Reliable service of transformers throughout the entire lifecycle

Reliable service of transformers throughout
the entire lifecycle
Thomas Schneider, Head Customer Service Transformers Weiz
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
siemens.at/future-of-energy
How to prevent a catastrophe…
… it happens …
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 2
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
By the way do you know…
the failure rate of transformers?
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 3
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Why do transformer fail?
Statistic based on 126 major failures with fire and explosion
Source: S. Tenbohlen, “Diagnostik elektrischer Betriebsmittel 2014”,
6. ETG-Fachtagung, Nov. 25, 2014, Berlin, Germany
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 4
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Service Portfolio –
Comprehensive solutions for all customer requirements
LTP – Long Term Program
Concepts and solutions for lifetime extension
•
CAM: Condition Assessment Manager
• Diagnostic of customers fleet
• Ranking of criticality, health index
•
Online Monitoring (Alerting Systems)
• Sensors, e.g. Gas Sensor, Bushing Monitoring
• Systems, SITRAM CM &CM SMART
•
Consulting & Expertise
• Training, Consulting
•
Maintenance & Lifecycle Extension consisting of TLM - Products
• SITRAM-DRY; SITRAM-REG, Conventional Drying
Maintenance concepts
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 5
June 16, 2016
•
Spare Parts & Accessories
• Spare parts for transformer and peripheral components
•
Repair & Retrofit
• In House at transformer factory
• On site at customer substation, power station, etc.
•
Installation and Commissioning
• New transformer assembly or relocation
Thomas Schneider/ EM TS CS TR STW
Monitoring provides valuable information about the
transformer using a variety of sensors and a system
Active Part
Bushing
Cooling
Operating
parameter
Transformer
Oil
OLTC
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 6
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
SITRAM® Condition Monitoring CM
Schematic of a System
Top Level
Ø Entire transformer feet
Optional
Substation Level
Ø All transformer per substation
Ø Remote access if required
More than 200 protocols supported
Optional
Substation SCADA
Optional
• IEC 60 870 - 5 – 104
• IEC 61850
• Modbus
• DNP3, and much more.....
Transformer Level
Ø 1…n transformer possible
…
No limitation on type, make and model. All sensors can be implemented by using specific protocols
Fully customized solution possible
…
Cooling (optional)
Ø
Ø
…
DAU
PD
Alarm contacts
…
OLTC
Status signals
Bushing
Temperatures etc..
DGA
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 7
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Our Condition Assessments services can easily be
tailored acc. to the customer‘s individual needs
0.
Test protocols
Recommendation
+ Visual & thermal
inspection
+ Historical &
operational data
Health Reports
„Holistic
transformer“
+ Electrical
measurements
§ Oil sampling
Deliverables
Technical Analysis
1.
+ High Voltage testing
Perspective
Data Reports
2.
Online
3.
Offline
Condition Assessment Level
„Inside Tank“
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 8
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Condition Assessment Management in order to identify
THE critical 1% of the Customer‘s Fleet
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 9
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Oil Regeneration Solution for Life Time Extension
Challenge:
• Improvement of insulation condition
• Deceleration of ageing mechanisms
• Applied without interrupting transformer's operation
„ Mobile regeneration technology – SITRAM® REG
Potential Needs:
• Transformers with high aged oil
• Corrosive or potentially corrosive oils with corrosive sulphur
compounds (e.g. dibenzyl disulphide)
• Moderate aged and non inhibited oil
• Preventive maintenance strategy
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 10
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Old Bushings could cause fatal Damage to Power
Transformers
Lifetime of power transformers on average is about 40-50 years!
Lifetime of condenser bushings on average is about 25-30 years!
70% of all bushing failures result in fire damage!
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 11
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
There are Means to limit the Risk of Bushing Failures
Service packages for capacitor bushings
Condition assessment:
•
•
•
•
•
Visual inspection
Thermography
Oil analysis (OIP only)
Electrical measurements
Bushing monitoring
On-site retrofit measures:
•
•
•
•
•
Cleaning
Sealing
Preparation for storage
Bushing replacement
Conversion to other bushing
designs
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 12
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
On Site and in Factory Repairs are considered serious
Alternatives to new Investments
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 13
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Complete customer services for your equipment,
substations and network
Installation
Discontinued
Products
&
Comm
Repair,
On call
support
PDSA
Spares
Refurbishment
Maintenance
Retrofit &
Upgrade
Condition
Assessmt
Asset
Managemt
Operation
and Maint.
Network
Planning
Design
Training
Multi-brand equipment from various manufacturing locations providing market access worldwide
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 14
June 16, 2016
Thomas Schneider/ EM TS CS TR STW
Contact page
Thomas Schneider
Head Customer Service Transformers
EM TS CS TR STW
Elingasse 3
8160 Weiz
Mobile:+43 (664) 80117-71530
E-mail: [email protected]
Roland Feeberger
Head Customer Service
RC-AT EM CS
Siemensstrasse 90
1210 Wien
Mobile:+43 (664) 80117-22065
E-mail: [email protected]
siemens.at/future-of-energy
Unrestricted © Siemens AG Österreich 2016. All rights reserved.
Page 15
June 16, 2016
Thomas Schneider/ EM TS CS TR STW