Automatic Spray - Kremlin Rexson Sames Worldwide
Transcription
Automatic Spray - Kremlin Rexson Sames Worldwide
Making Manufacturers More Competitive™ Selection Guide ▪ Automatic spraying equipment www.exel-na.com EXEL North america EXEL North America, located in Plymouth, Michigan is the leader of high value added custom and standard solutions for controlled applications of powders and thick or thin fluids in the industrial and automotive markets. Our success is possible because of our strong commitment to the growth of our employees, who are carefully chosen for their integrity and mission-to-serve with a sense-of-urgency attitude. We are committed to complete customer satisfaction! We vow to develop the latest innovations, maintain close relationships with key influencer’s in the industry and deliver the best solutions for our customers. EXEL history dates back to 1925 with the introduction of the first airspray John Patry gun from KREMLIN. SAMES was President founded in 1947 and REXSON in EXEL North America 1954. EXEL expanded into North America in 1978. EXEL North America consists of nearly 100 employees with offices in Plymouth, Michigan; Scarborough, Ontario, Canada; and Monterrey, Mexico. We have two distinct sales and service teams for our Wood & General Industry markets and our Tier 1 & Automotive markets. EXEL North America is a wholly owned subsidiary of EXEL INDUSTRIES, a Global company with 21 manufacturing centers, two in the US, and 23 subsidiaries, three in North America. For more information go to www.exel-industries.com. People: • Integrity • Solution • Service Products: • Quality • Innovation • Performance Delivering Controlled Applications Liquid Finishing - Powder Coating - Sealants - Adhesives Lubricants - Mold Release Agents - Potting - Plural Component Materials 2 Making Manufacturers More Competitive™ Making Manufacturers More Competitive™ CONTENTS TABLE OF CONTENTS Automatic spraying 4-5 Characteristics of automatic spraying 6-7 A35 HTi spray guns 8-9 A35 HPA spray guns 10 A29 HTi spray guns 11 A29 HPA spray guns 12 A28 HPA spray guns 13 A3 HPA spray guns 14 Aircaps, Needles and Nozzles 15 - 16 Airmix® AVX spray gun features 17 AVX Airmix® spray guns 18 ATX Airmix® & ATX Airmix® UV spray guns 19 AXC Airmix® spray guns 20 Airmix® aircaps and tips 21 Airless® ASI 24, 40 and 40GT spray guns 22 Airless® AS2 spray guns 23 Accessories 24 - 27 EXEL Advanced Technology 28 EXEL Industries an International Presence 30 EXEL a North American Presence 31 www.exel-na.com 3 automatic spraying Guidelines In a medium to high production facility automatic guns deliver process control resulting in minimal waste, maximum productivity and consistent quality of the product. The result is maximum profitability. An automatic spraying installation can be assembled in one of the following configurations: •B y moving the automatic spray guns: the parts to be painted being either fixed or moving; • By one or several fixed spray guns; in this case, the parts to be painted move in relation to the gun: - either by rotating (on automatic turntables), - or by linear movement (generally when the parts to be painted are small, very simple and with mainly flat surfaces). Such movements can sometimes be combined. Control of automatic spray guns Air flow 3-way valve Atomization air All Kremlin automatic spray guns work by pneumatic control. Product For operation, all you have to do is connect them up to a solenoid air valve or a three-way pneumatic valve. Product feeding If your installation comprises several spray guns, they can be fed either in a closed circuit (A) or in an open circuit (B), this last option being more practical when flushing or color-changing operations are frequent. By opening the valve (5), you empty all the hoses. There is hardly any loss of fluid. Use large diameter hoses and see that you do not have the guns too far away from one another, in order to have them all fed at the same pressure. If this is not possible, then use the parallel set-up (C). If your installation involves several spray guns, which operate at different outputs, then it is advisable to 4 fit fluid pressure regulators (2), which allow individual pressure setting for each spray gun. To get the fluid to arrive at the spray gun under pressure, we use pressure pots or pumps (1). This decision depends on the actual fluid to be sprayed and the anticipated fluid consumption. If necessary, paint filters (3) can be fitted between the pump and the spray guns. To fit the spray guns themselves, standard fixings can be used. Lastly, you should consider using hoses of a certain length (4) and a defined number of shut-off valves. Determining the right fan width The parameters that are necessary in determining the best fan width, in order to deliver a constant coating thickness on the parts, are the following: • max. stroke of the linear robot (reciprocator): constant • reciprocator speed: constant • number of paint layers to spray: constant • conveyor speed: variable • max. width of the work zone - always inferior to the max. stroke of the reciprocator: variable widt of working zone Fig.1 Width of machine CM Watching the movements of the spray guns and the motion of the items to be coated, you get a picture of the composition of their respective speed. If a time trace is put on the machine, a ball-point pen for instance, you obtain an alternating diagonal trace (fig. 1), moving in the direction of the machine movement. . Speed of the track VP Now let us replace this pen with a spray gun with a narrow fan (J1 in fig. 2), you will note that the traces of sprayed paint cover one another every time the spray gun changes directions; this leads to covering three distinctly different areas : J1 J2 Fig.2 1 paint layer No paint layer 2 paint layers Now let us progressively widen the fan of the spray gun up to the value J2 (= the linear travel of the conveyor during one cycle of the spray gun - fig. 3), you will find that the zones of coating are now all the same with two coats of paint each. J2 Fig.3 This width J 2 for two even coats of paint corresponds exactly to the following formula: J2 = VP x2 (m) (m/s) CM VM Where: VP = conveyor speed (m/s) CM = total reciprocator travel (m) VM = reciprocator speed (m/s) 2 = the required number of layers (use 4 to double the number of layers). Note: The amount of layers can only be an even number. The following chart will allow you to quickly determine he fan width to be used on the machine. The speed of the machine will be chosen according to the type of spray system which will have been determined during the first investigation into the installation. 5 characteristics of automatic spraying technologies The Benefits Of AIRMIX ® ® Airmix has become a standard in the industry by providing better atomization, low paint particle velocities, low air consumption and extremely high transfer efficiencies. ® Airmix - Superior to conventional, low pressure, and airless spraying. Paint Velocity - Reduces booth maintenance The paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bounceback, which combine to quickly pollute the booth. As can be seen from the graph on the right, the particle speed with Airmix is much lower than with all other systems. ® Slow AIRMIX® Air-Assisted Airless Airless HVLP Fast Conventional Transfer Efficiency - Saves on paint costs Users of Airmix achieve the highest transfer efficiency available. Efficiencies on different types of manual spray equipment are: ® Low Conventional Airless HVLP Air-Assisted Airless AIRMIX® Electrostatic AIRMIX® Air Consumption - Lower energy costs Airmix uses less air for atomization air than any other high quality spray system. Airmix works well with smaller air compressors, lower production air pressure and lower compressed air volumes. This generates major savings in compressed air cost and reduces air compressor maintenance. ® ® High Low AIRMIX® Air-Assisted Airless Airless Conventional HVLP Fine Atomization - Excellent finish Airmix uses a specially designed aircap to provide a smooth and even finish every time. The aircap helps to evenly atomize the paint as it leaves the fluid tip. This even atomization allows the paint to be broken down into smaller particles which provides the best coat with minimal defects or orange peel. High HVLP ® 6 Airless Air-Assisted Airless AIRMIX® COUP CYCLE COUP 7 HTi modular guns A35 HTi spray gun Modular design for High Volume Production with an outstanding finish quality - HTi technology. Features Benefits Excellent atomization quality with outstanding transfer efficiency Modular design Built-in valve Indexed aircap 0 - 90° Fluid output adjustment by indexed button All stainless steel construction Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Quick service : only 4 bolts to unscrew, no need to remove hoses Non air-bleeding gun Perfect readjustment of fan pattern High precision fluid regulation Compatible with water-based materials SPECIFICATIONS Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Transfer efficiency in % (EN 13966-1) Air consumption Wetted parts 90 psi / (6 bar) 90 psi / (6 bar) 45 psi / (3 bar) 30 - 37.5 psi / (2 - 2.5 bar) Upon nozzle (see table) 17.5 oz / (497 g) 122 °F / (50 °C) 74 (E3 KHVLP) - 72 (EP3) 11.7 - 17.6 cfm / (20 - 30 m3/h) Stainless steel - treated stainless steel BASE FOR A35 HTi GUNS Type Fluid circulation Material (base plate) Weight FITTINGS Side outputs Rear outputs Circulation in the base Aluminum with stainless steel insert 8.4 oz / (240 g) 16.8 oz / (480 g) Power supply Fluid Atomization air Pilot air Gun base F 1/4" NPS F 1/4" NPS F 1/8" NPS Fittings supplied, non fitted Quick fittings - Ø 6 x 8 hose M 1/4 NPS - air hose int Ø 8 mini Quick fittings -air hose Ø 4x6 CONFIGURATION OF THE A35 HTi GUN FITTED WITH BASE - KHVLP AIRCAP Description A35 HTi A35 HTi 8 Base type Side outputs Rear outputs Nozzles Size Air cap kit type Fan width at 7.8 in (20 cm) Minimum Maximum Fluid output Part number 0.023 in (.6 mm) 06 E3 KHVLP 3.9 in (10 cm) 9.8 in (25 cm) 5.07 oz/mn (150 cc/mn) 135-300-112 0.027 in (0.7 mm) 07 E3 KHVLP 3.9 in (10 cm) 11.4 in (29 cm) 6.76 oz/mn (200 cc/mn) 135-300-101 0.035 in (0.9 mm) 09 E3 KHVLP 3.9 in (10 cm) 13.7 in (35 cm) 8.45 oz/mn (250 cc/mn) 135-300-102 0.047 in (1.2 mm) 12 E3 KHVLP 3.9 in (10 cm) 14.9 in (38 cm) 10.14 oz/mn (300 cc/mn) 135-300-103 0.059 in (1.5 mm) 15 E3 KHVLP 3.9 in (10 cm) 16.1 in (41 cm) 11.83 oz/mn (350 cc/mn) 135-300-104 0.071 in (1.8 mm) 18 E3 KHVLP 3.9 in (10 cm) 16.9 in (43 cm) 13.52 oz/mn (400 cc/mn) 135-300-105 0.023 in (.6 mm) 06 E3 KHVLP 3.9 in (10 cm) 9.8 in (25 cm) 5.07 oz/mn (150 cc/mn) 135-300-212 0.027 in (0.7 mm) 07 E3 KHVLP 3.9 in (10 cm) 11.4 in (29 cm) 6.76 oz/mn (200 cc/mn) 135-300-201 0.035 in (0.9 mm) 09 E3 KHVLP 3.9 in (10 cm) 13.7 in (35 cm) 8.45 oz/mn (250 cc/mn) 135-300-202 0.047 in (1.2 mm) 12 E3 KHVLP 3.9 in (10 cm) 14.9 in (38 cm) 10.14 oz/mn (300 cc/mn) 135-300-203 0.059 in (1.5 mm) 15 E3 KHVLP 3.9 in (10 cm) 16.1 in (41 cm) 11.83 oz/mn (350 cc/mn) 135-300-204 0.071 in (1.8 mm) 18 E3 KHVLP 3.9 in (10 cm) 16.9 in (43 cm) 13.52 oz/mn (400 cc/mn) 135-300-205 CONFIGURATION OF THE A35 HTi GUN FITTED WITH BASE - EP3 AIRCAP Description A 35 HTi A 35 HTi Base type Side outputs Rear outputs Nozzles Size 0.023 in (.6 mm) Air cap kit type 06 EP3 Fan width at 7.8 in / (20 cm) Minimum Maximum 3.9 in 9.4 in (10 cm) (24 cm) Fluid output Part number 5.07 oz/mn (150 cc/mn) 135-300-111 0.027 in (0.7 mm) 07 EP3 3.9 in (10 cm) 9.8 in (25 cm) 6.76 oz/mn (200 cc/mn) 135-300-106 0.035 in (0.9 mm) 09 EP3 3.9 in (10 cm) 12.2 in (31 cm) 8.45 oz/mn (250 cc/mn) 135-300-107 0.047 in (1.2 mm) 12 EP3 3.9 in (10 cm) 12.6 in (32 cm) 10.14 oz/mn (300 cc/mn) 135-300-108 0.059 in (1.5 mm) 15 EP3 3.9 in (10 cm) 13.3 in (34 cm) 11.83 oz/mn (350 cc/mn) 135-300-109 0.071 in (1.8 mm) 18 EP3 3.9 in (10 cm) 14.9 in (38 cm) 13.52 oz/mn (400 cc/mn) 135-300-110 0.023 in (.6 mm) 06 EP3 3.9 in (10 cm) 9.4 in (24 cm) 5.07 oz/mn (150 cc/mn) 135-300-211 0.027 in (0.7 mm) 07 EP3 3.9 in (10 cm) 9.8 in (25 cm) 6.76 oz/mn (200 cc/mn) 135-300-206 0.035 in (0.9 mm) 09 EP3 3.9 in (10 cm) 12.2 in (31 cm) 8.45 oz/mn (250 cc/mn) 135-300-207 0.047 in (1.2 mm) 12 EP3 3.9 in (10 cm) 12.6 in (32 cm) 10.14 oz/mn (300 cc/mn) 135-300-208 0.059 in (1.5 mm) 15 EP3 3.9 in (10 cm) 13.3 in (34 cm) 11.83 oz/mn (350 cc/mn) 135-300-209 0.071 in (1.8 mm) 18 EP3 3.9 in (10 cm) 14.9 in (38 cm) 13.52 oz/mn (400 cc/mn) 135-300-210 HTi modular guns A35 HTi spray gun SUPPORTS Description Mounting support Ø 16 (A) 5/8” Mounting support Ø 12 (B) 1/2” Adjustable mounting support for Ø12 support (C) Part number 049-351-000 049-351-700 049-351-705 KITS Description Remote adjusting fan width kit Kit, seal, A35 Part number 029-253-002 129-300-901 9 HPA modular guns A35 HPA spray gun Modular design for High Volume Production with an excellent finish quality - HPA technology. Wide fan pattern available. Features Benefits Excellent atomization quality with outstanding transfer efficiency New EN 3L aircap Modular design Built-in valve Indexed aircap 0 - 90° Fluid output adjustment by indexed button All stainless steel construction Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Unsurpassed wide fan pattern Quick service : only 4 bolts to unscrew, no need to remove hoses Non air-bleeding gun Perfect readjustment of fan pattern High precision fluid regulation Compatible with water-based materials SPECIFICATIONS Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Air consumption Wetted parts 90 psi / (6 bar) 90 psi / (6 bar) 45 psi / (3 bar) 45 - 3 - 5 Upon nozzle (see table) 17.5 oz / (497 g) 122 °F / (50 °C) 19. cfm / (33 m3/h) Stainless steel - treated stainless steel FITTINGS Power supply Fluid Atomization air Pilot air Gun base F 1/4" NPS F 1/4" NPS F 1/8" NPS Fittings supplied, non fitted Quick fitting - Ø 6 x 8 hose M 1/4" NPS - air hose Ø 7mm int Quick fittings - air hose Ø 4x6 KITS Description Remote adjusting fan width kit Kit, seal, A35 Part number 029-253-002 129-300-901 SUPPORTS Description Mounting support Ø 16 (A) Mounting support Ø 12 (B) Adjustable mounting support for Ø12 support (C) Part number 049-351-000 049-351-700 049-351-705 CONFIGURATION OF THE A35 HPA GUN FITTED WITH BASE Description A 35 HPA A 35 HPA 10 Base type Side outputs Rear outputs Nozzles Size Air cap kit type Fan width at 7.8 in (20 cm) Minimum Maximum Fluid output Part number 0.023 in (.6 mm) 06 EN 3L 3.9 in (10 cm) 11.8 in (30 cm) 5.07 oz/mn (150 cc/mn) 135-305-106 0.027 in (0.7 mm) 07 EN 3L 3.9 in (10 cm) 12.2 in (31 cm) 6.76 oz/mn (200 cc/mn) 135-305-101 0.035 in (0.9 mm) 09 EN 3L 3.9 in (10 cm) 13.4 in (34 cm) 8.45 oz/mn (250 cc/mn) 135-305-102 0.047 in (1.2 mm) 12 EN 3L 3.9 in (10 cm) 14.9 in (38 cm) 10.14 oz/mn (300 cc/mn) 135-305-103 0.059 in (1.5 mm) 15 EN 3L 3.9 in (10 cm) 15.3 in (39 cm) 11.83 oz/mn (350 cc/mn) 135-305-104 0.071 in (1.8 mm) 18 EN 3L 3.9 in (10 cm) 16.1 in (41 cm) 13.52 oz/mn (400 cc/mn) 135-305-105 0.023 in (.6 mm) 06 EN 3L 3.9 in (10 cm) 11.8 in (30 cm) 5.07 oz/mn (150 cc/mn) 135-305-206 0.027 in (0.7 mm) 07 EN 3L 3.9 in (10 cm) 12.2 in (31 cm) 6.76 oz/mn (200 cc/mn) 135-305-201 0.035 in (0.9 mm) 09 EN 3L 3.9 in (10 cm) 13.4 in (34 cm) 8.45 oz/mn (250 cc/mn) 135-305-202 0.047 in (1.2 mm) 12 EN 3L 3.9 in (10 cm) 14.9 in (38 cm) 10.14 oz/mn (300 cc/mn) 135-305-203 0.059 in (1.5 mm) 15 EN 3L 3.9 in (10 cm) 15.3 in (39 cm) 11.83 oz/mn (350 cc/mn) 135-305-204 0.071 in (1.8 mm) 18 EN 3L 3.9 in (10 cm) 16.1 in (41 cm) 13.52 oz/mn (400 cc/mn) 135-305-205 HTi guns A29 HTi Spray Gun Universal gun suitable for a wide range of applications - Recommended for filled materials and small output applications requiring high precision. High finish quality thanks to HTi technology. Features Benefits High opening/closing frequency Needle sealing done by a self-adjusting cartridge Independent fan and atomization control Indexed aircap 0 - 90° Fluid output adjustment by indexed button Optimized inlet and outlet fluid ports Intensive production Outstanding reliability Optimized finish quality and pattern size Perfect readjustment of fan pattern High precision fluid regulation Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) Fittings Specifications Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Air consumption Fluid circulation Wetted parts Power supply Fluid Atomization air Pilot air 90 psi / (6 bar) 90 psi / (6 bar) 45 psi / (3 bar) 30 - 37.5 psi / (2 - 2.5 bar) upon tip 20.6 oz / (585 g) 122 °F / (50 °C) 11.7 - 17.6 cfm / (20 - 30 m3/h) yes Stainless steel - Treated stainless steel Gun M 3/8 NPS Quick fittings Quick fittings Hoses Ø 7 mn Int hose Ø 8 x 10 polyamide hose Ø 4 x 6 polyamide hose Configuration of the A 29 HTi spray gun fitted with KHVLP aircap Description Air cap kit type 06 E3 KHVLP 07 E3 KHVLP A 29 HTi 09 E3 KHVLP 12 E3 KHVLP 15 E3 KHVLP 18 E3 KHVLP Nozzles Size 0.023 in (.6 mm) 0.027 in (0.7 mm) 0.035 in (0.9 mm) 0.047 in (1.2 mm) 0.059 in (1.5 mm) 0.071 in (1.8 mm) Fan width at 7.8 in (20 cm) Minimum Maximum 9.8 in (25 cm) 11.4 in (29 cm) 13.7 in (35 cm) 3.9 in (10 cm) 14.9 in (38 cm) 16.1 in (41 cm) 16.9 in (43 cm) Fluid output 5.07 oz/mn (150 cc/mn) 6.76 oz/mn (200 cc/mn) 8.45 oz/mn (250 cc/mn) 10.14 oz/mn (300 cc/mn) 11.83 oz/mn (350 cc/mn) 13.52 oz/mn (400 cc/mn) Part number 135-310-012 135-310-001 135-310-002 135-310-003 135-310-004 135-310-005 Configuration of the A 29 HTi spray gun fitted with EP3 aircap Description Air cap kit type 06 EP3 07 EP3 A 29 HTi 09 EP3 12 EP3 15 EP3 18 EP3 Nozzles Size 0.023 in (.6 mm) 0.027 in (0.7 mm) 0.035 in (0.9 mm) 0.047 in (1.2 mm) 0.059 in (1.5 mm) 0.071 in (1.8 mm) Fan width at 20 cm (cm) Minimum Maximum 9.4 in (24 cm) 9.8 in (25 cm) 12.2 in (31 cm) 3.9 in (10 cm) 12.6 in (32 cm) 13.8 in (34 cm) 14.9 in (38 cm) Supports and accessories Description Mounting support Ø 16 (A) Adjustable mounting support for Ø12 support (C) Part number 049-351-000 049-351-705 Kits Fluid output 5.07 oz/mn (150 cc/mn) 6.76 oz/mn (200 cc/mn) 8.45 oz/mn (250 cc/mn) 10.14 oz/mn (300 cc/mn) 11.83 oz/mn (350 cc/mn) 13.52 oz/mn (400 cc/mn) Description Remote adjusting fan fitting Kit, seal, A29 Part number 135-310-011 135-310-006 135-310-007 135-310-008 135-310-009 135-310-010 Part number 029-697-003 129-310-901 11 A29 HPA guns A29 HPA Spray Gun Universal gun suitable for a wide range of applications - Recommended for filled materials and small output applications requiring high precision. High finish quality thanks to HPA technology. Features Benefits High opening/closing frequency Intensive production Needle sealing done by a self-adjusting cartridge New EN 3L aircap Independent fan and atomization control Indexed aircap 0 - 90° Fluid output adjustment by indexed button Optimized inlet and outlet fluid ports Outstanding reliability Unsurpassed wide fan pattern Optimized finish quality and pattern size Perfect readjustment of fan pattern High precision fluid regulation Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) Specifications Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Air consumption Wetted parts 90 psi / (6 bar) 90 psi / (6 bar) 45 psi / (3 bar) 45 - 75 psi / (3 - 5 bar) upon tip 20.6 oz / (585 g) 122 °F / (50 °C) 14.1 - 25.9 cfm / (24 - 44 m3/h) Aluminum - Stainless steel Fittings Power supply Fluid Atomization air Pilot air Gun M 3/8 NPS Quick fittings Quick fittings Hoses Ø 7 mm int hose Ø 8 x 10 polyamide hose Ø 4 x 6 polyamide hose Configuration of the A 29 HPA spray gun Description Air cap kit type 06 EN 3L 07 EN 3L A29 HPA 09 EN 3L 12 EN 3L 15 EN 3L 18 EN 3L Nozzles Size 0.023 in (.6 mm) 0.027 in (0.7 mm) 0.035 in (0.9 mm) 0.047 in (1.2 mm) 0.059 in (1.5 mm) 0.071 in (1.8 mm) Fan width at 7.8 in (20 cm) Minimum Maximum 11.8 in (30 cm) 12.2 in (31 cm) 13.3 in (34 cm) 3.9 in (10 cm) 14.9 in (38 cm) 15.3 in (39 cm) 16.1 in (41 cm) Fluid output 5.07 oz/mn (150 cc/mn) 6.76 oz/mn (200 cc/mn) 8.45 oz/mn (250 cc/mn) 10.14 oz/mn (300 cc/mn) 11.83 oz/mn (350 cc/mn) 13.52 oz/mn (400 cc/mn) Supports and accessories Description Mounting support Ø 16 (A) Adjustable mounting support for Ø12 support (C) Part number 049-351-000 049-351-705 Kits Description Remote adjusting fan fitting Kit, seal, A29 12 Part number 029-697-003 129-310-901 Part number 135-315-006 135-315-001 135-315-002 135-315-003 135-315-004 135-315-005 A28 HPA guns A28 HPA Spray gun Automatic gun with Superlife™ technology (Kremlin patent) for enamels, high solids and solvent-free materials. Features Benefits Patented Superlife™ diaphragm packing (without packings) Hardened S/S nozzle with removable polyurethane end needle Separate fan width and atomization air adjustment Optimized inlet and outlet fluid ports Delivers more than 4 - 5 times a standard package operational life Extends the nozzle lifetime and reduced and quick on site maintenance Allows for optimum spray pattern and finish quality Optimum spraying of high viscosity materials (circulation recommended to keep product homogeneity) SPECIFICATIONS Maximum air inlet pressure Trigger air pressure Maximum fluid pressure Recommended atomization air pressure Fluid output (l/mn) Weight Maximum fluid temperature Air consumption (m3/h) Body of the gun Wetted parts 90 psi / ( bar) 82.5 psi / (5.5 bar) 45 psi / (3 bar) 45 - 75 psi / (3 - 5 bar) Upon tip 37 oz / (1050 g) 122 °F / (50 °C) 24 @ 4 bar Stainless steel Stainless steel, treated stainless steel, PTFE, elastomer polyurethane FITTINGS Power supply Fluid Trigger air Spraying air Gun F 3/8" NPS F 1/8" NPS F 1/4" NPS Recommended hoses Ø 10 mm internal Ø 6 or 8 mm upon frequency of use Ø 10 mm internal CONFIGURATION OF THE A28 GUN Air cap kit type Use 207 Z 23A 209 Z 23A flat pattern 212 Z 23A 212 N 23C flat pattern low pressure 215 N 23C 218 N 23C flat pattern 222 R 23 222 R 24 flat pattern high density 222 R 29 round pattern 227 R 23 flat pattern 227 R 24 flat pattern high density 227 R 29 round pattern 233 S 23 flat pattern 233 S 29 round pattern 240 S 23 flat pattern 240 S 29 round pattern Kits Description Seal kit Repair kit Remote adjusting fan width kit for A26 - A28 Nozzle size 0.028 in (0.7 mm) 0.035 in (0.9 mm) 0.047 in (1.2 mm) 0.047 in (1.2 mm) 0.059 in (1.5 mm) 0.071 in (1.8 mm) 0.086 in (2.2 mm) 0.086 in (2.2 mm) 0.086 in (2.2 mm) 0.117 in (2.7 mm) 0.117 in (2.7 mm) 0.117 in (2.7 mm) 0.129 in (3.3 mm) 0.129 in (3.3 mm) 0.157 in (4.0 mm) 0.157 in (4.0 mm) Part number 129-417-900 129-417-901 029-417-019 Fan width 7.8 - 11.8 in (20 - 30 cm) Fluid output 3.886 oz/mn (100 cc/mn) 6.76 oz/mn (200 cc/mn) 15.5 oz/mn (400 cc/mn) 9.8 - 13.7 in (25 - 35 cm) 19.43 oz/mn (500 cc/mn) 23.31 oz/mn (600 cc/mn) Part number 135-417-001 135-417-002 135-417-003 135-417-004 135-417-005 135-417-006 135-417-007 9.8 - 15.7 in (25 - 40 cm) 27.2 oz/mn (700 cc/mn) 135-417-009 135-417-011 135-417-008 11.8 - 17.7 in (30-45 cm) 31.09 oz/mn (800 cc/mn) 135-417-010 135-417-012 34.97 oz/mn (900 cc/mn) 13.7 - 19.7 in (35 - 50 cm) 38.86 oz/mn (1000 cc/mn) 135-417-013 135-417-015 135-417-014 135-417-016 Support and accessories Description Fixing bracket M5 x 16 Screw Pin Part number 029-417-011 933-011-194 906-120-089 13 A3 HPA Spray Gun A3 HPA guns For delicate work. Features Benefits GL specific Air cap kits mounting Optimized inlet and outlet fluid ports For lines Quick color changes and flushing (recommended circulation to maintain fluid homogeneity) Specifications Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid flow rate (l/mn) Weight Maximum fluid temperature Air consumption Body of the gun Wetted parts 90 psi / (6 bar) 90 psi / (6 bar) 45 psi / (3 bar) 45 - 75 psi / (3 - 5 psi) upon tip 11.3 oz / (320 g) 122 °F / (50 °C) 11.77 cfm / (20 m3/h) Aluminum Aluminum, stainless steel, treated stainless steel Fittings Power supply Fluid Control air Pulverization air Gun F 1/8 NPS F 1/8" NPS F 1/8 NPS Fitting not supplied right M 1/8" BSP - pipe Ø 4 x 6 not supplied Configuration Description A3 Max Fluid viscosity in CA 4 Tip 20 s 30 s Fan width at 7.8 in (20 cm) Size Minimum Maximum Fluid output Part number w/o base plate 08 PX 0.031 in (0.8 mm) 1.18 in (3 cm) 3.94 in (10 cm) 6.76 oz/mn (200 cc/mn) 135-713-014 10 PX 0.039 in (1 mm) 1.57 in (4 cm) 5.9 in (15 cm) 10.14 oz/mn (300 cc/mn) 135-713-011 06 GL 0.023 in (0.6 mm) 0.57 in (0.4 cm) 0.98 in (2.5 cm) 60.8 oz/mn (180 cc/mn) 135-713-017 10 GL 0.039 in (1 mm) 0.57 in (0.4 cm) 1.18 in (3 cm) 10.14 oz/mn (300 cc/mn) 135-713-015 12 PX 0.047 in (1.2 mm) 1.97 in (5 cm) 5.9 in (15 cm) 15.21 oz/mn (450 cc/mn) 135-713-012 Air cap kit type Support Description Mounting support (Ø16 - length 3.9 inch) Part number 049-351-200 Kit Description A3 indexed needle adjustment kit (precise output adjustment with indexed positioning) 14 Part number 129-713-050 A35 HTi and A29 HTi guns Part numbers Description Product viscosity in CA4 (s) or centipoises (cps) Fan width at 7.8 in (20cm) Tip Size Maximum 06 E3 K HVLP 0.023 in (0.6 mm) 0.984 in (25 mm) 5.07 oz/mn (150 cc/mn) 07 E3 K HVLP 0.028 in (0.7 mm) 1.141 in (29 mm) 6.76 oz/mn (200 cc/mn) 0.035 in (0.9 mm) 1.377 in (35 mm) 12 E3 K HVLP 0.047 in (1.2 mm) 1.496 in (38 mm) 15 E3 K HVLP 0.059 in (1.5 mm) 1.614 in (41 mm) 18 E3 K HVLP 0.071 in (1.8 mm) 1.692 in (43 mm) 06 EP3 0.023 in (0.6 mm) 0.944 in (24 mm) 07 EP3 0.028 in (0.7 mm) 0.984 in (25 mm) 6.76 oz/mn (200 cc/mn) 0.035 in (0.9 mm) 1.22 in (31 mm) 12 EP3 0.047 in (1.2 mm) 1.259 in (32 mm) 15 EP3 0.059 in (1.5 mm) 1.338 in (34 mm) 0.071 in (1.8 mm) 1.496 in (38 mm) 8.45 oz/mn 12.36 - 17.07 (250 cc/mn) 10.14 oz/ cfm mn 3 (21 - 29 m /h) (300 cc/mn) 11.83 oz/ mn (350 cc/mn) 13.52 oz/ mn (400 cc/mn) 09 E3 K HVLP £ 20 20 - 40 09 EP3 £ 20 20 - 40 18EP3 Minimum Air Fluid flow consumption rate 3.9 in (10 cm) Aircap Type 8.45 oz/mn 11.77 - 17.6 (250 cc/mn) cfm 10.14 oz/ E3 K mn HVLP (300 cc/mn) (20 - 30 m3/h) 11.83 oz/ mn (350 cc/mn) 13.52 oz/ mn (400 cc/mn) 5.07 oz/mn (150 cc/mn) Part number Needle Nozzle Air cap kit Part number Part number 134-130-050 Part number 031-300-012 134-130-100 031-300-001 134-130-200 031-300-002 134-130-300 031-300-003 134-130-600 031-300-004 134-130-700 031-300-005 134-130-050 031-300-011 134-130-100 031-300-006 134-130-200 031-300-007 134-130-300 031-300-008 134-130-600 031-300-009 134-130-700 031-300-010 033-300-100 132-300-100 033-300-200 033-300-100 EP3 132-300-300 033-300-200 A35 HPA and A29 HPA guns Aircaps, needles and nozzles Aircaps, needles and nozzles Part numbers Description Product viscosity in CA4 (s) or centipoises (cps) Tip Size (mm) Fan width at 7.8 in (20 cm) Minimum Maximum Air Fluid flow consumption rate 06 EN 3L 0.023 in (0.6 mm) 1.18 in (30 mm) 5.07 oz/mn (150 cc/mn) 07 EN 3L 0.028 in (0.7 mm) 1.22 in (31 mm) 6.76 oz/mn (200 cc/mn) 1.33 in (34 mm) 14.12 -25.89 8.45 oz/mn cfm (250 cc/mn) 1.496 in (38 mm) 09 EN 3L £ 20 0.047 in (1.2 mm) 12 EN 3L 15 EN 3L 18 EN 3L 0.035 in (0.9 mm) 20 - 40 3.9 in (10 cm) 0.059 in (1.5 mm) 1.53 in (39 mm) 10.14 oz/mn (24 - 44 m3/h) (300 cc/mn) 11.83 oz/mn (350 cc/mn) 0.071 in (1.8 mm) 1.61 in (41 mm) 13.52 oz/mn (400 cc/mn) Aircap Type Part number Needle Nozzle Air cap kit Part number Part number Part number 134-130-050 031-305-006 033-300-100 EN 3L 132-305-200 134-130-100 031-305-001 134-130-200 031-305-002 134-130-300 031-305-003 033-300-200 134-130-600 031-305-004 134-130-700 031-305-005 15 Aircaps, needles and nozzles Aircaps, needles and nozzles A28 guns Aircaps for A28 Description Z 23 A N 23 C R 23 R 24 R 29 S 23 S 29 Nozzle A 25, A 28 Description 207 T 209 T 212 T 215 T 218 T 222 T 227 T 233 T 240 T Part number 134-025-050 134-025-100 134-025-200 134-025-300 134-025-400 134-025-600 134-025-700 134-025-800 134-025-900 Specific needle for A28 Description Dedicated needle (diaphragm assembly) Specific needle for A28 (without needle-end) 129-417-910 Needle tip kit for dedicated A28 needle Description Needle tip kit for nozzles sized 7 to 23 (x10) Needle tip kit for nozzles sized 33 and 40 (x10) PEHD needle tip kit for nozzles 15 and 18 (x5) Part number 129-417-005 129-417-014 129-417-020 A3 HPA gun Part numbers Description Product viscosity in CA4 (s) or centipoises (cps) Tip Fan width at 7.8 in 20 cm Air Fluid flow consumption rate Aircap Size Minimum Maximum 08 PX 0.031 in (0.8 mm) 0.118 in (3 mm) 0.393 in (10 mm) 3.38 oz/mn (100 cc/mn) PX 10 PX 0.039 in (1 mm) 0.157 in (4 mm) 0.59 in (15 mm) 0.047 in (1.2 mm) 0.196 in (5 mm) 0.06 in (15 mm) 06 GL 0.023 in (0.6 mm) 0.015 in (0.4 mm) 0.098 in (2.5 mm) 10 GL 0.039 in (1 mm) 0.015 in (0.4 mm) 0.118 in (3 mm) 12 PX 16 nozzles for A28 & A25 Part number 132-020-550 132-021-750 132-021-300 132-021-800 132-021-400 132-021-900 132-021-500 20 5.89 cfm (10 m3/h) Type Part number Needle Nozzle Air cap kit Part number Part number Part number 132-631-100 033-713-400 134-630-400 031-713-014 4.05 oz/mn (120 cc/mn) PX 132-631-100 033-713-000 134-630-100 031-713-011 5.07 oz/mn (150 cc/mn) PX 132-631-100 033-713-100 134-630-200 031-713-012 2.7 oz/mn (80 cc/mn) 132-640-100 033-713-500 134-640-300 031-713-017 132-640-100 033-713-300 134-640-100 031-713-015 GL 4.05 oz/mn (120 cc/mn) GL The Kremlin AVX gun is lighter weight, easier and more flexible to install and provides significantly better performance. New adjustable VX 114 K HVLP air cap New Airmix® Xtra™ fluid tips New smaller body design for less stress on robots and reciprocators Two different bases available for either side or rear fluid inlets Stainless steel fluid passages Airmix® AVX Gun Features Airmix® AVX Gun features More Features of the AVX Gun are: • • • Fluid passages streamlined to reduce the potential for shearing when used with waterbased coatings Larger air passages for increased atomization and reducing forward fluid velocity Optional seat designs makes the AVX superior for a wide range of viscosities and abrasive coatings Two circulation options available with AVX gun: Circulation through the base (┴) Circulation through the gun (Ω) 17 AVX AIRMIX® modular spray guns AVX Airmix® spray gun Light AIRMIX® technology - Modular design for High Volume Production The AVX Airmix® gun, thanks to its size and reduced weight increase the performances and the efficiency of the automatic machines. The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important product savings. The fluid circulation is available in the base or inside the gun. Features Benefits Light AIRMIX® technology : Reduced size and weight Excellent atomization quality with outstanding transfer efficiency All stainless steel construction Choice of circulation in the base or the gun Choice of bases with rear or side connections Choice of tips for water-based materials Adjusting fan width kit as an option Optimal application performances Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Compatible with water-based materials Performance level guaranteed for most materials and easy flushing To fit each customer need The design of the gun optimizes performances and even flow. Dedicated tips optimizes application performances To benefit from large possibilities of fan or flow rate adjustment SPECIFICATIONS Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Air consumption Wetted parts Seat 90 psi / (6 bar) 3000 psi / (200 bar) 45 / (3 bar) 15 - 45 psi / (1 - 3 bar) Upon tip (see Airmix® table) 15.9 oz / (452 g) 122 °F / (50 °C) 1.7 - 4.4 cfm / (3 - 7.5 m3/h) Stainless steel - treated stainless steel Comes in stainless steel, carbide or polyacetal as an option BASE FOR AVX GUNS Type Fluid circulation Material (base plate) Weight Side outputs Rear outputs In the gun or base upon choice of base type Air (aluminum), fluid (stainless steel) 8.4 oz / (240 g) 16.8 oz / (480 g) FITTINGS Power supply Fluid Gun base F 1/4" NPS Atomization air Pilot air F 1/4" NPS F 1/8" NPS Fittings supplied, non fitted M 1/2 JIC - blue Airmix® hose, Ø 4.8 or 6.35 mm M 1/4" NPS - air hose Ø 7 int Quick fittings - polyamide hose Ø 4x6 CONFIGURATION OF THE AVX GUN FITTED WITH BASE Description AVX gun (┴) AVX gun (Ω) AVX gun (┴) AVX gun (Ω) Base type side outputs rear outputs Version circulation in the base circulation in the gun circulation in the base circulation in the gun Aircap Nozzle (1) (1) To be ordered separately - see table Supports Description Mounting support Ø 16 Mounting support Ø 12 Adjustable mounting support for Ø12 support (C) Part number 049-351-000 049-351-700 049-351-705 Kit Description Remote adjusting fan width kit Kit, seal, AVX 18 Part number 029-253-002 129-690-901 Part number 129-695-000 129-695-100 129-695-050 129-695-150 The Kremlin ATX gun is used in thousands of applications all over the world. Most automatic machines use AIRMIX® guns because they are extremely reliable and deliver outstanding finish quality at minimal production cost. Features Benefits Excellent atomization High transfer efficiency Provides outstanding finishing quality Important product savings and environmental protection Simplified maintenance and easy repair Compatible with most coatings Modular design Stainless steel wetted parts SPECIFICATIONS Sprayed materials Gun body material Maximum inlet air pressure HVLP compliant inlet air pressure(1) Recommended trigger air pressure Air consumption Virtually all coatings Anodized aluminum 87 psi / (6 bar) 14.35 psi / (0.99 bar) 43 to 70 psi / 3 to 4.8 bar) 3.0 cfm @ 14.35 psi (3 m3/h @ 0.99 bar) 26 oz / (750 g) 2900 psi / (199 bar) 122 °F / (50 °C) Stainless steel Weight (gun only) Maximum fluid inlet pressure Maximum fluid temperature Wetted parts (1) NOTE: For HVLP compliance, the maximum inlet air pressure at the gun base must not exceed 14.35 psi (0.99 bar) to maintain 10 psi or less at the air cap. Testing for HVLP compliance was performed using the specified HVLP test air cap, the fan control fully closed and a pressure gauge on the air inlet fitting at the gun base or handle. It may also be a requirement of some regulatory agencies that uses have the appropriate test air cap available on site to verify that the gun is being operated within the regulatory limitations. FITTINGS Atomizing air inlet Pilot air inlet Fluid inlet (x2) Fitting F 1/4” NPS F 1/8” NPS F 1/4” NPS ATX part numbers Gun Model ATX gun ATX gun ATX gun ATX drum gun ATX drum gun Base type None Side ports None None Side ports Circulation location Base Base Base Gun Gun Aircap None BX116 BX116 None BX116 Tip Size* None see chart see chart None see chart Seat material Stainless steel Stainless steel Stainless steel Delrin Delrin Part number 129-625-000 668-625-001 668-625-003 129-626-505 668-626-505 Circulation location Base Base Aircap BX116 None Tip Size* see chart None Seat material Delrin Delrin Part number 668-625-700 999-449-700 ATX AIRMIX® modular spray guns ATX Airmix® spray gun ATX-UV part numbers Gun Model ATX gun - UV ATX gun - UV Base type Side ports None HVLP compliance testing components Description BX16 K HVLP Test aircap with gauges BX116 K HVLP Test aircap with gauges Part number 668-668-804 668-650-500 Kit Description Kit, seal Part number 129-251-995 19 AXC AIRMIX® guns AXC Airmix® spray gun Compact AIRMIX® technology - reduced size. The AXC Airmix® gun, thanks to its ultra-compact size and very reduced weight increases the performances and the efficiency of the automatic machines. Large dimension fluid passages allows to handle a wide range of materials. The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important product savings. Features Compact Airmix® technology - reduced size and weight Excellent atomization quality with outstanding transfer efficiency All stainless steel construction Choice of tips for water-based materials Adjusting fan width kit as an option Benefits Optimal application performances Excellent finish quality, reduced paint costs, cleaner working environment, lower booth maintenance Compatible with water-based materials The design of the gun optimizes performances and even flow. Dedicated tips optimizes application performances To benefit from large possibilities of fan or flow rate adjustment SPECIFICATIONS Maximum air inlet pressure Maximum fluid pressure Trigger air pressure Recommended atomization air pressure Fluid output Weight (gun only) Maximum fluid temperature Air consumption Wetted parts Seat 90 psi / (6 bar) 3000 psi / (200 bar) 45 / (3 bar) 15 - 45 psi / (1 - 3 bar) Upon tip (see Airmix® table) 16.6 oz / (472 g) 122 °F / (50 °C) 1.7 - 4.4 cfm / (3 - 7.5 m3/h) Stainless steel - treated stainless steel Comes in stainless steel, carbide or polyacetal as an option FITTINGS Power supply Fluid Atomization air Pilot air Fittings supplied, non fitted M 1/2 JIC - blue Airmix® hose, Ø 4.8 or 6.35 mm Quick fittings - polyamide hose Ø 6x8 Quick fittings - polyamide hose Ø 4x6 CONFIGURATION OF THE AXC GUN Description AXC gun w/o tip and aircap AXC gun with tip and aircap Part number 129-697-000 668-697-000 Kits Description Remote adjusting fan kit Stainless steel Y-fitting - for AIRMIX® guns Kit, seal, AXC Part number 129-697-250 029-520-500 129-697-901 SUPPORTS Description Mounting support Ø 16 20 Part number 049-351-000 Aircaps for AIRMIX® automatic spray guns AIRCAPS FOR AUTOMATIC SPRAY GUNS (Ø 1.37 in) (Ø 35 mm) For AVX, AXC spray guns Adjustable fan Spraying quality Transfer efficiency Non-stick coating VX114 VX14 VX54 132-670-940 132-670-920(1) 132-670-030 Excellent Excellent - l Excellent Excellent - Good Excellent l (1) To be used with the remote fan width adjustment kit AIRMIX® tips Reference : 134.5xx.xxx (replace the xx-xxx with the correct number from the table below) TABLE OF TIPS FOR SOLVENT-BASED MATERIALS Size 02 03 04 06 09 12 14 18 20 25 30 45 Ø (mm) 0.18 0.23 0.28 0.33 0.38 0.41 0.48 0.50 0.56 0.61 0.73 Water output at 35 bar in l/mn 0.10 0.15 0.20 0.30 0.35 0.40 0.45 0.50 0.65 0.75 1.15 Min. (VX14 aircap) Water Min. output at Marking on Marking on (BX16 aircap) 70 bar gun filter pump filter Max. in l/min (VX14 aircap) Max. (BX 16 aircap) 0.15 0.20 0.33 0.45 0.60 0.72 0.85 1.06 1.33 1.60 2.30 4 4 4 6 6 12 12 12 12 12 12 2 2 or 4 4 or 6 6 or 8 8 or 12 8 or 12 12 12 15 15 20 Number engraved on the tip 7 Theoretical fan width at 25 cm 10 13 8 8 9 10 11 38 7 10 13 17 21 25 29 33 38 9 12 17 21 25 29 33 37 44 9 12 17 21 25 29 29 37 44 02.034 03.034 04.034 06.034 09.034 02.054 03.054 04.054 06.054 09.054 04.094 06.094 09.094 12.094 14.094 04.114 06.114 09.114 12.114 14.114 03.074 04.074 06.074 09.074 12.074 14.054 14.074 04.134 06.134 09.134 12.134 14.134 18.134 20.074 20.094 20.114 20.134 25.134 30.114 30.134 45.114 06.154 09.154 12.154 14.154 18.154 20.154 12.174 14.174 18.174 20.174 20.194 AIRMIX® aircaps and tips Airmix® aircaps and tips 30.154 30.174 30.194 45.154 45.174 45.194 TABLE OF TIPS FOR WATER-BASED MATERIALS Size 04 06 09 12 14 Ø (mm) 0.23 0.28 0.33 0.38 0.41 Water output at 35 bar in l/mn 0.15 0.20 0.30 0.35 0.40 Theoretical fan width at 25 cm Min. 7 10 13 8 8 (VX14 aircap) Water Min. 7 10 13 17 21 output Marking on Marking on (BX16 aircap) at 70 bar gun filter pump filter 9 12 17 21 25 Max. in l/mn (VX14 aircap) Max. 9 12 17 21 25 (BX 16 aircap) 0.20 4 2 or 4 04.032 04.052 04.072 04.092 04.112 0.33 4 4 or 6 06.032 06.052 06.072 06.092 06.112 Number engraved 0.45 6 6 or 8 09.032 09.052 09.072 09.092 09.112 on the tip 0.60 6 8 or 12 12.072 12.092 12.112 0.72 12 8 or 12 14.052 14.072 14.092 14.112 9 10 11 25 29 33 29 33 37 29 33 37 06.132 09.132 12.132 14.132 06.152 09.152 12.152 12.172 14.152 14.172 Extension for AVX guns Description Straight extension (swivel head) Straight extension (swivel head) 9.8 in 15.7 in Length / (25 cm) / (40 cm) Part number 668-668-896 668-668-912 21 Automatic AIRLESS® spray guns Airless® ASI 24, 40 and 40 gt Spray Guns AIRLESS spraying, under high pressure without any atomizing air delivered to the gun, allows the spraying of high viscosity product, a precise fan width determined by the angle of the tip chosen, the spraying of thick coats of paint and allows for slow gun travel speed (0.4 m/s - 80 fpm maximum). High output Features Benefits Equipped with 2 fluid inlets Allows for circulation and saves money by eliminating the need for a 2-way valve on color or flushing Saves time and money by making it easier to clean, faster color changes and less maintenance To fit each customer need No spring in the fluid passages Large choice of tips Specifications Trigger air pressure Maximum fluid pressure Fluid output Weight (gun only) Maximum fluid temperature Body of the gun Wetted parts Seat Fittings 60 psi / 4 bar (ASI 24) 82.5 psi / 5.5 bar (ASI 40) 3600 psi / 240 bar (ASI 24) 6000 psi / 400 (ASI 40) Upon tips 24.7 oz / (700 g) 122 °F / (50 °C) Stainless steel Stainless steel, treated stainless steel, PTFE Carbide Power supply Fluid ASI 24 and ASI 40 Control air Gun F 1/4 NPS F 1/8 BSP Seal kit Description Repair package Fitting Elbow M 1/4" NPT - M 1/2 JIC Elbow- M 1/8" BSP Hose 4 x 6 Part number 129-980-901 Airless asi 24 & 40 Part numbers Description AIRLESS ASI 24 w/o tip AIRLESS ASI 40 w/o tip AIRLESS tips Mounting support Ø 16 (A) Part number 129-980-000 129-980-500 (1) 049-351-000 (1) to be ordered separately in the table of tips Airless ASI 40 GT Spray Guns High reliability AIRLESS gun for high productivity : KREMLIN unique design for very abrasive UV and HS materials. AIRLESS spraying for reduced overspray High power preventing any needle blockage Features Benefits Fitted with a GT cartridge Strong resistance to very abrasive UV and HS materials for an improved reliability Small ball needle For an improved laminar fluid passage Simple and unique design (separated small ball needle Very easy to service and cartridge) Large choice of tips Recommended for large fluid outputs and very high viscosity material applications 400 bar spring Strong power reducing any needle blockage airless asi 40 gt Part numbers Description AIRLESS ASI 40 GT gun AIRLESS tips Mounting support Ø 16 (A) 22 (1) To be ordered separately - see table Part number 129-980-600 (1) 049-351-000 Seal kit Description Repair package Part number 129-980-901 Very compact gun with possibility of circulation. Features Miniature size Wide range of AIRLESS® tips Lightweight design Benefits Great for small systems with size restrictions Provides many patterns choices Makes it possible to mount more guns on a reciprocator without exceeding the weight limit Specifications Maximum fluid pressure Fluid flow rate Weight (gun only) Maximum fluid temperature Body of the gun Wetted parts Seat 1800 psi / (200 bar) Upon tips 8.8 oz / (250 g) 122 °F / (50 °C) Aluminum Stainless steel Carbide Fittings Power supply Fluid Control air Gun F 1/8" NPS F M5 Fitting M 1/8" NPT - M 1/2 JIC M M5 - Tuyau 4 x 6 Airless® AS2 spray guns Airless® AS2 Spray Gun Part numbers Description AIRLESS® AS 2 w/o tip AIRLESS® tips Mounting support (Ø12 - length 70 mm) Part number 135-972-001 see Flat Tips table 049-351-600 23 Accessories Accessories Test gauges TEST GAUGES Fits gun Description A29 A35 Part number E3 K HVLP aircap with test gauges E5 K HVLP aircap with test gauges 668-668-596 668-668-597 Remote adjusting fan width fitting remote adjusting fan with fitting Description Remote adjusting fan width fitting for A35, ATX & AVX guns Remote adjusting fan width kit for A26 - A28 Part number 029-253-002 029-417-019 Circulation fittings circulation fitting Description Circulation fitting 1/4” NPTM x #5 JIC, S/S Circulation fitting 1/4” NPTM x #5 JICM, elbow, S/S Circulation plug 1/4” NPTM, S/S Part number 905-120-502 905-210-602 905-210-303 Superfilter Superfilter • Fluid inlet and outlet connections F 3/8” NPT Description Stainless steel fluid filter for 02.75 pump (#6 screen included as std) #2 (200 mesh) screen for Superfilter #4 (140 mesh) screen for Superfilter #6 (85 mesh) screen for Superfilter #8 (70 mesh) screen for Superfilter #12 (60 mesh) screen for Superfilter Part number 155.580.300 000-161-102 000-161-104 000-161-106 000-161-108 000-161-112 Stainless steel bases for AVX guns A stainless steel bases for avx guns Item Fluid inlet A Rear B Rear C Side D Side Circulation through the: Base Gun Base Gun Part number 129-690-080 129-691-080 129-690-070 129-691-070 C Stainless steel bases for ATX guns A stainless steel bases for atx guns Item Description A Stainless steel base for A25 & ATX guns without fittings B Stainless steel base for A26 guns without fittings B 24 Part number 129-260-315 Manual control fluid pressure regulator siphon hose inlet manifolds • Regulated outlet: F 1/4” G • Air inlet fitting: M 3/8” NPS • Maximum outlet pressure of 58 psi ( 4 bar) • Maximum inlet pressure of 580 psi (40 bar) • Maximum delivery is 0.4 gpm (1.5 lpm) Description Low flow fluid pressure regulator, bare Low flow fluid pressure regulator, with gauge High flow fluid pressure regulator, bare High flow fluid pressure regulator, with gauge Part number 155-610-200 155-610-209 155-610-250 155-610-259 2 in 1 pressure regulator - stainless steel Accessories Accessories 2 in 1 pressure regulator - stainless steel • Maximum delivery is 0.4 gpm (1.5 lpm) • Regulated outlet: F 1/4˝ G • Air inlet fitting: F 1/4˝ G • Fluid inlet: 3 male fittings provided (M 18x125, M 3/8˝ NPS,M 3/8˝ BSP) • Air regulator and fluid regulator in one Part number Description Low flow fluid pressure regulator, bare 155-610-060 Back pressure regulator - stainless steel 2 in 1 pressure regulator - stainless steel • Maximum delivery is 1.0 gpm (3.8 lpm) • Maximum inlet pressure: 87 psi (6 bar) • Fluid outlet: M 1/4˝ G with adapter for M 3/8˝ NPS • Regulated back pressure: 0 - 87 psi ( 0 - 6 bar) Part number Description Back pressure regulator, bare Back pressure regulator, with gauge 155-610-100 668-610-500 Options Wall support Pressure gauge: Stainless Steel (male/female 1/4˝ neck) Stainless Steel tube Stainless Steel coupling Pressure gauge 016-200-010 050-470-101 050-081-701 050-470-301 910-011-402 Airmix® Fluid Pressure Regulator AIRMIX® FLUID PRESSURE REGULATORS Description Airmix fluid regulator, 150 - 1025 psi (10 - 70 bar) Airmix fluid regulator, 150 - 1740 psi (10 - 120 bar) Airmix fluid regulator PH, 150 - 1740 psi (10 - 200 bar) Airmix fluid regulator with gauge kit, 150 - 1025 psi (10 - 70 bar) Airmix fluid regulator with gauge kit, 150 - 1740 psi (10 - 120 bar) Fluid filter and regulator kit with bracket, 150 - 1025 psi (10 - 70 bar) Fluid filter and regulator kit with bracket, 150 - 1740 psi (10 - 120 bar) Airmix back pressure regulator, 150 - 1740 psi (10 - 120 bar) S/S Circulation kit, c/w drain rod, fits 26-125 inlet (for use with 155-271-835) Fluid regulator bracket and screws Part Number 155-271-730 155-271-735 155-271-770 668-271-730 668-271-735 668-271-750 668-271-755 155-271-835 051-314-030 155-484-010 25 Accessories Accessories Extensions for A29 & A35 guns Extensions for the A29 & a35 guns Description Part number Seat inserts for Airmix® guns seat inserts for airmix® guns Description Delrin (Pack of 10) Stainless steel (pack of 2) Carbide (Pack of 2) S/S and Carbide seat insert seals (Pack of 10) AVX Part Number 129-679-904 129-679-905 129-679-906 129-629-922 Microscreens and tip seals for Airmix® guns microscreens and tip seals for airmix® guns Description Microscreens for tip sizes 02, 03, 04 & 06 (140 mesh) Tip seals for tip sizes 09 and larger Part number 129-609-901 129-529-903 Tip cleaning needles and needle holder tip cleaning needles and needle holder Description Cleaning needles for tip size 09 and smaller (Pack of 12) Cleaning needles for tip size 12 and larger (Pack of 12) Unclogging needle holder 26 Part number 000-094-000 000-094-002 669-094-000 ATX Part number 129-609-911 129-629-923 129-659-904 129-629-922 Mounting supports for ASI 24, ASI 40 / AS2 mounting supports for asi24, asi40 & AS2 Description Mounting support for 5/8” OD bar - 4” long for ASI24 & ASI40 guns Mounting support for 1/2” diameter - 2 1/2” long for AS2 guns Part number 049-351-000 049-351-600 Mounting supports for A3 gun mounting supports for A3 gun Description Mounting support for ( diameter 16 - length 100) comes with bar for A3 gun Part number 049-351-200 Accessories Accessories Mounting supports mounting supports Description Mounting support with 1/2” diameter side bar for A25, A26 and ATX guns Part number 049-351-700 Mounting bracket mounting bracket Description Guns mounting bracket with bottom block for 1/2” rod for A25, A26 & ATX guns (not AVX) Part number 668-668-425 Mounting bracket mounting bracket Description Guns mounting bracket, plate with 5/8” diameter bottom bar for A25, A26 & ATX guns (not AVX) Part number 668-668-255 Mounting bracket mounting bracket Description Insulated bracket for mounting inline filters and regulators S/S non-insulated bracket for mounting inline filters and regulators Part number 668-668-208 668-668-375 Mounting bracket mounting bracket Description Mounting bracket for filter and regulator 3” x 3” Part number 055-729-919 27 EXEL Advanced Technology systems with a guarantee Why do most finishing systems only come with a 1 year manufacturers warranty on the product not the process? Its because most systems integrators or distributors do not control the entire process. What makes EXEL ADVANCED TECHNOLOGY Group different? It is because we believe in our process and products. our specialities • • • • • • • Robotic Applications - Multi axis robots - Robotic integration Reciprocation Paint Kitchens Process Control PLC Control UV Finishing Color Changers • • • • • • Speciality Gun Movers Fluid Delivery Electrostatics - Liquid - Powder Electronic Proportioning Powder Booths Process Evaluations OUR GUARANTEE The EXEL ADVANCED TECHNOLOGY Group will provide a system performance guarantee based on the mutual acceptance of performance criteria before & after the installation for 6 months. All other equipment other than wear parts are guaranteed for 2 years one shift. OUR PROCESS • • • • • • • 28 Market Specialists Design Engineering Process Engineering Controls Engineering State of the Art Lab CAD Layouts Project Management • • • • • Installation Teams Site Supervision Training Department Large Solution & Service Network In House Repair Making Manufacturers More Competitive™ At your service A worldwide network Training centres all over the world : Paris, Detroit, Barcelona, Düsseldorf, Shanghaï, Mumbay, Sao Paulo... Advanced Technology Lab 1 Plymouth, MI Advanced Technology Lab 2 Plymouth, MI Visit our website Plymouth, MI www.exel-na.com 29 EXEL Industries... An International Presence Canada EXEL North America, consisting of our Canadian, American and Mexican subsidiaries, is a wholly owned subsidiary of EXEL Industries. They bring four finishing and dispensing brands under one company banner. The four brands offer the widest range of controlled application equipment for finishing and dispensing in the world. Our Vision To remain the global leader in high value added custom and standard solutions for controlled applications of powders and fluids, thick or thin, in the industrial and automotive markets. Our Values We are a team of people with integrity that have a mission-to-serve with a sense of urgency in delivering the right solution and service through our network of Solution and Service Centers. Our Mission Making Manufacturers More Competitive™ Finishing • Extrusion • Dispensing 30 EXEL A north american Presence Precision Finishing and Extrusion Brands Non-electrostatic guns, pumps and accessories for thin fluids Electrostatic application equipment for liquid and powder Guns, pumps and accessories for thick fluids Full Range of Equipment Manual Airspray Manual Airmix® Manual Liquid Electrostatic Automatic Liquid Electrostatic Automatic Powder Fluid Delivery Pumps & Accessories Manual Powder Extrusion (RAM) Pumps & Accessories Automatic Non-Electrostatic Plural Component Systems & Accessories Manufacturing Markets Served Wood Plymouth, Michigan Scarborough, Ontario Monterrey, Mexico Industrial Plymouth, Michigan Scarborough, Ontario Monterrey, Mexico Feeder Plants Plymouth, Michigan Scarborough, Ontario Monterrey, Mexico Automotive Plymouth, Michigan Scarborough, Ontario Monterrey, Mexico EXEL R&D, Testing, Training, Distribution and Manufacturing Locations Over 100 North American Solution and Service Centers for Customer Sales and Service 31 Making Manufacturers More Competitive™ EXEL North America, Inc. North American Headquarters 45001 5 Mile Road Plymouth, MI 48170 Toll Free: (800) 573-5554 Phone: (734) 979-0100 Fax: (734) 927-0064 General Catalog Manual Powder EXEL North America, Inc. EXEL-NA, S.A. de C.V. Canadian Branch 931 Progress Ave., Unit 7 Scarborough, Ontario M1G 3V5 Toll Free: (800) 450-0655 Phone: (416) 431-5017 Fax: (416) 431-9171 Manual Airspray Automatic Spray Mexico Branch Bernardo Garza Treviño # 1715 Col. Del Maestro, Monterrey, N.L. Mexico CP 64180 Phone: (81) 1257-1111 Fax: (81) 1352-8316 Manual Airmix ® Automatic Electrostatic Manual Electrostatic Fluid Delivery Selection Guide Hose & Accessory Selection Guide Plural Components Making Manufacturers More Competitive™ Finishing ● Fluid Handling ● Dispensing www.exel-na.com © 2009 EXEL North America, Inc. LT 999-100-202 October 2009