Mimaki JFX200-2513 Product Presentation

Mimaki JFX200-2513 Product Presentation
Product Information
• A new member, JFX200-2513, joined the JFX family
A new member joins the JFX family - the JFX200-2513
Mimaki JFX200-2513
• JFX200-2513
The entry model of the JFX line, having the same high print quality as the JFX500 in a size perfectly
suited to the UK & Irish 8’ x 4’ rigid substrate market.
• The low entry model of the JFX line,
having the high quality print technology
of the Mimaki JFX product line
Machine
Width
Depth
Height
Weight
JFX200-2513
4,400mm (14.43ft)
2,450mm (8.03ft)
1,250mm (4.10ft)
630kg (1,388lb)
JFX500-2131
4,100mm (13.45ft)
4,462mm (14.64ft)
1,490mm(4.89ft)
1,353kg (2,982lb)
Mimaki Europe B.V.
Industrial Products
3
Product Layout
Y-Bar
Power / Data
Control Panel
Vacuum
valves
MBIS-III
Product Information
• New layout
New format
Print area
2100mm
Head configuration
PP
JFX500-2131
3100mm
PP
JFX200-2513
1300mm
2500mm
Mimaki Europe B.V.
Industrial Products
4
Key new features
Print speed
CMYK - maximum 25m2/h
CMYK+White - maximum 12.5m2/h
New table with internal honeycomb structure for extra stability
Weight reduced by unifying vacuum area
Rack & pinion feeding method implemented
Stable transport system
MBIS-III
Low cost ink supply system
Directly usable 1 litre ink bottles
Reduced installation time
Gantry packaged with bed
Key new features (2)
Balance between quality and speed with technology of JFX Series
High quality from Mimaki - including MAPS2 and variable dot printing
New printhead technology delivers high print quality and high speed curable ink
New operator friendly design
All key components are located on the front of the printer
Layout pins help setting media at the origin
Reliability accomplished by stable printing
Ink circulation system prevents white ink from settling
Nozzle recovery function
Environmentally friendly LED UV curing lamps
Long life, lower power consumption
Eliminates risks from using traditional lamps
Head placement / Print speeds
How •it works:
Print configuration
Speeds
Two printHead
headsPlacement
are aligned in/stagger
CMYK
•
Simultaneous printing of color and white is attained by the white ink model
•
CMYK
Two print heads are aligned in a staggered configuration
M K C Y
High Speed
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Production
High Quality
Mimaki Europe B.V.
Industrial Products
25sqm/hr
(268.8 sq.ft./hr)
*8boards/hr (4‘ x 8 ‘ )
600x600 8Pass
Bi/Hi
18sqm/hr
(193.5 sq.ft./hr)
600x900 12Pass
Bi/Hi
Standard
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300x450HQ 6Pass
Bi/N
12sqm/hr
(129.0 sq.ft./hr)
*4boards/hr (4‘ x 8 ‘ )
3.4sqm/hr
(36.5sq.ft./hr)
1200x1200 16Pass
Uni/Hi
*6boards/hr (4‘ x 8 ‘ )
*1boards/hr (4‘ x 8 ‘ )
0
5
10
15
20
25
30
m²/h
9
Head placement / Print speeds
•
How it works: Head Placement / Print Speeds
CMYK+White
CMYK+White
Simultaneous printing of colour and white can be attained.
M K C Y W
High Speed
300x450HQ 12Pass
Bi/N
12.5sqm/hr
(134.4sq.ft./hr)
*4boards/hr (4‘ x 8 ‘ )
MKCY
Production
600x600 16Pass
Bi/Hi
Standard
600x900 24Pass
Bi/Hi
9.0sqm/hr
(96.7sq.ft./hr)
*3boards/hr (4‘ x 8 ‘ )
WW
High Quality
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6.2sqm/hr
(66.6 sq.ft./hr)
*2boards/hr (4‘ x 8 ‘ )
1.7sqm/hr
(18.2sq.ft./hr)
1200x1200 32Pass
Uni/Hi
*0.5 boards/hr (4‘ x 8 ‘ )
0
2
4
6
8
10
12
14
16
18
20
m²/h
Mimaki Europe B.V.
Industrial Products
10
High Quality Printing
How it works: High Quality Printing
•
MAPS 1 & 2 (Mimaki Advanced Pass System)
•
•
•
•
•
MAPS: ON
MAPS: OFF (Normal)
With MAPS1, the printing speed can be adjusted,
but depending on the image to be printed, there
may be color changes
With MAPS2, both feeding stripes and color
changes can be reduced, but speed cannot be
adjusted
MAPS 2 eliminates banding by dispersing ink drops
between the passes
This technology is improving the print quality,
when printing in high productivity modes and the
uneven print density at solid color part is reduced
The Variable dot
•
•
•
Mimaki Europe B.V.
Industrial Products
The variable dot, printing in 3 different
dot sizes of small, medium and large
Realizes a high image quality printing with the
smooth gradation
Small characters sharp without granular
appearance
Variable dot
Normal dot
11
Print on the thick and heavy media
How it works: Print on thick / heavy media
•
•
Printing on the substrate of up to 2 inches (50mm) thick
The maximum loadable weight of substrate is up to 110lb (50kg/m²)
Print on substrates up to 50mm thick
The maximum loadable weight of substrate is up to 50kg / m2
Scan Direction
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Media
•
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About the head gap
•
•
•
Mimaki Europe B.V.
Industrial Products
The gap between the head and the substrate should be less than 2mm
If the gap is set wider than 2mm, the ink drop tends to become mist before it reaches onto the substrate
Furthermore, if the gap is to wide, the reflected light from the UV curing lamp increases. This leads to a cause of an
error of the ink droplet onto the substrate or the nozzle clogging, because the reflected light may increase the viscosity
of the ink mist
12
Vacuum area
How it works:
Vacuum
• Vacuum
unitarea
is standard equipped
Controlled by the operation panel
•
•
size
525mm
•
•
Vacuum unit is standard equipment
The power
Controlled by operation
panel of this vacuum unit cannot be adjusted
The power Vacuum
of this unit cannot
be
adjusted
area
is
divided in X direction
Vacuum area is divided in the X direction
Please
open
close
the valves,
depending
It is possible to open
or close
theor
valves
depending
upon the
media size on the media
Valves
Mimaki Europe B.V.
Industrial Products
1,300mm
V1
Front
2,500mm
775mm
Divided in X direction
V2
Origin
13
Layout Pins
• Two rows with holes are placed 8 inches (200mm) apart in stagger
configuration
How it works:
Layout Pins
• Placing the substrate at the origin is to set the layout pins, and position the
substrate against the layout pins.
• The scale allows for the accurate setting of the media.
• When using layout pins, please use a substrate with thickness of minimum
Two rows of offset holes are placed 200mm apart
Position the substrate against the layout pins to set the origin
A scale allows media to be set accurately
The pins can only be used with substrates that are at least 4mm thick .
4mm or more than the height of the pin (3mm)
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Mimaki Europe B.V.
Industrial Products
Ten pieces are supplied with
the machine
14
Reliable printing
How it works: Reliable printing
•
Automatic measurement of media
thickness
•
•
•
•
No need to measure the thickness by hand
and reducing operator interactions
The gap pin on the left side of the carriage
automatically measures the thickness of media
When needed, the head gap can also be set
manually by steps of 0.1mm.
Media Jam Censor
•
•
Mimaki Europe B.V.
Industrial Products
Preventing media from hitting the print heads
When the media height is set incorrectly or
the media is deformed, the media hits the
sensor and the carriage stops to protect print
head
15
Nozzle recovery system
How it works: Reliable printing - nozzle recovery
• The nozzle recovery system
•
•
•
•
When nozzle clogging occurred and it’s not recoverable, the other working nozzles can be used instead
Up to 10 nozzles can be registered per 1 nozzle line
Even if you use this function, the time required for printing does not change
For the lowest number of paths of the printing mode, the NOZZLE RECOVERY function is invalid
The nozzle recovery workflow
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FORJ
RFFXUHG
Setting nozzle
recovery
Mimaki Europe B.V.
Industrial Products
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Operation continues
Service intervention
Maintenance starts
16
How it works: MBIS-III
USER FRIENDLY DESIGN
Easy replacement of inks is accomplished by placing MBIS-III at the front of the machine
The light indicates when the ink has run out
UISS works when the four colour inkset is used
New ink supply unit: MBIS-III
• User friendly design
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• The easy ink replacement is accomplished by placing MBIS-III
at the front of the machine
• The lights indicates, when the ink has run out for smooth
replacement
• UISS (Uninterrupted Ink Supply System) works when the 4C ink
set is used
New ink supply unit: MBIS-III
How it works: MBIS-III
USER FRIENDLY DESIGN
• Makes it easy to replace the ink bottle by just taking
It is now easier to replace the bottles by simply removing the old bottle and inserting the new (1 litre) bottle in its place.
off the bottle and insert a new ink bottle (1L) directly
to the unit
Special cap
Ink bottle
Mimaki Europe B.V.
Industrial Products
Cap mounting jig
Set a special cap
Screw the cap till
the arrows on the
jig match
18
How it works: MCT, white ink circulation system
USER FRIENDLY DESIGN
MCT, White ink circulation system
•
•
•
Preventing the settlement of pigments of the white ink in the line. This
by circulating the ink. Creating an stable ink supply system.
This reduces the amount of waste ink which leads to the reduction of
the ink cost.
MCT does not work when a 4 color ink set is installed
Conventional white ink line
Mimaki Europe B.V.
Industrial Products
▼
19
How it works: LED UV Inks
INK PROPERTIES
LED_UV ink & its substrate/application
LUS-150
M
Color
C
Y
K
LH-100
M
W
C
Y
K
W
Feature
・Flexible enough to fold
・The ink is hard to crack
・The media is hard to deform after printing
・Good media compatibility
・The ink film is hard
・Hard to get scratched
・High solvent resistance
・Less tackiness
Application
・Signage, decoration on soft material and
material which requires post process
・Inddorpanel, decoration on small
goods, and name plate
FRORU
M M K K C C Y Y
FRORU:KLWH
M K C Y M C W W
Speed-oriented 4C ink set.
UISS works in each color.
By using white ink, the original color of the ink is reproduced on
transparent of colored material.
UISS works in Magenta and Cyan lines
LED_UV ink & its substrate / application
How it works: LED UV Inks
INK PROPERTIES
Color gamut
5
Outdoor durability
4
LUS-150
Scratch
resistance
LH-100
3
Adhesiveness
(Media
compatibility)
2
Solvent
resistance
(Ethanol)
1
The strength of LH-100
・Fine scratch and solvent resistance
Flexibility：About100% (LH-100 does not strech)
・Less tackiness, does not set off
The weakness of LH-100
・The ink film tends to be cracked by folding or cutting
0
Scratch
resistance
(Pencil)
Flexibility
Offset
Folding
Tackiness
Mimaki Europe B.V.
Industrial Products
The strength of LUS-150
・The ink is hard to be cracked because LUS-150 is flexible
Flexibility:About 150%)
・Adhesiveness is better than LH-100
The weakness of LUS-150
・The scratch and solvent resistance is inferior to LH-100
Bad:0⇔Good:5
21
Environmentally
LED-UV curing unit
How it works:
LED UV Curingconscious
unit
ENVIRONMENTALLY CONSCIOUS SOLUTION
•
Little VOC (Volatile organic compound), no ozone production
•
Energy-efficient and cost reduction
•
The reduction of the heat impact
•
The improvement of production circumstances
•
The LED UV lamps turn on and off instantly
•
•
•
•
•
•
•
•
•
Mimaki Europe B.V.
Industrial Products
Little VOC and less odor, no special ventilation systems are required
Generates less heat and turns on only when needed
Reduction of the total cost by less energy consumption
The material reaches an temperature of 70⁰C, when using metal halide lamps, causing media deformation
LED-UV enables to print on cheaper media
No need for special ventilation and installation costs
The long-life LED UV lamp (approx. 5000 hours), which needs less maintenance,
permits the increase in productivity. *The life-time of the metal halide lamp is about 700 hours
LED UV lamps are ready to be used immediately, directly after the printer is turned on
An metal halide lamp requires warm up and cool down time
7
Eco-Friendly
How it works: Eco-friendly
JFX500-2131
POWER AND CO2 EMISSIONS
• The reduction of power consumption and CO2 emission
Image shows power consumption when printing 20x 8’ x 4’ boards. Figures may differ depending on machine - tests conducted with Mimaki
conventional lamp printer.
•
Reduction of heat impact
Reduction of heat impact
A metal
halide
70˚C
or more,
can cause
of the media
A metal halid• lamp
can reach
overlamp
70° -reaches
potentially
causing
deformation
of deformation
the media
• The
LED
UV lamp generates less heat and opens up the possibility to print cheaper
LED lamps product
less
heat
and heat sensitive media
Lamp life is significantly longer with typically 5,000hours plus
•
Improvement of the production environment
•
Less maintenance with a long-life LED UV lamp (more than 5,000 hours)
Note: The lifetime of a general metal halide lamp is about 700 - 1,000 hours
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Industrial Products
6
Eco-Friendly
JFX500-2131
How it works: Eco-friendly
• Comparison of LED UV lamp with a metal halide lamp
COMPARISON OF METAL HALIDE WITH LED LAMPS
LED UV lamp
Metal halide lamp
Uptime / Downtime
+/- 5 minutes
Uptime/Downtime
Immediately
Temperature
Room temperature
Maximum temperature
70℃
Life time
More than 5,000 hours
About 1000 hours
Electric power
2kWh
8,2kWh
The power consumption when printing on 20 boards, the size of 1220mm x 2440(4 x 8)
CO2 Emission
0,72kg
2,95kg
Ozone
None
Generates
Controlled air is required to cool down
Mimaki Europe B V
Industrial Products
7
Tech Briefing
INSTALLATION REQUIREMENTS
Power
Single, 13Amp, 3 pin socket
Unpacking
Crane or forklift
Attaching the Y-Bar
Minimum two people required
Access
Minimum 2,500mm aperture
Installation time
1 -2 days
Tech Briefing
LIFTING
2 - 2.5 tonne forklift
truck is required on site
INSTALLATION GUIDE > Installation Space
Issued 2014.02.10 Revised
Model
JFX200-2513
F/W ver
3. Installation Space
Tech Briefing
1.20
Rev.
Remark
1.0
INSTALLATION REQUIREMENTS
 Reference dimensions
Unit
Main unit
Width
Depth
High
Weight
4,400 mm
2,450 mm
1,250 mm
650 Kg
1
1,000 mm or more
1,000 mm
or more
1,000 mm
or more
About installation space
4,450 mm or more
2
3
1000 mm or more
6,400 mm or more
Isolate the surrounding of machine physically so that the machine is beyond the reach of hand.
4
5
• Do not install on a weak surface floor
• Make sure to use in a ventilated environment
• Environmental temperature should be
between 15° and 30° C
• Do not install on carpets etc as these become
easily charged with static electricity
• In order to prevent floor deformation, use
bases for the feet.
Specifications
Max Media Width:
2500mm x 1300mm (8’ x 4’)
Media Spec:
Maximum thickness: 50mm
Print Heads:
2 x on-demand Piezo – staggered array
Resolutions:
300dpi, 450dpi, 600dpi, 900dpi & 1200dpi (ink configuration dependant)
Print Speeds (CMYK):
Print Speeds (CMYK + white):
Max Printable Width: 2500mm x 1300mm (8’ x 4’)
Maximum weight: 50kg/m2
High speed:
25m2/h (300dpi x 450dpi, 6 pass Uni Direction)
Production speed:
18m2/h (600dpi x 600dpi, 8 pass Bi Direction)
Standard speed:
12.5m2/h (600dpi x 900dpi, 12 pass Bi Direction)
Photo mode:
3.4m2/h (1200dpi x 1200dpi, 16 pass Uni Direction)
High speed:
12.5m2/h (300dpi x 450dpi, 12 pass Uni Direction)
Production speed:
9m2/h (600dpi x 600dpi, 16 pass Bi Direction)
Standard speed:
6.2m2/h (600dpi x 900dpi, 24 pass Bi Direction)
Photo mode:
1.7m2/h (1200dpi x 1200dpi, 32 pass Uni Direction)
Ink:
Mimaki LUS150: CMYK + white - (150% stretchable & flexible) - supplied in 1 litre bottles
Mimaki LH100: CMYK + white, + clear + primer - (‘Hard’ ink with no stretch and minimal flexibility) - supplied in 1 litre bottles
Ink feed:
1 litre ink bottles affixed directly to machine. White ink has inbuilt recirculation system
Print Drying / Curing:
Two ‘fixed’ UV LED lamps, auto-intelligent, each side of print head array, and 2 further ‘adjustable’ UV LED lamps, auto-intelligent, affixed outboard of the fixed lamps
Roll Feed:
Mimaki SUV160 roll ‘bundle’
Media bed zones:
2 zones
Interface:
USB2.0
Power Requirement:
Standard 240v / 50Hz mains - 16A
Operating Environment:
20-30 deg. C. 35-65% RH (Non condensing)
Dimensions:
4400mm (W) x 2450mm (D) x 1250mm (H)
Weight: 650kg