MADYMO Human Body Models Manual Release 7.6 April 2015
Transcription
MADYMO Human Body Models Manual Release 7.6 April 2015
MADYMO Human Body Models Manual Release 7.6 April 2015 © Copyright 2015 by TNO All rights reserved. MADYMO® has been developed at TASS International BV. This document contains proprietary and confidential information of TNO. The contents of this document may not be disclosed to third parties, copied, or duplicated in any form, in whole or in part, without the prior permission of TNO. The terms and conditions governing the licensing of MADYMO® software consists solely of those set forth in written contracts between TASS International BV or TASS International BV-authorised third parties and its customers. The software may only be used or copied in accordance with the terms of these contracts. i MADYMO Human Models Manual Release 7.6 Table of contents Table of contents ....................................................................................................... 3 1 Introduction ....................................................................................................... 6 1.1 General human body model description .................................................... 7 1.1.1 Model types ................................................................................. 7 1.1.2 Facet occupant models ................................................................. 8 1.1.3 Facet active human model............................................................ 9 1.1.4 Facet pedestrian model ................................................................ 9 1.1.5 Ellipsoid pedestrian models ......................................................... 9 1.1.6 Available human models.............................................................. 9 1.2 Model validation .................................................................................... 10 1.3 User instructions .................................................................................... 11 1.3.1 Human model files .................................................................... 11 1.3.2 Integration method and time step ............................................... 12 1.3.3 Human model positioning .......................................................... 12 1.3.4 Contacts .................................................................................... 13 1.3.5 Output ....................................................................................... 13 1.4 Examples ............................................................................................... 14 1.5 Required model licenses ......................................................................... 14 2 Facet occupant models ..................................................................................... 16 2.1 Model description................................................................................... 17 2.1.1 Anthropometry .......................................................................... 18 2.1.2 Configuration ............................................................................ 20 2.1.3 Spine and neck .......................................................................... 21 2.1.4 Thorax and abdomen ................................................................. 22 2.1.5 Pelvis ........................................................................................ 24 2.1.6 Shoulders .................................................................................. 24 2.1.7 Limbs ........................................................................................ 25 2.1.8 Skin ........................................................................................... 26 2.2 Model validation .................................................................................... 26 2.2.1 Blunt impact tests ...................................................................... 26 2.2.2 Sled tests ................................................................................... 28 2.2.3 Vertical vibration ....................................................................... 29 2.2.4 Child model validation .............................................................. 30 2.3 User instructions .................................................................................... 31 2.3.1 Integration method and time step ............................................... 31 2.3.2 Positioning ................................................................................ 31 2.3.3 Contacts .................................................................................... 39 3 MADYMO Human Models Manual 2.4 Release 7.6 2.3.4 FE belt positioning and contact definition .................................. 40 2.3.5 Output ....................................................................................... 40 Examples ............................................................................................... 45 2.4.1 Frontal impact with a belt .......................................................... 45 2.4.2 Occupant model positioning method b ....................................... 45 3 Facet active human model ................................................................................ 46 3.1 Model description .................................................................................. 47 3.1.1 Anthropometry .......................................................................... 47 3.1.2 Configuration ............................................................................ 48 3.1.3 Head and neck ........................................................................... 48 3.1.4 Spine ......................................................................................... 50 3.1.5 Thorax and abdomen ................................................................. 50 3.1.6 Shoulders and arms ................................................................... 52 3.1.7 Legs .......................................................................................... 53 3.1.8 Shoes ........................................................................................ 55 3.1.9 Skin and bones .......................................................................... 55 3.1.10 Contacts .................................................................................... 56 3.1.11 Active behaviour control ........................................................... 56 3.2 Model validation .................................................................................... 61 3.2.1 Blunt impact and segment tests .................................................. 61 3.2.2 Sled and vehicle tests................................................................. 62 3.2.3 Vibration tests ........................................................................... 62 3.3 User instructions .................................................................................... 63 3.3.1 Integration method and time step ............................................... 63 3.3.2 Positioning ................................................................................ 63 3.3.3 Contacts .................................................................................... 70 3.3.4 FE belt positioning and contact definition .................................. 71 3.3.5 Output ....................................................................................... 71 3.3.6 Active behaviour control ........................................................... 79 3.4 Examples ............................................................................................... 81 3.4.1 Facet mid-size male active human model settling ....................... 81 3.4.2 Facet mid-size male active human model in pre-crash and crash phase 82 4 Facet pedestrian model ..................................................................................... 83 4.1 Model description .................................................................................. 84 4.2 Model validation .................................................................................... 84 4.3 User instructions .................................................................................... 84 4.3.1 Integration method and time step ............................................... 84 4.3.2 Positioning ................................................................................ 84 4.3.3 Contacts .................................................................................... 88 4 MADYMO Human Models Manual 4.3.4 Release 7.6 Output ....................................................................................... 89 5 Ellipsoid pedestrian models .............................................................................. 95 5.1 Model description................................................................................... 96 5.1.1 Anthropometry .......................................................................... 96 5.1.2 Configuration ............................................................................ 97 5.1.3 Spine and neck .......................................................................... 98 5.1.4 Thorax and abdomen ................................................................. 98 5.1.5 Hip ............................................................................................ 98 5.1.6 Knee .......................................................................................... 99 5.1.7 Upper and lower leg .................................................................. 99 5.1.8 Ankle, foot and shoe ................................................................ 102 5.2 Model validation .................................................................................. 103 5.2.1 Blunt impact tests .................................................................... 103 5.2.2 Car-pedestrian tests ................................................................. 105 5.3 User instructions .................................................................................. 105 5.3.1 Integration method and time step ............................................. 105 5.3.2 Positioning .............................................................................. 106 5.3.3 Contacts .................................................................................. 109 5.3.4 Output ..................................................................................... 110 5.4 Example ............................................................................................... 114 5.4.1 Car-pedestrian impact .............................................................. 114 6 References ..................................................................................................... 116 5 MADYMO Human Models Manual 1 Release 7.6 Introduction Various types of MADYMO human body models have been developed for simulation of the human body responses in various types of automotive applications see Table 1.1 and Figure 1.1. Table 1.1 Human body models and applications. Human model Impact simulation Comfort Simulation Facet occupant models in various body sizes Occupant crash simulations Prediction of vibration transmission from the seat through the human body Facet active human model in sitting and standing position Occupant pre-crash and crash simulations Prediction of vibration transmission from the seat through the human body Ellipsoid pedestrian models in various body sizes Pedestrian impact simulations Pedestrian impact simulations Pre-crash and crash impacts Figure 1.1 Seat vibration comfort Car-pedestrian impacts Examples of human model applications. The MADYMO human body models are applicable for frontal, lateral, rearward, and vertical impact as well as intermediate impact directions and more complicated 6 MADYMO Human Models Manual Release 7.6 scenarios like rollover. Consequently, they are more biofidelic than dummy models, which are developed for a particular loading direction. Dummy models are mostly used for simulations of standard (regulated) impact tests. The MADYMO human models were developed for the evaluation and optimisation of passive and active restraint systems in a wider range of loading conditions than the standard impact tests. The benefits of using human body models are: Improved biofidelity compared to dummy models Multi-directional Scaleable to other body sizes Biomechanical data can be easily incorporated Modelling of post-failure (e.g. fracture) response Inclusion of muscle activity Inclusion of controlled posture maintenance 1.1 General human body model description In this section, general features of the different types of MADYMO human body models are described. Also, information is given on what models are currently available together with general guidelines on how to use these models. Specific features and guidelines for using the facet occupant models, the facet active occupant model, and the ellipsoid pedestrian models are described in Chapters 2, 3, and 5, respectively. 1.1.1 Model types The types of MADYMO human models that have been released with MADYMO v7.5 are: 1. Facet occupant models 2. Facet active human model 3. Facet pedestrian model 4. Ellipsoid pedestrian models 7 MADYMO Human Models Manual Release 7.6 The skeleton of these human models mainly consists of chains of rigid bodies connected by kinematic joints. The inertia properties of the rigid bodies and the ranges of motion of the kinematic joints have been based on biomechanical data published in literature. Joint, cardan, point and six-dof restraint models are used to model the static and dynamic joint characteristics. The joint characteristics and mechanical properties of the various segments of the human models are based on biomechanical data from literature and have been tuned and validated using volunteer and post mortem human subject (PMHS) responses in various impact tests. The geometry, inertial and mechanical properties of the human model segments depend on the type of model and its size. The different human models use different outer geometry definitions. The occupant models and the sitting active human model have been designed for accurate contact interaction of the skin with the vehicle interior. Therefore, the outer geometry of the occupant models is represented by facets. For pedestrian applications two different model types are available. The ellipsoid models are fast, robust and easy to scale to other body dimensions. These models can be used for more conceptual analysis, preferably with an MB vehicle. For interaction with an FE vehicle, it is recommended to use the facet pedestrian model as it has a facet geometry which allows for more robust contact interaction with an FE environment. 1.1.2 Facet occupant models The facet occupant models are developed and validated for impact simulation and for simulation of vibration transmission as related to seating comfort. The outer surface of the facet occupant models is described with meshes of shell-type massless contact elements (further referred to as facet surfaces). These facet surfaces are fully connected to rigid and/or flexible bodies. They allow a more accurate geometric representation compared to ellipsoids. Although the facet surfaces are defined by FE elements, the facet occupant models are still multi-body models, since no FE solver is used in simulations. Inertial properties of the occupant segments are represented fully by the inertial properties of the rigid and flexible bodies in the facet occupant model. Deformation of soft tissues (flesh and skin) is represented by stress-based contact characteristics defined for the facet surfaces. Using these contact characteristics in contact definitions, soft tissue deformation is described accurately through the contact interactions of the facet occupant model with itself and with its environment. Structural deformation of the thoracic and abdominal area is modelled using flexible bodies (MADYMO Theory Manual, Koppens 1988). The specific features and guidelines of the facet occupant models are described in Chapter 2. 8 MADYMO Human Models Manual 1.1.3 Release 7.6 Facet active human model The facet active human model is developed and validated for pre-crash simulation, occupant and pedestrian impact simulation and for simulation of vibration transmission as related to seating comfort. Compared to the facet occupant model, the neck, arms and lower extremities are modelled in more detail as well as active behaviour to keep the initial position of the neck, spine, hips and elbows are modelled. Besides occupant crash conditions (frontal, rear, side and vertical), the model is suitable for pedestrian impact and low severity loading like pre-crash braking. The outer surface of the active human model is represented by facets similar to that of the facet occupant model. The active human model is available in two versions, a sitting model and a standing model. The specific features and guidelines of the facet active human model are described in Chapter 3. 1.1.4 Facet pedestrian model The facet pedestrian mode is identical to the standing facet active human model, except that it does not include active behaviour. This model can be used for pedestrian impact simulations with an FE vehicle model, and is described in Chapter 4. 1.1.5 Ellipsoid pedestrian models The outer geometry of the ellipsoid pedestrian models is represented by ellipsoids, which provide a less accurate representation of the geometry but result in shorter computation times than facets. The inertial properties of the pedestrian segments are incorporated in the rigid bodies of the pedestrian models. In the ellipsoid pedestrian models, structural deformation of flexible components is lumped in kinematic joints in combination with dynamic restraint models. This approach was applied in order to simulate elastic long bone bending as well as fracture in femur and tibia. Deformation of soft tissues (flesh and skin) is represented by force-penetration based contact characteristics for the ellipsoids. These characteristics are used to describe contact interactions of the pedestrian model with itself and with its environment. Inertial properties of the pedestrian components are defined in the rigid bodies. The specific features and guidelines of the pedestrian models are described in Chapter 5. 1.1.6 Available human models The available occupant, active and pedestrian models are given in Table 1.2, Table 1.3 and Table 1.4 respectively. The human model files can be found in the directory $MADHOME/share/dbs/human/3d. 9 MADYMO Human Models Manual Table 1.2 Release 7.6 Occupant models. Model name File name Version Facet small female occupant h_occ05fc 3.3 Facet mid-size-male occupant h_occ50fc 5.2 Facet large male occupant h_occ95fc 1.8 Facet 1.5-year-old child occupant h_occ1_5yfc 1.6 Facet 3-year-old child occupant h_occ3yfc 1.6 Facet 6-year-old child occupant h_occ6yfc 2.3 Facet 10-year-old child occupant h_occ10yfc 1.6 Scalable facet mid-size male occupant h_occ50fc.par 4.11 Scalable facet small female occupant h_occ05fc.par 2.11 Model name File name Version Facet mid-size male active human model in sitting position h_act50fc_sitting 1.2 Facet mid-size male active human model in standing position h_act50fc_standing 1.2 Model name File name Version Facet mid-size male pedestrian h_ped50fc 3.0 Ellipsoid 3-year-old child pedestrian h_ped3yel 5.1 Ellipsoid 6-year-old child pedestrian h_ped6yel 5.1 Ellipsoid small female pedestrian h_ped05el 5.1 Ellipsoid mid-size male pedestrian h_ped50el 5.1 Ellipsoid large male pedestrian h_ped95el 5.1 Ellipsoid scalable mid-size-male pedestrian h_ped50el.par 5.1 Table 1.3 Table 1.4 Active human models. Pedestrian models. 1.2 Model validation TNO puts much effort into validating its MADYMO human body models for a wide range of loading conditions. The human models have been validated extensively on 10 MADYMO Human Models Manual Release 7.6 segment as well as full body level with volunteer (low to mid severity impact) as well as PMHS test data (mid to high severity impact). For segment validation static as well as dynamic tests have been used for full body only dynamic tests. Model parameters that have a wide range in the literature and model parameters that could not be found in the literature have been tuned with these validation tests. A review of segment impact and full body impact test data used for model validation is given for each type of human model in the corresponding chapter. 1.3 User instructions The ‘user instructions’ sections of the corresponding chapters in this manual describe how to handle the human models model-specific. In this section, information is given to guide users through implementing human models in their own applications. 1.3.1 Human model files Like the MADYMO dummy models, each MADYMO human model is supplied in two files: a user-file (<filename>_usr.xml) and an include-file (<filename>_inc.xml). The user-file contains the human model system, in which the user-interactive human model elements are defined and the include-file is called. The user-interactive elements are those model elements that may need modification when applying the human model. Besides the human model system, the user-file contains the required control elements and a reference space system. This makes it a complete MADYMO input deck containing the human model defined in its standard position. The user can implement more systems, system interactions (contact definitions between different system), loads applied to whole systems etc. in the user-file to complete the model for a particular application. The include-file contains the human model itself, including features like pre-defined contact of the human model with itself. It is strongly advised not to modify any parameters in the include-file, since this may affect the performance of the human model. It is also recommended not to modify the BELT elements that are defined in the facet occupant human model user-files, since these are part of these models. (For user- and include-file architecture see also MADYMO Model Manual.) The human models can be applied in two ways: 1. by building an ‘environment’ model around the human model in the user-file, 2. by including the human model system (the SYSTEM.MODEL element in the user-file), accessory belts and functions in an existing ‘environment’ model input deck. 11 MADYMO Human Models Manual Release 7.6 When calling human model output signals, or defining loads on and (contact) interactions with the human model, reference must be made to the human model system. This can be done by referring either to the system ID or the system NAME. For the facet occupant and the pedestrian models, a human model can be included more than once in an application, by making the system IDs and NAMEs unique (no reference is made to ID or NAME inside these a human models). For the active human model the system model has to be kept at 99, and thus only one active human model can be used in a application. Note that the DEFINE elements used for some human models can be included only once and hence will be identical in each human model present in one simulation. 1.3.2 Integration method and time step Each human model has a recommended integration method and minimum integration time step for which it is validated and tested. The integration method and time step are defined for each human model in the CONTROL.ANALYSIS_TIME element in the user-file. They are also given in the ‘user instructions’ section of the corresponding chapter in this manual. Note that the contact stiffnesses of the modelled environment mainly determine the time step needed, thus stiffer contacts or contact interactions with high damping might need smaller time steps than the recommended time step of the human model. 1.3.3 Human model positioning In order to position the human model, the INITIAL.JOINT_POS elements have to be used. All joints that are needed for positioning the human model are defined in the INITIAL.JOINT_POS elements in the human model user-file. Positions of all other joints are defined in the human model include-file, and these should not be edited by the user. For joints of type FREE and SPHERICAL the rotational degrees of freedom should be defined either using the R1, R2 and R3 attributes in INITIAL.JOINT_POS, or in the related ORIENTATION elements. The defined elements use the successive rotation method. Joints can be locked in the INITIAL.JOINT_STATUS elements. A human model is by default positioned relative to the (global) reference space coordinate system. However, the human model can be positioned relative to a body of another system. This can be done in the human attachment element CRDSYS_OBJECT named ‘Human_Attachment’ and the associated orientation ‘Human_Attachment_ori’ in that element. The human attachment element ‘Human_Attachment’ is comparable to the dummy attachment element 'Dummy_attachment' in a dummy model, which is located at the H-point. 12 MADYMO Human Models Manual Release 7.6 All joints needed for human model positioning are listed in the human model positioning tables in the ‘user instructions’ section of the following chapters. In these tables all rotations are referred to with the terms pitch, roll and yaw (see Figure 2.7, Figure 3.10 and Figure 5.4). The directions given in the tables refer to positive translation and rotation directions. For all joints, the directions are defined with respect to their co-ordinate system orientation, when the human model is in its reference position. The various human models each require a different positioning technique. These techniques are explained in the ‘user instructions’ section of the corresponding chapters. 1.3.4 Contacts All contacts with the human model itself are already included in the model includefile. The user has to define the external contact interactions between the human model and its environment. To facilitate this, the human models have pre-defined contact groups that can be used directly in the external contact interactions. These pre-defined contact groups are available for all relevant human model components. Note that these contact groups do not necessarily include all ellipsoids/elements/nodes of the components, but are defined such that the relevant outer surface is covered. Model specific information on these contact groups is given in tables in the corresponding chapters. It is recommended to define contact only if it is really needed, in order to avoid an unnecessary increase in calculation time. As a start for a simulation, the most proper way is to define contact only where it is expected. Thereafter, the contact assumptions should be checked, and necessary corrections and/or refinements can be made. Some general guidelines for contact definitions can be found in the MADYMO Theory Manual and the MADYMO Reference Manual. 1.3.5 Output The most relevant output signals and injury criteria are predefined in the human model include-file. All output signals are defined corresponding to the orientation of the body. Output signals are as far as possible filtered according to the SAE J211/1 sign convention. In order to avoid problems with filtering of output signals, it is recommended to use an output time step of at least 1.0E-04 s (TIME_STEP under CONTROL_OUTPUT). Output of the human model is called in the user-file. This is done in the TIME_HISTORY.MB element inside the CONTROL.OUTPUT element. The user can place these names in the elements inside the TIME_HISTORY.MB element in order to obtain these output signals. 13 MADYMO Human Models Manual Release 7.6 To obtain injury criteria output, all the output signals that are used for that criterion, must be called in the CONTROL_OUTPUT element. Model specific information on the output signals and injury criteria is given in the tables in the ‘user instructions’ section in the corresponding chapter. 1.4 Examples For each type of human model, one or more examples of an (validation) application are described in this manual. An overview of the available example application files of the human models is given in Table 1.5. Table 1.5 Example application files. Application model File name Version Positioning of the facet mid-size male occupant model, method b e_occ50fc_pos_b 1) 1.4.2 Frontal impact of the facet mid-size male occupant model e_occ50fc_imp 1) 1.6 Facet mid-size male active human model settling e_act50fc_settling 2) 2 1.0.1 Facet mid-size male active human model in precrash and crash phase e_act50fc_precrash ) 1.1 Lateral impact of the mid-size male pedestrian model e_ped50el 1) 1.3 1 ) Available in the directory $MADHOME/share/appl/3d. ) Available on the TASS website (www.tassinternational.com). 2 1.5 Required model licenses Table 1.6 lists the required license module name for each of the MADYMO Human models. The listed modules are in additions to the MADYMO /Solver Multibody and MADYMO/CPU licenses that are always required to run MADYMO models. Ellipsoid and facet models do not require a MADYMO /Solver FEM license. Scalable models will need a SCALER license in order to generate a scaled version of the model. Table 1.6 Human body models and required licenses. Human Body model name License Facet 1.5-year-old child occupant MADYMO/ Human Models/ Full Body Child 14 MADYMO Human Models Manual Release 7.6 Facet 3-year-old child occupant MADYMO/ Human Models/ Full Body Child Facet 6-year-old child occupant MADYMO/ Human Models/ Full Body Child Facet 10-year-old child occupant MADYMO/ Human Models/ Full Body Child Facet small female occupant MADYMO/ Human Models Facet mid-size male occupant MADYMO/ Human Models Facet large male occupant MADYMO/ Human Models Scalable facet mid-size male occupant MADYMO/ Human Models Scalable facet small female occupant MADYMO/ Human Models Facet active human model MADYMO/ HumanActive Facet mid-size male pedestrian MADYMO/ Human Models/ Pedestrian Ellipsoid 3-year-old child pedestrian MADYMO/ Human Models/ Pedestrian Ellipsoid 6-year-old child pedestrian MADYMO/ Human Models/ Pedestrian Ellipsoid small female pedestrian MADYMO/ Human Models/ Pedestrian Ellipsoid mid-size male pedestrian MADYMO/ Human Models/ Pedestrian Ellipsoid large male pedestrian MADYMO/ Human Models/ Pedestrian Scalable ellipsoid mid-size male pedestrian MADYMO/ Human Models/ Pedestrian 15 MADYMO Human Models Manual 2 Release 7.6 Facet occupant models The MADYMO facet occupant model described in this chapter is currently released in seven body sizes. A small female model representing the 5th percentile female population, a mid-size male model representing the 50th percentile male model population, and a large male model representing the 95th percentile male model are available (Figure 2.1). Four child body sizes representing a 1.5, 3, 6 and 10-years-old are available (Figure 2.2). Please, note that the child occupant models are scaled from adult anthropometries and hence they do not necessarily represent children in terms of their biofidelic behaviour. Figure 2.1 16 Adult size facet occupant models from left to right; large male, mid-size male (middle), and small female (right). MADYMO Human Models Manual Figure 2.2 Release 7.6 Child facet occupant models from left to right; 1.5, 3, 6 and 10-year-old. 2.1 Model description The MADYMO model names and input file names of the facet small female occupant model, the facet mid-size male occupant model and the large male facet occupant model are: Facet small female occupant: h_occ05fc_usr.xml h_occ05fc_inc.xml Facet mid-size male occupant: h_occ50fc_usr.xml h_occ50fc_inc.xml Large male facet occupant: h_occ95fc_usr.xml h_occ95fc_inc.xml The MADYMO model names and input file names of the child occupant models are: 1.5-year-old child: h_occ1_5yfc_usr.xml h_occ1_5y fc_inc.xml 17 MADYMO Human Models Manual Release 7.6 3-year-old child: h_occ3yfc_usr.xml h_occ3y fc_inc.xml 6-year-old child: h_occ6yfc_usr.xml h_occ6y fc_inc.xml 10-year-old child: h_occ10yfc_usr.xml h_occ10y fc_inc.xml Besides these models, a scaleable facet male and female human occupant model are available: Parameter model mid size male: h_occ50fc.par Parameter model small female: h_occ05fc.par Using the MADYMO/SCALER utility, these models can be scaled towards different anthropometry data sets. It is recommended, to use the male model to create male and child models and to use the female model to create adult or teenage female models. A target model anthropometry can be created either by defining an anthropometry data set of 35 values, by defining 14 x 4 fixed scale factors or by using the GEBOD database. Additional to the geometric properties, the following mechanical properties are also scaled towards the target anthropometry: mass, inertia, stiffness and contact characteristics. Several anthropometrically extreme models, ranging from small children to large adults, have been created using the 3 possible methods. The definition of the anthropometry values and the fixed scaling factors produced acceptable scaled models, whereas the GEBOD database sometimes generated models with unacceptable deviations, especially when scaling towards children. The main limitation of the scalable models is that no age based material dependency is taken into account during the scaling. As a result, the response of the child models is not completely biofidelic. Furthermore, the impact behaviour (injuries, range of motion, etc.) of all models other than the base model has not yet been validated. 2.1.1 2.1.1.1 Anthropometry Adults The anthropometry of the adult facet occupant models has been obtained from the database of the RAMSIS software package (RAMSIS 1997). The Western European population aged 18 to 70 years of 1984 was used. For the facet mid-size male occupant model simply medium typologies were selected for height, weight and 18 MADYMO Human Models Manual Release 7.6 sitting height. For the small female a very short and very slim model was selected in RAMSIS. The resulting body mass and sitting height were considered to be somewhat extreme also in comparison to the small female Hybrid III crash dummy. This was resolved in a second step using the BODYBUILDER submodule of RAMSIS. The proportion and corpulence have been adapted by modification of the percentile values of their related key parameters, respectively sitting height and waist circumference. For the sitting height the percentile value was changed from 2.2% to 5.0%, the waist circumference changed from 14.9% to 18.0%. The same procedure was followed to create the large male occupant model. In the first step a very tall subject with a large waist was selected in RAMSIS, however the resulting body mass was somewhat high and the standing height and sitting height were considered too low. Therefore, the BODYBUILDER module was used in a second step with the standing height, the sitting height and the body mass as key parameters. In Table 2.1 the resulting anthropometry of the facet occupant models is described. Note that the large male occupant model with an erect sitting height of 1.00 m is considerably taller than the 95th percentile Hybrid III, which has an erect sitting height of only 0.935 m. Table 2.1 Anthropometry of the adult facet occupant models. Parameter Small female Mid-size male Large male Standing height [m] 1.52 m 1.74 m 1.91 m Sitting height [m] 0.81 m 0.92 m 1.00 m Weight [kg] 49.8 kg 75.7 kg 101.1 kg The mass distribution of the facet occupant models is based on the RAMSIS database. Rotational inertia was derived by integration over the segment volume, where for each segment a homogeneous density was assumed. The neck rotational inertia has slightly been increased to allow larger time steps for the MADYMO calculations. 2.1.1.2 Children The child models anthropometries were based on the CANDAT database (Twisk 1993). This database was developed within TNO and used for determination of the anthropometry of the Q-series of dummies. The child human models therefore represent an identical anthropometry as the Q-dummies. The scaling of the child occupant models from the adult occupant models was done using MADYMO/SCALER (Happee et al., 1998). In MADYMO/SCALER different scaling factors are specified for x-, y-, and z-dimensions and for different body parts. Thus the model geometry can be adapted freely to the desired anthropometry 19 MADYMO Human Models Manual Release 7.6 parameters. In addition to the geometry, all other model parameters can be scaled. Based on the desired anthropometry parameters there is scaling of: Geometry Mass and moments of Inertia Joint characteristics (stiffness, friction, damping and hysteresis), including that of protected joints Ellipsoids and penetration characteristics Force models Fracture levels Sensor locations Besides these properties, the child occupant models are identical to the adult occupant models. The differences exisiting in material properties between tissues of adults and children, as well as developmental stages of development of various organs have not been taken into account in the current models. The anthropometry of the child models, obtained with scaling is shown in Table 2.3. Table 2.3 Anthropometry of the facet child occupant models. Parameter 1.5-year-old 3-year-old 6-year-old 10-year-old Standing height [m] 0.81 0.95 1.16 1.44 Sitting height [m] 0.50 0.55 0.63 0.75 Weight [kg] 11.0 kg 14.5 kg 21.0 kg 35.5 kg 2.1.2 Configuration The occupant models each consist of 92 bodies. The first branch connects the head and vertebral bodies to the pelvis. The second and third branch connects the bodies of the left and right leg to the pelvis, respectively. The fourth and fifth branch connects the fingers to the shoulders, respectively. The thumb is connected to the mid-hand joint on a separate branch from the fingers. The thorax and the abdomen each consist of 4 flexible bodies that divide the thorax and abdomen in horizontal slices. Attached to each slice at the left and right side and at the front, bodies have been placed for 20 MADYMO Human Models Manual Release 7.6 attachment of force models. The thorax and abdomen bodies are divided over 3 branches (front, left and right) for each slice. 2.1.3 2.1.3.1 Spine and neck General The lumbar, thoracic and cervical spine is modelled in such a way that it gives a biofidelic response in a wide range of loading conditions. The vertebrae are described by rigid bodies connected by free joints with lumped joint resistance (restraint) models. The geometries of the lumbar and thoracic vertebrae are each described by a single ellipsoid. The geometries of the cervical vertebrae are extended with ellipsoids representing the transverse processes and spinal processes. The spine and neck translational and rotational resistance has been implemented using non-linear lumped joint resistance (restraint) models. Parameters were based on literature data (Prasad & King 1974, Kapandji 1974, Yamamoto et al. 1989, Schultz et al. 1979, Berkson et al. 1979, Markolf 1972, Panjabi 1994, Jager 1996, Kroonenberg 1997). These joint resistance models describe the dynamic response of the intervertebral discs, ligaments and effects of muscular resistance in a global way. The spine model has been validated statically and dynamically with both PMHS and volunteer tests. The neutral position of the spine in the facet occupant models represents the spinal curvature of an erect standing person. In Figure 2.3 the spine and neck model with the origins of the vertebral joints are shown. 21 MADYMO Human Models Manual Figure 2.3 2.1.4 Release 7.6 Spine and neck in frontal and lateral cross-sectional view. The co-ordinate systems indicate the origins of the vertebral joints. Thorax and abdomen In an impact loading case the human thorax and abdomen can deform in a complex 3D manner due to contact but also due to spinal deformations. This has been modelled by using flexible bodies (see MADYMO Theory Manual and Koppens 1988). The flexible bodies describe 3D deformations with only a few degrees of freedom and are therefore efficient. The flexible bodies describe global deformations while the contact algorithm describes local deformation. The resulting capability to model torso deformation was found to correspond with experimental data. The thorax and the abdomen each consist of 4 flexible bodies. The flexible bodies divide the thorax and abdomen in horizontal slices, as is shown in Figure 2.4. The geometry of the flexible bodies is determined by the position of the skin nodes of the flexible body in concern. A point mass is assigned to each node. 22 MADYMO Human Models Manual Release 7.6 thorax flexible body 4 thorax flexible body 3 thorax flexible body 2 thorax flexible body 1 abdomen flexible body 4 abdomen flexible body 3 abdomen flexible body 2 abdomen flexible body 1 Figure 2.4 Right view of the facet active human model with the arrows pointing to the flexible bodies, and the rigid bodies shown as green dots. The flexible bodies are each connected to the closest rigid vertebral body of the spine. Each flexible body is able to deform in 3 predefined deformation modes: 1 frontal mode and 2 lateral modes (left and right). The modes were determined analytically as linear functions of the co-ordinates of the nodes. The frontal mode contains both xand y-displacements, the lateral modes only contain y-displacements. The input options for the flexible bodies only allow linear stiffness and damping, which is not sufficient for describing the demonstrated non-linear behaviour of the torso in impact. Therefore, point restraints were added for modelling the frontal and lateral stiffness and damping of the flexible bodies, and the stiffness and damping in all modes were set to negligible low values (setting these values to zero is not allowed in MADYMO). For attachment of the point restraints rigid bodies were added: 1 frontal, 1 left and 1 right of each flexible body. These rigid bodies are connected to the skin nodes of the 23 MADYMO Human Models Manual Release 7.6 flexible body. The point restraints at the frontal bodies and the lateral bodies only contribute to loading in the x-direction and y-direction, respectively. Coupling between frontal and lateral deformation is taken into account by the frontal deformation mode. Vertical point restrains were added between the rigid bodies of each flexible body. These point restraints do not only have a z-component, but also have a small x- or ycomponent for frontal respectively lateral stiffness. This was done in order to obtain a more realistic skin deformation. The two lowest flexible bodies also model the iliac wings. Since no biomechanic data was available the resistance for frontal loading of these two lowest flexible bodies is based on a model of the Hybrid III 50th percentile dummy. 2.1.5 Pelvis The pelvis bone is modelled by facets. The facet pelvis can be used in contact with the environment. For example in a frontal impact simulation with a lap belt defining contact between the belt and the skin and the facet pelvis will result in a more realistic occupant response than with skin only. 2.1.6 Shoulders The shoulder forms a moving base for the upper extremity. It consists of a number of joints connecting the humerus, scapula, clavicle and sternum. Furthermore, the scapula contacts the back of the thorax; it can glide over the scapulothoracic gliding plane. This connection makes the shoulder a closed chain mechanism. In the facet occupant models the clavicle, scapula and humerus are described by rigid bodies connected by spherical joints. The geometry of the clavicles is represented by cylinders, the geometry of the scapulae is represented by simple triangular elements, as is shown in Figure 2.5. The joint characteristics are based on biomechanical data from Engin (1984). The clavicles and the sternum deform during shoulder loading. In the model such deformations are incorporated by force models, which allow translational degrees of freedom between the clavicle and sternum. The translational deformation characteristics are based on PMHS axial clavicle loading experiments as well as finite element simulations of clavicle and rib cage loading. In the real human body, the scapula contacts the thorax. Active muscle force is needed to maintain this contact and to stabilise the shoulder girdle. These complex interactions between shoulder and thorax are modelled as a set of passive force models. The scapula is supported on the spine by point restraints to T1 and T9. Thus, 24 MADYMO Human Models Manual Release 7.6 the load transfer from shoulder to spine is modelled by the skeletal connection (scapula-clavicle-sternum-ribs-spine) and by these additional force models. The resulting resistance of the shoulder model was verified against published quasi-static volunteer test data as well as lateral impact data. Figure 2.5 2.1.7 The shoulder model in frontal cross-sectional view. The co-ordinate systems indicate the origins of the scapula joints, acromio-clavicular joints and glenohumeral joints. Limbs The segments of the upper and lower limbs are all described by rigid bodies connected by spherical joints. In impact conditions some passive bending is possible in all rotational directions of all real human joints. Therefore, degrees of freedom, in which voluntary movement is not possible, are also included. The ranges of motion (R.O.M.) of the different limb joints have been based on RAMSIS. Modelling has been done by defining cardan or flexion torsion restraints with non-linear stiffness functions. The resistance parameters are based on literature data on passive human joint properties (Engin et al. 1979-1989, Kapandji 1974, Ma et al. 1995). The arm model contains 3-segment thumbs and a 3-segment description of the combined fingers. The joints of thumbs and fingers have been locked, making the hands rigid. The leg model contains a 3-segment description of the foot. The joints between the metatarsals (midfoot) and the foot have been locked. The outer geometry 25 MADYMO Human Models Manual Release 7.6 of the feet has the form of shoes. The geometry of these shoes is from GINO shoe models and has been obtained from RAMSIS. 2.1.8 Skin The outer surface of the facet occupant model (skin) is described by a mesh of triangular elements defined as a null material. The skin is divided into several sections that are supported on the nearest bodies. In the thorax and abdomen area the skin is supported by flexible bodies. Different parts of the skin have different contact characteristics, based on validation. 2.2 Model validation The facet mid-size male occupant model has been validated extensively for impact loading as described by de Lange et al. (2005). Two major categories of tests were conducted: volunteer tests for low severity loading and post mortem human substitute (PMHS) tests for higher severity loading. The facet small female occupant model has been validated as described in Happee et al. (2000a) using published small female impactor corridors for the SID2s dummy (Daniel et al., 1995) and some other small female PMHS tests. In sections 2.2.1 and 0 the blunt impactor tests and the sled tests that were used for the validation are described. The facet mid-size male occupant model has also been validated for vertical vibration, see section 2.2.3. Implementations of typical validation tests are described in the ‘examples’ section. The child human models are compared with corridors that were scaled based on a method developed by Irwin & Mertz (1997). While the child models are merely scaled adults, without a correct implementation of child specific structural and material differences, they are not validated models but research models. 2.2.1 Blunt impact tests Blunt impact tests used for the validation of the facet occupant model are summarised in Table 2.5. The modelled impactors of the various segment tests are all shown together with the male facet occupant model in Figure 2.6. 26 MADYMO Human Models Manual Figure 2.6 Release 7.6 Frontal impactor locations (thorax, abdomen) and lateral impactor locations (shoulder, thorax, pelvis). 27 MADYMO Human Models Manual Table 2.5 Release 7.6 Blunt impact and drop tests used for validation of occupant models. Model Test Reference Segment Description Test object Specifications Small female shoulder 1 lateral impact PMHS 4.5 m/s, 14.0 kg Daniel et al. (1995) Small female thorax 2 lateral impact PMHS 4.3, 6.7 m/s, 14.0 kg Daniel et al. (1995) Mid-size male head 2 frontal impact PMHSs 2.0, 5.5 m/s Don et al. (2003) 2 lateral drop PMHSs 2.0, 5.5 m/s ISO TR9790 (1997) Mid-size male shoulders 4 lateral impact PMHSs 4.5-7 m/s ISO TR9790 (1997), Meyer et al. (1994), Lizee et al. (1998) Mid-size male thorax 8 frontal impact PMHSs 3.4–9.9 m/s, 10.4–23.4 kg Bouquet et al. (1994), Neathery (1974), Kroell et al. (1971, 1974, 1976), Nahum et al. (1970,1975) 4 lateral impact PMHSs 3.3-6.7 m/s, 23.0-23.4 kg Lizee et al. (1998), Talantikite et al. (1998), ISO TR9790 (1997) 2 rigid drop tests PMHS 4.5, 6.3 m/s ISO TR9790 (1997) 3 frontal impact PMHSs 6.1-10.4 m/s, 18.0-63.6 kg Cavanaugh (1986), GESAC (2001), Don et al. (2003) 2 rigid drop tests on armrest PMHSs 4.5, 6.3 m/s ISO TR9790 (1997) 6 lateral impact PMHSs 3.5-10.0 m/s, 17.3-23.4 kg Bouquet et al. (1994), ISO TR9790 (1997) 2 rigid drop tests PMHSs 3.2, 4.5 m/s ISO TR9790 (1997) Side airbag deployment PMHSs Mid-size male abdomen Mid-size male pelvis Small female 2.2.2 Happee et al. (2000a) Sled tests Sled tests used for the validation of the full body behaviour of the facet occupant models are summarised in Table 2.6. 28 MADYMO Human Models Manual Table 2.6 Release 7.6 Sled tests used for validation of the full body behaviour of the facet occupant models. Model Test Reference Description test object specifications Mid-size male 9 frontal rigid seat sled tests 5 volunteers 15 G peak Thunnissen (1995) Mid-size male 2 rear deformable seat sled tests 2 volunteers 4-5 G peak Kroonenberg et al. (1998) Mid-size male 9 rear rigid seat sled tests 9 volunteers 3.6 G peak Ono et al. (1999) Mid-size male 9 rear deformable seat sled tests 9 volunteers 3.6 G peak Ono et al. (1999) Mid-size male 6 rear rigid seat sled tests 3 PMHS 9-12 G peak Bertholon et al. (2000) Mid-size male Lateral rigid seat sled test volunteer 6.7 G peak Ewing (1972) Mid-size male Lateral rigid seat sled tests PMHSs 20, 37 G peak, 6.8, 8.9 m/s Happee et al. (2000a), ISO TR9790 (1997) Mid-size male oblique rigid seat sled test volunteer 11 G peak Philippens et al. (2004) 2.2.3 Vertical vibration Vertical vibration tests used for the validation of the full body behaviour of the midsize-male facet occupant model are summarised in Table 2.7. Table 2.7 Vertical vibration tests used for validation of mid-size male occupant models. Model Test Reference Description Test object Specifications Facet mid-size male occupant Vibration tests on rigid seat 11 volunteers 0.5-15 Hz, 0.4 G peak Verver et al. (2003) Facet mid-size male occupant Vibration tests on standard car seat 11 volunteers 0.5-15 Hz, 0.4 G peak Verver et al. (2003) 29 MADYMO Human Models Manual 2.2.4 Release 7.6 Child model validation The dynamic hub impactor tests of Neathery (1974) were simulated with all child occupant models. The impactor mass and diameter were scaled according to the Irwin & Mertz (1997) scaling method. An overview of the various simulations is given in Table 2.8. Additional data used to validate the 6 year old child model are summarized in Table 2.9. Table 2.8 Hub impactor tests used for assessment of performance of child occupant models. Model Test Reference Description Test object Specifications 1.5-year-old Hub impactor test Scaled corridor 2.9 kg, 4.3 and 6.7 m/s Neathery (1974) Irwin and Mertz (1997) 3-year-old Hub impactor test Scaled corridor 3.8 kg, 4.3 and 6.7 m/s Neathery (1974) Irwin and Mertz (1997) 6-year-old Hub impactor test Scaled corridor 5.3 kg, 4.3 and 6.7 m/s Neathery (1974) Irwin and Mertz (1997) 10-year-old Hub impactor test Scaled corridor 10.0 kg, 4.3 and 6.7 m/s Neathery (1974) Irwin and Mertz (1997) Table 2.9 Additional datasets used for validation of the 6 year old child model Model Test Reference Description Test object Specifications 6-year-old Frontal thoracic pendulum 5 PMHS 3.5 kg, 6 m/s Ouyang et al (2006) 6-year-old Abdominal belt loading test 47 porcine 2 locations, 3 rates Kent et al (2006) 6-year-old Neck tension test 9 PMHS Quasi static Ouyang et al. (2005) 30 MADYMO Human Models Manual Release 7.6 2.3 User instructions 2.3.1 Integration method and time step The recommended integration method and minimum integration time step for the facet occupant models is given in Table 2.10. Table 2.10 Recommended integration method and time step for the facet occupant models. Model Integration method Time step (s) Small female EULER ≤1.0E-05 Mid-size male EULER ≤1.0E-05 Large male EULER ≤1.0E-05 2.3.2 Positioning Because of the flexibility of the facet occupant model’s spine and neck, it is a bit more complex to position this model in a seat than a dummy model. The occupant model must be in an equilibrium state at the start of a simulation. Otherwise, initial accelerations will take place. A pre-simulation is generally required to obtain this equilibrium. Positioning of the facet occupant model is done in four steps: 1. The complete occupant model is positioned and orientated correctly with respect to its environment by initialising the position and orientation of the human joint (Human_jnt). Vertebrae can be orientated in order to put the spine in a seating position. The occupant model can best be positioned just above the seat with its pelvis at the correct horizontal position. In a relaxed seating position the human spine is curved differently than in a standing position or a straight seating position. To model a relaxed seating position the vertebral joints of the facet occupant model can be rotated in the user-file in ORIENTATION.SUCCESSIVE_ROT. To put the spine of the facet occupant model in a relaxed seating position the initial vertebral joint rotations should be changed to the values given in Table 2.11 (seating position according to Davidsson et al. (1998)). 2. The extremities are orientated with respect to the parent component by changing the orientation of the joints in the positioning elements (INITIAL.JOINT_POS). The occupant can for example be put in a driving position. 31 MADYMO Human Models Manual Release 7.6 3. A pre-simulation is performed in which the facet occupant model is put into the seat by a gravitational field only (acceleration field of -9.81 m/s2 in z-direction). The run time for positioning the facet occupant model needs to be large enough for the occupant to find its equilibrium (typically about 1 s). To maintain the facet occupant model in an upright position when subjected to gravity, several methods can be used. Depending on the situation a different positioning is preferred. In case of simulations of live human behaviour, the active human model is recommended (see Chapter 2). For PMHS tests, there are two options: however one likes to simulate a certain test, one should take into account the way the PMHS was settled. For example, if the PHMS was kept upright with an electromagnet attached to the top of his head, option a should be used. Option b is preferred for general simulations of PMHS behaviour. a. To keep the head upright, a support as often applied in PMHS tests can be simulated by defining a point-restraint with a constant force of 100 N in the z-direction (this compensates for the weight of the head and vertebral masses) just above the head CG. b. The settling of a human subject with only passive behaviour can be simulated by defining a cardan restraint of about 1000 Nm/rad between OC and inertial space together with a point restraint of about 1000 N/m in the x-direction and y-direction between the head and inertial space. For an example file, see ‘e_occ50fc_pos_b.xml’ in $MADHOME/share/appl/3d. 4. joint position degrees of freedom (JOINT_DOF) of all joints in the user-file should be defined in the output. The joints of which the initial positions are not defined in the user-file should be locked. The output from the last time step in the JNTPOS file of the pre-simulation should be copied to the positioning elements (INITIAL.JOINT_POS) of the impact simulation file. In the impact simulation the user should remove the restraints used in the pre-simulation When all joints in INITIAL.JOINT_POS are set to zero (except for the ankles), the facet occupant model is in an erect standing position as is shown in Figure 2.7. This position is called the reference position. In this position the joint translations and rotations are defined as shown in Figure 2.7. The default position is a seating position as is shown in Figure 2.1. The orientations of the translational (D) and rotational (R) DOF of the facet occupant model positioning joints are given in Table 2.14. The positioning joints are schematically drawn in Figure 2.8. 32 MADYMO Human Models Manual Release 7.6 z yaw left pitch down y x Figure 2.7 roll right Definition of joint translations and rotations of the facet occupant models. The occupant model is in its reference position. } } C7-T1, …, C1-Head Scapula-ArmUp L5-L4, …, T2-T1 Elbow Sacrum-L5 Human joint Hip Wrist Knee Ankle Figure 2.8 Locations of positioning joints of the facet occupant model. 33 MADYMO Human Models Manual Release 7.6 The model contains a large number of degrees of freedom, where many of these have only a limited range of motion. To obtain a realistic initial position care should be taken that user-defined initial rotations and translations are within the range of motion. Reasonable initial rotations of the limbs can be determined directly from the ranges of motion that are specified in the cardan and flexion-torsion restraint models of the limbs. For the neck and spine joints both initial rotations and translations can be specified. For neck and spine the ranges of motion cannot be seen in the user-file nor in the include-file, since the joint resistance models are protected. Therefore, some information on the range of motion is given in Table 2.12 and Table 2.13. 34 MADYMO Human Models Manual Table 2.11: Release 7.6 Vertebral joint rotations in a relaxed seating position according to Davidsson et. al. (1998). Joint orientation identifier Degree of freedom Sacrum-L5_ori R1 0 R2 0.1021 R3 0 L5-L4_ori 0 0.0821 0 L4-L3_ori 0 0.0348 0 L3-L2_ori 0 0.0348 0 L2-L1_ori 0 0.0348 0 L1-T12_ori 0 0.0346 0 T12-T11_ori 0 0.0346 0 T11-T10_ori 0 0.0346 0 T10-T9_ori 0 0.0346 0 T9-T8_ori 0 0.0346 0 T8-T7_ori 0 0.0346 0 T7-T6_ori 0 0.0346 0 T6-T5_ori 0 0.0346 0 T5-T4_ori 0 0.0146 0 T4-T3_ori 0 0.0146 0 T3-T2_ori 0 0.0146 0 T2-T1_ori 0 0.0146 0 T1-C7_ori 0 0 0 C7-C6_ori 0 0 0 C6-C5_ori 0 0 0 C5-C4_ori 0 0 0 C4-C3_ori 0 0 0 C3-C2_ori 0 0 0 C2-C1_ori 0 0 0 C1-Head_ori 0 0 0 35 MADYMO Human Models Manual Table 2.12 Joint Release 7.6 Joints ranges of rotations. Minimum motion [rad] Torque min. motion [Nm] Maximum motion [rad] Torque max. motion [Nm] roll right -0.0515 -1.5 0.0515 1.5 pitch down -0.1707 -7.5 0.1014 1.3 yaw left -0.0637 -1.5 0.0637 1.5 roll right -0.0977 -10 0.0977 10 pitch down -0.1002 -7.5 0.1225 5 yaw left -0.3752 -1.5 0.3752 1.5 roll right -0.105 -10 0.105 10 pitch down -0.0473 -7.5 0.0577 5 yaw left -0.0312 -1.5 0.0312 1.5 roll right -0.1152 -10 0.1152 10 pitch down -0.0701 -7.5 0.0871 5 yaw left -0.0732 -1.5 0.0732 1.5 roll right -0.1152 -10 0.1152 10 pitch down -0.0628 -7.5 0.1166 5 yaw left -0.0732 -1.5 0.0732 1.5 roll right -0.084 -10 0.084 10 pitch down -0.0728 -7.5 0.1166 5 yaw left -0.0732 -1.5 0.0732 1.5 roll right -0.0732 -10 0.0732 10 pitch down -0.0793 -2 0.0986 5 yaw left -0.063 -1.5 0.063 1.5 -0.042 -10 0.042 10 C0-C1: C1-C2: C2-C3: C3-C4: C4-C5: C5-C6: C6-C7: C7-T1: roll right 36 MADYMO Human Models Manual Release 7.6 Joint Minimum motion [rad] Torque min. motion [Nm] Maximum motion [rad] Torque max. motion [Nm] pitch down -0.0419 -7.5 0.0523 5 Yaw left -0.021 -1.5 0.021 1.5 pitch down -0.036 -48 0.065 88.14 roll right -0.03 -40.68 0.03 40.68 Yaw left -0.0509 -15.27 0.0509 15.27 pitch down -0.122 -83 0.2094 142 roll right -0.1033 -25.8 0.1033 25.8 Yaw left -0.0175 -14.175 0.0175 14.175 Thoracic joints: Lumbar joints: Table 2.13 Joints ranges of displacements. Joints Minimum disp [m] Force at min. disp [N] Maximum disp [m] Force at max. disp [N] x-displacement -0.0001 -50 0.0011 50 y-displacement -0.0009 -50 0.0009 50 z-displacement -0.0007 -200 0.0033 400 T1-C2: Table 2.14 Positioning joints of the facet occupant models. Joint description Identifier Degree of freedom D1 / R1 X / Roll right D2 / R2 D3 / R3 Y / Pitch down Z / Yaw left Sacrum-lumbar disc (L5-S1) Sacrum-L5_jnt Roll right Pitch down Yaw left Lumbar interverterbal disc L5-L4_jnt Roll right Pitch down Yaw left ,, L4-L3_jnt Roll right Pitch down Yaw left ,, L3-L2_jnt Roll right Pitch down Yaw left ,, L2-L1_jnt Roll right Pitch down Yaw left ,, L1-T12_jnt Roll right Pitch down Yaw left Complete human Human_jnt 37 MADYMO Human Models Manual Joint description Release 7.6 Identifier Degree of freedom D1 / R1 D2 / R2 D3 / R3 Thoracic intervertebral disc T12-T11_jnt Roll right Pitch down Yaw left ,, T11-T10_jnt Roll right Pitch down Yaw left ,, T10-T9_jnt Roll right Pitch down Yaw left ,, T9-T8_jnt Roll right Pitch down Yaw left ,, T8-T7_jnt Roll right Pitch down Yaw left ,, T7-T6_jnt Roll right Pitch down Yaw left ,, T6-T5_jnt Roll right Pitch down Yaw left ,, T5-T4_jnt Roll right Pitch down Yaw left ,, T4-T3_jnt Roll right Pitch down Yaw left ,, T3-T2_jnt Roll right Pitch down Yaw left ,, T2-T1_jnt Roll right Pitch down Yaw left Cervical intervertebral disc T1-C7_jnt Roll right Pitch down Yaw left ,, C7-C6_jnt Roll right Pitch down Yaw left ,, C6-C5_jnt Roll right Pitch down Yaw left ,, C5-C4_jnt Roll right Pitch down Yaw left ,, C4-C3_jnt Roll right Pitch down Yaw left ,, C3-C2_jnt Roll right Pitch down Yaw left ,, C2-C1_jnt Roll right Pitch down Yaw left ,, C1-Head_jnt Roll right Pitch down Yaw left Right glenohumeral joint ScapulaR-ArmUpR_jnt Roll right Yaw left Pitch down Right elbow ElbowR_jnt Yaw right Pitch down Right wrist WristR_jnt Roll right Left glenohumeral joint ScapulaL-ArmUpL_jnt Roll right Yaw left Left elbow ElbowL_jnt Yaw right Pitch down Left wrist WristL_jnt Roll right Right hip HipR_jnt Pitch down Roll right Yaw left Right knee KneeR_jnt Roll right Pitch down Yaw left Right ankle AnkleR_jnt Pitch down Roll right Yaw left Left hip HipL_jnt Pitch down Roll right Yaw left Left knee KneeL_jnt Roll right Pitch down Yaw left Left ankle AnkleL_jnt Pitch down Roll right Yaw left 38 Pitch down MADYMO Human Models Manual 2.3.3 Release 7.6 Contacts The available contact groups (in the include-file) that can be used to define contact between the occupant and its environment in the user-file are summarised in Table 2.15. Table 2.15 Available contact groups in the facet occupant models to define contact with their environment. Contact description Identifier Set Complete occupant model HumanBody_gfe Elements Complete occupant without arms BodyNoArms_gfe Elements Complete occupant without head BodyNoHead_gfe Elements Thorax Thorax_gfe Elements Left arm ArmL_gfe Elements Upper left arm Upper_ArmL_gfe Elements Lower left arm Lower_ArmL_gfe Elements Right arm ArmR_gfe Elements Upper right arm Upper_ArmR_gfe Elements Lower right arm Lower_ArmR_gfe Elements Pelvis skin (including buttocks) Pelvis_gfe Elements Left leg LegL_gfe Elements Upper left leg Upper_LegL_gfe Elements Left Knee KneeL_gfe Elements Lower left leg (including knee) Lower_LegL_gfe Elements Left shoe and foot FootL_shoeL_gfe Elements Right leg LegR_gfe Elements Upper right leg Upper_LegR_gfe Elements Right Knee KneeR_gfe Elements Lower right leg (including knee) Lower_LegR_gfe Elements Right shoe and foot FootR_shoeR_gfe Elements Head Head_gfe Elements Neck Neck_gfe Elements Left and right shoulder Shoulders_gfe Elements 39 MADYMO Human Models Manual Release 7.6 Contact description Identifier Set Back side of occupant model HumanBody_backside_gfe Nodes Left part of pelvis bone PelvisBoneLeft_gfe Nodes Right part of pelvis bone PelvisBoneRight_gfe Nodes 2.3.4 FE belt positioning and contact definition For the contacts with the belts, for most applications it is recommended to use the contact group HumanBody_gfe. The belt can then be fitted with the XMADgic belt fitting tool. During the belt fitting, the initial conditions of the Scapula[LR]ArmUp[LR]_jnt and Elbow[LR]_jnt should be disabled to put the arms to the side. 2.3.5 Output The occupant model output signals, defined in the include-file, are summarised in Table 2.16 and Table 2.17. The occupant model injury criteria, defined in the includefile, are summarised in Table 2.18. For the protected spine and neck joints the load output is generated by defining bracket joints and constraint load output. The Lower and Upper neck load cells have been defined at the T1-C7 and C1-Head (OC) joint locations, respectively. The constraint load output of the vertebral joints Sacrum-L5 to T2-T1 are not defined in CONTROL_OUPUT by default, but the user can add them. The constraint load output is used to derive load cell signals in specified directions (see Table 2.17 for neck load cells) and for the neck injury criteria FNIC and NIJ (see Table 2.18). Also, the angular positions (ANG_POS) of the spine and neck bracket joints are defined as output in the include file. The angular positions are not defined in CONTROL_OUPUT by default, but the user can add them. Table 2.16 Occupant models output. Signal Identifier Degree of freedom Filter D1/R1 D1/R2 D1/R3 Head CG disp. w.r.t. IS6) HeadCG_lds x y z CFC1000 Head OC disp. w.r.t. IS HeadOC_lds x y z CFC1000 T1AO disp. w.r.t. IS T1AO_lds x y z CFC1000 Head CG disp. w.r.t. T1AO HeadCG_T1AO_rds x y z CFC1000 40 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom Filter D1/R1 D1/R2 D1/R3 HeadOC_T1AO_rds x y z CFC1000 Sternum velocities w.r.t. Sternum_T1AO_dvl T1AO x y z CFC600 Head OC disp. w.r.t. T1AO Ribs n velocities w.r.t. spine body Ribsn_Spine_dvl1) y x z CFC180 Head CG acc. w.r.t IS HeadCG_lac x y z CFC1000 Head OC acc. w.r.t. IS HeadOC_lac x y z CFC1000 T1AO acc. w.r.t. IS T1AO_lac x y z CFC1000 Sternum acc. w.r.t. IS Sternum_lac x y z CFC1000 Sternum_CFC180_lac x y z CFC180 Pelvis acc. w.r.t. IS Pelvis_lac x y z CFC1000 Head CG angular acc. HeadCG_aac Roll right Pitch down Yaw left CFC1000 T1 angular acc. T1_aac Roll right Pitch down Yaw left CFC1000 1,2) Frontal abdomen disp. w.r.t. spine body AbdomenFrontn x y z Frontal thorax disp. w.r.t. spine body ThoraxFrontn1,2) x y z Right abdomen disp. w.r.t. spine body AbdomenRn1,2) x y z Right thorax disp. w.r.t. spine body ThoraxRn1,2) x y z x y z z Left abdomen disp. w.r.t. AbdomenLn1,2) spine body Left thorax disp. w.r.t. spine body ThoraxLn1,2) x y Head w.r.t. T1 cardan output2) Head_wrt_T13) Roll right Pitch down Yaw left T1 w.r.t. inertial space cardan output T1_wrt_RefSpace3) Roll right Pitch down Yaw left Head w.r.t. IS cardan output Head_RefSpace3) Roll right Pitch down Yaw left Lower neck torque NeckLow_Torque4) Roll right Pitch down Yaw left CFC600 Lower neck force NeckLow_Force4) x Y CFC1000 Roll right Pitch down Yaw left Upper neck torque NeckUp_Torque 4) z CFC600 41 MADYMO Human Models Manual Signal Upper neck force Upper neck force 1 Release 7.6 Identifier Degree of freedom NeckUp_Force4) NeckUp_Force_CFC600 5) Filter D1/R1 D1/R2 D1/R3 x y z CFC1000 x y Z CFC600 ) n = 1 to 4, number of ribs, thorax or abdomen layer, see Figure 2.4. ) This point restraint output can be found in the PTR file. 3 ) Note that the cardan output is given in successive rotations. The cardan output can be found in the CAN file. 4 ) These output signals are used for calculation of the neck output specified in directions and for The Neck Injury Criteria FNIC. The force output can be found in the RTF file and the torque output in the RTT file. It is recommended to use the specified neck output, see Table 2.17. 5 ) This output signal is used for the calculation of the Neck Injury Predictor NIJ, see Table 2.18. 6 ) IS=Inertial System 2 42 MADYMO Human Models Manual Table 2.17 Release 7.6 Occupant models load cell output of lower and upper neck in specified directions. Signal Identifier Degree of freedom D1/R1 D1/R2 Filter D1/R3 Spec. lower neck forces: Resultant NeckLowFRES1) CFC1000 NeckLowFX_SHEAR 1) Lateral shear NeckLowFY_SHEAR 1) Axial NeckLowFZ_AXIAL1) For-rearward shear x CFC1000 y CFC1000 z CFC1000 Spec. lower neck torques: Resultant Lateral NeckLowMRES1) CFC600 1) NeckLowMX_ROLL For-rearward NeckLowMY_PITCH Axial NeckLowMZ_YAW1) Roll right 1) CFC600 Pitch down CFC600 Yaw left CFC600 Spec. upper neck forces: Resultant For-rearward shear Lateral shear Axial NeckUpFRES1) CFC1000 1) NeckUpFX_SHEAR x 1) NeckUpFY_SHEAR CFC1000 y 1) NeckUpFZ_AXIAL CFC1000 z CFC1000 Spec. upper neck torques: Resultant Lateral For-rearward Axial NeckUpMRES1) CFC600 1) NeckUpMX_ROLL 1) NeckUpMY_PITCH 1) NeckUpMZ_YAW Roll right CFC600 Pitch down CFC600 Yaw left CFC600 1 ) The load cell output can be found in the INJURY file. 43 MADYMO Human Models Manual Table 2.18 Release 7.6 Injury criteria of the facet occupant models. Injury criteria Head Injury Criterion 36 ms Identifier HIC_inj Filter 2) Contigious 3 ms criterion: Head Chest Chest Con3ms_HeadCG_inj2) Con3ms_Sternum_CFC180_inj Con3ms_Sternum_inj CFC1000 2) 2) CFC180 CFC1000 Cumulative 3 ms criterion: Head Chest filtered Chest Viscous Injury Response Criterion for rib layer n Cum3ms_HeadCG_inj2) Cum3ms_Sternum_CFC180_inj Cum3ms_Sternum_inj VCRibsn_inj 2) CFC1000 2) CFC180 CFC1000 1,2) Neck Injury Criteria: Tension Shear Bending FNICTension_inj2,3) FNICShear_inj 2,3) FNICBending_inj CFC1000 CFC1000 2,3) CFC1000 (force) CFC600 (torque) Neck Injury Predictor: Tension-extension NIJTensionExtension_inj2) CFC600 (force) CFC600 (torque) Tension-flexion NIJTensionFlexion_inj2) CFC600 (force) CFC600 (torque) Compression-extension NIJCompressionExtension_inj2) CFC600 (force) CFC600 (torque) Compression-flexion NIJCompressionFlexion_inj2) CFC600 (force) CFC600 (torque) Combined Thoracic Index CTI_inj2) 1) n = 1 to 4, number of ribs layer, see Figure 2.4. ) The injury output can be found in the PEAK file. 3 ) This injury output can also be found in the INJURY file. 2 44 MADYMO Human Models Manual Release 7.6 2.4 Examples 2.4.1 Frontal impact with a belt An example application file of the facet occupant model with belts in a frontal impact ‘e_occ50fc_imp.xml’ can be found in $MADHOME/share/appl/3d. 2.4.2 Occupant model positioning method b In section 2.3.2 different positioning methods have been described. Method ‘b’ is demonstrated in an example ‘e_occ50fc_pos_b.xml’, which can be found in $MADHOME/share/appl/3d. 45 MADYMO Human Models Manual 3 Release 7.6 Facet active human model The MADYMO facet active human model described in this chapter is currently released in one body size. A mid-size male model representing the 50th percentile male model population is available in a sitting and a standing position (Figure 3.1). The sitting and the standing version of the facet active human model are identical except for the initial joint rotations and the skin mesh of the pelvis and knees locations. Figure 3.1 46 Facet active human model in sitting (left) and standing (right) position. MADYMO Human Models Manual Release 7.6 3.1 Model description A facet mid-size male active human model is available. The input is given in the files: Sitting mid-size male: h_act50fc_sitting_usr.xml h_act50fc_sitting_inc.xml Standing mid size male: h_act50fc_standing_usr.xml h_act50fc_standing_inc.xml To run this model, the following licenses are required: Sitting mid-size male: MADYMO/Solver (Multibody) MADYMO/HumanActive Standing mid-size male: MADYMO/Solver (Multibody) MADYMO/HumanActive The facet active human model was based on earlier released human body models (Meijer et al. 2012); the ellipsoid mid-size male pedestrian model, the facet mid-size male occupant model (see Chapter 2, Happee et al. 1998), controllers to stabilise of the spine (Cappon et al.2007), the facet detailed leg model (Cappon et al.1999), the facet neck model (van der Horst 2002), controller to stabilise the neck model (Nemirovsky and van Rooij 2010), a facet detailed arm model (Meijer et al. 2008), and a shoe model. Posture controllers were implemented, wich can be activated and deactivated. 3.1.1 Anthropometry The anthropometry of the adult facet occupant models has been obtained from the database of the RAMSIS software package (RAMSIS 1997). The Western European population aged 18 to 70 years of 1984 was used. For the facet mid-size male active human model simply medium typologies were selected for height, weight and sitting height. In Table 3.1 the resulting anthropometry of the facet active human model is described. 47 MADYMO Human Models Manual Table 3.1 Release 7.6 Anthropometry of the facet active human model. Parameter Value Standing height [m] 1.76 m Sitting height [m] 0.92 m Weight [kg] 75,3 kg The mass distribution of the facet active human models is based on the RAMSIS database. Rotational inertia were derived by integration over the segment volume, where for each segment a homogeneous density was assumed. The neck rotational inertia have slightly been increased to allow larger time steps for the MADYMO calculations. 3.1.2 Configuration The facet active human model consists of 186 bodies (178 rigid bodies and 8 flexible bodies). The first branch connects the head and vertebral bodies to the pelvis. Two branches connect the shoes and the bodies of the left and right leg to the pelvis. Separate branches connect the patella, toes and some other bodies in the foot. Two branches connect the fingers and the bodies of the arm to the spine. The thumb is connected to the mid-hand joint on a separate branch from the fingers. The thorax and the abdomen each consist of 4 flexible bodies that divide the thorax and abdomen in horizontal slices. Attached to each slice at the left and right side and at the front, bodies have been placed for attachment of force models. The thorax and abdomen bodies are divided over 3 branches (front, left and right) for each slice. 3.1.3 Head and neck The neck model was based on the facet neck model (van der Horst 2002). In this neck model the surface geometries of the vertebrae and skull of this model were obtained from a digitised 50th percentile PMHS from the European project HUMOS (Robin 2001, Hoof et al. 2001), and modified using a study of the curvature of the neck (Jager 1996). The head and the cervical vertebrae (C1-C7) are represented by rigid bodies. The outer surfaces of the skull and the vertebrae consist of facets. The intervertebral discs are modelled by point restraints and cardan restraints. The stiffness data used for the intervertebral discs are based on literature (Moroney et al. 1988, Pintar et al. 1986a, Eberlein et al. 1999, Camacho et al. 1997). 48 MADYMO Human Models Manual Release 7.6 The articular facet joints and contacts between the spinous processes are modelled by a point-restraint with resistance in the compression direction only. The contacts between skull (OC) and C1 and between C1 and C2 (dens) are modelled by an FE-FE contact with a stress-penetration characteristic. The OC of C1-skull and the dens contact area of C1-C2 have a detailed mesh in order to have a convex-concave smooth contact area. Ligaments surrounding the dens and the joint capsules offer resistance in tension and shear and are modelled with kelvin restraints. The nuchal ligaments are each modelled by a Kelvin restraint. The elastic properties are initially based on experimental studies (Pintar 1986b, Yoganandan et al. 2001). Only the stiffness of the upper neck ligaments were increased compared to the experimental data in order to avoid unrealistic large motions of the upper neck in flexion and extension. The facet neck model includes 68 pairs (left/right) of muscle elements. These are used for passive resistance and for the hip controller, described in more detail in 3.1.11. The positions of attachments are based on detailed anatomy text books (Kapandji 1974, Platzer 1989, Quiring 1947), data on bony geometry (Panjabi et al. 1991a, Panjabi et al. 1991b) and choices made by other researchers in this field (Deng and Goldsmith 1987, Seireg and Arvikar 1989, Winters & Peles 1990). Each muscle element is divided into segments which are supported on the applicable vertebrae by intermediate sliding points enabling muscles to curve around the vertebrae. These sliding points are located on the points of intersection of the muscle line of action in initial position and the xy-plane of the intermediate vertebrae. Figure 3.2 shows all the muscles and ligaments in the facet neck model. Figure 3.2 The head/neck model, including bones and muscles, excluding skin. 49 MADYMO Human Models Manual 3.1.4 Release 7.6 Spine The lumbar and thoracic spine were modelled in such a way that it gives a biofidelic response in a wide range of loading conditions. The vertebrae were modelled by rigid bodies connected by free joints and lumped restraint models in 3 rotational and 3 longitudinal directions (RESTRAINT.SIX_DOF). These joint resistance models describe the dynamic response of the intervertebral discs, ligaments and effects of muscular resistance in a global way. The geometries of the lumbar and thoracic vertebrae are each described by a single ellipsoid. The neutral position of the spine represents the spinal curvature of an erect standing person. 3.1.5 Thorax and abdomen In an impact loading case the human thorax and abdomen can deform in a complex 3D manner due to contact but also due to spinal deformations. This has been modelled by using flexible bodies (see MADYMO Theory Manual and Koppens 1988). The flexible bodies describe 3D deformations with only a few degrees of freedom and are therefore efficient. The flexible bodies describe global deformations while the contact algorithm describes local deformation. The resulting capability to model torso deformation was found to correspond with experimental data. The thorax and the abdomen each consist of 4 flexible bodies. The flexible bodies divide the thorax and abdomen in horizontal slices, as is shown in Figure 3.3. The geometry of the flexible bodies is determined by the position of the skin nodes of the flexible body in concern. A point mass has been assigned to each node. 50 MADYMO Human Models Manual Release 7.6 thorax flexible body 4 thorax flexible body 3 thorax flexible body 2 thorax flexible body 1 abdomen flexible body 4 abdomen flexible body 3 abdomen flexible body 2 abdomen flexible body 1 Figure 3.3 Right view of the facet active human model with the arrows pointing to the flexible bodies, and the rigid bodies shown as green dots. The flexible bodies are each connected to the closest rigid vertebral body of the spine. Each flexible body is able to deform in 3 predefined deformation modes: 1 frontal mode and 2 lateral modes (left and right). The modes were determined analytically as linear functions of the co-ordinates of the nodes. The frontal mode contains both xand y-displacements, the lateral modes only contain y-displacements. The input options for the flexible bodies only allow linear stiffness and damping, which is not sufficient for describing the demonstrated non-linear behaviour of the torso in impact. Therefore, point restraints were added for modelling the frontal and lateral stiffness and damping of the flexible bodies, and the stiffness and damping in all modes were set to negligible low values (setting these values to zero is not allowed in MADYMO). For attachment of the point restraints rigid bodies were added: 1 frontal, 1 left and 1 right of each flexible body. These rigid bodies are connected to the skin nodes of the 51 MADYMO Human Models Manual Release 7.6 flexible body. The point restraints at the frontal bodies and the lateral bodies only contribute to loading in the x-direction and y-direction, respectively. Coupling between frontal and lateral deformation is taken into account by the frontal deformation mode. Vertical point restrains were added between the rigid bodies of each flexible body. These point restraints do not only have a z-component, but also have a small x- or ycomponent for frontal respectively lateral stiffness. This was done in order to obtain a more realistic skin deformation. The two lowest flexible bodies also model the iliac wings. Since no biomechanic data was available the resistance for frontal loading of these two lowest flexible bodies is based on a model of the Hybrid III 50th percentile dummy. 3.1.6 Shoulders and arms The shoulder and arms are based on a shoulder-arm model developed in the EU project APROSYS (Meijer et al. 2008). The skeleton of the shoulders and arms are modelled with rigid bodies for each bone (clavicle, scapula, humerus, ulna, radius). The clavicles are each connected to the sternum with a free joint, which besides the rotations allows for some translations to represent clavicle and sternum deformation. The acromio-clavicular (clavicle-scapula) and gleno-humeral (scapula-humerus) joints are spherical joints, allowing three rotations. The elbow and radio-ulnar (lower arm rotation) joints are both modelled with revolute joints with only one degree of freedom. The wrist is modelled with a universal joint with two degrees of freedom. The hand is modelled by a 3-segment thumb and a 3-segment combined fingers. The joints of thumbs and fingers are locked, making the hands rigid. In all joints in the arms (except the hands) restraints are applied to model the range of motion and the resistance. In the human body, the scapulae contact the thorax. Active muscle force is needed to maintain this contact and to stabilise the shoulder girdle. These complex interactions between shoulder and thorax have been modelled by a set of passive restraint models. The scapula is supported on the spine by point restraints to T1 and T7. Thus, the load transfer from shoulder to spine has been modelled by the skeletal connection (scapula-clavicle-sternum-ribs-spine) and by these additional restraint models. The main muscles in the arm are also included in the model. These are used for passive resistance and for the elbow controller, described in more detail in 3.1.11. The geometry of the scapula, clavicle, humerus, ulna and radius is represented by a facet surface. The arm model is shown in Figure 3.4. 52 MADYMO Human Models Manual Figure 3.4 3.1.7 Release 7.6 The (left) shoulder/arm model, including bones and muscles. Arm skin shown in wireframe. Legs The hip joints, connecting the legs to the pelvis, were modelled by spherical joints with cardan restraints. The knee joints, connecting the upper leg to the lower leg, were modelled by free joints with point restraints and cardan restraints. In this way the knee has all degrees of freedom and allows predicting knee shear which is common in car-pedestrian impact. The ankles, connecting the feet to the lower legs, have been modelled by spherical joints with cardan restraints. The feet have been modelled in much detail, all the feet bones and the joints between these bones are included. However, the joints in the feet are locked, since they do not affect the kinematics of the human in most scenarios when there are shoes around the feet. In pedestrian impacts, bending and fracture of the leg bones can affect the kinematics of the pedestrian. To account for this in both the femur and tibia/fibula spherical joints were implemented in order to model bending and fracture. Cardan restraints were implemented at all the bending joints to model the bending stiffness of femur and tibia/fibula. The bending stiffness is assumed to be equal throughout one long bone. Therefore, the same characteristics have been used for all three cardan restraints within one bone. In car-pedestrian collisions fracture most often occurs in the lower leg. Therefore, only one fracture joint was implemented at the middle of the femur and three fracture joints at the tibia/fibula leg joints. All fracture joints are spherical joints that are initially locked until a pre-defined fracture trigger signal exceeds the fracture tolerance level. The implemented fracture levels for the upper and lower leg are based on 50% injury risk, see Table 3.3. These levels can be adapted in the model for 53 MADYMO Human Models Manual Release 7.6 studying a specific population, like for instance elderly people, provided that these tolerance levels are know for this specific population group. This can be done by changing the values for the DEFINE elements in the user file ([Femur|Tibia]Fract[Force|Torque]Lat). Once the fracture tolerance is exceeded, the angular resistance in the fracture joint is set to zero and both parts of the fractured bone are free to rotate relative to each other. Minor rotational damping was implemented in the fracture joints to avoid numerical instabilities once fracture occurred. Table 3.3 Fracture levels for the upper and lower leg, based on 50% injury risk. Model part Torque [Nm] Reference Shear force [N] Reference Upper leg 430 EEVC WG17 6000 Based on EEVC WG17 Lower leg 285 Nyquist et al. (1985) 4000 Yang et al. (2000) Mid-size male: In total 43 muscle elements have been modelled in the leg. These are used for passive resistance and for the hip controller, described in more detail in 3.1.11. The set of muscles used in the model has been derived from Delp (1990). Eleven ligaments have been implemented in the ankle joint and foot. The ligaments in the ankle are needed to stabilise the ankle joint and were adopted from Parenteau (1996). The geometry of the pelvis, femur, tibia, patella and fibula was adopted from Delp et al. (1990) and scaled to fit the existing outer geometry. It is represented by a facet surface, . As no fibula bodies are included, the fibula mesh is attached to the tibia. The leg model is shown in Figure 3.5. 54 MADYMO Human Models Manual Figure 3.5 3.1.8 Release 7.6 The (left) leg/foot model, including bones and muscles. Leg skin shown in wireframe. Shoes The shoes each consist of a rigid body with a facet surface supported to it. The shoes are each connected to a foot by a free joint. The feet nicely fit in the shoes and contact between foot and shoe is defined, allowing some movement of the feet with respect to the shoes like in reality. Figure 3.6 shows the right shoe. Figure 3.6 3.1.9 Right shoe of the facet active human model. Skin and bones The outer surface of the facet occupant model (skin) is described by a mesh of triangular elements defined as a null material. The skin is divided into several sections that are supported on the nearest bodies. In the thorax and abdomen area the skin is supported by flexible bodies. Different parts of the skin have different contact 55 MADYMO Human Models Manual Release 7.6 characteristics, based on validation. For the legs, pelvis, arms and neck also the bones are included. Similar to the skin, these are described by a mesh of elements defined as a null material. The skin and bones are both used in the contact groups. 3.1.10 Contacts The contacts between different parts of the human body are already defined in the model. These contacts can be found in Table 3.4. Table 3.4 Inter body part contacts for the facet active human model. Contact Master Surface Slave Surface Body_Head BodyNoHead_gfe Head_gfe Body_ArmL BodyNoArms_gfe ArmR_gfe ArmL_gfe Body_ArmR BodyNoArms_gfe ArmL_gfe ArmR_gfe LegR_LegL LegR_gfe LegL_gfe LegR_to_ShoeL LegR_gfe ShoeL_gfe LegL_to_ShoeR LegL_gfe ShoeR_gfe ShoeL_to_ShoeR ShoeR_gfe ShoeL_gfe ShoeL_to_LegR ShoeL_gfe LegR_gfe ShoeR_to_LegL ShoeR_gfe LegL_gfe ShoeR_to_ShoeL ShoeL_gfe ShoeR_gfe FootL_to_ShoeL FootL_gfe ShoeL_FootCont_gfe FootR_to_ShoeR FootR_gfe ShoeR_FootCont_gfe ShoeL_to_FootL ShoeL_FootCont_gfe FootL_gfe ShoeR_to_FootR ShoeR_FootCont_gfe FootR_gfe SkullOC_C1_cnt Skull_gfe C1_gfe C2dens_C1_cnt C1_gfe C2dens_gfe 3.1.11 Active behaviour control The active human model contains controllers for the neck, spine, elbows and hips. These controllers will by default try to maintain the initial position under the influences of external loading. However, by means of a target angle function per degree of freedom, also some controlled movements (voluntary or reflex) can be 56 MADYMO Human Models Manual Release 7.6 simulated. For the neck, also co-contraction is included for simulating the stiffening effect of bracing. All controllers in the active human model are based on the scheme shown in Figure 3.7. First this basic scheme will be explained, followed by for each body part an explanation of some more details and possible deviations from the basic setup. User input Sensor Target signal per DOF Reaction time Activation switch per body part Error Reaction time delay Activation switch Initial activation per DOF PID controller Neural delay Addition of initial activation Muscle recruitment Actuator / Muscles Activation level output Sensor output Figure 3.7 Basic controller scheme, with user input (top), main controller flow (mid) and available output (bottom). The basic controller scheme starts with the sensors. For each degree of freedom that is controlled, a sensor is defined to measure the motion. Also, a target signal is defined which can be changed by the user (to simulate e.g. voluntary movement), but which by default is 0 in order to stabilise toward the initial position. The control error is then calculated as the difference between the sensor and target signals. The next step is the reaction time. Here, the reaction time represents the time it takes for the human brain to start responding to any new event. This includes the time needed for the sensing, transfer of the signal to the brain and processing in the brain. This cannot be included in the model as a pure time delay, as this would cause the controller to respond to events which occurred in the past. For example, in a crash scenario with a duration of 100 ms, and a reaction time of 200 ms, 100 ms after the crash the controllers would make the model starting to move based on control errors found during the crash, which is considered unrealistic. This would also make the model unstable. Therefore, the reaction time is implemented such that: Control errors related to pure stabilising behaviour, without any new events, causes a direct response New events only cause a response with a delay of the reaction time. 57 MADYMO Human Models Manual Release 7.6 A new event is defined as any external load causing a control error that is larger than the maximum error occurred in the simulation up to the current time step. New events are automatically detected by the active human model. If the error remains below the maximum, the signal is transferred directly, but if the error is above the maximum, it is limited to the maximum during the reaction time before it increases further. An example with arbitrary input is shown in Figure 3.8. Figure 3.8 Example of the effect of the reaction times on the signal output of the controllers. The output signal is limited by the delayed (reaction time) maximum of the input. For each body part (neck, spine, elbow, hip) the active behaviour can be switched on or off. This is done by multiplying the control signal with the activation parameter, where ‘0’ results in no active behaviour, and ‘1’ results in active behaviour (posture maintenance). The PID controller aims to reduce the error by calculating a correcting load. The Paction changes the controller action based on the present error. The I-action makes sure the controller will reduce the error to zero by integrating the past errors. To damp out oscillations and reduce future errors the D-action makes the controller action larger if the error is increasing and smaller if the error is decreasing. After the PID-controller, a neural delay is implemented. The neural delay represents the time it takes for the signal transfer from the brain to the muscle and the time it takes for the muscle to convert the signal into a force. This neural delay is defined as: d (output ) / dt (input output ) / delay _ time 58 MADYMO Human Models Manual Release 7.6 For the controllers on the neck muscles delay_ time is set to 40 ms, for the spine controllers to 70 ms, for controllers on the muscles in the arms to 70 ms and for the controllers on the muscles in the legs to 100 ms. The neural delay behaves frequency dependent, so signals with lower frequencies are transferred better than signals with higher frequencies, and the delay decreases with increasing frequencies. This is shown in Figure 3.9, where for a step function and for a swept sine as input, the output of the neural delay is shown. Figure 3.9 Frequency dependent behaviour of the neural delay for a step function (left) and swept sine(right). In order to be able to have a simulation that has initial equilibrium, some kind of initialisation of the controllers is required. To achieve this, a user defined initial activation level has been implemented, which is added to the controller signal. The required values for the initialisation can be taken from the output of a settling simulation in which the model is run with only gravity applied to find an equilibrium. Finally, the signal from the controller, being one signal per degree of freedom, is converted to a signal for each actuator. This is done by means of a recruitment table with for each degree of freedom and for each actuator a constant factor, to obtain a weighted combination of the different degrees of freedom. The converted signals are then used as input for the actuators, which can either be muscles or multi-body actuators. The neck controller acts in three degrees of freedom, being the three rotations of the head. For each degree of freedom the neck controller follows the basic scheme as explained above. Depending on the user settings, the head rotations are either calculated relative to the reference space, to keep the head upright, or relative to T1, to keep the neck straight. As the vestibular system is in the head, usually a human will 59 MADYMO Human Models Manual Release 7.6 aim to keep its head upright. However, for large rotations of the body, like e.g. in a pedestrian impact, a strategy which keeps the neck straight is considered more realistic. Hence the user can select whether the head angles are calculated relative to the reference space or relative to T1. The muscle recruitment table for the neck is taken from the model of Nemirovski (2010). Here, the recruitment table is balanced, which means that an error in one degree of freedom results in a torque in only that degree of freedom. Besides the control on the three degrees of freedom of the head, also neck co-contraction is implemented, which is the simultaneous tension of all muscles without giving any resultant torques. Co-contraction will always be present to some extent, and is possibly higher if a person is tensed. In the active human model the co-contraction level is defined by the initial input as a relative value (0-1) of the maximum possible muscle activation. After application of the reaction time and the neural delay, the co-contraction level is included in the calculation of the muscle recruitment. The co-contraction is balanced for any pitch angle. As usually a constant co-contraction ratio is used, the delays can be switched off with the user settings, to avoid the co-contraction to have to build up from zero during the first part of the simulation. The controllers on the left and right hip each act in three degrees of freedom, being the three rotations of the hip joint, flexion-extension, medial-lateral rotation, and abduction-adduction. For each degree of freedom the hip controller follows the basic scheme as explained above. The muscle recruitment table for the hip is set up such, that for a specific degree of freedom the muscles that have most effect in that degree of freedom are activated the most. The controllers on the left and right arm each act in only one degree of freedom per side, being the elbow flexion-extension. For flexion-extension the elbow controller follows the basic controller scheme as explained above. The muscle recruitment for the elbow divides the muscles in a group of flexors and a group of extensors and activates all muscles in one group to the same extent. The spine controller acts in three degrees of freedom per vertebra for each of the 5 lumbar and 12 thoracic vertebrae, so 17 vertebrae in total. For each vertebra, sensors are defined to measure the angle of the vertebra relative to the sacrum (pelvis). For the spine no target functions are defined. Hence, the rotation error for the spine is equal to the sensor output. Regarding the reaction time, activation switch, PIDcontroller and neural delay, the spine controller follows the basic scheme as explained above. The activation signal for each vertebra is then applied to that vertebra as well as to the vertebrae below, such that the spine is in a stable position. Finally, the initial activation levels are added to the activation signal (as in the basic scheme) and the signal is used in the actuators. For the spine, no muscles are included because of the 60 MADYMO Human Models Manual Release 7.6 complexity of the musculature of the thorax. Instead, multi-body actuators are used to directly apply a torque between two successive vertebrae. 3.2 Model validation The facet mid-size male active human model has been validated extensively for various loading conditions. Two major categories of tests were conducted: volunteer tests for low severity loading and post mortem human substitute (PMHS) tests for higher severity loading. The blunt impact and segment tests are listed in 3.2.1, the sled and vehicle tests in 3.2.2 and the vibration tests in 3.2.3. 3.2.1 Blunt impact and segment tests Blunt impact and segment tests used for the validation of the facet active human model are summarised in Table 3.5. Table 3.5 Blunt impact and segment tests used for validation of the facet active human model. Test Reference Segment Description Test object Specifications Head 2 frontal impact PMHS 2.0, 5.5 m/s Melvin (1985), Don et al. (2003) Shoulder 2 lateral impact PMHS 4.5, 5.5 m/s ISO TR9790 (1997), Meyer et al. (1994), Lizee et al. (1998) Thorax 9 frontal impact PMHS 3.4–9.9 m/s Bouquet et al. (1994), Neathery (1974), Kroell et al. (1971, 1974, 1976), Nahum et al. (1970,1975) 2 lateral impact PMHS 3.3, 5.9 m/s Bouquet et al. (1994), Lizee et al. (1998) 1 frontal impact Volunteer 1.83 m/s Muggenthaler et al. (2005), Cappon (2007) 3 frontal impact PMHS 6.9-9.4 m/s Cavanaugh (1986), GESAC (2001), Nusholtz & Kaiker (1995) 2 rigid drop tests on armrest PMHS 4.4, 6.3 m/s ISO TR9790 (1997) 3 oblique impact PMHS 4.8-9.4 m/s Viano (1989) Abdomen 61 MADYMO Human Models Manual Release 7.6 Pelvis 4 lateral impact PMHS 3.6-9.8 m/s Bouquet et al. (1994), Viano (1989) Leg 4 lateral impact PMHS 15, 20 m/s Kajzer (1990), Kajzer (1993) 3.2.2 Sled and vehicle tests Sled and vehicle tests used for the validation of the full body behaviour of the facet active human model are summarised in Table 3.6. Table 3.6 Sled and vehicle tests used for validation of the facet active human model. Test Reference Direction Description Test object specifications Frontal Rigid seat on sled Volunteers 15 g peak Thunnissen et al. (1995) Rear Rigid seat on sled Volunteers 3.6 g peak Ono et al. (1999) Rear Rigid seat on sled PMHS 9-12 g peak Bertholon et al. (2000) Lateral Rigid seat on sled Volunteer 7.0 g peak Ewing et al. (1972) Lateral Rigid seat on sled PMHS 6.3, 8.7 m/s Irwin et al. (1993) Vertical Rigid seat on sled Volunteers 6, 10 g Miller et al. (1989) Rollover Car seat on sled Volunteers rotation Cappon et al. (2007) Lateral Car seat on sled Volunteers -2.5 – 4 g Meijer et al. (2003) Lateral Pedestrian impact PMHS 25-39 km/h Ishikawa et al. (1993) Frontal Lateral Car seat in car Volunteers Volunteers Braking (<1g) Braking (0.5g) Schoeneburg (2011) Van Rooij et al.(2013) 3.2.3 Remote-controlled test vehicle Vibration tests Vibration tests used for the validation of the full body behaviour of the facet active human model are summarised in Table 3.7. 62 MADYMO Human Models Manual Table 3.7 Release 7.6 Vibration tests used for validation of facet active human model. Test Reference Direction Description Test object Specifications Vertical Rigid seat Volunteers 0.5-15 Hz, 0.4 G peak Verver et al. (2003) Frontal Rigid seat Volunteers 0.35-4.05 Hz, 0.5 g peak Keshner(2003) 3.3 User instructions 3.3.1 Integration method and time step Table 3.8 Recommended integration method and time step for the facet active human models. Model Integration method Time step (s) Sitting mid-size male EULER <1.0E-05 Standing mid-size male EULER <1.0E-05 3.3.2 Positioning In order to position the human model, the INITIAL.JOINT_POS elements have to be used. All joints that are needed for positioning the human model are defined in the INITIAL.JOINT_POS elements in the human model user-file. Positions of all other joints are defined in the human model include-file, and these should not be edited by the user. A human model is by default positioned relative to the (global) reference space coordinate system. However, the human model can be positioned relative to a body of another system. This can be done in the CRDSYS_OBJECT ‘Human_Attachment’ and the associated ORIENTATION ‘Human_Attachment_ori’. The human attachment element ‘Human_Attachment’ is comparable to the dummy attachment element 'Dummy_attachment' in a dummy model, which is located at the H-point. The orientations of the positioning joints are given in Table 3.9. In this table all rotations are referred to with the terms pitch, roll and yaw, as well the anatomical terms for the arms and legs. The directions given in the tables refer to positive rotation directions. For all joints, the directions are defined with respect to their coordinate system orientation, when the human model is in its reference position, as 63 MADYMO Human Models Manual Release 7.6 shown in Figure 3.10, in which all initial rotations are equal to zero. The anatomical terms for the rotations of the arms and legs are also in the DESCRIPTION attributes in INITIAL.JOINT_POS in the user file. The sitting and standing model have different predefined initial conditions (as shown in Figure 3.1), to be closer to the initial conditions in a common application. The standing model is in an erect standing position with S-curvature in the spine, while the sitting model is in a relaxed seating position with C-curvature in the spine. The initial vertebral joint rotations of the sitting facet active human model are according to Davidsson et al. (1998), the values are given in Table 3.10. Figure 3.10 Definition of joint translations and rotations of the facet active human model in its reference position. Table 3.9 Positioning joints of the facet active human model. Joint description Identifier Complete human 64 Human_jnt Degree of freedom D1 / R1 D2 / R2 D3 / R3 X / Roll right Y / Pitch down Z / Yaw left MADYMO Human Models Manual Release 7.6 Joint description Identifier Degree of freedom D1 / R1 1) D2 / R2 1) D3 / R3 Lumbar intervertebral L5_jnt joint X / Roll right 1) Y / Pitch down Z1) / Yaw left1) ,, L4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Thoracic intervertebral joint T12_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T11_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T10_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T9_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T8_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T7_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T6_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T5_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Cervical intervertebral C7_jnt joint X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C6_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C5_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Atlanto-axial joint C1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Atlanto-occipital joint HeadOC_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Sternum joint1) SternumUp_jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) Left sterno-clavicular joint1) SternoClavicularL _jnt1) -X1) / Roll left1) Y1) / Pitch down1) -Z1) / Yaw right1) Right sternoclavicular joint1) SternoClavicularR _jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) 65 MADYMO Human Models Manual Release 7.6 Joint description Identifier Degree of freedom D1 / R1 1) D2 / R2 Yaw right1) Left acromioclavicular joint1) AcromioClavicularL _jnt1) Roll left Right acromioclavicular joint1) AcromioClavicularR _jnt1) Roll right1) Pitch down1) Yaw left1) Left glenohumeral joint (shoulder) GlenohumeralL_jnt Adduction (roll left) Flexion (yaw right) Lateral rotation (pitch up) Right glenohumeral joint (shoulder) GlenohumeralR_jnt Adduction (roll right) Flexion (yaw left) Lateral rotation (pitch up) Left elbow ElbowL_jnt Flexion (yaw right) Right elbow ElbowR_jnt Flexion (yaw left) Left radio-ulnar joint RadioUlnarisL_jnt Supination (pitch down) Right radio-ulnar joint RadioUlnarisR_jnt Supination (pitch down) Left wrist WristL_jnt Flexion (roll left) Adduction (yaw right) Right wrist WristR_jnt Flexion (roll right) Adduction (yaw left) Left fingers2) FingerUp/Mid/LowL Flexion _jnt (roll left) Right fingers2) FingerUp/Mid/LowR Flexion _jnt (roll right) Left thumb2) ThumbUp/Mid/LowL Flexion _jnt (roll left) Right thumb2) ThumbUp/Mid/Low R_jnt Flexion (roll right) Left hip HipL_jnt Extension (pitch down) Adduction (roll left) Lateral rotation (yaw left) Right hip HipR_jnt Extension (pitch down) Adduction (roll right) Lateral rotation (yaw right) Left knee KneeL_jnt Adduction1) (roll left) Flexion (pitch down) Medial rotation1) (yaw right) Right knee KneeR_jnt Adduction1) (roll right) Flexion (pitch down) Medial rotation1) (yaw left) 66 Pitch down D3 / R3 1) MADYMO Human Models Manual Release 7.6 Joint description Identifier Degree of freedom D1 / R1 D2 / R2 D3 / R3 Left ankle AnkleL_jnt Lateral rotation (yaw left) Plantarflexion (pitch down) Inversion (roll left) Right ankle AnkleR_jnt Lateral rotation (yaw right) Plantarflexion (pitch down) Inversion (roll right) Left shoe joint1) ShoeL_jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) Right shoe joint1) ShoeR_jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) 1 ) Not to be changed during manual positioning. Only for equilibrium, based on a settling simulation. ) Included in a DISABLE block in the user file 2 67 MADYMO Human Models Manual Table 3.10: Release 7.6 Vertebral joint rotations in a relaxed seating position according to Davidsson et. al. (1998). Joint orientation identifier Degree of freedom Sacrum-L5_ori R1 0 R2 0.1021 R3 0 L5-L4_ori 0 0.0821 0 L4-L3_ori 0 0.0348 0 L3-L2_ori 0 0.0348 0 L2-L1_ori 0 0.0348 0 L1-T12_ori 0 0.0346 0 T12-T11_ori 0 0.0346 0 T11-T10_ori 0 0.0346 0 T10-T9_ori 0 0.0346 0 T9-T8_ori 0 0.0346 0 T8-T7_ori 0 0.0346 0 T7-T6_ori 0 0.0346 0 T6-T5_ori 0 0.0346 0 T5-T4_ori 0 0.0146 0 T4-T3_ori 0 0.0146 0 T3-T2_ori 0 0.0146 0 T2-T1_ori 0 0.0146 0 T1-C7_ori 0 0 0 C7-C6_ori 0 0 0 C6-C5_ori 0 0 0 C5-C4_ori 0 0 0 C4-C3_ori 0 0 0 C3-C2_ori 0 0 0 C2-C1_ori 0 0 0 C1-Head_ori 0 0 0 68 MADYMO Human Models Manual Release 7.6 Positioning of the facet active human model, using a pre-simulation to obtain an equilibrium, is done in three steps: 1. The facet active human model is positioned manually as described above, using the Human_attachment and INITIAL.JOINT_POS elements in the user file. The human model can best be positioned just above the seat with its pelvis at the correct horizontal position. 2. A pre-simulation is performed in which the facet active human model is put into the seat using a gravitational field only (acceleration field of -9.81 m/s2 in zdirection). The run time for positioning the facet active human model needs to be sufficiently large for the model to find its equilibrium (typically about 0.5 to 1 s). All active behaviour should be switched on (DEFINE’s set to 1) in order to maintain an upright seating position. The joint position degrees of freedom (JOINT_DOF) of all joints in the user-file should be defined in the output (OUTPUT.JOINT_DOF). The joints of which the initial positions are not defined in the user-file should be locked. Also the state of the flexible bodies in the thorax and the abdomen should be set to rigid. To facilitate these steps, in the user file a DISABLE element is included which contains all xml-elements required to define the output and to lock the non-positioning joints and flexible bodies. Depending on the application, some additional joints could be locked, like e.g. the wrists and radio-ulnar joints to keep the arms in the desired position, or some point-restraints can be added to keep e.g. the hands on a steering wheel. 3. The output from the last time step in the JNTPOS file of the pre-simulation should be copied to the positioning elements (INITIAL.JOINT_POS) of the impact simulation file. For this the Import-INITIAL.JOINT_POS tool in XMADgic can be used. In the impact simulation, the joints and bodies that were locked/rigid for the settling should be set to free/deformable again, and possible added point-restraints should be removed and the belt can be fitted around the positioned human model using e.g. the XMADgic belt fitting tool. To have the controllers start at the levels reached during the settling, the activation levels in the last timestep of the *.control file of the settling should be used to define the initial activation levels in the model, as described in paragraph 3.3.6. 69 MADYMO Human Models Manual 3.3.3 Release 7.6 Contacts Table 3.11 Available contact groups in the facet active human model to define contact with its environment. Contact description Identifier Set Complete human model HumanBody_gfe Elements and nodes Complete human without arms BodyNoArms_gfe Elements and nodes Complete human without head BodyNoHead_gfe Elements and nodes Head Head_gfe Elements and nodes Neck Neck_gfe Elements and nodes Thorax Thorax_gfe Elements and nodes Pelvis_gfe Elements and nodes IliacWings_gfe Elements and nodes ArmL_gfe Elements and nodes ArmR_gfe Elements and nodes ShoulderBonesLeft_gfe Elements and nodes ShoulderBonesRight_gfe Elements and nodes Upper left arm Upper_ArmL_gfe Elements and nodes Upper right arm Upper_ArmR_gfe Elements and nodes Lower left arm (incl. hand) Lower_ArmL_gfe Elements and nodes Lower right arm (incl. hand) Lower_ArmR_gfe Elements and nodes Complete left leg LegL_gfe Elements and nodes Complete right leg LegR_gfe Elements and nodes Upper left leg Upper_LegL_gfe Elements and nodes Upper right leg Upper_LegR_gfe Elements and nodes Lower left leg (excl. foot/shoe) Lower_LegL_gfe Elements and nodes Lower right leg (excl. foot/shoe) Lower_LegR_gfe Elements and nodes Left shoe ShoeL_gfe Elements and nodes Right shoe ShoeR_gfe Elements and nodes Pelvis Iliac wings 1) Complete left arm Complete right arm Bones of left shoulder and upper arm 2) Bones of right shoulder and upper arm 1 2) ) To be used in the lapbelt contact predefined in the user file. ) To be used in the shoulderbelt contact predefined in the user file. 2 70 MADYMO Human Models Manual 3.3.4 Release 7.6 FE belt positioning and contact definition For the contacts with the belts, in the sitting model contacts have been predefined in a DISABLE block. If a belt is added to the model, these contacts should be enabled and the references to the belt groups (SLAVE_SURFACE) should be updated. Characteristic based contacts are predefined between the belts and BodyNoArms_gfe. These are the main contact between the human and the belt. In order to prevent unrealistic deep penetrations of the belt in the human body, surface-to-surface contacts with edge-contact have been predefined between the belts and the relevant bones. The advantage of using the group BodyNoArms_gfe, is that once the contacts with the belt are defined, the XMADgic belt fitting tool will automatically detect this group for the belt fitting and the belt can be fitted without interference of the arms. In most applications the belts will not contact the arms, so that omitting these from the contact is no problem. Depending on the position of the human model ans the belt anchor points, the XMADgic beltfitting tool might incorrectly fit the shoulderbelt underneath the legs. This then can be resolved by selecting Thorax_gfe in the belt fitting tool. If the arms need to be included in the belt contact, it is recommended to use the contact group HumanBody_gfe. In that case during belt fitting either the user should select the group BodyNoArms_gfe, or the initial conditions of the Glenohumeral[LR]_jnt and Elbow[LR]_jnt should be disabled during the belt fitting to put the arms to the side. Disabling these initial conditions during belt fitting is also required when using XMADgic version 7.4 or before. It is important to bear in mind that many injury criteria available in the model have been developed for the assessment of injury risk based on the performance of the ATDs, and and the injury risk may not directly correlate when calculated using the active human model output. Similarly, the chest deflection signal ChestDeflection_dis is an approximation to the corresponding hybrid-III output. 3.3.5 Output The facet active human model output signals, defined in the include-file, are summarised in 71 MADYMO Human Models Manual Release 7.6 Table 3.12, Table 3.13 and Table 3.14. The facet active human model injury criteria, defined in the include-file, are summarised in Table 3.15. 72 MADYMO Human Models Manual Table 3.12 Release 7.6 Facet active human model time history output. Signal Identifier Degree of freedom Head CG angular acc. HeadCG_aac Roll right Pitch down Yaw left CFC1000 T1 angular acc. T1_aac Roll right Pitch down Yaw left CFC1000 Head w.r.t. IS angular displacement Head_ang Roll right Pitch down Yaw left CFC1000 T1 w.r.t. IS1) angular displacement T1_ang Roll right Pitch down Yaw left CFC1000 Head w.r.t. T1 angular position Head_T1_ang D1/R1 D1/R2 Filter D1/R3 Roll right Pitch down Yaw left CFC1000 10) Left/Right knee bending/torsion KneeS_ang Flexion Lateral bending Torsion CFC1000 Head CG acc. w.r.t IS2) HeadCG_acc x y z CFC1000 HeadOC_ acc x y z CFC1000 C1_acc_CFC60 x y z CFC60 T1_acc x y z CFC1000 T1_acc_CFC60 x y z CFC60 T12_acc x y z CFC1000 Sternum_acc x y z CFC1000 x y z CFC180 x y z CFC180 Head OC acc. w.r.t. IS 2) C1 acc. w.r.t. IS2) T1 acc. w.r.t. IS 2) T12 acc. w.r.t. IS 2) Sternum acc. w.r.t. IS 2) Sternum_acc_CFC180 4) Chest acc at central ribcage n w.r.t. IS2) ThoraxnFront_acc_CFC180 Chest acc at left rib n w.r.t. IS2) ThoraxnL_acc_CFC1804) x y z CFC180 4) x y z CFC180 x y z CFC1000 x y z CFC1000 Chest acc at right rib n w.r.t. IS2) ThoraxnR_acc_CFC180 Left/Right femur acc. w.r.t. IS2) FemurnS_acc 3,10) Left/Right tibia acc. w.r.t. IS 2) TibianS_acc 3,10) Head CG disp. w.r.t. IS HeadCG_dis x y z CFC180 Head OC disp. w.r.t. IS HeadOC_dis x y z CFC1000 T1 disp. w.r.t. IS T1_dis x y z CFC1000 Head CG position w.r.t. IS HeadCG_pos x y z CFC180 T1 position w.r.t. IS T1_pos x y z CFC180 Pelvis position w.r.t. IS Pelvis_pos x y z CFC180 x y z CFC180 Left knee position w.r.t. IS KneeS_pos 10) 73 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom D1/R1 D1/R2 D1/R3 Filter Left/Right ankle position w.r.t. IS AnkleS_pos10) x y z CFC180 Head CG velocity w.r.t. IS HeadCG_vel x y z CFC180 Head CG disp. w.r.t. T1 HeadCG_T1_dis x y z CFC1000 Head OC disp. w.r.t. T1 HeadOC_T1_dis x y z CFC1000 Fore/aft shear Lateral shear Tension CFC1000 x y z CFC600 Left/Right knee shear/compression KneeS_dis 10) Sternum displacement/velocities Sternum_T1_dvl w.r.t. T1 Chest distance/velocity at rib n w.r.t. spine Ribsn_Spine_dvl4) x CFC180 Lateral chest distance/velocity at left rib n w.r.t. spine RibnL_Spine_dvl5) y CFC180 Lateral chest distance/velocity at right rib n w.r.t. spine RibnR_Spine_dvl5) y CFC180 Chest relative deflection at rib n Ribsn_Spine_dis4) w.r.t. spine x CFC600 Lateral chest relative deflection at left rib n w.r.t. spine RibnL_Spine_dis5) x CFC600 Lateral chest relative deflection at right rib n w.r.t. spine RibnR_Spine_dis5) x CFC600 Chest compression ChestDeflection_dis12) x CFC600 Upper neck force Upper neck force Upper neck torque Head OC force NeckUp_lce_F_CFC600 NeckUp_lce_F x y z CFC600 6) x y z CFC1000 6) Roll right Pitch down Yaw left CFC600 6) x 6) Roll right Pitch down Yaw left CFC600 NeckUp_lce_T HeadOC_lce_F Head OC torque HeadOC_lce_T Cn force Cn _lce_F6,7) Cn torque Tn force Tn torque Ln force Ln torque Left/Right hip force 74 6) x y y z z CFC1000 CFC1000 6,7) Roll right Pitch down Yaw left CFC600 6,8) x 6,8) Roll right Pitch down Yaw left CFC600 6,9) x 6,9) Roll right Pitch down Yaw left CFC600 Cn _lce_T Tn _lce_F Tn _lce_T Ln _lce_F Ln _lce_T 6,10) HipS_lce_F x11) y y y11) z z z CFC1000 CFC1000 CFC600 MADYMO Human Models Manual Signal Release 7.6 Identifier Left/Right femur force Left/Right femur torque Degree of freedom D1/R2 D1/R3 FemurS_lce_F6,10) x y z CFC600 6,10) FemurS_lce_T Left/Right upper tibia force Left/Right upper tibia torque Left/Right mid tibia force x y z CFC600 6,10) x y z CFC600 6,10) TibiaUpS_lce_F TibiaUpS_lce_T x y z CFC600 6,10) x y z CFC600 6,10) x y z CFC600 6,10) x y z CFC600 6,10) x y z CFC600 TibiaMidS_lce_F Left/Right mid tibia torque Left/Right low tibia force TibiaMidS_lce_T TibiaLowS_lce_F Left/Right low tibia torque Filter D1/R1 TibiaLowS_lce_T 1 ) IS=Inertial System Acceleration outputs are corrected for acceleration fields in x and y 3) n=1 to 4, from proximal to distal. 4 ) n = 1 to 4, from lower to upper. 5 ) n = 2 to 4, from lower to upper. 6 ) These output signals are used for calculation of the load cell output and for injury criteria. The force output can be found in the RTF file and the torque output in the RTT file. It is recommended not to use these signals, but the load cell output as listed in Table 3.13. 7 ) n = 1 to 7, neck vertebrae from upper to lower. 8 ) n = 1 to 12, thoracic vertebrae from upper to lower. 9 ) n = 1 to 5, lumbar vertebrae from upper to lower. 10 ) S = L or R, for left or right leg. 11 ) Hip joint orientations are: x is lateral y is frontal. 12 ) Analogous to Hybrid-III chest deflection signal. 2) Table 3.13 Facet active human model load cell output (in injury file). Signal Identifier Upper neck force NeckUp_Fdir_lce1) Upper neck torque Head OC force Head OC torque Cn force Cn torque Tn force Tn torque Degree of freedom D1/R1 D1/R2 D1/R3 x y z 1) Roll right Pitch down Yaw left CFC600 1) x y CFC1000 Roll right Pitch down Yaw left CFC600 x y CFC1000 Roll right Pitch down Yaw left CFC600 x y CFC1000 Roll right Pitch down Yaw left NeckUp_Mdir_lce HeadOC_Fdir_lce HeadOC_Mdir_lce Cn _Fdir_lce 1,2) Cn _Mdir_lce Tn _Fdir_lce 1,2) 1,3) Tn _Mdir_lce 1,3) Filter 1) z z z CFC1000 CFC600 75 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom Ln _Fdir_lce1,4) Ln force Ln torque Ln _Mdir_lce Left/Right hip force Left/Right femur force Left/Right femur torque 1,4) HipS_Fdir_lce D1/R2 D1/R3 x y z Roll right 1,5) FemurS_Fdir_lce D1/R1 x 1,5) FemurS_Mdir_lce 1,5) 1,5) 6) CFC1000 Pitch down Yaw left 6) Filter CFC600 y z CFC600 x y z CFC600 x y z CFC600 x y z CFC600 Left/Right upper tibia force TibiaUpS_Fdir_lce Left/Right upper tibia torque TibiaUpS_Mdir_lce1,5) x y z CFC600 Left/Right mid tibia force TibiaMidS_Fdir_lce1,5) x y z CFC600 Left/Right mid tibia torque TibiaMidS_Mdir_lce1,5) x y z CFC600 Left/Right low tibia force TibiaLowS_Fdir_lce1,5) x y z CFC600 Left/Right low tibia torque TibiaLowS_Mdir1,5) x y z CFC600 1 ) dir = res, x, y, z. ) n = 1 to 7, neck vertebrae from upper to lower. 3 ) n = 1 to 12, thoracic vertebrae from upper to lower. 4 ) n = 1 to 5, lumbar vertebrae from upper to lower. 5 ) S = L or R, for left or right leg. 6 ) Hip joint orientations are: x is lateral y is frontal. 2 Table 3.14 Facet active human model sensor/controller output (in control file). Signal Identifier Type Filter Head roll angle head_RX Operator None Head pitch angle head_RY Operator None Head yaw angle head_RZ Operator None Sensor None Sensor None Sensor None Sensor None Sensor None Tn forward bending angle Tn lateral bending angle Tn torsion angle Ln forward bending angle Ln lateral bending angle 76 Tn_RYfwd_sensor Tn_RXlat_sensor 1) Tn_RZtor_sensor 1) Ln_RYfwd_sensor Ln_RXlat_sensor 2) 1) 2) MADYMO Human Models Manual Release 7.6 Signal Identifier Ln torsion angle Ln_RZtor_sensor Hip (fore/aft) flexion angle 2) HipS_flexion_sensor Hip (lateral) abduction angle 3) HipS_abduction_sensor Hip (axial) rotation angle HipS_rotation_sensor 3) 3) 3) Type Filter Sensor None Sensor None Sensor None Sensor None Sensor None Elbow flexion angle ElbowS_sensor Radio-ulnar rotation angle (lower arm axial rotation) RUS_sensor3) Sensor None Head roll activation level Head_Roll_act Operator None Head pitch activation level Head_Pitch_act Operator None Head yaw activation level Head_Yaw_act Operator None Tn forward bending activation level Tn_RYfwd_act Tn lateral bending activation level Tn torsion activation level Ln forward bending activation level Operator None Tn_RXlat_act 1) Operator None Tn_RZtor_act 1) Operator None Operator None Operator None Operator None Operator None Operator None Operator None Operator None Operator None Ln_RYfwd_act Ln lateral bending activation level Ln torsion activation level Hip (fore/aft) flexion activation level 1) 2) Ln_RXlat_act 2) Ln_RZtor_act 2) HipS_flexion_act 3) Hip (lateral) abduction activation level HipS_abduction_act Hip (axial) rotation activation level HipS_rotation_act3) Elbow flexion activation level ElbowS_act Radio-ulnar rotation activation level RUS_act 3) 3) 3) 1 ) n = 1 to 12, thoracic vertebrae from upper to lower. ) n = 1 to 5, lumbar vertebrae from upper to lower. 3 ) S = L or R, for left or right arm/hip. 2 Table 3.15 Injury criteria of the facet active human model. Injury criteria Identifier Filter Head Injury Criterion 15 ms HIC15_inj2) CFC1000 Head Injury Criterion 36 ms 2) CFC1000 HIC36_inj Contigious 3 ms criterion: Head Chest Chest Con3ms_HeadCG_inj2) Con3ms_Sternum_CFC180_inj Con3ms_Sternum_inj 2) CFC1000 2) CFC180 CFC1000 77 MADYMO Human Models Manual Injury criteria T1 T12 Pelvis Release 7.6 Identifier Filter Con3ms_T1_inj 2) Con3ms_T12_inj CFC1000 2) Con3ms_Pelvis_inj CFC1000 2) CFC1000 Cumulative 3 ms criterion: Head Cum3ms_HeadCG_inj2) CFC1000 Chest filtered Cum3ms_Sternum_CFC180_inj2) CFC180 Chest T1 T12 Pelvis Cum3ms_Sternum_inj Cum3ms_T1_inj 2) 2) Cum3ms_T12_inj CFC1000 2) Cum3ms_Pelvis_inj CFC1000 CFC1000 2) 1,2,3) CFC1000 Viscous Injury Response Criterion for rib layer n VCRibsn_inj CFC180 Lateral Viscous Injury Response Criterion for left rib layer n VCRibnL_inj1,2,4) CFC180 Lateral Viscous Injury Response Criterion for right rib layer n VCRibnR_inj1,2,4) CFC180 FNICTension_inj1) CFC1000 Neck NIC Forward: Tension Shear Bending FNICShear_inj 1) FNICBending_inj CFC1000 1) CFC1000 (force) CFC600 (torque) NIC_rearward_C1_T11,2) CFC60 Nij Tension-extension NTE_inj1,2) CFC600 (force) CFC600 (torque) Nij Tension-flexion NTF_inj1,2) CFC600 (force) CFC600 (torque) Nij Compression-extension NCE_inj1,2) CFC600 (force) CFC600 (torque) Nij Compression-flexion NCF_inj1,2) CFC600 (force) CFC600 (torque) Nkm Flexion-anterior NFA_inj1,2) CFC600 (force) CFC600 (torque) Nkm Extension-anterior NEA_inj1,2) CFC600 (force) CFC600 (torque) Neck NIC Rearward: Neck combined injury criteria: 78 MADYMO Human Models Manual Injury criteria Release 7.6 Identifier Filter Nkm Flexion-posterior NFP_inj 1,2) CFC600 (force) CFC600 (torque) Nkm Extension-posterior NEP_inj1,2) CFC600 (force) CFC600 (torque) Combined Thoracic Index: Upper sternum for rib layer n for left rib layer n for right rib layer n CTISternum_inj 2) CTIRibsn_inj 1,2,3) CTIRibnL_inj 1,2,4) CTIRibnR_inj 1,2,4) Left Femur Force Criterion FFCL_inj1) CFC600 1) CFC600 Right Femur Force Criterion FFCR_inj 1 ) This injury output can be found in the INJURY file. ) The injury output can be found in the PEAK file. 3 ) n = 1 to 4, from lower to upper. 4 ) n = 2 to 4, from lower to upper. 2 3.3.6 Active behaviour control This human model contains active behaviour. Sensors in the model measure the human positions. Based on these sensors, the control systems determine the activation levels of various active elements in the model (muscles and actuators). The behaviour of the controllers can be adapted in the user file by changing the following items: DEFINE values (CONTROL_ANALYSIS.TIME) Neck co-contraction time history target angle time histories (FUNCTIONS in SYSTEM.MODEL) initial activation levels (SIGNAL.CONSTANT in CONTROL_SYSTEM in SYSTEM.MODEL) For each active body part, a DEFINE is present in the user file which can be used to switch the active behaviour on (VALUE=1, default) or off (VALUE=0). In the validation of the active human model, for all volunteer tests these DEFINE’s are set to 1, while for all cadaver tests these DEFINE’s are set to 0. These DEFINE’s are: Neck_activation_par (3 DOF) Spine_activation_par (17x3 DOF) 79 MADYMO Human Models Manual Release 7.6 Hip_activation_par (2x3 DOF) Elbow_activation_par (2x1 DOF) The following DEFINE’s are specifically for the neck controller: Head_ref_par [0 | 1]: Select whether the head rotation is calculated relative to the reference space (value=0) or relative to T1 (value=1). If head control is assumed to be based mainly on vestibular input (balance), Head_ref_par should be 0, to keep the head upright. This is the default for the sitting model. If head control is assumed to be based mainly on proprioceptive input (muscle elongations), Head_ref_par should be 1, to keep the neck straight. This is the default for the standing model, as in a pedestrian, bicycle or motorcycle accident due to large body rotations the head cannot be kept upright and keeping the neck straight is in these cases assumed to be more realistic. Neck_CCR [0, 1]: This is the neck co-contraction ratio. It can vary between 0 (no co-contraction, default) and 1 (full co-contraction, with maximum activation of the flexor muscles). Use this DEFINE if a constant cocontraction level is used. For a variable co-contraction level, use the FUNCTION described below. Neck_CCR_var [0 | 1]: This DEFINE enables (value=1) / disables (value=0, default) the delays for the neck co-contraction. If a constant co-contraction is used, no delays are required for the co-contraction. If a delay would be defined, for the first part of the simulation (during the time of the delay) even the co-contraction would be zero. To have the co-contraction active during the whole simulation, the delays can be disabled. If a variable co-contraction is used (FUNCTION described below), the delays should be activated by setting the value of Neck_CCR_var to 1. Reaction_time [0, ∞): This is the reaction time in seconds. The default is 0.1s This time is the time it takes for the controllers to respond to new events. This delay is not active for stabilization under constant loading. The reaponse time is different per situation, it can be a reflex time triggered by the onset of an acceleration (at e.g. the pelvis) or a reaction on a coming event. Reported motor reflex delays range from 10 to 120 ms (Colebath et al. 1994, Foust et al. 1973, Reid et al. 1981, Schneider et al. 1975, Tennyson et al. 1977). Reaction times depend on the situation and on the person involved. Delay_Enable [0, 1]: This DEFINE enables (value=1, default) / disables (value=0) the delays for all controllers. For a settling simulation the equilibrium state should be reached within the shortest possible time. Hence, for a settling simulation the delays should be disabled by setting this value to 0. 80 MADYMO Human Models Manual Release 7.6 The FUNCTION Neck_CCR can be used to define a variable co-contraction, e.g. to simulate an increasing co-contraction as a result of a fright response. Default this function uses the Neck_CCR DEFINE value. To make the co-contraction variable, this FUNCTION can be adjusted by the user. Note that in that case the Neck_CCR_var DEFINE should be set to 1. For all degrees of freedom of the neck, elbow and hip, a FUNCTION *_target_fun is defined in the user file. Default, these are constant zero, to have the controller work towards the initial conditions. If a variable target is desired (e.g. voluntary or reflex motion), these function can be adjusted. The function value is the angle relative to the initial conditions. So for a smooth motion the functions should start at zero. A CONTROL_SYSTEM is included in the user file with for each controlled degree of freedom a SIGNAL.CONSTANT defining the initial activation level. If a settling run is performed with the controllers active, in the final equilibrium state the controllers will have some activation level. These activation levels are available in the output. To include these in the final simulation, the SIGNAL.CONSTANT’s can be used. The conversion of the output data to the input in the model can be done manually, or by means of a script which can be found on the TASS website (www.tassinternational.com). 3.4 Examples 3.4.1 Facet mid-size male active human model settling The example application file of the settling of the facet active human model in a seat ‘e_act50fc_settling.xml’ can be found on the TASS website (www.tassinternational.com). This example shows the settling of the active human model in a seat. This settling is used for positioning and initialisation of the human model in the combined pre-crash / crash example described in 3.4.2 below. For the settling run, the pulse, belts and airbag are removed from the model and hysteresis is disabled for all characteristics outside of the active human model. The predefined block with OUTPUT_JOINT_DOF, STATE.BODY, STATE.JOINT and SWITCH.TIME is enabled. The human model is roughly set in the right position using the INITIAL.JOINT_POS elements. The curvature of the spine is not modified, as the sitting model has a relaxed seating position of the spine already included in INITIAL.JOINT_POS. The active behaviour of the model is switched on, to keep the desired position. To reduce the time needed to find an equilibrium, the delays are disabled by setting the DEFINE Delay_Enable to 0. The hands are tied to the steering wheel with point restraints and the wrists and radio-ulnar joints are locked to keep the 81 MADYMO Human Models Manual Release 7.6 arm in place with the hands on the steering wheel. Then the simulation is performed with only gravity, until the model has reached its equilibrium. Then, the joint positions from the *.jps file and the initial controller activation levels from the *.control file can be used to initialise the human in the final model (see 3.4.2). 3.4.2 Facet mid-size male active human model in pre-crash and crash phase The example application file of the facet active human model in a combined pre-crash braking and crash scenario ‘e_act50fc_precrash.xml’ can be on the TASS website (www.tassinternational.com). The positioning and initialisation of the human model in this application is performed by using the settling example described in section 3.4.1 above. Using XMADgic, the initial joint positions resulting from the settling have been imported automatically into the model. Next, the belt was fitted using the XMADgic belt fitting tool. In order to let the controllers start at the levels reached during the settling, the activation levels in the last timestep of the *.control file of the settling were used to define the initial activation levels in the model. This can be done manually, or by means of a script which can be found on the TASS website (www.tassinternational.com). The vehicle model of this example was based on the MADYMO frontal impact application (see MADYMO Applications manual), with some minor modifications. In the braking phase the vehicle decelerates with 8 m/s^2 from about 80 km/h to 50 km/h. After 1 second, the crash occurs, after which the airbag and pretensioner are triggered. 82 MADYMO Human Models Manual 4 Release 7.6 Facet pedestrian model The MADYMO facet pedestrian model described in this chapter is currently released in one body size, being a mid-size male model representing the 50th percentile male model population (Figure 4.1). This model is identical to the standing active human model (Chapter 3), except for the controllers, which are not included in the facet pedestrian model. Figure 4.1 Facet pedestrian model. 83 MADYMO Human Models Manual Release 7.6 4.1 Model description A facet mid-size male pedestrian model is available. The input is given in the files: Mid-size male: h_ped50fc_usr.xml h_ped50fc_inc.xml To run this model, the following licenses are required: Mid-size male: MADYMO/Solver (Multibody) MADYMO/Human Models/Pedestrian Since the facet pedestrian model is identical to the standing active human model (Chapter 3), except for the active behaviour, for the model description is referred to 3.1.1 - 3.1.10. 4.2 Model validation The facet pedestrian model was validated using all post mortem human subject (PMHS) tests described in section 3.2. Since the facet pedestrian model is identical to the standing facet active human model without active behaviour, the responses of this model are almost similar to that of the standing active human model in the PMHS tests. 4.3 User instructions 4.3.1 Integration method and time step Table 4.1 Recommended integration method and time step for the facet pedestrian model. Model Integration method Time step (s) Mid-size male EULER <1.0E-05 4.3.2 Positioning In order to position the facet pedestrian model, the INITIAL.JOINT_POS elements have to be used. All joints that are needed for positioning the facet pedestrian model are defined in the INITIAL.JOINT_POS elements in the user-file. Positions of all other joints are defined in the include-file, and these should not be edited by the user. 84 MADYMO Human Models Manual Release 7.6 A human model is by default positioned relative to the (global) reference space coordinate system. However, the human model can be positioned relative to a body of another system. This can be done in the CRDSYS_OBJECT ‘Human_Attachment’ and the associated ORIENTATION ‘Human_Attachment_ori’. The human attachment element ‘Human_Attachment’ is comparable to the dummy attachment element 'Dummy_attachment' in a dummy model, which is located at the H-point. The orientations of the positioning joints are given in Table 4.2. In this table all rotations are referred to with the terms pitch, roll and yaw, as well the anatomical terms for the arms and legs. The directions given in the tables refer to positive rotation directions. For all joints, the directions are defined with respect to their coordinate system orientation, when the human model is in its reference position, as shown in Figure 4.2, in which all initial rotations are equal to zero. The anatomical terms for the rotations of the arms and legs are also in the DESCRIPTION attributes in INITIAL.JOINT_POS in the user file. Figure 4.2 Definition of joint translations and rotations of the facet pedestrian model in its reference position. 85 MADYMO Human Models Manual Table 4.2 Release 7.6 Positioning joints of the facet pedestrian model. Joint description Identifier Complete human Human_jnt Degree of freedom D1 / R1 D2 / R2 D3 / R3 X / Roll right Y / Pitch down Z / Yaw left Lumbar intervertebral L5_jnt joint X / Roll right 1) Y / Pitch down Z1) / Yaw left1) ,, L4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, L1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Thoracic intervertebral joint T12_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T11_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T10_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T9_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T8_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T7_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T6_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T5_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, T1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Cervical intervertebral C7_jnt joint X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C6_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C5_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C4_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C3_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) ,, C2_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Atlanto-axial joint C1_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Atlanto-occipital joint HeadOC_jnt X1) / Roll right1) Y1) / Pitch down Z1) / Yaw left1) Sternum joint1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) 86 SternumUp_jnt1) 1) 1) MADYMO Human Models Manual Release 7.6 Joint description Identifier Degree of freedom D1 / R1 1) D2 / R2 1) 1) Y / Pitch down D3 / R3 1) -Z1) / Yaw right1) Left sterno-clavicular joint1) SternoClavicularL _jnt1) -X / Roll left Right sternoclavicular joint1) SternoClavicularR _jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) Left acromioclavicular joint1) AcromioClavicularL _jnt1) Roll left1) Pitch down1) Yaw right1) Right acromioclavicular joint1) AcromioClavicularR _jnt1) Roll right1) Pitch down1) Yaw left1) Left glenohumeral joint (shoulder) GlenohumeralL_jnt Adduction (roll left) Flexion (yaw right) Lateral rotation (pitch up) Right glenohumeral joint (shoulder) GlenohumeralR_jnt Adduction (roll right) Flexion (yaw left) Lateral rotation (pitch up) Left elbow ElbowL_jnt Flexion (yaw right) Right elbow ElbowR_jnt Flexion (yaw left) Left radio-ulnar joint RadioUlnarisL_jnt Supination (pitch down) Right radio-ulnar joint RadioUlnarisR_jnt Supination (pitch down) Left wrist WristL_jnt Flexion (roll left) Adduction (yaw right) Right wrist WristR_jnt Flexion (roll right) Left hip HipL_jnt Extension (pitch down) Adduction (yaw left) Adduction (roll left) Lateral rotation (yaw left) Right hip HipR_jnt Extension (pitch down) Adduction (roll right) Lateral rotation (yaw right) Left knee KneeL_jnt Adduction1) (roll left) Flexion (pitch down) Medial rotation1) (yaw right) Right knee KneeR_jnt Adduction1) (roll right) Flexion (pitch down) Medial rotation1) (yaw left) Left ankle AnkleL_jnt Lateral rotation (yaw left) Plantarflexion (pitch down) Inversion (roll left) Right ankle AnkleR_jnt Lateral rotation (yaw right) Plantarflexion (pitch down) Inversion (roll right) Left shoe joint1) ShoeL_jnt1) X1) / Roll right1) Y1) / Pitch down1) Z1) / Yaw left1) 87 MADYMO Human Models Manual Release 7.6 Joint description Identifier Degree of freedom D1 / R1 Right shoe joint 1) ShoeR_jnt 1) 1) X / Roll right D2 / R2 1) 1) Y / Pitch down D3 / R3 1) Z1) / Yaw left1) 1 ) Not to be changed during manual positioning. Only for equilibrium, based on a settling simulation. 4.3.3 Contacts Table 4.3 Available contact groups in the facet pedestrian model to define contact with its environment. Contact description Identifier Set Complete human model HumanBody_gfe Elements and nodes Complete human without arms BodyNoArms_gfe Elements and nodes Complete human without head BodyNoHead_gfe Elements and nodes Head Head_gfe Elements and nodes Neck Neck_gfe Elements and nodes Thorax Thorax_gfe Elements and nodes Pelvis Pelvis_gfe Elements and nodes Complete left arm ArmL_gfe Elements and nodes Complete right arm ArmR_gfe Elements and nodes Upper left arm Upper_ArmL_gfe Elements and nodes Upper right arm Upper_ArmR_gfe Elements and nodes Lower left arm (incl. hand) Lower_ArmL_gfe Elements and nodes Lower right arm (incl. hand) Lower_ArmR_gfe Elements and nodes Complete left leg LegL_gfe Elements and nodes Complete right leg LegR_gfe Elements and nodes Upper left leg Upper_LegL_gfe Elements and nodes Upper right leg Upper_LegR_gfe Elements and nodes Lower left leg (excl. foot/shoe) Lower_LegL_gfe Elements and nodes Lower right leg (excl. foot/shoe) Lower_LegR_gfe Elements and nodes Left shoe ShoeL_gfe Elements and nodes Right shoe ShoeR_gfe Elements and nodes 88 MADYMO Human Models Manual 4.3.4 Release 7.6 Output The facet pedestrian model output signals, defined in the include-file, are summarised in Table 4.4 and Table 4.5. The facet pedestrian model injury criteria, defined in the include-file, are summarised in Table 4.6. Table 4.4 Facet pedestrian model time history output. Signal Identifier Degree of freedom Filter Head CG angular acc. HeadCG_aac D1/R1 D1/R2 Roll right Pitch down T1 angular acc. T1_aac Roll right Pitch down Yaw left CFC1000 Head w.r.t. IS angular displacement Head_ang Roll right Pitch down Yaw left CFC1000 T1 w.r.t. IS1) angular displacement T1_ang Roll right Pitch down Yaw left CFC1000 Head w.r.t. T1 angular position Head_T1_ang Roll right Pitch down Yaw left CFC1000 Left/Right knee bending/torsion KneeS_ang Flexion Lateral bending Torsion CFC1000 Head CG acc. w.r.t IS2) HeadCG_acc x y z CFC1000 10) Head OC acc. w.r.t. IS HeadOC_ acc x y z CFC1000 2) C1_acc_CFC60 x y z CFC60 2) T1_acc x y z CFC1000 T1_acc_CFC60 x y z CFC60 T12_acc x y z CFC1000 Sternum_acc x y z CFC1000 Sternum_acc_CFC180 x y z CFC180 Pelvis_acc x y z CFC1000 x y z CFC1000 x y z CFC1000 C1 acc. w.r.t. IS T1 acc. w.r.t. IS 2) D1/R3 Yaw left CFC1000 T12 acc. w.r.t. IS 2) Sternum acc. w.r.t. IS2) Pelvis acc. w.r.t. IS 2) Left/Right femur acc. w.r.t. IS Left/Right tibia acc. w.r.t. IS 2) 2) FemurnS_acc TibianS_acc 3,10) 3,10) Head CG disp. w.r.t. IS HeadCG_dis x y z CFC180 Head OC disp. w.r.t. IS HeadOC_dis x y z CFC1000 T1 disp. w.r.t. IS T1_dis x y z CFC1000 Head CG position w.r.t. IS HeadCG_pos x y z CFC180 T1 position w.r.t. IS T1_pos x y z CFC180 Pelvis position w.r.t. IS Pelvis_pos x y z CFC180 89 MADYMO Human Models Manual Signal Left knee position w.r.t. IS Release 7.6 Identifier Degree of freedom KneeS_pos10) 10) Filter D1/R1 D1/R2 D1/R3 x y z CFC180 x y z CFC180 Left/Right ankle position w.r.t. IS AnkleS_pos Head CG velocity w.r.t. IS HeadCG_vel x y z CFC180 Head CG disp. w.r.t. T1 HeadCG_T1_dis x y z CFC1000 Head OC disp. w.r.t. T1 HeadOC_T1_dis x y z CFC1000 Fore/aft shear Lateral shear Tension CFC1000 x y z CFC600 Left/Right knee shear/compression KneeS_dis 10) Sternum displacement/velocities Sternum_T1_dvl w.r.t. T1 Ribsn_Spine_dvl4) x CFC180 Lateral chest deflection/velocity RibnL_Spine_dvl5) at left rib n w.r.t. spine y CFC180 Lateral chest deflection/velocity RibnR_Spine_dvl5) at right rib n w.r.t. spine y CFC180 Chest deflection/velocity at rib n w.r.t. spine Upper neck force Upper neck force Upper neck torque Head OC force NeckUp_lce_F_CFC6006) NeckUp_lce_F x y z CFC600 6) x y z CFC1000 6) Roll right Pitch down Yaw left CFC600 6) x z 6) Roll right Pitch down Yaw left CFC600 x z NeckUp_lce_T HeadOC_lce_F Head OC torque HeadOC_lce_T Cn force Cn _lce_F6,7) Cn torque Tn force Tn torque Ln force Ln torque Left/Right hip force Left/Right femur force Left/Right femur torque Left/Right upper tibia force Left/Right upper tibia torque Left/Right mid tibia force 90 y y CFC1000 CFC1000 6,7) Roll right Pitch down Yaw left CFC600 6,8) x z 6,8) Roll right Pitch down Yaw left CFC600 6,9) x z 6,9) Roll right Pitch down Cn _lce_T Tn _lce_F Tn _lce_T Ln _lce_F Ln _lce_T 6,10) y 11) HipS_lce_F FemurS_lce_F y 11) CFC1000 CFC1000 Yaw left CFC600 x y z CFC600 6,10) x y z CFC600 6,10) FemurS_lce_T TibiaUpS_lce_F x y z CFC600 6,10) x y z CFC600 6,10) x y z CFC600 x y z CFC600 TibiaUpS_lce_T TibiaMidS_lce_F 6,10) MADYMO Human Models Manual Signal Release 7.6 Identifier Left/Right mid tibia torque Left/Right low tibia force Degree of freedom D1/R2 D1/R3 TibiaMidS_lce_T6,10) x y z CFC600 6,10) x y z CFC600 6,10) x y z CFC600 TibiaLowS_lce_F Left/Right low tibia torque Filter D1/R1 TibiaLowS_lce_T 1 ) IS=Inertial System Acceleration outputs are corrected for acceleration fields in x and y 3) n=1 to 4, from proximal to distal. 4 ) n = 1 to 4, from lower to upper. 5 ) n = 2 to 4, from lower to upper. 6 ) These output signals are used for calculation of the load cell output and for injury criteria. The force output can be found in the RTF file and the torque output in the RTT file. It is recommended not to use these signals, but the load cell output as listed in Table 3.13. 7 ) n = 1 to 7, neck vertebrae from upper to lower. 8 ) n = 1 to 12, thoracic vertebrae from upper to lower. 9 ) n = 1 to 5, lumbar vertebrae from upper to lower. 10 ) S = L or R, for left or right leg. 11 ) Hip joint orientations are: x is lateral y is frontal. 2) Table 4.5 Facet pedestrian model load cell output (in injury file). Signal Identifier Upper neck force NeckUp_Fdir_lce1) Upper neck torque Degree of freedom D1/R1 x D1/R2 y 1) Roll right Pitch down Yaw left CFC600 1) x y CFC1000 Roll right Pitch down Yaw left CFC600 x y CFC1000 Roll right Pitch down Yaw left CFC600 x y CFC1000 Roll right Pitch down Yaw left CFC600 x y CFC1000 Roll right Pitch down Yaw left NeckUp_Mdir_lce Head OC force HeadOC_Fdir_lce Head OC torque HeadOC_Mdir_lce1) Cn force Cn torque Tn force Tn torque Ln force Ln torque Left/Right hip force Left/Right femur force Left/Right femur torque Cn _Fdir_lce 1,2) Cn _Mdir_lce Tn _Fdir_lce 1,3) Tn _Mdir_lce Ln _Fdir_lce 1,2) 1,3) 1,4) Ln _Mdir_lce 1,4) HipS_Fdir_lce 1,5) FemurS_Fdir_lce 6) 1,5) FemurS_Mdir_lce 1,5) 6) D1/R3 z Filter z z z z CFC1000 CFC600 x y z CFC600 x y z CFC600 x y z CFC600 91 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom D1/R1 D1/R2 D1/R3 Filter Left/Right upper tibia force TibiaUpS_Fdir_lce1,5) x y z CFC600 Left/Right upper tibia torque TibiaUpS_Mdir_lce1,5) x y z CFC600 Left/Right mid tibia force TibiaMidS_Fdir_lce1,5) x y z CFC600 Left/Right mid tibia torque TibiaMidS_Mdir_lce1,5) x y z CFC600 Left/Right low tibia force TibiaLowS_Fdir_lce1,5) x y z CFC600 Left/Right low tibia torque TibiaLowS_Mdir1,5) x y z CFC600 1 ) dir = res, x, y, z. ) n = 1 to 7, neck vertebrae from upper to lower. 3 ) n = 1 to 12, thoracic vertebrae from upper to lower. 4 ) n = 1 to 5, lumbar vertebrae from upper to lower. 5 ) S = L or R, for left or right leg. 6 ) Hip joint orientations are: x is lateral y is frontal. 2 Table 4.6 Injury criteria of the facet pedestrian model. Injury criteria Identifier Filter Head Injury Criterion 15 ms HIC15_inj2) CFC1000 Head Injury Criterion 36 ms 2) CFC1000 HIC36_inj Contigious 3 ms criterion: Head Chest Chest T1 T12 Pelvis Con3ms_HeadCG_inj2) Con3ms_Sternum_CFC180_inj Con3ms_Sternum_inj Con3ms_T1_inj CFC1000 2) 2) CFC1000 2) Con3ms_T12_inj CFC1000 2) Con3ms_Pelvis_inj CFC180 CFC1000 2) CFC1000 Cumulative 3 ms criterion: Head Chest filtered Chest 92 Cum3ms_HeadCG_inj2) Cum3ms_Sternum_CFC180_inj Cum3ms_Sternum_inj 2) CFC1000 2) CFC180 CFC1000 MADYMO Human Models Manual Injury criteria T1 T12 Pelvis Release 7.6 Identifier Filter Cum3ms_T1_inj 2) Cum3ms_T12_inj CFC1000 2) Cum3ms_Pelvis_inj CFC1000 2) 1,2,3) CFC1000 Viscous Injury Response Criterion for rib layer n VCRibsn_inj CFC180 Lateral Viscous Injury Response Criterion for left rib layer n VCRibnL_inj1,2,4) CFC180 Lateral Viscous Injury Response Criterion for right rib layer n VCRibnR_inj1,2,4) CFC180 Tension FNICTension_inj1) CFC1000 Shear FNICShear_inj1) CFC1000 Neck NIC Forward: Bending FNICBending_inj 1) CFC1000 (force) CFC600 (torque) NIC_rearward_C1_T11,2) CFC60 Nij Tension-extension NTE_inj1,2) CFC600 (force) CFC600 (torque) Nij Tension-flexion NTF_inj1,2) CFC600 (force) CFC600 (torque) Nij Compression-extension NCE_inj1,2) CFC600 (force) CFC600 (torque) Nij Compression-flexion NCF_inj1,2) CFC600 (force) CFC600 (torque) Nkm Flexion-anterior NFA_inj1,2) CFC600 (force) CFC600 (torque) Nkm Extension-anterior NEA_inj1,2) CFC600 (force) CFC600 (torque) Nkm Flexion-posterior NFP_inj1,2) CFC600 (force) CFC600 (torque) Nkm Extension-posterior NEP_inj1,2) CFC600 (force) CFC600 (torque) Neck NIC Rearward: Neck combined injury criteria: Combined Thoracic Index CTI_inj2) Left Femur Force Criterion FFCL_inj1) CFC600 1) CFC600 Right Femur Force Criterion FFCR_inj 1 ) This injury output can be found in the INJURY file. 93 MADYMO Human Models Manual 2 ) The injury output can be found in the PEAK file. ) n = 1 to 4, from lower to upper. 4 ) n = 2 to 4, from lower to upper. 3 94 Release 7.6 MADYMO Human Models Manual 5 Release 7.6 Ellipsoid pedestrian models The MADYMO ellipsoid pedestrian models described in this chapter is currently released in five body sizes. A small female model representing the 5th percentile female population, a mid-size male model representing the 50th percentile male model population, and a large male model representing the 95th percentile male model are available, and two child body sizes representing a 3 and 6-yeas-old are available (Figure 5.1). Please note that the child occupant models are scaled from adult anthropometries and hence they do not necessarily represent children in terms of their biofidelic behaviour. Figure 5.1 Ellipsoid pedestrian models, from left to right; 3-year-old child, 6-year-old child, small female, mid-size male and large male. 95 MADYMO Human Models Manual Release 7.6 5.1 Model description The MADYMO model names and input file names of the ellipsoid pedestrian models are: 3-year-old child: h_ped3yel_usr.xml h_ped3yel_inc.xml 6-year-old child: h_ped6yel_usr.xml h_ped6yel_inc.xml Small female: h_ped05el_usr.xml h_ped05el_inc.xml Mid-size male: h_ped50el_usr.xml h_ped50el_inc.xml Large male: h_ped95el_usr.xml h_ped95el_inc.xml Besides these models, a scaleable pedestrian model is available: Parameter model mid size male: h_ped50el.par Using the MADYMO/SCALER utility, this model can be scaled towards different anthropometry data sets. 5.1.1 Anthropometry The mid-size male pedestrian model was developed first. The anthropometry of this model was, similar to the facet occupant models, based on the database of the RAMSIS software package (RAMSIS, 1997). Like for the facet occupant models, the Western European population aged 18-70 years in 1984 has been used. Afterwards, the mid-size male pedestrian model has been scaled towards a 3-year-old child, a 6year-old child, a small female and a large male model (see Figure 5.1). The anthropometries of the small female and large male pedestrian models were also based on the RAMSIS database. The anthropometries of the 3- and 6-year-old child were based on the specification of the Q child dummies. Global anthropometry specifications are given in Table 5.1. 96 MADYMO Human Models Manual Table 5.1 Release 7.6 Anthropometry of the ellipsoid pedestrian models. Parameter 3 year old child 6 year old child Small female Mid-size male Large male Standing height [m] 0.95 1.17 1.53 1.74 1.91 Seated height [m] 0.55 0.64 0.81 0.92 1.00 Shoulder breadth [m] 0.25 0.28 0.40 0.47 0.52 Knee height [m] 0.28 0.35 0.47 0.54 0.59 Weight [kg] 14.5 23.0 49.77 75.7 101.1 The scaling of the pedestrian models was done using MADYMO/SCALER (Happee et al., 1998). In MADYMO/SCALER different scaling factors are specified for x-, y-, and z-dimensions and for different body parts. Thus the model geometry can be adapted freely to the desired anthropometry parameters. In addition to the geometry, all other model parameters can be scaled. Based on the desired anthropometry parameters there is scaling of: Geometry Mass and moments of Inertia Joint characteristics (stiffness, friction, damping and hysteresis), including that of protected joints Ellipsoids and penetration characteristics Force models Fracture levels Sensor locations 5.1.2 Configuration The pedestrian models each consist of 52 rigid bodies, organised in 7 configuration branches. The outer surface is described by 64 ellipsoids and 2 planes. The first branch connects the head and thorax to the pelvis. The second and third branch connect the bodies of the left and right arm to T1, respectively. The fourth and fifth branch connect the bodies of the left and right leg to the pelvis, respectively. The heels are each connected to the mid-foot joint by a separate branch. 97 MADYMO Human Models Manual 5.1.3 Release 7.6 Spine and neck The spine and neck are modelled by 4 kinematic joints. The spine consists of 1 spherical joint at lumbar location and 1 free joint at thoracic location. The neck is modelled by 2 free joints at the lower neck location (T1-C7) and 1 at the upper neck (C1-Head OC) location, respectively. The free joints in the spine and neck allow elongation. The stiffness in the different directions is modelled by six-DOF restraints at the joint locations. The rotational stiffnesses in the spine are based on Yang et al. (2000). The translational stiffness in the z-direction is based on the resultant elongation stiffness of the facet occupant models. The translational stiffnesses in xand y-direction are higher than in z-direction, in order to prevent lateral translation. In the z-direction also damping coefficients are added, which are also based on the facet occupant models. 5.1.4 Thorax and abdomen For application in contact with vehicle models, it was considered desirable to represent each torso section (pelvis, abdomen, ribs, shoulder and for female also breasts) by just one ellipsoid of sufficient size. The ellipsoids are sufficiently large to avoid unrealistic discontinuities, when ellipsoids contact the edges of vehicle parts, like the bonnet leading edge. In defining the ellipsoids it was already taken into account that scaled pedestrian models should also interact realistically with vehicle models. Using few ellipsoids also diminishes the chance on multiple contacts with one vehicle part. When using combined contact functions, multiple contacts with one vehicle part lead to a too high resultant stiffness. Contact characteristics have been implemented for lateral loading of pelvis, abdomen, ribs and shoulder. The contact characteristics (stiffness, hysteresis, damping) were based on data found in literature and optimized in simulations of a large range of PMHS impactor tests on various body parts, see Section 5.2. Based on various pelvis impactor simulations, different contact stiffness characteristics were used for the lateral and rear part of the pelvis to represent the difference in the amount of flesh in these areas. 5.1.5 Hip The hip joint is modelled by a spherical joint. The joint stiffness curves were taken from the validated pedestrian model by Yang & Lovsund (1997) who selected the hip resistance after Frankel & Nordin (1980). The joint stiffness curves were found to agree well with ranges of motion of the RAMSIS human model (Speyer and Seidl, 1997). 98 MADYMO Human Models Manual 5.1.6 Release 7.6 Knee The knee is a complex joint with a strong coupling between the degrees of freedom. The resistance for axial rotation is, for instance, dependent on the knee flexion angle. In principle, geometric modelling of the relevant joint surface interactions and ligaments, muscles, and other soft tissues allows the definition of a general knee model. However, detailed knee models for impact are still restricted in their range of application. Therefore, the pedestrian knee is modelled by just one free joint and the knee model characteristics have been optimized for an approximately extended position, as this position is most relevant for pedestrian loading. Linear and non-linear joint resistance functions have been implemented in accordance with available data from literature. Linear lateral bending stiffness matching the dynamic data of Kajzer et al. (1997) has been implemented, which is significantly larger than quasi-static values reported by Piziali & Rastegar (1977) and Markolf et al. (1976), but comparable to EEVC requirements (EEVC, 1994). The knee flexion/extension stiffness has been implemented using volunteer data (Engin, 1979a; Ma et al. 1995). Inward rotation of the foot with respect to the femur has been implemented as a combination of knee and ankle joint rotation. Using data from Engin (1979b) for both joints an identical resistance has been implemented for axial rotation. For knee lateral shear the EEVC (1994, 1998a) has defined an injury tolerance level of 4 kN force and 6 mm displacement. This results in a linear stiffness of 6.7E5 N/m, which has been applied in the pedestrian model. For pedestrian applications, forward/rearward shear is considered of minor importance and therefore the stiffness selected for lateral shear has also been applied for forward/rearward shear. Results from Piziali & Rastegar (1977) indicate that this is acceptable for conditions with an extended knee. A linear stiffness was implemented for knee axial compression based on the initial displacement (1 mm) of PMHS data of Walker & Hajek (1972). 5.1.7 Upper and lower leg In pedestrian impacts, leg bending and resulting bone fracture is commonly found. To account for this in the pedestrian model, bending and fracture properties were implemented at several locations in the femur and tibia using bending/fracture joints. In both the upper and lower leg spherical joints have been implemented in order to model bending and fracture. In Figure 5.2 all joint locations in the leg are specified: the large spots show the hip, knee and ankle joints, the small spots show the locations of the bending and/or fracture joints. The location of the middle bending joint in the femur corresponds with the location of the femur loadcell in the Hybrid III dummy. The locations of the upper and lower bending joints in the tibia correspond with the locations of the tibia loadcells in the Hybrid III dummy. 99 MADYMO Human Models Manual Release 7.6 hip joint upper leg joint 2: bending upper leg joint 3: fracture & bending upper leg joint 4: bending knee joint lower leg joint 2: fracture & bending lower leg joint 3: fracture & bending lower leg joint 4: fracture & bending ankle joint Figure 5.2 Left leg with joints. The large spots are the physical joints: hip, knee and ankle. The small spots are joints for modelling fracture and/or bending of femur and tibia. Cardan restraints have been implemented at all the bending joints to model the bending stiffness of femur and tibia. Angular stiffness functions were derived from simulations of quasi-static bending tests of Yamada (1973). The angular stiffness is assumed to be equal throughout one long bone. Therefore, the same characteristics have been used for all three cardan restraints within one segment. In car-pedestrian collisions fracture most often occurs in the lower leg. Therefore, fracture joints have been implemented at the middle upper leg joint and all three lower leg joints. All fracture joints are spherical joints that are initially locked until a pre-defined fracture trigger signal exceeds the fracture tolerance level. Bending moments and shear forces were used as fracture trigger signals. Once the fracture tolerance is exceeded, the angular resistance in the fracture joint is set to zero and both parts of the fractured bone are free to rotate relative to each other. Minor rotational damping was implemented in the fracture joints to avoid numerical instabilities once fracture occurred. An overview of the fracture tolerances found in literature is summarized in Table 5.2. 100 MADYMO Human Models Manual Table 5.2 Release 7.6 Summary of leg fracture tolerances found in literature. Shear force (kN) Bending moment (Nm) Reference Femur 3.9 310 Messerer (Males) 1) 4.3 160 Strømsøe, et al. (1995) 1) 2.5 233 Weber (Males) 1) 2.6 224 Yamada (1973) 3.1 Kress et al. (1993) 6.3 430 10.0 at 4 ms 600 at 4 ms 6.5 at 10 ms 300 at 10 ms Rodmell & Lawrence (1998) Liu (2003) Tibia 3.3 207 Messerer (Males) 1) 5.0 328 Nyquist, et al. (1985) 3.0 165 Weber (Males) 1) 194 Yamada (1973) 2.7 3.3-4.3 1) 2) 2) Kramer (1973) 7.5 at 4 ms 450 at 4 ms 4.0 at 10 ms 250 at 10 ms Yang, et al. (1997) Summarized by Nyquist (1985). Depending on the size of the impactor (5.7 - 8.5 inch diameter). Based on these values, the fracture tolerance levels for the mid-size male pedestrian model were chosen. The implemented fracture levels for the upper and lower leg are based on 50% injury risk, see Table 5.3. These levels can be adapted in the model for studying a specific population, like for instance elderly people, provided that these tolerance levels are know for this specific population group. This can be done by changing the values for the DEFINE elements in the user file (Leg[Up|Low]Fract[Force|Torque]Lat[Pos|Neg]) 101 MADYMO Human Models Manual Table 5.3 Release 7.6 Fracture levels for the upper and lower leg, based on 50% injury risk. Model part Torque [Nm] Reference Shear force [N] Reference Upper leg 55 scaled 1560 Scaled Lower leg 50 scaled 1040 Scaled Upper leg 140 scaled 2840 Scaled Lower leg 85 scaled 1890 Scaled Upper leg 265 scaled 4390 Scaled Lower leg 240 scaled 2925 Scaled Upper leg 430 EEVC WG17 6000 Based on EEVC WG17 Lower leg 285 Nyquist et al. (1985) 4000 Yang et al. (2000) Upper leg 575 scaled 7285 Scaled Lower leg 435 scaled 4855 Scaled 3-year-old child: 6-year-old child: Small female: Mid-size male: Large male: 5.1.8 Ankle, foot and shoe For the ankle and foot a MADYMO model of the ‘soft stop foot’ of the Hybrid III is adopted. In this model the shoes of the Hybrid III have been added as separate bodies allowing some relative motion between feet and shoes. The shoe model is also included in the pedestrian model. Since the ankle rotation stiffness of the Hybrid III is still not biofidelic and mechanical failure has been observed (Crandall et al., 1996), the ankle joint resistance parameters of the pedestrian model were adapted using biomechanical data. In volunteer and PMHS experiments the ankle dorsiflexion stiffness is found to depend on the knee flexion angle. The rotational stiffness for ankle dorsiflexion was derived from volunteer tests with extended knees (Crandall et al., 1996). The rotational stiffness for inversion/eversion was also derived from volunteer data (Crandall et al., 1996). Inward rotation of the foot has been implemented as a combination of knee and ankle rotation using data from Engin (1979b). 102 MADYMO Human Models Manual Release 7.6 5.2 Model validation The human pedestrian model has been validated extensively. First, one series of leg shear and bending tests has been used (Kajzer, 1997). The contact characteristics (stiffness, hysteresis, damping) with the various other body parts have been based on data found in literature and optimized in simulations of a large range of PMHS impactor tests on various body parts. Furthermore, three different sets of PMHS pedestrian-vehicle impact tests have been simulated to verify the biofidelity of the pedestrian model. An overview of the validation is described below. An extended description of the validation simulations and results can be found in Hoof et al. (2003). The implementation of a typical car-pedestrian test is described in the ‘examples’ section. From the extended validation of the pedestrian models it can be concluded that: The models accurately predict the global kinematics. The models accurately predict the impact points on the vehicle, especially for the head. The models can reasonably predict the occurrence of fractures in the upper and lower legs during the impact between the pedestrian and the vehicle. The models can predict the shape and trends of the head, chest and pelvis accelerations and the bumper forces. 5.2.1 Blunt impact tests The blunt impact tests used for the validation of the pedestrian models are summarised in Table 5.4. The different impactor test configurations simulated are presented in Figure 5.3. 103 MADYMO Human Models Manual Release 7.6 Figure 5.3 Different impactor test configurations used for model validation. Table 5.4 Blunt impact tests used for validation of the pedestrian models. Segment Test Reference description test object specifications Lower extremities shear loading impact PMHS lower extremities 15, 20 km/h, 40 kg Kajzer et al. (1990), Yang et al. (1995) Lower extremities bending impact PMHS lower extremities 16, 20 km/h, 40 kg Kajzer et al. (1993), Yang et al. (1995) Pelvis lateral impact 10 PMHSs 23.4 kg, 3.4 m/s Bouquet (1994) lateral impact 10 PMHSs 23.4 kg, 6.6 m/s Bouquet (1994) lateral impact 4 PMHSs 23.4 kg, 5.2 m/s Viano (1989) lateral impact 4 PMHSs 23.4 kg, 9.8 m/s Viano (1989) oblique impact 6 PMHSs 23.4 kg, 4.8 m/s Viano (1989) oblique impact 4 PMHSs 23.4 kg, 6.8 m/s Viano (1989) oblique impact 4 PMHSs 23.4 kg, 9.4 m/s Viano (1989) lateral impact 6 PMHSs 12 kg, 5.3-8.5 m/s Talantikite (1998) Abdomen Thorax 104 MADYMO Human Models Manual 5 PMHSs 16 kg, 5.7-7.2 m/s Talantikite (1998) 5 PMHSs 23.4 kg, 4.3 m/s Viano (1989) oblique impact 5 PMHSs 23.4 kg, 6.7 m/s Viano (1989) oblique impact 5 PMHSs 23.4 kg, 9.3 m/s Viano (1989) lateral impact 7 PMHSs 23.4 kg, 5.5 m/s Meyer (1994) lateral impact 5 PMHSs static Meyer (1994) lateral impact oblique impact Shoulder 5.2.2 Release 7.6 Car-pedestrian tests The car-pedestrian tests used for the validation of the pedestrian models are summarised in Table 5.5. Since PMHS subjects of different anthropometries were used in the tests, the pedestrian model was scaled to the specific body dimensions of each PMHS subject prior to simulating the corresponding test. Table 5.5 Full body car-pedestrian impact tests used for validation of the pedestrian models. Model Test Reference Description Test object specifications Mid-size male scaled to PMHS size 5 tests, large family car and optimized car 5 PMHSs 32-39.8 km/h, deceleration 4.7-5.7 m/s2 EEVC (1998b) Mid-size male scaled to PMHS size 10 tests, 3 different cars 10 PMHSs 25, 32, 39, 40 km/h Ishikawa et al. (1993) Mid-size male scaled to PMHS size 3 tests, small family car 3 PMHSs 25, 32, 39 km/h Yang et al. (2000) 5.3 User instructions 5.3.1 Integration method and time step The recommended integration method and minimum integration time step for the pedestrian models is given in Table 5.6. The time step of 1.0E-05 s is sometimes required during fracture of the leg. If the fracture joints are not used, the time step can be set to 2.5E-05. 105 MADYMO Human Models Manual Table 5.6 Release 7.6 Recommended integration method and time step for the pedestrian models. Model Integration method Time step (s) 3-year-old child EULER ≤1.0E-05 6-year-old child EULER ≤1.0E-05 Small female EULER ≤1.0E-05 Mid-size male EULER ≤1.0E-05 Large male EULER ≤1.0E-05 5.3.2 Positioning Positioning of the pedestrian model in MADYMO is done in three steps: 1. The complete pedestrian model is positioned and orientated correctly with respect to its environment by initialising the position and orientation of the human joint (‘Human_jnt’), which is a free joint connecting the pedestrian model to its environment. The pedestrian model must be placed at a position such that the shoes touch the ground. 2. The extremities and other pedestrian model segments are orientated with respect to the parent segment by changing the orientation of the corresponding bodies in the positioning element (JOINT_DOF). The pedestrian model can for example be put in a walking position. 3. Contact has to be defined between the pedestrian shoes and the ground. An equilibrium between the gravitational force and the ground contact force acting on the pedestrian model will have to be obtained. This can be done by performing short simulations the pedestrian in a gravitational field and change the initial position of the Human_jnt, until the pedestrian stands still. When all joints in INITIAL.JOINT_POS are set to zero (except for the ankles), the pedestrian model is in an erect standing position as is shown in Figure 5.4. This position is called the reference position. In this position the joint translations and rotations are defined as shown in Figure 5.4. The orientations of the translational (D) and rotational (R) DOF of the pedestrian model positioning joints are given in Table 5.7. The positioning joints are schematically drawn in Figure 5.5. 106 MADYMO Human Models Manual Release 7.6 The fracture joints in the legs can be switched off by disabling the STATE.JOINT element in the user-file. z yaw left pitch down y x Figure 5.4 roll right Definition of joint translations and rotations of the pedestrian models. The pedestrian is in its reference position. 107 MADYMO Human Models Manual Release 7.6 NeckUp-Head NeckLow-NeckUp TorsoUp-NeckLow Shoulder LumbarUp-TorsoUp Elbow LumbarLow-LumbarUp Human joint Hip Wrist Knee Ankle Figure 5.5 108 Locations of the positioning joints of the pedestrian model. MADYMO Human Models Manual Table 5.7 Release 7.6 Positioning joints of the pedestrian models. Joint description Identifier Degree of freedom Complete human Human_jnt D1 / R1 X / Roll right Lower lumbar joint LumbarLow-LumbarUp_jnt Yaw right Pitch down Roll right Upper lumbar joint LumbarUp-TorsoUp_jnt Roll right Pitch down Yaw left T1 TorsoUp-NeckLow_jnt Pitch down Neck joint NeckLow-NeckUp_jnt Roll right Pitch down Yaw left Head OC NeckUp-Head_jnt Roll right Pitch down Yaw left Hip HipS_jnt Roll right Pitch down Yaw left Knee KneeS_jnt1) Pitch down Roll left Yaw left Ankle AnkleS_jnt Yaw left Roll right Pitch down Shoulder ShoulderS_jnt Pitch down Roll right Elbow ElbowS_jnt Yaw left Pitch down Wrist WristS_jnt Yaw left Roll right 1) D2 / R2 Y / Pitch down D3 / R3 Z / Yaw left S = L or R, stands for left and right side, respectively. 5.3.3 Contacts The available contact groups (in the include-file) that can be used to define contact between the pedestrian and its environment in the user-file are summarised in Table 5.8. Since a lot of ellipsoids are defined for the legs and the thorax, it is very important to carefully choose the contact between the ellipsoids of the pedestrian and the contacting surface of the vehicle or the road. It is recommended to very carefully use the EVALUATIONS option for ellipsoidellipsoid contact. If this option is used, the complete contact force can switch from one ellipsoid to another and back depending on the ellipsoid that is most penetrated. With this switching of the contact force, large unrealistic vibrations can be introduced. 109 MADYMO Human Models Manual Table 5.8 Release 7.6 Available contact groups in the pedestrian models to define contact with their environment. Contact description Identifier Head Head_gmb Ellipsoid / plane model Head_ell 1) Upper arms ArmUpS_gmb Lower arms ArmLowS_gmb Shoulders Shoulders_gmb Collar_ell ShoulderL_ell ShoulderR_ell Thorax sides ThoraxLateral_gmb RibsAllLateral_ell Abdomen sides AbdomenLateral_gmb AbdomenMidLateral_ell Pelvis Pelvis_gmb TorsoLowLateral_ell PelvisLateral_ell HipL_ell HipR_ell Upper legs LegUpS_gmb LegUp1S_ell LegUp2S_ell LegUp3S_ell Lower legs LegLowS_gmb LegLow1S_ell LegLow2S_ell LegLow3S_ell LegLow4S_ell Shoes ShoeS_gmb ShoeS_ell FrontShoeS_ell HeelShoeS_ell Upper torso TorsoUp_gmb TorsoUpL_ell TorsoUpR_ell Front part of shoes FrontShoeS_gmb FrontShoeS_ell Inner part of shoe soles ShoeInrSoleS_gmb ShoeInrSoleS_pln Heels HeelS_gmb HeelS_ell Toes ToesS_gmb ToesS_ell 1) ArmUpS_ell ArmLowS_ell HandS_ell S = L or R, stands for left and right side, respectively. 5.3.4 Output The pedestrian model output signals, defined in the include-file, are summarised in Table 5.9 and Table 5.10. The pedestrian model injury criteria, defined in the includefile, are summarised in Table 5.11. Note that the output in specified directions is in the injury output file. 110 MADYMO Human Models Manual Table 5.9 Release 7.6 Ellipsoid pedestrian models output. Signal Identifier D1 / R1 D2 / R2 D3 / R3 Head CG vel. w.r.t. IS6) HeadCG_lvl x y z CFC180 Head CG disp. w.r.t. IS HeadCG_lds x y z CFC180 Sternum relative vel. w.r.t. upper torso Sternum_dvl x y z CFC180 Sternum disp. w.r.t. IS Sternum_lds x y z CFC180 Pelvis position w.r.t. IS Pelvis_pos x y z CFC180 Knee position w.r.t. IS KneeS_pos x y z CFC180 Foot position w.r.t. IS FootS_pos x y z CFC180 Head CG acc. HeadCG_lac x y z CFC1000 Sternum acc. Sternum_lac x y z CFC1000 Upper torso acc. TorsoUp_lac x y z CFC1000 Lower torso acc. TorsoLow_lac x y z CFC1000 Upper leg 2 acc. 1) LegUp2S_lac x y z CFC1000 LegLow3S_lac x y z CFC1000 HipS Roll right Pitch down Yaw left Knee cardan output KneeS Roll right Pitch down Yaw left CFC180 Knee shear KneeShearS Frontal shear Lateral shear Axial CFC180 Ankle cardan output AnkleS Roll right Pitch down Yaw left Lower torso force TorsoLowLumbarLow_Force3) x y z CFC1000 Lower torso torque TorsoLowLumbarLow_Torque3) Roll right Pitch down Yaw left CFC1000 Lower neck force NeckLow_Force3) x y z CFC1000 Roll right Pitch down Yaw left CFC600 x y z CFC1000 Roll right Pitch down Yaw left CFC600 x y z CFC600 Yaw left Pitch up Roll left CFC600 x y z CFC600 Roll right Pitch down Yaw left CFC600 Lower leg 3 acc. Hip cardan output 2) Lower neck torque Upper neck forces Upper neck torque Degree of freedom NeckLow_Torque NeckUp_Force 3) 3) NeckUp_Torque 3) 3) Upper leg 3 forces LegUp3S_Force Upper leg 3 torque LegUp3S_Torque3) Lower leg n force Lower leg n torque LegLownS_Force 3,4) LegLownS_Torque 3) Filter 111 MADYMO Human Models Manual Signal Identifier Upper leg 3 lateral torque5) LegUp3S_TorqueLat Lower leg n lateral torque Upper leg 3 lateral force 2) 5) Degree of freedom Filter D1 / R1 D2 / R2 D3 / R3 Yaw left Pitch up Roll left CFC600 LegLownS_TorqueLat Roll right Pitch down Yaw left CFC600 5) LegUp3S_ForceLat x y z CFC600 5) LegLownS_ForceLat x y z CFC600 Lower leg n lateral force 1) Release 7.6 S = L or R, stands for left and right side, respectively. Note that the cardan output is given in successive rotations. The cardan output can be found in the CAN file. 3 ) These output signals are used for calculation of the neck, torso and leg output specified in directions. The forces can be found in the FRC file, and the torques in the RTT file. It is recommended to use the specified neck, torso and leg output, see Table 5.10. 4) n = 2, 3 or 4, see Figure 5.2. 5) Used as trigger signals for the fracture joints 6) IS=Inertial System Table 5.10 Pedestrian models load cell output of torso, lower and upper neck and legs in specified directions. Signal Identifier Degree of freedom D1 / R1 D2 / R2 Filter D3 / R3 Spec. lower torso force: Resultant TorsoLowLumbarLow_FRES For-rearward shear TorsoLowLumbarLowFX_SHEAR Lateral shear TorsoLowLumbarLowFY_SHEAR Axial TorsoLowLumbarLowFZ_AXIAL CFC 1000 x CFC 1000 y CFC 1000 z CFC 1000 Spec. lower torso torque: Resultant TorsoLowLumbarLow_MRES Lateral TorsoLowLumbarLowMX_ROLL For-rearward TorsoLowLumbarLowMY_PITCH Axial TorsoLowLumbarLowMZ_YAW 112 CFC 1000 Roll right CFC 1000 Pitch down CFC 1000 Yaw left CFC 1000 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom D1 / R1 D2 / R2 Filter D3 / R3 Spec. lower neck force: CFC 1000 Resultant NeckLowFRES CFC 1000 For-rearward shear NeckLowFX_SHEAR Lateral shear NeckLowFY_SHEAR Axial NeckLowFZ_AXIAL x CFC 1000 y CFC 1000 z CFC 1000 Spec. lower neck torque: Resultant NeckLowMRES CFC 600 Lateral NeckLowMX_ROLL For-rearward NeckLowMY_PITCH Axial NeckLowMZ_YAW Roll right CFC 600 Pitch down CFC 600 Yaw left CFC 600 Spec. upper neck force: Resultant NeckUpFRES For-rearward shear NeckUpFX_SHEAR Lateral shear NeckUpFY_SHEAR Axial NeckUpFZ_AXIAL CFC 1000 x CFC 1000 y CFC 1000 z CFC 1000 Spec. upper neck torque: Resultant NeckUpMRES Lateral NeckUpMX_ROLL For-rearward NeckUpMY_PITCH Axial NeckUpMZ_YAW CFC 600 Roll right CFC 600 Pitch down CFC 600 Yaw left CFC 600 Spec. upper leg 3 force: Resultant For-rearward shear Lateral shear Axial LegUp3S_FRES1) CFC 600 1) LegUp3S_FX_SHEAR x 1) LegUp3S_FY_SHEAR CFC 600 y 1) LegUp3S_FZ_AXIAL CFC 600 z CFC 600 Spec. upper leg 3 torque: Resultant Lateral For-rearward Axial LegUp3S_MRES1) CFC 600 1) LegUp3S_MX_ROLL 1) LegUp3S_MY_PITCH 1) LegUp3S_MZ_YAW Roll right CFC 600 Pitch down CFC 600 Yaw left CFC 600 Spec. lower leg n force: 113 MADYMO Human Models Manual Signal Release 7.6 Identifier Degree of freedom D1 / R1 D2 / R2 LegLownS_FRES1,2) Resultant For-rearward shear CFC 600 1,2) LegLownS_FX_SHEAR x 1,2) Lateral shear LegLownS_FY_SHEAR CFC 600 y CFC 600 1,2) Axial Filter D3 / R3 LegLownS_FZ_AXIAL z CFC 600 Spec. lower leg n torque: LegLownS_MRES1,2) Resultant Lateral LegLownS_MX_ROLL LegLownS_MY_PITCH CFC 600 Pitch down 1,2) Axial 2) Roll right 1,2) For-rearward 1) CFC 600 1,2) LegLownS_MZ_YAW CFC 600 Yaw left CFC 600 S = L or R, stands for left and right side, respectively. n = 2, 3 or 4, see Figure 5.2. Table 5.11 Injury criteria of the pedestrian models. Injury criteria Head Injury Criterion 15 ms Identifier HIC_inj Filter 1) CFC1000 Contigious 3 ms criterion: Head Torso Con3msHeadCG_inj1) CFC1000 1) CFC1000 Con3msTorsoUp_inj Cumulative 3 ms criterion: Head Cum3msHeadCG_inj1) CFC1000 Torso Cum3msTorsoUp_inj1) CFC1000 Viscous Injury Response Criterion for sternum VCSternum_inj 1) CFC180 1 ) The injury output can be found in the PEAK file. 5.4 Example 5.4.1 Car-pedestrian impact The example application file of a car-pedestrian impact ‘e_ped50el.xml’ can be found in $MADHOME/share/appl/3d. 114 MADYMO Human Models Manual Release 7.6 In this example a 32 km/h impact of a car against a pedestrian has been simulated. The vehicle model represents a 880 kg small family car and consists of six ellipsoids. The bumper, the hood, the hood-edge and the windscreen are represented by one ellipsoid each, and the wheels by two ellipsoids. 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