AZ40 HTE AV - anest iwata

European Directives:
1994/9/CE - 1999/92/CE
• AZ40 HTE AV
Contacts:
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino • ITALY
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
[email protected]
www.anest-iwataeu.com
ANEST IWATA USA, Inc.
9920 Windisch Road,
West Chester, OH 45069
Tel: +1 513.755.3100
Toll Free: 800.440.0282
[email protected]
ANEST IWATA ITALIA S.r.l.
46, Corso Vigevano 10155, Torino
• ITALY
Tel. diretto +39 011 - 24 80 868 Fax: +39 011 - 85 19 44
[email protected]
www.anest-iwata.it
Cormack ANEST IWATA
Unit 3, 10 Boden Road,
SEVEN HILLS NSW 2147
• AUSTRALIA
Tel: +61 2 9853 2000
Fax: +61 2 9853 2090
[email protected]
www.anest-iwata.com.au
ANEST IWATA Iberica
Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona)
Tel.:+34 933 20 59 93
[email protected]
• USA
Fax: +1 513.755.0888
GB • instruction manual
www.anestiwata.com
• SPAIN
Fax.:+34 933 20 59 65
www.anest-iwata.es
ANEST IWATA Europe s.r.l.
NIEDERLASSUNG DEUTSCHLAND
• GERMANY
Mommsenstrasse 5, 04329 Leipzig
Telefon: +49 0341 241 44 30 Fax: +49 0341 241 443 29
[email protected]
www.anest-iwata.de
ANEST IWATA Scandinavia
Ögärdesvägen 6C, 433 30 PARTILLE
• SWEDEN
Tel. +46 (0)31 - 340 28 60
Fax +46 (0)31 - 340 28 69
[email protected]
www.anest-iwata.se
ANEST IWATA France
25 rue de Madrid
38070 St Quentin Fallavier
Tél. +33 (0)4 - 74 94 59 69
[email protected]
• FRANCE
Fax +33 (0)4 - 74 94 34 39
www.anest-iwata.fr
ANEST IWATA U.K.
Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE
• U.K.
PE19 8JH
Tel.: +44 (0) 1480 405419
Fax: +44 (0) 1480 217610
[email protected] www.anest-iwata.co.uk
ANEST IWATA Group
Air Gunsa S.r.l. • ITALY
46, Corso Vigevano 10155 Torino
Quality Air Spray Guns Since 1944 Tel. +39 011 - 24 80 868
www.air-gunsa.com
Fax +39 011 - 22 74 406
AIR GUNSA_ Anest Iwata Group - MA_AZ40HTE AV_EIRev.04
GB
Before use, adjustment or maintenance, it is important
to read this instruction manual very carefully. This manual
must be stored in a safe place for any future reference.
2. Always wear protective gear (safety glasses, mask, gloves) to avoid
inflammation of eyes and skin. In case of any physical discomfort, immediately seek medical advice.
3. Noise level can exceed 80 dB(A), wear earplugs if necessary.
This AIR GUNSA spray guns kit complies to ATEX regulations 94/9/EC,
protection level:II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharge from the spray gun is to be diverted to the ground via the conductive air hose as stipulated.
Hazard level
2. Never exceed maximum working pressure or maximum operating
temperature.
Consequence
WARNING
Potentially hazardous Death or serious injury
situation
CAUTION
Potentially hazardous Minor to moderate injury
situation
IMPORTANT Potentially hazardous Property damage
situation
Weight g (lbs): with cup
3. Always release air and fluid pressure before cleaning, disassembling
or servicing, otherwise, remaining pressure can cause bodily injury due
to improper operation or scattering of cleaning liquid.
4. Tip of fluid needle set has a sharp point.
Do not touch the tip during maintenance to avoid accidents.
5. Never use this gun to spray foods or chemicals,otherwise, foreign substance, could cause corrosion of fluid passages which could adversely affect
health.
6. Never alter this spray gun, to avoid insufficient performance and damage.
1. TECHNICAL SPECIFICATIONS
Fluid nipple:
Air nipple:
Max. working air pressure:
Noise level (LAeqT)*:
Max. Temperature range:
Weight g (lbs): without cup
IMPROPER USE
1. Never point gun towards people or animals.
ALWAYS observe WARNINGS and CAUTIONS in this
instruction manual.
Symbol WARNING
4. Pulling the trigger many times during operation, may cause carpal
tunnel syndrome. Always rest, in case of tiredness.
7. If something goes wrong, immediately stop operation and find the
cause. Do not use again, until you have solved the problem.
G 1/4”
G 1/4”
7.0 bar (100 PSI)
74.5 dB (A)
5 ~ 40 °C
420 (0.92)
8. Do not enter working areas, where robots, reciprocators, etc. are used,
until they have been turned off.
Otherwise, they could cause injury.
600 cc Cup _570 (1.25) - 200 cc Cup _520 (1.14)
3. HOW TO USE
* Measuring point: 1m backwards from gun, 1.6m height.
Model
Nozzle Air cap Air pressure
Orifice
set
at inlet
Ø
mark
bar
AZ40 HTE AV alimentazione a gravità
AZ40 HTE 0.8
0.8
08
AZ40 HTE 1.0
1.0
10
AZ40 HTE 1.2
1.2
12
2.5
AZ40 HTE 1.5
1.5
15
AZ40 HTE 1.8
1.8
18
AZ40 HTE 2.0
2.0
20
CAUTION
Fluid*
Air
output consumption
ml/min
Nl/min
60
90
120
170
210
230
130
130
130
170
200
200
Pattern
width
mm
100
110
130
140
150
160
* Paint viscosity: 21 sec./Ford cup # 4.
-
Use clean air filtered through air dryer and air filter.
-
When using this gun for the first time after purchase, adjust fluid needle
packing (12) with needle packing nut (13), spray cleaner to clean fluid
passages and remove rust preventive oil.
-
Firmly fix cup to spray gun, to avoid disconnection of it, that can cause bodily injury.
1. Firmly connect an air hose to air nipple 1/4” (25).
2. Firmly fix gravity cup to fluid nipple (3).
3. Flush fluid passages with a compatible solvent.
2. SAFETY WARNING
FIRE AND EXPLOSION
1. Never use the following HALOGENATED HYDROCARBON
SOLVENTS:
which can cause cracks or dissolution of gun body (aluminium) due to
chemical reaction. UNSUITABLE SOLVENTS: methyl chloride, dichloromethane, 1.2-dichloroethane, carbon tetrachloride, trichloroethylene,
1.1.1-trichloroethane.
2. Sparks and open flames are strictly prohibited. Paints can be highly
flammable and can cause fire. Do not expose to open flames, electrical
goods, cigarettes etc.
4. Pour paint into container, test spray, adjust fluid output and pattern
width.
4. HOW TO OPERATE
_
Suggested atomizing air pressure is 2.0 to 3.0 bar (29 to 44 PSI).
_
Paint viscosity differs according to paint property and painting conditions. 12 to 23 sec. / Ford cup#4 is recommended.
_
Set the spray distance from the gun to the work piece, as near as possible within the range of 100-200 mm.
_
The gun should be held so that it is perpendicular to the surface of the
workpiece at all times. Then, the gun should move in a straight and horizontal line. Arcing the gun causes uneven painting.
3. Securely ground spray gun using conductive air hose. (Less than 1MΩ).
Always ensure that the spray gun is earthed correctly.
PROTECTION OF HUMAN BODY
1. Use in a well-ventilated site, using a spray booth.
Poor ventilation can cause organic solvent poisoning and fire.
1
6
GB
IT
7. SPARE PARTS / ELENCO PARTI DI RICAMBIO
5. CLEANING AND MAINTENANCE
CAUTION
B
23-1
E
-
Tazza in Akulon 200 cc
GUN DOES NOT SPRAY
Never use spare parts that are not AIR GUNSA originals.
Never damage fluid nozzle tip, fluid needle or air cap holes.
Never immerse the spray gun completely in liquids such as thinner.
5.1 CLEANING
Before carrying out maintenance and inspection ALWAYS observe
WARNING indications.
Tazza in Akulon 600 cc
6. TROUBLESHOOTING
- Fluid adj. knob (17) closed.
Check and adjust.
- Tip hole of nozzle (10)
obstructed.
- Paint filter obstructed.
- Non drip obstructed.
Check and clean.
Check and clean.
Check and clean.
INTERMITTENT SPRAY PATTERN
The fluid passages of the gun, must be cleaned thoroughly
after each use, especially after use with bi-component paints.
Incomplete cleaning can cause defective pattern shape.
- Air escapes from fluid nozzle
(10).
Check , clean & replace
if necessary.
- Air escapes from fluid needle
packing (12).
Tighten.
- Air escapes from cup joint.
Tighten.
- Dirt inside air cap (1).
Clean.
- Never soak air cap (1) in solvent, even when cleaning.
- Never use metal objects to clean spray gun.
1. Drain remaining paint from cup, into a suitable container.
DEFECTIVE SPRAY PATTERN
2. Pour cleaner into cup.
3. Unscrew air cap (1) by 2 turns, to allow atomizing air to back flush fluid
passages of the gun.
- Dirty nozzle (10) or air cap (1). Clean carefully.
- Nozzle (10) or air cap (1) has Replace If damaged.
been damaged.
4. Pull trigger (15) and make sure, that atomizing air enters cup.
- Fluid nozzle (10) is loose.
Tighten.
5. Leave cleaner for a few seconds, then empty it into suitable waste container.
- Paint viscosity too high or
too low.
Dilute paint or increase
viscosity.
- Fluid output too high or
too low
Adjust fluid adj. knob
(17), to reduce or increase
5.2 MAINTENANCE
- Fluid nozzle (10), needle set
(11) or gun body, dirty,
damaged or worn on seat.
Clean or replace if necessary.
_ Before disassembly, clean fluid passages
- Dirt inside air cap (1).
Clean.
- Loose fluid adj. knob (17)
Adjust.
- Fluid needle spring (18) is
worn.
Replace.
6. Remove air cap (1) and cup from gun, then clean each section with brush
soaked with cleaner and wipe out with waste cloth. Do not use metal
objects to clean holes.
7. Dry all parts completely and apply spray gun lubricant to each thread.
REF.
DESCRIPTION
DESCRIZIONE
Ref. 1
Ref. 3
Ref. 4
Ref. 5
Ref. 7
Ref. 7-2
Ref. 7-3
Ref. 7-4
Ref. 7-5
Ref. 10
Ref. 11
Ref. 12
Ref. 13
Ref. 14
Ref. 15
Ref. 17
Ref. 18
Ref. 25
Ref. C
Air cap
Threaded bushing
Trigger stud
Pattern adjustment
Complete air valve
Air valve set
Air valve spring
Air valve spring seat
Fluid adjustment guide
Fluid nozzle
Fluid needle
Fluid needle packing
Needle packing nut
Screw
Trigger
Fluid needle adjustment knob
Needle spring
Air flow control valve G1/4”M
Packing set
Akulon gravity cup 600cc or 200cc
Complete gravity cup
Lid + non drip
Paint filter 50 Mesh
Ugello aria
Bussola filettata
Perno grilletto
Regolazione ventaglio
Gruppo valvola aria
Set valvola aria
Molla valvola aria
Molla sede valvola aria
Guida regolazione astina
Ugello materiale
Astina
Guarnizione astina
Ghiera premistoppa
Vite testa tonda
Grilletto
Dado regolazione astina
Molla astina
Valvola aria G1/4”M
Set guarnizioni
Tazza in Akulon da 600cc o 200cc
Tazza completa
Coperchio + antigoccia
Filtro vernice 50 Mesh
Ref. 23
Ref. 23-1 + B
Ref. E
5
a. Disassemble fluid nozzle (10), while keeping fluid needle (11) pulled (triggering) in order to protect its seat section.
b. Disassemble fluid needle set. (only when strictly necessary)
c. Remove the fluid needle adj. knob (17) and needle spring (18), extracting
the spring and fluid needle set (11), from the back of fluid adj. guide set
(7-5) still assembled on the gun body.
d. Adjustment of the needle packing nut (13), must always be carried out
with fluid needle (11) already assembled, tightening the nut with a suitable spanner, making sure that excessive tightening does not impede
movement of fluid needle, resulting in paint leaking from fluid nozzle tip
(10).
e. For the inspection and replacement of air valve components, remove fluid
needle adj. knob (17), fluid needle spring (18) and fluid needle (11), after
which disassemble fluid adjustment guide (7-5) and all air valve components in order: air valve spring seat (7-4), air valve spring (7-3) air valve
(7-2).
To reassemble the air valve, reverse the procedure.
LEAKING
- Loose fluid nozzle (10).
Tighten.
- Needle packing nut (13) loose
too tight, dirty or worn.
Adjust, clean or replace.
AIR ESCAPES FROM AIR CAP
- Air valve (7-2), air valve spring Clean or replace if neces(7-3), dirty or damaged.
sary.
- Air valve o ring
damaged or worn.
Replace.
f. Disassembly of pattern adjustment set (5) In order to disassemble pattern
adj. set (5), turn the hexagon knob of the adjustment counterclockwise
manually, to open it completely and unscrew the hexagon nut with a spanner, turning it counterclockwise.
- To reassemble pattern adjustment set, reverse the procedure.
2
GB
IT
7. SPARE PARTS
5. CLEANING AND MAINTENANCE
CAUTION
B
23-1
E
-
Akulon Cup 200 cc
GUN DOES NOT SPRAY
Never use spare parts that are not AIR GUNSA originals.
Never damage fluid nozzle tip, fluid needle or air cap holes.
Never immerse the spray gun completely in liquids such as thinner.
5.1 CLEANING
Before carrying out maintenance and inspection ALWAYS observe
WARNING indications.
Akulon Cup 600 cc
6. TROUBLESHOOTING
- Fluid adj. knob (17) closed.
Check and adjust.
- Tip hole of nozzle (10)
obstructed.
- Paint filter obstructed.
- Non drip obstructed.
Check and clean.
Check and clean.
Check and clean.
INTERMITTENT SPRAY PATTERN
The fluid passages of the gun, must be cleaned thoroughly
after each use, especially after use with bi-component paints.
Incomplete cleaning can cause defective pattern shape.
- Air escapes from fluid nozzle
(10).
Check , clean & replace
if necessary.
- Air escapes from fluid needle
packing (12).
Tighten.
- Air escapes from cup joint.
Tighten.
- Dirt inside air cap (1).
Clean.
- Never soak air cap (1) in solvent, even when cleaning.
- Never use metal objects to clean spray gun.
1. Drain remaining paint from cup, into a suitable container.
DEFECTIVE SPRAY PATTERN
2. Pour cleaner into cup.
3. Unscrew air cap (1) by 2 turns, to allow atomizing air to back flush fluid
passages of the gun.
- Dirty nozzle (10) or air cap (1). Clean carefully.
- Nozzle (10) or air cap (1) has Replace If damaged.
been damaged.
4. Pull trigger (15) and make sure, that atomizing air enters cup.
- Fluid nozzle (10) is loose.
Tighten.
5. Leave cleaner for a few seconds, then empty it into suitable waste container.
- Paint viscosity too high or
too low.
Dilute paint or increase
viscosity.
- Fluid output too high or
too low
Adjust fluid adj. knob
(17), to reduce or increase
5.2 MAINTENANCE
- Fluid nozzle (10), needle set
(11) or gun body, dirty,
damaged or worn on seat.
Clean or replace if necessary.
_ Before disassembly, clean fluid passages
- Dirt inside air cap (1).
Clean.
- Loose fluid adj. knob (17)
Adjust.
- Fluid needle spring (18) is
worn.
Replace.
6. Remove air cap (1) and cup from gun, then clean each section with brush
soaked with cleaner and wipe out with waste cloth. Do not use metal
objects to clean holes.
7. Dry all parts completely and apply spray gun lubricant to each thread.
REF.
DESCRIPTION
Ref. 1
Air cap
Ref. 3
Threaded bushing
Ref. 4
Trigger stud
Ref. 5
Pattern adjustment
Ref. 7
Complete air valve
Ref. 7-2
Air valve set
Ref. 7-3
Air valve spring
Ref. 7-4
Air valve spring seat
Ref. 7-5
Fluid adjustment guide
Ref. 10
Fluid nozzle
Ref. 11
Fluid needle
Ref. 12
Fluid needle packing
Ref. 13
Needle packing nut
Ref. 14
Screw
Ref. 15
Trigger
Ref. 17
Fluid needle adjustment knob
Ref. 18
Needle spring
Ref. 25
Air flow control valve G1/4”M
Ref. C
Packing set
Akulon gravity cup 600cc or 200cc
Ref. 23
Complete gravity cup
Ref. 23-1 + B
Lid + non drip
Ref. E
Paint filter 50 Mesh
3
a. Disassemble fluid nozzle (10), while keeping fluid needle (11) pulled (triggering) in order to protect its seat section.
b. Disassemble fluid needle set. (only when strictly necessary)
c. Remove the fluid needle adj. knob (17) and needle spring (18), extracting
the spring and fluid needle set (11), from the back of fluid adj. guide set
(7-5) still assembled on the gun body.
d. Adjustment of the needle packing nut (13), must always be carried out
with fluid needle (11) already assembled, tightening the nut with a suitable spanner, making sure that excessive tightening does not impede
movement of fluid needle, resulting in paint leaking from fluid nozzle tip
(10).
e. For the inspection and replacement of air valve components, remove fluid
needle adj. knob (17), fluid needle spring (18) and fluid needle (11), after
which disassemble fluid adjustment guide (7-5) and all air valve components in order: air valve spring seat (7-4), air valve spring (7-3) air valve
(7-2).
To reassemble the air valve, reverse the procedure.
LEAKING
- Loose fluid nozzle (10).
Tighten.
- Needle packing nut (13) loose
too tight, dirty or worn.
Adjust, clean or replace.
AIR ESCAPES FROM AIR CAP
- Air valve (7-2), air valve spring Clean or replace if neces(7-3), dirty or damaged.
sary.
- Air valve o ring
damaged or worn.
Replace.
f. Disassembly of pattern adjustment set (5) In order to disassemble pattern
adj. set (5), turn the hexagon knob of the adjustment counterclockwise
manually, to open it completely and unscrew the hexagon nut with a spanner, turning it counterclockwise.
- To reassemble pattern adjustment set, reverse the procedure.
2
European Directives:
1994/9/CE - 1999/92/CE
• AZ40 HTE AV
Contacts:
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino • ITALY
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
[email protected]
www.anest-iwataeu.com
ANEST IWATA USA, Inc.
9920 Windisch Road,
West Chester, OH 45069
Tel: +1 513.755.3100
Toll Free: 800.440.0282
[email protected]
ANEST IWATA ITALIA S.r.l.
46, Corso Vigevano 10155, Torino
• ITALY
Tel. diretto +39 011 - 24 80 868 Fax: +39 011 - 85 19 44
[email protected]
www.anest-iwata.it
Cormack ANEST IWATA
Unit 3, 10 Boden Road,
SEVEN HILLS NSW 2147
• AUSTRALIA
Tel: +61 2 9853 2000
Fax: +61 2 9853 2090
[email protected]
www.anest-iwata.com.au
ANEST IWATA Iberica
Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona)
Tel.:+34 933 20 59 93
[email protected]
• USA
Fax: +1 513.755.0888
www.anestiwata.com
GB • instruction manual
I
• manuale d’istruzioni
• SPAIN
Fax.:+34 933 20 59 65
www.anest-iwata.es
ANEST IWATA Deutschland
Mommsenstrasse 5, 04329 Leipzig
• GERMANY
Telefon: +49 0341 241 44 30 Fax: +49 0341 241 443 29
[email protected]
www.anest-iwata.de
ANEST IWATA Scandinavia
Ögärdesvägen 6C, 433 30 PARTILLE
• SWEDEN
Tel. +46 (0)31 - 340 28 60
Fax +46 (0)31 - 340 28 69
[email protected]
www.anest-iwata.se
ANEST IWATA France
25 rue de Madrid
38070 St Quentin Fallavier
Tél. +33 (0)4 - 74 94 59 69
[email protected]
• FRANCE
Fax +33 (0)4 - 74 94 34 39
www.anest-iwata.fr
ANEST IWATA U.K.
Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE
• U.K.
PE19 8JH
Tel.: +44 (0) 1480 405419
Fax: +44 (0) 1480 217610
[email protected] www.anest-iwata.co.uk
ANEST IWATA Group
Air Gunsa S.r.l. • ITALY
46, Corso Vigevano 10155 Torino
Quality Air Spray Guns Since 1944 Tel. +39 011 - 24 80 868
www.air-gunsa.com
Fax +39 011 - 22 74 406
AIR GUNSA_ Anest Iwata Group - MA_AZ40HTE AV_EIRev.04