1400 manuel - Cement Silos

Transcription

1400c.f. Silo Manual
Silo Description
specially designed portable vertical storage
system for bulk powder products.
Portable Silos–
From 1200cf to 4800cf
Featured Options
•
•
•
•
•
•
•
•
•
•
Dual Feed Positive Drive
7”, 10” or 12” Diameter Auger
7.5hp to 25hp 3 Phase Motor & Gear Box Drive
150sq. ft to 400sq. ft. Dust Collector
Starter Panel
Upper & Lower Level Indicator with light and Horn
Alarm
Cone Fluidizers
Caged Latter & Rail Package
Heavy Duty Axle Trailer with light Package
Other Custom Options Available to Fit Your Needs
Pictures above are for general layout purposes. Many
detail features are left out or may be different from
Specifications
1400
2200
2800
4800
Storage in Cubic Ft
1400
2200
2800
4800
60
96
123
210
8’-6”
12’
12’
12’
37’
33’-6”
39’-6”
57’-6”
Ton Capacity **
Tank Diameter
Height***
APPLICATIONS: Cement - Fly Ash - Lime - CKD - Sand - Bentonite/Clay - Calcium Carbonate - Chemical
Powder Products - Agriculture Powder Products - Food Grade Dry Bulk Products
**Cement can weigh between 88-94 lbs. per cubic foot depending on how aerated it is.
*** Height is standard silo with a 150sq ft dust collector.
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Portable 1400c.f. Silo
The Standard DSS 1400c.f. Portable Silo is equipped with all the necessary
equipment for operation. Electrical power to the panel and an air supply is all
that is needed. The unique feature of this silo is it’s versatility. A crane is
required to set up this unit in the field.
Be sure to keep the silo as moisture free as possible. Foreign objects or
hardened cement will cause the auger system to jam. Clean out holes are installed in the auger to free jammed material. If the silo is not to be used for an
extended length of time it should be cleaned out completely, as not to have
hardened material dislodge into the auger system upon resumption of use. The
auger system is designed to start under a full load, if some problem occurs clean
out gates are installed at the auger inlet points so material can be cleared out
from the auger in emergency situations. Keep the bearings greased (do not over
grease) and check the lubricant level in the gear box, as it is not to run dry. Running dry will cause major damage to power transmission unit. Keep the auger
discharge free of cement build up. Remove the end of the discharge spout occasionally and free any hardened materials. Neglect causes the drive to be over
worked and could cause the motor to burn out.
The silo is equipped with a dust collector. Be sure to check the dust socks
for excess build up of cement. . The socks need to be checked to make sure
they stay on the holders. Neglect may cause damage to the dust socks or possible damage to the silo. Care of these units depends on how much they are
used.
The silo is equipped with an emergency pop-off valve. If the socks or air
transfer system would plug, the valve would lift up relieving the pressure. The
valve is adjusted by DSS but may need further adjusting on site. DO NOT
OVER TIGHTEN. Do not over fill the silo. Over filling of this unit could cause
a hazardous situation. The air transfer system will plug and the pop-off valve
may also be rendered unable to function, causing the dust collector to break
loose or the top to be forced open or possibly off. BE CAREFUL NOT TO
OVERFILL
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Airmax 150 Dust Collector
Collector Specifications
Total Filtration Area
Air to Cloth Ratio (ACFM/Sq.’)
Pressure Drop (in. H 2O)
Air Capacity
Outlet Area (Sq.’)
Cleaning Method
Vibrator (Air or Electric)
Vibrator Air Consumption (High Press.)
Vibrator Power
Duty Cycle
Normal Operating Pressure
Max Operating Pressure
Over pressure relief settings
Filter Bag Specifications
Filter Bag Count
Replacement Filter Bag Model #
Dimensions
Filter Area (Per)
Material Weight
Fiber
Construction
Permeability
Mullen Burst Dry
Temperature Limit
Efficiency (PM-10)
150 Sq. Ft.
2.5
6”
375 C.F.M.
.58
Shaker Plate
Rotary Style
8 CFM (Max)
120 V/ 1 ph
1.5 hours
8 - 15 PSI *
20 PSI *
18 PSI *
Vibrator Specifications
18 hung style
DC150S
8” OD X 48” Height
8.33 Sq. ‘
9 oz. / Sq. Yd.
100% Polyester
Spun/Spun
25 c.f.m.
500 PSI
275 Deg. F.
99.99%
Air Vibrator
VPM @ 60 PSI
CFM @ 60 PSI
Noise @ 60 PSI
Control
Model V-190
4200
7.5 CFM
70 db
Manual
Electric Vibrator
Voltage/amps
VPM
Noise
Control
Model 2P-75
115v/0.5 amp
3600
60 db.
Auto/Manual
Collector Performance (PM-Reg.)**
Mounting Options
0.0 - 0.5 Micron
0.5- 1.0 Micron
1.0 - 20.0 Micron
Bin Vent Mount (Silo Top)
Base Mount (Optional Base Needed)
Trailer Mount (Portable Applications)
99.98% Passing
0.02 % Passing
0.0% Passing
** Typical Portland Cement is 44 Micron
* This style unit dose not use magnahelic gauge. Dust Collector
performance is measured by back pressure at load line.
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Airmax 225 Dust Collector
Collector Specifications
Total Filtration Area
Air to Cloth Ratio (ACFM/Sq.’)
Pressure Drop (in. H 2O)
Air Capacity
Outlet Area (Sq.’)
Cleaning Method
Vibrator (Air or Electric)
Vibrator Air Consumption (High Press.)
Vibrator Power
Duty Cycle
Normal Operating Pressure on Truck
Filter Servicing Pressure on Truck
Over-pressure relief settings on Truck
225 Sq. Ft.
2.5
6”
675 C.F.M.
.58
Shaker Plate
Rotary Style
8 CFM (Max)
120 V/ 1 ph
1.5 hours
8 - 13 PSI *
15 PSI *
18 PSI *
* Dust Collector performance is measured by the back pressure gauge on truck product line. Truck
line pressure gauge is acceptable for determining operating pressures. (See *† Below)
Filter Bag Specifications
Filter Bag Count
Replacement Filter Bag Model #
Dimensions
Filter Area (Per)
Material Weight
Fiber
Construction
Permeability
Mullen Burst Dry
Temperature Limit
Efficiency (PM-10)
Vibrator Specifications
18 hung style
DC 225S
8” OD X 72” Height
8.33 Sq. ‘
9 oz. / Sq. Yd.
100% Polyester
Spun/Spun
25 c.f.m.
500 PSI
275 Deg. F.
99.99%
Collector Performance (PM-Reg.)**
0.5 - 1.0 Micron
1.0 - 20.0 Micron
> 20.0 Micron
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
Model V-190
4200
7.5 CFM
70 db
Manual
Electric Vibrator
Voltage/amps
VPM
Noise
Control
Model 2P-75
115v/0.5 amp
3600
60 db.
Auto/Manual
Mounting Options
99.9 % Passing 0.10 % Retained
0.02 % Passing 99.98 % Retained
0.01% Passing 99.99 % Retained
** Typical Portland Cement is 44 Micron
Air Vibrator
VPM @ 60 PSI
CFM @ 60 PSI
Noise @ 60 PSI
Control
Bin Vent Mount (Silo Top)
Base Mount (Optional Base Needed)
Trailer Mount (Portable Applications)
*† Dust Collector performance can be reduced or fail if silo is overfilled. Warranty is voided if there are
no silo overfill or overpressure preventing systems installed. Standard one year warranty for all
actuating parts and timers (not filters). Magnehelic gauge is optional if needed.
805-247-0418
805-247-0246
www.CementSilos.com
High Level Indicator
Monitor's line of rotary paddle bin monitors consists
of the most reliable, rugged and economical point
level control sensors available for detection of dry
bulk materials. These easy to install units are proven
performers in a wide variety of bulk materials. Monitor's paddle units can be used to eliminate bin overflow, maintain a predetermined material level, indicate plugging of conveyors and pneumatic lines or
provide any of a number of level control functions.
Unlike many other available paddle units, Monitor's
paddle level indicators incorporate a feature that
automatically shuts off the motor of the unit when
the paddle is in a stalled position, which both extends the life of the motor and minimizes maintenance.
The operation of Monitor's paddle level control products is quite simple. The unit is installed through the
wall of the vessel, so that the paddle protrudes inside
the vessel. A small electric motor drives a paddle
which rotates freely in the absence of material.
When the paddle is impeded by material, the motor
rotates within the housing which triggers two
switches. The first switch is a “dry” electrical contact
closure that is available to control a process function
or alarm circuit. The second switch cuts the power to
the motor, preventing a locked rotor condition, thus
extending motor life. This also activates the signaling device which is wired through that same motor
switch. When the material level drops, the loaded
stretched tension spring returns the motor to its original running position and the unit is reactivated.
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance
Motor:
See Page 6-9
Your silo will be equipped with either a Baldor, Lesson or World Wide Motor, all maintenance
requirements are the same.
Gear Box:
See Page 10-13
Your silo will be equipped with either a Baldor, Lesson or Hub City gear box, all maintenance
requirements are the same.
Dust Collector:
The dust collector socks should get a visual inspection once a month. Check for excessive
build-up on the socks. Make sure the vibrator is working. If the socks are clogged they should
be replaced.
150sq. ft Dust Collector-parts
Electric Vibrator 2p75
8” x 48” Polyester Sock (18) D-741-s
Auger:
Bottom bearing and lube block needs greased every 40 hours of use.
Top bearing needs to be greased every 200 hours of use
Filling the Silo:
Truck filling should not exceed 10-12 PSI. DO NOT OVERFILL!
Additional Parts
Solimar Binflo Fluidizer 4300 (9)
10 3/4” Vinyl Boot Sock
Electric Vibrator on cone B3-500-1A-2
Monitor High Level Indicator KA 115
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance Motor
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance Motor
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance Motor
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance Motor-Grease Points
Grease the bearing blocks under drive system
weekly, with a heavy duty high temp grease.
Grease the bearing on top of the Auger every
other week.
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Maintenance Gear Box
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Dust Collector Timer
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
9"
15"
10"
22-1/8"
10"
10"
Auger Details
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Clutch Details
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
Aeration—loosens product allowing it to flow –
minimum back pressure puts energy where it is
needed the most – in the silo.
Directional Air Flow – forces air to move along the
bin wall, freeing product, assuring good clean-out.
Gentle Vibration – keeps product flowing, without
allowing it to compact or plug.
No Airline plugging— Disk seals tightly against the
silo wall and prevents airline plugging.
Robust Design — Will not tear if cut, pick up moisture and is unaffected by temperatures up to 350° F
(170° C) and up 120 psi.
Material Compatible— Silicone rubber standard in
blue or white (both food grade/FDA approved), or
black or white EPDM.
BinFlow Specifications
Disk
4” Silicone Rubber
Stem
Mild Steel
Air Feed Fittings
1/4” or 1/2” NPT
Installation Hole
7/8”
Length of Stem
1 5/8”
Airline Options
3/8” - 1/2”
Capacity
10—20 CFM @ 20—30 PSI
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
BinFlo Applications
Silos, Bins, Hoppers, Rail Cars, Bulk Trailers
BinFlow Performance
Spacing Influence @ 20 PSI
Spacing Influence @ 30 PSI
Max PSI
24” from Each
36” from Each
120 PSI
www.CementSilos.com
10” Auger
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PARTS LIST
Part No.
10SHL-13-10
10EXT-3-2
10CLMP-14
10SPT-4-0
10END
9S2XH250R
9S125XH1875L
15SHFT-155
F4B-SC-108
15GP
15UHMW-GAS
2SHFT-125
F4B-SCM-200
2GP
2UHMW-GAS
15CLT
D60BS24
D60BS18
F872B-10S-B11
LM16243
2SHFT-9
D60BB11
SE-27
15UHMW-BBRG
27J60 RIV. Chain
22J60 RIV. Chain
10-97 GRD
CLT_HND
Description
10” Cylinder Shell x 13’-10”
10” Auger Extension Tube x 3’-2”
10” Clamp x 14”
10” Discharge Spout x 4’-0”
Endplate: 21”x13 1/8” x 3/16”
9”x17’-0” Right Hand Flighting
6” x 3’-6 Left Hand Flighting
1 ½” Shaft x 15 ½” Long
1 ½” (4) Hole Flange Block Bearing
1 ½” Grease Pack
1 ½” UHMW Gasket (2 Req)
2” Shaft x 12 1/2 “ Long
2” (4) Hole Flange Block Bearing
2” Grease Pack
2” UHMW Gasket (2 Req)
Jaw Clutch Assembly (see detail)
80 BS24 Sprocket x 2” Bore
60 BS18 Sprocket x 1 ½” Bore
Boston B-11 Gear Box
10HP C-Face Electrical Motor
2” Shaft x 9” Long
60BB11 Sprocket x ½” Bore
SE-27 Elastometric Tensioner
UHMW Block bearing x 1 ½” Bore
#80 Chain (27 Links + Connector)
#60 Chain (22 Links + Connector)
Chain/Sprocket
Handle (For Jaw Clutch Assembly)
Electrical Parts
Heaters (3)
600v 20A Mini Fuse
Midget TD Fuse 250v
Transformer 350VA
IEC Starter with overload relay
Programmable Automatic timer
Serial # for your Silo is
Your parts may vary from above list.
Please have serial # when ordering parts.
Parts can be ordered through DSS at (888) 745-6797
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
805-247-0418
805-247-0246
www.CementSilos.com
ELECTRICAL PANEL
P
ON
OFF
O
A
H
N
C
B
J
D
G
L
K
F
E
R
H
I
M
1135 E. Wooley Rd.
Oxnard CA, 93030
Ph #
Fax #
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
50amp Main Circuit Breaker
P
Incoming Power High Voltage 3ph.
Starter for Auger
350va Control Transformer
Bag House Vibrator Timer
120 volt Fuse Block
High Level Horn Reset Relay
Ground
120 volt Terminal Strip
Power to Auger
Auger On/Off Switch
High Level Horn Reset
High Level Alarm Light
120v to Bag House Collector vibrator & Indicator
High Level Horn
Main Circuit Breaker Disconnect
= White Wire
805-247-0418
805-247-0246
www.CementSilos.com

1400 manuel - Cement Silos

Transcription

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