NSPT-LOCKS
Transcription
New Standard Power Transmission NSPT-LOCKS High Quality Superior Products Designed according to international standards. High quality steel with special treatment. Huge stock for all series of standard products for immediate delivery. 528 New Standard Power Transmission NSPT-LOCKS Catalog General Introduction P534 P540 P549 P556 P567 P571 P575 P578 P582 P587 B E D F(A.B) SD SK HL HLL T ML/ML-B NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS NSPT-LOCKS ANSI 529 New Standard Power Transmission NSPT-LOCKS Selection Guide of NSPT-LOCKS NSPT, Inc. is capable of producting nine series of NSPTLOCKS identified as type B, E, D, F (A, B), SD, HL, SK, T, and ML. Each series has its own unique features and operation requirements. It is very important to select the right type of NSPTLOCKS that is best suitable for the desired performance. The detailed selection principles will involve the following essential factors: NSPT-LOCKS is an advanced fundamental mechanical part widely used in the international market nowadays. It can be used for mechanical joints under various working loads. Pressures and frictional forces through tightened high-tension bolts provide the secure connections between shafts and hubs. 1. The Desired Shaft Diameter It is one kind of connecting devices that requires no keys. Connection with NSPT-LOCKS is a new method of high technical joint that has been widely used in many transmission mechanisms. It has many important and unique advantages and characteristics in comparison to the 2. The Transmitting NSPT-LOCKS traditional mechanical joints. Torque 1. Using NSPT-LOCKS can help to reduce the manufacturing precision requirements of joint components. Determine the shaft diameter on which the NSPT-LOCKS are going to be installed. Different series of products are designed for different shaft diameters. Over- should be selected according to the maximum transmitting torque of the mechanical structure. The differences between NSPT-LOCKS are great in terms of transmitting torques. consideration of the interference and clearance of this type of locks will not make any difference in use. In fact, it is a good way to reduce the production and operation costs by 3. The Axial Load of Shaft Besides of the transmitting torques, the axial load has to be taken into consideration when choosing the NSPTLOCKS. 4. The Safety Load When choosing the matching shafts and hubs, the maximum axial safety load must be larger than transmitting torque and axial load in order to ensure that the minimum cross section of the shaft and/or assigned torque. 5. The Hub Strong pressure will be applied onto the hub when NSPT-LOCKS is installed. Selecting the right material is very important for the pressure resistance for this type of joint. The outside diameter of the hub should be designed based on different series of NSPT-LOCKS to ensure that the minimum axial cross section can bear the required load. 6. The Designation Assurance Coefficient The rated transmitting torque and axial load for NSPT LOCKS are based on the maximum values transmitted by the locks. The assurance coefficient has not been taken consideration. The starting load must be included according to conditions and surroundings and then select the coefficient. reducing the precision within a reasonable range. 2. NSPT-LOCKS is designed for easy installation, which requires no additional heating and/or pressure equipment. The components can be firmly installed by twisting the tightening bolts according to the procedures and relevant torques. On the other hand, the disassembling is as simple as loosening the tightened screws from the taper holes. 3. NSPT-LOCKS can keep the level of precision without any clearance or keyway connections. It is used for effectively transmitting the forces under heavy load with a stable and long-lasting lifetime. This advantage makes NSPT-LOCKS become one of the best choices for high precious transmission mechanisms. 4. When NSPT-LOCKS are installed in axial direction, the location, dimension and other phase position angle can be adjusted freely without additional axial fixing device. 7.Environment Surrounded 530 When using NSPT-LOCKS, the surroundings have to be considered such as the environmental temperature, humidity, corrosiveness, etc. Those conditions will affect the selection of NSPTLOCKS. New Standard Power Transmission NSPT-LOCKS Type B NSPT-LOCKS Suitable shaft diameter: inch 3/4"-133/8" Rated transmitting torque: 177-165200 ft-lbs B NSPT-LOCKS are standard universal locks. They can be easily self installed and can be used for over-sized shafts with diameters over 40". The material can be carbon steel or stainless steel. Type E NSPT-LOCKS Suitable shaft diameter: inch 3/8"-7" Rated transmitting torque: 5.2-13496 ft-lbs The construction of type E NSPT LOCKS is the most compact NSPT-Locks with low production cost. When using type E NSPTLOCKS, there is no need to use balancing transmitting parts. However, they must be compressed for a tight joint through type F or type H tightening flange. Type D NSPT-LOCKS Suitable shaft diameter: inch 13/4"-133/8" Rated transmitting torque: 2589-375388 ft-lbs D NSPT-LOCKS is the heavier version of type B NSPT-LOCKS. The transmitting power is two or three times more than type B locks. They can be easily self-installed. Type F NSPT-LOCKS Suitable shaft diameter: inch 9/16"-153/4" Rated transmitting torque: 2286-261813 ft-lbs Type F NSPT-LOCKS are a simpler type than type B NSPTLOCKS. They are divided into two types: type FA and type FB. There are a few differences between these two types due to different working situations. Type F NSPT-LOCKS can be selfinstalled. 531 New Standard Power Transmission NSPT-LOCKS Type SD NSPT-LOCKS Suitable shaft diameter: metric φ24-φ300 (mm) inch 15/16"-1113/16" Rated transmitting torque: 0.205-290 KN.M 151-213875 ft-lb SD NSPT-LOCKS belong to the series of the outwardly installed locks. They can be used for shafts with large diameters to transmit great torque and are especially suitable for cannon. Type HL/HLL NSPT-LOCKS Suitable shaft diameter: metric φ14-φ70 (mm) inch 5/8"-23/4" Rated transmitting torque: 0.038-1.24 KN.M 28-914.5 ft-lb HL NSPT-LOCKS are suitable for shafts with small diameters and can be installed with only one nut. It can be self-installed fast and conveniently. Type SK NSPT-LOCKS Suitable shaft diameter: metric φ15-φ110 (mm) inch 5/8"-41/3" Rated transmitting torque: 0.126-7.20KN.M 93-5310 ft-lb SK NSPT-LOCKS are the heavier version of SD type. They are suitable for joint shafts and can transmit bigger torque. They can replace couplings in some cases. Type T NSPT-LOCKS Suitable shaft diameter: metric φ6-φ130 (mm) inch 1/4"-51/8" Rated transmitting torque: 0.012-25KN.M 9-18500ft-lb T NSPT-LOCKS are suitable for shafts with small diameters and can be sealed for dust and/or water resisting purposes. They have simple structures and can be self-installed. 532 New Standard Power Transmission NSPT-LOCKS Suitable for Shaft: Metric: φ19⨠φ340 (mm) Iinch:3/4"-133/8" B NSPT-LOCKS is a commonly used standard type locks. If this type lock is used, the machining precision of the joint components can be reduced since over-consideration of the interference and precision will make no difference in use. The reasonable reduction of the precision will further reduce the machining time and costs. By using B NSPT-LOCKS, self-installation can be easily performed. The strength of the connection is dependent on the frictional forces between the lock, the hub and the shaft. It is one type of non-clearance joint that requires no keys. This will save even more time and costs since no key machining, pressing installation, or heat installation are required. Its great stability can greatly increase the working efficiency and the expected lifetime of mechanisms. Expression for Type B NSPT-LOCKS NL 60 X 90 B NSPT LOCK Type B Bore Diameter D Shaft Diameter d NSPT-LOCKS Code B NSPT-LOCKS Conversion: 1 inch= 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 533 New Standard Power Transmission NSPT-LOCKS Inches L1 L l B NSPT-LOCKS NSPT Catalog NL0.34B NL0.78B NL1.00B NL1.18B NL1.316B NL1.14B NL1.38B NL1.716B NL1.12B NL1.58B NL1.1116B NL1.34B NL1.78B NL1.1516B NL2.00B NL2.18B NL2.316B NL2.14B NL2.38B NL2.716B NL2.12B NL2.916B NL2.58B NL2.1116B NL2.34B NL2.78B NL2.1516B NL3.00B NL3.18B NL3.14B NL3.38B NL3.716B NL3.12B NL3.34B NL3.1516B NL4.00B NL4.716B NL4.12B NL4.1516B NL5.00B Conversion:1 inch = 25.40mm INCH SERIES INCHES Size d D l L L1 3/4 0.750 1.850 1 11/8 13/16 11/4 13/8 17/16 1.000 1.125 1.188 1.250 1.375 1.4375 1.500 1.625 1.688 1.750 1.875 1.9375 2.000 2.125 2.188 2.250 2.375 2.4375 2.500 2.562 2.625 2.6875 2.750 2.875 2.9375 3.000 3.125 3.250 3.375 3.4375 3.500 3.750 3.9375 4.000 4.4375 4.500 4.9375 5.000 1969 2.165 2.159 2.362 2.365 2.559 2.559 2.953 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.531 3.740 3.740 3.737 4.331 4.331 4.337 4.528 4.528 4.724 4.724 4.921 4.921 5.118 5.118 5.305 5.709 5.843 6.496 6.496 7.087 7.087 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 1.024 1.024 1.024 1.024 1.339 1.339 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.299 1.299 1.299 1.299 1.436 1.436 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.555 1.850 1.850 1.850 1.850 2.047 2.047 1/2 15/8 111/16 13/4 17/8 115/16 2 21/8 23/16 21/4 23/8 27/16 21/2 29/16 25/8 211/16 23/4 27/8 215/16 3 3 /8 31/4 33/8 37/16 31/2 33/4 315/16 4 47/16 41/2 415/16 5 φD φd l 534 Mt ft-lb Axial force lb pw psi pn psi 202 267 289 361 383 492 542 672 709 1143 1166 1230 1295 1353 1597 1729 1748 1798 1888 2212 2269 2322 3169 3241 3328 3451 3545 3581 3762 4421 4558 4630 4775 5716 7054 7112 9044 9623 12445 12916 6525 7200 7200 8100 8100 9450 9675 11025 11025 16875 16875 17100 16650 16875 16875 19800 19800 19800 19800 19800 19800 22050 22050 22050 29700 29700 29475 29475 29475 29475 33300 33300 33075 37575 43875 43875 43650 49725 49725 62100 32010 29880 28450 28450 26320 29170 27030 28450 27030 33430 32720 31300 29880 28450 32300 29880 29170 28450 27030 29800 29170 28450 31300 30590 29880 28450 27740 27030 25610 29170 27740 26320 25610 27740 27740 27740 28450 26320 24900 23480 13520 14230 14230 14230 14230 15650 15650 16360 16360 18500 18500 18500 17070 17070 19210 19210 17790 17790 17790 19210 19210 19210 18500 18500 18500 17790 17790 17070 17070 18500 18500 17790 17790 19210 19210 18500 19210 19210 16360 16360 LOCKING SCREW No.x Type 8xM6 8xM6 8xM6 10xM6 10xM6 12xM6 12xM6 14xM6 14xM6 12xM8 12xM8 12xM8 12xM8 12xM8 14xM8 14xM8 14xM8 14xM8 14xM8 16xM8 16xM8 16xM8 14xM10 14xM10 14xM10 14xM10 14xM10 14xM10 14xM10 16xM10 16xM10 16xM10 16xM10 18xM10 14xM12 14xM12 16xM12 16xM12 20xM12 20xM12 Ms ft-lb 11 11 11 11 11 11 11 11 11 27 27 27 27 27 27 27 27 27 27 27 27 27 51 51 51 51 51 51 51 51 51 51 51 51 92 92 92 92 92 92 New Standard Power Transmission NSPT-LOCKS Inches Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa B NSPT-LOCKS METRIC INCHES Conversion: 1 inch= 25.40mm INCH SERIES INCHES Size d D Size d D l L L1 20x47 22x47 24x50 25x50 28x55 30x55 32x60 35x60 38x65 40x65 42x75 0.787 0.866 0.945 0.984 1.102 1.181 1.260 1.378 1.496 1.575 1.654 1.850 1.850 1.969 1.969 2.165 2.165 2.362 2.362 2.559 2.559 2.953 3/4 0.750 1.850 45x75 48x80 50x80 1.772 1.890 1.969 2.953 3.150 3.150 55x85 2.165 3.346 60x90 2.362 3.543 65x95 2.559 3.740 70x110 2.756 4.331 75x115 2.953 4.528 80x120 3.150 4.724 85x125 3.346 4.921 90x130 3.543 95x135 3.740 100x145 3.937 5.118 5.315 5.709 1 11/8 1 3/16 1 1/4 1 3/8 1 7/16 1 1/2 1 5/8 1 11/16 1 3/4 1 7/8 1 15/16 2 2 1/8 2 3/16 2 1/4 2 3/8 2 7/16 2 1/2 2 9/16 2 5/8 2 11/16 2 3/4 2 7/8 2 15/16 3 3 1/8 3 1/4 3 3/8 3 7/16 3 1/2 3 3/4 3 15/16 4 1.000 1.125 1.188 1.250 1.375 1.4375 1.500 1.625 1.688 1.750 1.875 1.9375 2.000 2.125 2.188 2.250 2.375 2.4375 2.500 2.562 2.625 2.6875 2.750 2.875 2.9375 3.000 3.125 3.250 3.375 3.4375 3.500 3.750 3.9375 4.000 1.969 2.165 2.159 2.362 2.365 2.559 2.559 2.953 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.531 3.740 3.740 3.737 4.331 4.331 4.337 4.528 4.528 4.724 4.724 4.921 4.921 5.118 5.118 5.305 5.709 5.843 110x155 4.331 6.102 120x165 4.724 6.496 130x180 5.118 7.087 140x190 5.512 150x200 5.906 160x210 6.299 7.480 7.874 8.268 4 7/16 4 1/2 4 15/16 5 5 7/16 5 1/2 4.4375 4.500 4.9375 5.000 5.4375 5.500 6.496 6.496 7.087 7.087 7.480 7.492 6 6 7/16 6 1/2 8.858 6 15/16 7 9.252 7 1/2 9.843 7 7/8 10.236 6.000 6.4375 6.500 6.9375 7.000 7.500 7.875 8.268 8.858 8.858 9.252 9.252 9.823 10.236 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 1.024 1.024 1.024 1.024 1.024 1.339 1.339 1.339 1.339 1.339 1.339 1.496 1.496 1.496 1.496 1.811 1.811 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 0.945 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.102 1.299 1.299 1.299 1.299 1.299 1.436 1.436 1.436 1.436 1.436 1.436 1.732 1.732 1.732 1.732 2.047 2.047 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.772 1.772 1.772 1.772 1.772 1.969 1.969 1.969 1.969 1.969 1.969 2.283 2.283 2.283 2.283 2.598 2.598 170x225 6.693 180x235 7.087 190x250 7.480 200x260 7.874 535 Mt ft-lb Axial force lb 202 6525 224 6525 267 7200 289 7200 361 8100 383 8100 492 9450 542 9675 672 11025 709 11025 1143 16875 1166 16875 1230 17100 1295 16650 1353 16875 1597 16875 1729 19800 1748 19800 1798 19800 1888 19800 2212 19800 2269 19800 2322 22050 3169 22050 3241 22050 3328 29700 3451 29700 3545 29475 3581 29475 3762 29475 4421 29475 4558 33300 4630 33300 4775 33075 5716 37575 7054 43875 7112 43875 7706 43650 9044 43650 9623 49725 12445 49725 12916 62100 15123 62100 15340 67950 17727 74025 20549 79875 23371 79875 24312 89100 27351 89100 28002 96975 32344 112950 38712 121050 pw psi pn psi 32010 29880 29880 28450 28450 26320 29170 27030 28450 27030 33430 32720 31300 29880 28450 32300 29880 29170 28450 27030 29800 29170 28450 31300 30590 29880 28450 27740 27030 25610 29170 27740 26320 25610 27740 27740 27740 25610 28450 26320 24900 23480 24190 23480 24190 24190 24900 23480 24900 24190 22050 22050 13520 13520 14230 14230 14230 14230 15650 15650 16360 16360 18500 18500 18500 17070 17070 19210 19210 17790 17790 17790 19210 19210 19210 18500 18500 18500 17790 17790 17070 17070 18500 18500 17790 17790 19210 19210 18500 17790 19210 19210 16360 16360 17790 17790 17790 18500 17070 17070 18500 18500 17070 17070 LOCKING SCREW No.x type Ms ft-lb 8xM6 8xM6 9xM6 9xM6 10xM6 10xM6 12xM6 12xM6 14xM6 14xM6 12xM8 12xM8 12xM8 12xM8 12xM8 14xM8 14xM8 14xM8 14xM8 14xM8 16xM8 16xM8 16xM8 14xM10 14xM10 14xM10 14xM10 14xM10 14xM10 14xM10 16xM10 16xM10 16xM10 16xM10 18xM10 14xM12 14xM12 14xM12 16xM12 16xM12 20xM12 20xM12 22xM12 22xM12 24xM12 26xM12 22xM14 22xM14 24xM14 24xM14 28xM14 30xM14 11 11 11 11 11 11 11 11 11 11 27 27 27 27 27 27 27 27 27 27 27 27 27 51 51 51 51 51 51 51 51 51 51 51 51 92 92 92 92 92 92 92 92 92 92 92 142 142 142 142 142 142 New Standard Power Transmission Metric NSPT-LOCKS L1 L I B NSPT-LOCKS Catalog dxD Fundamental Dimensions I L L1 Conversion:1 inch = 25.40mm R Rated Load Internal Hexagon Headed Bolt SIZES CL19x47B 17 20 26 M6x18 CL20x47B 17 20 26 M6x18 CL22x47B 17 20 26 M6x18 CL25x50B 17 20 26 M6x18 CL28x55B 17 20 26 M6x18 CL30x55B 17 20 26 M6x18 CL35x60B 17 20 26 M6x18 CL38x63B 17 20 26 M6x18 CL40x65B 17 20 26 M6x18 CL42x75B 20 24 32 M8x22 CL45x75B 20 24 32 M8x22 CL50x80B 20 24 32 M8x22 CL55x85B 20 24 32 M8x22 CL60x90B 20 24 32 M8x22 CL65x95B 20 24 32 M8x22 CL70x110B 24 28 38 M10x25 CL75x115B 24 28 38 M10x25 CL80x120B 24 28 38 M10x25 CL85x125B 24 28 38 M10x25 CL90x130B 24 28 38 M10x25 CL95x135B 24 28 38 M10x25 CL100x145B 29 33 45 M12x30 CL105x150B 29 33 45 M12x30 CL110x155B 29 33 45 M12x30 CL120x165B 29 33 45 M12x30 CL125x170B 29 33 45 M12x30 CL130x180B 34 38 50 M12x35 CL140x190B 34 38 50 M12x35 CL150x200B 34 38 50 M12x35 CL160x210B 34 38 50 M12x35 CL170x225B 38 44 58 M14x40 CL180x235B 38 44 58 M14x40 CL190x250B 46 52 66 M14x45 CL200x260B 46 52 66 M14x45 CL210x275B 50 56 72 M16x50 The products in table are in stock items for immediate delivery. QTY 8 8 8 9 10 10 12 14 14 12 12 12 14 14 16 14 14 14 16 16 18 14 14 14 16 18 20 22 24 26 22 24 28 30 24 536 Ft KN 26 27 27 30 33 33 40 46 46 65 72 71 83 83 93 132 131 131 148 147 167 192 190 191 218 220 272 298 324 350 386 420 490 525 599 φD φd I Table:1 Pf MA G Mt KN.M Mpa N.M kg 0.27 0.27 0.30 0.38 0.47 0.50 0.70 0.88 0.92 1.36 1.62 1.77 2.27 2.47 3.04 4.60 4.90 5.20 6.30 6.30 7.90 9.60 9.98 10.50 13.10 13.78 17.60 20.90 24.20 28.0 32.90 37.80 46.50 52.50 62.89 210 210 195 190 185 175 180 185 180 200 210 190 200 180 190 210 195 180 195 180 195 195 185 180 185 180 165 165 170 170 160 165 150 150 151 14 14 14 14 14 14 14 14 14 35 35 35 35 35 35 70 70 70 70 70 70 125 125 125 125 125 125 125 125 125 190 190 190 190 295 0.2 0.24 0.23 0.25 0.30 0.29 0.32 0.33 0.34 0.48 0.57 0.60 0.63 0.69 0.73 1.26 1.33 1.40 1.49 1.53 1.62 2.01 2.10 2.15 2.35 2.95 3.51 3.85 4.07 4.30 5.78 6.05 8.25 8.65 10.10 New Standard Power Transmission NSPT-LOCKS Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa B NSPT-LOCKS Catalog dxD CL220x285B CL240x305B CL250x315B CL260x325B CL280x355B CL300x375B CL320x405B CL340x425B CL360x455B CL380x475B CL400x495B CL420x515B CL450x555B CL480x585B CL500x605B CL530x640B CL560x670B CL600x710B CL630x740B CL670x780B CL710x820B CL750x860B CL800x910B CL850x960B CL900x1010B CL950x1060B CL1000x1110B Fundamental Dimensions e L 50 50 50 50 60 60 72 72 84 84 84 84 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 56 56 56 56 66 66 78 78 90 90 90 90 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 Table:2 Internal Hexagon Headed Bolt Rated Load L1 SIZES QTY Ft KN 72 72 72 72 84 84 98 98 112 112 112 112 126 126 126 126 126 126 126 126 126 126 126 126 126 126 126 M16x50 M16x50 M16x50 M16x50 M18x60 M18x60 M20x70 M20x70 M22x80 M22x80 M22x80 M22x80 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 M24x90 26 30 32 34 32 36 36 36 36 36 36 40 40 42 44 45 48 50 52 56 60 62 66 70 75 80 82 620 715 768 800 915 1020 1310 1310 1630 1620 1610 1780 2050 2160 2240 2330 2440 2580 2680 2820 2970 3130 3260 3500 3680 3870 4000 The items in table 2 will be produced made-to-order. 537 Mt KN.M 68.0 85.5 96.0 104.0 128.0 153.0 210.0 224.0 294.0 308.0 322.0 374.0 461.3 518.4 560.0 617 680 775 844 944 1054 1173 1300 1487 1650 1838 2000 Pf Mpa MA N.M G kg 150 160 162 165 145 150 150 145 145 135 130 135 124 124 123 121 120 118 117 116 115 115 112 113 112 112 110 295 295 295 295 405 405 580 580 780 780 780 780 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 11.22 12.2 12.7 13.2 19.2 20.5 29.6 31.3 42.2 44.0 46.0 50.0 65.0 71.0 72.4 83.6 85.0 91.0 94.0 101.0 106.4 112.0 118.0 125.0 132.0 139.0 146.0 New Standard Power Transmission Key Elements for Designing and Calculation of B NSPT-LOCKS 1. Determine max torque and max axial load 5. Settlement for the surface roughness and H . K(N m) Mmax = 30000 π.n Fmax =F. K dimension tolerance H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Fittng Section Ra(um) Surface Roughness Dimension Precision Shaft Diameter d 1.6 h8- H9 Bore Diameter D 1.6 H8- H9 Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 6. Installation for NSPT-LOCKS Clean the NSPT-LOCKS and install it into corresponding position of hub and shaft (Ref Drawing A). Tighten the bolts according to the order in Drawing B. The bolts should be tightened 3 to 4 times up to specified rated torque. After correct installation, NSPT-LOCKS should be inspected radially 2. Calculate synthetic load and transmitted torque Mmax and axially for runouts as per A Mh 0.05mm, B 0.002Rmm in C. Mh= M2max+( d xFmax)2 2 Ph d . Fmax 2 A Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm Ph Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together 11 3. Calculation for the hub diameter Da 1 5 7 ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph B Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together 9 3 4 10 8 6 12 2 A 4. Calculation for the inside diameter of cannon B d R(mm) dB Ο∼b - 2xPs .K3 Ο∼b C dB--inside diameter of cannon mm d--outside diameter of cannon mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa K3--coefficient=0.6 538 New Standard Power Transmission 7 Disassembling NSPT-LOCKS Conventional installation for general power transmission. Used in pairs for the usage of greater power transmission Loosen and remove all tightening bolts. Mounted with shaft sleeves to connect transmission between two shafts. They can replace couplings in some cases. Put unloading bolts into the corresponding tap holes. Turning the bolts in clockwise direction and loosen the inner taper rings. Mounted with couplings to connect transmission between two shafts Installed on both sides for the usage of greater power transmission Pull out the bolts and then, loosen and remove outer taper rings Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa To disassemble, loosen and remove all tightening bolts. Place the unloading bolts in corresponding unloading tap holes (ie, tap holes with bolts zinc plated) and tighten them in turn. Taper rings on both sides of the NSPT lock can then be gradually separated. NSPT lock can then be disassembled. 539 When installed with cams, the position and angle of the cams can be adjusted accordingly New Standard Power Transmission NSPT-LOCKS Suitable for Shaft Metric: φ10̚φ180 (mm) Inch:3/8"̚7" E NSPT-LOCKS include two inner and outer taper rings. The structure is simple and compact. It dose not need a large installation space, circular without split and is well balance dynamically. E NSPT-LOCKS transfer high surface pressures onto the shaft by the pressing flange. E NSPT-LOCKS transfers high surface pressures onto the shaft by the pressing flange. The connection is formed by tightly compressing the shaft and the taper hole. It is well applicable to the light load and small space installation. Type F and type H pressing flange may also be chosen according to the different shaft diameters and structures. Expression of NSPT-LOCK Type E NL 36 X 42 E NSPT Lock E Type Out Diameter Bore Diameter NSPT-LOCKS Code Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa E NSPT-LOCKS 540 New Standard Power Transmission E NSPT-LOCKS SIZE inches dxD d D Pre-load Total force Pt force Pa lb lb INCHES L L1 541 Mt ft-lb Inches Axial force lb pw psi pn psi Spacer Diameter inside dl inch outside dl inch New Standard Power Transmission E NSPT-LOCKS E Inches NSPT-LOCKS Assembling Diagram: Using "F" bolt on hubs to assemble E NSPT-LOCKS E NSPT-LOCKS Shaft F NSPT-Flange Using "H" bolt on hubs to assemble E NSPT-LOCKS Assembled Part 542 H NSPT-Flange Set Screws New Standard Power Transmission NSPT-LOCKS NSPT-LOCKS fundamental dimensions RATED LOAD Pf=100N/mm2 dxD L L1 Ft (KN) CL10x13E CL12x15E CL13x16E CL14x18E CL15x19E CL16x20E CL17x21E CL18x22E CL19x24E CL20x25E CL22x26E CL24x28E CL25x30E CL28x32E CL30x35E CL32x36E CL35x40E CL36x42E CL38x44E CL40x45E CL42x48E CL45x52E CL48x55E CL50x57E CL55x62E CL56x64E CL60x68E CL63x71E CL65x73E CL70x79E CL71x80E CL75x84E CL80x91E CL85x96E CL90x101E CL95x106E CL100x114E CL105x119E CL110x124E CL120x134E CL125x139E CL130x148E CL140x158E CL150x168E CL160x178E CL170x191E CL180x201E 4.5 4.5 4.5 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 7.0 7.0 7.0 8.0 8.0 10.0 10.0 10.0 10.0 12.0 12.0 12.0 12.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 21.0 21.0 21.0 21.0 21.0 28.0 28.0 28.0 28.0 33.0 33.0 3.7 3.7 3.7 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 6.0 6.0 6.0 6.6 6.6 8.6 8.6 8.6 8.6 10.4 10.4 10.4 10.4 12.2 12.2 12.2 15.0 15.0 15.0 15.0 18.7 18.7 18.7 18.7 18.7 25.3 25.3 25.3 25.3 30.0 30.0 1.4 1.67 1.81 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.5 4.8 5.0 5.6 6.0 6.4 7.9 8.1 8.6 9.9 10.5 14.6 15.6 16.2 17.8 22.0 23.5 25.5 25.6 32.0 32.7 34.4 45.0 48.0 51.0 54.0 70.0 73.2 77.0 84.0 92.0 124.0 134.0 143.0 152.5 192.0 204.0 Mt (KN.M) 0.007 0.01 0.012 0.02 0.023 0.026 0.029 0.033 0.036 0.04 0.05 0.058 0.06 0.078 0.09 0.102 0.139 0.147 0.163 0.20 0.22 0.33 0.38 0.40 0.49 0.62 0.70 0.83 0.93 1.12 1.16 1.29 1.81 2.04 2.29 2.55 3.50 3.82 4.25 5.05 5.75 8.05 9.35 10.70 12.20 16.30 18.30 G kg 0.002 0.002 0.002 0.005 0.005 0.006 0.006 0.008 0.008 0.01 0.01 0.01 0.01 0.01 0.01 0.015 0.02 0.02 0.02 0.025 0.04 0.043 0.045 0.05 0.06 0.074 0.074 0.08 0.08 0.11 0.12 0.12 0.19 0.20 0.22 0.23 0.38 0.40 0.41 0.45 0.62 0.85 0.91 0.97 1.02 1.50 1.58 Conversion:1 inch = 25.40mm φD Catalog φd E Metric L1 L Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 543 New Standard Power Transmission NSPT-LOCKS Metric F Tightening Flange Type F Fundamental Dimensions Catalog φD2 φdF φD1 N-φa φd1 Conversion:1 inch = 25.40mm T L Expression of Tightening Flange Type F F 36 X 42 Outsids Dia. in mm Bore Dia. in mm Tightening Flange Type F G dxD d1 D1 dF D2 T L a (kg) F10x13 F12x15 F13x16 F14x18 F15x19 F16x20 F17x21 F18x22 F19x24 F20x25 F22x26 F24x28 F25x30 F28x32 F30x35 F32x36 F35x40 F36x42 F38x44 F40x45 F42x48 F45x52 F48x55 F50x57 F55x62 F56x64 F60x68 F63x71 F65x73 F70x79 F71x80 F75x84 F80x91 F85x96 F90x101 F95x106 F100x114 F105x119 F110x124 F120x134 F125x139 F130x148 F140x158 F150x168 F160x178 F170x191 F180x201 10.2 12.2 13.2 14.2 15.2 16.2 17.2 18.2 19.2 20.2 22.2 24.2 25.2 28.2 30.2 32.2 35.2 36.2 38.2 40.2 42.2 45.2 48.2 50.2 55.2 56.2 60.2 63.2 65.2 70.3 71.3 75.3 80.3 85.3 90.3 95.3 100.3 105.3 110.3 120.4 125.4 130.4 140.4 150.4 160.4 170.4 180.4 12.8 14.8 15.8 17.8 18.8 19.8 20.8 21.8 23.8 24.8 25.8 27.8 29.8 31.8 34.8 35.8 39.8 41.8 43.8 44.8 47.8 51.8 54.8 56.8 61.8 63.8 67.8 70.8 72.8 78.7 79.7 83.7 90.7 95.7 100.7 105.7 113.7 118.7 123.7 133.6 138.6 147.6 157.6 167.6 177.6 190.6 200.6 28 28 28 35 35 35 35 35 40 40 40 45 45 45 50 50 58 58 58 62 62 70 70 70 78 86 86 92 92 98 98 104 110 116 120 126 134 141 146 156 175 186 196 206 216 232 242 36 36 36 45 45 45 45 45 50 50 50 55 55 55 60 60 68 68 68 74 74 82 82 82 90 102 102 108 108 114 114 120 130 136 140 146 154 165 170 180 203 214 224 234 244 264 274 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 24 24 24 28 28 28 28 28 30 30 13 13 13 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 22 22 22 22 22 22 26 26 26 26 28 28 28 32 32 32 32 32 40 40 40 46 46 46 46 46 50 50 4.4 4.4 4.4 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 6.6 6.6 6.6 6.6 6.6 6.6 8.8 8.8 8.8 8.8 8.8 8.8 8.8 11 11 11 11 11 13 13 13 15.2 15.2 15.2 15.2 15.2 17.2 17.2 0.06 0.06 0.06 0.12 0.12 0.12 0.12 0.12 0.14 0.14 0.14 0.16 0.16 0.17 0.18 0.19 0.23 0.23 0.27 0.31 0.35 0.36 0.37 0.38 0.42 0.73 0.77 0.82 0.85 0.89 0.90 0.96 1.42 1.53 1.56 1.67 1.90 2.05 2.15 2.5 2.68 2.8 3.15 3.5 3.95 4.5 5.1 544 New Standard Power Transmission NSPT-LOCKS Metric Conversion:1 inch = 25.40mm H Tightening Flange Type H Fundamental Dimensions H10x13 H12x15 H13x16 H14x18 H15x19 H16x20 H17x21 H18x22 H19x24 H20x25 H22x26 H24x28 H25x30 H28x32 H30x35 H32x36 H35x40 H36x42 H38x44 H40x45 H42x48 H45x52 H48x55 H50x57 H55x62 H56x64 H60x68 H63x71 H65x73 H70x79 H71x80 H75x84 H80x91 H85x96 H90x101 H95x106 H100x114 H105x119 H110x124 H120x134 H125x139 H130x148 H140x158 H150x168 H160x178 H170x191 H180x201 10.2 12.2 13.2 14.2 15.2 16.2 17.2 18.2 19.2 20.2 22.2 24.2 25.2 28.2 30.2 32.2 35.2 36.2 38.2 40.2 42.2 45.2 48.2 50.2 55.2 56.2 60.2 63.2 65.2 70.3 71.3 75.3 80.3 85.3 90.3 95.3 100.3 105.3 110.3 120.4 125.4 130.4 140.4 150.4 160.4 170.4 180.4 12.8 14.8 15.8 17.8 18.8 19.8 20.8 21.8 23.8 24.8 25.8 27.8 29.8 31.8 34.8 35.8 39.8 41.8 43.8 44.8 47.8 51.8 54.8 56.8 61.8 63.8 67.8 70.8 72.8 78.7 79.7 83.7 90.7 95.7 100.7 105.7 113.7 118.7 123.7 133.6 138.6 147.6 157.6 167.6 177.6 190.6 200.6 dF T L a (kg) 11 12 14 16 16 19 20 22 24 26 29 32 34 36 38 42 45 47 50 51 55 60 65 70 75 80 85 88 98 104 108 118 128 138 148 158 4 4 4 5 5 5 5 5 7 7 7 10 10 12 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 20 20 20 20 20 20 20 20 24 24 24 28 28 28 28 28 30 30 9 9 9 13 13 13 13 13 15 15 15 18 18 20 20 20 20 20 20 22 22 22 22 22 22 26 26 26 26 32 32 32 32 32 32 32 32 40 40 40 46 46 46 46 46 50 50 8.8 8.8 8.8 11 11 11 11 11 13 13 13 5.5 5.5 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 8.8 8.8 8.8 8.8 11 11 11 11 11 11 11 11 13 13 13 15.4 15.4 15.4 15.4 15.4 17.2 17.2 0.04 0.04 0.04 0.07 0.07 0.07 0.07 0.07 0.09 0.09 0.10 0.10 0.11 0.12 0.12 0.15 0.16 0.18 0.20 0.23 0.23 0.25 0.25 0.27 0.50 0.51 0.53 0.55 0.58 0.59 0.63 0.68 0.92 1.0 1.02 1.09 1.24 1.38 1.46 1.63 1.75 1.82 2.05 2.28 2.59 3.10 3.45 545 L T φD1 D1 φd1 d1 φdF dxD G N-φa Catalog Expression of Tightening Flange Type H H 36 X 42 Out Dia. in mm Bore Dia. in mm Tightening Flange Type H New Standard Power Transmission Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS L φd1 φD1 N-φa N-φa φdF φD2 φD1 φdF φd1 T T L Catalog dxD F10x13 F12x15 F13x16 F14x18 F15x19 F16x20 F17x21 F18x22 F19x24 F20x25 F22x26 F24x28 F25x30 F28x32 F30x35 F32x36 F35x40 F36x42 F38x44 F40x45 F42x48 F45x52 F48x55 F50x57 F55x62 F56x64 F60x68 F63x71 F65x73 F70x79 F71x80 F75x84 F80x91 F85x96 F90x101 F95x106 F100x114 F105x119 F110x124 F120x134 F125x139 F130x148 F140x158 F150x168 F160x178 F170x191 F180x201 Internal Hexagon Headed Bolt dF SIZES 28 M4x18 35 M5x20 N Ms (kgf.m) Catalog E (kgf) 0.39 1680 0.77 2700 0.77 3600 dxD H10x13 H12x15 H13x16 H14x18 H15x19 H16x20 H17x21 H18x22 H19x24 H20x25 H22x26 H24x28 H25x30 H28x32 H30x35 H32x36 H35x40 H36x42 H38x44 H40x45 H42x48 H45x52 H48x55 H50x57 H55x62 H56x64 H60x68 H63x71 H65x73 H70x79 H71x80 H75x84 H80x91 H85x96 H90x101 H95x106 H100x114 H105x119 H110x124 H120x134 H125x139 H130x148 H140x158 H150x168 H160x178 H170x191 H180x201 3 40 M5x20 4 45 50 M5x20 58 M5x20 5 0.77 4500 0.77 5400 1.3 7620 6 62 M6x25 70 M6x25 8 1.3 10160 78 M6x25 10 1.3 12700 M8x35 8 3.2 18400 86 92 98 98 104 110 116 120 126 134 141 146 156 175 186 196 206 216 232 242 M8x35 10 3.2 23000 M10x40 8 6.3 29600 M10x40 9 6.3 33300 6.3 37000 M10x40 M12x50 12 75600 M14x60 19 90700 M16x70 30 118800 10 546 Internal Hexagon Headed Bolt dF SIZES N M8x30 M10x35 1 M12x40 11 12 14 M5x20 16 M6x25 19 20 22 24 26 29 32 34 36 38 42 45 47 50 51 55 60 65 70 75 80 85 88 98 104 108 118 128 138 148 158 Ms (kgf.m) E (kgf) 3.2 2300 6.3 3700 12 7560 0.77 2700 1.3 3810 3 M6x25 4 .3 5080 M6x25 6 1.3 7620 M6x25 8 1.3 10160 M8x35 6 3.2 13800 M8x35 8 3.2 18400 M10x40 8 6.3 22200 M10x40 10 6.3 29600 M10x40 10 6.3 29600 M10x40 12 6.3 44400 M12x50 12 75600 M14x60 19 90700 M16x70 30 118800 10 New Standard Power Transmission Key Elements for Designing and Calculation of E NSPT-LOCKS 1. The charcteristic parameters of NSPT locks E type A. the relationship between transmitting torque, axial load and surface pressure. 2.00 1.85 4 3 1.55 Ft Mt Ps 2 Ph 1.00 Mt1 Ft1 Ps1 1 Ph1 Mt Mt1 F Fo Fo Fe Fe F 0 F proportion diagram of transmission power when grouped of E NSPT-LOCKS are used t φd φD 2. Determine the surface roughness and dimension tolerance Inner Diameter d d 2 Fo Tolerance of Tolerance of Shaft Diameter Bore Diameter 10-38 h6 H7 40-150 h8 H8 Surface Roughness 1.6 1.6 3. Determine max torque needed and max axial load . K(N m) M max = 30000H π.n F max =Ft . K Ph H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed F Pf Mt Mt--transmitting power N.m=N.u.-Ft--rated axial force N=N.U=2Mt-Ps.Ph--Pressure on hub Mpa Fo--initial pressure Fe--effective pressure F--the whole pressure Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 4. Calculate synthetic load and transmitted torque B. Operational diagram when using grouped of E NSPT locks Mh= M2max+( d xFmax)2 2 Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs.= 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa conceptual diagram for how to use grouped of E NSPT Locks. 547 New Standard Power Transmission Mmax Mh 5. Determination for the dimensions of pressing flange lF lB d . Fmax 2 IF 2xdG 1.5xdG IB Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm IF Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be installed by two NSPT locks or more together IB dpB=D+8+dG dpS=d+8-dG Shaft diameter d=φ32-φ150(mm) dpB=D+10+dG dps=d-10-dG Shaft diameter d=φ10-φ30(mm) Conversion 1 ft-Ibs.= 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa Conversion:1 inch = 25.40mm Conventional Installation of E NSPT-LOCKS 1 10 11 2 9 12 3 8 13 4 7 14 5 6 15 548 New Standard Power Transmission NSPT-LOCKS Suitable for Shaft Diameter Metric: φ45⨠φ340 (mm) Inch:13/4"⨠133/8" D NSPT-LOCKS is a heavier type than type B with a connecting capacity of 2 to 3 times over type B. It has the same dimensions as type B NSPT-LOCKS but is more economical than type B since it has more capacity. The characteristics of D NSPT-LOCKS are the ease of selfinstallation and good concentricity. The guiding taper surface does not require special machining, and the central bore of the hub is in a straight line with the surface of the shaft. It reduces the production time and costs. D NSPT-LOCKS have high installation precision and connecting capacity. The connecting function is provided by the friction and pressures between the lock, shaft and hub. There is no need for machining keys since it connects without slot ot key. This type of NSPT-LOCKS is commonly used in transmission with heavy duty connections and/or large torques. Expression of NSPT-LOCKS Type D NL 200 X 260 D NSPT Lock Type D Outside Diameter D Shaft Diameter d NSPT-LOCKS Code Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa D NSPT-LOCKS 549 New Standard Power Transmission NSPT-LOCKS Inches L1 D φD φd L e NSPT-LOCKS NSPT Catalog INCH SERIES INCHES Size d D 1 1.000 2.165 NL1.00D 1.188 2.165 13/16 NL1.316D 11/4 1.250 2.632 NL1.14D 1.375 2.362 13/8 NL1.38D 17/16 1.438 2.362 NL1.716D 1.500 2.953 11/2 NL1.12D 15/8 1.625 2.953 NL1.58D 13/4 1.750 2.953 NL1.34D 1.875 3.150 17/8 NL1.78D 115/16 1.938 3.150 NL1.516D 2 2.000 3.150 NL2.00D 21/8 2.125 3.346 NL2.18D 2.188 3.346 23/16 NL2.316D 2.250 3.543 21/4 NL2.14D 23/8 2.375 3.543 NL2.38D 2.438 3.740 27/16 NL2.716 2.500 3.740 21/2 NL2.12D 29/16 2.563 3.740 NL2.916D 2.652 4.331 25/8 NL2.58D 211/16 2.688 4.331 NL2.1116D 2.750 4.331 23/4 NL2.34D 27/8 2.875 4.331 NL2.78D 215/16 2.938 4.224 NL2.1516D 3 3.000 4.724 NL3.00D 3.125 4.724 31/8 NL3.18D 3.250 4.724 31/4 NL3.14D 3.375 5.118 33/8 NL3.38D 37/16 3.438 5.118 NL3.716D 31/2 3.500 5.118 NL3.12D 35/8 3.625 5.118 NL3.58D 3.750 5.709 33/4 NL3.34D 37/8 3.875 5.709 NL3.78D 315/16 3.938 5.709 NL3.1516D 4 4.000 5.709 NL4.00D * For unlisted diameters please contact us INCHES l L L1 1.535 1.535 1.535 1.535 1.535 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 3.543 3.543 3.543 3.543 1.772 1.772 1.772 1.772 1.772 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 2.520 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.071 3.937 3.937 3.937 3.937 2.008 2.008 2.008 2.008 2.008 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 2.835 3.465 3.465 3.465 3.465 3.465 3.465 3.465 3.465 3.465 3.465 3.465 3.465 4.409 4.409 4.409 4.409 550 Mt ft-lb Axial force lb pw psi pn psi 826 981 1033 1137 1188 2290 2481 2672 2863 2959 3054 3245 3340 4294 4533 4652 4772 4891 7956 8145 8334 8713 10683 10910 11365 11820 12274 12501 12728 13183 19857 20518 20850 21180 20239 20239 20239 20239 20239 37394 37394 37394 37394 37394 37394 37394 37394 46743 46743 46743 46743 46743 74219 74219 74219 74219 89063 89063 89063 89063 89063 89063 89063 89063 129674 129674 129674 129674 34965 29444 27972 25429 24323 29994 27687 25709 23996 23221 22496 21173 20568 24995 23680 23073 22496 21947 27215 26582 25978 24848 29183 28575 27432 26377 25400 24938 24493 23649 25888 25053 24655 24270 16147 16147 14802 14802 14802 15237 15237 15237 14285 14285 14285 13445 13445 15872 15872 15037 15037 15037 16496 16496 16496 16496 18145 18145 18145 18145 16750 16750 16750 16750 17006 17006 17006 17003 LOCKING SCREW No.x type 8xM6 8xM6 8xM6 8xM6 8xM6 8xM8 8xM8 8xM8 8xM8 8xM8 8xM8 8xM8 8xM8 10xM8 10xM8 10xM8 10xM8 10xM8 10xM10 10xM10 10xM10 10xM10 12xM10 12xM10 12xM10 12xM10 12xM10 12xM10 12xM10 12xM10 12xM12 12xM12 12xM12 12xM12 Ms ft-lb 13 13 13 13 13 30 30 30 30 30 30 30 30 30 30 30 30 30 61 61 61 61 61 61 61 61 61 61 61 61 107 107 107 107 New Standard Power Transmission NSPT-LOCKS Inches L1 D NSPT-LOCKS METRIC SIZES INCHES Size φD φd L e d D INCHES e L L1 Mt ft-lb * For unlisted diameters please contact us 551 Axial force lb pw psi pn psi LOCKING SCREW No.x type Ms ft-lb New Standard Power Transmission NSPT-LOCKS Metric Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa L1 φd D φD L e NSPT-LOCKS Catalog Fundamental Dimensions Rated Load Internal Hexagon Headed Bolt dxD e L L1 SIZES QTY CL45x75D CL48x80D CL50x80D CL55x85D CL60x90D CL65x95D CL70x110D CL75x115D CL80x120D CL85x125D CL90x130D CL95x135D CL100x145D CL110x155D CL120x165D CL130x180D CL140x190D CL150x200D CL160x210D CL170x225D CL180x235D CL190x250D CL200x260D CL220x285D CL240x305D CL260x325D CL280x355D CL300x375D CL320x405D CL340x425D 56 56 56 56 56 56 70 70 70 70 70 70 90 90 90 104 104 104 104 134 134 134 134 134 134 134 165 165 165 165 64 64 64 64 64 64 78 78 78 78 78 78 100 100 100 116 116 116 116 146 146 146 146 146 146 146 177 177 177 177 72 72 72 72 72 72 88 88 88 88 88 88 112 112 112 130 130 130 130 162 162 162 162 162 162 162 197 197 197 197 M8x50 M8x50 M8x50 M8x50 M8x50 M8x50 M10x70 M10x70 M10x70 M10x70 M10x70 M10x70 M12x90 M12x90 M12x90 M14x90 M14x90 M14x90 M14x90 M16x120 M16x120 M16x120 M16x120 M16x120 M16x120 M16x120 M20x150 M20x150 M20x150 M20x150 9 9 9 9 11 11 11 11 12 12 13 13 12 13 15 13 15 16 17 15 16 17 17 20 22 22 20 22 22 24 552 Ft KN 170 170 170 170 208 208 330 330 360 360 390 390 467 553 617 759 843 897 950 1223 1289 1363 1438 1582 1725 1846 2429 2540 2881 2994 Pf MA G Mt KN.M Mpa N.M kg 3.90 4.15 4.30 4.70 6.30 6.90 11.80 12.60 14.70 15.60 17.90 18.90 23.30 30.40 37.0 49.0 59.0 67.0 76.0 104.0 116.0 130.0 143.7 174 207 240 340 381 461 509 179 168 162 147 165 130 179 167 171 161 165 156 181 190 195 180 186 185 183 172 172 172 172 172 172 170 168 161 175 171 40.2 40.2 40.2 40.2 40.2 40.2 81.3 81.3 81.3 81.3 81.3 81.3 145 145 145 230 230 230 230 355 355 355 355 355 355 355 690 690 690 690 1.25 1.41 1.35 1.45 1.55 1.92 3.11 3.28 3.45 3.63 3.80 3.97 6.8 7.5 8.6 11.1 11.8 12.6 13.4 19.6 20.6 23.8 24.9 29.6 31.9 34.3 52.0 55.3 67.3 71.0 New Standard Power Transmission NSPT-LOCKS Metric Conversion:1 inch = 25.40mm D Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Catalog Fundamental Dimensions Rated Load Internal Hexagon Headed Bolt Pf MA G dxD e L L1 SIZES QTY Ft KN Mt KN.M Mpa N.M kg CL360x455D CL380x475D CL400x495D CL420x575D CL440x535D CL460x555D CL480x575D CL500x595D CL520x615D CL540x635D CL560x655D CL580x675D CL600x695D 190 190 190 190 190 190 190 190 190 190 190 190 190 202 202 202 202 202 202 202 202 202 202 202 202 202 224 224 224 224 224 224 224 224 224 224 224 224 224 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 M22x150 22 26 26 26 26 26 30 30 32 32 34 34 34 3589 3821 3960 4100 4260 4260 5000 5000 5330 5330 5680 5860 5860 646 726 792 861 930 930 930 930 930 930 930 930 930 169 170 168 165 165 158 176 169 174 168 172 172 166 930 930 930 930 937 980 1200 1240 1390 1440 1590 1705 1760 96.5 101 106 107 109 113 118 122 126 131 135 140 144 The items<CL200X260D are standard in stock products, the items >CL200X265D will be produced against orders Attention When Using NSPT-LOCKS N.M. -30 C 200 C 3.NSPT-LOCKS can be used and disassembled repeatly. But after each repeated installation and disassembling, 1.Temperature for the working surroundings of NSPT-LOCKS is ʚ ʚ from -30 C to +200 C. Otherwise, the NSPT Locks can not work well. the shape of NSPT-LOCKS will change slightly. Torque will be reduced slightly as well. KEYWAY -10% 2.When the NSPTLOCKS are used in an open area or in a place containing moisture, it should be protected from rust. 4.If the NSPT-LOCKS is installed onto the shaft with keyway, the rated torque will be reduced by about 10%. 553 New Standard Power Transmission Key Elements for Design and Calculation of D/DS NSPT-LOCKS 1.Determine max torque and max axial load 4.Calculation for the inside diameter of cannon H . K(N m) Mmax = 30000 π.n Fmax =F. K H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 dB Ο∼b - 2xPs .K3 Ο∼b dB--inside diameter of cannon mm d--outside diameter of cannon mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa K3--coefficient=0.6 2.Calculate synthetic load and transmitted torque Mmax d 5.Settlement for the surface roughness and Mh dimension tolerance Clean the NSPT-LOCKS and install it into corresponding position Mh= Mmax2+( d xFmax)2 2 of hub and shaft (Ref Drawing A). Tighten the bolts according to the order in Drawing B bolts. The bolts should be tightened 3 to 4 times up to specified rated torque. After correct installation, d . Fmax 2 NSPT-LOCKS should be inspected radially and axially for runouts as per A Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm A Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together B 3.Calculation for the hub diameter Da ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph C Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together 554 0.05mm, B 0.002Rmm in C. New Standard Power Transmission 6.Determine the surface roughness and dimension tolerance Fitting section shaft diameter d bore diameter D surface roughness 1.6 1.6 Conventional installation. For the usage of ordinary situation and general power transmission Dimension precision h8 H8 7.Disassembling for NSPT locks Used in pairs, Suitable for the usage of greater power transmission 1.Loosen and remove all the tightening bolts. Then place the unloading bolts in the corresponding unloading tap hole of the tighening taper ring in one side, tighten and press in proper order. Separate the tightening taper ring from the inside and outside taper bushes. Mounted with shaft sleeves to connect transmission between two shafts. They have the same function as couplings 2.After removing the tightened taper ring, place the unloading bolts in the corresponding unloading tap hole in the middle ring, tighten and press in proper order. Separate the tightening taper ring with the inside and outside taper bushes from the other side. While installed with cams, the position and angle of the cams can be adjusted accordingly D type NSPT LOCK can be easily disassembled after the above two steps. Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 555 New Standard Power Transmission NSPT-LOCKS Suitable for Shaft Diameter Metric:φ18̚φ400(mm) Inch:3/4"-153/4" FA NSPT-LOCKS is an extension series of type D locks. The bore diameters can be from 18mm to 400mm with the largest possible outside diameter of 495mm. This type of components has high installation suitability and is widely used general mechanical joints nowadays. By simply tightening the bolts, the inner and outer rings will move along the taper surface oppositely causing radial pressure and fractional force, which makes the hubs and the shaft join together. There are two types of FA NSPT-LOCKS: FA1 and FA2. The only difference between the two is the flange diameter of the inner ring. For FA1 type, the flange diameter of inner ring is 6mm larger than the outer ring. For FA2 type, the flange diameters of both rings are same. Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs.= 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa A fascinating point of FA NSPT-LOCKS is the simplicity. It is designed to suit for self-installation; and its requirements to the hub bore and shaft diameters are not very strict. This saves the time and the cost of machining process. Expression of NSPT-LOCKS Type FA NL 50 X 80 FA NSPT-LOCKS FA FA1 FA2 Outside Diameter D Shaft Diameter D FA NSPT-LOCKS 556 NSPT-LOCKS Code New Standard Power Transmission Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Inches Ls Ls L L L2 L2 L1 FA NSPT Catalog INCH SERIES INCHES d D D1 INCHES L1 L2 L Mt ft-lb Ls 557 φD1 FA2 Axial force lb pw psi pn psi LOCKING SCREW No.x type Conversion:1 inch = 25.40mm Note: All the items listed in the above are for the standard parts in stock. φD φd FA1 NSPT-LOCKS Size φD φd L1 Ms ft-lb New Standard Power Transmission Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Inches Ls Ls L L L2 L2 L1 FA NSPT Catalog INCH SERIES d D INCHES D1 L1 L2 L Expression of NSPT-LOCKS Type FA NL 2.1516 FA (1,2) NSPT-LOCKS FA(1,2) Shaft Diameter d 215/16" NSPT-LOCKS Code 558 Mt ft-lb Ls φD1 φD φd FA1 NSPT-LOCKS Size φD φd L1 FA2 Axial force lb pw psi pn psi LOCKING SCREW No.x type Ms ft-lb 8xM1 91 9xM12 91 12xM12 91 9xM14 138 10xM14 138 11xM14 138 12xM14 138 12xM14 138 15xM14 138 15xM14 138 New Standard Power Transmission FA NSPT-LOCKS METRIC SIZES INCHES Size d D INCH SERIES INCHES Size d D INCHES L1 L2 L 559 Mt ft-lb Ls Inches Axial force lb pw psi pn psi LOCKING SCREW No.x type Ms ft-lb 8xM12 91 9xM12 91 12xM12 91 9xM14 138 10xM14 138 11xM14 138 12xM14 138 12xM14 138 15xM14 138 15xM14 138 New Standard Power Transmission Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Metric Ls Ls L L L2 L2 L1 FA dxD CL18X47FA CL19X47FA CL20X47FA CL22X47FA CL24X50FA CL25X50FA CL28X55FA CL30X55FA CL32X60FA CL35X60FA CL38X65FA CL40X65FA CL42X75FA CL45X75FA CL48X80FA CL50X80FA CL55X85FA CL60X90FA CL63X95FA CL65X95FA CL70X110FA CL75X115FA CL80X120FA CL85X125FA CL90X130FA CL95X135FA CL100X145FA CL110X155FA CL120X165FA CL130X180FA Fundamental Dimensions L1 L 17 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 24 24 24 24 24 24 26 26 26 34 28 28 28 28 28 28 28 28 28 28 28 28 33 33 33 33 33 33 33 33 40 40 40 40 40 40 44 44 44 54 L2 22 22 22 22 22 22 22 22 22 22 22 22 25 25 25 25 25 25 25 25 30 30 30 30 30 30 32 32 32 40 Internal Hexagon Headed Bolt LS D1 SIZES 34 34 34 34 34 34 34 34 34 34 34 34 41 41 41 41 41 41 41 41 50 50 50 50 50 50 56 56 56 68 56 56 56 56 59 59 64 64 69 69 74 74 84 84 89 89 94 99 104 104 119 124 129 134 139 144 154 164 174 189 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M6x20 M8x25 M8x25 M8x25 M8x25 M8x25 M8x25 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30 M10x30 M10x30 M12x30 M12x30 M12x30 M12x30 QTY 5 5 5 5 5 6 6 6 8 8 8 8 7 7 7 7 8 8 9 9 8 8 8 9 9 10 8 8 9 12 FA2 Rated Load Pf MA G Ft KN Mt KN.M Mpa N.M kg 38.0 38.0 38.0 38.0 38.0 45.6 45.6 45.6 60.6 60.6 60.6 60.6 98.0 98.0 98.0 98.0 112.0 112.0 126.0 126.0 179.0 179.0 179.0 200 200 224 268 268 298 400 0.35 0.37 0.38 0.41 0.45 0.57 0.63 0.66 0.97 1.06 1.15 1.21 2.05 2.20 2.35 2.45 3.08 3.36 3.87 4.09 6.30 6.70 7.15 8.50 9.10 10.6 13.4 14.6 17.9 26.0 270 280 295 245 285 255 235 295 270 250 235 300 295 270 260 270 245 255 280 250 250 260 250 260 260 260 270 240 250 240 14 14 14 14 14 14 14 14 14 14 14 14 35 35 35 35 35 35 35 35 70 70 70 70 70 70 125 125 125 125 0.26 0.27 0.27 0.28 0.29 0.29 0.35 0.36 0.44 0.47 0.48 0.55 0.76 0.78 0.81 0.87 0.94 1.0 1.06 1.70 1.79 1.89 1.98 2.15 2.24 3.07 3.35 3.59 5.04 5.33 Conversion:1 inch = 25.40mm Note: All the items listed in the above are for the standard parts in stock. 560 φD1 φD φd FA1 NSPT-LOCKS Catalog φD φd L1 New Standard Power Transmission NSPT-LOCKS Metric Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs.= 0.1382 kgf-m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa FA NSPT-LOCKS Catalog Fundamental Dimensions dxD L1 L CL140x190FA CL150x200FA CL160x210FA CL170x225FA CL180x235FA CL190x250FA CL200x260FA CL220x285FA CL240x305FA CL260x325FA CL280x355FA CL300x375FA CL320x405FA CL340x425FA CL360x455FA CL380x475FA CL400x495FA 34 34 34 44 44 44 44 50 50 50 60 60 74 74 86 86 86 54 54 54 64 64 64 64 75 75 75 87 87 104 104 120 120 120 L2 40 40 40 50 50 50 50 56 56 56 66 66 81 81 94 94 94 Rated Load Internal Hexagon Headed Bolt LS D1 SIZES 68 68 68 78 78 78 78 91 91 91 105 105 124 124 142 142 142 199 209 219 234 244 259 269 295 315 335 365 385 415 435 465 485 505 M14x40 M14x40 M14x40 M14x40 M14x40 M14x40 M14x40 M16x40 M16x40 M16x40 M18x50 M18x50 M20x50 M20x50 M22x60 M22x60 M22x60 QTY 9 10 11 12 12 15 15 12 15 18 16 18 18 21 18 21 21 Ft KN 384 440 470 530 530 590 590 548 685 731 879 989 1141 1282 1611 1605 1775 Mt KN.M 27.0 33.0 38.0 45.0 47.0 49.0 52.0 60.2 82.2 95.0 123.5 148.3 182.5 218.0 290.0 305.0 355.0 Pf MA G Mpa N.M kg 210 230 230 180 180 170 175 141 161 159 139 146 128 136 138 131 137 190 190 190 190 190 190 190 355 355 355 485 485 690 690 930 930 930 5.81 6.67 7.61 8.05 8.90 9.58 10.68 14.4 15.5 16.7 24.0 25.5 38.0 40.0 48.0 57.0 63.0 Note: All items listed in the above table will be produced made-to-order. Conventional Installation of FA NSPT-LOCKS FA2 NSPT-LOCKS can be installed through bored hubs in step-bored format. It should be positioned in axial direction. 1 FA2 NSPT-LOCKS can be installed through non-through bored hub and positioned with the hub end. It should be positioned in axial direction. 3 When installing FA2 NSPT-LOCKS through step-bored format, the position of hub bore and the rings can be adjusted in axial direction. 2 When installing FA1 NSPTLOCKS with through bored hub, the position of hub bore and the rings can be adjusted freely. 4 561 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ19⨠φ220(mm) Inch:3/4"-85/8" Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa FB NSPT-LOCKS are formed by two inner and outer rings with taper surface and the matching tightening bolts. They have the characteristics of structure simplicity, easy installation and low costs. By simply tightening the bolts, the inner and outer rings will move along the taper surface oppositely causing radial pressure and fractional force, which makes the hubs and the shaft joint together. There are two types of FB NSPT-LOCKS: FB1 and FB2. The only difference between those two is the flange diameter of the inner ring. For FB1 type, the flange diameter of inner ring is 6mm larger than the outer ring. For FB2 type, the flange diameters of both rings are the same. A fascinating point of FB NSPT-LOCKS is the simplicity and high concentricity. It is designed to suit for self-installstion; and its requirements to the hub bore and shaft diameters are not very strict. The machining process is simple and can save more time and costs. FB NSPT-LOCKS are the heavier version than FA type. The diameter range is from 19mm to 220mm with a largest possible outside diameter D of 285mm. With high installation suitability, they are widely used in general machanical joints for large torque transmission. Expression of NSPT-LOCKS FB FB1 FB2 NL 50 X 80 FB1 NSPT-LOCKS FB1 Outside Diameter D FB NSPT-LOCKS 562 Shaft Diameter d NSPT-LOCKS Code New Standard Power Transmission NSPT-LOCKS Inches Ls Ls Size d D INCH SERIES INCHES Size d D INCHES L1 L2 L3 563 Ls Mt ft-lb Axial force lb φd φD φD1 FB2 FB1 FB NSPT-LOCKS METRIC SIZES INCHES L3 L2 L1 φd φD L3 L2 L1 pw psi pn psi LOCKING SCREW No.x type Ms ft-lb New Standard Power Transmission NSPT-LOCKS Metric Ls Ls FB2 FB1 FB φd φD φD1 L3 L2 L1 φd φD L3 L2 L1 NSPT-LOCKS Fundamental Dimension Catalog dxD CL19x47FB CL20x47FB CL22x47FB CL24x50FB CL25x50FB CL28x55FB CL30x55FB CL32x60FB CL35x60FB CL38x65FB CL40x65FB CL42x75FB CL45x75FB CL48x80FB CL50x80FB CL55x85FB CL60x90FB CL65x95FB CL70x110FB CL75x115FB CL80x120FB CL85x125FB CL90x130FB CL95x135FB CL100x145FB CL110x155FB CL120x165FB CL130x180FB CL140x190FB CL150x200FB CL160x210FB CL170x225FB CL180x235FB CL190x250FB CL200x260FB CL220x285FB Internal Hexagon Headed Bolt L1 L3 L2 Ls D1 SIZES QTY 26 26 26 26 26 26 26 26 26 26 26 30 30 30 30 30 30 30 40 40 40 40 40 40 46 46 46 46 51 51 51 51 51 51 51 64 39 39 39 39 39 39 39 39 39 39 39 47 47 47 47 47 47 47 67 67 67 67 67 67 77 77 77 77 88 88 88 88 88 88 88 106 30 30 30 30 30 30 30 30 30 30 30 35 35 35 35 35 35 35 46 46 46 46 46 46 52 52 52 52 59 59 59 59 59 59 59 72 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 77 77 77 77 77 77 89 89 89 89 102 102 102 102 102 102 102 122 53 53 53 56 56 61 61 66 66 71 71 81 81 86 86 91 96 101 116 121 126 131 136 141 151 161 171 186 196 206 216 231 241 256 266 291 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M6x25 M8x30 M8x30 M8x30 M8x30 M8x30 M8x30 M8x30 M10x40 M10x40 M10x40 M10x40 M10x40 M10x40 M12x50 M12x50 M12x50 M12x50 M14x60 M14x60 M14x60 M14x60 M14x60 M14x60 M14x60 M16x60 6 6 6 6 6 6 6 9 9 9 9 6 6 6 6 9 9 9 7 7 7 8 8 10 7 7 8 10 11 12 13 14 14 15 15 12 564 Rated Loads Ft KN 54 54 54 54 54 54 54 82 82 82 82 101 101 101 101 152 152 152 186 186 186 213 213 267 270 270 309 388 586 639 692 746 746 815 880 948 Mt KN.M 0.54 0.6 0.6 0.65 0.68 0.78 0.82 1.31 1.44 1.56 1.64 2.13 2.28 2.43 2.53 4.18 4.56 4.94 6.50 7.0 7.4 9.0 9.6 12.6 13.3 14.7 18.4 25.1 40.2 47.0 54.3 63.0 66.0 71.0 78.5 88.1 Pf Mpa MA N.M G kg 260 250 230 210 200 180 170 235 215 200 190 215 200 190 180 245 225 210 175 165 155 170 160 185 160 140 150 175 220 225 225 230 215 208 210 201 17 17 17 17 17 17 17 17 17 17 17 41 41 41 41 41 41 41 83 83 83 83 83 83 145 145 145 145 230 230 230 230 230 230 230 355 0.35 0.36 0.44 0.47 0.48 0.55 0.76 0.79 0.81 0.87 0.94 1.02 1.06 1.70 1.79 1.89 1.98 2.15 2.24 3.07 3.35 3.59 5.04 5.38 5.81 6.67 7.61 8.05 8.9 9.58 10.7 11.75 13.5 15.4 17.9 20.35 New Standard Power Transmission NSPT-LOCKS 2. Calculate synthetic load and transmitted torque Mmax Mh Mh= M2max+( d xFmax)2 2 d . Fmax 2 Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm Installation without stopping back locating rings Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together 3. Calculation for the hub diameter Da ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together Installation with stopping back locating rings Key Elements for Designing and Calculation of F NSPT-LOCKS 1. Determine max torque and max axial load ka=1.0 H . K(N m) Mmax = 30000 π.n Fmax =F. K H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 ka=0.8 565 New Standard Power Transmission After installing the NSPT locks correctly. The radial and axial run should be inspected according to A 0.05mm and B 0.002. 4. Settlement for the surface roughness and dimension tolerance Ra(um) Surface Roughness Fittng Section Shaft Diameter d 1.6 Bore Diameter D 1.6 Dimension Precision h8- H9 A H8- H9 B 5. Calculation for the inside diameter of cannon dB d Ο∼b - 2xPs .K3 Ο∼b 7. Disassembling of NSPT-LOCKS conceptual diagram dB--inside diameter of cannon mm d--outside diameter of cannon mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa K3--coefficient=0.6 for disassembling 6. Installation for NSPT-LOCKS 1.Clean the NSPT locks, hubs and shafts before installation. Install the NSPT LOCKS into corresponding suitable position for installation. 2.Install the tightening bolts into the corresponding tap bores and twist them according to the drawing in proper order. The bolts should be tightened by giving more and more force step by step in several times until up to the rated torque. Torque spanner have to be used to twist tightening bolts in order to ensure the rated torque. 1 7 5 4 3 8 6 Conversion:1 inch = 25.40mm 2 Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa conceptual diagram for installation 566 New Standard Power Transmission NSPT-LOCKS Suitable for Shaft Diameters Metric:φ24⨠φ300(mm) Inch:15/16"-1113/16" SD NSPT-LOCKS is best suitable for the joint connected by hubs and shafts with thin walls. They can fit with large shaft diameters and can transmit large torques. SD NSPT-LOCKS is formed by one inner circle, two taper tightening rings and matching tightening bolts. They have the characteristics of structure simplicity, easy installation and good durability. The installation of SD NSPT-LOCKS is as followed: By tightening the bolts, two tightening rings will press the inner circle with outer taper surface, making it create the radial pressures and frictional forces to connect the hub and the shaft. Expression of NSPT-LOCKS SD NL 50 X 90 SD NSPT LOCK SD Out Diameter D Bore Diameter d NSPT-LOCKS Code Conversion:1 inch = 25.40mm SD NSPT-LOCKS 567 Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa New Standard Power Transmission NSPT-LOCKS SIZE SHAFT d dw inches inches INCHES D L B d1 e Inches Mt Axial pw ft-lb force lb psi LOCKING SCREW No.x type Ms ft-lb SD NSPT-LOCKS 568 R New Standard Power Transmission NSPT-LOCKS SIZE SHAFT d dw inches inches INCHES D L B d1 e Inches Mt Axial pw ft-lb force lb psi LOCKING SCREW No.x type Ms ft-lb SD NSPT-LOCKS 569 R New Standard Power Transmission NSPT-LOCKS SD NSPT-LOCKS Conversion:1 inch = 25.40mm R Fundamental Dimension Catalog dxD CL24x50SD CL30x60SD CL36x72SD CL44x80SD CL50x90SD CL55x100SD CL62x110SD CL68x115SD CL75x138SD CL80x145SD CL90x155SD CL100x170SD CL110x185SD CL125x215SD CL140x230SD CL155x265SD CL165x290SD CL175x300SD CL185x330SD CL195x350SD CL200x350SD CL220x370SD CL240x405SD CL260x430SD CL280x460SD CL300x485SD DW L B 19-21 14 19.5 24-26 16 21.5 28-31 18 23.5 34-36 20 25.5 38-42 22 27.5 42-48 23 30.5 48-52 23 30.5 50-60 23 30.5 55-65 25 32.5 60-70 25 32.5 65-75 30 39 70-80 34 44 75-85 39 50 85-95 42 54 95-105 46 60.5 105-115 50 64.5 115-125 56 71 125-135 56 71 135-145 71 86 140-155 71 86 150-160 71 86 160-170 88 104 170-190 92 109 190-210 103 120 210-230 114 134 230-245 122 142 d1 36 44 52 61 70 75 86 86 100 100 114 124 136 160 175 192 210 220 236 246 246 270 295 321 346 364 Metric d2 Internal Hexagon Headed Bolt e 26 2.75 32 2.75 38 2.75 47 2.75 53 2.75 58 3.75 66 3.75 72 3.75 79 3.75 84 3.75 94 4.5 104 5.0 114 5.5 137 6.0 146 7.3 165 7.3 175 7.5 185 7.5 195 7.5 210 7.5 210 7.5 230 8 248 8.5 268 8.5 288 10 308 10 SIZES QTY M5x18 M5x18 M6x20 M6x20 M6x25 M6x25 M6x25 M6x25 M8x30 M8x30 M8x35 M8x35 M10x40 M10x40 M12x45 M12x50 M16x55 M16x55 M16x65 M16x65 M16x65 M16x80 M20x80 M20x80 M20x100 M20x100 6 7 5 7 8 8 10 10 7 7 10 12 9 12 10 12 8 8 10 12 12 15 12 14 16 18 Rated Loads Ft KN 20.6 23.7 38.0 49.0 58.8 61.7 83.1 80.9 111 115 160 182 207 262 331 392 544 552 702 861 901 1080 1400 1690 1990 2310 Mt KN.M 0.205 0.297 0.57 0.857 1.18 1.39 2.08 2.23 3.31 3.72 5.60 6.84 8.25 11.8 16.6 21.6 32.6 35.9 49.1 64.6 69.8 89.2 126.0 169.0 219.0 277.0 Pf Mpa MA N.M G kg 314 254 271 278 258 226 249 229 253 239 255 242 226 240 242 237 259 246 228 254 254 234 260 251 241 237 4.9 4.9 11.8 11.8 11.8 11.8 11.8 11.8 29.4 29.4 29.4 29.4 57.8 57.8 98.0 98.0 245 245 245 245 245 245 480 480 480 480 0.2 0.3 0.4 0.6 0.8 1.1 1.3 1.4 1.7 1.9 3.3 4.7 5.9 8.3 10 15 22 22 37 41 41 54 67 82 102 118 Conversion 1 ft-Ibs. = 0.1382 kgf.M = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 570 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ15ċφ110(mm) Inch:5/8"-45/16" SK NSPT-LOCKS is the developed type of SD NSPT-LOCKS. They are best suitable for joints between long shafts and hubs to transmitting lager torques. With no special requirement on shaft diameters and precision, this type of locks can be used to replace couplings in some mechanical transmissions. SK NSPT-LOCKS is formed by one inner circle, two taper tightening rings with taper surface and matching tightening bolts. They have the characteristics of structure simplicity, easy installation, good durability and low production and maintenance costs. The installation of SK NSPT-LOCKS is as followed: By tightening the bolts, two tightening rings will press the inner circle with outer taper surface, making it create the radial pressures and frictional forces to connect the hub and the shaft. It is the same operating method as SD NSPTLOCKS. Expression of NSPT-LOCK SK NL 50 X 60 SK NSPT LOCK SK Out Diameter D in mm Bore Diameter d in mm NSPT-LOCKS Code Conversion:1 inch = 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa SK NSPT-LOCKS 571 New Standard Power Transmission NSPT-LOCKS H φd φD B Inches SK NSPT-LOCKS METRIC SIZE INCHES Size d INCHES D B H TOLERANCE Shaft inches Conversion:1 inch=25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 572 Mt ft-lb Axial force lb LOCKING SCREW No.x type Ms ft-lb New Standard Power Transmission NSPT-LOCKS Metric H φd φD B Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa SK NSPT-LOCKS Fundamental Dimension Internal Hexagon Headed Bolt Catalog dxD B H SIZES QTY CL15x45SK CL16x45SK CL17x45SK CL18x50SK CL19x50SK CL20x50SK CL22x55SK CL24x55SK CL25x55SK CL28x60SK CL30x60SK CL32x65SK CL35x75SK CL38x75SK CL40x75SK CL42x78SK CL45x85SK CL48x90SK CL50x90SK CL55x95SK CL60x100SK CL65x105SK CL70x115SK CL75x120SK CL80x125SK CL85x130SK CL90x135SK CL95x140SK CL100x150SK CL105x155SK CL110x160SK 50 50 50 50 50 50 60 60 60 60 60 60 75 75 75 75 85 85 85 85 85 85 100 100 100 100 100 120 120 120 120 56 56 56 56 56 56 66 66 66 66 66 66 83 83 83 83 93 93 93 93 93 93 110 110 110 110 110 132 132 132 132 M6x40 M6x40 M6x40 M6x40 M6x40 M6x40 M6x50 M6x50 M6x50 M6x50 M6x50 M6x50 M8x65 M8x65 M8x65 M8x65 M8x70 M8x70 M8x70 M8x70 M8x70 M8x70 M10x80 M10x80 M10x80 M10x80 M10x80 M10x100 M12x100 M12x100 M12x100 4 4 4 4 4 4 4 4 6 6 6 6 4 4 4 4 6 6 6 8 8 8 6 6 8 8 8 8 8 8 8 Conversion:1 inch = 25.40mm 573 Rated Loads Ft KN 16.8 16.8 16.8 16.8 16.8 16.8 25.2 25.2 25.2 25.2 25.2 31.2 31.2 31.2 31.2 31.2 46.8 46.8 46.8 62.4 62.4 62.4 62.4 91.0 98.4 123.0 123.0 123.0 144.0 144.0 180.0 Mt KN.M 0.126 0.134 0.142 0.151 0.159 0.168 0.277 0.302 0.315 0.327 0.352 0.378 0.499 0.546 0.592 0.624 0.982 1.053 1.123 1.17 1.71 1.87 2.02 2.12 3.44 3.69 4.92 5.22 5.53 5.84 7.20 Pf Mpa MA N.M G kg 127 119 112 105 100 95 103 95 91 87 81 76 80 73 67 64 74 69 65 62 58 53 49 47 66 62 73 68 65 57 65 17 17 17 17 17 17 17 17 17 17 17 17 42 42 42 42 42 42 42 42 42 42 84 84 84 84 84 84 145 145 145 0.4 0.4 0.4 0.5 0.5 0.5 0.7 0.73 0.77 0.91 0.81 0.8 1.3 1.2 1.4 1.33 2.3 2.3 2.5 2.4 3.0 3.3 4.1 3.8 5.2 5.5 7.0 7.5 7.8 7.9 10.4 New Standard Power Transmission Key Elements for Designing and Calculation of SD & SK NSPT-LOCKS 1.Determine max torque and max axial load 5.Installation and disassembling for SD & SK type NSPT lock. H . K(N m) Mmax = 30000 π.n Fmax =F. K H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 1.Clean the NSPT locks, hubs and shafts before installation. Install the NSPT LOCKS into corresponding suitable position for installation. 2.Install the tightening bolts into the corresponding tap bores and twist them according to the drawing in proper order. The bolts should be tightened by giving more and more force step by step in several times until up to the rated torque. Torque spanner have to be used to twist tightening bolts in order to ensure the rated torque. 3. Loosen and remove all the tigtening bolts in order to ensure the NSPT LOCKS disassemble properly. 2.Calculate synthetic load and transmitted torque Mmax Mh Mh= Mmax2+( d xFmax)2 2 6.Attention to the designing for hub structure. d . Fmax 2 Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together 3.Calculation for the hub diameter Da ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together In order to ensure the hubs have enough strength, the interim radius must be bigger than the outer at least 6mm. The distance X between the face of NSPT lock and the face of hubs must be larger than R. 4.Determine the surface roughness and dimension tolerance Fitting section Ra(um) Surface roughness 7.Operation attention 1. The actual torque will be reduced by 10% due to the jointed shafts with the keyway. 2. SD and SK type NSPT Locks should work under temperature ʚ ʚ from -30 C to +200 C. 3.When NSPT-LOCKS are used in open areas, they should be protected from rust. 4. Please do not exchange tightening bolts. Please contact NSPT for replacement. Dimension precision Shaft diameter d 1.6 h8- H9 Bore diameter D 1.6 H8- H9 outer diameter of hub D' 1.6 H7 574 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ14̚φ70(mm) Inch:5/8"-23/4" HL NSPT-LOCKS is designed for connections between small or medium diameter shafts and hubs. It has high concentricity, low production and operating costs and is easy for self-installation. The straight-line-design for the shafts and hub bores makes the machining process much less complicated. The installation of HL NSPT-LOCKS is as followed: Twist the round nut on the inner hub with outer taper surface. Make the nut move axially to press the outer ring with taper bore. The pressures and the frictional forces can then be created. The shaft and the hub can then be connected without keys or clearance. HL type NSPT-LOCKS can be installed with only one round nut. Simply twist the nut to tighten the shaft and the hub, lock the round nut by relevant washier in order to prevent the lock from moving axially and to ensure the torque transmitting efficiency and effectiveness. Please notice that HL NSPT-LOCKS can only be installed and used when the dimension B is larger than the axial length of the inner bore of the hub. Expression of NSPT-LOCKS HL NL 5 X 16 HL NSPT-LOCKS HL Outside Diameter D Shaft Diameter d NSPT-LOCKS Code Conversion:1 inch=25.40mm HL NSPT-LOCKS 575 Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa New Standard Power Transmission NSPT-LOCKS HL Inches NSPT-LOCKS METRIC SIZES INCHES TOLERANCE INCHES Shaft Hub INCHES H B E Mt ft-lb Axial force lb pw psi pn psi LOCKING SCREW Type Ms ft-lb 70 70 70 118 118 118 118 163 163 163 252 252 355 355 355 503 503 644 644 718 718 814 814 962 1184 1184 1480 Conversion: 1 inch= 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 576 New Standard Power Transmission Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Metric H HL φD φE φd B NSPT-LOCKS Catalog Fundamental dimensions Locking nut Rated load Ps Ph G dxD H B E Sizes Ma(N.m) Ft(Kn) Mt(Kn.m) Mpa Mpa Kg CL14x25HL CL15x25HL CL16x25HL CL17x26HL CL18x26HL CL18x30HL CL19x30HL CL20x30HL CL22x32HL CL24x35HL CL25x35HL CL28x36HL CL28x40HL CL30x40HL CL32x42HL CL35x45HL CL36x45HL CL38x48HL CL38x50HL CL40x50HL CL40x52HL CL42x55HL CL45x55HL CL45x57HL CL48x60HL CL50x60HL CL50x62HL CL55x65HL CL55x68HL CL56x68HL CL60x70HL CL60x73HL CL63x79HL CL65x79HL CL70x84HL 16.5 16.5 16.5 16.5 16.5 18 18 18 18 18 18 18 19.5 19.5 21.5 21.5 21.5 21.5 21.5 24.5 24.5 24.5 25.5 25.5 25.5 25.5 25.5 27.5 27.5 27.5 28.5 28.5 30.5 30.5 31.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 7 7 8 8 8 8 8 10 10 10 10 10 10 10 10 12 12 12 12 12 14 14 14 32 32 32 32 32 38 38 38 38 45 45 48 52 52 55 58 58 62 62 65 65 68 70 70 75 75 75 80 80 80 85 85 92 92 98 M20x1.0 M20x1.0 M20x1.0 M20x1.0 M22x1.0 M25x1.5 M25x1.5 M25x1.5 M25x1.5 M30x1.5 M30x1.5 M32x1.5 M35x1.5 M35x1.5 M36x1.5 M40x1.5 M40x1.5 M42x1.5 M42x1.5 M45x1.5 M45x1.5 M48x1.5 M50x1.5 M50x1.5 M55x2.0 M55x2.0 M55x2.0 M60x2.0 M60x2.0 M60x2.0 M65x2.0 M65x2.0 M70x2.0 M70x2.0 M75x2.0 95 95 95 95 95 160 160 160 160 220 220 220 340 340 340 480 480 480 480 680 680 680 870 870 970 970 970 1100 1100 1100 1300 1300 1600 1600 2000 5.1 5.5 5.45 5.5 5.4 6.6 6.6 6.6 6.6 8.75 8.8 8.55 10.6 10.6 10.6 13.1 13.3 13.1 13.1 15.5 15.5 15.2 17.7 17.7 20.8 20.8 20.8 22 22 22 26.6 26.6 31.1 31.1 35.4 0.038 0.041 0.043 0.047 0.049 0.058 0.062 0.066 0.073 0.105 0.11 0.12 0.149 0.16 0.17 0.23 0.24 0.25 0.25 0.31 0.31 0.32 0.4 0.4 0.5 0.52 0.52 0.61 0.61 0.62 0.8 0.8 0.98 1.01 1.24 200 185 174 164 155 185 176 167 152 185 178 159 188 164 154 153 149 141 141 124 120 114 122 122 135 130 130 103 103 101 113 113 107 104 110 110 110 110 107 107 112 112 111 105 127 127 124 141 123 117 120 120 112 112 93 93 87 96 96 105 105 105 84 84 82 93 93 86 86 92 0.06 0.06 0.06 0.07 0.07 0.07 0.08 0.08 0.09 0.09 0.09 0.14 0.15 0.14 0.16 0.17 0.16 0.27 0.28 0.24 0.26 0.28 0.30 0.30 0.36 0.32 0.32 0.38 0.38 0.39 0.43 0.43 0.47 0.50 0.65 Conversion:1 inch=25.40mm 577 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ14⨠φ60(mm) Inch:5/8"-23/8" HLL NSPT-LOCKS is the extended version of HL type with anti-shock feature. It can transfer larger torques due to its longer length. This type of lock is also designed for connections between small or medium diameter shafts and hubs with high concentricity, low production and operating costs and easy self-installation. The shaft and the inner bore hub are both plain, which makes the machining process easy and economical. The installation of HLL NSPT-LOCKS is as followed: Twist the round nut on the inner hub with outer taper surface. Make the nut move axially to press the outer ring with taper bore. The pressures and the frictional forces can then be formed, and the shaft and the hub can be connected without keys or clearance. HLL type NSPT-LOCKS can be installed with only one round nut. Simply twist the nut to tighten the shaft and the hub, lock the round nut by relevant washer in order to prevent the lock from moving axially and to ensure the torque transmitting efficiency and effectiveness. Please notice that HLL NSPT-LOCKS can only be installed and used when the dimension B is larger than the axial length of the inner bore of the hub. Expression of NSPT-LOCK HLL NL 50 X 60 HLL NSPT LOCK HLL Out Diameter D Bore Diameter d NSPT-LOCKS code Conversion:1 inch=25.40mm HLL NSPT-LOCKS Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 578 New Standard Power Transmission NSPT-LOCKS HLL NSPT-LOCKS METRIC SIZES INCHES Size d Inches D TOLERANCE INCHES Shaft Hub INCHES H B E Mt ft-lb Axial force lb pw psi pn psi LOCKING SCREW Type Ms ft-lb 70 70 70 70 118 118 118 163 163 163 252 252 355 355 503 503 644 644 718 718 814 962 * For unlisted diameters please contact us Conversion: 1 inch= 25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 579 New Standard Power Transmission NSPT-LOCKS HLL Catalog Metric Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS Fundamental dimensions Locking nut Rated load dxD H E B Sizes Ma(N.m) CL14x25HLL CL15x25HLL CL16x25HLL CL17x25HLL CL18x30HLL CL19x30HLL CL20x30HLL CL22x35HLL CL24x35HLL CL25x35HLL CL28x40HLL CL30x40HLL CL32x45HLL CL35x45HLL CL38x50HLL CL40x50HLL CL42x55HLL CL45x55HLL CL48x60HLL CL50x60HLL CL55x65HLL CL60x70HLL 30 30 30 32 32 32 32 36 36 36 42 42 44 44 45 45 46 46 46 46 46 52 32 32 32 32 38 38 38 45 45 45 52 52 58 58 65 65 70 70 75 75 80 85 20 20 20 20 20 20 20 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 M20x1.0 M20x1.0 M20x1.0 M20x1.0 M25x1.5 M25x1.5 M25x1.5 M30x1.5 M30x1.5 M30x1.5 M35x1.5 M35x1.5 M40x1.5 M40x1.5 M45x1.5 M45x1.5 M50x1.5 M50x1.5 M55x2.0 M55x2.0 M60x2.0 M65x2.0 95 95 95 95 160 160 160 220 220 220 340 340 480 480 680 680 870 870 970 970 1100 1300 Conversion:1 inch=25.40mm 580 Ft(Kn) 9 9 9 9 9 11 11 14 14 14 17 17 21 21 26 26 30 30 35 35 37 45 Ps Ph G Mt(Kn.m) Mpa Mpa Kg 0.064 0.07 0.073 0.08 0.091 0.105 0.112 0.163 0.178 0.185 0.25 0.27 0.35 0.39 0.51 0.52 0.63 0.68 0.84 0.88 1.03 1.36 85 80 75 70 65 75 70 70 65 60 55 50 60 55 60 55 65 60 60 60 60 65 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 50 50 50 50 50 50 55 0.11 0.11 0.11 0.13 0.13 0.13 0.15 0.15 0.17 0.17 0.17 0.26 0.26 0.26 0.30 0.33 0.38 0.45 0.51 0.66 0.72 0.80 New Standard Power Transmission Key Elements for Designing and Calculation of HL-HLL NSPT-LOCKS 4. Calculation for the inside diameter of cannon 1. Determine max torque and max axial load H . K(N m) Mmax = 30000 π.n Fmax =F. K dB d Ο∼b - 2xPs .K3 Ο∼b dB--inside diameter of cannon mm d--outside diameter of cannon mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa K3--coefficient=0.6 H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed 5. Settlement for the surface roughness and Used coefficient sheet for K dimension tolerance 1.5- 2.5 No shock load, transmitting with little inertia Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 Fittng Section 2. Calculate synthetic load and transmitted torque Mmax Mh Ra(um) Surface Roughness Dimension Precision Shaft Diameter d 1.6 h8- H9 Bore Diameter D 1.6 H8- H9 6. Installation and disassembling for NSPT lock type HL,HLL Mh= M2max+( d xFmax)2 2 Installation: Before installation, clean up oil or dust so that torque transmission won’t be affected. Loosen the round nut and keep it relaxed. Meanwhile, install hub and shaft and NSPT lock d . Fmax 2 in the right positions. For step shaft, the short distance “o” Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm should be deep and data for “o” should have data larger than the distance in axial while the NSPT lock is tightened. Tiqhten the round nut in clockwise direction to reach the specified torque. The round nut should be eventually locked with the washer. Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together Put the washers into the split groove of nuts 3. Calculation for the hub diameter Da ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together Ka=0.8 Ka=1.0 After the correct installation mentioned above inspect the runout for A and B . The run out for A should not excess 0.05mm and 0.02mm for B . 581 New Standard Power Transmission Conversion:1 inch=25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa Conventional installation with non-through bored hubs Disassembling : To disassemble, open and loosen the locked washer the roundnut. The NSPT lock will be separated from the shaft and hub, and then return to its original shape. Pull out the washer from the split groove of nut Conventional installation with through bored hubs Dimension table of split round nuts Fundamental Dimensions Catalog M20x1 M22x1 M25x1.5 M30x1.5 M32x1.5 M35x1.5 M36x1.5 M40x1.5 M42x1.5 M45x1.5 M48x1.5 M50x1.5 M55x2 M60x2 M65x2 M70x2 M75x2 D1 b1 D m n 32 35 38 45 48 52 55 58 62 65 68 70 75 80 85 92 98 6 7 7 7 7 8 9 9 10 10 11 11 11 11 12 12 13 26 29 32 38 41 44 47 50 52 56 58 61 67 73 79 85 90 4 5 5 5 5 5 6 6 6 6 6 6 7 7 7 8 8 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 3.5 3.5 Symmetrical installation of paired NSPT-LOCKS on both sides for greater power transmission Dimension table of stop backing washers Fundamental Dimensions Catalog d D S n F E 20 20.5 26 1 4 19 4 25 25.5 32 1.25 5 24 5 30 30.5 38 1.25 5 28 5 35 35.5 44 1.25 6 33 5 40 40.5 50 1.25 6 38.5 6 45 45.5 56 1.25 6 43 6 50 50.5 61 1.25 6 48 6 55 55.5 67 1.25 8 53 7 60 60.5 73 1.5 8 58.5 7 65 65.5 79 1.5 8 63 7 70 70.5 85 1.5 8 68 8 75 75.5 90 1.5 8 73 8 Installed with counter bored hubs. The NSPT-LOCKS can be completely installed into the hub to save space. 582 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ6̚φ130(mm) Inch:1/4"-51/8" T NSPT-LOCKS has very small difference between the outside diameter and the inner bore diameter. It is designed for connecting shafts with small or medium diameters especially when small space is left between the inner hub bore and the shaft. T NSPT-LOCKS is formed by one inner ring, one outer rings, a locating ring and relevant tightening bolts. They have the characteristics of structure simplicity, easy installation, good durability, low production and maintenance costs, and dust/water resistance. The installation of T NSPT-LOCKS is as followed: When the inner ring with flange and taper surface is fixed to the outer ring taper surface, tightening the relevant bolts to move the inner ring axially. The pressures and frictional forces are then created between the connected shaft and hub. Use a locating ring between the inner and the out rings to seal the connection. Expression of NSPT-LOCK T NL 50 X 60 T NSPT LOCK T Out Diameter D Bore Diameter d NSPT-LOCKS Code Conversion:1 inch=25.40mm T NSPT-LOCKS Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa 583 New Standard Power Transmission NSPT-LOCKS T NSPT-LOCKS METRIC SIZES INCHES Size Inches d D INCHES L1 L2 L LS E 6 * For unlisted diameters please contact NSPT 584 Mt ft-lb Axial force lb PW psi PN psi LOCKING SCREW No.x Type Ms ft-lb New Standard Power Transmission NSPT-LOCKS T Metric NSPT-LOCKS Fundamental Dimensions Catalog dxD CL6x14T CL7x15T CL8x15T CL9X16T CL10x16T CL11x18T CL12x18T CL13x23T CL14x23T CL15x24T CL16x24T CL17x26T CL18x26T CL19x27T CL20x28T CL22x32T CL24x34T CL25x34T CL28x39T CL30x41T CL32x43T CL35x47T CL38x50T CL40x53T CL42x55T CL45x59T CL48x62T CL50x65T CL55x71T CL60x77T CL65x84T CL70x90T CL75x95T CL80x100T CL85x106T CL90x112T CL95x120T CL100x125T CL110x140T CL120x155T CL130x165T Internal Hexagon Headed Bolt E F L1 L2 L Ls SizesxN QTY 25 27 27 28 28 32 32 38 38 45 45 47 47 49 50 54 56 56 61 62 65 69 72 75 78 86 87 92 98 104 111 119 126 131 137 144 149 154 180 198 208 23 24 24 25 25 28 28 33 33 40 40 42 42 43 44 48 50 50 55 57 59 62 66 69 71 80 81 84 92 98 105 113 119 125 131 137 142 147 172 187 197 10 12 12 14 14 14 14 14 14 16 16 18 18 18 18 25 25 25 25 25 25 32 32 32 32 45 45 45 55 55 55 65 65 65 65 65 65 65 90 90 90 18.5 22 22 23 23 23 23 23 23 29 29 31 31 31 31 38 38 38 38 38 38 45 45 45 45 62 62 62 72 72 72 86 86 86 86 86 86 86 114 114 144 21 25 25 26 26 26 26 26 26 36 36 38 38 38 38 45 45 45 45 45 45 52 52 52 52 70 70 70 80 80 80 96 96 96 96 96 96 96 128 128 128 24 29 29 30 30 30 30 30 30 42 42 44 44 44 44 51 51 51 51 51 51 58 58 58 58 78 78 78 88 88 88 106 106 106 106 106 106 106 140 140 140 M3x10 M4x10 M4x10 M4x10 M4x10 M4x10 M4x10 M4x10 M4x10 M6x18 m6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M6x18 M8x22 M8x22 M8x22 M8x22 M8x22 M8x22 M10x25 M10x25 M10x25 M10x25 M10x25 M10x25 M10x25 M12x35 M12x35 M12x35 3 3 3 4 4 4 4 4 4 3 3 4 4 4 4 4 4 4 6 6 6 8 8 8 8 8 8 8 9 9 9 9 9 12 12 12 14 18 12 12 16 585 Rated Load Pf Ma G Ft KN Mt KN.M Mpa N.m Kg 4.2 7.4 7.4 9.4 9.8 9.8 9.8 9.8 9.8 17 17 22 22 22 22 22 22 22 33 33 33 45 45 45 45 84 84 84 94 94 94 150 150 200 200 200 230 300 290 290 384 0.012 0.025 0.029 0.044 0.049 0.053 0.058 0.063 0.068 0.127 0.136 0.18 0.20 0.21 0.22 0.25 0.27 0.25 0.465 0.51 0.54 0.79 0.86 0.90 0.95 1.89 2.01 2.10 2.60 2.84 3.07 5.25 5.60 8.02 8.50 9.00 11.0 15.0 16.0 17.5 25.0 185 235 205 205 185 170 160 140 130 185 175 190 180 170 160 115 105 100 135 127 120 105 100 95 90 110 105 100 85 75 70 90 80 100 95 90 100 120 80 70 90 2.2 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 41 41 41 41 41 41 83 83 83 83 83 83 83 145 145 145 0.15 0.15 0.16 0.16 0.17 0.17 0.18 0.19 0.2 0.21 0.23 0.25 0.27 0.29 0.30 0.38 0.41 0.45 0.47 0.48 0.52 0.63 0.67 0.73 0.78 1.23 1.24 1.40 1.70 1.90 2.21 3.05 3.32 3.50 3.81 4.20 4.75 5.46 6.05 7.18 8.03 New Standard Power Transmission Key Elements for Designing and Calculation of T NSPT-LOCKS 1. Determine max torque needed and max axial load . K(N m) Mmax = 30000H π.n Fmax =F. K H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Ka=0.8 B>2L Da--outside diameter of hub mm D--inside diameter of hub mm Ph--surface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single CAPT lock, it will be 0.8 when two NSPT locks or more are installed together Used coefficient sheet for K No shock load, transmitting with little inertia 1.5- 2.5 Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 4. Calculation for the inside diameter of hollow shaft 2. Calculate synthetic load and transmitted torque Mmax dB Mh Mh= M2max+( d xFmax)2 2 Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm 5. Settlement for the surface roughness and dimension tolerance Fitting Section Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be installed by two NSPT locks or more together Da Ο∼b - 2xPs .K3 Ο∼b dB--inside diameter of hollow shaft mm d--outside diameter of hollow shaft mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa d . Fmax 2 3. Calculation for the hub diameter d Ra(um) Surface Roughness Dimension Precision Shaft Diameter d 1.6 h8 Bore Diameter D 1.6 H8 6. Installation and disassembling for NSPT-LOCKS Type T. ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph Ka=0.8 B<2L 586 New Standard Power Transmission When installing without locating rings, the inner r i n g moves in axial direction while tightening. When installing with locating rings, the outer r i n g moves in axial direction while tightening. Tighten the bolts one by one until all of them reach the specified torques. After the installation, inspect the runouts as shown above. The run out A Should be less than 0.05mm and B should be less than 0.002Rmm. Installed with counter bored hubs. The NSPT-LOCKS can be completely installed into the hub. To disassemble, take off all tightening bolts. Insert the unloading bolts into the unloading tap holes and tighten them. NSPT lock can then be loosened and separated from the hub and shaft. Conversion:1 inch=25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa Symmetrical installation of paired NSPT-LOCKS on both sides for greater power When using in pairs and mounted with hubs, it can replace couplings in some cases. While installed with cams, the position and angle of the cams can be adjusted at will. 587 New Standard Power Transmission NSPT-LOCKS Suitable of Shaft Diameters Metric:φ5⨠φ75(mm) Inch:3/16"-3" ML/ML-B NSPT-LOCKS has the characteristics of structure simplicity, easy self-installation, high concentricity, and good durability. It can be quickly assembled without any additional equipment and has wide range of selection for various sizes. The smallest width can be only 10mm. The installation of ML/ML-B NSPT-LOCKS is as followed: Tighten the screw nuts to move the outer taper ring axially. External force will be formed on the connecting surface between the shaft and the hub due to the frictional force on the taper surfaces between both inner and outer rings. The connection is strong and safe in shaking situation as well because of the self-locking feature and the strong frictional force between the parts. Conversion:1 inch=25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf.m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa Simply reverse the installation procedures for disassembling the ML/ML-B NSPT-LOCKS. Expression of NSPT-LOCKS ML NL 17 X 36 ML NSPT LOCK ML Out Diameter D ML NSPT-LOCKS Bore Diameter d NSPT-LOCKS Code 588 New Standard Power Transmission NSPT-LOCKS Inches NSPT Catalog L2 φd φd B TYPE2 TYPE1 ML-B L1 W L2 φD B φD L1 W NSPT-LOCKS Dimension(inches) d D Type L1 L2 W 589 B Performance Max Transmissable Torque Thrust In-Lbs Lbs Lnstallatlon Torque on nut In-Lbs wt oz. New Standard Power Transmission NSPT-LOCKS C w Metric ML NSPT-LOCKS Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa R Funmdamental Dimensions Rated Load Catalog dxD CL5x16ML CL6x16ML CL7x21ML CL8x21ML CL9x21ML CL10x24ML CL11x24ML CL12x24ML CL14x31ML CL15x31ML CL16x31ML CL17x36ML CL18x36ML CL19x36ML CL20x41ML CL22x41ML CL24x41ML CL25x46ML CL28x46ML CL30X50ML CL32x50ML L L1 L2 W C 15 10 5 17 19.6 21 14 7 22 25.4 22 14 8 24 27.7 27 17 10 32 37 33 21 12 36 41.6 35 23 12 41 47.3 37 25 12 46 53.1 41 28 13 50 57.7 Mt N.M 7 8 15 18 20 26 28 31 83 90 96 145 155 163 245 274 294 365 408 446 475 Ft KN 2.65 6.57 8.43 16.1 22.8 24.9 30.1 30.1 Pf MA G N/mm2 N.M kg 181 161 179 163 150 180 172 164 186 179 173 181 175 171 156 149 144 138 131 111 104 9.1 19.9 25.5 80.0 136 230 300 330 0.02 0.02 0.049 0.047 0.045 0.061 0.058 0.055 0.13 0.13 0.12 0.2 0.19 0.19 0.27 0.27 0.24 0.33 0.30 0.41 0.37 Conventional installation of ML NSPT-LOCKS Conventional installation Used in pairs and mounted with hubs. They can be used instead of couplings Conversion: 1 inch= 25.40mm 590 Used in pairs, thus greater power can be transmitted, for the usage of heavy loud transmission New Standard Power Transmission NSPT-LOCKS Metric L1 φd φD φd L2 B φD W TYPE 1 L1 W L2 B TYPE 2 ML-B Catalog CL5x16ML-B CL6x16ML-B CL8x19ML-B CL9x19ML-B CL10X22.5ML-B CL11x22.5ML-8 CL12x22.5ML-B CL14x25.5ML-B CL15x25.5ML-B CL16x25.5ML-B CL15x38ML-B CL18x38ML-B CL20x38ML-B CL22x45ML-B CL24x25ML-B CL25x45ML-B CL28x51ML-B CL30x51ML-B CL32x51ML-B CL34x60.5ML-B CL35x60.5ML-B CL36x60.5ML-B CL38x60.5ML-B CL40x67ML-B CL42x67ML-B CL45x73ML-B CL48x73ML-B CL50x73ML-B CL55x80ML-B CL60x86ML-B CL65x92ML-B CL70x92ML-B CL75x100ML-B Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa NSPT-LOCKS d 5 6 8 9 10 11 12 14 15 16 15 18 20 22 24 25 28 30 32 34 35 36 38 40 42 45 48 50 55 60 65 70 75 D Fundamental Dimensions TYPE Rated Load L1 L2 W B 16 1 19 9.5 13 3 19 1 22 11 16 3 22.5 1 25.5 12.5 19 5 25.5 1 28.5 16 22 5 38 2 38 19 32 8 45 2 47.5 21.5 38 11 51 2 57 25.5 46 13 60.5 2 70 38 50 14 67 2 79.5 43 60 14.5 73 2 90.5 51 65 16 80 86 2 2 95 98.5 54 57 70 75 16 17.5 92 2 103 60.5 80 17.5 100 2 108 63.5 90 19 Conversion :1 inch = 25.40mm 591 Mt KN.M 0.01 0.013 0.015 0.018 0.023 0.025 0.028 0.046 0.049 0.053 0.12 0.15 0.23 0.26 0.29 0.30 0.41 0.44 0.47 0.49 0.51 0.52 0.55 0.63 0.65 0.71 0.75 0.82 1.24 1.41 1.51 1.62 1.63 Ft KN 3.18 3.58 4.05 4.18 4.25 4.33 4.39 4.49 4.51 4.53 12.70 14.60 19.8 22.5 25.30 27.25 32.25 35.0 37.7 43.0 44.0 44.8 47.7 51.7 54.5 58.6 64.4 67.0 67.5 69.4 70.9 71.9 73.3 Pf N/mm2 MA N.M kg 36 14.1 0.014 26 17.0 0.028 19 23.1 0.042 13 38.0 0.056 76 136 0.23 65 230 0.31 54 330 0.45 45 390 0.77 38 460 1.05 29 540 1.36 24 20 810 910 2.13 2.27 17 980 2.68 16 990 2.72 New Standard Power Transmission Key Elements for Designing and Calculation of ML NSPT-LOCKS 1. Determine max torque and max axial load 4. Calculation for the inside diameter of cannon H . K(N m) Mmax = 30000 π.n Fmax =F. K dB d Ο∼b - 2xPs .K3 Ο∼b H--Transmission power KW n--Rotational speed r/min F--nominal axial force N K--coefficient needed Slight shock load,transmitting with middle inertia 2.0- 4.0 Big shock load, transmitting with heavy inertia 3.0- 5.0 dB--inside diameter of cannon mm d--outside diameter of cannon mm 6b--tensile strength of shaft material Mpa Ps--pressure on the surface of shaft Mpa K3--coefficient=0.6 2. Calculate synthetic load and transmitted torque Mmax φD 1.5- 2.5 Ps Ps φdB No shock load, transmitting with little inertia φd Used coefficient sheet for K φDN Ph Ph Mh 5. Settlement for the surface roughness and dimension tolerance Mh= M2max+( d xFmax)2 2 Fittng Section d . Fmax 2 Mmax--Required transmitted torque Nm Fmax--Required transmitted axial force N Mh--synthetic transmitted torque Nm d--Transmission shaft diameter mm Mt--NSPT LOCK rated transmitted torque Nm Ra(um) Surface Roughness Dimension Precision Shaft Diameter d 1.6 h8- H9 Bore Diameter D 1.6 H8- H9 6. Installation and disassembling for NSPT lock type ML. Mt Mh can be used Mt<Mh need bigger type of NSPT lock or to be install by two NSPT locks or more together A B Da rmm 3. Calculation for the hub diameter ∼ . D Ο∼b+Ka . Ph Ο b - Ka Ph B L1 , P After installing the NSPT locks correctly, the radial and axial run out should be inspected according to A Ka=1.0 B B L1 0.05mm and 0.002R. Conversion:1 inch=25.40mm Conversion 1 ft-Ibs. = 0.1382 kgf . m = 1.3550 N.m 1 Psi = 0.0007 kgf/mm2 = 0.0069 Mpa Da--outside diameter of hub mm D--inside diameter of hub mm Ph--suface pressures on hub Mpa Ο∼b--tensile strength of material Ka--It should be 0.6 for single NSPT lock, it will be 0.8 when two NSPT locks or more are installed together 592
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