Heating Jackets catalogue 14 pages

Heating Jackets
-for IBC’s, drums etc.
-Available to fit different container sizes.
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Heating jackets are suitable for a wide variety of plastic, fibre and metal containers – drums, tubs, buckets, kegs and IBC’s.
Standard sizes readily available.
Custom sizes available –Just send us photos and dimensions with temperature
requirements.
Power ratings and thermostats can be matched to application need, from winter
warming of liquids through to melting of waxes and gels.
Options for increased chemical resistance also available.
ATEX and IECEx Zone 1 & 2 rated Heating Jackets also available.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - Drums
General information
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A variety of jackets available for 25, 50, 100, 205/210 Litre containers
-depending on user needs.
Power and performance from winter ”anti-freeze” throgh to melting
of difficult solids.
Suitable for plastic and steel drums as standard.
Specifications
Jacket Material:
Nylon base fabric. Hydrolysis resistant, polyurethane coated polyamide substrate with fluorocarbon finish.
Insulation:
Needled polyester.
Element:
Silicon insulated spiral wound resistance element.
Control:
Adjustable thermostat 0 to 90°C or –5 to 40°C.
Power cable:
5 metres, 2x1mm2, PVC insulated, sheathed, galvanized steel wire braided.
Electrical insulation:
Double insulated.
Supply/Power:
230v, 240v, (110v also available) / 200W, 250W, 400W, 450W, 550W, 600W, 650W, 680W, 700W, 950W, 1250W
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - Drums, Standard
Features:
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Nylon base fabric. Hydrolysis resistant, polyurethane
coated polyamide substrate with fluorocarbon finish.
Insulation: Needled polyester.
Silicon insulated spiral wound resistance element.
Adjustable 0-90°C thermostat.
-5 to 40°C thermostats also available.
240 v.
110v versions also available
Sized for 25, 50, 100 and 205 Litre containers.
Custom sizes made to order.
Item code
Circumfrerence / Height
Nominal Capacity
(Litres)
Nominal Power
(240v)
A
870 - 1020mm / 400mm
25 Litres
200W
B
1100 - 1250mm / 460mm
50 Litres
250W
C
1500 - 1650mm / 370mm
100 Litres
400W
D
1800 - 1950mm / 440mm
205/210 Litres
450W
G
Gas Bottle
685 - 830mm / 1050mm
230mm diameter
450W
Outer Material
/ Inner Insulation
Coated Nylon Needled
Polyester
Coated glass-cloth / nylon
composite Stitched fibreglass
Jackets are supplied with a 5 metre supply cable (2x1mm2, PVC insulated, sheathed, galvanised steel wire braided)
and an integral 0-90°adjustable capillary thermostat.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - Drums, ”Hi-Heat”
Features:
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Specially formulated coated glass-cloth inner layers
for better heat resistance capabilities.
Stitched fibreglass inner for maximum heat retention
Water resistant nylon outer.
Integral 0-90°C adjustable capillary thermostat.
-5 to 40°C thermostats also available.
230 v.
110v versions also available
Sized for 25, 50, 100 and 205 Litre containers.
Custom sizes made to order.
Item code
Circumfrerence / Height
Nominal Capacity
(Litres)
Nominal Power
(230v)
HHA
870 - 1020mm / 400mm
25 Litres
450W
HHB
1100 - 1250mm / 460mm
50 Litres
550W
HHC
1500 - 1650mm / 440mm
100 Litres
650W
HHD
1800 - 1950mm / 780mm
205/210 Litres
950W
Outer Material
/ Inner Insulation
Custom coated glass-cloth &
Nylon composite
/ Stitched fibreglass
3 strap style
Jackets are supplied with a 5 metre supply cable (2x1mm2, PVC insulated, sheathed, galvanised steel wire braided)
and an integral 0-90°adjustable capillary thermostat.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - Drums, ”High Power”
For demanding applications with plastic, fibre or metal containers
Applications include:
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Viscous or semi-solid materials in plastic drums
Liquids stored i steel drums housed in unheated areas
Sample testing at elevated temperatures
Time critical container heating.
Features:
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Silicone rubber coated glass cloth material rated for
temperatures to 180°C.
Water repellent, resistant to water vapour, nonhalogen flame retardant.
Unique extra chemically resistant.
Stitch bonded fibreglass insulation for significant heat
retention properties.
Silicone insulated spiral wound resistance element.
Adjustable thermostat: 0-180°C or 0-90°C range.
Standard 240 vac operation, 110vac also available.
Sized for 25, 50, 100 and 205 Litre containers.
Custom sizes made to order.
Insulated covers also available.
Item
code
Circumfrerence / Height
Nominal Capacity
(Litres)
Nominal Power
(240v)
HPA
870 - 1020mm / 400mm
25 Litres
600W
HPB
1100 - 1250mm / 460mm 50 Litres
680W
HPC
1500 - 1650mm / 440mm 100 Litres
700W
HP2D 1800 - 1950mm / 850mm 205/210 Litres
Outer Material
/ Inner Insulation
Silicone coated glass-cloth
/ stitched fibreglass
1250W
Jackets are supplied with a 5 metre supply cable (2x1mm2, PVC insulated, sheathed, galvanised steel wire braided).
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - Drums, ATEX zone 1 & 2
Safe heating of 200L drums (steel and plastic) in hazardous areas.
Ideal for gentle warming and to avoid winter freezing.
New product
Features:
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ATEX and IECEx Zone 1 & 2 rated
Constructed with custom elastomer and silicone coated
glass cloth materials and high density fibreglass insulation.
The heating medium uses a patented technology of carbon
rich semi-conducting positive temperature coefficient
membranes.
Safe operating conditions are maintained even in the presence of potentially explosive gases.
No transformers are required as it operates using standard
ac supply voltages.
Designed for use with plastic or steel drums.
An insulated lid for improving heating times and reducing
heat loss is also available.
Certified jackets to fit other sizes, shapes and styles of containers are also available.
Certified for use in potentially
explosive environments.
Specifications:
Single Phase up to 240v, 50/60Hz ac
Current / Power consumption: Up to 3A / 720W
Overall length: 1950mm
Overall height: 850mm
Weight: 9kg
Class II Apliance Ingress Protection IP44
Hazoardous Area Certification
Standards: EN 60079-0:2004, EN 60079-7:2003
EC-Type Examination Certificate Numer: Sira 07ATEX3293X
IECEx Examination Certificate Number: IECEx SIR 07.0101X
II2G Ex e II T3 (T150°) (Zones 1 and 2)
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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IBC Flexible Heating Jackets
Flexible heating jackets for industry standard container sizes - 1000 litre IBC’s.
Adjustable length of 4060-4310mm, width 950mm. Custom sizes also available.
Adjustable retaining straps and quick release polyethylene clips.
Adjustable or fixed-temperature thermostat.
Options: power indicating lights, over-temperature thermal cut-out, extra-long
power cable, heavy duty water-proof cover.
• Insulated IBC Lids are also available. Reduces heat-loss. Supplied with a folding
flap in the middle for access to the centre fill-cap.
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IBC 1
IBC 2
IBC 3
• Single heating circuit.
• Ideal for winter anti-freeze
• Dual heating circuits.
• Ideal for heating fluids.
• Two separate integrated
• Triple heating circuits.
• Three separate integrated
adjustable thermostats.
• Enables higher temperatu-
applications and to reduce
viscosity.
• Cost effective.
adjustable thermostats.
res to be reached.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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IBC Flexible Heating Jackets
Item code
Circumfrerence / Height
Nominal Capacity Nominal Power
(Litres)
(240v)
IBC1
4060 - 4310mm / 950mm
1000 Litres
1 x 1300W
IBC2
4060 - 4310mm / 950mm
1000 Litres
2 x 1100W
IBC3
4060 - 4310mm / 950mm
1000 Litres
3 x 1050W
IBC
Insulated Lid
Outer Material
/ Inner Insulation
Coated glass-cloth / nylon
composite Stitched fibreglass
With centre top opening flap
Specifikations
Supply/Power:
110v or 240v. One (IBC1), two (IBC2), three (IBC3) separate circuits. 1300W (IBC1), 2x1100W (IBC2), 3x1050W (IBC3)
Electrical insulation:
Double insulated
Power cable:
5 metres, 2 x 1mm2, PVC insulated, sheathed, galvanized steel wire braided, per circuit.
Control:
Integrated adjustable thermostats; IBC2 & IBC3 standard: 0-90oC, IBC1 standard: -5-40oC
Jacket material:
Outer face, single sided hydrolysis resistant, polyurethane coated polyamide substrate with fluorocarbon finish. Base
fabric nylon 66 standard. Inner face, custom polyester coated glass cloth.
Insulation:
Stitchbonded, needled, non-combustible glassfibre mat.
Element:
Silicone rubber insulated spirally wrapped resistance wire
Ingress Protection:
At least IP4x
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Heating Jackets - IBC, ATEX zone 1 & 2
Safe heating of IBC’s in hazardous areas.
IBC wall temperatures up to 55°C (dependent on operating conditions).
Features:
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ATEX and IECEx Zone 1 & 2 rated.
Constructed with custom elastomer and silicone coated glass cloth materials and high density fibreglass
insulation.
The heating medium uses a patented technology of
carbon rich semi-conducting positive temperature
coefficient membranes.
Safe operating conditions are maintained even in the
presence of potentially explosive gases.
Heating rates are similar ot better than our ”safe
area” IBC2 high power flexible heating jacket.
Temperatures up to typically 55°C can be achieved.
No transformers are required as it operates using
standard ac supply voltages.
Designed for use with plastic liner, metal frame IBC’s
May also be used to heat 4x205L drums..
An insulated lid for improving heating times and reducing heat loss is also available.
Certified jackets to fit other sizes, shapes and styles of
containers are also available.
New product
Certified for use in potentially
explosive environments.
Specifications:
Single Phase up to 240v, 50/60Hz ac
Current / Power consumption: Up to 9,5A / 2300W
Overall length: 4300mm
Overall height: 950mm
Weight: 20kg
Class II Apliance Ingress Protection IP44
Hazoardous Area Certification.
Standards: EN 60079-0:2004, EN 60079-7:2003
EC-Type Examination Certificate Numer: Sira 07ATEX3293X
IECEx Examination Certificate Number: IECEx SIR 07.0101X
II2G Ex e II T3 (T150°) (Zones 1 and 2)
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Hazardous Area Heating - Drums,
Thermosafe Induction Heater
Melts solids - Heats liquids - Totally safe
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Safe
Efficient
Fast
Clean
Simple
Flexible
Close control
Maintenance free
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Designed to heat 205 Litre
drums or smaller steel vessels.
A proven alternative to multi-drum ovens.
The solution to a host of
process heating problems,
even in hazardous areas.
Specifications
Single phase 240V, 50Hz a.c.
Current/power consumption Switch-on 21A, 2750W
(Note. Inductive power factor) Running 18A, 2250W
Class II Appliance
Hazardous Area Certification: Electrical apparatus for potentially
explosive atmospheres
Certificate number: Sira 08ATEX3101X
Standards: EN 60079-0:2004, (general requirements)
EN 60079-7:2003, (increasedsafety ’e’)
EN 61241-0:2006, EN 61241-1:2004 (Dusts)
Certified for use in potentially
explosive environments
Overall dia.:
Internal dia.:
Height:
Weight:
Degree of
enclosure protection:
IP66
(Complete protection from the ingress of
dust, and protection against powerful jets
of water)
Patents:
0202272, P3587195.4
4,870,239
Ratings: II 2 GDEx e II T*Ex tD A21 T***°C IP66
(see certificate for T class ratings at various voltages)
743mm
613mm
711mm
48kg
Europe
United States
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Simple principle
• Thermosafe is a single induction coil, wholly encapsulated in a cylinder
made from a glass reinforced resin specifically developed for chemical plant
• The cylinder is simply placed over the drum
• Contact is not required
• The coil is connected to a sinle phase AC mains supply and generates heat
directly and uniformly in the drum wall
• Energy transfer is by alternating magnetic field and thus there is no heat
transfer by the conventional and inefficient means of radiation or convection
• As there are no hot elements, the heater remains substantially cooler than
the drum being heated.
Safety
• The complete absence of hot elements and the encapsulation of all electrical components enables
unattended use, overnight if required.
• Thermosafe can even be used in hazardous areas Zones 1 and 2,
as the heater is unique in possessing full BASEEFA certification.
• Uniform heating without hot spots reduces the risk of product
degradation.
• Accidental spillage does not present a fire hazard and personnel
can work comfortably in close proximity.
• Together, these features allow material to be heated at point-of
-use, thus eliminating the transport of hot drums.
Efficiency
The low system temperature and lack of heat transfer contribute to the high efficiency of the induction
heater. Power usage is extremely low at only 2.25kW. Although originally designed with safety in mind,
the heaters have won several awards for efficiency and productivity. Independent figures indicate energy
savings of over 50% when conpared with conventional radiant drum heaters, and more than 90% in comparison with drum ovens.
Speed
By using the entire drum wall to input energy, the fastest practical heating rate can be achieved without
product degradation. Heating times will depend on the contents of the drum but, to gice a rough idea,
the rate of temperature rise of a typical viscous organic liquid will be about 15°C per hour. The speed is
further improved by the instant initial response of induction heating. Typically, Thermosafe has proved
to be 2-4 times faster than ovens.
Maintenance
Since 1985, Thermosafe heaters have been supplied to more than 40 countries. With no heating elements and no moving parts, experience so far suggests a seemingly unlimited life, with literally no maintenance.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Cleanliness
• With ingress protectino to IP66, simple smooth
surfaces and no moving parts, the induction
heaters are idial for use in clean environments.
• They can even be hosed down during use.
Flexibility
–Single or Multi-drum ”oven” applications
In addition to being operated at point-of-use and
integrated into the process, the heaters are used
extensively as replacements for, and alternatives
to, drum ovens. A key point to note is that far fewer individual heaters are required than the drum
capacity of an oven. For example, one particular award winning installation of 3 Thermosafe units heates
20 drums per day. The ease at which capacity can be adjusted, to meet varying throughput demands and
the varying heating requirements of different materials, is in stark contrast to the fixed facility of an
oven.
Multi-purpose
The induction heater’s unique features enable the
same piece of equipment to be used in a wide range of applications to heat:
• Drums
• Gas bottles
• Small-scale reactors
• Process vessels
Re-working and sampling of solidified or suspect
material, even if heat sensitive, is a common task
for Thermosafe. The lack of contact with the drum
surface makes this possible even when the material
is in its final packing.
Complete access to the drum while heating enables pumps and stirrers to be employed. The drum and
heater can be integrated into the system, often eliminating the first process vessel, and continuous feeding og material, at regualted temperature and flow rate, can easily be achieved.
Uniform heating and instant response makes the heater ideal for removing residues from drums, significantly reducing wastage. With full drums, these same features enable very rapid removal of solid drum
contents by melting the outer layer of material.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Accessories
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Faratherm Base Heater
Tophats
Lifting & Handling equipment
Control
Faratherm Base Heater
• Provides heat to the base of a drum
• Drums and containers up to 210L of any material (steel,
plastic, stainless steel) may be placed on the base plate
and heated.
• Can dramatically improve heating performance and reduce
material wastage when combined with a Thermosafe Heater.
• Also suitable for use on its own.
Top Hats
• Minimises heat loss when used with Thermosafe and / or Faratherm.
• Enables higher temperatures to be reached
• Significantly reduces the time required
to heat containers.
• The Flexible Top Hat is a lower cost alternative for use in areas not requiring
certification.
• Covers the exposed section of 205 Litre
drums, increasing the maximum drum
wall temperature by up to 50C.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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Lifting & Handling Equipment
Top, bottom or side flanges may be used to attach handling equipment, if preferred to manual lifting. A
range of dedicated products is available but many standard forms of handling devices are also suitable.
Thermosafe Lifting Frame
• Mobile unit fitted with a braked hand winch
• Permits a single person to lift, move and lower the heater over a drum
• A wide frame version is available to fit around larger
pallets if required
Lifting attachment for fork lift trucks
• Enables a heater to be lifted using an existing fork lift
truck
• The robust steel frame is connected to the heater using
simple retaining bars and clips
• An anti-slip covering is applied in the area in contact
with the forks
Control
Thermosafe heats by induction and therefore has no heating elements. The maximum
temperature is self-limiting, and the drum wall temperature is governed by the material
inside the drum. In the vast majority of applications additional control is not required.
Thermosafe remains much cooler than the vessel being heated. The consequent lack of
retained heat after switching off allows for very close temperature control using simple
on-off devices. The choice of control will depend on your specific requirements, and
might include: Timers, energy regulators or any combination of these or other components.
We supply:
• A standard temperature and timer control panel, plus an open loop power control
module. This is highly beneficial when heating sensitive oils and fats that degrade or
deteriorate if the temperature differential between centre and edge of the drum becomes too large, or if drums of material need to be held at an operating temperature
for considerable periods of time without wasting excess energy.
• A magnetic pad heavy duty thermocouple that can be attached to the drum wall.
Ideal for precise temperature control applications. In a hazardous area, this is connected via a zener barrier to the control panel mounted in the safe area.
Newtronic ApS
Stensballe Strandvej 181, DK-8700 Horsens, Denmark, +45 76 69 70 90, [email protected]
www.newtronic.dk
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