2007 STHM Operators Manual - 03192

Transcription

OPERATOR’S MANUAL
MODEL STHM
THIS MANUAL CONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS
BOOK COVERS ARE CONTAINED ON THE
INSIDE COVER. BEFORE OPERATING YOUR
MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED.
© 2006
SCAG POWER EQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.
PART NO. 03192
PRINTED 7/06
PRINTED IN USA
WARNING:
FAILURE TO FOLLOW SAFE OPERATING PRACTICES
MAY RESULT IN SERIOUS INJURY.
* Keep all shields in place, especially the grass discharge chute.
* Before performing any maintenance or service, stop the machine and
remove the spark plug wire and ignition key.
* If a mechanism becomes clogged, stop the engine before cleaning.
* Keep hands, feet and clothing away from power-driven parts.
* Read this manual completely as well as other manuals that came
with your mower.
* Keep others off the tractor (only one person at a time)
* DO NOT operate on steep slopes. To check a slope, attempt to back
up it (with the cutter deck down). If the machine can back up the slope
without the wheels slipping, reduce speed and use extreme caution.
Under no circumstances should the machine be operated on slopes
greater than 15 degrees. ALWAYS FOLLOW OSHA APPROVED
OPERATION.
* DO NOT mow on wet grass. Wet grass reduces traction and steering
control.
REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
Hazard control and accident prevention are dependent upon the awareness,
concern, prudence, and proper training of the personnel involved in the
operation, transport, maintenance, and storage of the equipment.
This manual covers the operating instructions
and illustrated parts list for:
STHM-23CV with a serial number of C5300001 to C5399999
SM-61V
with a serial number of C5400001 to C5499999
SM-72A
with a serial number of C5500001 to C5599999
Always use the entire serial number listed on the serial number
tag when referring to this product.
TABLE OF CONTENTS
MODEL STHM
SUBJECT
PAGE
Introduction .................................................................................................. 1
General Safety Instructions .......................................................................... 1
Signal Words ............................................................................................... 1
Symbols ....................................................................................................... 2-3
Before Operating ......................................................................................... 4
While Operating ........................................................................................... 5-6
Maintenance and Storage ........................................................................... 6-7
Initial Run-In Procedures ............................................................................. 7
Mower Operation ......................................................................................... 8-9
Parking Brake Adjustments ......................................................................... 9
Neutral Adjustment ...................................................................................... 9-10
Belt Tension ................................................................................................. 10-11
Belt Alignment ............................................................................................. 11
Cutter Deck Adjustments ............................................................................. 11-12
Cutter Blades ............................................................................................... 13
Custom-Cut Baffle Adjustment..................................................................... 13-14
Lubrication and Maintenance ...................................................................... 15
Troubleshooting Cutting Conditions ............................................................ 16-18
Technical Specifications .............................................................................. 19-20
Notes .......................................................................................................... 21
WE SUPPORT OPE
TECHNICIAN
CERTIFICATION
I
TABLE OF CONTENTS
(CONTINUED)
SUBJECT
PAGE
Illustrated Parts List
SM 61V, 72A Cutter Deck...................................................................... ... 22-23
Engine Deck ..................................................................................... 24-25
Upper Hydraulics .............................................................................. 26-27
Lower Hydraulics........................................................................................ 28-29
Control Linkage......................................................................................... . 30-31
Instrument Panel & Electrical Components ....................................... 32-33
Rider Frame Assembly ..................................................................... 34-35
Brake Linkage ................................................................................... 36-37
Eletrical System ................................................................................ 38
Winch Lift System ............................................................................. 39
Replacement Decals ........................................................................ 40
Warranty Statement ........................................................ Inside Back Cover
II
INTRODUCTION
Your mower was built to the highest standards in the
industry. However, the prolonged life and maximum
efficiency of your mower depends on you following the
operating, maintenance and adjustment instructions in this
manual.
Your safety and the safety of others depends significantly
upon your knowledge and understanding of all correct
operating practices and procedures of this machine.
SIGNAL WORDS
We encourage you to contact your dealer for repairs. All
Scag dealers are informed of the latest methods to
service this equipment and provide prompt and efficient
service in the field or at their service shop. They carry a
full line of Scag service parts.
This symbol means “Attention! Become Alert! Your
Safety is Involved!". The symbol is used with the
following signal words to attract your attention to safety
messages found on the decals and throughout this manual.
The message that follows the symbol contains important
information about safety. To avoid injury and possible
death, carefully read the message! Be sure to fully
understand the causes of possible injury or death.
A replacement Operator's Manual is available from your
Scag Servicing Dealer or by contacting Scag Power
Equipment, Service Department at P.O. Box 152,
Mayville, WI 53050 or contact us via the Internet at
www.scag.com. The manual for this machine can be
downloaded by using the model and serial number or use
the contact form to make your request.
THE REPLACEMENT OF ANY PART ON THIS
PRODUCT BY OTHER THAN THE
MANUFACTURER'S AUTHORIZED REPLACEMENT PART MAY ADVERSELY AFFECT THE
PERFORMANCE, DURABILITY OR SAFETY OF
THIS PRODUCT.
Signal Word:
It is a distinctive word on safety decals and throughout
this manual that alerts the viewer to the existence and
relative degree of the hazard.
USE OF OTHER THAN ORIGINAL SCAG
REPLACEMENT PARTS WILL VOID THE
WARRANTY.
The signal word “DANGER” denotes that an extremely
hazardous situation exists on or near the machine that
could result in high probability of death or irreparable
injury if proper precautions are not taken.
The “Right” and “Left”, “Front” and “Rear” of the
machine are referenced from the operator’s perspective
when in the normal operating position and facing the
forward travel direction.
WARNING:
GENERAL SAFETY INSTRUCTIONS
The signal word “WARNING” denotes that a hazard
exists on or near the machine that can result in injury or
death if proper precautions are not taken.
READ THIS OPERATOR'S MANUAL and all
instructions furnished with attachments.
Perform only those maintenance procedures described in
this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To
ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories.
CAUTION:
The signal word “CAUTION” is a reminder of safety
practices on or near the machine that could result in
personal injury if proper precautions are not taken.
1
ISO Symbols
SYMBOL
CE Mark
DESCRIPTION
SYMBOL
DESCRIPTION
Choke
Transmission
Parking Brake
Spinning Blade
48071S
On/Start
Spring Tension on Idler
Off/Stop
Oil
Falling Hazard
Thown Object Hazard
WARNING
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
SEE OPERATOR'S MANUAL
481109
2
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Fast
Slow
Continuously Variable - Linear
Cutting Element - Basic Symbol
Pinch Point
Cutting Element - Engage
Hourmeter/Elapsed Operating Hours
Cutting Element - Disengage
Thown Object Hazard
Keep Bystanders Away
Read Operator's Manual
481039S
3
BEFORE OPERATING
G.
1. NEVER allow children or untrained people to operate
or service this machine.
2. DO NOT allow children to ride or play on the
machine, it is not a toy.
H. Keep the nozzle in contact with the rim of fuel
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
3. DO NOT mow when children and/or others are
present. Keep children out of the mowing area and in
the watchful care of a responsible adult other than the
operator. Be alert and turn machine off if a child
enters the area.
4. The owner/user can prevent and is responsible for
accidents or injuries occuring to themselves, other
people or property.
7. DO NOT operate the machine under the influence of
alcohol or drugs.
8. Fill the fuel tank with clean, fresh gasoline, with a
minimum octane rating of 87, and up to a maximum of
10% ethanol. To avoid personal injury or property
damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are
explosive.
11. Keep the machine and attachments in good operating
condition. Keep all shields and safety devices in
place. If a shield, safety device or decal is defective
or damaged, repair or replace it before operating the
machine.
C. DO NOT add fuel to a running or hot engine. Allow
the engine to cool for several minutes before adding
fuel.
12. Be sure the safety switches are functioning correctly.
D. Never fuel the machine indoors or in an enclosed
trailer.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before filling.
Replace gas cap and tighten securely.
Always wear hearing protection. Operating
this machine over prolonged periods of time
can cause loss of hearing.
B. Use only an approved gasoline container.
F.
J.
WARNING:
Keep flammable objects (cigarettes, matches, etc.),
open flames and sparks away from the fuel tank and
fuel container.
Never store the machine or fuel container where there
is an open flame, spark or pilot light such as on a water
heater or other appliances.
If fuel is spilled on clothing, change clothing
immediately.
10. DO NOT wear loose fitting clothing that could get
tangled in moving parts. Do not operate the machine
wearing shorts; always wear adequate protective
clothing including long pants. Wearing safety glasses,
safety shoes and a helmet is advisable and is required
by some local ordinances and insurance regulations.
6. DO NOT carry passengers.
E.
I.
9. If the operator(s) or mechanic(s) cannot read English
or Spanish, it is the owner's responsibility to explain
this material to them.
5. Clear the area to be mowed of objects that could be
picked up and thrown by the cutter blades.
A.
Remove the machine from the truck or trailer and
fuel on the ground. If this is not possible, then
refuel the machine with a portable container,
rather than from a gasoline dispenser nozzle.
13. USE ONLY SCAG APPROVED
ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by
companies other than Scag Power Equipment are not
approved for use on this machine. Scag approved
attachments and accessories:
Mulch Plate (p/n 9288, 9262)
Hurricane Mulch (p/n 9285, 9267)
Cup Holder (p/n 9240)
4
WHILE OPERATING
6. If the discharge area should plug, shut the engine off
and wait for all movement to stop before removing
the obstruction.
1. Start the engine when the cutter blades are disengaged, the parking brake is on and the right foot
pedal is in the neutral position. Only start the engine
from the operators position.
WARNING:
DO NOT use your hand to dislodge the
clogged discharge chute. Use a stick or
other device to remove clogged material
after the engine has stopped running and
the blades have stopped turning.
DO NOT run the engine inside a building or
a confined area without proper ventilation.
Exhaust fumes are hazardous and contain
carbon monoxide which can cause brain
injury and death.
7. NEVER operate with the PTO shield, or other
guards not securely in place. Be sure all interlocks area attached, adjusted and funcioning
properly.
2. Use care when loading or unloading the machine
onto a trailer or truck.
3. Disengage power to the cutter deck before backing
up. Do not mow in reverse unless absolutely
necessary and then only after observation of the
entire area behind the mower. If you must mow in
reverse, maintain a constant lookout to the rear of
the machine and mow slowly.
8. Disengage the blades and wait for them to stop
before crossing gravel drives, walks or roads.
9. Be aware of discharge direction and do not point
at anyone.
4. Using the machine demands attention. To prevent
loss of control:
10. Keep hands and feet away from cutting units.
11. Shut the engine off and wait until the blades come
to a complete stop before removing the grass
catcher container.
A. Mow only in daylight or when there is good
artificial light.
B. Watch for holes or other hidden hazards.
12. Never raise the cutter deck while the blades are
rotating.
C. Do not drive close to a drop-off, ditch, creek
bank, or other hazard.
13. Always park the mower and/or start the engine on
a level surface. Apply the parking brake to
prevent the mower from moving when you are not
in the operator’s position.
E. Do not operate where conditions are slippery.
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING
KIT, OR ENTIRE GRASS CATCHER INSTALLED
5. The discharge chute must always be installed and in
the down position on the side discharge cutter deck
except when the mulching plate or Hurricane Mulch
Kit are properly installed.
5
14. If the cutting blades should strike a solid object or
the equipment should start to vibrate abnormally,
stop the engine, disconnect the spark plug wires,
and check immediately for the cause. Vibration is
generally a warning of trouble. Check the machine
for damaged or defective parts. Repair any
damage before starting the engine or operating the
cutter deck. Be sure the blades are in good
condition and the blade bolts are tight.
15. Reduce speed and exercise extreme caution on
slopes and in sharp turns to prevent tipping or loss
of control. Be especially cautious when changing
directions on slopes.
WARNING:
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands
after handling.
16. ALWAYS travel up or down the slope whenever
possible. Never across the slope.
WARNING:
2. Disconnect the spark plug wires from the spark
plugs to prevent accidental starting of the engine
when servicing, adjusting or storing the machine.
DO NOT operate on steep slopes. To check a
slope, attempt to back up it (with the cutter
deck down). If the machine can back up the
slope without the wheels slipping, reduce
speed and use extreme caution. Under no
circumstances should the machine be
operated on slopes greater than 15 degrees.
ALWAYS FOLLOW OSHA APPROVED
OPERATION.
3. To reduce potential fire hazard, keep the engine free
of excessive grease, grass, leaves and accumulations
of dirt.
4. Park the machine on level ground. Never allow
untrained personnel to service the machine.
5. Disconnect battery or remove spark plug wires
before making any repairs. Disconnect the negative
terminal first and the positive last. Reconnect
positive first and negative last.
CAUTION:
DO NOT touch the engine or the muffler
while the engine is running or immediately
after stopping. These areas may be hot
enough to cause a burn.
6. Use care when checking blades. Wrap the blades
or wear gloves and use caution when servicing them.
Only replace or sharpen blades. Never straighten
or weld them.
17. Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
18. Before leaving the operator’s position or leaving
the mower unattended, move the right foot pedal
into the neutral position, apply the parking brake,
and move the blade engagement switch to OFF.
Shut the engine OFF and remove the key.
7. Be sure the machine is in safe operating condition by
keeping nuts, bolts, and screws tight. Check the
blade mounting bolts and nuts frequently to be sure
they are tightened.
19. Do not pass or stand on the grass discharge side
of any mower with the engine running. Stop the
cutter blades when another person approaches.
8. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and
other parts of the body away from the cutter deck
blades and other moving parts.
20. Never leave the machine running unattended.
9. Do not overspeed the engine by changing governor
settings. To be sure of safety and accuracy, have an
authorized dealer check maximum engine speed with
a tachometer.
MAINTENANCE AND STORAGE
1. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the
gasoline from the fuel tank and the oil from the
crankcase. Use jack stands to support the machine
when required.
10. The engine must be shut off before checking the oil
or adding oil to the crankcase.
6
11. Allow the engine to cool before storing the mower in
any enclosure such as a garage or storage shed.
Make sure the fuel tank is empty if the machine is to
be stored in excess of 30 days. Do not store the
mower near any open flame or where gasoline
fumes may be ignited by a spark.
3. Check the tires for proper pressure.
Caster Wheels
Flat Free
Drive Wheels
12 psi
Rear Steering Wheel 15 psi
12. Always store gasoline in a safety-approved, red
container.
5. Check the safety switches for proper adjustment:
4. Check for loose hardware. Tighten as needed.
* The engine should crank and start if the
machine is in neutral, the PTO engagement
switch is OFF and the parking brake is ON.
13. Be careful when servicing the battery as it contains
acid, which is corrosive and could cause burns to
skin and clothing.
6. Apply lubricant to all the grease fittings. Lubricant
was applied at the factory. This is just a precautionary check to make sure that all the fittings have been
lubricated.
14. Batteries release explosive gases when being
charged or discharged. Keep batteries away from
any source of sparks and/or flame. Charge batteries in an open, well ventilated area.
15. Make sure all hydraulic connections are tight and all
hydraulic hoses and lines are in good condition
before starting the machine.
WARNING:
Hydraulic fluid is under high pressure. Keep
body and hands away from pinholes or nozzles
that eject hydraulic fluid under high pressure. If
you need service on your hydraulic system,
please see your authorized Scag dealer. If
hydraulic fluid is injected into the skin, it must be
surgically removed within a few hours by a
doctor or gangrene may result.
INITIAL RUN-IN PROCEDURES
(FIRST DAY OF USE OR APPROXIMATELY 10 HOURS)
1. Check the belts for proper tension at 2, 4 and 8
hours. Adjust as needed. (See Belt Tension,
page 10).
2. Check the neutral adjustment. (See Adjustments, page 9)
7
MOWER OPERATION
-NOTEWhen the PTO is engaged or (possibly) disengaged, a squealing sound from the underside of
the machine is normal. It is caused by the
electric clutch plates meshing as the cutter
blades come up to speed. For best equipment
life, engage the clutch with the engine at 3/4
throttle, not under full load.
1. Read and understand the safety instructions
before attempting to operate this machine.
2. Before starting the engine:
* Check the oil level in the engine and the
hydraulic reservoir.
* Fill the fuel tank with clean, fresh, lead-free
gasoline.
* Open the fuel valve on the bottom of the
fuel tank.
WARNING:
If you are not familiar with the operation of
the hydrostatic drive, practice turning and
maneuvering before engaging the cutter
blades.
-NOTEUse gasoline with an octane rating no less than
87 and a maximum of 10% ethanol.
6. Release the parking brake. Depress the right foot
pedal at the toe end to drive forward (See Figure 1)
or depress the pedal at the heel end to drive in
reverse. (See Figure 2)
* The right hand foot pedal must be in the
NEUTRAL position.
* The blade clutch switch must be in the OFF
position.
* The parking brake must be ON.
-NOTEThe left side operator presence pedal must be
depressed for operation.
3. Start the engine:
* Choke as required. If the engine is cold, pull
the choke knob out. When the engine starts,
slowly push the choke in. If the engine stalls,
repeat the above operation. When the engine
is warm, choking may not be necessary.
4. Depress the left hand operator presence pedal.
sgb002
5. Engage the cutter blades by pulling the blade clutch
switch into the ON position. Push the switch to the
OFF position to disengage the cutter blades.
Depress Toe End of Pedal
Figure 1. Forward Operation
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE
390S0138
8
ADJUSTMENTS
PARKING BRAKE
Minor brake adjustments can be made by loosening
the top nut on both brake cables (see Figure 4).
Back the nuts off approximately 1/4". While pulling
one cable downward, tighten the bottom nut on the
cable until it touches the bottom of the brake cable
mount. Tighten both the top and bottom nuts to
lock the cable in place. Repeat the above steps for
the second brake cable. Make sure that both
cables are adjusted evenly so that the brakes do not
cause the mower to pull to the left or right.
SGB003
Depress Heel End of Pedal
Figure 2. Reverse Operation
-NOTEThis is a minor brake adjustment. If the brakes
do not function properly after this adjustment,
see your Scag Service Dealer before operating
your mower.
7. When driving over curbs, disengage the cutter
blades and raise the cutter deck to clear the curb.
Drive forward over the curb. After the curb is
clear, lower the cutter deck back to normal
operating position. Be sure to leave slack in the
cable after lowering the cutter deck.
8. To "freewheel" or move the machine around
without the engine running, rotate the dump valve
lever located on the left rear of the engine deck to
the freewheel position (See Figure 3). The lever
must be returned to the drive position to operate
the machine.
DUMP VALVE
FREE
WHEEL
Adjust
Nuts
DRIVE
SGB028
Figure 4. Parking Brake Adjustment
NEUTRAL ADJUSTMENT
1. Set the engine deck up on jack stands so the wheels
are free to rotate.
SGB006
2. Block the caster wheels to prevent an accident
should the machine fall off the jack stands.
Figure 3. Dump Valve Location
-NOTETo prevent damage to the hydraulic system, do
not exceed 1MPH when moving the machine in
the freewheel postion.
3. Start the engine and determine if the drive wheels
rotate.
9
5. Check the adjustment of the right foot control pedal
for full forward speed. The pedal should rest on the
foot plate when the pump is stroked in the full
forward position. To make an adjustment, disconnect the ball joint from the pedal arm and loosen the
jam nut (See Figure 6). Place the foot control pedal
forward against the foot rest and adjust the ball joint
on the rod until the stud aligns with the hole in the
arm. Bolt the ball joint to the arm and tighten the
jam nut.
If the drive wheels consistently rotate when foot
pedal control is in neutral, go to step 4.
If the drive wheels inconsistently rotate, i.e. drive
wheels sometimes rotate and sometimes do not
when foot pedal is not depressed, then check
neutral adjustment bolt for "zero free play" in neutral
control spring.
-NOTEIf there is free play in the foot pedal have your
SCAG servicing dealer inspect the machine and
repair it as needed.
4. If the drive wheels rotate in the forward travel
direction, turn the adjustment bolt clockwise until the
tire rotation stops. If the drive wheels rotate in the
backward travel direction, turn the adjustment bolt
counter-clockwise until the tire rotation stops (See
Figure 5).
Jam Nut
Ball Joint
SGB030
Figure 6. Foot Control Pedal Adjustment
6. Start the engine. The wheels should rotate only
when the foot control pedal is depressed.
BELT TENSION
CAUTION:
Stop engine and remove the key from the
ignition before making any adjustments.
Wait for all moving parts to come to a
complete stop before beginning work.
Neutral Control
Spring
9/16" Socket
SGB029
-NOTEThe Hydro Drive Belt is spring-loaded and
does not require adjustment.
Figure 5. Neutral Adjustment
To adjust cutter deck drive and blade belts:
1. Remove belt cover.
10
2. To adjust cutter deck drive belt: Adjust the nut so
that the belt moves 1/2" with 10 pounds of pressure. (See Figure 7).
Adjust the tension by tightening or loosening
the nut on the J-bolt. (See Figure 9).
Nut
"J" Bolt
End Of L-Shaped
Bracket
Nut
Deck
Belt
"J" Bolt
Washer
Washer
Belt
SGB044
SGB031
Figure 9. Blade Belt Tension Adjustment
Figure 7. Cutter Deck Drive Belt Tension
4. Replace the belt covers.
3. To adjust blade drive belt: Using a belt tension
gauge, check the belt tension so that the belt moves
1/2" with 10 pounds of pressure. (See Figure 8).
BELT ALIGNMENT
Belt alignment is important for proper performance of
your Scag mower. If you experience frequent belt wear
or breakage, see your authorized Scag Service Dealer
for belt adjustment.
CUTTER DECK ADJUSTMENTS
Due to the many conditions that exist, it is difficult to
suggest a setting that will work for every lawn. There
are, however, two adjustments that should be made on
the cutter deck: pitch and height.
PITCH is the angle of the blades (comparing front
to rear).
Use of Tension Gauge
HEIGHT is the nominal distance that the blade is
off the ground. This measurement is made with the
blades pointed side to side and distance is measured
between cutting tip and ground.
sgb007
Figure 8. Blade Drive Belt Tension Check
11
Adjusting the blade height can be done by moving any
number of the five smaller spacers on the blade mounting bolts to the top or to the bottom of the spindle shaft.
All blades should be positioned equally (See Figure 10).
The unit is shipped with one spacer on top of spindle
and four underneath (See Figure 10).
There are three positions for mounting the cutter deck
(See Figure 11). For cutting in the lowest position,
mount the cutter deck in the top hole (A). For cutting
in the highest position, mount the deck in the lowest hole
(C). Setting the cutter deck height will be determined
by the type of cutting conditions.
This adjustment does not affect blade pitch.
A
B
Hex Nut-Torque
to 75 Lb-Ft
Cutter Blade
Spacer 1/4"
C
Cutter
Deck
Spindle
Shaft
SGB032
Figure 11. Cutter Deck Height Adjustment
Spindle
Assembly
Caster spacers also can be repositioned to change the
cutting heights and to change the pitch of the deck (See
Figure 12).
Hex Head
Bolt / Nut
Cutter Blade
Spacers1/4"
To adjust the caster spacers, raise the deck and remove
the pin and caster wheel. Reposition the caster spacers
as needed, then replace the caster, top spacers and pin.
Make the same adjustments on the other caster wheel.
Washer
Cutter Blade
To adjust the blade height, move any number of the five
1/4" thick spacers on the blade mounting bolts to the
top of the spindle shaft or below the spindle shaft.
Hex Head Bolt
Figure 10. Cutter Blade Adjustment
Pin
-NOTEFor best results, keep the cutter deck high in
relation to the engine deck and the blades low in
the cutter deck; ie. 4 or 5 spacers below the
spindle shaft.
Spacers
Additional range to the cutting height can be achieved by
repositioning the cutter deck in relationship to the engine
deck. This adjustment also affects the pitch of the deck.
2002SGB005
Figure 12. Repositioning Spacers
12
CUTTER BLADES
CAUTION:
Blades have a sharp cutting edge. Wear protective
gloves or wrap blades with protective material when
removing, sharpening and installing blades.
Angle Blade Back
X
Do Not Cut In
30
X Must NOT Exceed
1/3 Blade Width
SGB033
Figure 13. Blade Sharpening
Do not sharpen beyond 1/3 of the width of the blade. (See
Figure 13).
A. 3" Position - baffle is installed using the top set of
holes on the front baffle welded inside the cutter
deck. (See Figure 15). The Advantage cutter deck
will deliver the best quality-of-cut in very tall, wiry,
tough to cut grass.
B. 3-1/2" Position (factory setting, Advantage Deck) baffle is installed using the middle set of holes on the
front baffle welded inside the cutter deck. (See
Figure 16). For general purpose cutting, place the
Custom-Cut Baffle in the 3-1/2" position. This gives
the best mix of cutting performance in all types of
grass.
C. 4" Position (factory setting, Velocity Plus Deck) baffle is installed using the bottom set of holes on the
front baffle welded inside the cutter deck . (See
Figure 17). Placing the baffle in the 4" setting will
enhance fall cutting (leaf pickup) and reduce cutter
deck "blowout".
To adjust the Custom-Cut Baffle height:
-NOTEDress the blade with a file. Using a wheel grinder
may burn the blade. Check the balance of the blade.
If blades are out of balance, vibration and premature wear can occur. See your authorized Scag
Dealer for blade balance tools.
1. Place the cutter deck in the transport position.
2. Remove the hardware securing the Custom-Cut
Baffle to the cutter deck. (See Figure 14).
CUSTOM-CUT BAFFLE ADJUSTMENT
The Custom-Cut Baffle is designed to deliver optimum
airflow and superior cutting performance in any type of
grass. The Custom-Cut Baffle can be raised or lowered
to precisely tailor the deck's performance for the type of
grass being cut. The baffle can be set in three (3)
different positions for optimum performance.
-NOTEHardware location used in the illustrations
are for reference only. Location of
hardware may vary depending on cutter
deck size.
MOUNTING
HARDWARE
MOUNTING
HARDWARE
2004 CCB
Figure 14. Custom-Cut Baffle
13
3. Move the Custom-Cut Baffle to desired position.
(See Figures 15 through 17 for position).
4. Reinstall the mounting hardware as shown. (See
Figures 15 though 17). Torque hardware to 39ft.lbs.
TOP SET OF HOLES
FOR 3" SETTING
CARRIAGE BOLT
2004 CCB - 3" Setting
FLATWASHER
ELASTIC STOP
NUT
Figure 15. 3" Custom-Cut Baffle Position
MIDDLE SET OF HOLES
FOR 3-1/2" SETTING
CARRIAGE BOLT
2004 CCB - 3-1/2" Setting
FLATWASHER
ELASTIC STOP
NUT
Figure 16. 3-1/2" Custom-Cut Baffle Position
BOTTOM SET OF HOLES
FOR 4" SETTING
CARRIAGE BOLT
2004 CCB - 4" Setting
FLATWASHER
ELASTIC STOP
NUT
Figure 17. 4" Custom-Cut Baffle Position
14
LUBRICATION & MAINTENANCE
Break-In
(1st 10 Hours)
Lubrication may be required every 8 to 40 hours, depending on climate and environment.
+ Compatible Greases: Mobilux #2 found at Mobil Service Stations
8 Hours (Daily)
Ronex MP found at Exxon Service Stations
Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations
25 Hours
Shell Alvania #2 found at Shell Service Stations
40 Hours (Weekly)
Lidok EP #2 found at industrial shops
100 Hours (Biweekly)
200 Hours (Monthly)
500 Hours or Annually
PROCEDURE
X
X
X
X
COMMENTS
Check all hardware for proper tightness
Change engine oil and filter at 5 hours
Check hydrostatic oil level
Check belt tension
X
X
X
X
X
X
X
X
X
X
Add oil as needed - SAE 10W30
Fill fuel tank before starting
Check engine oil
Clean blower screen
Remove debris from under belt cover
Sharpen cutter blades
Grease spindle bearings 2 pumps of hand gun
Clean air filter/check for damage or loose parts
Check/clean air intake and cooling areas
Check tire pressure
Check operator presence system
*
X
Service pre-cleaner element
X
X
X
X
X
X
X
Do not over fill
MORE OFTEN IF NEEDED
US Lithium MP White Grease 2125 +
Add or adjust as required
*
Check battery electrolyte level
Distilled water only
Grease caster wheel bearings
Grease idler arm pivots
Service air cleaner element
Change engine oil
Check spark plug condition and gap
Check cooling areas
Chassis grease
Chassis grease
See engine mfg. information
*
*
X
X
X
X
X
X
X
X
X
X
X
X
Check all hardware for proper tightness
Change engine oil filter
Check hydro fluid reservoir level
Clean and adjust spark plugs
Grease rider frame pivot
Grease control bell cranks
Grease steering handle bearing
Grease foot pedal bearings
Grease rear wheel pivot (vertical)
Grease rear wheel bearing
Chassis grease
Chassis grease
Chassis grease
Chassis grease
Chassis grease
US Lithium MP White Grease 2125 +
Drain hydraulic system and replace fluid
Change hydrostatic oil filter
Use SAE 10W30 motor oil
Clean area before removing filter
* Perform these maintenance procedures more frequently under extreme dusty or dirty conditions.
15
TROUBLESHOOTING CUTTING CONDITIONS
CAUSE
CONDITION
Stringers - Occasional
Blades of Uncut
Grass
Width of Deck
CURE
Low engine RPM
Run engine at full 3600 RPM
Ground speed too fast
Slow speed to adjust for conditions
Wet grass
Cut grass after it has dried out
Dull blades, incorrect sharpening
Sharpen blades
Deck plugged, grass accumulation
Clean underside of deck
Belts slipping
Adjust belt tensions
Dull, worn blades
Sharpen blades
Incorrect blade sharpening
Sharpen blades
Low engine RPM
Run engine at full 3600 RPM
Belt slipping
Adjust belt tension
Deck plugged, grass accumulation
Wet grass
Bent blades
Replace blades
Not enough overlapping
between rows
Increase the overlap of each
pass
SGB020
Streaking - Strips of
Uncut Grass in Cutting
Path
Width of Deck
SGB018
Streaking - Strips of
Uncut Grass Between
Cutting Paths
Width
of
Deck
SGB019
Width
of
Deck
16
TROUBLESHOOTING
CAUSE
CONDITION
Uneven Cut on Flat
Ground - Wavy
High-Low
Appearance,
Scalloped Cut, or
Rough Contour
CURE
Lift worn off of blade
Replace blade
Blade upside down
Mount with cutting edge toward
ground
Deck plugged,grass accumulation
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly
See your authorized SCAG dealer
Bent spindle area
Dull blade
Sharpen blade
Uneven ground
May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
Tire pressures not equal
Check and adjust tire pressure
Wheels uneven
Check and adjust tire pressure
Deck mounted incorrectly
Width of Deck
SGB020
Uneven Cut on
Uneven Ground Wavy Appearance,
High-Low Scalloped
Cut, or Rough Contour
Width of Deck
SGB021
Sloping Ridge Across
Width of Cutting Path
Width of Deck
SGB023
17
TROUBLESHOOTING
CAUSE
CONDITION
Scalping - Blades
Hitting Dirt or
Cutting Very Close to
the Ground
Width of Deck
CURE
Low tire pressures
Check and adjust pressures
Cutting too low
raise cutting height, change direction
of cut, and/or change pitch and level
Rough terrain
raise cutting height, and/or change
direction of cut
Wet grass
Blades not mounted evenly
Adjust pitch and level
Bent blade
Replace blade
Internal spindle failure
Mounting of spindle incorrect
Bent spindle mounting area
Internal spindle failure
Bent deck housing
SGB022
Step Cut
Ridge in Center of
Cutting Path
Width of Deck
SGB024
Slope Cut - Sloping
Ridges Across Width
of Cutting Path
Width of Deck
SGB025
18
TECHNICAL SPECIFICATIONS
ENGINES
General Type:
Brand:
Models:
Horsepower:
Type:
Displacement:
Cylinders:
Governor:
Air Intake Group:
Exhaust Group:
Fuel Pump Group:
Oil Pump Group:
Valve Group:
Starter/Electrical:
Charging System:
Heavy duty industrial/commercial
Kohler 23 HP Pro Series (Spec PS-75523)
CV23S
23HP @ 3600 RPM
4 cycle gas, twin cylinder, vertical shaft engine
23HP = 674 cc
2 cast-iron sleeves
Mechanical type governor with variable speed control set
at 3600 rpm (+50 rpm), idle set at 1900 rpm (+100rpm)
Large capacity dual element, chopper-type grass screen
Single exhaust canister muffler
Mechanical fuel pump with inline fuel filter, fixed jet
carburetor with Smart-Choke™ and fuel shutown solenoid
Positive displacement Gerotor™ oil pump. Capacity 2.0 U.S.
Quarts with filter, standard oil cooler.
Hydraulic valve lifters standard
12 volt battery with alternator, solid state ignition with key
start
15 amp
ENGINE DECK
Fuel Tank:
Drive Wheels/Tires:
Brakes:
Parking Brake:
Frame:
5 gallon (19.0 litres) seamless polyethylene
20x10.0-10 four-ply pneumatic tubeless, radius edge
Integral braking with drive system
Drum-type
Hybrid tractor trailer frame with stabilized pivot
DRIVE SYSTEM
Type:
Hydro Pump:
Drive Wheel Motors:
Dump Valve:
Hydro Fluid Cooling Group:
Travel Control:
Steering:
Axles:
Safety Group:
Instrument Panel:
Forward Speed Range:
Reverse Speed Range:
Hydro drive with one variable displacement pump and two
cast-iron high torque motors
#15 cast-iron variable displacement pump with remote dump
valve for movement without running engine
12 cu. inch cast-iron high torque motors
Single lever allows for movement without engine running
Heavy-duty cooling radiator, 13 qt. capacity nylon cooling
reservoir, uses, SAE 10W30 fluid and 10 micron filter
Hydro drive with single foot pedal for forward and reverse
speed control, infinitely variable speeds
Aircraft-type yoke steering handle with stainless steel cable
1-1/4" tapered motor shafts
Foot actuated engine kill, brake interlock, blade/clutch
interlock switch
Ammeter, hour meter, key switch, throttle, fuses, manual
choke, blade brake clutch switch
0 to 6.8 mph
0 to 5.4 mph
Date of Issue: July, 2006
Specifications Subject to Change Without Notice
19
TECHNICAL SPECIFICATIONS (CON'T)
CUTTER DECKS
Type:
Construction:
Cutting Width:
Cutting Height Adjustment:
Cutter Blades:
Blade Engagement:
Lift System:
Discharge Opening:
Caster Wheels:
Spindles:
Pulleys:
Cutter Deck Belts:
SM61V, SM 72A
Out-front design with anti-scalp roller and pneumatic shock
absorber for deck flotation
10-gauge steel with 7-gauge (3/16") steel skirt
61.0 " (155.0 cm), 71.5" (181.6 cm)
Adjustable from 1-3/4" to 5-1/4" in 1/4" increments
.197 Thick, Milled Edge, Wear Resistant Marbain™
SM61V:Three (3) 21" blades
SM72A: Three (3) 24" blades
Electric blade brake clutch with instrument panel switch
Patented manual winch with automatic brake/clutch,
stainless steel cable
Extra wide 11.5", 13.75 " discharge opening with hinged
chute
9 x 3.5 smooth tread flat free, roller bearings, with
quick pin removal
Cast housing, taper roller bearing, low maintenance with
top access grease fitting and grease overfill relief poppet
Cast-iron with easily removed taper hubs
B-section with Kevlar cord
ADDITIONAL SPECIFICATIONS
Seat:
Foam padded, lever adjustment forward and back, with
padded arm rests
OPTIONAL ITEMS/ATTACHMENTS
Mulching Plate:
Steel plate fits over discharge opening. No blade change
or removal required. Installs and removes in the field.
Hurricane Mulch Kit
The unique Hurricane Mulch System employs eye of the
hurricane mulching plates combined with bolt-in v-baffles,
flow directors, Eliminator blades, a side discharge close-off
plate.
Cup Holder:
12 Gauge Steel with rubber retainer.
APPROXIMATE DIMENSIONS
SM61V
SM72A
Length:
Length with Grass Catcher:
Tracking Width:
Width:
Width (with discharge chute up):
Width with GCV grass catcher:
Height:
Height with GCV grass catcher:
Weight:
Weight with GCV grass catcher:
113.0"
137.0"
50.0"
70.0"
63.0"
70.0"
43.0"
51.5"
950 lbs.
1250 lbs.
118.0"
142.0"
50.0"
81.0"
74.0"
84.0"
43.0"
51.5"
1000 lbs.
1300 lbs.
Date of Issue: July, 2006
Specifications Subject To Change Without Notice
20
NOTES
21
SM-61V & SM-72A CUTTER DECK
29
5
57
7
10
7
30
38
40
39
37
31
29
10
8
8
7
14
9
9
10
34
13
26
8
41
33
9
6
11
12
35
15
18
52
38
19
4
37
43
32
5
5
30
36
21
20
30
38
20
46
16
33
24
22
2
3
44
29
30
17
23 27 28
21
25
4
77
78
25
47
48
47
50
51
49
32
29
43
17
86
71
69
85
74
21
1
70
54
3
80
55
73
38
80
85
68 56
29
45
84
42
83
38
82
8
81
59
8
72
58
67
60
61
53
75
66
56
65
63
76
62
79
STHM2006CD
22
64
SM-61V & SM-72A CUTTER DECK
Ref. Part
No. No.
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
461861
461864
461846
461296
04001-09
04021-10
04029-03
461583
46848
04020-09
43592
48926
04001-172
482745
482747
48940
48966
48265
48295
48912
481001
04021-05
04004-14
04019-04
04001-46
04041-07
483215
04017-16
04021-09
421355
04001-108
04019-03
482744
04019-06
04017-37
04021-09
04041-07
48181
04041-12
43077
461091
04001-46
45037
48224
424367
04041-08
04041-08S
04050-02
43028
44078
04001-175
Description
61 72
Cutter Deck, Velocity + (Incl. decals)
Cutter Deck, Advantage (Incl. decals)
Discharge Chute, Velocity Plus
Discharge Chute, Advantage
Bolt, 5/16-18 x 1" Hex Head
Nut, 5/16-18 Elastic Stop
Wing Nut, 3/8-16
Belt Cover (Incl. Decals)
Belt Cover (Incl. Decals
Nut, 5/8-11 Hex Head
Spacer, Cutter Blade
Tapered Hub, 1.125 Bore
Bolt, 1/4-20 x 1" Hex Head Grade 8
Pulley, 6.35 O.D.
Pulley, 6.95 O.D.
Pulley, Double Groove, 6.35/5.75 O.D.
Pulley, Double Groove, 6.95/5.75 O.D.
Belt, R.H. Blade Drive
Belt, R.H. Blade Drive
Belt, Deck Drive
Belt, Deck Drive
Lock Nut,3/8-16 Hex Head
Stud, 3/8-16 x 6-3/4"
Nut, 3/8-16 Serr. Flange
Bolt, 3/8-16 x 2-1/4"
Flatwasher, 3/8 (.391 x .938 x .105)
Pulley, Idler
Capscrew, 5/16-18 x 3/4 Ser. Flg. HH
Idler Pulley Support
Bolt, Hex Head 5/16-18 x 4-1/4"
Nut, 5/16-18 Ser. Flg. Hex Hd.
Pulley, 5.75
Nut, 1/2-13 Ser. Flg. Hex Hd.
Capscrew, 1/2-13 x 1-1/4 Ser. Flg.
Flatwasher, 3/8 (.391 x .938 x .105)
Pulley
Flatwasher, 3/8 (.375 x 1.50 x .060)
Spacer
Idler Arm (Incl. 37)
Bolt, 3/8-16 x 2-1/4"
Idler Pivot
Bearing
Dust Shield
Flatwasher, 3/4 ( .776 x 1.25 x .059)
Flatwasher, 3/4 ( .776 x 1.25 x .035)
Retaining Ring, .75 EXT 'E'
J-Rod Idler Pulley
J-Rod Idler Pulley
Bolt, 5/16-18 x 1-1/2" Hex Head Gr 8
x
Ref. Part
No. No.Description
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
x
x
23
04019-03
04001-77
46082
04050-05
48224
45329
43277
461841
44078
482245
461663
43589
481024
481022
48098
48677
43664
43312
43296
481025
43297
481035
04001-41
04040-10
482879
482880
04063-08
04066-01
45944
482295
9275
424164
423795
04003-23
481770
48114-03
04021-22
04030-03
481769
48100-01
04001-37
04021-07
43022
45006
43037-01
46079
Nut, 5/16-18 Ser. Flange
Bolt, 3/8-16 x 3-1/2" Hex Head
Support Assembly
Retaining Ring, 1-1/8 EXT 'E'
Bearing
Idler Pivot Support
Spacer
Idler Arm (Incl. 47)
J-Rod, Drive Idler
Spring, Chute Return
Spindle Assembly
Shaft, Cutter Spindle
Seal, 2.00 O.D. x 1.50 Bore
Bearing Assembly
Shield, Spindle
Relief Fitting, Cutter Spindle
Spindle Housing
Spacer, Outside
Spacer, Inside
Seal, 2.00 O.D. x 1-5/8 Bore
Spindle Bushing Bottom
Nut, 1-1/16-18 UNEF-2B
Bolt, 5/8-11 x 9-1/2"
Flatwasher, 5/8 (.688 x 1.75 x .134)
Cutter Blade, 21" Standard
Cutter Blade, 24" Standard
Key, 1/4 x 1/4 x 2"
Quick Pin
Shaft, Roller
Guide, Roller
Wheel Assy., Caster
Baffle, Custom-Cut 61V
Baffle, Custom-Cut 72A
Bolt, Carriage 3/8-16 x 1”
Retainer, Caster Wheel
Grease Fitting, 45 Deg. 1/4-28
Nut, Elastic Stop 5/16-18 Grade 8
Lock Washer, 5/16"
Roller Bearing, Caster Wheel
Bushing, 7/8 x 1" Flanged
Bolt, 1/2-13 x 5-1/2" Hex Head
Sleeve, Caster Wheel Bearing
Caster Yoke
Spacer, Caster Yoke 1/2"
Caster Wheel and Support Assy.
61 72
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
ENGINE DECK
6
5
8
7
20
101
19
100
7
21
101
4
9
13
1
19
14
15
39
11
12
99
17
90
3
93
15
2
16
18
94
19
18
64
19
19
16
96
27
103
98
38
19
19
61
95
16 19
23
22
10
22
26
16
83
16
97
29
31
28
19
25
61
26
28
16
22
16
29
83
37
85
66
53
55
88
38
33
30
36
102
87
38
54
31
32
39
86
68
89
41
67
69
70
71
45
56 34
43
35
65
47
72
69
73
75
62
19
59
91
77
78
42
84
50
40
46
60
63
79
76
83
44
58
76
74
92
80
82
81
57
16
26
24
48
49
51
52
SGB010B
61
24
ENGINE DECK
Ref. Part
No. Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35A
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Carriage Bolt, 1/4-20 x 6"
Battery Box
Nut, Wing 1/4-20
Battery
Battery Cover
Insulation, Battery Cover
Pad, Fuel Tank Strap
Cap, Fuel Tank
Fuel Tank Assy. (Includes items 10 - 11)
Bushing, Fuel Tank Valve
Fuel Shut Off Valve
Strap, Fuel Tank
Phil RDHD Machine Screw 1/4-20 x 2"
Hex Nut, 1/4-20
Pad, Fuel Tank Support
Carriage Bolt, 5/16-18 x 3/4"
Support, Fuel Tank
Bracket, Fuel Tank Support
Serr. Fl. Hex Nut 5/16-18
Lockwasher, 5/16 Int. Tooth
Engine, 23 HP Kohler CV, (Spec PS-75523)
Hex Head CPSCR, 5/16-18 x 1-3/4"
Oil Drain Extension
Plate, Backing
Engine Deck
Wire Loom, .50 I.D.
Washer, 1/4 (.312 x .750 x .065)
Bolt, Hex Head 1/2-13 x 2"
Sleeve, Shock Absorber Mount
Shock Absorber
Hex Locknut, Elastic Stop 1/2-13
Serr. Fl. Hex Head CPSCR, 7/16-14 x 1"
Serr. Fl. Hex Nut, 7/16-14
Motor - White (Includes item 52)
Lockwasher, 1/2"
Nut, 1/2-13
Anchor, Brake
Bolt, Hex Head 1/4-20 x 1-1/4"
Serr. Fl. Hex Head CPSCR, 5/16-18 x .75"
Parking Brake Assembly (Incl. 41-44)
Brake Pads- Pair
Springs - Pair
Actuating Arm, (Incl. Pin & Clip)
Clip
Hub Assembly (Includes item 50)
Brake Drum
Rim and Tire Assembly (Includes items 48, 49)
Tire 20 x 10 x 10, 4 Ply
Rim Only
Bolt, Hub
Wheel Nut
Castle Nut, 1.0-20 UNEF
Spacer, Clutch
04003-01
423308
04029-01
48015
42392
48099
48292
481556
46846
48309
48308
421239
04010-10
04020-02
48205
04003-12
42377
421522
04019-03
04031-09
481776
04001-12
482352
422534
45586
48030-09
04040-14
04001-72
43041
48516
04021-07
04017-42
04019-05
48769
04030-06
04020-07
421289
04001-59
04019-02
04017-16
48461
48461-02
48461-03
48461-04
48461-05
46929
48513
48933
48933-02
48416-04
04008-03
04028-01
48680
43261
Ref. Part
No. Number
Description
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
Key, 1/4 x 1/4 x 2"
Hex Socket Set Screw, 5/16-18 x 3/8"
Pulley, Engine Pump Drive (Incl. 55)
Clutch, Electric (Ogura)
Flatwasher, 7/16 (.469 x 1.75 x .25)
Lockwasher, 7/16"
Bolt, Hex Head 7/16-20 x 2.75"
Backing Plate, Clutch Stop
Rubber Pad, Clutch Stop
Heatshield, Muffler
Bolt, Hex Head 5/16-18 x 1-3/4"
Key, Woodruff 3/16 x 5/8"
Pulley, Pump Input
Sleeve, Idler
Ring, Retaining, 1-9/16 Internal
Belt, Pump Drive
Pulley, Idler-Traction Drive (Incl. 68,69,72)
Bearing, Idler Pulley
Spacer, Idler
Pump Idler Arm (Includes items 76, 79)
Idler Pivot Base
Bushing, Oillube
Flatwasher, 3/4"
Ring, Retaining, 3/4" Ext. "E"
Grease Fitting
Hex Nut, Jam 3/8-16
Spring, Pump Drive Idler
Cotter Pin, 5/32 x 1.50"
Socket Head CPSCR, 1/2-13 x 1-1/4"
Lockwasher, 1/2"
Flatwasher, 1/2 (.516 x .938 x .105)
Pump, Sundstrand
Bracket, Oil Tank Support
Washer 2" OD, 3/8 ID, 16 Ga.
Guard, Pulley
Gusset, Battery Box
Support, Battery Box
Carrage Bolt, 5/16-18 x 1"
Wire Loom, .75" I.D.
Rubber Pad
Fuel Hose, Order by the inch
Clamp, Fuel Hose
Bolt, 1/2-13 x 2.50"
25
04063-08
04012-04
48792
461397
04041-28
04030-05
04102-05
04021-10
422533
481716
481641
04001-12
04063-12
48581
43117
04050-06
48854
46370
48102
43063
46327
45037
48100-05
04041-08S
04050-02
48114-04
04020-12
04001-62
48929
04019-04
04061-04
04001-47
04015-03
04030-06
04041-04
481100
421520
04001-21
04041-10
04003-02
421523
421521
421705
04003-04
48030-10
48661
48058
48059-01
04001-52
04021-08
UPPER HYDRAULICS
12
8
9
7
6
5
4
5
13
11
2
3
9
12
10
20
A
14
1
14
5
14
9
16
23
24
22
14
17
15
A
9
19
21
18
3
14
SGB027
26
UPPER HYDRAULICS
Ref. Part
No. Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Tank, Hydraulic
Cap, Hydraulic Tank
Hose, Pump to Oil Cooler
Hose, Oil Cooler to Tank
Clamp, Hose
Coupling, Flare Swivel
Tube, Union
Oil Cooler Assembly
Bracket, Oil Cooler
Elbow, 90 Degrees
O-Ring
Coupling Flare Swivel
Serr. Fl. Hex Head Nut, 5/16-18
Brace, L.H. Cooler Support
Brace, R.H. Cooler Support
Elastic Stop Nut, 1/4-20
Serr. Fl. Hex Head CPSCR, 1/4-20 x 3/4"
Strap, Oil Tank
Filler Neck Insert
Hose, 1/4" Pushlock, Order by the inch
Clamp
Bushing
90 Degree Elbow
48711
481164
48634
48942
48136-04
48936-01
48572-05
48645
04003-12
421279
48350-05
48603-02
48936-02
04019-03
421280
421281
04021-08
04017-05
421288
481507
48482
48059-01
48309
48939
27
LOWER
LOWER HYDRAULICS
21
13
13
11
1
20
A
B
10
28
27
4
G
F
H
6
C
26
26
31
28
2
22
28
E
13
9
17
15
18
30
G
15
5
C
3
29
9
25
J
24
7
D
D
14
32
13
8
26
26
6
13
10
21
27
11
26
23
H
28
12
25
26
A
19
19
5
F
26
I
32
E
J
B
17
33
20
4
18
20
28
I
16
LOWER HYDRAULICS
Ref. Part
No. Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Capscrew, 1/4-20 x1/2 Serr. Fl. Hex Head
Filter Head
Filter, Spin-On Lube
Hose Assembly
Hose Assembly
Elbow, 90 Degrees
Hairpin Cotter
Lever, Dump Valve
Connector, Flare Swivel with Hose Barb
Hose Clamp
Hose, 1/4 Pushlock, Order by the inch
Hose Clamp
Tee Union, Pushlock Hose
Hose, Dump Valve
Elbow, 90 Deg.
Inlet Hose, 3/4" ID
Tee, 1/2" Run
Motor Hose
Hose, Pump To Oil Cooler
Coupling, Flare Swivel
Coupling, Flare Swivel With Barb
Tube Union
O-Ring Bushing
O-Ring
O-Ring
O-Ring
Cap
Tee, JIC to O-Ring
Hose, Order by the inch
Compression Fitting
Elbow, 90 Deg.
04017-04
48462-02
48758
48991
48688
48350-03
04062-01
44088
48353-02
48136-04
48482
48482
48059-01
48935-01
48482
48853
48350-05
48856
48937-01
48905
48634
48936-01
48936-02
48572-06
48938-01
48603-02
48603-03
48603-04
48571-03
48810-02
48602
48911-01
48350-12
29
CONTROL LINKAGE
CONTROL
LINKAGE
10
12
11
13
14
15
17
16
18
17
4
3
5
31
1
4
5
6
20
7
6
13
12
14
19
5
11
8
30
25
9
31
5
26
27
8
2
28
21
10
15
11
29
14
24
23
sgb011
30
CONTROL LINKAGE
Ref. Part
No. Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Control Linkage, Bellcrank (Includes 30, 31)
Flatwasher, 5/16 (.375 x .875 x .083)
Bolt, Hex Head 5/16-18 x 2-3/4"
Flatwasher, 3/8 (.406 x .812 x .065)
Sleeve, Pump Control Link
Link, Speed Control
Hex Locknut, 3/8-16
Control Arm, Pump
Carrage Bolt,RH SH SQNK 3/8-16 x 1-1/2"
Flatwasher, 3/8 (.391 x .938 x .105)
Rod End, RH Female THD 3/8-24
Hex Nut, 3/8-24
Control Rod
Bolt Hex Head, 3/8-24 x 6-3/4"
Bushing, Spring Keeper
Spring, Neutral Return
Retainer, Neutral Spring
Carrage Bolt, 5/16-18 x 1"
Serr. Fl. Hex Nut 5/16-18
Number Not Used
Sleeve, Control Arm
Cotter Pin, 3/32 x .75"
Clevis, Pump Control
Pin, Clevis 3/8"
Greese Fitting, 1/4-28 Self Tap
Bushing, Bronze
46328
04040-15
04001-13
04001-19
04040-05
43212
42658
04021-05
45485
04003-05
04041-07
48464
04021-09
04020-14
44044
48512
43257
48463
421148
04003-04
04019-03
**
04001-59
04021-08
04021-10
43110
04061-02
48343-04
04064-02
48114-05
48100-04
31
INSTRUMENT
PANEL AND
ANDELECTRICAL
ELECTRICAL
COMPONENTS
INSTRUMENT PANEL
COMPONENTS
B
9
21 C
A
7
8
2
3
4
D
25
E
F
6
19
15
9
11
12
13
10
18 16
17
18
9
14
5
17
10
PTO Switch
Connector
15
13
1
20
21
35
21
23
34
21
24
26
27
22
25
28
31
29
30
32
33
31
32
33
STHM99IP&E
32
INSTRUMENT PANEL AND ELECTRICAL COMPONENTS
Ref. Part
No. Number
Description
1
2
3
4
A
B
C
5
D
E
F
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Instrument Panel (Includes Decal)
Blade Fuse, 20 amp.
Decal, Instrument Panel
Hour Meter (Includes Bracket and Hardware A, B, C)
Hour Meter Bracket
Lockwasher, #10 Ext. Tooth
Hex Nut, 10-24
Ammeter (Includes Bracket and Hardware D, E, F)
Ammeter Bracket
Lockwasher, #10 Int. Tooth
Hex Nut, #10-32
Phillips Rd. Head Screw, #10-32 x 1-1/2"
Bracket, Fuse Holder
Elastic Stop Nut, #10-32
Phillips Washer Head Screw, #10-32 x .50"
Keyswitch
Lockwasher, 5/8 Int. Tooth
Nut, Special 5/8-32
Ignition Key and Ring Assy.
Choke Control
Throttle Control
Lockwasher, #10 Ext. Tooth
Hex Nut, #10-32
Switch, PTO
Wire Harness With Relay
Serr. Fl. HH Nut, 5/16-18
Battery (Not sold through Scag)
Bolt, Hex head 1/4-20 x 1/2"
Hex Nut 1/4-20
Wire Harness, STHM
Lockwasher 5/16 Int. Tooth
Engine, 23 HP Kohler CV(Spec PS-75523)
Switch, Parking Brake
Switch, Foot Safety
Clutch, Electric
Wireloom
Locknut, Elastic Stop 5/16-18
Battery Cable, 36" Black
Battery Cable, 25" Red
461360
48298
482289
48023
*
*
*
481755
*
*
*
04010-11
42413
04021-01
04003-12
04010-01
48798
*
*
48017-02
482315
48879
04031-01
04020-01
483162
481275
04019-03
482700
04001-44
04020-02
481683
04031-09
481776
481474
481476
461397
04003-12
48030-09
04021-10
48029-15
48029-13
33
RIDER FRAME ASSEMBLY
15
12
11
14
16
13
67,68
17
10
54
18
9
7
21
14
20
19
6
22
5
4
23
8
24
5
42
24
61
3
62
2
63
25
26
65
1
42
27
43
41
40
42
51
28
64
44
31
45
29
46
59
30
47
66
55 52
48
42
58
19
60
45
57
55
2
58
49
36
39
38
56
52
52
55
53
50
51
37
STHM99RFA
34
37 A
35
34 33 32
Ref. Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23‘
24
25
26
27
28
29
30
31
32
33
34
35
46715
48100-01
04050-03
04021-10
04040-15
46029
48159
04001-12
482119
482111
482108
482105
482107
04019-03
46570
04003-05
04003-03
421342
42482
04019-04
42026
04001-83
42366
04050-05
48100-02
45008
04001-32
*
*
45035
04021-13
04001-40
43020-01
481897
481896
481895
Description
Steering Frame (Includes Bshgs and Fittings)
Bronze Bushing, 7/8 ID x 1.0 Flanged
Retaining Ring, 7/8 external
Hex Nut, Elastic Stop 5/16-18
Flat Washer, 5/16 (3/8 x 7/8 x 13 ga.)
Steering Handle (Includes item 7)
Grip
Bolt, Hex Hd., 5/16-18 x 1-3/4"
Seat Assy. (Includes items 10 thru 13,54)
Cushion Assembly
Arm Pad - R.H.
Seat Back Cushion
Arm Pad - L.H.
Serr. Fl. HH. Nut, 5/16-18
Seat Adjuster Track
Bolt, RDHD Carr. 3/8-16 x 1-1/2 (52" & 61")
Bolt, RDHD Carr. 3/8-16 x 2.0" (72")
Seat Plate
Ballast, Seat Mount
Serr Fl. Hex Nut, 3/8-16
Seat Spring
Bolt, Hex Hd., 7-16-14 x 3-1/2"
Reinforcement, Seat Spring
Retaining Ring, 1-1/8" external
Bushing, Oilite - 1-1/8 ID x 1.0 Flanged
Rear Wheel Pivot
Bolt, Hex Hd., 3/8-16 x 1-1/4"
Hex Jam Nut, 3/8-24
Lock Washer, 3/8 Internal Tooth
Rear Wheel Yoke
Hex Elastic Stop Nut, 5/8-11
Bolt, Hex Hd. 5/8-11 x 9"
Spacer, Rear Wheel, short
Seal, Grease
Bearing Cone
Bearing Cup
35
Ref.
No.
Part
Number Description
36
37
37A
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
481894
48005
481893
43021
43020-02
48828
45606
48114-04
04021-11
04010-17
04019-02
481056
04021-08
481476
04001-02
45009
04050-02
48100-06
45502
04010-22
04041-08
45506
04065-01
48100-03
45488
45256
04001-37
48208
48100-04
04040-13
44028
04021-07
482109
482110
Rim Only
Rear Wheel Assy. (Includes items 33-36, 37A)
Tire Only
Sleeve, Rear Wheel
Spacer, Rear Wheel
Cable, Steering (Includes Hardware)
Pedal, Foot Safety Switch
Grease Fitting
Screw, Phillips flat hd #10-32 x 3/4"
Spring, Foot Safety Switch
Hex Nut, Elastic Stop Lock, 1/4-20
Switch, Foot Safety
Bolt, Hex Hd., 1/4-20 x 1-3/4"
Steering Shaft
Retaining Ring 3/4 Ext. “E”
Bushing, Oilite - 3/4 ID x 1.0
Foot Pedal
Screw w/washer, 1/4-20 x .75"
Flat Washer, 3/4 x 1-1/4 x 16 Ga.
Foot Pedal Arm
Pin, Drive Lock 3/16 x 1-1/4"
Bushing, Oilite - 3/4 x .50 Flanged
Sulky Mtg. Brkt. L.H.
Sulky Mtg. Brkt. R.H.
Bolt, Hex Hd., 1/2-13 x 5-1/2"
Pulley, Winch Cable
Bushing, Oillube - 1/2 ID x .56
Flat Washer, 1/2 (.562 x 1.375 x .109)
Retainer, Winch Cable
Arm Rest Bracket, Left Hand
Arm Rest Bracket, Right Hand
BRAKE LINKAGE
8
Deck Weldment
4
1
5
3
10
2
6
14
12
7
6
6
10
11
9
15
24
11
13
5
12
10
23
6
5
22
11
11
6
6
10
11
11
21
20
18
19
4
16
17
SGB050
36
BRAKE LINKAGE
Ref. Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
04019-04
04021-05
43032
04062-01
04001-32
43212
421338
48342
45504
04041-07
04021-09
04003-11
04001-21
421339
04020-12
43260
04017-27
45647
44085
48881
48880
48045
04070-03
04020-04
Description
Serr. Fl. HH Nut, 3/8-16
Hex Locknut, 3/8-16
Swivel
Hairpin Cotter (.094 x 1.62)
Hex Head Bolt, 3/8-16 x 1-1/4"
Sleeve, Hydro Linkage
Link, Cam
Grip, Parking Brake
Handle, Parking Brake
Flat Washer, 3/8 (.391 x .938 x .105)
Hex Nut, Elastic Stop 3/8-16
Carriage Bolt, 3/8-16 x 1-1/4"
Hex Head Bolt, 3/8-16 x 1-3/4"
Lever, Brake
Hex Jam Nut, 3/8-16
Washer, Neutral Lock
Serr. Fl. HH CPSCR, 3/8-16 x 1"
Bracket, Neutral Lock
Rod, Neutral Lock
Cable Assembly, Parking Brake R.H.
Cable Assembly, Parking Brake L.H.
Cable Winch
Eye Bolt, 3/8-16 R.H.
Hex Nut, 3/8-16
37
ELECTRICAL WIRING HARNESS
481683
MOWER
CLUTCH
NEGATIVE
HOURMETER
POSITIVE
HOURMETER
ENGINE GND
BLACK
BLACK
BLUE
BRAKE
INTERLOCK
RED
BLACK
RED
BLACK
YELLOW
FOOT PEDAL
INTERLOCK
KEY
SWITCH
GREEN
YELLOW W/RED STRIPE
FUSES
BLACK W/RED STRIPE
RED
BLACK W/RED STRIPE
WHITE
WHITE
POSITIVE
AMMETER
GREEN
NEGATIVE
AMMETER
WHITE
GREEN
YELLOW
TO ENGINE
MOWER ENGAGEMENT
PTO SWITCH CONNECTOR
481683
STARTER
SOLENOID
WIRE HARNESS WITH RELAY
PART NO. 481275
To Engine
Ground
RELAY
BLACK
GREEN
To Starter
BLUE
RED
To Blue Wire
From Engine
SC481275
To Starter
Red Battery
Cable Post
38
WINCH LIFT SYSTEM
8
11
9
5
4
6
7
3
10
24
2
14
12
1
22
13
23
21
Steering
Frame
25
17
20
19
Ref. Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
48043
204803
404409
205167
205055
404166
204363
42127
48045
04021-03
304753
203161
204803
16
15
sgb008
18
Ref. Part
No. Number Description
Description
Winch Assembly (Incl. 1-7, 11-13, 15-23)
Locknut, 7/16-14
Ratchet Pawl
Ratchet Bolt
Flatwasher
Ratchet Spacer
Ratchet Spring
Cable Guide
Winch Cable Assembly
Hex Locknut, 1/4-28
Winch Reel
Reel Shaft
Hex Locknut, 3/8-16
14
15
16
17
18
19
20
21
22
23
24
25
39
48044
205015
204364
208328
404163
404164
204362
204012
205116
304758
04017-27
04019-04
Winch Handle
Handle Nut
Handle Spring
Shaft Bushing
Pressure Washer
Ratchet Wheel
Pressure Plate
Shaft Bushing
E-Ring
Drive Shaft
Serr. Flg. HH Capscrew, 3/8-16 x 1"
Serr. Flg. HH Nut, 3/8-16
REPLACEMENT DECALS & INFORMATION
2, 2a, 2b
1
WARNING
ROTATING BLADES AND BELTS
SPINNING BLADES
* Keep hands, feet & clothing clear
* Keep all guards in place
* Shut off engine & disengage blade
clutch before servicing
* Use caution in directing discharge
* Read instruction manual before operating
KEEP CLEAR
BLADE CONTACT & THROWN
OBJECTS CAN INJURE
483407
DO NOT OPERATE UNLESS GRASS
CATCHER, MULCHING KIT OR
DISCHARGE CHUTE IS INSTALLED
3
4
MANUFACTURED UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
4,487,006
4,991,382
5,133,176
6,192,666
7,065,946
4,885,903
4,998,948
5,826,416
6,766,633
4,920,733
5,042,239
5,832,708
6,892,519
483406
4,967,543
5,117,617
5,865,018
6,996,962
PATENTS PENDING
48404
5
6
WARNING
BEFORE OPERATING
WARNING
Read operator's manual
Solicite etiquetas en espanol
a un distribuidor Scag
Make sure guards, shields
& safety devices are in
place & working
Clear area of children,
bystanders & debris
INSTALL BELT COVER
BEFORE OPERATING MACHINE
READ OPERATOR'S MANUAL
Mow across face of slopes
Trained operators only
483402
483442
7
8
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING
KIT, OR ENTIRE GRASS CATCHER INSTALLED
483405
9
13
11, 12
10
Ref. Part
No. Number
Description
1
2
2a
2b
3
4
5
6
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
481971
48314
48968
48825
483407
483406
483044
48404
Heavy Duty Commercial
Scag Logo (Cutter Deck)
Scag Logo (Battery Box Front)
Scag Logo Seat Back
Danger-Spinning Blades
Warning-Rotating Blades
Patent
Metalcraft-Made In USA
Ref. Part
No. Number
7
8
9
10
11
12
13
**
40
481039
483442
483405
48993
483201
481956
482817
461985
Description
Decal, Warning-Belt Cover
Decal, Instrument Panel
Decal, Warning-Discharge
Decal, Dump Valve
Decal, 61 Velocity Plus
Decal, 72 Advantage
Decal, Height of Cut
Spanish Decal Kit, STHM (Not Shown)
LIMITED WARRANTY - COMMERCIAL EQUIPMENT
Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment
of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer
without charge for parts and labor during the periods specified below. This warranty is limited to the original purchaser
and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty
work must be performed by an Authorized Scag Service Dealer.
This warranty is limited to the following specified periods from the date of the original retail purchase for defects in
materials or workmanship:
* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days.
* Batteries are covered for ninety (90) days.
* Frame and structural components including oil reservoir and oil coolers are warranted for 2 years (Parts and
labor).
* Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st and 2nd year;
Parts only 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power
Equipment. We reserve the right to request components for evaluation. This warranty does not cover any
mower that has been subject to misuse, neglect, negligence, accident, or that has been operated in any way
contrary to the operating instructions as specified in the Operator’s Manual.
* Engines and electric starters are covered by the engine manufacturer’s warranty period.
* Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor)
(Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or
hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that
has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to
the operating instructions as specified in the Operator’s Manual.
* Electric clutches have a Limited Warranty for 2 year (Parts and labor).
* Cutter Spindle Assemblies have a Limited Warranty for three years (Parts and labor 1st and 2nd year;
Parts only 3rd year).
* Any Scag product used for rental purposes is covered by a 90 day warranty.
The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty
period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner
after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of
breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.
This warranty does not cover any mower that has been subject to misuse, neglect, negligence, accident, or that has been
operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not
apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been
assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any
mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to
repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag,
are either incompatible with the Scag mower or adversely affect its operation, performance or durability.
Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year
warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties
including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration
of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively
limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them
any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.
Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for
gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner,
mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being
performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.

2007 STHM Operators Manual - 03192

Transcription

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