CNC Router Tooling and Accessories
Transcription
CNC Router Tooling and Accessories 2008 • Collet Chucks • Drill Chucks • Arbors • Shrink Fit • Collets • Pull Studs • Set-up Tools • Aggregates see page 38… Because your router’s performance depends on high-precision tooling. Techniks Certified Tooling Improves Router Performance Every holder is individually tested for quality & accuracy and comes with a lab certification documenting accuracy and balance specifications. Techniks Certified = High Performance Tooling = Best T.I.R. Lab Certified Accuracy Taper-to-Pocket T.I.R. 0.0001" Power Coat Nuts Measured from taper O.D. to collet pocket I.D. Our Power Coat nut holds 40% tighter than bearing nuts for best T.I.R. and rigidity. Each tool holder is lab certified for accuracy and balance. Ultra Precision Collet Each collet hand inspected. T.I.R. only 0.0002" Taper Accuracy AT3 Taper ground to AT3 accuracy for maximum contact with spindle. Balanced to 24,000 RPM Balanced Nut Factory balanced to 24,000 RPM at G2.5 Custom balancing to 60,000 RPM available. Balanced nut reduces vibration to extend cutting tool life. Use Techniks Certified Tooling for improved cutting and extended tool life. Each Tool Individually Lab Certified How T.I.R. Affects Cutting Tool LIfe T.I.R. (total indicator runout) is the measure of concentricity of the cutting tool in the tool holder. T.I.R. is measured in "tenths" or oneten-thousandths of an inch. Cutting tool life decreases by 10% for every .0001" T.I.R. The rigidity and accuracy of Techniks tool holders minimizes T.I.R. Tool holders make the important connection between the machine spindle and the cutting tool. Quality tool holders extend tool life by 150% or more. A full report comes with each tool. Percent Tool Life 200 150 100 50 0 0 2 4 6 8 T.I.R. in tenths 10 Every .0001" T.I.R. loses 10% tool life Table of Contents Tool Holders COLLET CHUCKS Tool Holders DRILL CHUCKS & ADAPTERS Collets & Nuts COLLETS ER Inch Collets ................... 14 ER Metric Collets ................ 15 TG Collets ............................20 TG Nuts ................................21 HP3 High Precision ...........9 Drill Adapters ....................9 HSK F and HSK E ................4 ISO 20 and ISO 30 ................5 SK 30 .....................................5 BT 30 ......................................6 BT 35 ......................................7 ER Straight Shank Ext .........7 SHRINK FIT HOLDERS Shoda Collets ......................22 Perske DIN 6388 Collets ....23 DNA Collets .........................24 Retention Knobs .................25 Setup Equipment DUST SEALS, WIPERS Dust Seals (internal) ...........26 Dust Covers (external) .......27 Spindle Wipers ....................27 WRENCHES & GAUGES Hand Wrenches ..................28 Torque Wrenches ...............29 Torque Wrench Adapters ..29 Tightening Fixtures ............30 Digital Height Gauge ..........31 Analog Axial Gauge ............31 Aggregate Heads AGGREGATE HEADS HSK 63F ........................ 10 ISO 30 ............................. 10 Shrink Fit Machines ......11 CMS Tool Holder ...................9 COLLET NUTS HYDRAULIC HOLDERS ARBOR TOOL HOLDERS Power Coat ER Nuts........... 16 ER Bearing Nuts .................18 HSK 63F................................8 ISO 30 ..................................8 ER High Speed Mini............18 Dust Cover Nuts (ER) ........19 Dust Cover Nut (TG) ...........21 Shoda Nuts ..........................22 Perske DIN 6388 Nuts ........23 HSK Hydraulics ................ 12 ISO Hydraulics ................. 12 Reducing Sleeves ........... 13 About our aggregates .......33 Single output (Mono).........34 Double output (Duo) ..........35 Quad output (Quattro) .......36 Variable angle (Vario) ........37 Floating head (Soft-Touch 38 Light weight (Smart Line) 39 Output options ...................40 Other Info Special Orders.....................42 Part Number Index..............44 Call us toll free: (800) 597-3921, Local: (317) 803-8000, Fax: (317) 803-8001, Email: [email protected] HSK 63F and HSK E Collet Chucks for CNC Routers • Balanced to 24,000 RPM at G2.5 flats • Inspection report included for accuracy and balance D N • includes collet nut F A Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters. HSK 63F Tool Holders Part No. Description D A F N Collet Nut Wrench Flats 171.05.008.001 HSK 63F x ER 16 - 60* 63 60 26 32 46116 04613 26 171.05.008.002 HSK 63F x ER 16 - 100* 63 100 26 32 46116 04613 26 30000 HSK 63F x ER 32 - 70 63 70 26 50 46132 04616 36 30001 HSK 63F x ER 40 - 76 63 76 26 63 46140 04617 46 30002 HSK 63F x ER 40 - 90 63 90 26 63 46140 04617 46 30005 HSK 63F x ER 40 - 125 63 125 26 63 46140 04617 46 31025F HSK 63F x SYOZ 25 - 80 63 80 26 60 03638 03691 38 *Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24 • Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance flats • includes collet nut �� �� �� Note: Measure the "l1" dimension with the collet in the nut. Dimensions are in millimeters. HSK 32E, 40E, 50E, 63E Tool Holders for HSK E type spindle Part No. Description D d1 l1 l2 Collet Nut Wrench Flats 31374-60 HSK 32E x ER 25 32 32 48 27 46125 04615 22 84.05.008.001 HSK 40E x ER 16 - 65* 40 28 65 45 46116 04613 24 84.05.008.002 HSK 40E x ER 25 - 75 40 42 75 55 46125 04615 27 84.05.008.003 HSK 40E x ER 32 - 100 40 50 100 80 46132 04616 35 85.05.008.002 HSK 50E x ER 32 - 85 50 50 85 59 46132 04616 36 86.05.008.002 HSK 63E x ER 32 - 90 63 50 90 64 46132 04616 none 86.05.008.003 HSK 63E x ER 40 - 120 63 63 120 94 46140 04617 none 50001 HSK 63E x ER 40 - 75 63 63 75 49 46140 04617 none *Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24 4 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. ISO and SK Tool Holders for CNC Routers • Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance • includes collet nut flats ISO 30 ISO 20 Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters. ISO 20, 30, and 40 Tool Holders Part No. Description D A F N Collet Nut Wrench Flats 06000-2016M ISO 20 x ER 16M - 52 w/HS mini nut & stud* *30 52 15.9 22 33116 04622 17 06000-2016MC ISO 20 x ER 16 - 52 coated HS mini nut & stud* 30 52 15.9 22 53116 04622 17 06000-2516 ISO 20 x ER 16 - 52* 30 52 15.9 32 46116 04613 17 06000-2520 ISO 20 x ER 20 - 52 30 52 15.9 35 46120 04614 17 12407-W ISO 30 x ER 11M - 100 50 100 15.9 16 23111 04621 14 12000-CMS ISO 30 x ER 32 - CMS 46 58 15.9 50 46132 04616 36 12213-W-50 ISO 30 x ER 32 - 50 50 50 15.9 50 46132 04616 47 12213-W-63 ISO 30 x ER 32 - 63 50 63 15.9 50 46132 04616 36 12213-W-90 ISO 30 x ER 32 - 90 50 90 15.9 50 46132 04616 36 12215-W-57 ISO 30 x ER 40 - 57 50 57 15.9 63 46140 04617 47 12040-CMS ISO 30 x ER 40 - CMS w/o nut 46 66 15.9 63 46140 04617 42 12261-W ISO 40 x ER 40 - 70mm 63.5 70 15.9 63 46140 04617 46 *Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24. • Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance flats • includes collet nut Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters. SK Tool Holders for ANDI and Weeke CNC Routers Part No. Description D A F N Collet Nut Wrench Flats NT-54300130 SK-30 x SYOZ 25 - 70 50 70 15.9 60 included 03691 38 All Techniks products are backed by our 100% satisfaction guarantee! 5 BT 30 Tool Holders for CNC Routers • Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters unless otherwise noted. BT 30, ER 16 Tool Holders* Part No. Description D A F N Collet Nut Wrench 06101 BT 30 x ER 16 - 70 with hex nut 46 70 20 28 41116 04609 06101-SLOTNUT BT 30 x ER 16 - 70 with slotted nut 46 70 20 32 46116 04613 06102 BT 30 x ER 16 - 60 with hex nut 46 60 20 28 41116 04609 06102-C BT 30 x ER 16 - 60 with dust seal nut 46 60 20 32 41616 04609 06102-DNA BT 30 x ER 16 - 60 with DNA 16 nut 46 60 20 27 27116 DNA16W 06102-SLOTNUT BT 30 x ER 16 - 60 with slotted nut 46 60 20 32 46116 04613 06103 BT 30 x ER 16 - 90 with hex nut 46 90 20 28 41116 04609 06103-SLOTNUT BT 30 x ER 16 - 90 with slotted nut 46 90 20 32 46116 04613 06104 BT 30 x ER 16 - 100 with hex nut 46 100 20 28 41116 04609 06104-SLOTNUT BT 30 x ER 16 - 100 with slotted nut 46 100 20 32 46116 04613 06105 BT 30 x ER 16 - 120 with hex nut 46 120 20 28 41116 04609 06105-SLOTNUT BT 30 x ER 16 - 120 with slotted nut 46 120 20 32 46116 04613 *Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24. BT 30, ER 20 Tool Holders Part No. Description D A F N Collet Nut Wrench 06106 BT 30 x ER 20 - 70 46 70 20 34 41120 04610 06106-SLOTNUT BT 30 x ER 20 - 70 with slotted nut 46 70 20 35 46120 04614 06107 BT 30 x ER 20 - 135 46 135 20 35 41120 04614 06107-SLOTNUT BT 30 x ER 20 - 135 with slotted nut 46 135 20 35 46120 04614 06108-2.5 BT 30 x ER 20 - 2.5" 46 63.5 20 34 41120 04610 06108-2.5-SLOTNUT BT 30 x ER 20 - 2.5" with slotted nut 46 63.5 20 35 46120 04614 BT 30 ER 25 Tool Holders 6 Part No. Description D A F N Collet Nut Wrench 06109 BT 30 x ER 25 - 70 46 70 20 42 41925 04615 06110 BT 30 x ER 25 - 60 46 60 20 42 41925 04615 06111 BT 30 x ER 25 - 135 46 135 20 42 41925 04615 06111-90 BT 30 x ER 25 - 90 46 90 20 42 41925 04615 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. BT 30 and BT 35 Tool Holders and ER Extensions BT 30, ER 32 Tool Holders Part No. Description D A F N Collet Nut Wrench 06112 BT 30 x ER 32 - 60 46 60 20 50 46132 04616 06113 BT 30 x ER 32 - 70 46 70 20 50 46132 04616 06113-W-60 BT 30 x ER 32 - 60, 41mm flats - Komo 46 60 20 50 46132 04616 06113-W-60-A BT 30 x ER 32 - 60 w/nut & stud, 41mm flats - Komo 46 60 20 50 46132 04616 06113-W-90 BT 30 x ER 32 - 90 38mm flats - Komo 46 90 20 50 46132 04616 06114 BT 30 x ER 32 - 100 46 100 20 50 46132 04616 06115 BT 30 x ER 40 - 80 46 80 20 63 46132 04616 BT 30, SYOZ 25 Tool Holders Part No. Description D A F N Collet Nut Wrench 06001-W BT 30 x SYOZ 25 - 70, 38mm flats - Komo 46 70 20 60 included 03691 06001 BT 30 x SYOZ 25 - 70 with nut 46 70 20 60 included 03691 BT 35, ER 32, SYOZ 25 Tool Holders for Heian Routers Part No. Description D A F N Collet Nut Wrench 06010 BT 35 x SYOZ 25 - 76 with nut 53 76 22 60 included 03691 061-BT35-ER 32 76 BT 35 x ER 32 - 76 53 76 22 50 46132 04616 061-BT35-ER 32 76A BT 35 x ER 32 - 76 with nut 53 76 22 50 included 04616 • Works with any tool holder • Precision ground pocket • Includes ER mini nut - 0rder high-speed mini nuts pg. 18 l3 set screw – T C d For applications where the extension is rotating, extension length should not exceed a 4:1 ratio Example: 1/2" shank should not extend more than 2" in front of the holder. l1 Part No. l2 L ER 8, 11, 16, 20, 25 Straight Shank Extensions D Dimensions are in millimeters unless otherwise indicated. C d I1 L I2 I3 D Set Screw Wrench Nut Type 04889 3/8" ER 8M 100 124 24 6 12 - 04620 M 04891 1/2" ER 11M 140 166.5 26.5 6.6 16 - 04621 M 04893 5/8" ER 11M 140 158.5 18.5 6.6 16 - 04621 M 04895 1/2" ER 16M 140 177 37 10.6 22 - 04622 M 04896 3/4" ER 16M 140 165 25 10.6 22 06083 04622 M 04894 3/4" ER 20M 140 180 40 11.5 28 06083 04623 M 04897 1" ER 20M 140 168 28 11.5 28 06083 04623 M 04898 3/4" ER 25M 100 140 40 12 35 06087 04624 M 04888 1" ER 25M 140 190 50 12 35 06087 04624 M Special sizes made to your specifications. See page 42 or call for more information. 7 HSK 63F and ISO 30 Arbors for CNC Routers • Special 3 screw design improves safety • Precision ground taper provides high accuracy • Balanced 25,000 RPM at G2.5 HSK 63F Arbors Dimensions are in millimeters unless otherwise indicated. Part No. Description D L N B GL 41060 HSK 63F 1-1/4" arbor x 55 1 1/4" 55 42 20 45 41080-3H HSK 63F 1-1/4" arbor x 80 1 1/4" 80 42 20 45 41085 HSK 63F 1-1/4" arbor x 100 1 1/4" 100 42 20 45 41087 HSK 63F 1-1/4" arbor x 112 1 1/4" 112 42 20 45 • Special 3 screw design improves safety • Taper ground to AT3 specification for accuracy • Balanced 25,000 RPM at G2.5 ISO 30 Arbors Dimensions are in millimeters unless otherwise indicated. Part No. Description L GL D B N 12700-40-W ISO 30 x 1-1/4" x 40 arbor 40 42 1-1/4" 20 42 12700-55-W ISO 30 x 1-1/4" x 55 arbor 55 42 1-1/4" 20 42 12700-80-W ISO 30 x 1-1/4" x 80 arbor 80 42 1-1/4" 20 42 12700-100-W ISO 30 x 1-1/4" x 100 arbor 100 42 1-1/4" 20 42 Special sizes made to your specifications. Refer to page 42 or call for details. 8 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. High Precision Drill Chucks, Adapters, & CMS Tool Holder • Capacity from 1/16" to 1/2" • 4 times greater holding power • Balanced to 10,000 RPM Our high-precision drill chucks have the flexibility to hold a wide range of shank sizes and deliver superior performance too. Maximum runout (T.I.R.) is only .0008”. The one-piece design provides greater rigidty and safety because the chuck cannot break free during operation. Part No. Description Dimensions are in millimeters unless otherwise indicated. d1 I1 G 171.05.046.003 HSK 63F HP3 drill chuck 1/2" 50 123.5 - 64.05.046.051 ISO 30 HP3 drill chuck 1/2" 50 103 M12 67.05.046.001 BT 30 HP3 drill chuck 1/2" 50 92.5 M12 39.05.046.001 BT 40 HP3 drill chuck 1/2" 50 95.5 M16 HP3 Precision Drill Toolholders (ISO, BT, HSK) • Eliminate threaded drill bits • Better rigidity and holding power • Longer drill life Drill Adapters Dimensions are in millimeters unless otherwise indicated. For CNC routers with inline multi-spindles. Part No. Collet Type Shank Thread 00316-R ER16 3/8" or 10mm Right 00316-L ER16 3/8" or 10mm Left Part No. Shank Thread I.D. 00316-SLN-R M10x1.05 Right 10 00316-SLN-L M10x1.05 Left 10 • Works with ER or ETS collets • 0.0002" T.I.R. (collet pocket runout) Turret Nut • Taper ground to AT3 specification CMS Toolholder Includes turret nut. Order collets and nuts separately. Part No. Description CMS-RR32 CMS Toolholder with turret nut Special sizes made to your specifications. See page 42 or call for more information. 9 HSK 63F and ISO 30 Shrink-Fit Tool Holders for CNC Routers • Balanced to 24,000 RPM at G2.5 • Runout (T.I.R.) only .0001" • Highest rigidity – extends cutter life Shrink-fit toolholders provide concentric clamping force of 10,000 lbs or more directly on the tool shank. This is why T.I.R. is so low and operators are able to run faster and cutters last longer too. HSK 63F Shrink-Fit Toolholders Part No. Dimensions are in millimeters unless otherwise indicated. Description d1 d2 d3 I1 I2 171.05.071.010 HSK 63F x 20 - 100 20 33 42 100 52 171.05.071.011 HSK 63F x 25 - 115 25 44 53 115 63 171.05.071.250 HSK 63F x 1/4" - 80 1/4" 21 27 80 36 171.05.071.375 HSK 63F x 3/8" - 95 3/8" 24 32 95 42 171.05.071.500 HSK 63F x 1/2" - 95 1/2" 24 32 95 47 TE-171.05.071.500-S HSK 63F x 1/2" - 95 Thermwood 1/2" 24 32 95 47 171.05.071.750 HSK 63F x 3/4" - 100 3/4" 33 42 100 52 171.05.072.1 HSK 63F x 1" - 115 1" 44 53 115 53 • Balanced to 24,000 RPM at G2.5 • Runout (T.I.R.) only .0001" • Highest rigidity – extends cutter life ISO 30 Shrink-Fit Toolholders Dimensions are in millimeters unless otherwise indicated. Part No. Description d1 d2 d3 I1 l2 64.05.071.250 ISO 30 x 1/4" - 80 1/4" 18 27 80 39 64.05.071.375 ISO 30 x 3/8" - 80 3/8" 24 32 80 - 64.05.071.500 ISO 30 x 1/2" - 80 1/2" 28 32 80 25 TE-64.05.071.500-S ISO 30 x 1/2" - 80 Thermwood 1/2" 28 32 80 - 64.05 071.625 ISO 30 x 5/8” - 80 5/8" 28 32 80 50 64.05 071.750 ISO 30 x 3/4" - 80 3/4" 36 41 80 - TE-64.05 071.750-S ISO 30 x 3/4" - 80 Thermwood 3/4" 33 41 80 - 10 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. TechnoSHRINK Induction Heat Shrink-Fit Machines • Heats and cools automatically • Eliminates handling hot tools! • For shank sizes 1/8" to 1-1/4" Both the TechnoSHRINK machines feature fast, safe, induction heat and automatic cooling using your shop air. Cycle time is automatically set by entering the shank size. Change tools in seconds and cools in minutes. Controls are easy to use and do not require special training. TechnoSHRINK II (affordable induction unit for carbide shanks) TechnoSHRINK Ultra (for carbide and steel shanks) Comes with everything you see in this photo. TechnoSHRINK Machines Part No. Description Tool Change Cooling Power Rating LxDxH Ship Wt. 00300 Techno-Shrink II 30 seconds air (2-3 min.) 220V, 1 phase 16"x 19"x 28" 33 lbs 00100 Techno-Shrink Ultra 6-9 seconds air (2-3 min.) 220V, 3 phase 16"x 16"x 32" 77 lbs Replacement Parts Figure 2 Figure 1 Induction Stop Rings Tool Holder Sleeve Tool Holder Spindle Adapters Part No. Fits Shank Size Part No. Spindle Figure 00165 3mm - 5mm 00151 any 30 taper 2 00166 6mm - 12mm 00152 any 40 taper 1 00167 14mm - 20mm 00153 any 50 taper 1 00168 25mm - 32mm 00156 HSK 32 2 00157 HSK 40 2 00158 HSK 50 2 00159 HSK 63 1 00160 HSK 80 1 Part No. Description 00170 Use with adapters (left) Supports holder during shrinking All Techniks products are backed by our 100% satisfaction guarantee! 11 Hydraulic Tool Holders for CNC Routers • High holding power, comparable to shrink-fit • Fast tool changes, simply turn the screw • Extends tool life of carbide and diamond tooling To use smaller shank sizes and odd shank diameters order reducing sleeves to fit your cutting tools. HSK Hydraulic Chucks for CNC Routers Dimensions are in millimeters unless otherwise indicated. Part No. Description d1 d2 d3 d I2 I1 171.05.036.016 HSK 63 F Hydro Chuck 20mm ID 20 42 50 63 58 100 171.05.036.018 HSK 63 F Hydro Chuck 32mm ID 32 60 50 63 59 125 171.05.036.020 HSK 63 F Hydro Chuck 25mm ID 25 44 50 63 23 85 171.05.036.035 HSK 63 F Hydro Chuck 1" ID 1.0" 44 50 63 23 85 • High holding power, comparable to shrink-fit • Fast tool changes, simply turn the screw • Extends tool life of carbide and diamond tooling ISO Hydraulic Chucks for CNC Routers Part No. Description Dimensions are in millimeters unless otherwise indicated. d1 d2 d3 d I2 I1 64.05.043.224 ISO/SK 30 Hydro Chuck 3/4" ID 3/4" 70 45 50 44 60 64.05.043.225 ISO/SK 30 Hydro Chuck 1" ID 1.0" 70 45 50 44 60 12 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Reducing Sleeves for Hydraulic Tool Holders • Inch and Metric sizes • T.I.R. only .00012" • Fast tool changes L Inch OD / Inch ID Dimensions are in millimeters unless otherwise indicated. Part No. Description d1 D D1 L L1 L2 05.024.130 3/4" OD - 1/8" ID 0.125" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.131 3/4" OD - 3/16" ID 0.1875" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.132 3/4" OD - 1/4" ID 0.25" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.133 3/4" OD - 5/16" ID 0.3125" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.134 3/4" OD - 3/8" ID 0.375" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.135 3/4" OD - 7/16" ID 0.4375" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.136 3/4" OD - 1/2" ID 0.5" 0.750" 0.945" 2.083" 2.003" 0.079" 05.024.137 3/4" OD - 5/8" ID 0.625" 0.750" 0.945" 2.083" 2.003" 0.079" d1 D D1 L L1 L2 Metric OD / Inch ID Part No. Description 05.024.114 20mm OD - 1/4" ID 0.25" 20 24 52.9 50.9 2 05.024.116 20mm OD - 5/16" ID 0.3125" 20 24 52.9 50.9 2 05.024.118 20mm OD - 3/8" ID 0.375" 20 24 52.9 50.9 2 05.024.120 20mm OD - 7/16" ID 0.4375" 20 24 52.9 50.9 2 05.024.122 20mm OD - 1/2" ID 0.5" 20 24 52.9 50.9 2 05.024.126 20mm OD - 5/8" ID 0.625" 20 24 52.9 50.9 2 Metric OD / Metric ID Part No. Description d1 D D1 L L1 L2 05.024.001 20mm OD - 6mm ID 6 20 24 52.9 50.9 2 05.024.002 20mm OD - 8mm ID 8 20 24 52.9 50.9 2 05.024.003 20mm OD - 10mm ID 10 20 24 52.9 50.9 2 05.024.004 20mm OD - 12mm ID 12 20 24 52.9 50.9 2 05.024.005 20mm OD - 14mm ID 14 20 24 52.9 50.9 2 05.024.006 20mm OD - 16mm ID 16 20 24 52.9 50.9 2 05.024.012 32mm OD - 10mm ID 10 32 40 66 62 4 05.024.013 32mm OD - 12mm ID 12 32 40 66 62 4 05.024.014 32mm OD - 14mm ID 14 32 40 66 62 4 05.024.015 32mm OD - 16mm ID 16 32 40 66 62 4 05.024.016 32mm OD - 18mm ID 18 32 40 66 62 4 05.024.018 32mm OD - 20mm ID 20 32 40 66 62 4 05.024.020 32mm OD - 25mm ID 25 32 40 66 62 4 All Techniks products are backed by our 100% satisfaction guarantee! 13 ER Precision Inch Collets • Runout (T.I.R.) only .0002" • Collapse range: 0.039" • Collet sets available Call to order collet sets. Our ER collets are the best in the industry. They are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets. For best rigidity and cutter life use Power Coat nuts (pg 17). ER Precision Collets Inch Size ER 11 ER 16 04211 - 1/16 04216 - 1/16 04211 - 3/32 04216 - 3/32 04220 - 3/32 04225 - 3/32 04232 - 3/32 04211 - 1/8 04216 - 1/8 04220 - 1/8 04225 - 1/8 04232 - 1/8 04211 - 5/32 04216 - 5/32 04220 - 5/32 04225 - 5/32 04211 - 3/16 04216 - 3/16 04220 - 3/16 04225 - 3/16 04211 - 7/32 04216 - 7/32 04220 - 7/32 04211 - 1/4 04216 - 1/4 04216 - 9/32 14 ER 20 ER 25 ER 32 ER 40 Range Shank .043 - .062" 1/16" .054 - .093" 3/32" 04240 - 1/8 .086 - .125" 1/8" 04232 - 5/32 04240 - 5/32 .117 - .156" 5/32" 04232 - 3/16 04240 - 3/16 .148 - .187" 3/16" 04225 - 7/32 04232 -7/32 04240 - 7/32 .179 - .218" 7/32" 04220 - 1/4 04225 - 1/4 04232 - 1/4 04240 - 1/4 .211 - .250" 1/4" 04220 - 9/32 04225 - 9/32 04232 - 9/32 04240 - 9/32 .242 - .281" 9/32" 04216 - 5/16 04220 - 5/16 04225 - 5/16 04232 - 5/16 04240 - 5/16 .273 - .312" 5/16" 04216 - 11/32 04220 - 11/32 04225 - 11/32 04232 - 11/32 04240 - 11/32 .304 - .343" 11/32" 04216 - 3/8 04220 - 3/8 04225 - 3/8 04232 - 3/8 04240 - 3/8 .336 - .375" 3/8" 04216 - 13/32 04220 - 13/32 04225 - 13/32 04232 - 13/32 04240 - 13/32 .367 - .406" 13/32" 04220 - 7/16 04225 - 7/16 04232 - 7/16 04240 - 7/16 .398 - .437" 7/16" 04220 - 15/32 04225 - 15/32 04232 - 15/32 04240 - 15/32 .429 - .468" 15/32" 04220 - 1/2 04225 - 1/2 04232 - 1/2 04240 - 1/2 .461 - .500" 1/2" 04225 - 17/32 04232 - 17/32 04240 - 17/32 .492 - .531" 17/32" 04225 - 9/16 04232 - 9/16 04240 - 9/16 .523 - .562" 9/16" 04225 - 19/32 04232 - 19/32 04240 - 19/32 .554 - .593" 19/32" 04225 - 5/8 04232 - 5/8 04240 - 5/8 .586 - .625" 5/8" 04232 - 21/32 04240 - 21/32 .617 - .656" 21/32" 04232 - 11/16 04240 - 11/16 .648 - .687" 11/16" 04232 - 23/32 04240 - 23/32 .679 - .718" 23/32" 04232 - 3/4 04240 - 3/4 .711 - .750" 3/4" 04240 - 7/8 .836 - .875" 7/8" 04240 - 1 .961 - 1.00" 1" Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. ER Precision Metric Collets ER 8, ER 11, Precision Metric Collets • Runout (T.I.R.) .0002" • Collapse range: 0.039" • Collet sets available Our ER collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets. ER 8 ER 11 Inch Range Metric 04208 - 01.0 04211 - 01.0 1/32" .019 - .039" 0.5 - 1.0 04208 - 01.5 04211 - 01.5 3/64" .039 - .059" 1.0 - 1.5 04208 - 02.0 04211 - 02.0 1/16" .059 - .079" 1.5 - 2.0 04208 - 02.5 04211 - 02.5 3/32" .079 - .098" 2.0 - 2.5 04208 - 03.0 04211 - 03.0 7/64" .098 - .118" 2.5 - 3.0 04208 - 03.5 04211 - 03.5 1/8" .118 - .138" 3.0 - 3.5 04208 - 04.0 04211 - 04.0 5/32" .138 - .157" 3.5 - 4.0 04208 - 04.5 04211 - 04.5 11/64" .157 - .177" 4.0 - 4.5 04208 - 05.0 04211 - 05.0 3/16" .177 - .197" 4.5 - 5.0 04211 - 05.5 13/64" .197 - .217" 5.0 - 5.5 04211 - 06.0 7/32" .217 - .236" 5.5 - 6.0 04211 - 06.5 1/4" .236 - .256" 6.0 - 6.5 04211 - 07.0 17/64" .256 - .276" 6.5 - 7.0 Inch Range Metric 1/32" .019 - .039" 0.5-1 1/16" .039 - .079" 1-2 7/64" .079 - .118" 2-3 ER 16, 20, 25, 32, 40, Precision Metric Collets ER 16 ER 20 ER 25 ER 32 ER 40 04216 - 02 04220 - 02 04225 - 02 04216 - 03 04220 - 03 04225 - 03 04232 - 03 04216 - 04 04220 - 04 04225 - 04 04232 - 04 04240 - 04 1/8" .118 - .157" 3-4 04216 - 05 04220 - 05 04225 - 05 04232 - 05 04240 - 05 3/16" .157 - .197" 4-5 04216 - 06 04220 - 06 04225 - 06 04232 - 06 04240 - 06 7/32" .197 - .236" 5-6 04216 - 07 04220 - 07 04225 - 07 04232 - 07 04240 - 07 1/4" .236 - .276" 6-7 04216 - 08 04220 - 08 04225 - 08 04232 - 08 04240 - 08 5/16" .276 - .315" 7-8 04216 - 09 04220 - 09 04225 - 09 04232 - 09 04240 - 09 11/32" .315 - .354" 8-9 04216 - 10 04220 - 10 04225 - 10 04232 - 10 04240 - 10 3/8" .354 - .394" 9-10 04220 - 11 04225 - 11 04232 - 11 04240 - 11 13/32" .394 - .433" 10-11 04220 - 12 04225 - 12 04232 - 12 04240 - 12 7/16" .433 - .472" 11-12 04220 - 13 04225 - 13 04232 - 13 04240 - 13 1/2" .472 - .512" 12-13 04225 - 14 04232 - 14 04240 - 14 17/32" .512 - .551" 13-14 04225 - 15 04232 - 15 04240 - 15 9/16" .551 - .591" 14-15 04225 - 16 04232 - 16 04240 - 16 5/8" .591 - .630" 15-16 04232 - 17 04240 - 17 21/32" .630 - .669" 16-17 04232 - 18 04240 - 18 11/16" .669 - .709" 17-18 04232 - 19 04240 - 19 3/4" .709 - .748" 18-19 04232 - 20 04240 - 20 25/32" .748 - .787" 19-20 04240 - 21 13/16" .787 - .827" 20-21 04240 - 22 27/32" .827 - .866" 21-22 04240 - 23 7/8" .866 - .906" 22-23 04240 - 24 15/16" .906 - .945" 23-24 04240 - 25 31/32" .945 - .984" 24-25 04240 - 26 1" .984 - 1.024" 25-26 04216 - 01 Note: 0.5mm increment collets are available on request. All Techniks products are backed by our 100% satisfaction guarantee! 15 Why CNC Routers Run Better with Power Coat Nuts Power Coat Nuts = 40% More Holding Power Than Bearing Nuts • Less runout (T.I.R.) • Greater rigidity (accuracy) • Better balance (no moving parts) collet shoulder Power Coat nuts are manufactured with a special process threads that reduces friction between the nut, collet shoulder, and tool holder threads. This greatly increases holding power so runout (T.I.R.) is improved. Bet- Power Coat nuts perform the job of keeping your toolholder assembly intact and cutting true under extreme load conditions. ter T.I.R. means cutting is faster See a video demonstrating how Power Coat nuts hold and smoother and tool life is tighter to improve CNC router performance and shop improved too. safety at: www.techniksusa.com/pcnut Bearing Nuts = Old Technology Bearing nuts cannot be balanced because they Rubber bearing seals fail, then dust contaminates bearings, making them seize. have moving parts, so cutting tools wear prematurely. Uncoated threads limit holding power. 16 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Ultra High Speed Power Coat ER Collet Nuts • 40% more holding power than bearing nuts • Safer: cutting tool is less likely break free • Balanced up to 70,000 RPM Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank. TEST RESULTS - Nut Comparison All nuts torqued to 70 ft/lbs Power Coat breaks free at 140 ft/lbs 40% more holding power than bearing nuts provide! Because holding power is 40% better than bearing nuts accuracy, cutter performance, saftey, and tool life are all improved! Bearing Nut breaks free at 100 ft/lbs 25% more holding power Standard nut breaks free at 80 ft/lbs 80 90 100 110 120 130 140 Holding Power - Foot/Pounds Torque Ultra High-Speed ER Coated Nuts Dimensions are in millimeters. Part No. Description D B M Max. Speed Wrench * Max. Torque 46111 ER RH 11 B Nut 19 11.8 M14 x 0.75 70,000 04608 20 ft/lbs 46116 ER RH 16 B Nut 32 18.0 M22 x 1.5 65,000 04613 50 ft/lbs 46120 ER RH 20 B Nut 35 19.5 M25 x 1.5 60,000 04614 75 ft/lbs 46125 ER RH 25 B Nut 42 20.5 M32 x 1.5 55,000 04615 95 ft/lbs 46132 ER RH 32 B Nut 50 23.0 M40 x 1.5 50,000 04616 125 ft/lbs 46140 ER RH 40 B Nut 63 26.0 M50 x 1.5 40,000 04617 140 ft/lbs *Recommended torque is 80-90% of maximum value. See page 29 for torque wrench. All Techniks products are backed by our 100% satisfaction guarantee! 17 ER Bearing Nuts and High Speed Mini Nuts • Bearings reduce friction between collet and nut • 25% more holding power than standard nuts • Helps prolong tool life Bearing nuts reduce friction between the nut and the collet shoulder. This creates more downforce on the collet, making it collapse tighter around the tool shank. For maximum holding power use Power Coat nuts. Dimensions are in millimeters. ER Bearing Nuts Part No. Description D B M Wrench * Max. Torque 29132 ER 32 HS Bearing Nut 50 25 M40x1.5 04616 125 ft/lbs 21240 ER 40 HS Bearing Nut 63 28 M50x1.5 04617 140 ft/lbs Use these nuts for spindle speeds below 18,000 RPM’s * Recommended torque is 80-90% of maximum value • Balanced 20,000 RPM at G 2.5 • Narrow nose diameter • Left hand nut available Use ER High Speed mini nuts for applications where speed exceeds 10,000 RPM’s. They are balanced to G2.5 for 20,000 RPM’s. For collet holders and multi-spindle heads where center or shoulder distances are important. These nuts use a special wrench to torque down the nut. Do not over tighten these nuts. ER High Speed Mini Nuts Dimensions are in millimeters. Part No. Description D B M Wrench Max. Torque 33108 ER 8 HS Mini Nut 12 11 M10 x 0.75 04620 7 ft/lbs 33111 ER 11 HS Mini Nut 16 12 M13 x 0.75 04621 14 ft/lbs 33116 ER 16 HS Mini Nut 22 18 M19 x 1.0 04622 22 ft/lbs 33120 ER 20 HS Mini Nut 28 19.5 M24 x 1.0 04623 25 ft/lbs 33125 ER 25 HS Mini Nut 35 21 M30 x 1.0 04624 29 ft/lbs 33125-L ER25 HS L-Hand Nut 35 21 M30 x 1.0 04624 29 ft/lbs Recommended torque is 80-90% of maximum value. See page 26 for dust seals. 18 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Power Coat ER Dust Seal Nuts – Bearing ER Dust Seal Nuts • 40% more holding power than bearing nuts! • Prevent contamination of collets • Prolongs tool life Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. (pg. 26) They are available for a wide range of diameters. Each dust seal has a .020" range. Power Coat ER Internal Dust Seal Nuts Dimensions are in millimeters. Part No. Description D B Wrench T * Max. Torque 41616 ER 16 HS Internal Dust Seal Coated Nut 32 22.5 04613 M22x1.5 50 ft/lbs 41620 ER 20 HS Internal Dust Seal Coated Nut 35 24 04614 M25x1.5 75 ft/lbs 41625 ER 25 HS Internal Dust Seal Coated Nut 42 25 04615 M32x1.5 95 ft/lbs 41632 ER 32 HS Internal Dust Seal Coated Nut 50 27.5 04616 M40x1.5 125 ft/lbs 41640 ER 40 HS Internal Dust Seal Coated Nut 63 30.7 04617 M50x1.5 140 ft/lbs See page 26 for dust seals. • Prevent contamination of collets • Prolongs tool life • Helps keep tool holder clean Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. The dust seals can be found on page 26. They are available for a wide range of diameters. Each dust seal has a .020" range. Bearing ER Internal Dust Seal Nuts Dimensions are in millimeters. Part No. Description D B M Wrench * Max. Torque 21325 ER 25 Internal Dust Seal Bearing Nut 42 22.5 M32x1.5 04615 95 ft/lbs 21332 ER 32 Internal Dust Seal Bearing Nut 50 25 M40x1.5 04616 125 ft/lbs 21340 ER 40 Internal Dust Seal Bearing Nut 63 28 M50x1.5 04617 140 ft/lbs Recommended torque is 80-90% of maximum value. See page 26 for dust seals. All Techniks products are backed by our 100% satisfaction guarantee! 19 TG 75 and TG 100 Precision Collets • Runout (T.I.R.) .0004" • Collapse range: 1/64" • Collet sets available TG 75 Collet TG 100 Collet Our TG collets are made from highcarbon bearing steel that is heattreated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Snap collet into the nut before screwing nut onto spindle or collet holder. TG 75 Collets Part No. ID Size Part No. ID Size 3/32" 04008 - 7/16 7/16" 04008 - 1/8 1/8" 04008 - 15/32 15/32" 04008 - 5/32 5/32" 04008 - 1/2 04008 - 3/16 3/16" 04008 - 17/32 17/32" 04008 - 7/32 7/32" 04008 - 9/16 9/16" 04008 - 1/4 1/4" 04008 - 19/32 19/32" 04008 - 9/32 9/32" 04008 - 5/8 04008 - 5/16 5/16" 04008 - 21/32 21/32" 04008 - 11/32 11/32" 04008 - 11/16 11/16" Series L A 3/8" 04008 - 23/32 23/32" TG 75 1.844" 1.062" 3/4" TG 100 2.375" 1.379" 04008 - 3/32 04008 - 3/8 04008 - 13/32 13/32" 04008 - 3/4 1/2" 5/8" Dimensions TG 100 Collets Part No. ID Size Part No. ID Size Part No. ID Size 23/32" 04010 - 3/32 3/32" 04010 - 13/32 13/32" 04010 - 23/32 04010 - 1/8 1/8" 04010 - 7/16 7/16" 04010 - 3/4 04010 - 5/32 5/32" 04010 - 15/32 15/32" 04010 - 25/32 25/32" 04010 - 3/16 3/16" 04010 - 1/2 1/2" 04010 - 13/16 13/16" 04010 - 7/32 7/32" 04010 - 17/32 17/32" 04010 - 27/32 27/32" 04010 - 1/4 1/4" 04010 - 9/16 9/16" 04010 - 7/8 04010 - 9/32 9/32" 04010 - 19/32 19/32" 04010 - 29/32 29/32" 04010 - 5/16 5/16" 04010 - 5/8 5/8" 04010 - 15/16 15/16" 04010 - 11/32 11/32" 04010 - 21/32 21/32" 04010 - 31/32 31/32" 3/8" 04010 - 11/16 11/16" 04010 - 1 04010 - 3/8 20 3/4" 7/8" 1" Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Power Coat TG Collet Nuts and TG Dust Seal Collet Nuts • Power Coat for 40% more holding power • No bearings to seize and fail • Balanced up to 20,000 RPM Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank. Regular Style Use TG 100 dust cover style nuts (bottom) to prevent contamination of collet with dust and particles. TG Collet Nuts Part No. Description D d1 T I1 L Spanner Torque* 27500 TG75 Collet Nut 1.88" - 1 1/2 - 12" 0.32" 0.94" 04018 100 ft/lb 28110 TG100 Collet Nut 2.35" 1.12" 1 7/8 - 12" 0.44" 1.18" 03691 100 ft/lb * Recommended torque is 80-90% of maximum value. See page 29 for torque wrench. • Prevent contamination of collets • Helps keep tool holder clean • Power Coat provides 40% better holding power Dust Cover Style Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. The dust covers can be found on page 26. Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank. TG Dust Seal Collet Nuts Part No. Description 28210 TG100 Dust Seal Nut D d1 T I1 L Spanner Torque* 2.35" 0.95" 1 7/8 - 12" 0.44" 1.41" 03691 100 ft/lb * Recommended torque is 80-90% of maximum value. See page 29 for torque wrench. All Techniks products are backed by our 100% satisfaction guarantee! 21 Shoda Collets and Nuts Old Style Piggyback Style New Style Super Shoda Our Shoda collets are the most accurate in the industry. We use heat-treated high carbon bearing steel and a Swiss grinding technique that ensures accuracy. • Precision ground accuracy Shoda Collets • Heat-treated carbon steel Dimensions are in millimeters unless otherwise indicated. Part Number Description A d L SD-20mm-.250 Shoda 20mm (old style) 1/4" collet 20 .250" 52 SD-20mm-.312 Shoda 20mm (old style) 5/16" collet 20 .312" 52 SD-20mm-.375 Shoda 20mm (old style) 3/8" collet 20 .375" 52 SD-20mm-.500 Shoda 20mm (old style) 1/2" collet 20 .500" 52 SD-20mm-.625 Shoda 20mm (old style) 5/8" collet 20 .625" 52 SD-C001-.125 Shoda Piggyback 1/8" collet 16 .125" 52 SD-C001-.187 Shoda Piggyback 3/16" collet 16 .187" 52 SD-C001-.250 Shoda Piggyback 1/4" collet 16 .250" 52 SD-C001-.312 Shoda Piggyback 5/16" collet 16 .312" 52 SD-C001-.375 Shoda Piggyback 3/8" collet 16 .375" 52 SD-C001-.500 Shoda Piggyback 1/2" collet 16 .500" 52 SD-C015-.125 Shoda 24mm (new style) 1/8" collet 24 .125" 52 SD-C015-.250 Shoda 24mm (new style) 1/4" collet 24 .250" 52 SD-C015-.312 Shoda 24mm (new style) 5/16" collet 24 .312" 52 SD-C015-.375 Shoda 24mm (new style) 3/8" collet 24 .375" 52 SD-C015-.500 Shoda 24mm (new style) 1/2" collet 24 .500" 52 SD-C015-.625 Shoda 24mm (new style) 5/8" collet 24 .625" 52 SD-C015-.750 Shoda 24mm (new style) 3/4" collet 24 .750" 52 SS-22-1/4 Super Shoda 1/4" collet 23 1/4" 40 SS-22-3/8 Super Shoda 3/8" collet 23 3/8" 40 SS-22-10 Super Shoda 10mm collet 23 10 40 SS-22-1/2 Super Shoda 1/2" collet 23 1/2" 40 Note: Other sizes available on request. Shoda SD collet Super Shoda SS collet Super Shoda nut New style nut Shoda Collet Nuts Dimensions are in millimeters. Part Number Description A d L SD-C001-Nut Shoda piggy back collet nut 36 14 30 SD-20mm-Nut Shoda old style collet nut 41 19 30 SD-C015-Nut Shoda new style collet nut 46 22 30 SS-22-Nut Super Shoda collet nut 36 12.5 15 SS-22-Ext -Nut Super Shoda extended nut 36 12.5 30 22 • Individually inspected Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Perske DIN 6388 Collets and Nuts • Runout (T.I.R.) .0004" • Collapse range: 1/64" • Made to DIN 6388 standards These Perske collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Perske Collets EOC 08 SYOZ 20/EOC 12 EOC 16 SYOZ 25 Shank 03508-1/8 03520-1/8 03531-1/8 03868-1/8 1/8" 03508-3/16 03520-3/16 03531-3/16 03868-3/16 3/16" 03508-1/4 03520-1/4 03531-1/4 03868-1/4 1/4" 03508-5/16 03520-5/16 03531-5/16 03868-5/16 5/16" 03520-3/8 03531-3/8 03868-3/8 3/8" 03520-7/16 03531-7/16 03868-7/16 7/16" 03520-1/2 03531-1/2 03868-1/2 1/2" 03531-9/16 03868-9/16 9/16" 03531-5/8 03868-5/8 5/8" 03868-3/4 3/4" 03868-7/8 7/8" Dimensions 03868-1 1" Part No. L D 03531-10 03868-10 10mm EOC 08 26mm 14.4mm 03531-16 03868-16 16mm EOC 16 40mm 25.5mm 03868-20 20mm SYOZ 20 34mm 20mm 03868-25 25mm SYOZ 25 52mm 35mm 03520-10 Perske Nuts and Wrenches Part No. Snap collet into the nut before screwing nut onto spindle or collet holder. Dimensions are in millimeters. Type L D Wrench 03508 EOC 08 19 30 - 03636 EOC 16 24 43 - 03520 SYOZ 20/EOC 12 20 35 22220 03638 SYOZ 25 30 60 03691 All Techniks products are backed by our 100% satisfaction guarantee! 23 DNA – Dead Nuts Accurate – ER 16 Collets and Nuts DNA Collets Feature • 0.0002" T.I.R. • Best collet for tools 6mm and smaller • Works with standard ER 16 holders Twice as much metal holding tool shank! Designed to hold tighter with greater rigidity for improved T.I.R. and tool life. For improved concentricity and consistent T.I.R. 6mm and under, use DNA collets in place of ER 16 collets. DNA Ultra-Precision Metric Collets Part No Description - Shank 1016.0030 Inch Shank Collapse DNA 16 0.3 - 0.2 mm .0118 – .0079" 0.10 mm 1016.0040 DNA 16 0.4 - 0.3 mm .0157 – .0118" 0.10 mm 1016.0050 DNA 16 0.5 - 0.4 mm .0197 – .0157" 0.10 mm 1016.0060 DNA 16 0.6 - 0.5 mm .0236 – .0196" 0.10 mm 1016.0080 DNA 16 0.8 - 0.7 mm .0315 – .0276" 0.10 mm 1016.0100 DNA 16 1.0 - 0.9 mm .0394 – .0354" 0.10 mm 1016.0120 DNA 16 1.2 - 1.1 mm .0472 – .0433" 0.10 mm 1116.0125 DNA 16 1.25 - 1.00 mm .0492 – .0394" 0.25 mm 1116.0150 DNA 16 1.50 - 1.25 mm .0590 – .0492" 0.25 mm 1116.0175 DNA 16 1.75 - 1.50 mm .0688 – .0590" 0.25 mm 1116.0200 DNA 16 2.00 - 1.75 mm .0787 – .0688" 0.25 mm 1116.0225 DNA 16 2.25 - 2.00 mm .0885 – .0787" 0.25 mm 1116.0250 DNA 16 2.50 - 2.25 mm .0984 – .0885" 0.25 mm 1116.0300 DNA 16 3.00 - 2.50 mm .1181 – .0984" 0.50 mm 1116.0350 DNA 16 3.50 - 3.00 mm .1337 – .1181" 0.50 mm 1116.0400 DNA 16 4.00 - 3.50 mm .1574 – .1337" 0.50 mm 1116.0450 DNA 16 4.50 - 4.0 mm .1771 – .1574" 0.50 mm 1116.0500 DNA 16 5.00 - 4.00 mm .1968 – .1574" 1.0 mm 1116.0600 DNA 16 6.00 - 5.00 mm .2362 – .1968" 1.0 mm 1116.0700 DNA 16 7.00 - 6.00 mm .2755 – .2362" 1.0 mm 1116.0800 DNA 16 8.00 - 7.00 mm .3149 – .2755" 1.0 mm 1116.0900 DNA 16 9.00 - 8.00 mm .3543 – .3149" 1.0 mm 1116.1000 DNA 16 10.0 - 9.00 mm .3927 – .3543" 1.0 mm DNA Ultra-Precision Inch Collets Part No Description - Shank 1116.0018 Inch Shank Collapse DNA 16 1/8" .1250 – .1050" 0.50 mm 1116.0316 DNA 16 3/16" .1875 – .1675" 0.50 mm 1116.0014 DNA 16 1/4" .250 – .230" 0.50 mm 1116.0038 DNA 16 3/8" .375 – .355" 0.50 mm 24 ER Collet DNA Collet DNA Nut DNA Sealed Nut DNA wrench & torque wrench adapter DNA Collet Nuts, Sealed Nuts, Wrenches Part No Description 2016-200 DNA16 M19 x1 Mini Nut 27116 M22 x 1.5 nut 27216 M22 x 1.5 nut 1/8" o-ring 27116-30 3.0 - 2.5mm sealed nut 27116-40 4.0 - 3.5mm sealed nut 27116-45 4.5 - 4.0mm sealed nut 27116-50 5.0 - 4.5mm sealed nut 27116-55 5.5 - 5.0mm sealed nut 27116-60 6.0 - 5.5mm sealed nut 27116-65 6.5 - 6.0mm sealed nut DNA16W DNA 16 Collet Wrench DNA16-TWA DNA 16 Torque Wrench Adapter 894-22 DNA 16 Mini Nut Wrench Sealed nuts prevent contamination. Nut O.D. = 27mm Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Retention Knobs for CNC Routers and Special Orders For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/or toolholder, and is a potential safety hazard. D d3 d2 d1 T Retention knobs make the important connection between the spindle and the tool holder. Always use the correct retention knob for your tool holder and machine spindle and tighten it properly. Refer to the diagram (right). l1 Retention Knobs l2 L Dimensions are in millimeters. Part No. Type D d1 d2 d3 L I1 I2 θ T 750-19 KOMO ISO/BT30-A 12.5 17 13 9 12.5 44 23.4 18.2 15° M12 13001 DAT 30- A 17 13 9 13 44 24 19 15° M12 13003 DAT 40 – A 23 19 14 17 54 26 20 15° M16 13001-45 Colombo ISO 30 - Ball 17 12.8 9 13 44 24 19 45° M12 49019 HSD ISO 30 17 12 8 13 44 23.9 - radius M12 07801 BT 30 - 45° 16.5 11 7 12.5 43 23 - 45° M12 07806 BT 30 - 60° 16.5 11 7 12.5 43 23 - 60° M12 07812 BT30 - 90° 16.5 11 7 12.5 43 23 8 M12 4403502 BT 35- Heian 20 13 8.5 12.5 43 28 22.5 - M12 13003 DAT 40 – A 23 19 14 17 54 26 20 15° M16 07803 BT40 - 45° 23 15 10 17 60 35 28 - M16 07808 BT40 - 60° 23 15 10 17 60 35 28 - M16 07814 BT40 - 90° 23 15 10 17 60 35 28 - M16 13001 – Colombo Spindles (Billet spindle) 13001-45 – Colombo spindle clamping by balls (RS spindle) 750-19 – KOMO router for BT 30 tool holder, 13019 – HSD spindles D Special Pull Studs We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call. Keep your information in this catalog for easy re-orders. For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/ or toolholder, and is a potential safety hazard. Stud Machine d1 d2 d3 d2 d1 T l1 I1 l2 I2 All Techniks products are backed by our 100% satisfaction guarantee! θ T 25 Internal Dust Seals for ER 16 to ER 40 Collets • Eliminates cleaning collets! Seal fits inside nut before assembling with collet. • Extends the life of your collets • Use with Dust Cover Nuts (pgs. 19, 21) Internal Dust Seals ER 16 08516 - 03.5 08516 - 04.0 08516 - 04.5 08516 - 05.0 08516 - 05.5 08516 - 06.0 08516 - 06.5 08516 - 07.0 08516 - 07.5 08516 - 08.0 08516 - 08.5 08516 - 09.0 08516 - 09.5 08516 - 10.0 26 Ranges are in millimeters. ER 20 08520 - 03.5 08520 - 04.0 08520 - 04.5 08520 - 05.0 08520 - 05.5 08520 - 06.0 08520 - 06.5 08520 - 07.0 08520 - 07.5 08520 - 08.0 08520 - 08.5 08520 - 09.0 08520 - 09.5 08520 - 10.0 08520 - 10.5 08520 - 11.0 08520 - 11.5 08520 - 12.0 08520 - 12.5 08520 - 13.0 ER 25 08525 - 03.5 08525 - 04.0 08525 - 04.5 08525 - 05.0 08525 - 05.5 08525 - 06.0 08525 - 06.5 08525 - 07.0 08525 - 07.5 08525 - 08.0 08525 - 08.5 08525 - 09.0 08525 - 09.5 08525 - 10.0 08525 - 10.5 08525 - 11.0 08525 - 11.5 08525 - 12.0 08525 - 12.5 08525 - 13.0 08525 - 13.5 08525 - 14.0 08525 - 14.5 08525 - 15.0 08525 - 15.5 08525 - 16.0 ER 32 08532 - 03.5 08532 - 04.0 08532 - 04.5 08532 - 05.0 08532 - 05.5 08532 - 06.0 08532 - 06.5 08532 - 07.0 08532 - 07.5 08532 - 08.0 08532 - 08.5 08532 - 09.0 08532 - 09.5 08532 - 10.0 08532 - 10.5 08532 - 11.0 08532 - 11.5 08532 - 12.0 08532 - 12.5 08532 - 13.0 08532 - 13.5 08532 - 14.0 08532 - 14.5 08532 - 15.0 08532 - 15.5 08532 - 16.0 08532 - 16.5 08532 - 17.0 08532 - 17.5 08532 - 18.0 08532 - 18.5 08532 - 19.0 08532 - 19.5 08532 - 20.0 ER 40 08540- 03.5 08540 - 04.0 08540 - 04.5 08540 - 05.0 08540 - 05.5 08540 - 06.0 08540 - 06.5 08540 - 07.0 08540 - 07.5 08540 - 08.0 08540 - 08.5 08540 - 09.0 08540 - 09.5 08540 - 10.0 08540 - 10.5 08540 - 11.0 08540 - 11.5 08540 - 12.0 08540 - 12.5 08540 - 13.0 08540 - 13.5 08540 - 14.0 08540 - 14.5 08540 - 15.0 08540 - 15.5 08540 - 16.0 08540 - 16.5 08540 - 17.0 08540 - 17.5 08540 - 18.0 08540 - 18.5 08540 - 19.0 08540 - 19.5 08540 - 20.0 08540 - 20.5 08540 - 21.0 08540 - 21.5 08540 - 22.0 08540 - 22.5 08540 - 23.0 08540 - 23.5 08540 - 24.0 08540 - 24.5 08540 - 25.0 08540 - 25.5 Metric Shank 3.5 - 3.0 4.0 - 3.5 4.5 - 4.0 5.0 - 4.5 5.5 - 5.0 6.0 - 5.5 6.5 - 6.0 7.0 - 6.5 7.5 - 7.0 8.0 - 7.5 8.5 - 8.0 9.0 - 8.5 9.5 - 9.0 10.0 - 9.5 10.5 - 10.0 11.0 - 10.5 11.5 - 11.0 12.0 - 11.5 12.5 - 12.0 13.0 - 12.5 13.5 - 13.0 14.0 - 13.5 14.5 - 14.0 15.0 - 14.5 15.5 - 15.0 16.0 - 15.5 16.5 - 16.0 17.0 - 16.5 17.5 - 17.0 18.0 - 17.5 18.5 - 18.0 19.0 - 18.5 19.5 - 19.0 20.0 - 19.5 20.5 - 20.0 21.0 - 20.5 21.5 - 21.0 22.0 - 21.5 22.5 - 22.0 23.0 - 22.5 23.5 - 23.0 24.0 - 23.5 24.5 - 24.0 25.0 - 24.5 25.5 - 25.0 Inch Shank 1/8" 5/32" 11/64" 3/16" 13/64" 7/32" 1/4" 17/64" 9/32" 5/16" 21/64" 11/32" 3/8" 25/64" 13/32" 27/64" 7/16" 15/32" 31/64" 1/2" 17/32" 35/64" 9/16" 37/64" 19/32" 5/8" 41/64" 21/32" 11/16" 45/64" 23/32" 3/4" 49/64" 25/32" 51/64" 13/16" 27/32" 55/64" 7/8" 29/32" 59/64" 15/16" 61/64" 31/32" 1" Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. External Dust Covers For Tool Shanks – Spindle Wipers • Eliminates cleaning collets! • Extends the life of your collets • Extends tool life by maintaining T.I.R. For 3/16" thru 3/4" tool shanks. Works with: TG 75, TG 100, ER 25, ER 32, ER 40, SYOZ 25, SD-CO15, SD-20MM Installed Dust Seal Simple and effective dust covers prevent costly failures and reduce downtime by keeping unwanted particles from entering the collet pocket. Keeping your tool holder clean insures proper balance, maximizes grip on tool shank, and reduces downtime spent cleaning out collets during tool changes. External Dust Covers Installation Part No. Description DC32-3/16 Dust cover for 3/16" tool shank 1. Place dust cover on tool shank DC32-1/4 Dust cover for 1/4" tool shank 2. Insert tool into collet/nut assembly DC32-5/16 Dust cover for 5/16" tool shank DC32-3/8 Dust cover for 3/8" tool shank DC32-1/2 Dust cover for 1/2" tool shank DC32-5/8 Dust cover for 5/8" tool shank DC32-3/4 Dust cover for 3/4" tool shank 3. Tighten assembly into toolholder using proper torque Note: Do not slide dust cover over cutting edge of tool or you may damage the dust cover. • For CAT, BT, HSK spindles • Remove contaminants to improve T.I.R. • Keeps spindles and tool holders clean Spindle Wipers Part No. Dimensions are in millimeters. Taper Total Taper 17706 30 170 60 17707 40 188 78 17708 50 240 120 07710 HSK 63A 165 31 07711 HSK 63F 165 31 Real lambskin provides the best cleaning. Use with any type of machine with a taper of 7/24 CAT, BT or DIN 69871. All Techniks products are backed by our 100% satisfaction guarantee! 27 Hand Wrenches DIN 894 Hex Wrench ER 20A Hex Wrench ER 20E Slotted Wrench ER 20 Mini Wrench TG Hook Wrench Note: Proper torque on the collet nut reduces collet wear, keeps tools securely in tool holder and saves you time and money. See the Recommended Torque Chart on the back cover for proper torque values. Torque down the nut to 80-90% of maximum torque value. Do not over tighten nuts as this will prematurely cause collets for fail and damage tool holder. Use a tightening fixture to secure the tool holder. (pg. 30) Type A, UM, RU, and M Wrenches Part No. Description 04608 Dimensions are in millimeters. Nut Type Length Width ER 11-A Wrench A (Hex) 120 40 04609 ER 16-A Wrench A (Hex) 140 53 04610 ER 20-A Wrench A (Hex) 160 60 04613 ER 16-E Wrench Slotted 160 55 04614 ER 20-E Wrench Slotted 180 60 04615 ER 25-E Wrench Slotted 206 65 04616 ER 32-E Wrench Slotted 253 75 04617 ER 40-E Wrench Slotted 289 90 04618 ER 50-E Wrench Slotted 351 110 04620 ER 8-M Wrench ER Mini 75 13 04621 ER 11-M Wrench ER Mini 95 17 04622 ER 16-M Wrench ER Mini 117 22.5 04623 ER 20-M Wrench ER Mini 129 28.5 04624 ER 25-M Wrench ER Mini 142.5 35.5 04018 TG 75 Wrench Hook Type 253 46 03691 TG 100 / SYOZ 25 Wrench Hook Type 260 46 22220 SY0Z 20 Wrench Hook Type 28 34 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Torque Wrenches and Adapters • Get consistant cutting tool performance • Ensure proper tightening for best T.I.R. • Prevent tool accidents Adjustable Torque Wrench Part No. Torque Range Length Weight Spigot 60 TH 5-45 ft/lbs 12" 1 lb. 16mm round 200 TH 30-150 ft/lbs 16.5" 1.75 lbs 16mm round 300 TH 45-228 ft/lbs 21.5" 2.5 lbs 16mm round Collet Keys For Adjustable Torque Wrench Part No. Collet Nut Size Type Max. Torque* 04576 ER 11 Mini MIni 14 ft/lbs 04577 ER 16 Mini MIni 22 ft/lbs 04578 ER 20 Mini MIni 25 ft/lbs 04587 ER 25 Mini MIni 29 ft/lbs 04580-16 ER 16 Slotted Slotted 50 ft/lbs 04601-16 ER 16 Hex Hex 50 ft/lbs 04580-20 ER 20 Slotted Slotted 75 ft/lbs 04602-20 ER 20 Hex Hex 75 ft/lbs 04603-25 ER 25 Slotted Slotted 95 ft/lbs 04604-32 ER 32 Slotted Slotted 125 ft/lbs 04605-40 ER 40 Slotted Slotted 140 ft/lbs 03690-25 SYOZ 25/TG 100 Hook 100 ft/lbs 04018-TWA TG 75 Slotted Hook 100 ft/lbs DNA16-TWA DNA 16 Slotted 50 ft/lbs 04588-R ER 32 Slotted Slotted 125 ft/lbs SD-TWA SYOZ-20 Hook 45 ft/lbs Set adjustable dial to the correct amount of torque and tighten nut until wrench “clicks”. ER 25 Castle ER Slotted DNA 16 Slotted Hex Retention Knob Sockets–Square Drive Part No. Taper or Holder Flats Drive Max. Torque* PSS - 30BT BT 30 Taper Retention Knob 0.535" 3/8" 40 ft/lbs PSS - 30ISO ISO 30 Taper Retention Knob 0.535" 3/8" 40 ft/lbs PSS - 40 All 40 Taper Retention Knobs 0.750" 3/8" 85 ft/lbs PSS - 50 BT 50 Taper Retention Knob 1.187" 1/2" 110 ft/lbs PSSC - 50 CAT 50 Taper Retention Knob 1.250" 1/2" 110 ft/lbs TG Hook 04588-R *Recommended Torque is 80 – 90 % of max. value given. Fixed Head Square Drives Part No. Description Drive 29828 3/8" Square Drive 3/8" 29827 1/2" Square Drive 1/2" Retention Knob Sockets All Techniks products are backed by our 100% satisfaction guarantee! 29 Tightening Fixtures • For HSK, ISO, BT, CAT spindles • Change Retention Knobs from underneath • Bolts right to workbench Side Mount Tightening Fixture Part No. Description NTS-BT30-38 BT 30 taper - 38mm flats NTS-BT30-41 BT 30 taper - 41mm flats NTS-BT30-Slot BT 30 for tools with drive slots NTS-ISO20-17 ISO 20 - 17mm flats NTS-ISO20-22 ISO 20 - 22mm flats NTS-ISO25-27 ISO 25 - 27mm flats NTS-ISO30-36 ISO 30 - 36mm flats NTS-ISO30-38 ISO 30 - 38mm flats NTS-ISO30-47 ISO 30 - 47mm flats NTS-HSK63A HSK63A - no flats NTS-HSK63F-36 HSK 63F - 36mm flats NTS-HSK63F-38 HSK 63F - 38mm flats NTS-HSK63F-41 HSK 63F - 41mm flats NTS-HSK63F-46 HSK 63F - 46mm flats NTS-40 Taper Any CAT 40 or BT 40 taper A sliding collar engages the wrench flats on HSK tool holders to allow tightening of collet nut. A large set-screw engages the drive slot in ISO, BT, and CAT tool holders to securely hold the tool in the fixture. • For HSK, ISO, BT, CAT spindles • Change retention knobs from underneath • Use with Digital Height Gauge to preset tools TSHG1 Preset and Tightening Fixtures Attach tightening fixture to workbench or tool cart using bolts or screws. Allows easy access to retention knobs from underneath. Tool flats are positively engaged by locking collar to secure tool holder. Heavy-duty plate steel construction for maximum rigidity and durability. Torque nuts and retention knobs to proper tightness using a torque wrench for best performance. 30 Part No. Description TSHG1-40-CT CAT 40 taper TSHG1-30-41 BT 30 taper, 41mm flats TSHG1-40-BT BT 40 taper TSHG1-63F-36 HSK 63F, 36mm flats TSHG1-63F-38 HSK 63F, 38mm flats TSHG1-63F-46 HSK 63F, 46mm flats TSHG1-30-36 ISO 30 taper, 36mm flats TSHG1-30-38 ISO 30 taper, 38mm flats TSHG1-30-47 ISO 30 taper, 47mm flats Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Digital Height Gauge, Analog Axial Preset Gauge • 0 – 12" range • Repeatability 0.0008" • Automatic inch to metric conversion This precision instrument is sealed against dust, grime, and oil, is shock and magnetism resistant, and is covered by a five year warranty. Operation Set the height of your tool with the digital height gauge, then torque the nut to the proper tightness. Refer to the Torque Chart on back cover. Use with TSHG1 Tightening Fixture to set tool height. Reduce machine down-time and increase productivity by presetting tools. Digital Height Gauge Part No. Description 54-212-012 12” Digital Height Gauge 12" inch height measured from gauge line (end of spindle). • Accuracy 0.0002" • Easy to measure tool depth • Height 50mm (2") Save valuable machine time by using axial preset gauges to quickly set tool depth and increase accuracy. Analog Axial Preset Gauge Part No. Description 17906-2 ZSI-50 Preset Gauge Operation 1. Use the gauge pin included to press down on the spring-loaded center piece as illustrated. Please be sure the gauge pin is placed on the shiny surface. 2. Turn the indicator to read “0”, then remove the gauge pin. 3. Put the unit on the workpiece and carefully jog the tool down to make contact with the gauge face. When the gauge reads "0" the tool is 50mm (2") above the workpiece. All Techniks products are backed by our 100% satisfaction guarantee! 31 Unleash the Full Potential of Your CNC Router! With Techniks Aggregate Heads Aggregate Head Advantages • Increase productivity and profitability • Combine boring, mortising, routing, shaping, and sawing operations • Eliminate tool changes, increase your tool handling capacity 3 inline outputs for boring lock recess See Our Modular Output System Page 40 • Interchangeable outputs increase flexibility. • Look for “Modular” in the specifications tables chainsaw Rotation Aggregate can be rotated 360˚ Spindle Outputs* M5, R6, S1, S2, Modular underside Floating Aggregate with Chip Guide System IWF 2008 Challengers Award Finalist 45˚ fixed angle moulder 32 Call us toll-free at: (800) 597-3921 to speak to an aggregate head applications specialist. Our Aggregates Offer Unmatched Quality & Reliability About our Aggregates Ultra Line Aggregates are lubricated in an oil bath and sealed from contaminants for extended life and use under heavy duty conditions. We recommend the Ultra Line for sawing using blades larger than 7", V-grooving, heavy routing applications, cutting MDF, composite materials, or cutting aluminum. Function Line Aggregates are grease lubricated for standard duty operation. They provide the greatest number of configurations and application specific options to increase router productivity. Only the very best components available are used to create our aggregate heads. This is why our aggregate heads run cool, quiet, and trouble-free. Every aggregate head we make is individually hand assembled by one, highly skilled technician, who is personally responsible for the quality of that aggregate, and signs their name to the aggregate upon completion. Our assembly process is a labor of love, but the end result is well worth the effort. We promise Smart Line Aggregates for light weight routers are smaller size aggregates for standard duty operations. They are grease lubricated and provide aggregate head productivity for owners of smaller CNC routers. See page 39. • unmatched reliability • unmatched performance • unmatched support How you benefit • increase productivity • increased reliability • reduced machine down-time How To Order Aggregates We offer hundreds of different aggregate configurations, and can make practically any application specific aggregates you need. We can only show a few of the most popular models in this catalog. Please specify your application and center spindle type (ISO, HSK, BT, etc.) when ordering so we can make sure you get the right aggregate for your shop. Call us at (800) 597-3921 to discuss your application requirements. All Techniks products are backed by our 100% satisfaction guarantee! 33 Mono Aggregate Heads (1-spindle output) Mono output aggregates are an affordable way to add 4th axis capability to your CNC router. Perform routing, boring, mortising, and sawing operations faster to increase profits. Choose from a wide variety of spindle optputs. See chart below for supported outputs. Function Line Mono Dimensions (mm) HSK center spindle shown. Please specify your machine spindle and application. Function Line Mono (grease lubricated) Spindle Speed Max. 10,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.48 Maximum Torque 15 ft. lbs Spindle Direction Same as machine spindle Maximum Temp. 185˚F Spindle Outputs* M5, R6, S1, S2, Modular Ultra Line Mono Dimensions (mm) Ultra Line Mono (oil bath lubricated) Spindle Speed Max. 10,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.48 Gear Reduction* 1:0.676 (*optional feature) Maximum Torque 17 ft. lbs Spindle Direction Same as machine spindle Maximum Temp. 185˚F Spindle Outputs* M5, R6, S1, S2, P1, P2, P3, P4, 05 *See page 40 for spindle output specifications. 34 Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance. Duo Aggregate Heads (2-spindle outputs) Use Duo aggregates for faster manufacturing when more than one tool is required. Choose from a wide variety of spindle optputs. See chart below for supported outputs. Possibilities include routing, boring, mortising, and sawing operations. ER 25 or ER 32. Function Line Duo Dimensions (mm) HSK center spindle shown. Please specify your machine spindle and application. Function Line Duo (grease lubricated) Spindle Speed Max. 10,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.48 Maximum Torque 15 ft. lbs Spindle Direction #1 clockwise, #2 opposite Maximum Temp. 185˚F Spindle Outputs* M5, R6, S1, S2, Modular Ultra Line Duo Dimensions (mm) Ultra Line Duo (oil bath lubricated) Spindle Speed Max. 10,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.48 Gear Reduction* 1:0.676 (*optional feature) Maximum Torque 17 ft. lbs Spindle Direction #1 clockwise, #2 opposite Maximum Temp. 185˚F Spindle Outputs* M5, R6, S1, S2, P1, P2, P3, P4, 05 *See page 40 for spindle output specifications. ER Collets sold separately. See pages 14 and 15 to select your ER collets. 35 Quattro Aggregate Heads (4-spindle outputs) Quattro aggregate heads provide 4 tool spindles for more flexibility to combine operations. Choose from a wide variety of spindle optputs. See chart below for supported outputs, and page 40 for output specifications. Function Line Quattro Dimensions (mm) HSK center spindle shown. Please specify your machine spindle and application. • Add 4th axis capability to your CNC • Reduce the number of tool changes needed • Features 2, ER 25 spindles for boring, and 2 ER 32 spindles for custom applications Function Line Quattro (grease lubricated) Spindle Speed Max. 10,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.48 Maximum Torque 15 ft. lbs Maximum Temp. 185˚F Spindle Outputs* M5, R6, Modular *See page 40 for spindle output specifications. 36 Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance. Vario Aggregate Heads (variable-angle) The Vario can operate at any angle within it's range to perform “impossible” cuts, …right on your CNC. Function Line Vario aggregate operates at any angle from 0˚ to 100˚. (100˚ adjustable) Ultra Line Vario aggregate operates at any angle from -100˚ to 100˚. (200˚ adjustable) Function Line Vario Dimensions (mm) HSK center spindle shown. Please specify your machine spindle and application. Function Line Vario (grease lubricated) Spindle Speed Max. 15,000 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1 Swiveling Range 0° to 100° Maximum Torque 15 ft. lbs Spindle Direction Opposite machine spindle Maximum Temp. 185˚F Spindle Outputs* K1, K2 Ultra Line Vario Dimensions (mm) Ultra Line Vario (oil bath lubricated) Spindle Speed Max. 13,760 RPM Tool Speed Max. 15,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.09 Swiveling Range -100˚ to 100˚ Maximum Torque 17 ft. lbs Spindle Direction Opposite machine spindle Maximum Temp. 185˚F Spindle Outputs* K1, K2 *See page 40 for spindle output specifications. ER Collets sold separately. See pages 14 and 15 to select your ER collets. 37 Soft-Touch Floating Aggregate & Chip Guide System The Soft-Touch aggregate head accurately follows the contours of your stock, automatically compensating for up to 10mm of variance. Floating pressure is adjustable from 1/4 lb. to 20 lbs. Convenient tool pre-setting flange allows you to perform fast, accurate adjustments. Compressed air connection on the aggregate provides saw dust evacuation. Aggregate comes with standard floating bell, ER 25 or ER 32 output (your choice) and wrench. Options include a variety of floating bells, shoes, and sleighs that are all interchangeable. Floating Aggregate with Chip Guide IWF 2008 Challengers Award Finalist Chip Guide System features a rotor mounted at the tool, which directs chips into the machine’s dust exhaust system. Chips don't contaminate your material so cutting quality remains high. See a video of the Chip Guide in action at www.techniksusa.com/aggregate/cg Function Line Soft-Touch Dimensions (mm) 12 g5 Function Line Soft Touch ( (grease lubricated) 18,000 RPM / 24,000 RPM Floating Range 10 mm (with 10 mm adjustment) Floating Pressure adjustable from 1/4 lb. to 20 lbs Rotation aggregate can be rotated 360˚ Gear Ratio 1:1 Floating Bell** 70 mm deep X 105 mm I.D. Maximum Torque 20 ft. lbs Rotation Direction same as machine spindle Maximum Temp. 185˚F Spindle Outputs*** M5, R6, R7, P1, Modular *24,000 RPM for high speed and/or small cutting tools. **Other bell diameters, lengths, and types available. ***Also ER 40, saw blade, and shrink-fit available. See page 40 for spindle output specifications. 38 140 40 Spindle Speed Max.* 141.5 +10 185 -10 34 5 HSK center spindle shown. Please specify your machine spindle and application. 35 Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance. Smart Line Aggregates for Lighter Weight Routers Smart Line aggregates are individually hand-built just like our other aggregate lines. They offer full aggregate functionality for standard duty operations in a compact design for smaller routers. Smart Line aggregates are grease lubricated and offer an excellent price-to-performance ratio. Smart Line Vario Adjustable Angle Type All the features of the Function Line Vario, but sized for lighter-duty applications. Comes with collet nut and wrench. Smart Line Duo 2 spindle output aggregate. Dual spindle outputs are great for boring and sawing applications. Smart Line Duo (grease lubricated) Spindle Speed Max. 8,000 RPM Tool Speed Max. 12,000 RPM Rotation Aggregate can be rotated 360˚ Gear Ratio 1:1.5 Maximum Torque 15 ft. lbs Spindle Direction one tool spindle same as machine spindle, one opposite Maximum Temp. 185˚F Spindle Outputs* M5, S1 See page 40 for spindle output specifications. Smart Line Lockset Recess Specially built for cutting lockset recesses. Comes with collet nut and wrench. Smart Line Vario (grease lubricated) Smart Line Lock Recess (grease lubricated) Spindle Speed Max. 12,000 RPM Tool Speed Max. 12,000 RPM Spindle Speed Max. 8,000 RPM Rotation Aggregate can be rotated 360˚ Tool Speed Max. 12,000 RPM Gear Ratio 1:1 Rotation Aggregate can be rotated 360˚ Swiveling Range 0° to 100° Gear Ratio 1:1.5 Maximum Torque 15 ft. lbs Maximum Torque 4 ft. lbs Spindle Direction Same as machine spindle Spindle Direction Same as machine spindle Maximum Temp. 185˚F Maximum Temp. 185˚F Spindle Outputs* K1, K2 Spindle Outputs* M5 See page 40 for spindle output specifications. See page 40 for spindle output specifications. ER Collets sold separately. See pages 14 and 15 to select your ER collets. 39 Modular System – Spindle Output Options Note: Spindle outputs are designed to hold specific tools to perform a variety of tasks. Some spindle outputs cannot be used with certain aggregates. Please contact us for help selecting your outputs. Call us toll-free (800) 597-3921 or local (317) 803-8000. R6 ER 32 collet and nut Range: 3mm – 20mm Modular spindle outputs (highlighted in blue boxes) are all interchangeable on the aggregates that support the modular spindle output system. S1 Modular Saw Spindle P1 Modular Saw Arbor Range: 1.5mm-4mm tool shank M5 Modular ER 25 07 Modular Arbor R7 ER 40 - for Soft-Touch Range: 4mm – 26mm 08 Modular Arbor K1 ER 25 collet and nut 09 Modular Arbor K2 Combi spindle, 45mm and 52mm bolt circle R6 Modular ER 32 R7 Modular ER 40 M5 ER 25 collet and nut R3 ER 16 collet and nut Range: 1mm – 16mm 40 Range: 0.5mm – 10mm W3 Weldon DIN 1835 B ∅10H6 W4 Weldon DIN 1835 B ∅12H6 ER Collets sold separately. See pages 14 and 15 to select your ER collets. Spindle Output Options S1 Saw Spindle, 45mm bolt circle S2 Saw Spindle, 52mm bolt circle 01 Saw Spindle UHM12030 P1 Prolock spindle Range: 1.5mm-4mm tool shank P2 Prolock spindle Range: mm – 52mm P3 Prolock spindle Range: 98mm – 102mm P4 Spindle for moulder head Prolock spindle Range: 28mm – 32mm I3 ER 16 collet inside P5 Prolock spindle Range: 1mm – 10mm I5 ER 25 collet inside Range: 1mm – 16mm Range: 28mm – 32mm 03 Special spindle ∅20h5 2x ∅6H7, 2x M6 - bolt circle 32mm M10 centrical 05 Special spindle ∅20h6 2x ∅5H7, 2x M5 - bolt circle 32mm M10 centrical 10 Special spindle ∅30 2x ∅6H7, 2x M5 - bolt circle 42mm M10 centrical 12 Special spindle ∅30h5 2x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm M10 centrical 13 Special spindle ∅30h5 2x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm M10 centrical P6 Prolock spindle Range: 28mm – 32mm All Techniks products are backed by our 100% satisfaction guarantee! N1 Notch whistle DIN 1835 E ∅6H5 41 Tool Holder Measuring Guide – Special Orders Use this guide to help measure your tools to determine what you need to order, or for special order toolholders built to your specifications. Make and model of CNC router ______________________________________ Pull Stud Dimensions P= ____________ A= ____________ L= ____________ R= ____________ Toolholder Dimensions D= ____________ F= ____________ W= ____________ A= ____________ N= ____________ Make and model of HSK spindle CNC Router ______________________________________________ Toolholder Dimensions D= ____________ F= ____________ W= ____________ A= ____________ N= ____________ 42 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Woodworking Collets Measuring Guide Use the guide below for selecting your replacement collets. The best way to tell what type of collet you need is to measure the length of the collet using a digital caliper. ER, TG, and SYOZ collets all have unique length and diameter measurements. Standard Collet Dimensions ER Collet Style Length O.D. (diameter) ER 11 18mm (0.708") 11.5mm (0.45") ER 16 27.5mm (1.08") 17mm (0.67") ER 20 31.5mm (1.24") 21mm (0.83") ER 25 34mm (1.34") 26mm (1.02") ER 32 40mm (1.57") 33mm (1.3") ER 40 46mm (1.81") 41mm (1.61") ER 50 60 mm (2.36") 52mm (2.05") DIN 6388 Collet Style ER Collet Style SYOZ Collet Style Length O.D. (diameter) EOC 8 26mm (1.026") 14.4mm (0.567") SYOZ 20 34mm (1.34") 20mm (0.78") RDO 20 34mm (1.34") 20mm (0.78") 407E 34mm (1.34") 20mm (0.78") EOC 12 34mm (1.34") 20mm (0.78") SYOZ 25 52mm (2.06") 35mm (1.38") RDO 35 52mm (2.06") 35mm (1.38") 462E 52mm (2.06") 35mm (1.38") EOC 32 60mm (2.36") 43.7mm (1.72") TG Collet Style Length O.D. (diameter) TG 75 47mm (1.85") 27mm (1.06") TG 100 60mm (2.36") 35mm (1.38") Special Order Collets Dimensions Length __________ Diameter ___________ Other Markings__________ Length __________ Diameter ___________ Other Markings__________ TG Collet Style Length __________ Diameter ___________ Other Markings__________ Special Pull Studs We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call. Keep your information in this catalog for easy re-orders. Please carefully select the pull stud you need by referring to the diagram. For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/ or toolholder, and is a potential safety hazard. Stud Machine d1 d2 D d3 d2 d1 T l1 I1 l2 I2 All Techniks products are backed by our 100% satisfaction guarantee! θ T 43 Part Number Index: 00100 – 04220-7/32 Part No. Pg. Part No. Pg. Part No. 00100 00151 00152 00153 00156 00157 00158 00159 00160 00165 00166 00167 00168 00170 00300 00316-SLN-L 00316-SLN-R 03508 03508-1/4 03508-1/8 03508-3/16 03508-5/16 03520 03520-1/2 03520-1/4 03520-1/8 03520-10 03520-3/16 03520-3/8 03520-5/16 03520-7/16 03531-1/2 03531-1/4 03531-1/8 03531-10 03531-16 03531-3/16 03531-3/8 03531-5/16 03531-5/8 03531-7/16 03531-9/16 03636 03638 03690-25 03691 03868-1 03868-1/2 03868-1/4 03868-1/8 03868-10 03868-16 03868-20 03868-25 03868-3/16 03868-3/4 03868-3/8 03868-5/16 03868-5/8 03868-7/16 03868-7/8 03868-9/16 04008 - 1/2 04008 - 1/4 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 9 9 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 29 28 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 20 20 04008 - 1/8 04008 - 11/16 04008 - 11/32 04008 - 13/32 04008 - 15/32 04008 - 17/32 04008 - 19/32 04008 - 21/32 04008 - 23/32 04008 - 3/16 04008 - 3/32 04008 - 3/4 04008 - 3/8 04008 - 5/16 04008 - 5/32 04008 - 5/8 04008 - 7/16 04008 - 7/32 04008 - 9/16 04008 - 9/32 04010 - 1 04010 - 1/2 04010 - 1/4 04010 - 1/8 04010 - 11/16 04010 - 11/32 04010 - 13/16 04010 - 13/32 04010 - 15/16 04010 - 15/32 04010 - 17/32 04010 - 19/32 04010 - 21/32 04010 - 23/32 04010 - 25/32 04010 - 27/32 04010 - 29/32 04010 - 3/16 04010 - 3/32 04010 - 3/4 04010 - 3/8 04010 - 31/32 04010 - 5/16 04010 - 5/32 04010 - 5/8 04010 - 7/16 04010 - 7/32 04010 - 7/8 04010 - 9/16 04010 - 9/32 04018 04018-TWA 04208 - 01.0 04208 - 01.5 04208 - 02.0 04208 - 02.5 04208 - 03.0 04208 - 03.5 04208 - 04.0 04208 - 04.5 04208 - 05.0 04211 - 01.0 04211 - 01.5 04211 - 02.0 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 28 29 15 15 15 15 15 15 15 15 15 15 15 15 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 44 - Pg. 02.5 03.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 1/16 1/4 1/8 3/16 3/32 5/32 7/32 01 02 03 04 05 06 07 08 09 1/16 1/4 1/8 10 11/32 13/32 3/16 3/32 3/8 5/16 5/32 7/32 9/32 02 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/32 12 13 13/32 15/32 3/16 3/32 3/8 5/16 5/32 7/16 7/32 15 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 15 14 14 14 15 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 14 14 14 15 15 14 15 15 14 14 14 14 14 14 14 14 14 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Part Number Index: 04220-9/32 – 06102 Part No. 04220 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 - 9/32 02 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/32 12 13 13/32 14 15 15/32 16 17/32 19/32 3/16 3/32 3/8 5/16 5/32 5/8 7/16 7/32 9/16 9/32 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/16 11/32 12 13 13/32 14 15 15/32 16 17 17/32 18 19 19/32 20 21/32 23/32 3/16 Pg. Part No. Pg. Part No. Pg. 14 15 15 15 15 15 15 15 15 14 14 14 15 15 14 15 15 14 15 15 14 15 14 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 14 14 14 15 15 14 14 15 15 14 15 15 14 15 15 14 15 15 14 15 14 14 14 04232 - 3/32 04232 - 3/4 04232 - 3/8 04232 - 5/16 04232 - 5/32 04232 - 5/8 04232 - 7/16 04232 - 9/16 04232 - 9/32 04232 -7/32 04240 - 04 04240 - 05 04240 - 06 04240 - 07 04240 - 08 04240 - 09 04240 - 1 04240 - 1/2 04240 - 1/4 04240 - 1/8 04240 - 10 04240 - 11 04240 - 11/16 04240 - 11/32 04240 - 12 04240 - 13 04240 - 13/32 04240 - 14 04240 - 15 04240 - 15/32 04240 - 16 04240 - 17 04240 - 17/32 04240 - 18 04240 - 19 04240 - 19/32 04240 - 20 04240 - 21 04240 - 21/32 04240 - 22 04240 - 23 04240 - 23/32 04240 - 24 04240 - 25 04240 - 26 04240 - 3/16 04240 - 3/4 04240 - 3/8 04240 - 5/16 04240 - 5/32 04240 - 5/8 04240 - 7/16 04240 - 7/32 04240 - 7/8 04240 - 9/16 04240 - 9/32 04576 04577 04578 04580-16 04580-20 04587 04588-R 04601-16 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 14 14 14 14 15 15 14 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 15 14 14 14 14 14 14 14 14 14 14 14 29 29 29 29 29 29 29 29 04602-20 04603-25 04604-32 04605-40 04608 04609 04610 04613 04614 04615 04616 04617 04618 04620 04621 04622 04623 04624 04888 04889 04891 04893 04894 04895 04896 04897 04898 05.024.001 05.024.002 05.024.003 05.024.004 05.024.005 05.024.006 05.024.012 05.024.013 05.024.014 05.024.015 05.024.016 05.024.018 05.024.020 05.024.114 05.024.116 05.024.118 05.024.120 05.024.122 05.024.126 05.024.130 05.024.131 05.024.132 05.024.133 05.024.134 05.024.135 05.024.136 05.024.137 06000-2016M 06000-2016MC 06000-2516 06000-2520 06001 06001-W 06010 06101 06101-SLOTNUT 06102 29 29 29 29 28 28 28 28 28 28 28 28 28 28 28 28 28 28 7 7 7 7 7 7 7 7 7 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 5 5 5 5 7 7 7 6 6 6 All Techniks products are backed by our 100% satisfaction guarantee! 45 Part Number Index: 06102-C – 1116.0300 Part No. Pg. Part No. 06102-C 06102-DNA 06102-SLOTNUT 06103 06103-SLOTNUT 06104 06104-SLOTNUT 06105 06105-SLOTNUT 06106 06106-SLOTNUT 06107 06107-SLOTNUT 06108-2.5 06108-2.5-SLOTNUT 06109 06110 06111 06111-90 06112 06113 06113-W-60 06113-W-60-A 06113-W-90 06114 06115 061-BT35-ER 32 76 061-BT35-ER 32 76A 07710 07711 07801 07803 07806 07808 07812 07814 08516 - 03.5 08516 - 04.0 08516 - 04.5 08516 - 05.0 08516 - 05.5 08516 - 06.0 08516 - 06.5 08516 - 07.0 08516 - 07.5 08516 - 08.0 08516 - 08.5 08516 - 09.0 08516 - 09.5 08516 - 10.0 08520 - 03.5 08520 - 04.0 08520 - 04.5 08520 - 05.0 08520 - 05.5 08520 - 06.0 08520 - 06.5 08520 - 07.0 08520 - 07.5 08520 - 08.0 08520 - 08.5 08520 - 09.0 08520 - 09.5 08520 - 10.0 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 27 08520 08520 08520 08520 08520 08520 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 46 25 25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 - 10.5 11.0 11.5 12.0 12.5 13.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 07.5 08.0 08.5 09.0 09.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 07.5 08.0 08.5 09.0 09.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 Pg. Part No. Pg. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 08532 - 19.5 08532 - 20.0 08540 - 04.0 08540 - 04.5 08540 - 05.0 08540 - 05.5 08540 - 06.0 08540 - 06.5 08540 - 07.0 08540 - 07.5 08540 - 08.0 08540 - 08.5 08540 - 09.0 08540 - 09.5 08540 - 10.0 08540 - 10.5 08540 - 11.0 08540 - 11.5 08540 - 12.0 08540 - 12.5 08540 - 13.0 08540 - 13.5 08540 - 14.0 08540 - 14.5 08540 - 15.0 08540 - 15.5 08540 - 16.0 08540 - 16.5 08540 - 17.0 08540 - 17.5 08540 - 18.0 08540 - 18.5 08540 - 19.0 08540 - 19.5 08540 - 20.0 08540 - 20.5 08540 - 21.0 08540 - 21.5 08540 - 22.0 08540 - 22.5 08540 - 23.0 08540 - 23.5 08540 - 24.0 08540 - 24.5 08540 - 25.0 08540 - 25.5 08540- 03.5 1016.0030 1016.0040 1016.0050 1016.0060 1016.0080 1016.0100 1016.0120 1116.0014 1116.0018 1116.0038 1116.0125 1116.0150 1116.0175 1116.0200 1116.0225 1116.0250 1116.0300 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist. Part Number Index: 1116.0316 – TSHG1-63F-46 Part No. Pg. Part No. Pg. Part No. Pg. 1116.0316 1116.0350 1116.0400 1116.0450 1116.0500 1116.0600 1116.0700 1116.0800 1116.0900 1116.1000 12000-CMS 12040-CMS 12213-W-50 12213-W-63 12213-W-90 12215-W-57 12261-W 12407-W 12700-100-W 12700-40-W 12700-55-W 12700-80-W 13001 13001-45 13003 13003 171.05.008.001 171.05.008.002 171.05.036.016 171.05.036.018 171.05.036.020 171.05.036.035 171.05.046.003 171.05.071.010 171.05.071.011 171.05.071.250 171.05.071.375 171.05.071.500 171.05.071.750 171.05.072.1 17706 17707 17708 17906-2 200 TH 2016-200 21225 21240 21325 21332 21340 22220 27116 27116-30 27116-40 27116-45 27116-50 27116-55 27116-60 27116-65 27216 27500 28110 28210 24 24 24 24 24 24 24 24 24 24 5 5 5 5 5 5 5 5 8 8 8 8 25 25 25 25 4 4 12 12 12 12 9 10 10 10 10 10 10 10 27 27 27 31 29 24 18 18 19 19 19 28 24 24 24 24 24 24 24 24 24 21 21 21 29132 29827 29828 300 TH 30000 30001 30002 30005 31025F 31374-60 33108 33111 33116 33120 33125 33125-L 39.05.046.001 41060 41080-3H 41085 41087 41616 41620 41625 41632 41640 4403502 46111 46116 46120 46125 46132 46140 49019 50001 54-212-012 60 TH 64.05 071.625 64.05 071.750 64.05.043.224 64.05.043.225 64.05.046.051 64.05.071.250 64.05.071.375 64.05.071.500 67.05.046.001 750-19 84.05.008.001 84.05.008.002 84.05.008.003 85.05.008.002 86.05.008.002 86.05.008.003 894-22 CMS-RR32 DC32-1/2 DC32-1/4 DC32-3/16 DC32-3/4 DC32-3/8 DC32-5/16 DC32-5/8 DNA16-TWA DNA16-TWA 18 29 29 29 4 4 4 4 4 4 18 18 18 18 18 18 9 8 8 8 8 19 19 19 19 19 25 17 17 17 17 17 17 25 4 31 29 10 10 12 12 9 10 10 10 9 25 4 4 4 4 4 4 24 9 27 27 27 27 27 27 27 24 29 DNA16W NT-54300130 NTS-40 Taper NTS-BT30-38 NTS-BT30-41 NTS-BT30-Slot NTS-HSK63A NTS-HSK63F-36 NTS-HSK63F-38 NTS-HSK63F-41 NTS-HSK63F-46 NTS-ISO20-17 NTS-ISO20-22 NTS-ISO25-27 NTS-ISO30-36 NTS-ISO30-38 NTS-ISO30-47 PSS - 30BT PSS - 30ISO PSS - 40 PSS - 50 PSSC - 50 SD-20mm-.250 SD-20mm-.312 SD-20mm-.375 SD-20mm-.500 SD-20mm-.625 SD-20mm-Nut SD-C001-.125 SD-C001-.187 SD-C001-.250 SD-C001-.312 SD-C001-.375 SD-C001-.500 SD-C001-Nut SD-C015-.125 SD-C015-.250 SD-C015-.312 SD-C015-.375 SD-C015-.500 SD-C015-.625 SD-C015-.750 SD-C015-Nut SD-TWA SS-22-1/2 SS-22-1/4 SS-22-10 SS-22-3/8 SS-22-Ext -Nut SS-22-Nut TE-171.05.071.500-S TE-64.05 071.750-S TE-64.05.071.500-S TSHG1-30-36 TSHG1-30-38 TSHG1-30-41 TSHG1-30-47 TSHG1-40-BT TSHG1-40-CT TSHG1-63F-36 TSHG1-63F-38 TSHG1-63F-46 24 5 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 29 29 29 29 29 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 29 22 22 22 22 22 22 10 10 10 30 30 30 30 30 30 30 30 30 All Techniks products are backed by our 100% satisfaction guarantee! 47 Tools cut smoother, faster, & safer when you tighten collets, nuts, and retention knobs to correct specifications. Torque Chart Collet Nuts Wrench Type Max. Torque Rec. Torque* Wrench Slotted 50 ft/lbs 45 ft/lbs 41916 Hex 50 ft/lbs 45 ft/lbs 41116 Slotted 75 ft/lbs 67 ft/lbs 41920 Hex 75 ft/lbs 67 ft/lbs 41120 ER 25 Spanner Slotted 95 ft/lbs 85 ft/lbs 41925 ER 25 M Castle 29 ft/lbs 25 ft/lbs 23125 ER 32 Spanner Slotted 125 ft/lbs 112 ft/lbs 41932 ER 40 Spanner Slotted 140 ft/lbs 126 ft/lbs 41940 SYOZ 25 Hook 100 ft/lbs 90 ft/lbs 03638 TG 75 Hook 100 ft/lbs 90 ft/lbs 27500 TG 100 Hook 100 ft/lbs 90 ft/lbs 28110 ER 16 ER 16 Hex ER 20 ER 20 Hex 1. Snap collet into nut. 2. Insert cutter into collet 3. Hand tighten collet nut assembly into tool holder 4. Insert tool holder assembly into tightening fixture and secure it. 5. Tighten collet nut to recommended torque using a torque wrench. Retention Knobs Wrench Flats Drive Max. Torque Rec. Torque* BT 30 Taper 0.535" 1/4" 40 ft/lbs 36 ft/lbs ISO 30 Taper 0.535" 3/8" 40 ft/lbs 36 ft/lbs Any 40 Taper 0.750" 3/8" 85 ft/lbs 76 ft/lbs BT 50 Taper 1.187" 1/2" 110 ft/lbs 99 ft/lbs CAT 50 Taper 1.250" 1/2" 110 ft/lbs 99 ft/lbs Recommended torque is 80-90% maximum torque value. Use a tightening fixture and torque wrench to make sure tools are properly tightened. Incorrect torque can cause cracked collets, poor cutting performance, and possibly cause tools to come loose during operation, causing a very dangerous work environment. Ph. (800) 597-3921 • Fax (877) 776-9994 E-mail: [email protected], website: www.techniksusa.com 9930 East 56th St., Indianapolis, IN 46236 Office Hours: Monday – Friday 8:00 am to 5:00 pm, EST. © June, 2008, Techniks Inc., Indianapolis, Indiana USA, LITCNC2008
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