view a printer friendly - Chamberlin Roofing and Waterproofing
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view a printer friendly - Chamberlin Roofing and Waterproofing
SPRinG 2015 nEWSlETTER Chamberlin Razes the Roof to Provide Additional Parking Homewood Suites parking garage in San Antonio, Texas after renovation. Similar to most buildings in downtown San Antonio, the Homewood Suites has history dating back to the late 1800s and is a reflection of south Texas’ culture. Also owned by the hotel is another building that maintains the same historic facade; a four-story parking garage which serves their guests and downtown visitors. This historic structure was once a Montgomery Ward’s department store, and was renovated into a parking garage in the 1970s. Over the years, the garage has reached a state of disrepair with leaks occurring throughout. In order to restore the deteriorating structure, general contractor, Swinerton Builders, began to complete several portions of renovations and called upon Chamberlin to help make it watertight. Chamberlin’s scope of work included traffic coating the entire upper deck to make it reusable as a parking area, installing CONSULTANT’S CORNER: Maciek Rupar, Director of Technical Services National Roofing Contractors Association (NRCA) elastomeric coating on parapet walls and below-grade waterproofing in the basement. Due to the severe leaks and worsening condition of the structure, the scope was found to be more challenging than initially thought. Chamberlin assessed the current state of the garage to determine the most effective way to complete the task at hand and developed a plan to execute the job with a high quality waterproofing installation in mind for the renovation. Chamberlin began their work in October of 2014 by tearing off 13,000 square feet of existing built-up roof system on the upper deck. Because tar has the ability to soak into concrete and can become hard to remove, a shot blasting crew was brought in (Continued pg. 2...see GARAGE RENOVATION) Use of Preservative-Treated Wood Requires Certain Precautions Selecting appropriate fasteners when using preservative-treated wood is complicated by the variety of available preservative treatments that can be corrosive to metal fasteners. Many preservative systems are used by preservative-treated wood manufacturers in the U.S. and Canada. Types of treated wood products available from distributors may vary depending on (Continued pg. 2...see TREATED WOOD PRECAUTIONS) INSIDE this issue Chamberlin Razes the Roof...............2 - 3 Use of PreservativeTreated Wood Requires Precautions..........2 - 4 Trophy Case.............5 Employee Profile......5 Projects in Progress...6 WWW.C hambERlinlTD.COm (GARAGE RENOVATION Continued from pg. 1) to remove the residue that was left behind. As the shot blasting was taking place, it became apparent the concrete was too soft to continue and was making the removal process more difficult. “The original plan to shot blast the roof did not work and forced Chamberlin to take a different approach,” said Swinerton Superintendent, Kalen Keach. Chamberlin abandoned the shot blasting and, after re-evaluating the situation, decided to scarify the rest of the residue. “Ultimately, they found a solution, were able to install the new traffic coating, and it looks great,” said Keach. After tearing off the roof system there were loads of roofing materials to be removed. Chamberlin utilized a small skid loader that was able to quickly haul trash from the upper deck level to the dumpster on level one. Each crew member received on-the-job training from Chamberlin’s Safety Coordinator to become equipment certified. When traveling down the garage ramps to remove the trash, the skid loader had to be driven backward because of the incline and weight of the loader’s bucket. Flaggers were required in order to direct any traffic that may be coming up the ramps because the garage was still in use during construction on the first and second levels. Although scarifying the concrete helped to remove the old roof, it also caused the surface to become uneven leaving gouges in the concrete. To overcome this issue, Chamberlin routed all of the cracks on the surface followed by applying a polyurethane sealant. As soon as the gaps were filled, a combination of epoxy primer and sand was utilized to level out the area before applying another coat of primer followed by a base coat. During the application of these coats, sand was broadcast in order to increase traction for the vehicles. In the drive lanes, Chamberlin applied two intermediate coats and broadcast the sand heavier since those areas take the most abuse from vehicles. In order to keep production at a steady pace during the installation of traffic coating, Chamberlin crew members wore metal baseball cleats instead of the typical equipment that straps on the shoe. Not only did wearing the cleats make it easier to (TREATED WOOD PRECAUTIONS Continued from pg. 1) wood species, intended product end use, geographical area and distributor type. For these reasons, you should be aware of options available for using preservative-treated wood and NRCA's current recommendations for using fasteners with preservative-treated wood. Code Provisions The 2012 International Building Code® (IBC 2012) and 2012 International Residential Code® (IRC 2012) do not include provisions for the use of preservative-treated wood for roof assembly components such as blocking, nailers and roof deck sheathing or structural members supporting roof assemblies such as joists, rafters and trusses. Wood in these locations is not exposed to the weather and, therefore, not expected to be at an increased risk of decay or termite attack. Although the codes do not specifically provide for preservative-treated wood use in roof assemblies, being familiar with the code provisions for preservative-treated wood is useful for roofing contractors. In the U.S., IBC and IRC commonly are used as the technical basis for locally adopted building codes. 2 ACTIVE MEMBER OF: Upper deck parking area before renovation. Chamberlin crew member applies traffic coating to the upper roof deck. (Continued pg. 3...see GARAGE RENOVATION) For one thing, designers specifying preservative-treated wood for roof assembly construction are likely to use or reference the code language. Secondly, code provisions require preservative-treated wood and its end uses comply with specific standards that ensure properly treated wood products perform satisfactorily for their intended service conditions. IBC 2012 Defines Treated Wood as Follows: • Treated wood: Wood and wood-based materials that use vacuum-pressure impregnation processes to enhance fire retardant or preservative properties. • Fire-retardant-treated wood: Pressure-treated lumber and plywood that exhibit reduced surface-burning characteristics and resist propagation of fire. • Preservative-treated wood: Pressure-treated wood products that exhibit reduced susceptibility to damage by fungi, insects or marine borers. (Continued pg. 3...see TREATED WOOD PRECAUTIONS) (GARAGE RENOVATION Continued from pg. 2) Chamberlin crew members wore baseball cleats to improve the application process. Traffic coating was applied on the 13,000 sq. ft. roof area and parapet walls. do the work, it was also more comfortable for the crew members. That’s a win-win! brick. Chamberlin completed the system by applying a bentonite waterproofing over the existing brick in three locations. To further ensure the structure was water tight, Chamberlin sealed all of the joints on the inside and outside corners on the parapet walls with two coats of urethane caulk, which tied in to the waterproofing system installed on the three foot high parapet walls surrounding the entire roof perimeter. In the basement of the parking garage, existing framed walls were removed and replaced with (TREATED WOOD PRECAUTIONS Continued from pg. 2) Significantly, the code definition notes the preservative treatment requires a pressure-treatment process. Surface treatments, coatings, stains or paints applied to wood as protection against decay or insects are not included in the code definition. Fire-retardant-treated wood, which also is manufactured in a pressure-treatment process, is not addressed in this article. IBC and IRC address the use of preservative-treated wood for protection against decay and termites. The codes require the use of naturally durable or preservative-treated wood in specific locations favorable for decay, fungus attack and termite infestation. Because naturally durable lumber and wood sheathing are not commonly available, preservative-treated wood is used to comply with these provisions. The codes provide specific requirements for preservative-treated wood and the fasteners used with it. IBC 2012 provisions for treated wood are found in Chapter 23—Wood; IRC 2012 provisions are found in Chapter 3—Building Planning. Within IBC 2012’s Section 2304—General Construction Requirements, Section 2304.11 provisions identify conditions where “Chamberlin has done an outstanding job and has consistently taken care of our needs no matter how large or small the problem,” said Keach, regarding the renovation work at the Homewood Suites parking garage. “I look forward to working with Chamberlin in the future.” the use of preservative-treated wood is required and mandate preservative-treated wood comply with American Wood Protection Association (AWPA) Standard U1, "Use Category System: User Specification for Treated Wood." This section lists uses where wood components are at an increased risk of decay because they are not protected from the weather, in contact with or likely to contact exposed ground, in contact with fresh water, or in contact with concrete or masonry that exposes wood to absorbed moisture or parts of floor framing close to the exposed ground in crawl spaces. Moisture content of wood exposed to these conditions may persist above 20 percent—the generally recognized threshold for wood decay. There is one instance where IBC 2012 requires preservative-treated wood for structural roof framing. The specific provision refers to situations “when wood framing supports moisture-permeable roofs exposed to the weather such as concrete or masonry slabs.” This is not a common framing condition (it is an example of awkward code language). (Continued pg. 4...see TREATED WOOD PRECAUTIONS) 3 (TREATED WOOD PRECAUTIONS Continued from pg. 3) Section 2304.11 also requires the use of termite-resistant or preservative-treated wood "in geographical areas where hazard of termite damage is known to be very heavy" for specific structural floor construction and structural exterior framing conditions. IRC 2012's Section R317.1 provisions for preservative-treated wood used to prevent wood decay identify conditions similar to those listed in IBC 2012 and also require preservative-treated wood comply with AWPA U1. IRC 2012, Section R318.1 calls out AWPA U1-compliant pressure-preservative-treated wood as one method of protection permitted against damage caused by termites; it is up to the adopting jurisdiction to specify the requirement for wood protection against termites. Within IBC 2012's Section 2303—Minimum Standards and Quality, Section 2303.1.8 requires preservative-treated lumber, timber, plywood, piles and poles comply with AWPA Standard U1 and Standard M4, "Standard for the Care of Preservative-Treated Wood Products," as applicable when used as supports for permanent structures subject to the service conditions listed in Section 2304.11. AWPA U1 designates preservative systems and retentions that have been determined to be effective for protecting wood products under specified exposure conditions. The standard is intended to help specifiers and users select treated wood products appropriate for the expected service conditions. AWPA M4 prescribes the requirements for care of preservative-treated wood products in manufacturing plants and storage yards and on job sites. It also prescribes requirements for field fabrication, field treatment and management of used treated wood products. IBC 2012's Section 2303.1.8 and IRC 2012's Section R317.2 provide specific requirements for identifying preservative-treated wood products with a stamped quality mark or label. 4 The identification must be provided by a third-party inspection agency accredited by the American Lumber Standards Committee (ALSC) as part of ALSC's Treated Wood Program. Fasteners Provisions for fasteners and connectors in contact with preservative-treated wood are found in IBC 2012, Section 2304.9.5 and IRC 2012, Section R317.3. IBC 2012 and IRC 2012 provide similar requirements. Hot-dipped galvanized steel, stainless steel, silicon bronze and copper fasteners, including nuts and washers, are permitted. Hot-dipped galvanized steel fasteners compliant with ASTM A153, "Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware," are required. A153, Class C coating specification applies to fasteners more than 3/8 of an inch in diameter and washers 3/16 to 1/4 of an inch thick; the minimum average coating weight is 1.25 ounces per square foot, the equivalent of 2.1 mils. ASTM A153, Class D coating specification applies to fasteners less than 3/8 of an inch in diameter and washers less than 3/16 of an inch thick; the minimum average weight is 1 ounce per square foot, the equivalent of 1.7 mils. For fasteners other than nails, timber rivets, wood screws and lag screws, IBC 2012 permits the use of mechanically deposited zinc-coated steel hardware that at a minimum complies with ASTM B695, “Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel,”Class 55 specification with a minimum coating thickness of 2.1 mils. IRC 2012 does not restrict the use of mechanically deposited zinc-coated screws. Coatings for connectors in contact with preservative-treated wood are required to be in accordance with the connector or treated wood manufacturer’s recommendations or a minimum of ASTM A653, “Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process,” Type 185 zinc-coated galvanized steel or equivalent if no manufacturer recommendations are available. A653, Type 185 specification calls for a minimum average coating weight of 1.85 ounces per square foot for both sides of a sheet combined. Alternatives Provisions in IBC’s and IRC’s Section 104.11 allow manufacturers of wood preservative treatments and fasteners to obtain building officials' acceptance of products not specifically permitted in codes. (For more information, see “Tech Today,” July 2008 issue, page 20). A number of preservative treatment manufacturers have obtained evaluation reports by ICC Evaluation Service LLC (ICC-ES), which commonly are used to substantiate code compliance to the code. Standardized specifications AWPA Standard U1 includes specifications for oil-borne and waterborne wood preservative systems. Wood treated with oil-borne preservatives primarily is used in heavy-duty industrial and marine applications such as utility poles, pilings, glulam beams, timbers and railroad ties. Oil-borne preservatives standardized as part of AWPA Standard U1 include copper naphthenate, coal-tar creosote and pentachlorophenol. Creosotetype treatments may adversely affect wood cleanliness, odor, color, paintability and fire performance. Manufacturers of some roof membrane systems indicate their products are incompatible with oil-borne preservatives. To continue reading the Standardized Specifications and NRCA’s recommendations, visit: http://www.chamberlinltd.com/articles/ preservativetreated-wood/ Reprinted with permission of Professional Roofing. Maciek Rupar is NRCA’s Director of Technical Services. He holds a Bachelor's Degree in Materials Science and Engineering from the University of Illinois, Urbana-Champaign. Mr. Rupar can be reached at (847) 299-9070. Employee Profile Trophy Case: Chamberlin Awards the UTD Naveen Jindal School of Management expansion and a new 600-bed Student Housing Complex. Awarded again for an exceptional roofing project, Chamberlin was selected as a finalist for the National Roofing Contractors Association (NRCA) Gold Circle Awards, in the Outstanding Workmanship – Steep Slope category, for their work on SkyHouse Austin. Working more than 20 stories high, Chamberlin installed 12,000 square feet of standing seam aluminum half barrel panels with a 2:12 to 12:12 pitch. The Gold Circle Awards honors NRCA members who continue to make outstanding contributions to the roofing industry. Pictured with the 2014 Golden Hammer Award is Deric Mount, Project Manager. Randy Brashier Senior Project Manager — Roofing & Sheet Metal Houston, TX Red isn’t just a color here at Chamberlin, it’s also a person. When someone says ‘Red’, we know they are talking about the one and only Randy Brashier. (It might have something to do with his hair color.) Experience: Randy enjoys all things construction, so when he was asked by an acquaintance in his younger days to work with him at a roofing company, Randy jumped on the opportunity and never looked back. Using his previous experience, he joined Chamberlin 16 years ago as a Superintendent and over the years, has worked his way up to Senior Project Manager. Matter of fact, he considers his recent promotion to Senior Project Manager one of his greatest work accomplishments. “Randy’s work ethic and roofing knowledge in the field make him a tremendous asset to our project management team and one of the key contributors to the success of our roofing department as a whole,” said Art Canales, Executive Vice President for Chamberlin. A Day in the Life: If you were to shadow Randy throughout the day, you would find him managing multiple roofing projects to make sure they are being performed safely and productively with a quality installation. He believes it is necessary to be productive on all projects in order to make the company as successful as it can be. A few noteworthy projects that have kept him busy over the years include the L’Auberge du Lac Casino in Louisiana, Jennie Sealy Hospital in Galveston and the San Jacinto College – Science and Allied Health Center in Houston. Chamberlin received a Golden Hammer award for their installation of 130,000 square feet of torch-applied Soprema modified bitumen roofing at the University of Texas at Dallas (UTD). This North Texas Roofing Contractors Association awards program recognizes contractors who have completed outstanding roofing projects. Entries are judged on logistical challenges, innovative solutions and safety challenges. This project included Outlook: Randy believes customer service is an absolute necessity. He strives to make his clients’ needs a top priority. He has found that a satisfied customer is a repeat customer and will bring new clients to Chamberlin by word-of-mouth. Randy also focuses on safety with his team. He sets a goal every day to ensure the crew members go home to their families at night unharmed. One childhood lesson Randy still lives by today and has helped him in his career, is “To be honest and treat people like I want to be treated.” Jeremy Waldorf, Chamberlin Safety Director with ABC National Safety Award Continuing the success, Chamberlin received an Associated Builders and Contractors (ABC) National Safety Merit Award. This awards program recognizes companies who exhibit a continued commitment to jobsite safety and whose safety performance and programs are judged to be exemplary by the ABC National Environment, Health & Safety Committee. Michael Meraz, Assistant Project Manager, pictured with the Gold Circle Award. 5 Outside the office: When Randy is not at the office, you will catch him working on some type of project around his house. He likes to build things and enjoys doing all sorts of carpentry work. He and his wife, Debbie, also like to take camping trips from time to time to get away from the city and relax. We asked Randy to choose his favorites from this random list of things as a way to get to know him a little better: PROjECTS in PROGRESS lOCaTiOnS: Call the nearest local office or 1-800-749-1432 hOUSTOn 7510 Langtry Houston, Texas 77040 Ph. (713) 880-1432 Fax (713) 880-8255 DallaS/FT. WORTh 2346 Glenda Lane Dallas, Texas 75229 Ph. (214) 273-9110 / (817) 237-1927 Fax (214) 273-9120 / (817) 237-2676 aUSTin 1515 Dungan Lane, Ste. 210 Austin, TX 78754 Ph. (512) 275-1600 Fax (512) 275-1603 San anTOniO 9035-E Aero St. San Antonio, TX 78217 Ph. (210) 822-6536 Fax (210) 822-8211 OklahOma CiTY 912 Messenger Lane Moore, OK 73160 Ph. (405) 680-0506 Fax (405) 680-0508 TUlSa 10828 E. Newton St., Ste. 117 Tulsa, OK 74116 Ph. (918) 439-0055 Fax (918) 439-0067 Also licensed in Arkansas, Louisiana and New Mexico. DARRELL K ROYAL MEMORIAL STADIUM – AUSTIN, TX Roof Replacement Contract Amount: $100,000 (approx.) Owner: UT System Office of Facilities Planning and Construction Architect: Heery International General Contractor: Hensel Phelps Construction Scope of Work: Removal and replacement of existing aluminum composite material (ACM) panels and portions of the existing fully adhered EPDM roofing assembly Project Description: Texas Longhorns football stadium new Construction Waterproofing Contract Amount: $150,000 (approx.) Owner: Morningside Ministries Architect: D2 Architecture, LLC General Contractor: Koontz McCombs Scope of Work: Dampproofing, crystalline waterproofing, traffic coatings, water repellents, fluid-applied membrane, air barrier, sheet metal flashing and trim, joint and site sealants Project Description: Retirement community MENGER SPRINGS ASSISTED LIVING – BOERNE, TX 21 TURTLE CREEK CONDOMINIUMS PARKING GARAGE – DALLAS, TX Remedial Waterproofing Contract Amount: $1,100,000 (approx.) Owner: Twenty One Turtle Creek Condominium Association Consultant: Conley Group, Inc. General Contractor: Chamberlin Roofing and Waterproofing Scope of Work: Split slab waterproofing, structural ramp and stair replacement, epoxy injection, structural concrete repairs and fiber reinforced polymer Project Description: Repairs to apartment building garage new Construction Roofing Contract Amount: 450,000 (approx.) Owner: Wagner Smith Equipment Company Architect: Corgan Associates, Inc. General Contractor: JE Dunn Construction Scope of Work: Installation of TPO roofing system, skylights, sheet metal flashing and trim Project Description: Office and warehouse facility WAGNER SMITH EQUIPMENT EXPANSION – BURLESON, TX new Construction Roofing Contract Amount: $500,000 (approx.) Owner: 2728 Cedar Springs, L.P. Architect: GDA Architects General Contractor: JLB Partners Scope of Work: Installation of modified bitumen roofing system, sheet metal flashing and trim Project Description: Luxury apartments CEDAR SPRINGS APARTMENTS – DALLAS, TX SAWS BRACKISH GROUNDWATER DESALINATION PROGRAM – ELEMDORF, TX new Construction Roofing & Waterproofing Contract Amount: $700,000 (approx.) Owner: San Antonio Water Systems (SAWS) Architect: Tetra Tech General Contractor: Zachry Parsons Construction Scope of Work: Installation of a new TPO roofing system, sheet metal counterflashing, downspouts, thermal and moisture protection, stainless steel through-wall flashing, expansion joints, water repellents, air barrier and joint sealants Project Description: Reverse osmosis water treatment facility new Construction Roofing Contract Amount: $300,000 (approx.) Owner: 1885 St. James Place Partners, LP Architect: Jackson & Ryan Architects General Contractor: Tellepsen Builders Scope of Work: TPO roofing system, sheet metal copings, counter flashing and metal wall panels Project Description: 13-story office building new Construction Waterproofing Contract Amount: $1,000,000 (approx.) Owner: Muscogee (Creek) Nation Architect: HKS Architects, Inc. General Contractor: Manhattan Red Stone, A Joint Venture Scope of Work: Below-grade waterproofing, joint sealants, precast gutter, precast wash, fire sealant, dampproofing, expansion joints, traffic coating, hot fluid waterproofing, pavers, cold fluid waterproofing and site sealants Project Description: Expansion of River Spirit Casino RIVER SPIRIT PHASE 2 – TULSA, OK 1885 ST. JAMES PLACE – HOUSTON, TX new Construction Waterproofing Contract Amount: $950,000 (approx.) Owner: CRP/SH Galleria Plaza Hotel Owner L.P. c/o Songy Partners Architect: Gensler Architects Consultant: Wiss, Janney, Elstner and Associates General Contractor: McCarthy Building Companies, Inc. Scope of Work: Elastomeric coatings, expansion joints, joint sealants, traffic coatings, fluid-applied protected membrane roofing and paver system Project Description: 325 room, 14-story hotel HYATT REGENCY GALLERIA HOTEL – HOUSTON, TX new Construction Waterproofing Contract Amount: $150,000 (approx.) Owner: Mercy Health Oklahoma Communities Architect: Rees Architects, Inc. General Contractor: JE Dunn Construction Scope of Work: Water repellents, waterproofing, air barrier, insulation and joint sealants MERCY CANCER – OKLAHOMA CITY, OK For a complete list of specialty contracting services, visit www.chamberlinltd.com. ROOFinG/ShEET mETal WaTERPROOFinG/CaUlkinG • Single ply • Membrane waterproofing • Modified Bitumen/BUR • Reflective coatings • Vegetative roofing • Metal standing seam • Roof related sheet metal • Tile • Joint sealants bUilDinG/GaRaGE RESTORaTiOn ROOF mainTEnanCE/lEak REPaiR • Elastomeric wall coatings • Exterior cleaning & coating • Preventative roof maintenance plans • Expansion joints • Bearing pad replacement • Proactive Roof Asset Management • Traffic coatings • Dampproofing/flashing • Water repellents/metal flashing • Concrete/Masonry restoration • Epoxy & grout injection • Structural repair • Paver repair & replacement • Roofing & waterproofing expertise • Leak repair specialists • Roof & building envelope surveys • On call service 24 hours/365 days a year • Free estimates