OEM Brochure - Beverage Industries

E N GL I S H
p a c k a g i n g m a c h i n e s ra n g e
top solut ions to pack your products
Shrinkwrappers
* OUTPUT
** DIMENSIONS
LSK 20 F
20 PPM
8570 x 1620 x 2520 mm
LSK 35 F
35 PPM
9070 x 1620 x 2520 mm
LSK 20 P
20 PPM
8570 x 1620 x 2520 mm
LSK SERIES
FILM ONLY
Pag.
4-5
PAD + FILM
LSK 35 P
35 PPM
9070 x 1620 x 2520 mm
20 PPM
9865 x 1620 x 2520 mm
LSK 35 T
35 PPM
10365 x 1620 x 2520 mm
Shrinkwrappers
* OUTPUT
** DIMENSIONS
LSK 20 T
TRAY ONLY
TRAY + FILM
SK 450 F
45 PPM
14900 x 1600 x 2500 mm
SK 600 F
60 PPM
17400 x 1600 x 2500 mm
80 PPM
18400 x 1600 x 2500 mm
80 PPM
17400 x 1800 x 2500 mm
SK 602 F
100 PPM
18400 x 1800 x 2500 mm
SK 802 F
140 PPM
SK 800 F
120 PPM
18400x1600x2500 / 19400x1800x2500 mm
240 PPM
18400x1600x2500 / 19400x1800x2500 mm
SK 800 F
FILM ONLY
SK SERIES
SK 452 F
2
SK 800 F / SK 802 F - Packs on 2 lanes
SK 800 F / SK 802 F - Packs on 3 lanes
FILM ONLY
Cans and/or
small containers
19400 x 1800 x 2500 mm
360 PPM
18400x1600x2500 / 19400x1800x2500 mm
SK 450 P
45 PPM
14900 x 1600 x 2500 mm
SK 600 P
60 PPM
17400 x 1600 x 2500 mm
80 PPM
18400 x 1600 x 2500 mm
80 PPM
17400 x 1800 x 2500 mm
SK 602 P
100 PPM
18400 x 1800 x 2500 mm
SK 802 P
140 PPM
19400 x 1800 x 2500 mm
SK 450 T
45 PPM
16390 x 1600 x 2500 mm
SK 600 T
60 PPM
19960 x 1600 x 2500 mm
80 PPM
20960 x 1600 x 2500 mm
SK 800 P
SK 452 P
PAD + FILM
SK 800 T
TRAY ONLY
SK 452 T
TRAY + FILM
80 PPM
20040 x 1800 x 2500 mm
SK 602 T
100 PPM
20960 x 1800 x 2500 mm
SK 802 T
140 PPM
21960 x 1800 x 2500 mm
* Maximum output in packs per minute referred to 3x2 packs of 1.5 L stable containers.
** Length x width x height.
Data mentioned here are subject to changes without notice.
Pag.
6-7
TF SERIES
Tray packers
* OUTPUT
TF 350
35 PPM
TF 800
MP SERIES
MP 100
MP 200
CLUSTER
MP 300
Wrap-around casepackers
WP SERIES
6200 x 1620 x 2520 mm
Pag.
8-9
TRAY ONLY
Cardboard sleeve multipackers
WP 350
80 PPM
12350 x 1600 x 2500 mm
* OUTPUT
** DIMENSIONS
100 PPM
9696 x 1600 x 2400 mm
200 PPM
9696 x 1600 x 2400 mm
300 PPM
9696 x 1600 x 2400 mm
* OUTPUT
** DIMENSIONS
35 PPM
10360 x 1940 x 2950 mm
WP 450
CASE
45 PPM
11360 x 1940 x 2950 mm
WP 600
TRAY
60 PPM
12120 x 1940 x 2950 mm
80 PPM
12120 x 1940 x 2950 mm
60 PPM
12120 x 2140 x 2950 mm
* OUTPUT
** DIMENSIONS
35 PPM
17550 x 1940 x 2950 mm
45 PPM
19550 x 1940 x 2950 mm
60 PPM
21810 x 1940 x 2950 mm
80 PPM
22810 x 1940 x 2950 mm
WP 800
WP 600 XL
CASE / EXTRA-LARGE TRAY
Combined packers
CM SERIES
** DIMENSIONS
CM 350
Pag.
10-11
Pag.
12-13
PAD + FILM
CM 450
CM 600
TRAY ONLY
TRAY + FILM
Pag.
14-15
CASE
CM 800
Market segments
Containers suitable to packaging
» bottles
» still and carbonated mineral water
» sauces and food preserves
» carbonated soft drinks
» canned food
» tea and energy drinks
» edible oil
» fruit juices
» cosmetics and personal care products
» tins
» beer, wine and spirits
» detergents, chemicals and pharmaceuticals
» briks
» milk, yoghurt and milk-based products
» cans
» jars
» other stiff containers
3
LSK Series
Low-medium speed
shrinkwrappers
The LSK series is composed of automatic machines to pack plastic, metal
or glass containers. Depending on the model chosen, they can make packs
Models up to 35 PPM
in film only, cardboard pad + film, cardboard tray, cardboard tray + film.
LSK packers achieve an output rate up to 35 packs per minute, according
LSK 20 F
LSK 20 P
LSK 20 T
to the machine model and the type of product to be handled. The pack
LSK 35 F
LSK 35 P
LSK 35 T
collations can vary according to the containers shape, capacity and size;
the most requested collations are: 2x2, 3x2, 4x3 and 6x4. All LSK machines
are equipped with a mechanical product grouping system and are supplied
with an in-line or a 90° infeed conveyour, depending on the customer’s
exigencies. The change-over is manual.
4
The packaging process
4
Reduced size
and competitive prices
Thanks to their reduced size, the LSK
machines
are
the
ideal
solution
for
the customers who do not have large
plants. Moreover, the price of the LSK
3
models is very competitive, despite the
high-tech solutions and the use of topquality components. All LSK models can
1
be customized, in order to increase their
basic functions.
2
1. In the machine infeed zone, an oscillating unscrambler accurately lines up the loose containers carried by a
conveyour belt featuring low-friction chains made of thermoplastic material. In the pack formation zone, the
containers are clustered in the required format through a pneumatic device operating in alternate motion.
2. In P and T models, a corrugated cardboard pad or blank is picked from the blanks magazine by an alternate
motion picker composed of a group of vacuum suckers. The pad or the blank moves along the blank climb and
gently places itself underneath the group of products in transit with the long side leading.
3. In the trayformer, special mechanical devices fold the blank’s front and rear flaps. The side flaps are sprayed with
hot melt glue and then folded, thus forming the tray.
Available accessories
TLESPACK
TS
EASY OPEN
PID SBP
-
-
-
-
4. The unwinding of the film reel, placed in the lower part of the machine, is controlled by a progressive brake,
which ensures the film constant tension. Before the pack enters the shrinking tunnel, the film is wrapped around
the container batch and overlapped at the base of the pack.
5
SK Series
Medium-high speed
shrinkwrappers
The SK series is composed of automatic machines for packing plastic, metal
Models up to 360 PPM
or glass containers. Depending on the model chosen, they can make packs
SINGLE LANE
SK 450 P
SK 450 T
SK 600 F
SK 600 P
SK 600 T
SK 800 F
SK 800 P
SK 800 T
SK 452 F
SK 452 P
SK 452 T
are equipped with an electronic grouping device and are available with
SK 602 F
SK 602 P
SK 602 T
single or double lane, according to the customer’s exigencies. The change-
SK 802 F
SK 802 P
SK 802 T
over is automatic.
DOUBLE LANE
6
in film only, cardboard pad + film, tray only, cardboard tray + film. The SK
SK 450 F
series can achieve an output up to 360 packs per minute, depending on
the machine model and on the product to be packaged. The pack collations
can vary according to the container shape and size. In general, the most
frequently requested collations are: 2x2, 3x2, 4x3 and 6x4. All SK models
The packaging process
4
Automatic and precise
film cut
In all SK models, the film reel group is
electronically controlled by a brushless
motor, which ensures the film constant
and perfect tension, as well as more
3
precision during the cutting operation.
As a consequence, the pack quality is
definitely improved.
1
2
1. In the machine infeed zone, a group of guides accurately lines up the loose containers carried by a conveyour
belt featuring low-friction chains made of thermoplastic material. In the pack formation zone, the containers
are clustered in the required format through electronically synchronized fingers and dividing bars, operating in
continuous motion.
2. In P and T models, a corrugated cardboard pad or blank is picked from the blanks magazine by a rotary picker
composed of two groups of vacuum suckers. The pad or the blank moves along the blank climb and places itself
underneath the group of products in transit with the long side leading.
3. In the trayformer, special mechanical devices fold the blank’s front and rear flaps. The side flaps are sprayed with
hot melt glue and then folded, thus forming the tray.
4. The unwinding of the film reels, placed in the lower part of the machine, is controlled by a brushless motor,
Available accessories
TLESPACK
TS
EASY OPEN
PID SBP
x
x
x
-
(Pag. 16 - 17 - 18)
which ensures the film constant tension. Before the pack enters the shrinking tunnel, the film is wrapped around
the container batch and overlapped at the base of the pack.
7
TF Series
Tray packers
The TF series includes automatic machines for the packaging of plastic,
Models up to 80 PPM
TF 350
TF 800
metal and glass containers in cardboard trays without film.
Trays can be octagonal or rectangular, with walls having the same height.
TF trayformers can achieve outputs up to 80 packs per minute, according to
the machine model and to the product to be packaged.
The pack collations can vary according to the containers shape and size; in
general, the most frequently requested collations are 2x2, 3x2, 4x3 and 6x4.
All TF models feature an electronic grouping system; the change-over is
automatic.
8
Trays for all needs
The packaging process
All
3
4
TF
models
can
pack
products
in
cardboard trays with 90° corners (1) or
in
octagonal
trays
(2).
Therefore,
the
end user can choose the most suitable
solution for customizing, distributing and
1
2
palletizing the pack.
1
2
1. In the machine infeed zone, a group of guides accurately lines up the loose containers or the packages carried
by a conveyour belt featuring low-friction chains made of thermoplastic material. In the pack formation zone,
the containers are clustered in the required format through electronically synchronized fingers and dividing bars,
operating in continuous motion.
2. A corrugated cardboard blank is picked from the blanks magazine by a rotary picker composed of two groups
of vacuum suckers. The blank moves along the blank climb and places itself underneath the group of products in
transit with the long side leading.
Available accessories
TLESPACK
TS
EASY OPEN
PID SBP
-
-
-
-
3. In the trayformer, special mechanical devices fold the blank’s front and rear flaps. The side flaps are sprayed with
hot melt glue and then folded, thus forming the tray.
4. The packs coming out of the trayformer can be conveyed either to the palletizer or directly to the storage area.
9
MP Series
Cardboard sleeve
multi packers
The MP series includes automatic machines for the packaging of plastic,
Models up to
300 PPM
MP 100
MP 200
MP 300
metal and glass containers in overwrapping cardboard sleeves.
MP multipackers can achieve an output up to 300 packs per minute,
depending on the machine model and on the product to be packaged. Low
or medium capacity containers can be packed in OTT (Over The Top) or NT
(Neck Through) style. For shaped products, the pack can be strengthened
by adding a top/bottom retaining flap which keeps the containers steadier
inside the cardboard sleeve. The pack collations can vary according to the
containers shape and dimensions; in general, the most requested collations
are: 1x3, 1x4, 2x2, 2x3 and 2x4. All MP models feature an electronic
grouping system; the change-over is manual.
10
The RD rotodivider
The packaging process
The rotodivider is an optional device for
4
the rotation and distribution of the packs
on multiple lanes. It is available in the
electronic and automatic version; it can
handle both simple and complex patterns,
with a maximum inlet speed of 300 packs
per minute. The packs coming out of the
machine with the short side leading can
3
be:
• divided into multiple lanes (from 1 to 6)
by means of transfer plates installed on
the conveyour;
• turned by 90° by means of a pack turning
2
device installed above the packs, in order
for the pack to proceed with the long side
leading, instead of the short side.
Translation
1
Translation and rotation
1. In the machine infeed zone, a group of guides accurately lines up the loose containers carried by a conveyour belt
featuring low-friction chains made of thermoplastic material.
2. In the pack formation zone, the containers are clustered in the required format through electronically synchronized
dividing fingers, operating in continuous motion. At the same time, a cardboard blank is placed upon the products
in transit.
3. A mechanical device folds down the two edges of the cardboard blank; then the pack bottom is sealed with hot
melt glue. The choice of “hot melt glue sealing” instead of “mechanical tucked-in closure” ensures more rigid and
steady packages.
Available accessories
TLESPACK
TS
EASY OPEN
PID SBP
x
-
-
(Pag. 16)
4. In the models equipped with a rotodivider, the packs at the machine outlet can be turned by 90° or distributed on
multiple lanes, before being conveyed to another packaging machine or directly to the storage area.
11
WP Series
Wrap-around
casepackers
Models up to 80 PPM
The WP series includes automatic machines for the packaging of plastic, metal and glass
containers in corrugated cardboard cases and/or trays without film. The trays can be
octagonal or rectangular, with walls having either the same height or different heights.
WP 350
WP 450
WP 600
The WP casepackers can achieve an output up to 80 packs per minute, according to the
machine model and to the product. The pack collations can vary according to the containers
shape and dimensions; in general, the most requested collations are: 2x3, 3x4 and 4x6.
In addition to the standard machines, the WP series includes the XL model, suitable to
WP 800
produce packages whose size is greater than the average. The blanks magazine capacity of
WP 600 XL
all WP models can be increased through modular units of expansion.
Moreover, all WP casepackers are equipped with an electronic grouping system and can be
supplied with in-line or 90° infeed conveyour, according to the customer’s exigencies. The
change-over is automatic.
12
Perfectly squared cases
The packaging process
3
4
The WP casepackers are equipped with
fixed
guides,
which
press
the
pack
walls at the machine outlet. This system
ensures perfectly squared and enduring
cases, whereas the rotary chain pressing
systems can not guarantee the same
quality level.
2
Innovative shapes
All WP models can realize hexagonal or
1
octagonal microflute/miniflute cardboard
cases,
which
sophisticated
can
printing
undergo
highly
processes,
as
compared with the standard corrugated
cardboard.
1. In the machine infeed zone, a group of guides accurately lines up the loose containers carried by a conveyour
belt featuring low-friction chains made of thermoplastic material. In the pack formation zone, the containers
are clustered in the required format through electronically synchronized fingers and dividing bars, operating in
continuous motion.
2. A corrugated cardboard blank is picked from the blanks magazine by a vacuum-free picker with rubberized
chains; the blank moves along the blank climb and places itself underneath the group of products in transit with
the short side leading. In the tray/case former, the cardboard blank is folded and wrapped around the products by
special guides.
3. The flap folding devices fold the blank’s side flaps and then the upper/lower flaps of both the front and back side.
Available accessories
TLESPACK
TS
EASY OPEN
PID SBP
x
-
-
x
(Pag. 16 - 19)
The hot melt glue sealing ensures an excellent resistance of the pack.
4. At the machine outlet, the case walls are pressed by special guides.
13
CM Series
Combined packers
Models up to
80 PPM
The CM series includes automatic machines gathering into a single unit the functions of a wraparound casepacker and of a shrinkwrapper, for the packaging of plastic, metal or glass containers
in the following package types: cardboard case; cardboard pad + film (only for stable products);
cardboard tray + film; cardboard tray without film. Trays can be octagonal or rectangular, with walls
CM 350
having either the same height or different heights. CM machines can achieve an output up to 80
packs per minute, according to the machine model, the product kind and the selected format.
CM 450
The pack collations can vary according to the containers shape and dimensions; in general, the
CM 600
most requested collations are: 2x3, 3x4 and 4x6 for wrap-around cases and 4x3 and 6x4 for tray
CM 800
+ film packs. The blanks magazine capacity can be increased through modular expansion units. All
CM packers feature an electronic grouping system and can be supplied with in-line or 90° infeed
conveyour, according to the customer’s exigencies. The change-over is automatic.
14
The packaging process
4
Versatile packs
Besides the cases with traditional sealing,
the CM and WP models can realize cases
with superimposed or joining flaps. As
a consequence, the cases can be easily
customized with printed images on the
5 visible sides, with obvious advantages
for marketing and promotion, as well as
3
2
better protection of the case content.
1
2
3
(1) Traditional closure
1
(2) Closure with
superimposed flaps
(3) Closure with
joining flaps
1. In the machine infeed zone, a group of guides accurately lines up the loose containers carried by a conveyour
belt featuring low-friction chains made of thermoplastic material. In the pack formation zone, the containers
are clustered in the required format through electronically synchronized fingers and dividing bars, operating in
continuous motion.
2. A corrugated cardboard blank is picked from the blanks magazine by a vacuum-free picker with rubberized
chains; the blank moves along the blank climb and places itself underneath the group of products in transit. The
products move on with the short side leading (wrap-around case) or with the long side leading (tray).
Available accessories
3. In the tray/case former, the cardboard blank is folded and wrapped around the products by special guides. Then
TLESPACK
TS
EASY OPEN
PID SBP
the flap folding devices fold the blank’s side flaps and finally the upper/lower flaps of both the front and back side.
x
x
x
x
The hot melt glue sealing ensures an excellent resistance of the pack.
4. If requested, the film can be wrapped around the tray and superposed at the pack base; the pack finally enters
(Pag. 16 - 17 - 18 - 19)
the shrinking tunnel. The unwinding of the film reels, situated in the lower part of the machine, is controlled by a
brushless motor, in order to ensure a constant tension of the film.
15
accessories
Tlespack
®
®
TLESPACK - Tray LEss Stacked PACK
Features
Advantages
The TLESPACK® allows to pack
•
cans
without
material
tray
possibility
on
inserting
two
any
layers
pad
or
in
of
costs,
to
the
packaging
thanks
pack
to
the
products
in
Thanks to a thin transfer plate,
the
cans
conveyour
carried
by
are
easily
the
upper
stacked
between. It is installed at the inlet
film only (neutral or printed film),
upon those running on the lower
of SMI packers and it consists of
without
conveyour,
two infeed conveyours running one
partitions.
In order to be able to be stacked
above the other. The TLESPACK®
steadily one upon another, cans
can achieve a maximum output of
must be of the “fit-in” type
60 packs per minute and can pack
cans in the following patterns: 12
16
Reduction
Operation
in-between
cardboard
• Easy storage (pack compactness)
and transportation (possibility to
apply a handle).
Wide
forming
a
double-
layered cluster. In the packaging
range
the
stacked
cans
are
grouped in the required collation
and then packed in the following
ways: film only; film only with
of
packaging
cardboard pad or tray at the base
the
of the pack; cardboard sleeve; fully
(3x2 on two layers), 16 (4x2 on two
•
layers), 18 (3x3 on two layers) and
solutions,
24 (4x3 on two layers).
flexibility of this application.
thanks
machine,
to
great
closed cardboard case.
accessories
TS
TS – Tray stacker
Features
Through the TS (Tray Stacker) plastic, metal or
glass containers packaged in cardboard trays or
pad can be stacked on two or more layers. This
device can be installed on the SK shrinkwrappers
and on the CM combined packers. It consists of
an electronic superimposing device operating in
continuous motion up to 60 packs per minute,
according to the machine model and to the
product. The pack collations can vary according
to the container shape and dimensions; in
general, the most requested collations are: 4x3
and 6x4. It is available both for single and for
double lane production.
Operation
After coming out of the trayformer, two or more
packs are stacked by means of a Cartesian
coordinate system. Before the pack enters the
shrinking tunnel, the film is wrapped around
the products and overlapped at the base of the
pack.
17
accessories
Easy Open
EASY OPEN – Device for the easy opening of shrinkfilm packs
Features
The Easy Open system can be installed both
on the SK shrinkwrappers and on the CM
combined packers.
It consists of a device piercing the film during
the cutting operation, in order to create the
required mark. It can pierce two types of marks,
“X”-shaped and “H”-shaped, and is available
both for single and double lane production.
Advantages
Thanks to the Easy Open system, the customer’s
level
of
satisfaction
is
definitely
improved,
because of the easier opening of the pack.
Moreover, this application does not require any
specific packaging materials and, therefore,
allows to obtain eye-catching packs without
additional costs.
18
accessories
PID SBP
®
PID SBP® - Stretched board pre-assembled partition inserting device
3
2
1
Features
Advantages
The PID SBP® inserts stretched
Compared
with
board pre-assembled partitions into
inserting
systems
cardboard boxes, in order to protect
preassembled partitions, the PID
stretched
board
pre-assembled
fragile
SBP® allows to:
partition
from
the
containers) and save their labels
• reduce the partitions purchasing
magazine, opens it and lowers
from abrasions.
cost
it between the products (2) that
products
(such
as
glass
by
about
Operation
traditional
A
of
with vacuum suckers (1) picks a
the
20%
non-
and
their
mechanical
arm
equipped
partition
storage volume by at least 60%;
have just been grouped in the
• have a more compact machine,
required pack collation. Finally (3) a
since both the partition magazine
cardboard blank is wrapped around
and the Partition Inserting Device
the products by means of special
The PID SBP® and the partitions
are
guides, thus forming a case.
magazine
This device can be installed on the
WP wrap-around casepackers and
on the CM combined packers.
are
top
of
the
the
machine; in this way, the machine
dimensions are the same as those
formation
of a conventional casepacker;
The
at
on
machine infeed, above the pack
zone.
situated
mounted
maximum
output is 45 packs per minute.
• speed up the partition insertion
operation
and
the
loading
times of the relevant magazine,
since partitions are already preassembled;
• reduce the sensitivity of partitions
to humidity and climate changes.
19
Automation
SMI
exclusively
manufactures
third
generation
(GEN3)
packaging machines; they feature modular design, operating
flexibility
and
high
performances,
thanks
to
the
fully
automatic processes, the electronically controlled drive
shafts and the wiring by field bus.
The hardware and software components are open and
modular, complying with the most important international
rules (CE, UL) and relying upon consolidated standards of the industrial
field and of the packaging sector: OMAC guidelines, SERCOS, PROFIBUS,
IEC61131, OPC, Industrial PC. As a result, SMI machines can guarantee
easy integration with the other machines in line, user friendly technology
and safeguard of the investment value.
The machine hardware includes: MARTS (process controller), POSYC (manmachine interface), COSMOS (digital servodriver for brushless motors),
dGATE and aGATE (remote IP65 I/O digital/analogic modules). The MARTS
is a PAC (Programmable Automation Controller), based on an industrial
PC, which can be programmed in IEC61131 languages. The COSMOS
servodrivers and the dGATE/
aGATE
I/O
connected
modules
are
the
via
to
PAC
SERCOS.
The POSYC is a control panel
with IP65 touch screen and is
based on a fanless PC with
solid state drive.
20
SMI automation and control
solutions ensure:
• High outputs, with excellent quality
levels.
• Constant maintenance of the
control parameters.
• Reduced noise of the machines.
• Direct control of the conveyours
connected to the machine, without
additional plc.
• User’s friendly technology.
• POSYC automatic warning of
maintenance needed.
• Quick changeover.
• Programmable machine pitch and
drive shafts movement.
• On-line manuals on POSYC.
• Machine performance monitoring and down-times analysis
(Pareto diagram).
• OPC or MODBUS/TPC connection for production data collection.
• Teleassistance over the phone or through the Internet.
• Easy storage of the installation parameters.
• Easy updating.
• POSYC interchangeability with compatible Panel PCs
(SIEMENS, ALLEN BRADLEY).
• COSMOS interchangeability with compatible
SERCOS PACK PROFILE servodrivers
(ALLEN BRADLEY).
Changeover
For the models with manual change-over, the operator can easily
arrange the machine for the packaging of the new product collation,
by means of counting devices and hand-cranks for the guides
adjustment.
For
the
models
with
automatic
change-over,
the
machine
is
electronically arranged for the packaging of the new format by means
of brushless motors; in most cases, no tools or operator’s intervention
are needed. Thus, change-over operations simply consist in selecting
the new format from the POSYC control panel.
In order to make the shift from a
small pack to a large pack or vice
versa easier, SMI packers are set
SMI packers are the ideal solution for the packaging of a wide range of
products in countless pack collations.
Thanks to the very quick change-over time, it is very easy to change
the format and immediately re-start the production. The operating
to control up to three different
machine pitches, identified by
coloured
position
indicators
installed on the chains.
parameters of each pack are stored in the POSYC control panel, so
that the operator can select the required format directly on the touch
screen. The mechanical adjustments of the machine sections might
require the operator’s manual intervention, depending on the machine
model and on the product to be handled.
21
Twenty years of innovations
Modular structure
SMI machines are designed
according
to
advanced
principles of module assembly
and
feature
mechanical
interchangeable
and
electronic
components, which ensure a
reduction of the down-times
during technical interventions
or programmed maintenance
Multi-pitch
configuration
SMI machines are pre-arranged
to control up to three different
machine
replacing
pitches,
the
without
mechanical
components. Therefore, it has
been possible to increase the
product
dimensions
range
and the optimization of the
of almost 20%, as compared
use of spare parts on stock.
with the previous generation
of machines.
Operating
flexibility
The
the
a wide range of products in
pack
collations,
so
POSYC
control
panel;
the operator can select the
required machine pitch directly
from the touch screen.
as to meet the end user’s
The mechanical setting of the
requirements.
product divider, of the blank
Each machine can be equipped
climb, of the tray/case former
with additional devices, which
and of the film wrapper is very
increase its basic functions
easy, thanks to the coloured
and ensure a high level of
position
customization
on the chains.
package.
22
parameters
of each pitch are stored in
SMI machines can package
several
working
of
the
final
indicators
installed
“User-friendly”
man-machine
interface
protects the containers from
drive shafts. The consequent
strokes, thus granting more
advantage
reliability, a better quality of
of
the pack and a reduction of
consumption and noise.
mechanical wear.
The
POSYC
control
panel,
sliding on a boom running the
whole length of the machine,
is very easy to use even for
low-skilled
is
operators;
possible
thanks
this
to
and
the
diagnosis
functions
and
real-time
technical
support
available
on
the
POSYC.
Moreover,
it is possible to install two
control panels, one for each
machine side, so as to make
reduction
maintenance,
energy
Easy and cheap
maintenance
The interchangeability of the
mechanical
and
electronic
and
diagnosis
the use of dividing fingers
the control panel make the
made
technical
of
plastic
material,
functions
the
In the pack formation zone,
interventions
on
and
which last longer than those
the programmed maintenance
made of metal, reduces the
quicker and easier; moreover,
machine noise and protects
they optimize the resources
the fragile containers (such
employed
as glass containers) and their
machine efficiency for long.
labels.
the operator’s work easier.
Continuous motion
pack formation
Motors directly
connected to the
drive shafts
The
motion
SMI machines do not have
packaging system ensures a
motoreducers: thus, motors
fluid production process and
are directly connected to the
continuous
the
components
the
intuitive interface, the touch
screen
Dividing fingers
made of plastic
material
is
to
preserve
the
Technical features
LSK
SK
TF
MP
WP
CM
Machine bearing frame made of sand-blasted and powder-painted steel
x
x
x
x
x
x
Standardized modules assembly
x
x
x
x
x
x
Safety doors with aluminium frame and transparent protections made of shockproof polycarbonate, which allow an easy access to all
parts of the machine and a broad visibility of the packaging process as a whole
x
x
x
x
x
x
Absence of motoreducers
x
x
x
x
x
x
Lifetime lubricated bearings
x
x
x
x
x
x
Infeed conveyour belt featuring low-friction thermoplastic material chains
x
x
x
x
x
x
Cardboard magazine situated beneath the infeed conveyour, adjustable according to the blank size
x
x
x
x
x
x
x
x
Cardboard magazine situated above the infeed conveyour, adjustable according to the blank size
Alternate motion cardboard blank picker, equipped with suckers
x
x
Continuous motion rotary cardboard blank picker, equipped with suckers
x
x
Cardboard blank picker with rubberized chains
x
x
x
x
Automatic centring system for printed film provided with marks
x
x
Continuous motion product grouping device, with electronically synchronized fingers made of plastic material
x
Film reel unwinding electronically controlled by brushless motors
Film cutting system with blade rotation
x
x
x
x
x
Brush antistatic bars with carbon fibre
x
x
x
Heat-shrinking tunnel with centralized lubrication
x
x
x
Tunnel conveyour belt equipped with fibreglass bars
x
x
x
x
x
Tunnel automatic cleansing system
Machine electrical cabinet with air conditioner
x
x
x
x
x
x
Heat-shrinking tunnel with forced air ventilation
x
x
POSYC control panel mounted man-high and running the whole length of the machine
x
x
x
x
x
x
Power supply: from 380 to 480V (±5% max.) 50/60 Hz 3PH + PE
x
x
x
x
x
x
Power supply equal to 230 or 575V: with autotransformer
x
x
x
x
x
x
x
23
www.smigroup.i t
DP010251
SMI S.p.A. Headquarters:
Via Piazzalunga, 30
24015 San Giovanni Bianco (BG) - ITALY
Tel.: +39 0345 40111
Fax: +39 0345 40209
[email protected]