLICABLE LAW, YOU AGREE AND ACKNOWLEDGE THAT MUZZYS
SHALL NOT BE LIABLE FOR ANY INJURY OR DAMAGE TO PERSONS
OR PROPERTY, OR FOR ANY LOSS OF TIME, INCONVENIENCE, OR
LOSS OF USE, INCLUDING ANY CONSEQUENTIAL, INCIDENTAL, OR
SPECIAL DAMAGES ARISING DIRECTLY OR INDIRECTLY OUT OF OR
IN CONNECTION WITH THIS PRODUCT’S USE, INSTALLATION, AND/
OR PERFORMANCE, WHETHER SUFFERED BY THE PURCHASER OR
ANY OTHER PARTY, AND REGARDLESS OF THE LEGAL THEORY UPON
WHICH THE CLAIM IS BASED, EVEN IF MUZZYS HAS BEEN ADVISED OF
THE POSSIBILITY OF SUCH DAMAGES. WITHOUT OTHERWISE LIMITING
THE FOREGOING, IN NO EVENT SHALL RECOVERY OF ANY KIND
AGAINST MUZZYS BE GREATER IN AMOUNT THAN THE PURCHASE
PRICE OF THIS PRODUCT.
3. Miscellaneous. This Disclaimer of Warranties (“Disclaimer”) represents the
complete and exclusive agreement between You and Muzzys, and supersedes any
prior agreements and/or communications regarding the subject matter hereof. The
terms of this Disclaimer shall be governed by and construed in accordance with the
laws of the State of Oregon, without regard to any conflict of law principle that would
result in the laws of any other jurisdiction governing this Disclaimer. Any action
or proceeding arising out of this Disclaimer shall be litigated in courts located in
Deschutes County, Oregon. You consent and submit to the jurisdiction of any local,
state, or federal court located in Deschutes County, Oregon. Any cause of action or
claim you may have with respect to this product, whether in contract, tort, otherwise,
must be commenced within one (1) year after the claim or cause of action arises, or
such claim or cause of action is barred. If any term or provision contained in this
Disclaimer is determined to be unenforceable in any respect, the enforceability of the
term or provision in any other respect, and of the remaining terms or provisions of
this Disclaimer, shall not be impaired.
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