Development of cabin production for new generation “MAZ” vehicle

А. Project opportunity description
А1. Project name:
Development of cabin production for new generation “MAZ” vehicle
А1а. Short name:
Reconstruction of cabin production for “MAZ” vehicle
А1b. Full name:
Development of cabin production for new generation “MAZ” vehicle.
А1c. Summary description:
Reconstruction of cabin production development provides for manufacture of
automotive vehicles in the volume of 35 thousand cabin units per year, according to
the Development Program of Automobile Industry of the Republic of Belarus;
guarantees modern equipment and technologies implementation, which will allow to
improve quality and reduce the cabin manufacturing costs, to increase export
potential of the Republic of Belarus.
А2. Project status:
The main types of cabin designs were developed and their spectrum is being
expanded; the production plan was approved; the technology and new production
building planning were preliminary worked through, the processing equipment
specifications were developed and the equipment purchasing documents are being
prepared; the approximate main costs were estimated, the business-plan is being
worked out, requirements in areas for factory building including all infrastructure of
a future facility and its location is specified.
А3. Organization involved and their roles:
- OJSC “Minsk Automobile Plant” with 100% government share in the authorized
fund; 2, Socialisticheskaya str. 220021, Minsk – the project implementing
organization
.- Director General Alexander Vassilievich Borovsky, tel. +375(17) 217 96 01;
-Deputy Director General of Technical Development Coordination – Dmitry
Viktorovich Korotkevich, tel. +375(17)217 96 02.
- Ministry of Industry of the Republic of Belarus: 2, Partizanski ave., block 4, 220033
Minsk – public authority, tel.+375(17) 224 61 12.
- Unitary Enterprise “Institute Belpromproyect” – construction project
documentation developer
А4. Project description:
The production of Minsk Automobile Plant involves vehicles meant for all
types of motor trucking. OJSC “MAZ”, produces more than 300 models and
modifications of different purpose vehicles of engine exhaust gas emission levels
Euro-3, Euro-4. Variations of market conditions force to continuously widen the
spectrum of output production with the stable provisioning of their high quality.
However the existing cabin production facilities can not guarantee the vehicles
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manufacturing forecast plans realization and provide the required quality of end
production. The project provides for the cabin production re-equipment in extrusion,
welding and painting production areas. This will make it possible to catch up with the
backlog of production facilities, to significantly improve the cabin framework and
their rust-proof quality, to provide competitiveness of the products due to cabin
exterior development. New technologies, location of production beneath the same
roof make it possible to significantly reduce the work content and manufacturing
costs.
А4а. Project cost, USD million:
331
А5. Background /history/overall programe/related or similar
projects:
The bases for proposal development of the cabin production factory
construction for vehicles generation MAZ-6430 shall be Resolution No. 07/5 pr. of
the First Deputy Prime Minister of the Republic of Belarus V.I. Semashko of January
8, 2009 and the list of prospective investment projects by the Ministry of Industry
organization, approved by the Ministry of Industry as of March 10, 2008, which
implementation starts from 2009.
А6. Environmental impact summary:
The technologies intended to minimize the environmental impact shall be used.
А7. Possible obstacles/problems/risk degree:
The short time for project implementation presupposes a parallel design and
construction of the factory. Aggressive advertising and marketing policy in the near
and far abroad countries is required in order to guarantee sales of new output
production.
А8. Time period for project implementation and pay-back period
(years):
-
А9. Project branch:
Automobile manufacturing
В. Capital cost Items
В1. Project physical component:
В2. Capital cost
USD million
Capital costs (2010-2015)
(industrial equipment + construction and installation
works)
Circulating assets costs
Total (sum should be equal С2+ D4)
B3. Sub-project by location
408.6
27.7
B4. Capital cost
USD million
3
С. Capital Resources Available (owner, associates, sponsors etc.)
С1. Resources, grants, investments,
С2. Sum,
equipments, equity/ownership etc.
USD million
Own funds
27.7
D. Required Investment, Deficient Funds
D1 Necessary Financing, Required Type of Financial Participation:
Borrowed funds
D2 Source of
finance
D3. Type of Investment
D4. Amount
USD million
408.6
-
External investments
Е. Demand (Users) and Revenues
Е1. Type of Users, Volumes, Pricing, Revenues, Estimated
Profit/Savings
Transport organizations of Belarus, Ukraine, CIS and other countries.
The sales analysis of automotive material and material capacity of Russia,
Ukraine and other countries allows forecasting further steady growth of demand for
automotive material.
Е2. Financing Sources
Е3. Revenues (Sales)
Revenue from sale (2010-2016)
166.3 USD million
F. Transaction and Operating Costs
F1. Costs Components, Capital Allowance Policy, Industrial
Engineering etc.
F2. Сost item:
Materiel costs, remuneration of labor, taxes etc.
F3. Amount
155.4 USD mln.
G. Net Income Value
G1. Net Income Value:
G2. Amount
Net profit (2010-2016)
11.9 USD mln.
Н. Project Information Source:
Н1.
This form was completed by (name, appointment): Dmitry
ViktorovichKorotkevich, Deputy Director General of Technical Development
Coordination
Н2. Organization:
Open Joint Stock Company “Minsk Automobile Plant”, Minsk, 2 Socialisticheskaya
str.
Н3. Tel./ Fax/E-mail:
теl. 375 17 217 96 45
Fax. 375 17 217 22 11,
www.maz.com.by
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Н4. Date: May, 2010
Н5. Supreme organization:
Ministry of Industry of the Republic of Belarus
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