HSM today Issue 16
Transcription
HSM today Issue 16
Specialist journal from Mikron Agie Charmilles AG for the Milling Technology Issue 16 The HSM 400U at IWC in Schaffhausen/CH Page 2-3: Page 6-7: Great enthusiasm for the HPM 1000U/1100 Page 11: The HSM 400 at Hung Ming Ho in China Page 12-13: Medical Technology, the UCP 600 Vario und MEDARTIS Large parts with the HPM 1850U at Bühler/DE Page 14-15: Machining Centers for Medical Technology HSM 400U ProdMed, HSM 400U ProdMed Dental and UCP 600 Vario ProdMed In the medical technology market segment, the manufacturing of implants represents an area characterised by the expectations of efficient production but which nevertheless must satisfy the special constraints of a medical environment. Ralf Löttgen Autonomy and Process Capacity The HSM 400U ProdMed in its standard configuration and the derived version for the production of dental implants, as well as the UCP 600 Vario ProdMed, each have integrated and economic solutions for tooling and component automation. This not only involves the physical change, but also monitoring and evaluation of tools and components by measurements and the inspection of breakage, including documentation of the results. In combination with the monitoring functions of the control system as well as the “smart machine” modules included in the scope of delivery for monitoring spindle vibrations (Extended APS), the automatic calibration of machine geometry (ITC-5X) that can be called in the NC program, plus the option to transmit specific machine and process statuses to GSM telephones (RNS), the ProdMed versions make a significant contribution towards reliable and traceable results in production. Reduction in Piece Times Through a variety of completed projects, it has been shown that for frequently used tool diameters, high-speed technology with spindle speeds of more than 15'000 to 30'000 rpm – even higher in exceptional cases – can be used even for semifinishing and finishing work on titanium alloys, and provides considerable potential for the reduction of machining times. Edge build-up and adhesion problems with titanium alloys occur almost exclusively during roughing operations, so that in general, low spindle speeds and higher axial and lateral infeeds are used accordingly. In such applications, the wide performance range of modern motor spindles can be used optimally, with comparatively high torques at low rotation speeds and, depending on the spindle type, at maximum speeds from 20'000 up to 54'000 rpm. With regard to machining aspects, the system’s high flexibility makes a significant contribution for shorter part times whilst improving the level of detail and surface quality at the same time. Required Characteristics of the Materials to be machined Contrary to titanium machining, it is hardly worth applying highspeed technology for alloys that are difficult to machine, regardless of the machining situation. Depending on the amount of material to be removed and the part's geometry, considerable emphasis should be placed on the spindle output, i.e. the UCP 600 Vario ProdMed – specialized for the operation of set, clamped axes and with spindle speeds of 20'000 rpm – is recommended for machining work that is characterized by a high level of material removal, whereas an agile HSM 400U ProdMed, also using simultaneous 5-axis machining with spindle speeds of 30’000 rpm, is preferable for more complex machining operations with low demands on material removal. Likewise, chip disposal and cooling lubricant treatment are of particular significance, especially in the case of titanium machining. Therefore, and depending on the expected chip volumes, the three ProdMed models feature adapted designs based on bandpass filter technology that permits smooth production operation. Integration into the Environment and Processes Of particular importance is the smooth integration of new, demand-driven production resources into the technical production environment, and also into the medical environment in the case of medical technology. In this case, various company-specific aspects also play a role. Apart from characteristics that are taken for granted, such as reduced space requirement, reliability, ergonomics, integration into IT networks, etc., the traceability of the machining results, the documentation of the NC program used, and similar aspects assume particular significance. For this purpose, automatic logbook entries or those created on command, status displays or measurement results can be used and assessed individually. Frequently, the production problem on the machine is only part of a far more complex situation. For example, an entire process can begin with the capture of threedimensional geometry data on a scanner, and must end with a part that satisfies quality requirements. This is where the development of efficient and effective process chains, in cooperation with the relevant partners from the area of production technology, is of paramount importance. If required, and in addition to the ProdMed machines customized to satisfy the needs of medical technology, services are also offered, which are intended to assist the development and implementation of successful overall processes in conjunction with the client's expertise. This includes advice on CAD/CAM issues, questions regarding tool selection or technological aspects, as well as contact with partners in the process chain who are already able to offer solutions to relevant problems. Thus, the Mikron ProdMed machines, including possible services in connection with the development of integral production processes, reflect an offer that is focussed on the needs of medical technology. Please take notice of the article on the pages 12-13. The company MEDARTIS/CH manufactures medical products with a UCP 600 Vario. www.mikron-ac.com High-speed machining 2 Editorial Jens Thing Brand Manager Mikron HSMtoday Nr. 16 IWC Schaffhausen - Where quality meets innovation IWC prefers milling machines from within their own country. For almost two years, watch cases have been manufactured for the "Ingenieur" on a Mikron HSM 400U of Nidau/CH Dear Readers, In this edition of HSMtoday, we once again introduce you to companies who use our highspeed and high-frequency machining centers, clearly illustrating the fact that the range of application for our machining centers is highly varied. Mikron offers each user the machine best suited to him from the broad spectrum of machining, from the VCE Pro line vertical machining centers to the universal high-performance machining centers of the UCP line. With its HPM line of products (highly productive chip removal), Mikron launches machining centers on the market with a working range of up to 1850 mm for the first time. The HSM line of 5-axis high speed machining centers has been continuously improved in recent years. Mikron has put great effort into all its machines in order to optimize automation. New arrivals include the HSM 400U ProdMed, HSM 400U ProdMed Dental and the UCP 600 Vario ProdMed, machines specially developed for medical technology. Each machine features integrated and economic solutions for tooling and component automation. With every new innovation and further development, an important objective is to increase the competitive edge of your company – because your success is our success. Distinctive originals in chronometry are the undisputable specialty of the North-eastern Swiss watch manufacturer IWC Schaffhausen: The famous "Da Vinci" with permanent calendar is a part just as the "Grande Complication", the super antimagnetic "Ingenieur" or the "Aquatimer Automatic 2000", which will withstand pressures to 2000 meters water depth. Jürgen Maurer The fact that an American Engineer from Boston, Florentine Ariosto Jones set up the "International Watch Co." in Schaffhausen in 1868 was no accident. The name and the existence accounts the manufacturing location on the Rhein - far away from the watchcenters of Western Switzerland to this American. He found a newly constructed hydro-electric power plant as the drive for his machines. - Ideal conditions for his passion, building perfect mechanical clocks for the American market. He also found watchmakers in Schaffhausen who's careers were backed by long tradition. Evidence of this was found in the Schaffhausen public records office, dated 29 January, 1583 in entries of trades artificer, the gunsmith, watch makers and winder makers on the city council. These entries prove that the watchmaker trades existed in Schaffhausen at that time. The beginnings of Schaffhauser clock-making art go back even further, back to 1409 when a Monk from the nearby Rheinau Monastery built the striking clock in the St. Johann church. Originals of chronometry were created soon after the company was formed, such as the Pallweber pocket watch with a digital display, which is a much sought after collector's piece. As one of the first watch manufacturers, IWC recognized the huge potential of the ever more popular wristwatch at the end of the 19th century, which was the reason for developing a completely new factory. On the other hand however, the original inner workings of the pocket watch were also used in the wristwatches, as the market in the 30's demanded large precision wristwatches. This led to the Portugese line - still a trendsetter for wristwatches today in "Kingsize" format. The HSM 400U palette changer. 3 watch casings are mounted on the fixture constructed for them at IWC IWC was on the scene as the watches were used as the pioneers of flight were learning to fly - and still has an extensive collection of professional Pilot's watches, which are equipped with a special protective magnetic field. In the nineteen fifties, IWC wasn't only at the head of the race for automatic self-winding watches but they developed an unsurpassed self-winding system with the Pellaton winding system, which even today works exclusively in their automatic manufacturing plants. During the major turbulences of the Swiss watch-making industry at the end of the seventies, Watches were engineered for men in Schaffhausen under the leadership of their revered Patron Günter Blümlein - against the push toward electronics - mechanical, innovative and of superior technology. This self-conception led to the tongue in cheek advertising slogan: "IWC – since 1868. And as long as there are still men." Since the men's watch has of course long since become a woman's concern as well. The technical perfection, the training of their engineers, the prevention of manufacturing mass products: All of this corresponds with the old axiom of the IWC, to make watches for few but of the highest quality. This is the reason that the watches with thorough maintenance last for decades. This is also why they are collector pieces, which fetch collector's prices around the world. Distinguished pulses for the mechanical watch come from IWC. 450 employees manufacture the coveted pieces in Schaffhausen. IWC has belonged to Richemont SA since the year 2000. HSMtoday Nr. 16 High-speed machining 3 the definite start to the automatic mechanisms in Schaffhausen. The first time the “Ingenieur” appeared on the market, carrying the technical lightning symbol on the number plate - for electricity was dated 1954/55. "Ingenieur” also means: Protection from extreme magnetic fields with an IWC-typical soft-iron casing interior. An entire family of athletic, more attractive and especially tough watches were derived from the watch-makers solitaire (www.iwc.ch). Hubert Uebelhör, over 20 years of CNC experience Mikron and the “Ingenieur” An HSM 400U from Mikron has been working in the IWC milling shop in Schaffhausen for almost 2 years now. This milling center is mainly for producing the "Ingenieur" casings. But first, more on this classic watch from IWC. The name has been the vision and the program for 50 years. It stands for robustness, precision and technical progress. Its development was The HSM 400U, which has a window location in the IWC milling shop, is a processing center in a class of its own, is very dynamic and the precision of all 5 axes is exceptional. When questioned as to why a Mikron machine was purchased, Hubert Uebelhör, the responsible programmer and configuration technician, explained that the name and the good machines of the Swiss manufacturer are well known. The large 5-axes mobility, which is required for the parts spectrum of IWC, the pivoting angle and the simultaneous operation abilities were important to him. The solid construction of the machine and the acceleration were also very convincing. The iTNC 530 controller by Heidenhain with its user-friendly interface is also significant for IWC. As already mentioned, the watch casing of the "Ingenieur" is milled on the HSM 400U and it is done using full material, either of stainless steel or titanium. The winding mechanism is also produced with this machine to achieve the best possible fitting precision. Since the HSM 400U is set up with a palette and tool changer by Mikron and the inexpensive palette system by 3R for automatic operation, the assembled equipment The Ingenieur Automatic AMG in Titanium casing. A statement for the common value, combining the IWC and the Mercedes AMG as the mark of Engineers with their lean toward perfection does not have to be unscrewed, they can be "parked" on the palettes. This reduces set-up times to very nearly zero. IWC watch casings can be produced overnight and on the weekend without an operator. According to Hubert Uebelhör, the HSM 400U is generally very user-friendly and easy to operate. It is also very reliable and dimensionally stable. The HSM 400U meets all of the demands of a modern 5-axes processing center. Particularly noteworthy is the dependable cooperation with the Competence Centre in Nidau. If Hubert Uebelhör requires special information or must have answers to processing questions that are out of the ordinary concerning the There is enough space in the tool changer of the HSM 400U for 68 tools machine, he can rely on the extensive knowledge of the Nidau Application Engineers. The experiences with the spindle are by all means positive and the temperature compensation (cycle 307) functions excellently, added Hubert Uebelhör. Cycle 307 ("smart machine" Module ITC-5X) is a calibration cycle, which enables the deviations in the pivoting rotational axis by determining the new pivot point of the C axis. These deviations occur on processing centers because of the heating of the pivoting rotational axes. With HSK shrinking tools, such as are used at IWC, the spindle works like a charm. The exceptional rotational values produce a much higher life-span of the tools compared with the ISO cone with collet grips and an improved surface quality on the work piece. 2nd HSM 400U already on order! Based on the great experience and the excellent milling results with the HSM 400U by Mikron, IWC has ordered another machine. In summarizing, the HSM machines by Mikron meet the highest standards concerning speed, precision and surface quality. Its demand-oriented design, the high quality components, the digital drive technology and one of the most modern controllers, these machines are designed for maximum efficiency, economic value and functionality. www.mikron-ac.com Highly productive 5-axes machining 4 HPM 1150U and 1350U now with direct drives for all round and swivel axes Due to the impressive machining capabilities of the HPM 1850U, Mikron is now also using some of the technology used in these machines in the new HPM 1150U and HPM 1350U. The HPM machines are based on the proven models of the UCP Series. Stefan Fahrni The new HPM 1150U and HPM 1350U 5-axis simultaneous machining centers can be used for heavy cutting work or highly precise machining processes. This successful design with the design of the fourth axis as a circular milling attachment and the fifth axis as a swiveling head means that very bulky work pieces can be machined. The HPM 1150U / 1350U universal machining centers make an impact thanks to their outstanding performance as implemented in the aviation industry, the manufacture of moulds and in parts production as well as in many other fields of application. Direct drive The HPM 1150U and HPM 1350U are now equipped with a direct drive swiveling head, which assures yet faster and more dynamic machining. An advantage of the direct drive is that the application window for five-axis machining opens further. Milling that in the past could only be performed by specialists is now much easier to handle. Since a torque motor now drives the swiveling action, the gearbox is no longer needed, as well as the belts and possible factors that may affect precision and service work that goes along with that. The simultaneous swiveling head is also equipped with a hydraulic clamping device that makes it possible to clamp the spindle in each swiveling position. Optimal boring and machining procedures can now be carried from every position. The advantages of the direct drive are especially evident when the possibility of simultaneous milling can be fully utilized. The best example of this is an airplane part on which curved surfaces must be produced in constantly changing angles by hobbing. The more precise axis guides pay for themselves during simultaneous machining with direct drive in the round and swivel axes. Better surfaces can be produced at even higher feed rates. Strong motor spindles Spindles of the latest generation are used on the HPM 1850U, as well as on the HPM 1150U and HPM 1350U. At 15000 rpm and 193 Nm, they are among the strongest motor spindles on the market. In addition, all spindles are equipped with the necessary sensors to use the "Advanced Process System" (APS and APS extended) smart machine module. The APS module is a monitoring system that opens up new opportunities for the user to observe and control the milling process on screen. This system was especially designed for high performance and high speed machining. But it can also be used for other milling work. With the help of an acceleration sensor integrated in the spindle, vibrations during the milling process are recorded and displayed to the operator on the console. If necessary, the operator can adjust the cut values to extend the service life of the tools and to prevent damage to the machine. The emulsion treatment for the cooling through the spindle is equipped with the latest paper band filter technology. A safety HSMtoday Nr. 16 The HPM 1150U and 1350U product line equipped with the latest technology was developed from the UCP 1150 and UCP 1350 An airplane part of aluminum illustrates the difference: 5-axis simultaneous machining centers with direct drive (photos above) The direct drive and hydraulic clamping swiveling head make machining of such quality possible today filter is installed with this unit to protect the rotary transmission to the spindle. In terms of optimal tool and work piece measurement, the machining centers are also equipped with cutting-edge technology. An OMP 60 sensor and the latest laser technology of the NC 4 Laser from Renishaw ensures that the HPM 1150 U and HPM 1350U are ready for precision work piece machining. www.mikron-ac.com HSMtoday Nr. 16 Universal machining Complex components, prototypes and a whole pile of swarf and chips Edi Hofstetter - Werkzeug- und Maschinenbau AG in Benken, Switzerland is a contemporary family operation whose history goes back to the year 1946. The experience gathered in the years since and their constant readiness for continuous development has made the company what it is today. A VCE 1600 Pro from Mikron was put into operation in January 2005. It has been used ever since to machine components for tool and engineering applications, as well as prototypes. Jürgen Maurer The company was founded by Edi Hofstetter in 1946. After training as a machinist, Mr. Hofstetter leapt into self-employment at age 20. He was a noted handyman with outstanding practical skills. He ultimately felt most at home in metal machining. With a "nothing is impossible, everything is possible" attitude, he took on even the most difficult projects. Because of his great success, the plant in Benken was expended in 1966 to include a residential building with a production hall. 20 years later, a new production hall had to be built with a higher ceiling to accommodate the new machines. In 1993, the company changed its corporate form to an AG (public limited company) and in 1999, the siblings Ruth, Ulrich and Josef Hofstetter took over the company. In 2001, another production hall was erected directly next to the existing buildings. Edi Hofstetter - Werkzeug- und Maschinenbau AG is today equipped with state-of-the-art machines. The proprietors are competent and the employees very well trained which is clear from their exacting work and services. They design complex three-dimensional components and then manufacture the components on the machines especially built for that purpose. Work pieces of up to 20 tons can be machined in Benken. Over 1000 m2 is utilized with 12 machines in two workshops. Whether SMC compression moulds, assemblies, components or prototypes – thanks to the equipment, the personnel and the wellorganized workflows, all jobs are performed in a timely manner and with exacting precision. ISO 9001 certification is a given. Ulrich Hofstetter, Head of Engineering, answers questions about his operation and the VCE 1600 Pro from Mikron: Mr. Hofstetter, how did you hear about the machine from Mikron? In recent years, we have invested in large, cumbersome machines, but were lacking a fast machine. The original notion of a small machine developed into the idea covering a broader range with a suitable machine. There was initially no mention of a Mikron because we thought it was too expensive. Even so, we solicited a comparison bid for a VCE 1200 Pro. The price/performance ratio surprised us. What were your reasons for choosing the VCE 1600 Pro? The knowledge of weight of our work pieces caused us to seriously consider the VCE 1600 Pro. Important reasons were the table load, the traverse paths, the Z traverse path in particular, the dynamics and the rational and very precise machining options of the 5 The VCE 1600 Pro from Mikron is mainly used for machining individual parts for tooling and engineering applications, as well as prototypes machine. The control system was also important to us. We absolutely wanted the Heidenhain iTNC 530, which we were already using in many areas. We also had a choice of spindles and the 540 I water tank. We decided on a 10,000 rpm spindle. The Konus BT 40 allows us to use available tools. A visit to Steinkamp in Germany where we could view the machine in person ultimately convinced us. We already knew on our way back that it would be the VCE 1600 Pro from Mikron. What parts or type of components do you machine on the VCE 1600 Pro? We machine all kinds of proto- types, e.g. suction nozzles, components with deep ribs with a diameter of approximately 2 mm, a depth of 80 mm and a taper of 0.5° where even small tools are also needed. What materials do you prefer to machine on the VCE 1600 Pro? Primarily construction steel, tempered steels and tool steel. Now and then also aluminum and brass. Another performance characteristic is its precision. Milling in the 5 µm range is no problem at all. What industries are your customers in? Because individual components make up approximately 60% of production, our customers naturally come from a variety of industries, such as pressing plants, rail car manufacturers (forms for seat pans), as well as companies in aircraft and machine construction. How have your employees progressed with the machine since? Trouble free. Employees were briefed by me and off they went under the principle "learn by doing". By the way, the manuals are good and of course, you can glean something from them. A big advantage was certainly the control system, as already mentioned. What experiences have you and your employees had with the VCE 1600 Pro, e.g. with stability, precision or process safety? We have been very satisfied with the VCE 1600 Pro up to now. The machine fits into our production workflow with its size and a table load of up to 2.7 t. We have several options and it is easy to use for small or even large components. The VCE 1600 Pro is also very dynamic in all axes. At Edi Hofstetter - Werkzeugund Maschinenbau AG, every order is seen as a challenge for the entire company. Our employees are used to facing challenging projects head on. Ulrich Hofstetter and his team still take the time to search for the optimal solution even for individual component manufacturing. This requires creativity and a mountain of experience in metal machining, something readily available at the family company in Benken. www.mikron-ac.com Highly productive 5-axes machining 6 HSMtoday Nr. 16 HPM 1000U/HPM 1100 Machining in another dimension! Overwhelming enthusiasm – Feedback from EMO 2005 in Hanover, Germany clearly shows that the new Mikron HPM series is the standard in high-speed machining No other manufacture of stateof-the-art machining centers in the HSM and HPM field has developed such extremely successful concepts for cost-effective milling so consistently in the first five years of the 21st century. After rolling out the HPM 1000U and HPM 1100, experts agree: Mikron has done it again! Urs Hänni Single minded, persistent, long sighted and finally, thanks to a focus on the important, successful; these are some of the main characteristics you expect from companies. Of course, these same companies also expect similar characteristics from the manufacturers of state-of-the-art machining centers and in a related sense from the products, too. Focusing on the important Mikron introduces the new HPM series developed and tested over a period of two years and tested under production conditions, spot on. The five-axis HPM 1000U and three-axis HPM 1100 adeptly meet the requirements of today’s companies thanks to imaginative conceptual considerations. The most important characteristics of these machining centers are unrestricted accessibility of the machine at any time, the individual components perfectly coordinated to the performance requirements in the HPM area, the unique robot system through the center of the machine and the design of all components of the entire production center on the three-shift operation. HPM – High-performance milling Following HSM (High-Speed Milling), Mikon has also now coined the term HPM (High-Performance Milling). HPM strategies, i.e. milling with the goal of achieving the required performance over the chip volume, not only place specific requirements on the machine as a whole, but on each individual element of the system. The HPM 1000U and HPM 1100 can clearly show that these demands can be met. Two spindles are available. On the one hand, the 20,000 rpm spindle and 198 Nm is suited for powerful machining of tough materials. On the other hand, the 28,000 rpm and 40 kW spindle has all the properties to also costeffectively machine parts with smaller tools. The fully-simultaneous circular swiveling table is available as a version for pallets or with a T-slots table top. In regards to power and dynamics, the linear drive in the axes (two motors in the A axis, one motor in the C axis) offers complete security. The A axis can be locked in the settings operation. This improves the quality of the work piece on the one hand and also prevents unnecessary heat build-up on the table on the other. The temperature of all power components mentioned above including the switch cabinet are controlled by a regulated water cooling circuit. 3 shifts, 365 days a year To achieve the high rate of metal removal the entire year, the new machines must be equipped with production-specific and reliable options, e.g. the cooling of the The HPM 1100 machining center can handle a table load of up to 2000 kg The steep incline of the side panels ensures perfect chip discharge Highly productive 5-axes machining HSMtoday Nr. 16 HPM 1100 und HPM 1000U Work area Longitudinal Cross Vertical HPM 1100 X mm 1100 Y mm 800 Z mm 600 Feed rate Rapid traverse rate X, Y, Z Feed rate. X, Y, Z HPM 1000U 1000 800 600 m/min 60 mm/min 0 - 20'000 Working spindle High-frequency spindle Spindle power/Spindle torque High-frequency spindle Spindle power/Spindle torque min 40% ED min 40% ED Work table Clamping surface Max. table load -1 -1 20,000 - HSK 63 66 kW / 198 Nm 28,000 - HSK 63 40 kW / 107 Nm mm 1200 x 900 kg 2000 Rotary tilting table Tilt range ° Rapid traverse rate C min Rapid traverse rate A min Clamping surface, autom. DIN-Pallet mm Max. table load (central) kg Clamping surface, manual Ø mm -1 -1 Tool changer Central tool changer Tool changer (tower) - - 40 115/165/215 mm - machining process: Internal and external supply of coolant (IKZ/AKZ) is possible with cooling water, air or oil mist. The pressure of the cooling water with IKZ (20 to 80 bar, 1200 I) can be variably regulated from the operator console. If additional cooling is needed while machining, an optional coolant system keeps the medium at a constant temperature. In addition, steam extraction for coolant steam and oil mist is available for the series. It was designed for high 20,000 / HSK 63 66 kW / 198 Nm 28,000 / HSK 63 40 kW / 107 Nm +30/-110 60 30 500x630 800 800 Tools 40 - Pallet changer Pallets Dimension 60 0 - 20'000 5 500 x 630 efficiency and a long service life. A fully-automatic bellows seals the workspace. The barrier can be automatically unlocked when the swiveling table is manually loaded with a crane and relocked once the loading is complete. Of course, all smart machine modules, e.g. ITC, APS or RNS can be used to achieve a cost-effective milling process. Pioneering robot system The real innovation with the Mikron machining centers are well known für their ergonomic design. The new HPM 1100 und HPM 1000U are unique when it comes to the access of the machine, no matter which machine configuration the customer needs to produce its work pieces. Basic machine with central 40unit tool changer Basic machine with double pallet changer and tool changer Basic machine with pallet changer, 5unit pallet magazine and tool changer Flexible manufacturing system (FFS) Combination of 3 basic machines, pallet changer and tool changer with a flexible manufacturing system HPM 1,000U is the solution for automatic loading. Work pieces of up to 800 kg are automatically changed from the palette magazine to the circular swiveling table. A hydraulic lift/rotation unit (pallet changer) sets the preselected pallets on the clamping devices of the circular swiveling table. The pallet changer first executes a linear movement through a paddle sealed from the working space. At the same time, the pallet is placed in the pallet magazine together with the work piece to be machined, a process that takes less than 30 seconds. The optional swiveling setup station on the pallet magazine makes loading the magazine with the work pieces secured on the DIN pallets easier. The setup station and circular swiveling table have reliable fluid couplings. Of course, the compact tool changer that can keep up to 215 tools on barely more than 1 m2 is part of the extremely compact design of the machine. This entirely new solution for automating heavy components offers unparalleled ergonomic conditions at the workstation. Access to the working area and pallet magazine is convenient and safe. Your access – "Your access to the machine" The robot system by the center is part of the new "your access" concept from Mikron. Regardless of which machine configuration you want, access to all relevant components of the machining center is always optimal. The "your access" concept shows its full effect with the HPM 1000U. Whether as a version with a 40-unit tool changer or as a version with a double pallet changer in the center and a tool changer, access to the machine is always optimal. Even connecting the pallet magazine or a flexible manufacturing system does not affect access. (see box) Past are the times when a pallet changer or pallet magazine stood in the way of the user in front of the working area. The five-axes HPM 1000U and the three-axes HPM 1000 meet the requirements placed on stateof-the-art machines. The most important characteristics are unrestricted accessibility of the machine at any time, the individual elements perfectly coordinated to the performance requirements in the HPM area, the unique robot system by the center of the machine and the design of all components of the entire production center for extended shift operation. www.mikron-ac.com The large tool changer with up to 215 tools is near the operator console The pallet changer is handled through the portal directly, making access to the machine effortless The fully-simultaneous circular swiveling table is available as a version for pallets (above) or with a T-slots table top 7 Universal machining 10 VCE 800 Pro-X and VCE 1000 Pro-X machining centers Considerably shorter machining times and larger volumes are possible with the new VCE Pro-X machining centers. Even difficult jobs, such as the production of thin walled work pieces are now even easier. Stefan Fahrni For each production order, whether in parts production or tool and mould making, carefully calculated unit costs are becoming increasingly more important. At the same time, the day-to-day business affects the demand for flexibility and processing time. An important element in this relationship is the selection of suitable production resources. With the VCE 800 Pro-X and VCE 1000 Pro-X, Mikron offers universal machining centers that guarantee maximum utility and calculable investment costs. Torque of nearly 100 Nm The new inline motor spindle from Step-Tec achieves 15 kW (S5) and a torque of nearly 100 Nm. These characteristics allow the use of face milling up to 85 mm in diameter or boring tools up to 60 mm in diameter. For machining with smaller tool diameters, a maximum continuous speed of 16,000 rpm is available. The machine has an internal coolant feed for costeffective use of suitable boring tools. The cooling units are also part of scope of delivery and are used for cooling through the tool achieving a pressure of 18 bar and having all necessary filters. By integrating the bandpass filter in the machine, no additional installation space is needed. Even plastics and filings are reliably filtered out. Equipped as such, the VCE Pro-X series is ideally equipped for all machining. Thanks to cooling through the tool, the high spindle speeds and the corresponding feeds, the VCE Pro-X series is also ideal for cost-effective chip removal of aluminum. HSMtoday Nr. 16 Universal machining centers, capably and completely equipped process speeds of 36 m/min (X, Y) and 24 m/min (Z) account for these aspects. This characteristic makes cost-effective machining of threedimensional cavities possible, e.g. forging dies, injection and die-cast moulds with little or medium complexity and the respective electrodes. An optional divider further ex- ufacture of moulds and in the aviation industry but also those arising in general mechanical machining. In this market segment, the Mikron VCE Pro-X line offers unbeatable advantages. www.mikron-ac.com Dynamic axes An early realization when using high-speed spindles is the fact that high surface quality of the work piece and cost-effective service life of the milling tools also require dynamic axes. The VCE Pro-X with By integrating the bandpass filter in the machine, no additional installation space is needed pands the area of application of the VCE Pro-X. The 4th axis is suited for the additional applications in the positioning and for simultaneous machining (S6). The machine's workbenches are designed to allow pneumatic clamping devices or pallet clamping systems to be supplied with compressed air. The VCE Pro-X machines from Mikron are also used for traditional machining. With high feed rates, individual parts such as perforated plates, which include a large number of traverse paths, can be machined more economically. The spindle torques also allow high swarf volumes, such as in the man- High-speed machining HSMtoday Nr. 16 The Chinese company Hung Ming Ho Co Ltd. relies on European machines in the production of zippers 11 The HSM 400 from Mikron is also at home in the world of fashion The invention of the zipper cannot be attributed to just one inventor. Inventors in various countries had worked on the idea of a quick release fastener over decades. Today, the zipper is indispensable in the world of fashion. Numerous manufacturers have brought their goods to market in the mean time. Yandi Ma Because the demand for zippers has steadily grown in the past, the entrepreneur Leung (photo below) made the decision in 1987 to found a company to manufacture zippers. Hung Ming Ho Co Ltd. has since become one of the most progressive companies in China in this industry, developing into a market leader in just a few short years. As an official zipper supplier to several internationally recognized clothing brands, Hung Ming Ho Co Ltd. represents a brand that guarantees the quality of their products. Production of the zipper manufacture takes place in Southern China near the city of Nanhei, about a 1-hour's drive from Guangzhou. Machines from the Agie Charmilles GF have certainly also contributed to the big success of Hung Ming Ho Co Ltd. The machine park includes 5 Mikron machines, 4 machines from Agie and 5 machines from Charmilles. Mr. Leung appreciates the AgieCharmilles GF as a solid and reliable partner. First HSM 400 purchase In 2004, Mr. Leung purchased his first Mikron HSM 400 with a 42,000 rpm spindle. There were two primary reasons why he chose machines from Mikron: the option of high-speed machining and the fact that he was already very confident in the customer service from Agie Charmilles China (HK) Ltd. His decision to choose Mikron machines has been profitable to date. The components milled using the HSM 400 are extremely precise as is required in the zipper industry. In addition, the machining times with the HSM 400 have been cut by 50%. Just six months after installing the first HSM 400, Hung Ming Ho Co Ltd. purchased two more HSM 400s configured identically. "The wages for a well-trained and experienced machine operator are fairly high in our area. Thankfully, the training and demonstration center from Mikron offers training and other development opportunities. As a result, we have also been able to hire lessexperienced operators and have them trained on Mikron machines. Zippers – they are needed everywhere. Boxer Laila Ali, daughter of Muhamad Ali, poses for HSMtoday in a fashion shop Mikron technicians also visit us often, not only to see whether the machines are running well, but also to test milled components to see whether they meet the required standard. They give our employees advice, e.g. what concerns the CAD/CAM programming, explain milling strategies or provide instruction for selecting the right tools," explains Leung, Business Manager. Expansion planned The company plans to build their own machines for the manufacture of zippers in the future. The first step in this direction was the purchase of two Mikron VCE 600 Pro machining centers at the end of last year. Both machines are equipped with a pallet system. The next step is then to purchase a 5-axis high-speed milling machine HSM 600U equipped with a high-performance 36,000 rpm spindle with high torque. The business manager of Hung Ming Ho Co Ltd. plans to acquire still more machines from Mikron in the next five years for the planned expansion of his company. www.mikron-ac.com Photo: adidas Universal High Performance Cutting 12 HSMtoday Nr. 16 The UCP 600 Vario by Mikron in medical technology MEDARTIS® - Impressive technology and the Medic's art What do Mikron machines have to do with medical technology? Operative supply for bone breaks and other bone injuries with metal implants (osteosynthesis) is found more and more often now. The company MEDARTIS, with its main office in Basel Switzerland produces exactly those plates made of titanium on machines by Mikron. Jürgen Maurer In 1997, Dr. h.c. Thomas Straumann founded the MEDARTIS Group. It was a re-entry into Osteosynthesis for mouth, jaw and face surgery. His father already works in this branch at the Straumann AG Institute. In 1954, Prof. Dr. Reinhard Staumann, who is the Grandfather of Thomas Staumann, had already founded the Straumann AG Institute, which was then specialized in Metallurgy and Physics for the watch industry. His son, Dr. h.c. Fritz Straumann implemented the synthesis of metallurgy, physics and medicine by utilizing the special metallurgical and physical knowledge for developing metallic implants for handling bone breaks. MEDARTIS led the further development of metallurgy and now has extensive knowhow in the production of high quality titanium implants. Philosophy and operation have been embossed through the pioneering work of the Staumann Group in metallurgy, osteosynthesis and implantology. In 2004, the MEDARTIS Group expanded their product portfolio with orthopedics and hand surgery. Meanwhile, MEDARTIS has close to 100 employees in its service. The goal and the responsibility of MEDARTIS is to provide the surgeons and the OP personnel in the mouth, jaw and facial surgery, the plastic hand surgery and the orthopedic surgery with all innovative implants, instruments and services that mean advancement in the osteosynthesis and the refore quality of life for the patients. In order to satisfy this high-set goal, the intensive cooperation with surgeons, scientists, universities and clinics are of the utmost importance to MEDARTIS. Osteosynthesis Osteosynthesis is the operative provision for bone breaks and other bone injuries with metal implants. The goal is to fix the fragments with one another in the most normal position possible. Unlike a cast, osteosynthesis normally enables early movement or even loading on the fracture. The choice of whether a fracture should be handled with a cast, osteosynthesis or no treatment is made depending on localization, stress, misalignment of the fragments, results of movement loss and the operation risks. Titanium plate as it is milled on both Mikron UCP 600 Vario's in the MEDARTIS plant in Bretzwil (Baselland/Switzerland) The production of plates with the machine by Mikron In 2005 MEDARTIS had to expand production. Mikron machines were also utilized in the new facility in Bretzwil (Basel-Land, Switzerland), two UCP 600 Vario's and an HSM 600U. Special plates are being produced for the so-called radius (underarm and hand) here. The prototypes for this are also milled in Basel and on a UCP 600 Vario. All product development starts with MEDARTIS keeping in close contact with customers. Product concepts for which the optimum application is planned together with the surgeons are developed this way. Detailed three-dimensional CAD construction drawings and computer simulations make up the basis of the first prototypes, which are then evaluated in clinical testing. The products are manufactured in-house and with the cooperation with external partners on the most modern CNC systems. The highest level of quality testing according to internationally recognized standards and guidelines secure a constantly high product quality. During a visit, Peter Weisskopf, member of MEDARTIS management and responsible for production, showed us the new plant in Bretzwil. Upon entering, we had already determined unmistakably that special things are made here. Everything is very clean, light, organized and almost clinical already. The work stations with microscopes and other measurement and testing equipment stood out. Medical products must often be tested thoroughly before they arrive on the market. The Mikron machines stand at one end of the hall - two UCP 600 Vario's and one HSM 600U. We are glad that MEDARTIS decided on Mikron and again for the 5-axes processing centers. We wanted to find out some of the background that the decision was based on. Peter Weisskopf gladly provided us with the information. „We manufacture medical Bone models with various plates for fixing finger bones made by MEDARTIS The x-ray shows the exact position of the plate screwed in place after the operation For continued processing on titanium plates fastened on an apparatus Universal High Performance Cutting HSMtoday Nr. 16 Machine model UCP 600 Vario Working range Longitudinal X mm Cross Y mm Vertical Z mm Swivelling B° Turning C° High speed motor spindle Maximum speed min Spindle performence at 40% ED/S6 Toolholder Feed drive Feed - rapid speed X/Y/Z m/min Tool changer Magazine positions quantity -1 Rotary swivel table Table dimension Max. workpiece weight (5-axis operation) Table versions mm kg Pallet versions Control CNC Construction kg Pallet changer (Optional) Number of pallets Units Pallet surface mm x mm products here in Bretzwil. You can imagine that quality and the technology used have the highest priority, especially after realizing that the various implants are used for people. Naturally, we decided upon a manufacturer that we know builds high-quality machines. The decision for Mikron was of course preceded by comparisons with other companies. The price/performance ratio of the Mikron machines convinced us. The 5th axis is an investment in the future. The Heidenhain controller is also important to us and is proven in operation. It is also no problem to transfer programs from the HSM 600U to the UCP 600 Vario; this type of compatibility is a strong advantage as well. One of our employees, who had already had 600 450 450 -115 / +30 n x 360 12,000 / 20,000 / 42,000 kW 15 / 16 / 14 ISO 40 / HSK A63 / HSK E40 max. 22 30-220, (configuration upon request) 450 200 table Ø 450 mm, with starshaped or parallel . arrangement of the T-slots 3R (Dynafix), Erowa (UPC), Mecatool (GPS) (others upon request) Heidenhain iTNC 530 7700 7 (Dynafix, UPC), 10 (GPS) 3R (Dynafix) 280x280, Erowa (UPC) 320x320. Mecatool (GPS) 240x240, (others upon request) some good experience with machines by Mikron, also provided some positive influence." Automation is indispensable Both the UCP 600 Vario and the HSM 600U are set up with palette and tool changers for automatic operation, to guarantee 24 hour operation. „The automation was also an important aspect for procuring the Mikron machines“, stressed Peter Weisskopf. „The machines have to run for 24 hours and this is possible because of palletizing. “ The Mikron-offered "smart machine" module RNS works better and cheaper than if we would have run the operation in shifts. “RNS makes it possible to obtain information about the operation status of the Mikron 13 machining center as well as the milling process regardless of the location.” The operator can receive information about the operating status or program status of the machine via SMS to a mobile phone. Precision parts are absolutely necessary Where precision and surface quality is concerned, there are no compromises at MEDARTIS. Since these parts are for use in medical products, aesthetics are also important. Since the Mikron machines are known for their good milling results and for the exceptional surface quality of the parts they process, they meet the requirements of MEDARTIS perfectly. Peter Weisskopf confesses that a good machine also needs a capable operator however. That is why two employees spent some time in the Nidau Mikron facility. They were trained on the Heidenhain controller in the HSM Competence Centre. Peter Weisskopf continues: „We've made a good decision with the Mikron machines. The two UCP 600 Vario's and the HSM 600U are very versatile. They are dependable and are designed very well for the automation. The parts that are milled with them have a quality surface and are very precise, exactly what we need." The palette changer of the UCP 600 Vario offers room for 7 to 10 palettes depending on the manufacturer Loading the palette changer is comfortable because of the optimal working height of the UCP 600 Vario Solution - the Vario System With its UCP 600 Vario, Mikron has a convincing 5-axis solution for automated production. As well as the compact basic machine itself, the Vario system has: a multitude of high-performance milling spindles; a scaleable, modular tool changer system, the best known pallet changer from other Mikron machines; and the right disposal or cleaning solution for every chip and coolant situation. It is up to the customer to decide just how vari- The Heidenhain iTNC 530 makes the UCP 600 Vario safe and easy to operate able their UCP 600 is to be. However, one thing is guaranteed to stay the same: access to the machine and peripheral devices is wonderful. The basis of the UCP 600 Vario has everything required to be used successfully in tool and mould making, medical technology and the entire machining process for frame components, etc. www.mikron-ac.com Highly productive 5-axes machining 14 High accuracy with up to 4 ton work piece weight Today's tools enable ever better machining performance. They have smaller diameters but require greater feeds in return. To use these advantages of modern machining in parts production with up to 2 meter swings, Mikron built the HPM 1850U. Stefan Fahrni The HPM 1850U is the machining center for consistent implementation of current machining technology. It has been developed to ensure high performance combined with extremely high precision in the manufacture of moulds, cast parts and in batch production. Due to its rigid structure it is suitable for heavy roughing as well as accurate finishing operations. The HPM 1850U allows high accuracy 5-axis simultaneous machining. The machine bed is cast from a single piece. This eliminates geometric deviations on the basis caused by year-long stresses in machining. The portal of the machine supports the Z-carriages of new, weight saving materials. This is in accordance with the high dynamics of the machine, approximately 300 kg lighter than a comparable Z-carriage of cast but has the same strength and better vibration damping. The advantages are especially evident in fast Z-axis movements such as are required for mould manufacturing. The versatility of the HPM 1850U • High dynamics with directly driven round and pivot axes • Selection between palette and circular milling attachment • Stability in processing thanks to hydraulic clamping on the round and pivoting axes • 5-axes simultaneous machining • Spindles with 15,000 or 24,000 rpm, or 8,000 rpm with up to 324 Nm with the HSK100 • Tool magazine with over 200 tools • Tools having swing diameters of up to 2 meters and 4 tons in weight The HPM 1850U is especially liked by the operators because of the ideal accessibility. The machining can be observed easily at any time. Part loading is also very userfriendly. When using the machine with a palette changer on both loading stations, even a platform is not required. The palettes can be lowered to a work-level that is comfortable for the operator. Flexible milling head The HPM 1850U enables undercutting a work piece without any trouble when using 5-axes simultaneous machining. The milling head allows the tool spindle to pivot by 140° simultaneously. The pivot axis can also be clamped to efficiently utilize the highest motor spindle speed. The clamp is made so powerful that it needs no index- HSMtoday Nr. 16 The HPM 1850U offers the most modern high-power machining of work pieces with up to 2 meter swings and 4 ton weight ing. The spindle can therefore be fastened at any angle position. The switching time from vertical to horizontal machining is less than 1 second. This makes machining possible that could not have even been imagined before. From rough machining, 5-side complete machining to 5-axes simultaneous machining on turbine blades, the application of the new Mikron HPM 1850U are almost limitless. Direct drive circular milling attachment New challenges concerning machining power require new paths and new technology to implement them effectively. This is why a linear motor has been used as the circular milling attachment drive on the HPM 1850U by Mikron. Swift acceleration and high speeds are only possible with this technology. The large clamping table with up to 1600 mm diameter and loads of up to 4,000 kg can be moved at a rate of up to 30 rpm. Its enormous torque and achievable positioning precision is impressive. Two characteristic values that are important to Mikron in this machine. 2 meter swing diameter and up to 4 ton weight High-performance motor spindle Either motor spindles with 15,000 rpm and 193 Nm torque or 24,000 rpm are used with the HPM 1850U. The tool interface is the modern and widely used HSK63 interface. For machining with long and large tools, the high-torque The HPM 1850U is perfectly suited for large work piece machining The HPM 1850U for 5-axis simultaneous machining HSMtoday Nr. 16 motor spindle with 324 Nm and 8,000 rpm is recommended. Naturally, this motor spindle has an HSK 100 tool receptacle to transfer maximum rigidity to the tool. This provides the machine with enough power and reserves to handle even the most demanding tasks with no problems. Pallet changer offers direct access Large machines are normally encircled by a platform in order to enable the machine operator access to the machine for loading. Mikron is of the opinion that this is very cumbersome to the operator. They have therefore done away with the platform. The machine is equipped with a lifting apparatus that brings the palette up to the height of the work-table. The HPM 1850U is the only machine of this size with ground-level access to both loading stations. Both loading stations are also equipped with a manual rotating mechanism. This is especially useful for clamping large work pieces at the rear as well. This makes loading and unloading clamping towers much easier. Adaptive control The HPM 1850U is equipped with the Heidenhain iTNC 530 controller. This controller can be easily integrated into the most different of operational procedures. No matter whether producing individual parts or in a series, simple or complicated parts or whether the production is to be done "on demand" or has been organized centrally, the iTNC 530 is the ideal controller for any field of application. Software controls feed totally automatically To fully utilize the high powered modern tools, the machine must have ideal interaction between uncompromising mechanics and dependable software. This makes the HPM 1850U able, for example, with Highly productive 5-axes machining the optional software "Adaptive Control System" (ACS) to record the loads of the work pieces and to automatically adapt feeds for rough cutting accordingly. This is always based on the programmed feed set to 100%. The controller uses the measured load values on the tool to calculate the optimum feed for the current cutting conditions and automatically regulates upward or downward accordingly. Since blank contour deviations occur and therefore can create varying tool holding capabilities (enlacement, clamping depth), tool wear, air cutting, measurement deviations and hardening, these contour differences must be compensated for during machining so that the optimum feed is guaranteed in every situation. As high as possible, as low as required. If the "Adaptive Control System" (ACS) is used, the result is shortened production times with simultaneously improved machining security. Other "smart machine" modules such as "APS" and "APS extended" also help to optimizing the machining and in keeping the wear to the tool and the machine to a minimum by recognizing vibrations. The new 5-axes machining centre HPM 1850U by Mikron opens new paths to the modern and economical production of large parts up to 1.6 m3 parts volumes. No matter whether the HPM 1850U is used in mould manufacture, in cast machining or in series production, the high power and precision is very impressive. Many users are positively surprised that such precise machining is possible considering the size of the HPM 1850U. The HPM 1850U allows high accuracy 5-axis simultaneous machining The exceptionally large sliding doors ensure optimal accessibility to the loading area The pallets can be manually turned and locked in 8 positions www.mikron-ac.com The HPM 1850U is ideal for series production with an optional palette changer. Automation allows extending productivity in the nightly and weekend hours with no operator 15 “smart machine” 16 “smart machine” Modules for optimizing the milling process Mikron offers various modules under the term "smart machines" (software and hardware) to make the milling process simpler and easier to control for the operator makes spindle condition prognosis possible. SPS enables real-time inspection and contributes to effective servicing and efficient corrective maintenance. The operating principle of SPS Wear, age-related damage and overloading are the main reasons for spindle failure. Insufficient bearing lubrication or extrusion cooling accelerates these symptoms of fatigue. A real-time condition monitor compares the current state with knowledge-based target behavior. Depending upon the event, either an SPS warning or an SPS error message with a stop in production is triggered. Just as a Formula 1 driver would never be able to get the most out of his race car without electronic support, an operator of a machining center needs support to maximize the total available potential of his milling machine for the machining process; smart machine gives him this support. In addition, he is also able to significantly improve the service life of various machine components. Alexandre Condrau The ITC upgrade to 5-axis machines ITC-5X is an additional module of the "intelligent thermal control" for machines with circular swiveling tables. With steadily increasing machine performance, it is no longer possible to prevent thermal effects through design measures alone. Despite exact compensation between tool and work piece, the position of the rotation axes saved in the control system can change due to thermal drift, something particularly evident when working in tilted plains. This is where ITC-5X comes into play. ITC-5X functionality: Using a caliper (option), a simple, automatic calibration cycle measures the spatial position of the rotation. The measurement can be taken on a reference pallet (option) or reference surfaces of the work table or the work piece. The position measured is automatically saved. Benefits of ITC-5X: • Greater work piece precision with pivoting and/or rotating machining (cycle 19, plane functions, M128) • Compensation for external influences through recalibration • Increased process safety for 5-axis machining • Minimized downtimes (no manual measurements) • Automatic recalibration during unmanned operation Spindle Protection System - SPS Condition-oriented monitoring for daily production Conventional corrective maintenance is only performed when damage has already occurred. This leads to unexpected machine capacity reduction and high maintenance costs. A prerequisite for preventive maintenance is, therefore, perfect knowledge of the condition of the machine and its components. Monitoring of the main spindle is the key. Condition-oriented monitoring HSMtoday Nr. 16 The benefits of SPS • Automated, self-monitoring of spindle condition • Continuous maintenance of spindle condition, thereby resulting in earlier identification of spindle faults • Optimal time planning of corrective maintenance measures and, therefore, the avoidance of long downtimes after a spindle failure SIGMA - The management system for your process chain SIGMA generates and manages order, drawing and parts data in an integrated way for milling and electric discharge machining (EDM), custom-made to workshop specifications. Furthermore, the management system acquires and manages work pieces and data at the predetermined location. Data such as NC programs and work piece corrections are processed for machining by SIGMA and made available to various systems via a network. Starting and monitoring of machining is fully automatic. At the same time, process data is recorded and displayed. The functionality – SIGMA grows as the need grows: The SIGMA Cell Management System is responsible for the management of a MIKRON milling cell. With the SIGMA Workshop Management System, it is possible to add one or more measuring devices and as many machining centers as desired. The entire process chain can be controlled via this Multi Machine Management. Normally, SIGMA is installed on the Mikron machine controller or on the measuring device computer. However, the use of an additional terminal is recommended if the workload of the measuring device is heavy or the distance between machining station and measuring device is large. Thanks to SIGMA's open architecture, all Agie Charmilles machines can be managed. part of the standard configuration of machines. Others are available as an option. Each “smart machine” module fulfils a specific function. Like a modular system, the user can choose the modules that he finds most suitable for improving the milling process. A list of available modules can be viewed on the Mikron website under Products, smart machine. The SIGMA identification system SIGMA can work with pallet identification. Pallets can be supplied with ID chips which provide each with a distinctive, permanently stored identity. As soon as a pallet is identified, all data stored in the database for this pallet is made available. An electronic ID system ensures high process safety: • Always the right machining program • Always the right correction values • Always the right magazine position • Always the right machining sequence www.mikron-ac.com Support for the retrofitting of existing pallet changers with ID systems. Regarding multi-machine systems, System 3R can provide further assistance with the project planning and installation of the SIGMA Workshop Management System. Impressum HSMtoday TM Specialist journal from Mikron The benefits of SIGMA • Unmanned, automatic job machining and further treatment of process data • Increased productivity • Job priority: Simple scheduling and rescheduling • Scalability: Sigma adapts itself to your needs • Concise operation and process data display for various machines • Single measurement of work pieces and pallets • Automatic electrode manufacture control for cavity sinking by EDM via the respective superior order • Increased process safety The "smart machine" modules can be used on all Mikron machines with current Heidenhain controls. Some of the modules already form Publisher: Mikron Agie Charmilles AG Ipsachstrasse 16, CH-2560 Nidau Tel. +41 32 366 11 11, Fax +41 32 366 11 66, E-Mail: [email protected] Brand Manager: Jens Thing Managing and Design Editor: Jürgen Maurer Photo adaptation: Vik Furer Circulation: 60,000 Published in German, French, English, Italian, Spanish and Chinese Photos: adidas, IWC, MEDARTIS and Mikron Print: Stämpfli AG, CH-3001 Bern Issue 16, 2006 © Mikron Agie Charmilles AG 2006 www.mikron-ac.com Agie Charmilles Group