The Finger Jointing Tool Programme

Transcription

The Finger Jointing Tool Programme
The Finger Jointing Tool
Programme
The correct tools for every
manufacturing process
All paths – one goal
A new upsurge of creativity in wood is currently taking
place. Wood, with its incomparable design diversity, its
natural character and its special atmosphere, is being rediscovered. New designs in solid wood and new interior
decorating ideas add to our living quality. Shaping wood has
a new future.
The finger joint principle is the key to this progress. It opens
up many new paths in wood engineering and for interior
decoration and outfitting. Well thought-out tool systems for
the individual production of these joints in different sizes are
an essential precondition. Leitz has made a major
contribution to the development and improvement of these
tools.
The following pages contain the most comprehensive finger
joint tool programme available from a single source. Rather
than offering and recommending a specific finger joint tool
system, Leitz has the correct tools for your company’s size,
its machinery and its manufacturing processes. All Leitz
finger joint tools have these features in common: the
highest possible product quality and profitability, tailormade for workshops as well as industrial companies.
Make your choice!
1
Leitz finger joint tool selection – recommended applications
For construction components with continuous joints
Load group I according to DIN 68140 and DIN 1052:
Laminated boards (glued),
Solid structural wood (KVH) members, duo/trio beams, cross-beams,
formwork carriers, beams for post-and-beam construction etc.
For non-constructional components with continuous joints
Load group II:
Window staves, friezes, floors, panels, wall panels, all kinds of strips,
interior wood decor, refinement of residual wood etc.
Machines with
feed rates of
With cross-cutting unit
With cross-cutting unit
up to 24 m/min
Finger length:
10/11 mm
15/16.5 mm
20/22 mm
Finger length :
10/11 mm
15/16.5 mm
20/22 mm
Production volume:
50 – 150,000 linear
metres
Tipped finger jointing
cutter
WF 620-2
HS
Z = 2+2/3+3
Combination with double
cutting width
Finger jointing cutter
head
WM 620-2-06
HS knife
Z = 2+2/3+3
Combination with double
cutting width
ProFix finger jointing
cutter head
WY-620-05
Z = 2+2/3+3
Combination
Page 6/7
Page 8/9
Page 16
Tipped finger jointing
cutter
WF 620-2
HS
Z = 2+2/3+3
Combination with double
cutting width
Finger jointing cutter
head
WM 620-2-06
with HS coated knives
Z = 2+2/3+3
Combination with double
cutting width
ProFix finger jointing
cutter head
WY-620-05
HW Z = 2+2/3+3
Combination
Page 6/7
Page 8/9
Page 16
WF 620-2-05 finger joint mill
with special HS knives lasting
up to 3 times longer than
normal HS
The HW version is recommended for extremely hard
woods
Coated knives last up to 4
times longer than uncoated
HS knives
The HW version is
recommended for
extremely hard woods
Constant profile and
diameter up to final
sharpening
Production volume:
150 – 500,000 linear
metres
Notes
2
Disk milling cutter HW
Z=6
WF 624-2
Finger lengths
10/11 mm, 9/10 mm,
10/11.5 mm, 13/14.5 mm
Can be used in certain
conditions up to a working
width/height of 160 mm
Page 12
Disk milling cutter HW
Z=6
WF 624-2
Finger lengths
10/11, 9/10 mm,
10/11.5, 13/14.5 mm
Can be used in certain
conditions up to a working
width/height of 160 mm
Page 12
Cost-intensive sharpening,
clamping with hydraulic nut
for a working height of
80 mm or above
Page 12/13
Without cross-cutting unit
Machines with feed
rates of
With cross-cutting unit
Finger length :
10/10 mm
15/15 mm
20/20 mm
up to 48 m/min
Finger length:
10/11 mm
15/16.5 mm
20/22 mm
Production quantity:
50 – 150,000 linear
metres
High-performance tipped
finger jointing cutter
Z=6
WF 620-2-05/623-2-05
Special HS combination
with finish milling
Tipped finger jointing
cutter
WF 620-2
HS
Z = 2+2/3+3
Combination with double
cutting width
Finger jointing cutter
head
WM 620-2-06
HS knife
Z = 2+2/3+3
Combination with double
cutting width
Page 6/7
Page 8/9
Tipped finger jointing
cutter
WF 620-2
HS
Z = 2+2/3+3
Combination with double
cutting width
Finger jointing cutter
head
WM 620-2-06
with HS-coated knives
Z = 2+2/3+3
Combination with double
cutting width
Page 6/7
Page 8/9
Page 10
Equipped with special HS
lasting up to 3 times longer
than normal HS
The HW version is recommended for extremely hard
woods
Coated knives last up to 4
times longer than uncoated
HS cutters
The HW version is recommended for extremely hard
woods
Equipped with special HS
lasting up to 3 times longer
than normal HS
The HW version is recommended for extremely hard
woods
Page 10
Production quantity:
150 – 500,000 linear
metres
High-performance tipped
finger jointing cutter
Z=6
WF 620-2-05/623-2-05
Special HS
combination with final
milling
Disk milling cutter HW Z
=6
WF 624-2
Finger lengths
10/11, 9/10 mm,
10/11.5, 13/14.5 mm
Can be used in certain
conditions up to a working
width/height of 160 mm
Page 12
Disk milling cutter HW
Z=6
WF 624-2
Finger lengths
10/11 mm, 9/10 mm,
10/11.5 mm, 13/14.5 mm
Can be used in certain
conditions up to a working
width/height of 160 mm
Page 12
Cost-intensive sharpening,
clamping with hydraulic nut
for a working height of
80 mm or above
3
Leitz miniature finger joint tool selection –
recommended applications
Non-load-bearing components with dovetails and butt joint
Solid hard and soft wood boards,
Coffered profiles, panels, shelves, border profiles,
all kinds of profile strips etc.
Solid wood profiles, stair treads, refinement of residual wood etc.
Machines with feed
rates of
Without cross-cutting unit
With cross-cutting unit
up to 24 m/min
Finger length:
10/10 mm
15/15 mm
Finger length:
10/11 mm
15/16.5 mm
Production volume:
50 – 150,000 linear
metres
Tipped finger joint cutter
WF 620-2
HS/HW
Z = 2+2/3+3
Combination with shoulder
cutter for manual feed
Tipped finger joint cutter
WF 620-2
HS
Z = 2+2/3+3
Standard combination with
shoulder cutter
Finger jointing cutter
head
WM 620-2
HS knives
Z = 2+2/3+3
with special profile knife
Tipped finger joint cutter
WF 620-2
HS
Z = 2+2/3+3
Standard combination with
shoulder cutter
Page 19
Page 19
Page 8/9
Page 19
ProFix
finger joint knife head
WY 620-2-26
HW Z = 2+2/3+3
Combination with shoulder
cutter
Finger joint knife head
WM 620-2
with knives coated with HS
Z = 2+2/3+3
with special-profile knife
High-performance finger
joint cutter
ECHT Z = 6
WF 620-2
Special HS
Standard combination with
shoulder cutter
Page 17
Page 8/9
Page 11
Constant profile and
diameter up to final
sharpening
Coated knives last up to 4
times longer than uncoated
HS knives
The HW version is required
for extremely hard woods
Production volume:
150 – 500,000 linear
metres
Notes
The HW version is required
for extremely hard woods
Suitable for low feed rates
up to 6 m/min
4
Machines with feed
rates of
With cross-cutting unit
24 to 48 m/min
Joint length:
10/11 mm
15/16.5 mm
6.35 mm upon request
Production volume:
50 – 150,000 linear
metres
High-performance finger
jointing cutter
Z=6
WF 620-2-05
Special HS
Standard combination with
shoulder cutter
Disk milling cutter
HW Z = 6
WF 624-2
Joint length
10/11 mm, 9/10 mm
10/11.5 mm, 13/14.5 mm
with shoulder cutter
ProFix finger jointing
cutter head
WY 620-2-26
HW Z = 2+2/3+3
Combination with shoulder
cutter
Page 11
Page 13
Page 17
High performance finger
jointing cutter
Z=6
WF 620-2-05
Special HS
Standard combination with
shoulder cutter
Disk milling cutter
HW Z = 6
WF 624-2
Joint length
10/11 mm, 9/10 mm
10/11.5 mm, 13/14.5 mm
with shoulder cutter
Page 18
Page 11
Page 13
TurboHawk with
HS circular knife
WM-620-2-05
Hydro-profile knife head
Max. wood thickness
50 mm; n = 3,700 rpm
Joint length:
10/11 mm, 9.52 mm (3/8"),
6.35 mm (1/4")
Page 14/15
Coated knives have an
endurance up to 4 times
longer than uncoated HS
knives
Special HS lasting up to 3
times longer than normal HS
Cost-intensive sharpening,
clamping with hydraulic nut
for a working height of
80 mm or above
Finger jointing cutter
head
WM 620-2
HS knives
Z = 2+ 2/3+ 3
with special profile knife
Page 8/9
Finger joint knife head
WM 620-2-01
with HW turning knife
Z = 2+2/3+3
with shoulder cutter
Max. wood thickness 60
mm
Production volume:
150 – 500,000 linear
metres
Constant profile and
diameter up to final
sharpening
ProFix available to special
order only
Customer-specific profiles
can be supplied
5
For construction components with continuous joints
Load group I according to DIN 68140 and DIN 1052:
Laminated boards (glued), solid wood structures (KVH),
duo/trio beams, cross-beams, formwork carriers,
beams for post-and-beam construction etc.
For non-constructional components with continuous
joints
Load group II:
Window staves, friezes, floors, panels, wall panels, all
kinds of strips, interior wood structure, refinement of
residual wood etc.
Miniature finger joint cutter
WF 620-2/WF 620-2-05
HS, Special HS and HW miniature
finger joint cutters
Robust finger joint cutters (composite tools) with fixed
components and individually embedded finger joint knives
reduce joint breakage to a minimum.
The body shape ensures torsional rigidity. The high-quality
HS cutting materials are treated in our own state-of-the-art
vacuum plants to ensure consistent hardness of the knives.
The shape of the body is matched to for the chip removal
process and optimised. The chips are guided directly into
the suction system and do not damage the milled joints.
Feed:
Up to 24 m/min-1, depending
on speed
Number of knives:
Z = 2+2; D = 160, 170, 180 mm
Z = 3+3; D = 160, 250, 260 mm
Cutting material:
HS, Special HS,
HW for extremely hard woods
Finger lengths:
Without cross-cutting unit
10/10, 15/15, 20/22 mm
With cross-cutting unit
10/11, 15/16.5, 20/22 mm
Set dimension:
317 mm for ZL10 and 15 mm
338 mm for ZL 20 mm
Re-sharpening zone: 12 mm
6
Compared with conventional HS cutting materials, a new
special HS material increases working life by up to 300 %
depending on the application conditions, thus considerably
improving economy in use.
For use on wedge finger jointing machines with and
without a cross-cutting unit.
Finger joint cutters:
robust and durable
Example of a tool set combination
dovetail length 10 mm, pitch 3.8 mm
6
Tooth rows 7
5
Tooth rows 7
4
Tooth rows 7
3
Tooth rows 7
2
Tooth rows 7
1
Finger length 10/10 mm
Finger length 10/11 mm
Wood thickness 157 mm
Wood thickness max. 157 mm
Finger length 10/10 mm
Finger length 10/11 mm
3
Tooth rows 14
2
Tooth rows 14
1
Tooth rows 14
Tooth rows 7
Wood thickness 157 mm
6 cutters with standard cutting width
Finger jointing tools with double cutting width reduce
purchasing costs for defined working widths and heights
and make repairs easier.
Cutter heads with double cutting width reduce follow-up
costs: the setting-up times are shorter and sharpening
costs are reduced by as much as 25 percent.
Fewer interfaces at tool hubs increase finger jointing
accuracy, particularly on thick woods.
If required, the tool set can be adjusted to suit intermediate
wood thicknesses by combination with finger jointing cutter
heads of conventional cutting width.
Wood thickness 157 mm
3 cutters with double cutting width
Table for calculating the number of cutter heads
Miniature finger joint cutters with 3.8 mm pitch
Miniature finger joint cutters with 6.2 mm pitch
Combination with double
cutting width (CW)
Wood thickness
24
51
77
104
131
157
184
210
237
264
290
317
Cutter
CW 28.6 mm
Tooth row 7
Hub 26.6 mm
Cutter
CW 55.2 mm
Tooth row 14
Hub 53.2 mm
Cutter
CW 28.6 mm
Tooth row 7
Hub 26.6 mm
Number of
cutter heads
1
2
3
4
5
6
7
8
9
10
11
12
Number of
cutter heads
1
1
2
2
3
3
4
4
5
5
6
Number of
cutter heads
1
1
1
1
1
1
-
Combination with double
cutting width (CW)
Wood thickness
28
59
90
121
152
183
214
245
276
307
338
Cutter
CW 33.0 mm
Tooth row 5
Hub 31.0 mm
Cutter
CW 64.0 mm
Tooth row 10
Hub 62.0 mm
Cutter
CW 33.0 mm
Tooth row 5
Hub 31.0 mm
Number of
cutter heads
1
2
3
4
5
6
7
8
9
10
11
Number of
cutter heads
1
1
2
2
3
3
4
4
5
5
Number of
cutter heads
1
1
1
1
1
1
7
For construction components with continuous joints
Load group I according to DIN 68140 and DIN 1052:
laminated boards (glued), solid wood construction (KVH),
duo/trio beams, cross-beams, formwork carriers, postand-rail structures.
For non-constructional components, load group II :
window staves, friezes, floors, panels, wall panels, all
kinds of strips, refinement/re-use of residual wood etc.
Miniature finger joint cutter head
WM 620-2/WM 620-2-06
“Marathon” minifinger joint
cutter head
A new cutting material development and coating for the
profile knives of Leitz finger joint cutter heads sets new
manufacturing performance, cost reduction and quality
standards.
If you work with finger jointing machines, you will be familiar
with the potential problem: joints tear out, reducing the
accuracy of the joint. This is why you should switch now to
Leitz finger joint cutter heads. The new coating reduces
frictional resistance and resin adhesion, which has a positive
effect on the machine’s electricity consumption and
consequently on operating costs. The feed rate can also be
increased with the new knifes without any loss of processing
quality.
Feed:
Up to 24 m/min-1depending on
speed
Number of knives:
Z = 2+2; D = 160, 170, 180 mm
Z = 3+3; D = 160, 250, 260 mm
Cutting material:
HS with special coating,
HW for extremely hard woods
Finger lengths:
Without cross-cutting unit
10/10, 15/15, 20/22 mm
With cross-cutting unit
10/11, 15/16,5, 20/22 mm
Anti-twist:
Body with anti-twist pins
Set dimension:
Up to 332 mm for 10/15 mm
finger length
Up to 331 mm for 20 mm
finger length
Re-sharpening zone: 10 mm
8
All the advantages at a glance:
– Exchangeable finger joint knives
– Finger joint cutter head with offset knives that are parallel
to the axis and can be re-sharpened
– Straight clearance flank grinding
– Highly accurate bore, hub and profile knives ensure
extremely strong finger joint connections up to the final
sharpening
– Finger joint knives can be replaced if a cutter breaks
– Highly economical, with a service life 4 times longer than
uncoated HS finger joint knives
– Reduced grinding loss due to less cutting edge abrasion
For use on finger jointing machines
with and without cross-cutting unit
Innovative cutting material for
Leitz minifinger joint cutter
heads
Example of tool set combination
Finger length 10 mm, pitch 3.8 mm
Finger length 10/10 mm
6
Finger length 10/10 mm
Tooth
rows 8
5
Tooth
rows 8
4
Tooth
rows 8
3
Tooth
rows 8
2
Tooth
rows 8
Wood thickness max. 180 mm
Wood thickness max. 180 mm
3
Tooth
rows 16
Minifinger jointing cutter heads with double cutting width
reduce follow-up costs: less setting-up time is required and
sharpening costs are reduced by as much as 25 percent.
Fewer interfaces with tool hubs increase finger joint
accuracy, particularly on thick woods.
2
1
1
Minifinger jointing tools with double cutting width yield a
purchasing cost reduction of up to 15 % for defined
working widths and heights. This cost advantage also
applies to replacement knifes.
Tooth
rows 16
If necessary the tool set can be adjusted for intermediate
wood thicknesses by combination with finger joint cutter
heads of conventional cutting width.
Tooth
rows 16
Tooth
rows 8
Wood thickness 180 mm
6 cutter heads
with standard cutting width
Wood thickness 180 mm
3 cutter heads
with double cutting width
Table for calculating the number of cutters
Finger joint cutters mills with 3.8 mm pitch
Finger joint cutters with 6.2 mm pitch
Combination with double
cutting width
Wood thickness
28
58
89
119
150
180
210
241
271
302
332
Cutter head
SB 31.4 mm
Tooth row 8
Hub 30.4 mm
Number of cutter
heads
1
2
3
4
5
6
7
8
9
10
11
Cutter head
SB 61.8 mm
Tooth row 16
Hub 60.8 mm
Number of
cutter heads
1
1
2
2
3
3
4
4
5
5
Cutter head
SB 31.4 mm
Tooth row 8
Hub 30.4 mm
Number of
cutter heads
1
1
1
1
1
1
Combination with double
cutting width
Wood thickness
34
71
108
145
183
220
257
294
331
Cutter head
SB 39.2 mm
Tooth row 6
Hub 37.2 mm
Number of cutter
heads
1
2
3
4
5
6
7
8
9
Cutter head
SB 76.4 mm
Tooth row 12
Hub 74.4 mm
Number of cutter
heads
1
1
2
2
3
3
4
4
Cutter head
SB 39.2 mm
Tooth row 6
Hub 37.2 mm
Number of cutter
heads
1
1
1
1
1
9
For construction components with continuous joints
Stress group I according to DIN 68140 and DIN 1052:
Laminated boards (glued), solid construction wood (KVH),
duo/trio beams, cross beams, formwork carriers, post and
rail structures.
For non-constructional stress group II components:
Window staves, friezes, floors, panels, wall panels, all
kinds of strips, refinement/re-use of remaining wood etc.
High-performance finger joint cutter head Z = 6
WF 620-2-05/WF 623-2-05
High-performance
finger jointing tool ECHT Z = 6,
for continuous joints
The Leitz minifinger jointing tool with six working knives is the
perfect solution wherever economical performance and
improved joint quality are required.
Leitz’s ECHT Z = 6 minifinger jointing tool makes full use of
the machine’s performance and is suitable for all finger
jointing machines with feed rates between 24 and 48 m/rpm.
Machine output is higher, and at the same time quality is
improved and the scrap rate reduced.
Feed:
Up to 484 m/min-1 depending
on speed
Number of knives:
Z = 6; D = 250, 260 mm
Cutting material:
HS, special
Finger lengths:
With cross-cutting unit
10/11, 15/16.5 mm
Set dimension:
50 – 321 mm
Re-sharpening zone: 12 mm
The innovative HS special cutting material increases service
life by up to 300 percent, making machine performance
more economical. The strong tool design and the modified
chip space ensure that the chips are ejected into the suction
hood. The knives are arranged in an offset position, work
smoothly and generate less noise.
Wood thickness max. 214 mm
Finger length 15/16.5 mm, Pitch 3.8 mm
10
Finish cutter
Upper
Basic cutter
7
Basic cutter
6
Basic cutter
5
Basic cutter
4
Basic cutter
3
Basic cutter
2
Basic cutter
1
Finish cutter
Lower
ø 260
ø 50
Finger joint cutter
ECHT Z 6
without shoulder
cutter
Table for calculating the number of cutters
finger joint mills with 3.8 mm pitch
Basic cutter
Upper end cutter
Lower end cutter
Cutter head
SB 50.6 mm
Tooth row 7
Hub 26.6 mm
Cutter head
SB 27.8 mm
Tooth row 4
Hub 15.2 mm
Cutter head
SB 27.8 mm
Tooth row 4
Hub 15.2 mm
Wood thickness No. of cutters
No. of cutters
No. of cutters
28
55
81
108
134
161
188
214
241
267
294
321
0
1
2
3
4
5
6
7
8
9
10
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Non-constructional stress group II components with
butt joint.
Window staves, friezes, floors, panels, wall panels, all
kinds of strips, refinement/re-use of remaining wood
etc.
High-performance minifinger
jointing tool ECHT Z = 6
with straight shoulder
High-performance miniature finger joint cutter
Z = 6 with shoulder cutter
WF 620-0-05/WF 623-2-05/WF 621-2-05
For feed rates between 24 and 48 m/min-1, one must use
tools that meet these severe requirements. The Leitz finger
joint tool with six working knives is perfect for this task.
The innovative HS special cutting material increases service
life by up to 300 percent.
Leitz ECHT Z = 6 finger jointing cutters provide a better cut
and closely sealed finger joint profile even if the glueing
seam is visible.
This strongly built tool can be used without problems on
wood between 15 and 80 mm thick, and even for
thicknesses up to 150 mm. The rugged cutter head design
withstands even hard use without problems, which is a
precondition for consistent finger joint quality and less
scrap.
Feed:
Up to 48 m/min-1 depending on
speed
Number of knives:
Z = 6; D = 250, 260 mm
Cutting material:
HS special
Finger lengths:
With cross-cutting unit
10/11, 15/16.5 mm
Set dimension:
15.5-80, possibly 160 mm
Re-sharpening zone: 12 mm
Profile 2: shoulder joints offset
These minifinger jointing tools are suitable for use on flat or
vertical finger jointing machines with high rates.
Finger jointing tools mounted on a screw bushing permit fast
tool replacement for product change-over, make handling
easier and reduce setting-up times.
WT
WT
WT
WT
Profile 3: shoulder joints at same level
WT = wood thickness –
number of fingers and
width of shoulder joints
are determined by the
wood thickness
WT
WT
Profile 5: shoulder joints central
Finger joint cutter combination with shoulder
cutter, profile 2, butt joint offset in joint base, HD
40 – 50 mm with 8 fingers
Cutter head combination with shoulder cutter,
profile 5, central butt joint,
HD 40 – 50 mm with 8 fingers
ø 250
ø 250
Profile 5
Profile 3
Tooth 3
Tooth 3
Tooth 1
WT 40 mm
WT 40 mm
WT 50 mm
Tooth 1
WT 50 mm
Upper shoulder cutter
Tooth 3
Tooth 3
Tooth 1
Tooth 1
Profile 5
Finger length 10/11 mm
Finger length 10/11 mm
11
Non-constructional components in load group II, with and
without shoulder joints.
Window staves, friezes, floors, panels, wall panels, all
kinds of strips, solid hard- and softwood panels, all kinds
of profile and decorative strips, 2 x 15.5 mm dividing strips,
coffered profiles, panels, racks, collar profiles, solid wood
profiles, stair treads, refinement/re-use of residual wood.
HW disc cutter with and without
shoulder cutter: a flexible and versatile
solution for new businesses
HW minifinger joint disc cutter
WF 624-2
Finger joint mills (tool combination) with fixed cutters can be
used for finger lengths of 10/11 mm and also for special
finger lengths on machines with cross-cutting unit.
The cutter width corresponds to the finger joint pitch minus
the hub thickness. A flexible tool set arrangement with and
without shoulder cutter, shoulder finger joints (butt joint) in
the centre or in the finger joint base is possible up to 150
mm.
These disc cutters can be used for hard or soft wood. The
range includes tools with different diameters, finger joint
pitches and numbers of knives. Finger jointing tools can be
used on flat finger jointing machines (single- and doublesided) or on double end profilers. The spiral-shaped cutter
arrangement minimises motor power consumption.
Feed:
Number of knives:
Cutting material:
Finger length (ZL)/
pitch:
Up to 20-48 m/min-1 depending
on speed
Z = 2, 4; D = 160 mm
Z = 4, 6; D = 250 mm
HW
ZL 10/11 mm, pitch 3.8 mm
ZL 9/10 mm, pitch 3.7 mm
ZL 10/11.5 mm, pitch 4.0 mm
ZL 13/14.5 mm, pitch 3.8 mm
ZL 15/16.5 mm, pitch 3.8 mm
Re-sharpening zone: 3.5 mm
During repairs, all individual cutters must be ground to the
same diameter. The re-sharpening zone is 3.5 mm. HS disc
cutters are combined as a tool set and mounted on screw
bushings (see illustration). When working on wood thicker
than 80 mm, we recommend clamping the finger joint tools
to the screw bushing with a hydro nut.
22 HW disc milling cutter
for 80 mm wood thickness
Ø 70
Ø 50
BW 3.8 mm
Pitch 3.8 mm
WT 80
Finger length 10/11 mm
Ø 250
12
Non-constructional components in load group II with edge
joints.
Floor panels, wall panel staves up to 60 mm, all kinds of
profile and decorative strips, 2 x 15.5 mm dividing strips,
refinement of residual wood.
HW miniature finger joint disc milling cutter
with edge mill WF 624-2
HW disc cutter
with shoulder cutter
Dovetail joint with edge dovetails, miniature
dovetail joint with butt joints
Shoulder cutters suitable for use in any position can be
used for butt-joint connections. HW finger joint disc cutters
can be combined to suit the wood thickness. The number
of cutters for the wood thickness to be processed is determined by a grid-type structure corresponding to the
finger joint pitch. Wood thicknesses from 15 to 80 mm, and
up to 150 mm in special cases, can be combined.
WT
WT
Profile 2:
shoulder joints offset
All versions can be produced with this tool: with shoulder
finger joints centred or in the finger joint base, or butt joints
positioned alternately or on the same level.
With a suitable tool combination, narrow strips separated
from thicker strips after glueing can be combined. HW disc
mills are put together as tool sets and mounted on a screw
bushing (see illustration). For wood thicknesses of more
than 80 mm, a hydro nut is required for clamping to the
screw bushing.
WT
WT
Profile 3:
shoulder joints at same level
M70x1.5
Ø 50
WT min.
100
Profile 5:
shoulder joints
central
WT max.
WT
Profile 4:
shoulder joints for trimming out
Trimming cut
WT
WT
Profile 4:
shoulder joints for trimming cut
Finger length 10/11 mm
Ø 110
Ø 250
13
Non-constructional components, stress group II, with butt
joint.
Floor panels, all kinds of wall panels and strips, solid hardand softwood panels, coffin profiles, panels, racks, collar
profiles, various profile strips etc., solid wood profiles,
stair treads, all kinds of profile and decorative strips, 2 x
15.5 mm dividing strips, refinement/re-use of residual
wood with and without shoulder cutter.
TurboHawk minifinger joint cutter head
HM 620-2-05
TurboHawk, the ultimate tool for flat
finger joints
This is a tool body for finger joint profiles with finger lengths
of 10/11 mm; 9.52 mm (3/8") and 6.35 mm (1/4"). The preassembled cutter sets can be installed and accurately
positioned for wood thicknesses of up to 50 mm. Whenever
a product change-over becomes necessary, tools can be
installed and are ready for use very quickly.
Economical
The knives can be re-sharpened more than 200 times.
Cutter breakage is almost impossible due to the special
cutter fixture.
The re-sharpenable tools have a constant diameter and
profile. For this reason, the machine does not have to be set
up again after tool repair. Machine standstill times are
therefore reduced to a minimum.
Vorschubschub:
Schneidenzahl:
Schneidstoff:
Zinkenlänge
ZL/Teilung:
je nach Drehzahl bis 20-48m min-1
Z=2, 4; D = 160 mm
Z=4; 6 D= 250 mm.
HW
Safety
Leitz guarantees high operational safety. Hydro clamping
ensures smooth, concentrically accurate running.
ZL 10/11 mm, Tg,3,8 mm
ZL 9/10 mm, Tg 3,7 mm
ZL 10/11,5 mm, Tg 4,0 mm
ZL 13/14,5 mm, Tg 3,8 mm
ZL 15/16,5 mm, Tg 3,8 mm
Versatile and adaptable
TurboHawk is a versatile, adaptable tool.
In addition scope for producing continuous finger joints,
this tool also provides three more finger joint options with
shoulder cutters.
Product quality
The high number of knives ensures high joint quality. The
low finger lengths improve the wood yield for wood
refinement.
14
TurboHawk minifinger
joint hydro cutter head
Finger joints with shoulder joints, finger joints
with butt joints
The unique tool system for flat finger jointing machines
and its advantages:
WT
WT
Profile 2:
shoulder joints offset
Residual wood can be processed on all flat finger jointing
machines very quickly. Machine standstill times are reduced,
since the tools can be attached and production can start
immediately. Thanks to constant diameters, production can
begin at once without lengthy adjustments to the machine.
– Pre-installed cutter sets for fast change-over to other
profiles and wood thicknesses.
Profile 3:
shoulder joints at same level
WT
WT
– A hydro-bushing with a closed clamping system for
smooth, concentrically accurate running
– The large number of knives permits high machine feed
rates (up to 40 m/min-1).
– Thanks to the generous re-sharpening zone, the knives
can be re-sharpened up to 200 times, which reduces
follow-up costs considerably.
WT
WT
Profile 4:
shoulder joints for trimming cut
– There is only one tool body for all finger joint profiles
(continuous finger joints, butt joints offset or on the same
level in the finger joint base and also central butt joints).
Trimming cut
WT
Profile 5:
shoulder joints central
– The positive cutter attachment method (no twisting of the
blades) makes operation exceptionally reliable.
– Reduced finger lengths, e.g. 9.52 mm or 6.35 mm (3/8")
instead of the usual 10/11 mm, mean higher wood yield.
15
Non-constructional components, load group II.
Floors, panels, wall panel staves up to 60 mm, all kinds of
profile and decorative strips, 2 x 15.5 mm dividing strips,
special workpiece materials, solid wood panels and strips
with Softline glueing profile, refinement of residual wood
with and without shoulder cutter.
ProFix minifinger joint cutter head
WY 620-2-25
ProFix Plus HW minifinger joint cutter
head with re-sharpenable knives
ProFix Plus is an adaptable, versatile finger jointing tool for
hard and soft woods. This Leitz tool system can be used to
make all finger joint profiles and individual special profiles to
satisfy customers’ specific needs.
The emphasis is on economical operation with ProFix Plus.
The ProFix tool system can be re-sharpened and guarantees
constant profiles and diameters until the blade reaches the
end of its life. Due to the constant chip removal geometry,
the finger joint and fit quality remain constant too. Timeconsuming machine adjustments are rendered unnecessary.
Easy cutter change-over requiring no special tools means
that the tools are ready for production without delay after
repairs or product change-overs.
Feed:
Up to 24 m/min-1 depending on
speed
Number of knives: Z = 2+2; D = 160 mm
Z = 3+3; D = 250 mm
Cutting material:
HW
Finger lengths:
Without cross-cutting unit
10/10 mm
With cross-cutting unit
10/11 mm
16
Appropriate HW grades are available for special workpiece
materials such as OSB panels.
The ProFix F tool has been designed for flat finger jointing
(single- or double-sided) and double end profiles as well as
for vertical finger jointing machines.
ProFix F
ProFix F finger joint cutter head
WY 620-2-26
With ProFix F, any profile can be produced together with
shoulder joint profiles on wood thicknesses from 16 to
80 mm. The Leitz ProFix F cutter head system with exchangeable glued-profile knives is noted for its flexibility.
Product change-overs are possible without lengthy
machine standstill times or re-adjustment of the crosscutting saw, which permits batch manufacturing at a high
level of available machine capacity.
Cutter height adjustment means that accuracy of fit can be
varied for different kinds of wood. With the Leitz ProFix F
system, tight-sealing Softline profiles become possible.
All options can be combined at your production location
with the Leitz cutter head: continuous finger joints, ideal for
strips with edge jointing, shoulder finger joints in central
position or in the joint base, or butt joints either alternating
or at the same level.
WT
Profile 2
Profile 5
Profile 5
ProFix
body
WT
48-54mm
38-44mm
WT
Profile 4
Trimming cut
WT
Profile 5:
shoulder joints central
Profile 4:
shoulder joints for trimming cut
Profile 1
Profile 2
60-66 mm
WT
Profile 3:
shoulder joints at same level
Profile 1
1 body for various Softline
finger joint profiles
28-24mm
18-24mm
WT
WT
Profile 2:
shoulder joints offset
Profile 4
Profile 3
Profile 3
17
Non-constructional components, load group II.
Floors, panels, wall panel staves up to 60 mm, all kinds of
profile and decorative strips, 2 x 15.5 mm dividing strip,
refinement of remaining wood.
HW miniature dovetail joint knife head
with reversible, re-sharpenable knives
HW miniature dovetail joint knife head
WM 620-2-01
This versatile finger jointing tool can be used on hard and
soft woods, for finger lengths of 10/11 mm and on machines
with a cross-cutting unit. The finger jointing tool has been
designed for flat finger joints.
The reversible HW cutter with a 2 x 6 mm re-sharpening
zone is very economical in use. Shoulder joint knives can be
used in any position for butt joints. The Leitz finger joint
head with reversible knives is noted for its adaptability. This
tool technology can be used for processing wood thicknesses between 15 and 60 mm. All options can be combined at your production location with the Leitz cutter head:
continuous finger joints, ideal for strips with shoulder joints,
shoulder joints in central position or in the joint base, or butt
joints either alternating or on the same level.
Feed:
Up to 24 m/min-1 depending
on the rpm
Number of knives: Z = 2+2 or Z = 4; D = 160 mm
Z = 3+3 or Z = 4; D = 210/250 mm
Cutting material:
HW
Dovetail lengths: With cross-cutting device
10/11 mm
Wood thickness:
15.5 to 60 mm
The HW finger joint cutter head with reversible, re-sharpenable knives is ideal for narrow strips with shoulder joints
followed by dividing cuts for narrow strips that are often
separated from thicker strips after glueing – all in different
dimensions produced specifically for every customer. The
Leitz finger joint head with reversible knives can be used to
produce all these versions (see illustration). This tool is also
available for thicker woods upon request.
WT
WT
Profile 2:
shoulder joints offset
WT
18
WT 50 mm
WT
Profile 4:
shoulder joints for trimming cut
Trimming
WT
Profile 5:
shoulder joints central
WT 50 mm
WT 50 mm
WT
WT
Profile 3:
shoulder joints at same level
Lengthwise connections for hard and soft wood staves,
racks, interior outfitting in wood, segments for collar
profiles, semicircular windows etc. and stair treads.
Minifinger jointing tools with
shoulder cutters or shoulder
cutter head
EW
Minifinger joint cutter for manual feed with shoulder
cutter WF 621-1/WF 622-1
EW
WT = wood thickness
PW = profile width
EW = shoulder width
Undefined path of
connecting seam with
continuous finger jointing
Staves profiled with continuous finger joints after the
lengthwise connection have an irregular glue line. Finger
joint tools with so-called shoulder cutters can be used to
determine this line, which is defined as straight.
PW
WD
Finger length
Leitz finger joint tools from our standard product range can
be combined with shoulder cutters for making shoulder
finger joint profiles for defined wood thicknesses.
Defined path of connecting
seam (butt joint)
with shoulder finger jointing
The height of the rail (edge width, RdB) determines the
profile width (PB) and the finished size of the wood
thickness. We offer edge joints (shoulder cutter or cutter
heads) that are compatible with the ranges shown on pages
6 through 9.
Miniature dovetail joint mill for manual feed
WF 620-1
Finger joint cutters for manual
feed
Table for calculating the
number of cutter heads
Combination with HV finger joint cutters
22,8
3.8
Tooth rows 6
Cutter head
SB 32.4 mm
Tooth row 8
Hub 30.4 mm
Wood thickness No. of cutters
No. of cutters
Hub thickness
BW 24.80
Finger length = 10 mm
Cutter head
SB 24.8 mm
Tooth row 6
Hub 22.8 mm
3.8
Pitch 3.8
WT 51,0
Tooth rows 6
Tooth rows 8
30.4
Tooth rows 8
Hub thickness
BW 32.40
Finger length = 10 mm
21.0
28.5
43.5
51.0
66.5
74.0
89.0
89.0
97.0
104.5
112.0
112.0
119.5
127.0
134.5
134.5
150.0
157.0
1
0
2
1
3
2
0
4
3
2
1
5
0
3
2
2
0
3
0
1
0
1
0
1
3
0
1
2
3
0
4
2
3
3
5
3
When using finger joint tools on spindle moulders, the
regulations of the woodworking trade’s liability insurance
association (e.g. HBG) must be observed.
In accordance with VBG 7j §75(7) accident prevention
regulations, these tools may only be used on spindle
moulders if a feed device with clamping fixture is provided.
The VR/VS backlash ratio must not exceed 0.5. Shoulder
cutter combinations are available upon request.
Upon request, we will also make a separate offer for finger
joint combinations compatible with the following tool
systems: the finger joint cutter range with fixed equipment
and the finger joint cutter head range with knives that can
be re-sharpened and exchanged.
19
Partnership for even more economical
performance
In addition to its excellent tools, Leitz also offers leading technological know-how
and all the experience on which the successful use of its tools is based. Reap the
benefit of this know-how with a system partnership!
Together with your staff, Leitz will determine the technically ideal, most costeffective tool equipment and reconditioning procedures for your company.
–
–
–
–
–
–
We define the project goal,
We analyse the current situation,
We develop cost/benefit improvements,
We realise the project together with you,
We provide efficient system solutions for your production site,
We accompany and document project results and success.
Our work includes:
– Measuring current tool capacity and life,
– Calculating repair costs and machine standstill times,
– Adopting our new Leitz miniature dovetail joint tool systems,
– Measurement and analysis of tool life travel and cost benefits,
– Deciding together with you what form new tool solutions should take.
How you benefit:
– Contractual cooperation with fixed operating and investment costs to make
planning easier,
– Long-term delivery agreements on fair terms and conditions,
– Improved quality of your products,
– Increased machine output and machinery availability,
– Reduced repair costs and
– Last but not least, a significant improvement in operating results.
Talk to our experts about the services and partnerships we offer.
It will be worth your while!
20
21
Leitz GmbH & Co. KG
Vormarkt 80
4752 Riedau, Austria
Tel. +43 (0) 77 64 / 82 00 0
Fax +43 (0) 77 64 / 82 00 111
E-mail: [email protected]
Internet: www.leitz.org
MSW 09.04 ........e Subject to amendment in the course of ongoing technical development.
Leitz GmbH & Co. KG
Leitzstr. 2
73447 Oberkochen, Germany
Postfach 1229
D-73443 Oberkochen, Germany
Tel. +49 (0) 73 64 / 95 00
Fax +49 (0) 73 64 / 95 06 62
E-mail: [email protected]
Internet: www.leitz.org