The Finger Jointing Tool Programme
Transcription
The Finger Jointing Tool Programme
The Finger Jointing Tool Programme The correct tools for every manufacturing process All paths – one goal A new upsurge of creativity in wood is currently taking place. Wood, with its incomparable design diversity, its natural character and its special atmosphere, is being rediscovered. New designs in solid wood and new interior decorating ideas add to our living quality. Shaping wood has a new future. The finger joint principle is the key to this progress. It opens up many new paths in wood engineering and for interior decoration and outfitting. Well thought-out tool systems for the individual production of these joints in different sizes are an essential precondition. Leitz has made a major contribution to the development and improvement of these tools. The following pages contain the most comprehensive finger joint tool programme available from a single source. Rather than offering and recommending a specific finger joint tool system, Leitz has the correct tools for your company’s size, its machinery and its manufacturing processes. All Leitz finger joint tools have these features in common: the highest possible product quality and profitability, tailormade for workshops as well as industrial companies. Make your choice! 1 Leitz finger joint tool selection – recommended applications For construction components with continuous joints Load group I according to DIN 68140 and DIN 1052: Laminated boards (glued), Solid structural wood (KVH) members, duo/trio beams, cross-beams, formwork carriers, beams for post-and-beam construction etc. For non-constructional components with continuous joints Load group II: Window staves, friezes, floors, panels, wall panels, all kinds of strips, interior wood decor, refinement of residual wood etc. Machines with feed rates of With cross-cutting unit With cross-cutting unit up to 24 m/min Finger length: 10/11 mm 15/16.5 mm 20/22 mm Finger length : 10/11 mm 15/16.5 mm 20/22 mm Production volume: 50 – 150,000 linear metres Tipped finger jointing cutter WF 620-2 HS Z = 2+2/3+3 Combination with double cutting width Finger jointing cutter head WM 620-2-06 HS knife Z = 2+2/3+3 Combination with double cutting width ProFix finger jointing cutter head WY-620-05 Z = 2+2/3+3 Combination Page 6/7 Page 8/9 Page 16 Tipped finger jointing cutter WF 620-2 HS Z = 2+2/3+3 Combination with double cutting width Finger jointing cutter head WM 620-2-06 with HS coated knives Z = 2+2/3+3 Combination with double cutting width ProFix finger jointing cutter head WY-620-05 HW Z = 2+2/3+3 Combination Page 6/7 Page 8/9 Page 16 WF 620-2-05 finger joint mill with special HS knives lasting up to 3 times longer than normal HS The HW version is recommended for extremely hard woods Coated knives last up to 4 times longer than uncoated HS knives The HW version is recommended for extremely hard woods Constant profile and diameter up to final sharpening Production volume: 150 – 500,000 linear metres Notes 2 Disk milling cutter HW Z=6 WF 624-2 Finger lengths 10/11 mm, 9/10 mm, 10/11.5 mm, 13/14.5 mm Can be used in certain conditions up to a working width/height of 160 mm Page 12 Disk milling cutter HW Z=6 WF 624-2 Finger lengths 10/11, 9/10 mm, 10/11.5, 13/14.5 mm Can be used in certain conditions up to a working width/height of 160 mm Page 12 Cost-intensive sharpening, clamping with hydraulic nut for a working height of 80 mm or above Page 12/13 Without cross-cutting unit Machines with feed rates of With cross-cutting unit Finger length : 10/10 mm 15/15 mm 20/20 mm up to 48 m/min Finger length: 10/11 mm 15/16.5 mm 20/22 mm Production quantity: 50 – 150,000 linear metres High-performance tipped finger jointing cutter Z=6 WF 620-2-05/623-2-05 Special HS combination with finish milling Tipped finger jointing cutter WF 620-2 HS Z = 2+2/3+3 Combination with double cutting width Finger jointing cutter head WM 620-2-06 HS knife Z = 2+2/3+3 Combination with double cutting width Page 6/7 Page 8/9 Tipped finger jointing cutter WF 620-2 HS Z = 2+2/3+3 Combination with double cutting width Finger jointing cutter head WM 620-2-06 with HS-coated knives Z = 2+2/3+3 Combination with double cutting width Page 6/7 Page 8/9 Page 10 Equipped with special HS lasting up to 3 times longer than normal HS The HW version is recommended for extremely hard woods Coated knives last up to 4 times longer than uncoated HS cutters The HW version is recommended for extremely hard woods Equipped with special HS lasting up to 3 times longer than normal HS The HW version is recommended for extremely hard woods Page 10 Production quantity: 150 – 500,000 linear metres High-performance tipped finger jointing cutter Z=6 WF 620-2-05/623-2-05 Special HS combination with final milling Disk milling cutter HW Z =6 WF 624-2 Finger lengths 10/11, 9/10 mm, 10/11.5, 13/14.5 mm Can be used in certain conditions up to a working width/height of 160 mm Page 12 Disk milling cutter HW Z=6 WF 624-2 Finger lengths 10/11 mm, 9/10 mm, 10/11.5 mm, 13/14.5 mm Can be used in certain conditions up to a working width/height of 160 mm Page 12 Cost-intensive sharpening, clamping with hydraulic nut for a working height of 80 mm or above 3 Leitz miniature finger joint tool selection – recommended applications Non-load-bearing components with dovetails and butt joint Solid hard and soft wood boards, Coffered profiles, panels, shelves, border profiles, all kinds of profile strips etc. Solid wood profiles, stair treads, refinement of residual wood etc. Machines with feed rates of Without cross-cutting unit With cross-cutting unit up to 24 m/min Finger length: 10/10 mm 15/15 mm Finger length: 10/11 mm 15/16.5 mm Production volume: 50 – 150,000 linear metres Tipped finger joint cutter WF 620-2 HS/HW Z = 2+2/3+3 Combination with shoulder cutter for manual feed Tipped finger joint cutter WF 620-2 HS Z = 2+2/3+3 Standard combination with shoulder cutter Finger jointing cutter head WM 620-2 HS knives Z = 2+2/3+3 with special profile knife Tipped finger joint cutter WF 620-2 HS Z = 2+2/3+3 Standard combination with shoulder cutter Page 19 Page 19 Page 8/9 Page 19 ProFix finger joint knife head WY 620-2-26 HW Z = 2+2/3+3 Combination with shoulder cutter Finger joint knife head WM 620-2 with knives coated with HS Z = 2+2/3+3 with special-profile knife High-performance finger joint cutter ECHT Z = 6 WF 620-2 Special HS Standard combination with shoulder cutter Page 17 Page 8/9 Page 11 Constant profile and diameter up to final sharpening Coated knives last up to 4 times longer than uncoated HS knives The HW version is required for extremely hard woods Production volume: 150 – 500,000 linear metres Notes The HW version is required for extremely hard woods Suitable for low feed rates up to 6 m/min 4 Machines with feed rates of With cross-cutting unit 24 to 48 m/min Joint length: 10/11 mm 15/16.5 mm 6.35 mm upon request Production volume: 50 – 150,000 linear metres High-performance finger jointing cutter Z=6 WF 620-2-05 Special HS Standard combination with shoulder cutter Disk milling cutter HW Z = 6 WF 624-2 Joint length 10/11 mm, 9/10 mm 10/11.5 mm, 13/14.5 mm with shoulder cutter ProFix finger jointing cutter head WY 620-2-26 HW Z = 2+2/3+3 Combination with shoulder cutter Page 11 Page 13 Page 17 High performance finger jointing cutter Z=6 WF 620-2-05 Special HS Standard combination with shoulder cutter Disk milling cutter HW Z = 6 WF 624-2 Joint length 10/11 mm, 9/10 mm 10/11.5 mm, 13/14.5 mm with shoulder cutter Page 18 Page 11 Page 13 TurboHawk with HS circular knife WM-620-2-05 Hydro-profile knife head Max. wood thickness 50 mm; n = 3,700 rpm Joint length: 10/11 mm, 9.52 mm (3/8"), 6.35 mm (1/4") Page 14/15 Coated knives have an endurance up to 4 times longer than uncoated HS knives Special HS lasting up to 3 times longer than normal HS Cost-intensive sharpening, clamping with hydraulic nut for a working height of 80 mm or above Finger jointing cutter head WM 620-2 HS knives Z = 2+ 2/3+ 3 with special profile knife Page 8/9 Finger joint knife head WM 620-2-01 with HW turning knife Z = 2+2/3+3 with shoulder cutter Max. wood thickness 60 mm Production volume: 150 – 500,000 linear metres Constant profile and diameter up to final sharpening ProFix available to special order only Customer-specific profiles can be supplied 5 For construction components with continuous joints Load group I according to DIN 68140 and DIN 1052: Laminated boards (glued), solid wood structures (KVH), duo/trio beams, cross-beams, formwork carriers, beams for post-and-beam construction etc. For non-constructional components with continuous joints Load group II: Window staves, friezes, floors, panels, wall panels, all kinds of strips, interior wood structure, refinement of residual wood etc. Miniature finger joint cutter WF 620-2/WF 620-2-05 HS, Special HS and HW miniature finger joint cutters Robust finger joint cutters (composite tools) with fixed components and individually embedded finger joint knives reduce joint breakage to a minimum. The body shape ensures torsional rigidity. The high-quality HS cutting materials are treated in our own state-of-the-art vacuum plants to ensure consistent hardness of the knives. The shape of the body is matched to for the chip removal process and optimised. The chips are guided directly into the suction system and do not damage the milled joints. Feed: Up to 24 m/min-1, depending on speed Number of knives: Z = 2+2; D = 160, 170, 180 mm Z = 3+3; D = 160, 250, 260 mm Cutting material: HS, Special HS, HW for extremely hard woods Finger lengths: Without cross-cutting unit 10/10, 15/15, 20/22 mm With cross-cutting unit 10/11, 15/16.5, 20/22 mm Set dimension: 317 mm for ZL10 and 15 mm 338 mm for ZL 20 mm Re-sharpening zone: 12 mm 6 Compared with conventional HS cutting materials, a new special HS material increases working life by up to 300 % depending on the application conditions, thus considerably improving economy in use. For use on wedge finger jointing machines with and without a cross-cutting unit. Finger joint cutters: robust and durable Example of a tool set combination dovetail length 10 mm, pitch 3.8 mm 6 Tooth rows 7 5 Tooth rows 7 4 Tooth rows 7 3 Tooth rows 7 2 Tooth rows 7 1 Finger length 10/10 mm Finger length 10/11 mm Wood thickness 157 mm Wood thickness max. 157 mm Finger length 10/10 mm Finger length 10/11 mm 3 Tooth rows 14 2 Tooth rows 14 1 Tooth rows 14 Tooth rows 7 Wood thickness 157 mm 6 cutters with standard cutting width Finger jointing tools with double cutting width reduce purchasing costs for defined working widths and heights and make repairs easier. Cutter heads with double cutting width reduce follow-up costs: the setting-up times are shorter and sharpening costs are reduced by as much as 25 percent. Fewer interfaces at tool hubs increase finger jointing accuracy, particularly on thick woods. If required, the tool set can be adjusted to suit intermediate wood thicknesses by combination with finger jointing cutter heads of conventional cutting width. Wood thickness 157 mm 3 cutters with double cutting width Table for calculating the number of cutter heads Miniature finger joint cutters with 3.8 mm pitch Miniature finger joint cutters with 6.2 mm pitch Combination with double cutting width (CW) Wood thickness 24 51 77 104 131 157 184 210 237 264 290 317 Cutter CW 28.6 mm Tooth row 7 Hub 26.6 mm Cutter CW 55.2 mm Tooth row 14 Hub 53.2 mm Cutter CW 28.6 mm Tooth row 7 Hub 26.6 mm Number of cutter heads 1 2 3 4 5 6 7 8 9 10 11 12 Number of cutter heads 1 1 2 2 3 3 4 4 5 5 6 Number of cutter heads 1 1 1 1 1 1 - Combination with double cutting width (CW) Wood thickness 28 59 90 121 152 183 214 245 276 307 338 Cutter CW 33.0 mm Tooth row 5 Hub 31.0 mm Cutter CW 64.0 mm Tooth row 10 Hub 62.0 mm Cutter CW 33.0 mm Tooth row 5 Hub 31.0 mm Number of cutter heads 1 2 3 4 5 6 7 8 9 10 11 Number of cutter heads 1 1 2 2 3 3 4 4 5 5 Number of cutter heads 1 1 1 1 1 1 7 For construction components with continuous joints Load group I according to DIN 68140 and DIN 1052: laminated boards (glued), solid wood construction (KVH), duo/trio beams, cross-beams, formwork carriers, postand-rail structures. For non-constructional components, load group II : window staves, friezes, floors, panels, wall panels, all kinds of strips, refinement/re-use of residual wood etc. Miniature finger joint cutter head WM 620-2/WM 620-2-06 “Marathon” minifinger joint cutter head A new cutting material development and coating for the profile knives of Leitz finger joint cutter heads sets new manufacturing performance, cost reduction and quality standards. If you work with finger jointing machines, you will be familiar with the potential problem: joints tear out, reducing the accuracy of the joint. This is why you should switch now to Leitz finger joint cutter heads. The new coating reduces frictional resistance and resin adhesion, which has a positive effect on the machine’s electricity consumption and consequently on operating costs. The feed rate can also be increased with the new knifes without any loss of processing quality. Feed: Up to 24 m/min-1depending on speed Number of knives: Z = 2+2; D = 160, 170, 180 mm Z = 3+3; D = 160, 250, 260 mm Cutting material: HS with special coating, HW for extremely hard woods Finger lengths: Without cross-cutting unit 10/10, 15/15, 20/22 mm With cross-cutting unit 10/11, 15/16,5, 20/22 mm Anti-twist: Body with anti-twist pins Set dimension: Up to 332 mm for 10/15 mm finger length Up to 331 mm for 20 mm finger length Re-sharpening zone: 10 mm 8 All the advantages at a glance: – Exchangeable finger joint knives – Finger joint cutter head with offset knives that are parallel to the axis and can be re-sharpened – Straight clearance flank grinding – Highly accurate bore, hub and profile knives ensure extremely strong finger joint connections up to the final sharpening – Finger joint knives can be replaced if a cutter breaks – Highly economical, with a service life 4 times longer than uncoated HS finger joint knives – Reduced grinding loss due to less cutting edge abrasion For use on finger jointing machines with and without cross-cutting unit Innovative cutting material for Leitz minifinger joint cutter heads Example of tool set combination Finger length 10 mm, pitch 3.8 mm Finger length 10/10 mm 6 Finger length 10/10 mm Tooth rows 8 5 Tooth rows 8 4 Tooth rows 8 3 Tooth rows 8 2 Tooth rows 8 Wood thickness max. 180 mm Wood thickness max. 180 mm 3 Tooth rows 16 Minifinger jointing cutter heads with double cutting width reduce follow-up costs: less setting-up time is required and sharpening costs are reduced by as much as 25 percent. Fewer interfaces with tool hubs increase finger joint accuracy, particularly on thick woods. 2 1 1 Minifinger jointing tools with double cutting width yield a purchasing cost reduction of up to 15 % for defined working widths and heights. This cost advantage also applies to replacement knifes. Tooth rows 16 If necessary the tool set can be adjusted for intermediate wood thicknesses by combination with finger joint cutter heads of conventional cutting width. Tooth rows 16 Tooth rows 8 Wood thickness 180 mm 6 cutter heads with standard cutting width Wood thickness 180 mm 3 cutter heads with double cutting width Table for calculating the number of cutters Finger joint cutters mills with 3.8 mm pitch Finger joint cutters with 6.2 mm pitch Combination with double cutting width Wood thickness 28 58 89 119 150 180 210 241 271 302 332 Cutter head SB 31.4 mm Tooth row 8 Hub 30.4 mm Number of cutter heads 1 2 3 4 5 6 7 8 9 10 11 Cutter head SB 61.8 mm Tooth row 16 Hub 60.8 mm Number of cutter heads 1 1 2 2 3 3 4 4 5 5 Cutter head SB 31.4 mm Tooth row 8 Hub 30.4 mm Number of cutter heads 1 1 1 1 1 1 Combination with double cutting width Wood thickness 34 71 108 145 183 220 257 294 331 Cutter head SB 39.2 mm Tooth row 6 Hub 37.2 mm Number of cutter heads 1 2 3 4 5 6 7 8 9 Cutter head SB 76.4 mm Tooth row 12 Hub 74.4 mm Number of cutter heads 1 1 2 2 3 3 4 4 Cutter head SB 39.2 mm Tooth row 6 Hub 37.2 mm Number of cutter heads 1 1 1 1 1 9 For construction components with continuous joints Stress group I according to DIN 68140 and DIN 1052: Laminated boards (glued), solid construction wood (KVH), duo/trio beams, cross beams, formwork carriers, post and rail structures. For non-constructional stress group II components: Window staves, friezes, floors, panels, wall panels, all kinds of strips, refinement/re-use of remaining wood etc. High-performance finger joint cutter head Z = 6 WF 620-2-05/WF 623-2-05 High-performance finger jointing tool ECHT Z = 6, for continuous joints The Leitz minifinger jointing tool with six working knives is the perfect solution wherever economical performance and improved joint quality are required. Leitz’s ECHT Z = 6 minifinger jointing tool makes full use of the machine’s performance and is suitable for all finger jointing machines with feed rates between 24 and 48 m/rpm. Machine output is higher, and at the same time quality is improved and the scrap rate reduced. Feed: Up to 484 m/min-1 depending on speed Number of knives: Z = 6; D = 250, 260 mm Cutting material: HS, special Finger lengths: With cross-cutting unit 10/11, 15/16.5 mm Set dimension: 50 – 321 mm Re-sharpening zone: 12 mm The innovative HS special cutting material increases service life by up to 300 percent, making machine performance more economical. The strong tool design and the modified chip space ensure that the chips are ejected into the suction hood. The knives are arranged in an offset position, work smoothly and generate less noise. Wood thickness max. 214 mm Finger length 15/16.5 mm, Pitch 3.8 mm 10 Finish cutter Upper Basic cutter 7 Basic cutter 6 Basic cutter 5 Basic cutter 4 Basic cutter 3 Basic cutter 2 Basic cutter 1 Finish cutter Lower ø 260 ø 50 Finger joint cutter ECHT Z 6 without shoulder cutter Table for calculating the number of cutters finger joint mills with 3.8 mm pitch Basic cutter Upper end cutter Lower end cutter Cutter head SB 50.6 mm Tooth row 7 Hub 26.6 mm Cutter head SB 27.8 mm Tooth row 4 Hub 15.2 mm Cutter head SB 27.8 mm Tooth row 4 Hub 15.2 mm Wood thickness No. of cutters No. of cutters No. of cutters 28 55 81 108 134 161 188 214 241 267 294 321 0 1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Non-constructional stress group II components with butt joint. Window staves, friezes, floors, panels, wall panels, all kinds of strips, refinement/re-use of remaining wood etc. High-performance minifinger jointing tool ECHT Z = 6 with straight shoulder High-performance miniature finger joint cutter Z = 6 with shoulder cutter WF 620-0-05/WF 623-2-05/WF 621-2-05 For feed rates between 24 and 48 m/min-1, one must use tools that meet these severe requirements. The Leitz finger joint tool with six working knives is perfect for this task. The innovative HS special cutting material increases service life by up to 300 percent. Leitz ECHT Z = 6 finger jointing cutters provide a better cut and closely sealed finger joint profile even if the glueing seam is visible. This strongly built tool can be used without problems on wood between 15 and 80 mm thick, and even for thicknesses up to 150 mm. The rugged cutter head design withstands even hard use without problems, which is a precondition for consistent finger joint quality and less scrap. Feed: Up to 48 m/min-1 depending on speed Number of knives: Z = 6; D = 250, 260 mm Cutting material: HS special Finger lengths: With cross-cutting unit 10/11, 15/16.5 mm Set dimension: 15.5-80, possibly 160 mm Re-sharpening zone: 12 mm Profile 2: shoulder joints offset These minifinger jointing tools are suitable for use on flat or vertical finger jointing machines with high rates. Finger jointing tools mounted on a screw bushing permit fast tool replacement for product change-over, make handling easier and reduce setting-up times. WT WT WT WT Profile 3: shoulder joints at same level WT = wood thickness – number of fingers and width of shoulder joints are determined by the wood thickness WT WT Profile 5: shoulder joints central Finger joint cutter combination with shoulder cutter, profile 2, butt joint offset in joint base, HD 40 – 50 mm with 8 fingers Cutter head combination with shoulder cutter, profile 5, central butt joint, HD 40 – 50 mm with 8 fingers ø 250 ø 250 Profile 5 Profile 3 Tooth 3 Tooth 3 Tooth 1 WT 40 mm WT 40 mm WT 50 mm Tooth 1 WT 50 mm Upper shoulder cutter Tooth 3 Tooth 3 Tooth 1 Tooth 1 Profile 5 Finger length 10/11 mm Finger length 10/11 mm 11 Non-constructional components in load group II, with and without shoulder joints. Window staves, friezes, floors, panels, wall panels, all kinds of strips, solid hard- and softwood panels, all kinds of profile and decorative strips, 2 x 15.5 mm dividing strips, coffered profiles, panels, racks, collar profiles, solid wood profiles, stair treads, refinement/re-use of residual wood. HW disc cutter with and without shoulder cutter: a flexible and versatile solution for new businesses HW minifinger joint disc cutter WF 624-2 Finger joint mills (tool combination) with fixed cutters can be used for finger lengths of 10/11 mm and also for special finger lengths on machines with cross-cutting unit. The cutter width corresponds to the finger joint pitch minus the hub thickness. A flexible tool set arrangement with and without shoulder cutter, shoulder finger joints (butt joint) in the centre or in the finger joint base is possible up to 150 mm. These disc cutters can be used for hard or soft wood. The range includes tools with different diameters, finger joint pitches and numbers of knives. Finger jointing tools can be used on flat finger jointing machines (single- and doublesided) or on double end profilers. The spiral-shaped cutter arrangement minimises motor power consumption. Feed: Number of knives: Cutting material: Finger length (ZL)/ pitch: Up to 20-48 m/min-1 depending on speed Z = 2, 4; D = 160 mm Z = 4, 6; D = 250 mm HW ZL 10/11 mm, pitch 3.8 mm ZL 9/10 mm, pitch 3.7 mm ZL 10/11.5 mm, pitch 4.0 mm ZL 13/14.5 mm, pitch 3.8 mm ZL 15/16.5 mm, pitch 3.8 mm Re-sharpening zone: 3.5 mm During repairs, all individual cutters must be ground to the same diameter. The re-sharpening zone is 3.5 mm. HS disc cutters are combined as a tool set and mounted on screw bushings (see illustration). When working on wood thicker than 80 mm, we recommend clamping the finger joint tools to the screw bushing with a hydro nut. 22 HW disc milling cutter for 80 mm wood thickness Ø 70 Ø 50 BW 3.8 mm Pitch 3.8 mm WT 80 Finger length 10/11 mm Ø 250 12 Non-constructional components in load group II with edge joints. Floor panels, wall panel staves up to 60 mm, all kinds of profile and decorative strips, 2 x 15.5 mm dividing strips, refinement of residual wood. HW miniature finger joint disc milling cutter with edge mill WF 624-2 HW disc cutter with shoulder cutter Dovetail joint with edge dovetails, miniature dovetail joint with butt joints Shoulder cutters suitable for use in any position can be used for butt-joint connections. HW finger joint disc cutters can be combined to suit the wood thickness. The number of cutters for the wood thickness to be processed is determined by a grid-type structure corresponding to the finger joint pitch. Wood thicknesses from 15 to 80 mm, and up to 150 mm in special cases, can be combined. WT WT Profile 2: shoulder joints offset All versions can be produced with this tool: with shoulder finger joints centred or in the finger joint base, or butt joints positioned alternately or on the same level. With a suitable tool combination, narrow strips separated from thicker strips after glueing can be combined. HW disc mills are put together as tool sets and mounted on a screw bushing (see illustration). For wood thicknesses of more than 80 mm, a hydro nut is required for clamping to the screw bushing. WT WT Profile 3: shoulder joints at same level M70x1.5 Ø 50 WT min. 100 Profile 5: shoulder joints central WT max. WT Profile 4: shoulder joints for trimming out Trimming cut WT WT Profile 4: shoulder joints for trimming cut Finger length 10/11 mm Ø 110 Ø 250 13 Non-constructional components, stress group II, with butt joint. Floor panels, all kinds of wall panels and strips, solid hardand softwood panels, coffin profiles, panels, racks, collar profiles, various profile strips etc., solid wood profiles, stair treads, all kinds of profile and decorative strips, 2 x 15.5 mm dividing strips, refinement/re-use of residual wood with and without shoulder cutter. TurboHawk minifinger joint cutter head HM 620-2-05 TurboHawk, the ultimate tool for flat finger joints This is a tool body for finger joint profiles with finger lengths of 10/11 mm; 9.52 mm (3/8") and 6.35 mm (1/4"). The preassembled cutter sets can be installed and accurately positioned for wood thicknesses of up to 50 mm. Whenever a product change-over becomes necessary, tools can be installed and are ready for use very quickly. Economical The knives can be re-sharpened more than 200 times. Cutter breakage is almost impossible due to the special cutter fixture. The re-sharpenable tools have a constant diameter and profile. For this reason, the machine does not have to be set up again after tool repair. Machine standstill times are therefore reduced to a minimum. Vorschubschub: Schneidenzahl: Schneidstoff: Zinkenlänge ZL/Teilung: je nach Drehzahl bis 20-48m min-1 Z=2, 4; D = 160 mm Z=4; 6 D= 250 mm. HW Safety Leitz guarantees high operational safety. Hydro clamping ensures smooth, concentrically accurate running. ZL 10/11 mm, Tg,3,8 mm ZL 9/10 mm, Tg 3,7 mm ZL 10/11,5 mm, Tg 4,0 mm ZL 13/14,5 mm, Tg 3,8 mm ZL 15/16,5 mm, Tg 3,8 mm Versatile and adaptable TurboHawk is a versatile, adaptable tool. In addition scope for producing continuous finger joints, this tool also provides three more finger joint options with shoulder cutters. Product quality The high number of knives ensures high joint quality. The low finger lengths improve the wood yield for wood refinement. 14 TurboHawk minifinger joint hydro cutter head Finger joints with shoulder joints, finger joints with butt joints The unique tool system for flat finger jointing machines and its advantages: WT WT Profile 2: shoulder joints offset Residual wood can be processed on all flat finger jointing machines very quickly. Machine standstill times are reduced, since the tools can be attached and production can start immediately. Thanks to constant diameters, production can begin at once without lengthy adjustments to the machine. – Pre-installed cutter sets for fast change-over to other profiles and wood thicknesses. Profile 3: shoulder joints at same level WT WT – A hydro-bushing with a closed clamping system for smooth, concentrically accurate running – The large number of knives permits high machine feed rates (up to 40 m/min-1). – Thanks to the generous re-sharpening zone, the knives can be re-sharpened up to 200 times, which reduces follow-up costs considerably. WT WT Profile 4: shoulder joints for trimming cut – There is only one tool body for all finger joint profiles (continuous finger joints, butt joints offset or on the same level in the finger joint base and also central butt joints). Trimming cut WT Profile 5: shoulder joints central – The positive cutter attachment method (no twisting of the blades) makes operation exceptionally reliable. – Reduced finger lengths, e.g. 9.52 mm or 6.35 mm (3/8") instead of the usual 10/11 mm, mean higher wood yield. 15 Non-constructional components, load group II. Floors, panels, wall panel staves up to 60 mm, all kinds of profile and decorative strips, 2 x 15.5 mm dividing strips, special workpiece materials, solid wood panels and strips with Softline glueing profile, refinement of residual wood with and without shoulder cutter. ProFix minifinger joint cutter head WY 620-2-25 ProFix Plus HW minifinger joint cutter head with re-sharpenable knives ProFix Plus is an adaptable, versatile finger jointing tool for hard and soft woods. This Leitz tool system can be used to make all finger joint profiles and individual special profiles to satisfy customers’ specific needs. The emphasis is on economical operation with ProFix Plus. The ProFix tool system can be re-sharpened and guarantees constant profiles and diameters until the blade reaches the end of its life. Due to the constant chip removal geometry, the finger joint and fit quality remain constant too. Timeconsuming machine adjustments are rendered unnecessary. Easy cutter change-over requiring no special tools means that the tools are ready for production without delay after repairs or product change-overs. Feed: Up to 24 m/min-1 depending on speed Number of knives: Z = 2+2; D = 160 mm Z = 3+3; D = 250 mm Cutting material: HW Finger lengths: Without cross-cutting unit 10/10 mm With cross-cutting unit 10/11 mm 16 Appropriate HW grades are available for special workpiece materials such as OSB panels. The ProFix F tool has been designed for flat finger jointing (single- or double-sided) and double end profiles as well as for vertical finger jointing machines. ProFix F ProFix F finger joint cutter head WY 620-2-26 With ProFix F, any profile can be produced together with shoulder joint profiles on wood thicknesses from 16 to 80 mm. The Leitz ProFix F cutter head system with exchangeable glued-profile knives is noted for its flexibility. Product change-overs are possible without lengthy machine standstill times or re-adjustment of the crosscutting saw, which permits batch manufacturing at a high level of available machine capacity. Cutter height adjustment means that accuracy of fit can be varied for different kinds of wood. With the Leitz ProFix F system, tight-sealing Softline profiles become possible. All options can be combined at your production location with the Leitz cutter head: continuous finger joints, ideal for strips with edge jointing, shoulder finger joints in central position or in the joint base, or butt joints either alternating or at the same level. WT Profile 2 Profile 5 Profile 5 ProFix body WT 48-54mm 38-44mm WT Profile 4 Trimming cut WT Profile 5: shoulder joints central Profile 4: shoulder joints for trimming cut Profile 1 Profile 2 60-66 mm WT Profile 3: shoulder joints at same level Profile 1 1 body for various Softline finger joint profiles 28-24mm 18-24mm WT WT Profile 2: shoulder joints offset Profile 4 Profile 3 Profile 3 17 Non-constructional components, load group II. Floors, panels, wall panel staves up to 60 mm, all kinds of profile and decorative strips, 2 x 15.5 mm dividing strip, refinement of remaining wood. HW miniature dovetail joint knife head with reversible, re-sharpenable knives HW miniature dovetail joint knife head WM 620-2-01 This versatile finger jointing tool can be used on hard and soft woods, for finger lengths of 10/11 mm and on machines with a cross-cutting unit. The finger jointing tool has been designed for flat finger joints. The reversible HW cutter with a 2 x 6 mm re-sharpening zone is very economical in use. Shoulder joint knives can be used in any position for butt joints. The Leitz finger joint head with reversible knives is noted for its adaptability. This tool technology can be used for processing wood thicknesses between 15 and 60 mm. All options can be combined at your production location with the Leitz cutter head: continuous finger joints, ideal for strips with shoulder joints, shoulder joints in central position or in the joint base, or butt joints either alternating or on the same level. Feed: Up to 24 m/min-1 depending on the rpm Number of knives: Z = 2+2 or Z = 4; D = 160 mm Z = 3+3 or Z = 4; D = 210/250 mm Cutting material: HW Dovetail lengths: With cross-cutting device 10/11 mm Wood thickness: 15.5 to 60 mm The HW finger joint cutter head with reversible, re-sharpenable knives is ideal for narrow strips with shoulder joints followed by dividing cuts for narrow strips that are often separated from thicker strips after glueing – all in different dimensions produced specifically for every customer. The Leitz finger joint head with reversible knives can be used to produce all these versions (see illustration). This tool is also available for thicker woods upon request. WT WT Profile 2: shoulder joints offset WT 18 WT 50 mm WT Profile 4: shoulder joints for trimming cut Trimming WT Profile 5: shoulder joints central WT 50 mm WT 50 mm WT WT Profile 3: shoulder joints at same level Lengthwise connections for hard and soft wood staves, racks, interior outfitting in wood, segments for collar profiles, semicircular windows etc. and stair treads. Minifinger jointing tools with shoulder cutters or shoulder cutter head EW Minifinger joint cutter for manual feed with shoulder cutter WF 621-1/WF 622-1 EW WT = wood thickness PW = profile width EW = shoulder width Undefined path of connecting seam with continuous finger jointing Staves profiled with continuous finger joints after the lengthwise connection have an irregular glue line. Finger joint tools with so-called shoulder cutters can be used to determine this line, which is defined as straight. PW WD Finger length Leitz finger joint tools from our standard product range can be combined with shoulder cutters for making shoulder finger joint profiles for defined wood thicknesses. Defined path of connecting seam (butt joint) with shoulder finger jointing The height of the rail (edge width, RdB) determines the profile width (PB) and the finished size of the wood thickness. We offer edge joints (shoulder cutter or cutter heads) that are compatible with the ranges shown on pages 6 through 9. Miniature dovetail joint mill for manual feed WF 620-1 Finger joint cutters for manual feed Table for calculating the number of cutter heads Combination with HV finger joint cutters 22,8 3.8 Tooth rows 6 Cutter head SB 32.4 mm Tooth row 8 Hub 30.4 mm Wood thickness No. of cutters No. of cutters Hub thickness BW 24.80 Finger length = 10 mm Cutter head SB 24.8 mm Tooth row 6 Hub 22.8 mm 3.8 Pitch 3.8 WT 51,0 Tooth rows 6 Tooth rows 8 30.4 Tooth rows 8 Hub thickness BW 32.40 Finger length = 10 mm 21.0 28.5 43.5 51.0 66.5 74.0 89.0 89.0 97.0 104.5 112.0 112.0 119.5 127.0 134.5 134.5 150.0 157.0 1 0 2 1 3 2 0 4 3 2 1 5 0 3 2 2 0 3 0 1 0 1 0 1 3 0 1 2 3 0 4 2 3 3 5 3 When using finger joint tools on spindle moulders, the regulations of the woodworking trade’s liability insurance association (e.g. HBG) must be observed. In accordance with VBG 7j §75(7) accident prevention regulations, these tools may only be used on spindle moulders if a feed device with clamping fixture is provided. The VR/VS backlash ratio must not exceed 0.5. Shoulder cutter combinations are available upon request. Upon request, we will also make a separate offer for finger joint combinations compatible with the following tool systems: the finger joint cutter range with fixed equipment and the finger joint cutter head range with knives that can be re-sharpened and exchanged. 19 Partnership for even more economical performance In addition to its excellent tools, Leitz also offers leading technological know-how and all the experience on which the successful use of its tools is based. Reap the benefit of this know-how with a system partnership! Together with your staff, Leitz will determine the technically ideal, most costeffective tool equipment and reconditioning procedures for your company. – – – – – – We define the project goal, We analyse the current situation, We develop cost/benefit improvements, We realise the project together with you, We provide efficient system solutions for your production site, We accompany and document project results and success. Our work includes: – Measuring current tool capacity and life, – Calculating repair costs and machine standstill times, – Adopting our new Leitz miniature dovetail joint tool systems, – Measurement and analysis of tool life travel and cost benefits, – Deciding together with you what form new tool solutions should take. How you benefit: – Contractual cooperation with fixed operating and investment costs to make planning easier, – Long-term delivery agreements on fair terms and conditions, – Improved quality of your products, – Increased machine output and machinery availability, – Reduced repair costs and – Last but not least, a significant improvement in operating results. Talk to our experts about the services and partnerships we offer. It will be worth your while! 20 21 Leitz GmbH & Co. KG Vormarkt 80 4752 Riedau, Austria Tel. +43 (0) 77 64 / 82 00 0 Fax +43 (0) 77 64 / 82 00 111 E-mail: [email protected] Internet: www.leitz.org MSW 09.04 ........e Subject to amendment in the course of ongoing technical development. Leitz GmbH & Co. KG Leitzstr. 2 73447 Oberkochen, Germany Postfach 1229 D-73443 Oberkochen, Germany Tel. +49 (0) 73 64 / 95 00 Fax +49 (0) 73 64 / 95 06 62 E-mail: [email protected] Internet: www.leitz.org