ProtAgon™ 4G
Transcription
ProtAgon™ 4G
ProtAgon™ 4G ProtAgon™ 4G is the latest generation of Grace’s propylene maximization technology. Propylene yields of over 12wt% have been achieved with this catalyst technology. ProtAgon™ 4G is manufactured using the Grace EnhanceR™ Technology Platform, and is an extension of the ProtAgon catalyst family, which is the market leader in the EMEA region (Fig. 1). ProtAgon™ 4G Case Study Refinery F switched to ProtAgon™ 4G to help them achieve the design propylene yield of over 12.5wt% following a major unit revamp in this hydrotreated VGO feed application. ProtAgon™ 4G Case Study # of EnhanceR™ applications # of EnhanceR applications Feed sp gr 0.89 ecat Ni+V 120 ppm Gain in propylene yield (ACE data) +0.7 wt% Gain in propylene yield (unit data) +0.7 wt% Table 1. Refinery F, targeting maximum propylene yields, successfully used the latest ProtAgon™ 4G latest catalyst technology. 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Fig. 1. ProtAgon™ 4G is part of Grace’s EnhanceR™ technology, the No.1 platform in EMEA. ProtAgon™ catalysts bring the following performance benefits to unit operations and product quality: • highest propylene yields • high intrinsic cracking activity • improved operational flexibility • premium bottoms upgrading • excellent attrition resistance The enhanced propylene selectivity of ProtAgon™ 4G catalysts can also be used to provide improved operational flexibility at constant high propylene yields by relieving constraints in FCC units, which are not able to handle very high propylene production levels. By subsequently upgrading to the ProtAgon™ 4G technology, the refinery was able to further boost the propylene yield by an additional 0.7wt%. Propylene yields (wt%) 2003 ProtAgon™ 4G +0.7wt% C3= Base Catalyst Unit Conversion (wt%) Fig.2. ProtAgon-4G provides 0.7 wt% additional propylene at Refinery F. ProtAgon™ 4G catalysts are fully compatible with all Grace additives. Technical Service Our sales representatives in your region An equally critical component associated with processing challenging feeds is solid technical service support. Grace has been providing industry-leading technical service to the refining industry since 1947. Grace’s experienced engineers support FCC customers with: W.R. Grace & Co. Refining Technologies 7500 Grace Drive Columbia, MD 21044 USA Phone: +1 (410) 531-4000 • • • • Grace GmbH & Co. KG In der Hollerhecke 1, 67547 Worms, Germany Phone: +49 (6241) 403-00 Application and operations expertise Start-up and optimization assistance Industry benchmarking Feed characterization and pilot plant studies Understanding feed impacts earlier allows opportunity to optimize the operating parameters and catalyst management strategies, enabling a more stable and profitable operation. Innovation The ProtAgon™ 4G is the latest in a long line of Grace’s innovation in catalyst technology, and is the product of Grace’s global team of research scientists. EnhanceR™ 4G4G MIDAS® in EMEA REpLaCeR® Rare-earth free FCC catalysts Used in over 170 FCC’s EnhanceR™ Platform New holistic approach to catalyst design pre 2003 Used in over 100 FCC’s in EMEA 2003 2003 REduceR™ ProgREss™ MIDAS® 2014 2013 MIDAS® Gold 2013 ACHIEVE® 400 2G NOMUS™ NOMUS-DMAX NADIUS™ ProtAgon™ NEKTOR™ 4G ResidCrackeR™ 4G NADIUS™ 4G ProtAgon™ 4G 2015 MIDAS® Gold 20032009 1G Used in over 120 FCC’s globally ACHIEVE ® 400 2011 NEKTOR™ NEKTOR-ULCC ACHIEVE® Series High matrix bottoms cracking catalyst REsolution™ REactoR™ W.R. Grace Singapore PTE Ltd. 230 Orchard Road Faber House #09-232 Singapore 238854 Phone: (65) 6265 3033 3G NaceR DieseliseR Maximum octane and butylene selectivity Highest activity, deep conversion resid catalyst Used in 7 FCC’s globally Used in 3 FCC’s in N. America ResidCrackeR™ Fig. 3. The latest ProtAgon™ 4G result from Grace’s innovation in FCC catalyst technology. Grace Refining Technologies W. R. Grace & Co.-Conn. | 7500 Grace Drive | Columbia, MD 21044 | USA | +1.410.531.4000 | www.grace.com The information contained herein is based upon our testing and experience and is believed to be accurate. Since operating conditions may vary and since we do not control such conditions, we must disclaim any warranty, express or implied, with regard to results to be obtained from the use of our products or with regard to application of GRACE techniques. February 2015