custom insert tooling

Transcription

CUTTER
BODIES FOR
CARBIDE
TIPPING
W E MANUFACTURE BODIES TO YOUR SPECIFICATIONS FOR
CARBIDE TIPPING.
1.
2.
3.
4.
5.
INFORM ATION NEEDED:
DIAMETER OF FINISHED CUTTER
BORE SIZE
DESCRIPTION OF PATTERN OR APPROPRIATE SKETCH
OR DRAW ING
ROTATION
OTHER SPECIAL REQUIREMENTS SUCH AS MOUNTING
HOLES, KEYW AYS, SPECIFIC HOOK ANGLES, ETC.
INDEX
INSERT TOOLS
RAISED PANEL CUTTERS
Pictures and Patterns.............................................................................................2
Details and Pricing...................................................................................................3
STILE AND RAIL CUTTERS
Pictures and Patterns............................................................................................4
Patterns and Pricing..............................................................................................5
Stain Relief Patterns...........................................................................................6-7
Glass Door Patterns...........................................................................................8-9
Glass Door-Stain Relief Patterns.......................................................................10-11
Shaker Style Patterns.....................................................................................12-13
Shaker Style Eased Edge..................................................................................14-15
DOOR EDGE PROFILE CUTTERS
Patterns and Pricing...........................................................................................16
FLOORING CUTTERS
Pricing...................................................................................................................17
DEDICATED PROFILE BODIES
Picture and Pricing................................................................................................18
STRAIGHT INSERT HEADS
Pricing.................................................................................................................19
CUSTOM
INSERT
TOOLING
“SHELIX”
Helical Planer Journal Heads...............................................................................20
Helical Jointers, Planers and Moulder Head Pricing.......................................21-23
CORRUGATED BACK HEADS
CORRUGATED PANEL RAISE HEADS
Pricing..................................................................................................................24
CORRUGATED KNIFE HEADS
For Shapers.......................................................................................................25
BYRD T O OL CORP IS ONE OF THE LEADERS IN INSERT TOOLING .
FOR SEVERAL YEARS W E HAVE BEEN ACTIVE IN INNO VATIONS IN
THIS FIELD SUCH AS THE DESIGN AND DEVELOPMENT OF THE
“SHELIX” CUTTERS AND JOURNAL HEADS. THERE ARE SPECIAL
NEEDS THAT DESERVE ATTENTION AND W E ARE PREPARED TO
W O RK W ITH YOU TO SATISFY THESE NEEDS. CALL AND DISCUSS
THESE W ITH OUR ENGINEERS AND W E W ILL HELP YOU EITHER BY
BUILDING THE TOOLS TO DO THE JOB OR ATTEMPT TO HELP FIND
A SOLUTION FOR THE PROBLEM.
STRAIGHT BORE MOULDER HEADS
Picture and Pricing.........................................................................................26-27
HYDRAULIC BORE MOULDER HEADS
Picture and Pricing...............................................................................................28
HYDRAULIC SLEEVES
Information...........................................................................................................29
CONED BORE MOULDER HEADS
Picture and Pricing..............................................................................................30
OTHER PRODUCTS
Self Centering Sleeves........................................................................................................31
Groover Bodies...............................................................................................................32-33
Accessories..................................................................................................................34-35
Custom Tools and Tool Bodies...........................................................................................36
- 36 -
-1-
INSERT TOOLS
ACCESSORIES
RAISED PANEL CUTTERS
(CONTINUED FROM PAGE 34)
IN STOCK FOR IMMEDIATE SHIPMENT
IN PATTERNS SHOWN
ALSO WITH BACK CUTTER, TRIM CUTTER,
BEARING RUB COLLAR OR SPACER
ALL CUTTERS 1-1/4" BORE - 3 WING
ALL TIPS SHOWN FACE COMING - FULL SIZE
LH IS CCW -MFU
RH IS CCW -MFD
SAFETY COLLARS
CATALOG
NUMBER
ARBOR
DIAMETER
PRICE
EACH
05203009
1-1/4"
$115.00
05243009
1-1/2"
$115.00
05243009M
40MM
$115.00
05293009
1-13/16"
$115.00
05343009
2-1/8"
$115.00
REPLACEMENT SLEEVE NUTS
CATALOG
NUMBER
SLEEVE
O.D.
PRICE
EACH
R.H.01393409
2-1/8"
$32.00
L.H.01493409
2-1/8"
$32.00
R.H.01394009
2-1/2"
$32.00
L.H.01494009
2-1/2"
$32.00
GREASE GUNS FOR HYDRAULIC HEADS @ $235.00
GIB SCREWS
STANDARD FOR KNIFE HEADS
3/8" - 16 x3/4" SOCKET HEAD - HALF DOG POINT
CATALOG NUMBER- 43612016
PACKAGE OF 25 - $13.00 PER PACKAGE
We also keep many other sizes
and types of gib screws and gibs
in stock for immediate shipment.
We also make special gibs.
Send a sketch or sample.
-2-
- 35 -
ACCESSORIES
GIBS FOR CORRUGATED SHAPER HEAD
CATALOG
NUMBER
GIB
LENGTH
GIB
HEIGHT
PRICE
EACH
44608004
44608008
44608012
1"
1/2"
$5.00
2"
$7.00
1/2"
3"
$9.00
1/2"
GIBS FOR 4" DIAMETER HEAD
2"
3/4"
$8.00
44612008
3"
$11.00
44612012
3/4"
4"
$14.00
44612016
3/4"
5"
$17.00
44612020
3/4"
6"
$20.00
44612024
3/4"
GIBS FOR 122MM 0R 6" DIAMETER HEAD
2"
1"
$8.00
44616008
2-1/4"
1"
$8.00
44616009
3"
1"
$11.00
44616012
4"
1"
$14.00
44616016
5"
1"
$17.00
44616020
6"
1"
$20.00
44616024
CATALOG
NUMBER
30 DEGREE CONE COLLETS
ARBOR
DIAMETER
6" DIAMETER RAISED PANEL CUTTERS @ $299.00 EACH WITH TIPS
EXTRA TIPS @ $78.00 PER SET OF 3
REPLACEMENT GIBS @ $16.00 EACH
PRICE
EACH PAIR
07203009
1-1/4"
$28.00
07293009
1-13/16"
$34.00
07343009
2-1/8"
$35.00
07403009
2-1/2"
$37.00
OTHER SIZES AVAILABLE - PLEASE CALL
4-1/2" DIAMETER BACK CUTTERS @ $175.00 EACH WITH TIPS
3" DIAMETER TRIM CUTTER @ $149.00 EACH WITH TIPS
UP T0 3" BALL BEARING RUB COLLAR @ $48.00 EACH
SPACER @ $22.00 EACH
PATTERNS SHOWN ARE INTERCHANGEABLE IN SAME HAND CUTTER BODY
- 34 -
-3-
GROOVER BODIES
INSERT
OPEN B0RE @ $8.00 KEYWAYS @ $8.00 EACH
STRAIGHT PINHOLES @ $2.00 EACH
3 WING STILE
AND
RAIL CUTTERS
CAT #
DIA.
TEETH
GAGE
BORE
PRICE
10080308
8"
8
3/16"
5/8"
$40.00
(INCLUDING TIPS)
10080408
8"
8
1/4"
5/8"
$46.00
10080508
8"
8
5/16"
5/8"
$52.00
10080708
8"
8
7/16"
5/8"
$59.00
10081108
8"
8
11/16"
5/8"
$77.00
10080312
8"
12
3/16"
5/8"
$42.00
10080412
8"
12
1/4"
5/8"
$51.00
10080512
8"
12
5/16"
5/8"
$55.00
10080712
8"
12
7/16"
5/8"
$64.00
10081112
8"
12
11/16"
5/8"
$84.00
10080324
8"
24
3/16"
5/8"
$53.00
10080424
8"
24
1/4"
5/8"
$57.00
10080524
8"
24
5/16"
5/8"
$64.00
10080724
8"
24
7/16"
5/8"
$77.00
10100312
10"
12
3/16"
5/8"
$66.00
10100512
10"
12
5/16"
5/8"
$65.00
10100712
10"
12
7/16"
5/8"
$78.00
10100320
10"
20
3/16"
5/8"
$74.00
10100520
10"
20
5/16"
5/8"
$74.00
10100720
10"
20
7/16"
5/8"
$84.00
10100324
10"
24
3/16"
5/8"
$75.00
10100524
10"
24
5/16"
5/8"
$76.00
10100724
10"
24
7/16"
5/8"
$88.00
10120312
12"
12
3/16"
1"
$78.00
10120512
12"
12
5/16"
1"
$83.00
10120712
12"
12
7/16"
1"
$95.00
10120324
12"
24
3/16"
1"
$85.00
10120424
12"
24
1/4"
1"
$85.00
10120524
12"
24
5/16"
1"
$88.00
10120724
12"
24
7/16"
1"
$108.00
AVAILABLE IN:
LH IS CCW -MFD
3/4" BORE
4" DIAMETER
R.H. OR L.H.
*
*
*
1-1/4" BORE
4-1/2" DIAMETER
R.H. OR L.H.
*
*
*
(BUSHINGS
AVAILABLE)
*
*
*
TIPS SHOW N ARE
INTERCHANGEABLE
IN THE SAME STILE
OR SAME RAIL BODY.
*
*
*
TIPS SHOW N
ARE FULL SIZE.
*
*
*
GROOVE IS 1/2"
DEEP X 1/4" W IDE
*
*
*
TIPS ARE 30MM
W IDE
X 30MM TALL
THREADED OR COUNTERSUNK HOLES @ $4.00 EACH
-4-
- 33 -
STILE & RAIL CUTTERS
GROOVER
BODIES
CUTTERS @ $289.00 EACH W ITH TIPS
15 DEGREE HOOK-1/4" SEAT (FOR 3/8" TALL TIPS)
CAT#
DIA.
TEETH
GAGE
BORE
PRICE
10040306
4"
6
3/16"
5/8"
$27.00
10040406
4"
6
1/4"
5/8"
$28.00
10040506
4"
6
5/16"
5/8"
$30.00
10040706
4"
6
7/16"
5/8"
$35.00
10041106
4"
6
11/16"
5/8"
$43.00
10040312
4"
12
3/16"
5/8"
$29.00
10040412
4"
12
1/4"
5/8"
$33.00
10040512
4"
12
5/16"
5/8"
$35.00
10040712
4"
12
7/16"
5/8"
$41.00
10041112
4"
12
11/16"
5/8"
$54.00
10060306
6"
6
3/16"
5/8"
$33.00
10060406
6"
6
1/4"
5/8"
$35.00
10060506
6"
6
5/16"
5/8"
$37.00
10060706
6"
6
7/16"
5/8"
$45.00
10061106
6"
6
11/16"
5/8"
$57.00
10060310
6"
10
3/16"
5/8"
$35.00
10060410
6"
10
1/4"
5/8"
$36.00
10060510
6"
10
5/16"
5/8"
$41.00
10060710
6"
10
7/16"
5/8"
$50.00
10061110
6"
10
11/16"
5/8"
$64.00
10060312
6"
12
3/16"
5/8"
$35.00
10060412
6"
12
1/4"
5/8"
$39.00
10060512
6"
12
5/16"
5/8"
$43.00
10060712
6"
12
7/16"
5/8"
$53.00
10061112
6"
12
11/16"
5/8"
$66.00
10060320
6"
20
3/16"
5/8"
$40.00
10060420
6"
20
1/4"
5/8"
$45.00
10060520
6"
20
5/16"
5/8"
$51.00
- 32 -
RH IS CCW -MFU
THESE CUTTERS ARE
MADE TO BE USED W ITH
3" DIAMETER BALL
BEARING RUB COLLAR
FOR 4" CUTTER OR
3-1/2" RUB COLLAR
FOR 4-1/2" CUTTER.
RUB COLLARS ALSO
IN STOCK
@ $48.00 EACH.
*
*
*
TIPS FOR STAIN RELIEF
(EASED EDGE IN STOCK
SHOW N ON PAGES 6-7)
AND SOME OTHER
PATTERNS THAT ARE
CLOSE TO THE SAME
SHAPE CAN BE MADE TO
FIT THESE BODIES.
*
*
*
PLEASE SEND YOUR
PATTERN TO CONFIRM
W HETHER A FIT CAN BE
MADE AND ALLOW US TO
QUOTE ON THE TOOLS.
-5-
SELF-CENTERING SLEEVES
(IN STOCK FOR IMMEDIATE SHIPMENT)
STOCKED WITH 30 DEGREE CONES AND WITH
KEYWAY ALIGNMENT SCREW. CAN BE MODIFIED
FOR OTHER TYPES OF KEYS YOU MAY SPECIFY
FOR A NOMINAL COST.
LH IS CCW -MFD
IN STOCK FOR
IMMEDIATE
SHIPMENT
*
*
*
THE TIPS SHOWN
ON THIS PAGE ARE
INTERCHANGEABLE
WITH THE TIPS
ON PAGE 4.
*
*
*
THESE TIPS HAVE A
SMALL RADIUS
WHERE REQUIRED
TO ALLOW FOR
STAIN RELIEF OR
DESIGNATED AS
EASED EDGES.
2-1/8" O.D FOR 1-13/16" ARBOR
R.H. OR L.H. THREADS PER YOUR REQUEST
CATALOG NUMBER
SLEEVE CAPACITY
PRICE EACH
01293408
2"
$118.00
01293409
2-1/4"
$122.00
01293412
3"
$136.00
01293416
4"
$150.00
01293420
5"
$168.00
01293424
6"
$186.00
01293432
8"
$246.00
01293440
10"
$306.00
2-1/2" O.D. FOR 2-1/8" ARBOR
R.H. OR L.H. THREADS PER YOUR REQUEST
CATALOG NUMBER
SLEEVE CAPACITY
PRICE EACH
02344008
2"
$134.00
02344009
2-1/4"
$138.00
02344012
3"
$150.00
02344016
4"
$169.00
02344024
6"
$210.00
02344032
8"
$278.00
SELF-CENTERING SLEEVE OVERALL LENGTH
IS 1" LONGER THAN SLEEVE CAPACITY.
- 31 -6-
CONED BORE
MOULDER HEADS
IN STOCK
FOR
IMMEDIATE SHIPMENT
RH IS CCW -MFU
IN STOCK FOR
IMMEDIATE
SHIPMENT
6" DIAMETER X 2-1/8" BORE
CATALOG
NUMBER
HEAD
WIDTH
KNIFE
SLOTS
PRICE
EACH
41600814
2"
4
$214.00
*41600816
2"
6
$260.00
41600914
2-1/4"
4
$230.00
*41600916
2-1/4"
6
$262.00
41601214
3"
4
$272.00
*41601216
3"
6
$310.00
41601614
4"
4
$330.00
*41601616
4"
6
$374.00
41602414
6"
4
$444.00
*41602416
6"
6
$502.00
41603214
8"
4
$555.00
*41603216
8"
6
$630.00
*
*
THE TIPS SHOWN
ON THIS PAGE ARE
INTERCHANGEABLE
WITH THE TIPS
SHOWN ON PAGE 5.
*
*ALSO AVAILABLE W ITH 12 DEGREE HOOK ANGLE
*
*
NOTE:
WHEN CHANGING
TIPS, MAKE SURE
THE SEAT IS
CLEAN AND FREE
FROM BURRS.
ALL HEADS ARE MACHINED TO ACCEPT UP TO 10MM
THICK KNIVES.
20 DEGREE HOOK, 60 DEGREE CORRUGATIONS AND
POCKET STYLE GIBS ARE STANDARD ON ALL HEADS.
- 30 -
*
-7-
HYDRAULIC BORE MOULDER HEADS
ALL HEADS ARE MACHINED TO ACCEPT UP TO 10MM THICK
CORRUGATED BACK KNIVES.
(GLASS DOOR TOOL BODIES REQUIRED)
20 DEGREE HOOK, 60 DEGREE CORRUGATIONS AND POCKET
STYLE GIBS ARE STANDARD ON ALL HEADS.
IN STOCK FOR
IMMEDIATE
SHIPMENT
LH IS CCW -MFD
SAFETY COLLAR PIN HOLES FOR HYDRAULIC HEADS ARE ON
80MM BOLT CIRCLE.
GREASE GUNS FOR HYDRAULIC HEADS @ $235.00
*
*
*
THE TIPS SHOW N
ON THIS PAGE ARE NOT
INTERCHANGEABLE
W ITH THE TIPS ON
PAGE 4. GLASS DOOR
TOOL BODIES
ARE NECESSARY.
*
*
*
NOTE:
THE TIP AND GIB
MUST BE HELD
SECURELY AGAINST
THE SEAT AND
STOP SCREW W HEN
TIGHTENING THE
GIB SCREW .
-8-
HYDRAULIC
SLEEVES
Hydraulic sleeves are manufactured to your general
specifications. One type grips both the arbor and the bore of
the cutter head by hydraulic pressure. The second type will
grip the arbor only as it is pressurized. We will work with you
to satisfy your needs.
HYDRAULIC HEADS AND SLEEVES:
Normal operating pressure for a hydraulic tool is 6500 PSI.
This number is critical if used over a keyway. Maximum
keyway size is 5/16" for 1-1/4" to 1-13/16" diameter arbors.
Maximum keyway size is 3/8" for 2-1/8" or larger diameter
arbors. Pressure should be checked about once per shift of
operation.
- 29 -
HYDRAULIC BORE
KNIFE HEADS
IN STOCK FOR
IMMEDIATE SHIPMENT
CATALOG
NUMBER
42600804
*42600806
42600808
42600904
*42600906
42601204
*42601206
42601604
*42601606
42601608
42602404
*42602406
42603204
42603604
RH IS CCW -MFU
HEAD
KNIFE
WIDTH
SLOTS
2"
4
2"
6
2"
8
2-1/4"
4
2-1/4"
6
3"
4
3"
6
4"
4
4"
6
4"
8
6"
4
6"
6
8"
4
9"
4
IN STOCK FOR
IMMEDIATE
SHIPMENT
PRICE
EACH
$304.00
$340.00
$370.00
$320.00
$360.00
$370.00
$412.00
$443.00
$494.00
$546.00
$576.00
$650.00
$730.00
$790.00
*
*
*
THE TIPS SHOW N ON
THIS PAGE ARE
INTERCHANGEABLE
W ITH THE TIPS ON
PAGE 11 BUT NOT
W ITH THE TIPS ON
PAGE 5.
* ALSO AVAILABLE WITH 12 DEGREE HOOK ANGLE
42400804
42401204
42401604
42402404
2"
4
3"
4
4"
4
6"
4
*
$242.00
$290.00
$335.00
$432.00
HEAD
WIDTH
2"
4"
6"
60MM
100MM
130MM
150MM
180MM
230MM
KNIFE
SLOTS
3
3
3
4
4
4
4
4
4
- 28 -
BORE
SIZE
1-13/16"
1-13/16"
1-13/16"
40MM
40MM
40MM
40MM
40MM
40MM
*
NOTE:
CHECK FOR BURRS
AND W OOD CHIPS
ON SHAPER SPINDLE
COLLAR AND SPACERS
W HICH CAN CAUSE
A POOR FIT OF
THE MATING W OOD
COMPONENTS.
137MM DIAMETER
CATALOG
NUMBER
42530803
42531603
42532403
42530904M
42531604M
42532004M
42532404M
42532804M
42533604M
*
PRICE
EACH
$274.00
$386.00
$505.00
$310.00
$402.00
$468.00
$520.00
$592.00
$700.00
-9-
STRAIGHT BORE MOULDER HEADS
122MM DIAMETER X 1-1/2" BORE
LH IS CCW -MFD
IN STOCK FOR
IMMEDIATE
SHIPMENT
*
*
*
THE TIPS SHOWN ON
THIS PAGE ARE
INTERCHANGEABLE
WITH THE TIPS ON
PAGE 8 BUT NOT
WITH THE TIPS ON
PAGE 4.
*
*
*
THESE TIPS HAVE A
SMALL RADIUS
WHERE REQUIRED
TO ALLOW FOR
STAIN RELIEF OR
DESIGNATED AS
EASED EDGES.
- 10 -
CATALOG
NUMBER
HEAD
WIDTH
KNIFE
SLOTS
PRICE
EACH
41480804
41480806
41480904
41481204
41481604
41481606
41482004
41482006
41482404
41482406
41482804
41482806
41483604
2"
2"
60MM
3"
4"
4"
5"
5"
6"
6"
7"
7"
9"
4
6
4
4
4
6
4
6
4
6
4
6
4
$175.00
$208.00
$192.00
$218.00
$262.00
$308.00
$305.00
$358.00
$350.00
$410.00
$394.00
$460.00
$470.00
CATALOG
NUMBER
41600804
41600806
41600904
41600906
41601204
41601206
41601604
41601606
41602404
HEAD
WIDTH
2"
2"
2-1/4"
2-1/4"
3"
3"
4"
4"
6"
KNIFE
SLOTS
4
6
4
6
4
6
4
6
4
- 27 -
PRICE
EACH
$210.00
$240.00
$224.00
$256.00
$266.00
$302.00
$320.00
$368.00
$434.00
STRAIGHT BORE
MOULDER HEADS
IN STOCK
FOR
IMMEDIATE SHIPMENT
MACHINED TO ACCEPT UP TO 5/16" THICK KNIVES
IN STOCK FOR
IMMEDIATE
SHIPMENT
RH IS CCW-MFU
CATALOG
NUMBER
HEAD
WIDTH
KNIFE
SLOTS
PRICE
EACH
41400802
41400804
41400806
414011202
414011204
414011602
414011604
414011606
414022002
414022004
414022402
414022404
414022406
2"
2"
2"
3"
3"
4"
4"
4"
5"
5"
6"
6"
6"
2
4
6
2
4
2
4
6
2
4
2
4
6
$118.00
$160.00
$191.00
$145.00
$196.00
$165.00
$226.00
$273.00
$196.00
$268.00
$216.00
$298.00
$360.00
*
*
*
THE TIPS SHOWN
ON THIS PAGE ARE
INTERCHANGEABLE
WITH THE TIPS ON
PAGE 9 BUT NOT
WITH THOSE ON
PAGE 5.
PINHOLES FOR X - L MOULDER - $12.00
CONED ENDS FOR PAULSON MOULDER - $20.00
*
122MM DIAMETER X 40MM BORE
CATALOG
NUMBER
HEAD
WIDTH
KNIFE
SLOTS
PRICE
EACH
41480804M
2"
4
$176.00
41481204M
3"
4
$222.00
41481604M
4"
4
$270.00
41482004M
5"
4
$310.00
41482404M
6"
4
$352.00
41482804M
7"
4
$392.00
41483604M
9"
4
$474.00
*
THESE TIPS HAVE A
SMALL RADIUS
WHERE REQUIRED
TO ALLOW FOR
STAIN RELIEF OR
DESIGNATED AS
EASED EDGES.
20 DEGREE HOCK - 60 DEGREE CORRUGATIONS
POCKET STYLE GIBS
- 26 -
*
- 11 -
SHAKER STYLE
CORRUGATED
KNIFE HEADS
FOR SHAPERS
IN STOCK
FOR
IMMEDIATE SHIPMENT
CUTTERS @ $289.00 EACH WITH TIPS
(SHAKER STYLE TOOL BODIES REQUIRED)
The corrugated back shaper heads are a very good alternative to the old
style shaper collars in m any applications. They are m uch less expensive
and easier to use. They are excellent for short run jobs where you need to
m ake your own knives.
MACHINED TO ACCEPT 1/4", 5/16" OR 3/8" THICK
AVAILABLE IN:
3/4" BORE
4" DIAMETER
*
*
*
1-1/4" BORE
4-1/2" DIAMETER
12 DEGREE ANGLE
IN STOCK FOR
IMMEDIATE SHIPMENT
*
*
*
THE PATTERNS
ON THIS PAGE ARE
CENTERED SO THAT
ALL THREE
RAIL PATTERNS
ARE INTERCHANGEABLE
IN THE SAME RAIL BODY
AND ALL THREE STILE
PATTERNS ARE
INTERCHANGEABLE IN
THE SAME STILE BODY.
- 12 -
3" DIAMETER X3/4" BORE
CATALOG
NUMBER
43300402
HEAD
W IDTH
1"
KNIFE
SLOTS
2
PRICE
EACH
$84.00
43300403
1"
3
$96.00
43300802
2"
2
$102.00
43300802
2"
3
$118.00
43301202
3"
2
$124.00
43301203
3"
3
$142.00
3-1/2" DIAMETER X 1" BORE
CATALOG
NUMBER
43350402
HEAD
W IDTH
1"
KNIFE
SLOTS
2
PRICE
EACH
$90.00
43350403
1"
3
$100.00
43350802
2"
2
$114.00
43350803
2"
3
$129.00
43351202
3"
2
$140.00
43351203
3"
3
$160.00
43351602
4"
2
$162.00
43351603
4"
3
$190.00
CORRUGATED BACK KNIVES - 20 DEGREE HOOK
60 DEGREE CORRUGATIONS - POCKET STYLE GIBS
- 25 -
CORRUGATED
PANEL RAISE
CUTTERS
FOR
SHAPERS
IN STOCK FOR
IMMEDIATE SHIPMENT
LH IS CCW -MFD
RH IS CCW -MFU
12 DEGREE ANGLE
5" DIAMETER X 3/4" BORE
AVAILABLE IN:
CATALOG
NUMBER
HEAD
W IDTH
KNIFE
SLOTS
PRICE
EACH
46500532
1-1/4"
2
$230.00
46500533
1-1/4"
3
$230.00
3/4" BORE
4" DIAM ETER
*
5" DIAMETER X 1" BORE
*
*
46500542
1-1/4"
2
$230.00
46500543
1-1/4"
3
$230.00
1-1/4" BORE
4-1/2" DIAM ETER
IN STOCK FOR
IMMEDIATE SHIPMENT
46500552
46500553
1-1/4"
2
$230.00
1-1/4"
3
$230.00
*
6" DIAMETER X 3/4" BORE
46600532
1-1/4"
2
$255.00
46600533
1-1/4"
3
$255.00
1-1/4"
2
$255.00
46600543
1-1/4"
3
$255.00
*
46600552
1-1/4"
2
$255.00
46600553
1-1/4"
3
$255.00
*
*
INTERCHANGEABLE
RAIL TIPS ARE:
6LR AND 7LR
OR
6RR AND 7RR
RAISED PANEL CUTTERS HAVE
7 DEGREE HOOK AND 10 DEGREE UPSHEAR
WITH MOUNTED END PLATE STOP
AVAILABLE R.H. OR L.H. ROTATION
- 24 -
*
INTERCHANGEABLE
STILE TIPS ARE:
6LS AND 7LS
OR
6RS AND 7RS
6" DIAMETER X 1" BORE
46600542
*
- 13 -
“SHELIX”
SHAKER STYLE
STANDARD MOULDER SERIES
CUTTERS @ $289.00 EACH WITH TIPS
IN STOCK FOR
IMMEDIATE
SHIPMENT
THE PATTERNS ON THIS PAGE ARE
CENTERED SO THAT RAIL PATTERNS ARE
INTERCHANGEABLE IN THE SAME RAIL BODY
AND PATTERNS ARE INTERCHANGEABLE IN
THE SAME STILE BODY.
THE TIPS SHOWN ON THIS PAGE ARE
INTERCHANGEABLE WITH THE TIPS SHOWN
ON PAGE 12
“SHELIX”
CAT. NUMBER
48600806-29
48601606-29
48602406-29
48603206-29
48604006-29
49600806-29
49601606-29
49602406-29
49603206-29
49604006-29
49600806-34
49601606-34
49602406-34
49603206-34
49604006-34
50600806-34
50601606-34
50602406-34
50603206-34
50604006-34
DIAMETER LENGTH
BORE
6"
2"
1-13/16" STRAIGHT
4"
6"
1-13/16" STRAIGHT
6"
6"
1-13/16" STRAIGHT
8"
6"
1-13/16" STRAIGHT
10"
6"
1-13/16" STRAIGHT
2"
1-13/16" HYD.
6"
4"
6"
1-13/16" HYD.
6"
6"
1-13/16" HYD.
8"
6"
1-13/16" HYD.
10"
6"
1-13/16" HYD.
2"
2-1/8" HYD.
6"
4"
6"
2-1/8" HYD.
6"
6"
2-1/8" HYD.
8"
6"
2-1/8" HYD.
10"
6"
2-1/8" HYD.
2"
2-1/8" CONED
6"
4"
6"
2-1/8" CONED
6"
6"
2-1/8" CONED
8"
6"
2-1/8" CONED
10"
6"
2-1/8" CONED
PRICE
$382.00
$533.00
$684.00
$835.00
$977.00
$573.00
$795.00
$1016.00
$1237.00
$1459.00
$573.00
$795.00
$1016.00
$1237.00
$1459.00
$449.00
$655.00
$862.00
$1069.00
$1266.00
When replacing or rotating inserts, the seat should be as clean
as possible. This will prevent breakage of inserts and ensure
proper insert alignment. To properly align the insert, press the
insert away from the seat while tightening to approximately 55
inch pounds torque. This allows the countersink in the tip and
the taper of the head on the flathead screw to slide the tip into
its proper position.
We have two types of torque wrenches available:
Standard break over handle.........................................$90.00
Screwdriver type (torque limiter calibrated and set).....$175.00
- 23 - 14 -
“SHELIX”
MOULDER AND SHAPER
SERIES
SMALL MOULDER AND SHAPER SERIES
CAT. NUMBER
DIAMETER
LENGTH
BORE
PRICE EACH
48300402-5
3"
1"
1-1/4"
$110.00
2"
3/4"
$140.00
48300802-3
3"
48300802-4
2"
1"
$140.00
3"
48300802-5
2"
$140.00
3"
1-1/4"
48301202-3
3"
$200.00
3"
3/4"
48301202-4
3"
1"
$200.00
3"
48301202-5
3"
$200.00
3"
1-1/4"
48301602-3
4"
$260.00
3"
3/4"
48301602-4
4"
1"
$260.00
3"
48301602-5
4"
$260.00
3"
1-1/4"
48350403-5
3-1/2"
1"
$110.00
1-1/4"
48400803-5
4"
2"
$140.00
1-1/4"
48401603-5
4"
4"
$260.00
1-1/4"
48402403-5
4"
6"
$400.00
1-1/4"
48430803-5
4-3/8"
2"
$140.00
1-1/4"
48431603-5
4-3/8"
4"
$260.00
1-1/4"
48432403-5
4-3/8"
6"
$400.00
1-1/4"
3" OD BBRC for above @ $48.00; over 3" OD @ $60.00 ; SHIM @ $7.25
SHAKER STYLE
LH IS
CCW -MFD
CUTTERS @
$289.00 EACH
WITH TIPS
RH IS
CCW -MFU
EXTRA TIPS @
$63.00 PER SET
OF 3
REPLACEMENT
GIBS @ $11.75
EACH
(SHAKER STYLE
TOOL BODIES
REQUIRED)
CAT. NUMBER
48480804-24
48481604-24
48482004-24
48482804-24
48483604-24
48480904-25MM
48481604-25MM
48482004-25MM
48482404-25MM
48482804-25MM
48483604-25MM
48551603-29
48553603-29
MID SIZE MOULDER SERIES
DIAMETER
LENGTH
BORE
4-13/16"
2"
1-1/2"
4"
1-1/2"
4-13/16"
5"
1-1/2"
4-13/16"
7"
1-1/2"
4-13/16"
9"
1-1/2"
4-13/16"
122MM
60MM
40MM
100MM
40MM
122MM
130MM
40MM
122MM
150MM
40MM
122MM
180MM
40MM
122MM
230MM
40MM
122MM
140MM
4"
1-13/16"
140MM
9"
1-13/16"
- 22 -
PRICE EACH
$189.00
$319.00
$389.00
$519.00
$649.00
$219.00
$319.00
$389.00
$439.00
$519.00
$649.00
$383.00
$779.00
*
*
*
THE TIPS SHOW N ON THIS PAGE ARE
INTERCHANGEABLE W ITH THE TIPS SHOW N ON
PAGE 13
*
*
*
REPLACEM ENTS
GIB SCREWS @ $0.50 EACH
STOP SCREWS @ $2.86 EACH
T-HANDLE WRENCH @ $4.30 EACH
TOOL BUSHINGS @ $9.95 EACH
- 15 -
LH IS CW -MFU
RH IS CCW -MFU
INSERT DOOR
EDGE CUTTERS
IN STOCK FOR
IMMEDIATE SHIPMENT
*
*
*
3" M INOR DIA. 3/4" BORE
3-1/2" M INOR DIA 1-1/4" B
CUTTERS @ $289.00
EACH W ITH TIPS
*
*
*
5" M INOR DIA. 3/4" BORE
CUTTERS @ $317.00
EACH W ITH TIPS
*
*
*
EXTRA TIPS @ $63.00
PER SET OF THREE
*
*
*
REPLACEMENT GIBS
$11.75 EACH
*
*
*
ALL TIPS ARE
INTERCHANGEABLE IN
THE SAME HAND
3 W ING BODY
*
*
*
TIPS SHOW N ARE
FULL SIZE
*
*
*
TIPS ARE 30MM W IDE
*
*
*
JOURNAL HEAD SUGGESTED LIST PRICES
JOINTERS (C A R B ID E T IP S IN C LU D E D )
generic 6"
$349.00
S .A .C . FS/305 12"
$1,095.00
generic 8"
$449.00
S .A .C . FS/430 16"
$1,495.00
generic 12"
$875.00
S .A .C . FS/530 20"
$1,695.00
P owerm atic P 50 6"
$349.00
S C M I 410 16"
$1,495.00
P owerm atic P 54A 6"
$349.00
D elta DJ20 8"
$449.00
P owerm atic P 60 8"
$449.00
D elta DJ30 12"
P owerm atic P J882 8 ‘
$449.00
K napp AD 410 Profi T 16"
O liver Model 4240 10"
$719.00
N orthfield HD 12"
$1,295.00
$875.00
S IC A R Model 310 12"
$1,095.00
$1,195.00
Invicta DI 20 8"
$995.00
G rizzly G -1018 8"
$449.00
$449.00
Jet JJ8CS 8"
$449.00
Invicta DI 32 12"
$1,095.00
G riggio PF-330 12"
Invicta DI 42 16"
$1,495.00
M AN Y O TH E R S
$1095.00
C ALL
PLANERS
generic 15" 4-post
(C A R B ID E T IP S IN C LU D E D )
$795.00 B ridgewood BW -15P 15" 4-pst
$795.00
generic 20" 4-post
$1,195.00
B ridgew ood B W -120P 20"
$1,295.00
Pinhero 25"
$3,795.00
B ridgewood B W -200P 20"
$1,295.00
C ASA D EI 20"
$2,895.00
Bridgew ood BW -20-PV 20"
$1,295.00
BU SS 24"
$4,095.00
B ridgewood B W -508 20"
$1,295.00
BU SS M odel 44 30"
$5,795.00
$1,595.00
N orthfield #7 24"
$3,995.00
$1,595.00
N orthfield #240 24" dbl
$3,495.00
B ridgewood B W -240 24"
R obland 12"
$995.00
$1,595.00
B ridgewood B W -8J 8"
$449.00
W oodmaster 812 18"
$1,695.00
O liver M odel 4455 22"
$1,595.00
Invicta D G I 40 16"
$1,495.00
$1,795.00
$2,895.00
O liver Model 299D 25"
$3,495.00
O liver 18" double
$3,695.00
$3,695.00
Pow ermatic P100 12"
$895.00
Extrema 24"
$1,595.00
Pow ermatic M od 15 15"
$795.00
G rizzly G -5850 20"
$1,395.00
$1,395.00
G rizzly G -7213 24"
$1,695.00
$1,595.00
SC M I S520 20"
$2,895.00
Pow ermatic M od 208 20"
$1,195.00
SC M I S630 24"
$3,495.00
Pow ermatic 221 20"
$1764.00
D elta D C 380 15"
Pow ermatic M 201 22"
$1,595.00
D elta 22-200/22-201 18" w bp
$3,495.00
D elta 22-660 13"
N ew Pow ermatic 24"
$2,195.00
D elta D C -580 20"
$795.00
$1,895.00
$895.00
$1,395.00
P-matic M od12 12" p/m
$995.00
S.A.C . 530 20"
$2,895.00
Y orkcraft Y C -15P 15"
$795.00
S.A.C . 630 25"
$3,495.00
SEC O SK -824W P 24"
$2,195.00
M ANY OTHERS
SHELIX REPLACEMENT
CALL
TIPS (SOLD IN BOXES OF 10)
10 - 290
300 - 990
1000 or more
$30.40 / box
$27.60 / box
$24.00 / box
10-32 TORX+ SCREWS FOR SHELIX @ $0.35 EACH
- 16 -
$1,395.00
- 21 -
“SHELIX”
LH IS CW-MFU
RH IS CCW-MFU
CUTTERS @ $289.00
EACH W /TIPS
4-7/8" DIA. X 3 W ING
1-1/4" - 40MM - AND
1-1/2" DIA. BORE
HEADS - JOURNAL HEADS
SHAPER HEADS - MOULDER HEADS
COMBINES THE ADVANTAGES OF:
SHEAR & HELIX AND SPIRAL TOOTH ACTION
6" DIA. X 3 W ING X
30m m X 1-13/16" BORE
CUTTERS @ $327.00 EACH
W /TIPS
STOCKED AND CUSTOM JOURNAL HEADS
FAST DELIVERY - REASONABLE PRICES
Woodworkers know that a shear cut is far better than a straight cut. You also know
that a stagger cut is much better than just a single straight knife and is a lot easier
on your dust collection system. If you just happen to plane a nail or staple, it is not
necessary to replace expensive knives the full length of your planer head. Replace
2 or 3 small inexpensive knives and you are ready to go. You might expect to pay
a small fortune for a journal head with these features, but here at Byrd Tool Corp
we can manufacture a journal head to your specifications for typically a fraction of
the cost you might expect.

EXTRA TIPS @ $63.00
PER SET OF 3
THE TIPS SHOWN ARE THE
MOST COMMON PATTERNS USED.
DRAW INGS AT LEFT
ARE FULL SCALE.
CUTS MADE W ITH
G-25 AND T-25
CUTTING TIPS
SPIRALLED STAGGER TOOTH to break up chips for dust collection
systems and to reduce horsepower requirements
SHEAR to give clean cutting action
HELIX to assist the chip flow
CUTS MADE W ITH
G-25-V AND T-25-V
CUTTING TIPS.
1/4" - 1/8" OR 1/16"
REVEAL
“SHELIX” What is the Difference?
BYRD TOOL HEADS:
FLOORING
CUTTERS
THEIRS:
(S H O W N IS 1/8" R E V E A L)
!
!
!
!
!
!
!
!
True helical cut (slices wood)- - - - - - - - - - - Straight cuts
Thicker 2.5MM knives than most - - - - - - - - -Many 1.5MM thick
More overlap row to row - - - - - - - - - - - - - - -Less effective cutting
Chip clearance between knives - - - - - - - - - Usually little clearance
Radius ground on knives - - - - - - - - - - - - - - Usually straight knives
Extremely quiet cut - - - - - - - - - - - - - - - - - - Quiet cut
Greatly reduced tearout - - - - - - - - - - - - - - - Some reduced tearout
Replace only damaged or dull knives - - - - - -Replace only damaged
or dull knives
EXAMPLES OF BACK
RELIEF CUTS
CORRUGATED BACK PLUG
CUTTER BODIES
@ $38.00 EACH
INSERTS @ $7.00 EACH
- 20 - 17 -
INSTALLING AND ALIGNING INSERTS:
DEDICATED
PROFILE
INSERT
TOOLING
To properly align profile inserts, the seat m ust be clean as possible to avoid
breakage and ensure the best alignm ent. The insert is placed on the gib
pins with the cutting face toward the gib. The insert and gib should be
pressed down lightly against the bottom of the pocket and then m oved
against the stop screw. Holding the insert in position , tighten the gib screws
reasonably tight with a “T” handle hex key wrench. Visually inspect to m ake
sure the insert is in place and there is no void between the insert and the
tool body.
(Semi-Finished)
You Supply the PatternW e’ll put it in.
Carbide tips are 2M M
thick, C-4 grade
These cutter bodies are stocked in semi-finished
condition in order to expedite delivery to you.
TIGHTENING KNIVES:
FOR PATTERNS UP TO 5/8" DEEP
STOCK
NUMBER
IN 453032
IN 453033
IN 453042
IN 453043
IN 454032
IN 454033
IN 454042
IN 454043
IN 503052
IN 503053
IN 503062
IN 503063
IN 504052
IN 504053
IN 504062
IN 504063
DIA.
4-1/2"
4-1/2"
4-1/2"
4-1/2"
4-1/2"
4-1/2"
4-1/2"
4-1/2"
5"
5"
5"
5"
5"
5"
5"
5"
NO. OF
W INGS
2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
HEAD
W IDTH
30MM
30MM
30MM
30MM
40MM
40MM
40MM
40MM
30MM
30MM
30MM
30MM
40MM
40MM
40MM
40MM
BORE
SIZE
3/4"
3/4"
1"
1"
3/4"
3/4"
1"
1"
30MM
30MM
1-1/4"
1-1/4"
30MM
30MM
1-1/4"
1-1/4"
PRICE
EACH
$215.00
$238.00
$215.00
$238.00
$255.00
$278.00
$255.00
$278.00
$228.00
$250.00
$228.00
$250.00
$273.00
$298.00
$273.00
$298.00
IN 403033
IN 453063
4"
4-1/2"
3
3
30MM
30MM
3/4"
1-1/4"
$230.00
$235.00
IN 653063
6-1/2"
3
30MM
1-1/4"
30MM TIPS – FIRST 3 @ $40.00 EACH
EACH ADDITIONAL @ $26.00 EACH
12 OR MORE — QUOTED
40MM TIPS – FIRST 3 @ $47.00 EACH
EACH ADDITIONAL @ $31.00 EACH
12 OR MORE — QUOTED
OPEN BORE (WHEN POSSIBLE) @ $30.00 EACH
- 18 -
$250.00
A trem endous force can be exerted on knives by tightening the gib screws
im properly. All gib screws should be tightened lightly around the head and
then all screws should be gradually tightened in sequence. This is
necessary to prevent the bore from becom ing out of round and seizing on
the shaft before you are ready for it.
STRAIGHT INSERT HEADS
X-L HEADS - 4" DIAMETER X 1-1/4" BORE
WITH X-L PINHOLES
(PRICES INCLUDE 1st SET OF 2-SIDED TIPS)
CATALOG
NUMBER
XL400802
XL400804
XL401202
XL401204
XL401602
XL401604
XL402402
XL402404
NUMBER
OF W INGS
2
4
2
4
2
4
2
4
HEAD
W IDTH
50MM
50MM
80MM
80MM
100MM
100MM
150MM
150MM
PRICE
EACH
$165.00
$202.00
$231.00
$285.00
$258.00
$346.00
$370.00
$474.00
EXTRA ICK KNIVES FOR ABOVE HEADS
50MM – $3.10 EACH
100MM – $21.00 EACH
80MM – $14.20 EACH
150MM – $28.00 EACH
WE ALSO MANUFACTURE MANY STYLES AND CONFIGURATIONS OF
CUSTOM INSERT TOOLS TO YOUR SPECIFICATIONS.
- 19 -
BYRD TOOL CORP
502 JOHNSON STREET
LEITCHFIELD, KY 42754
ORDER DESK:
(800) 441-2973
(270) 230-0079
FAX:
(270) 230-0029
E-MAIL:
[email protected]
E-COMMERCE:
www.buybyrdtool.com
W EB SITE:
www.byrdtool.com
TOOLS
FOR
CABINET MAKERS
MILLWORK
PLANING MILLS
MADE IN THE GOOD ‘OL USA
CATALOG 2008 - A
TERMS
NEW ACCOUNT:
To establish an open account, please
send us two trade references from
current suppliers and one bank
reference. C.O.D. shipments will be
made to customers not on open
account.
OUR COMMITMENT
A large inventory of tooling is
maintained. Many products can be
shipped the same day of your order.
We want you to keep operating-at a
profit. We use the latest in computer
and CNC technology, while keeping it
as simple as reasonably possible. The
plant operates on multiple shifts to best
utilize machinery and manpower. This
also improves cost and delivery time.
OUR PHILOSOPHY
Byrd Tool Corp was established with
the concept of allowing its customers to
make money, which means we build
quality tools and components at
competitive prices. It also means we
are committed to quick delivery. We
will do everything possible to assist in
your needs.
This all contributes to a lower price to
you, our customer. It has also made us
one of the major suppliers of
knifeheads, mounting systems, insert
tooling and tool components in the
good ol’ USA.
Only a few of our products are listed in
this catalog so, if you have a need,
give us a call.
WARRANTY
We guarantee our products for high
quality material and workmanship.
TERMS:
Our terms are net 30 days. An account
placed on hold requires payment to
within 30 days to be released from
hold. No C.O.D. shipments will be
made to accounts over 30 days.
Minimum invoice requirement is
$20.00. We accept all major credit
cards.
DELIVERY:
F.O.B. BYRD TOOL CORP
502 JOHNSON STREET
LEITCHFIELD, KY 42754
CUSTOMER SERVICE:
We supply quality, personal service
and competitive pricing.
You are
invited to call us to discuss your needs
or place an order. Many items are
shipped same day from stock. Call
orders are considered urgent and are
processed as such.
PRICES:
Prices for this catalog were in effect at
time of printing and may be changed as
necessary. Please verify price when
your order is placed. Be sure to stay
on our mailing list. One order is all it
takes.
BASIC INFORMATION NEEDED TO
ORDER A PRODUCT
OR REQUEST A QUOTE
PRODUCT TYPE
(i.e. insert, knifehead, groover , accessories, etc.)
QUANTITY
DIAMETER
# WINGS
WIDTH
BORE SIZE
BORE TYPE
(i.e. straight, hydraulic, coned, etc.)
MISCELLANEOUS INFO:
(i.e. keyways, bolt/pin holes, hook angle, pattern,
shear, hubs, rotation, etc.)
RETURN POLICY:
A return authorization number is
required before an item can be
returned for credit or rework. There is
a 20% restocking charge on unused
stock items returned for credit. Custom
tooling may not be returned for credit.
ORDER DESK
(800) 441-2973
(270) 230-0079