Discover the Difference Product & Technical Guide ®

Transcription

Product & Technical
Guide
Discover the Difference
®
CST Paving Stones & Versa-Lok Retaining Walls
®
Worksheet
Customer Name:___________________________
Address:____________________________________
City, State, Zip____________________________
Phone/ Fax:________________________________
Cell:_________________________________
E-Mail_______________________________
Details
Proudly
Special Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series and the embossed surface of
our Roman Cobble Line, protection is needed when using a plate compactor in order to avoid scratching the
surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a
mat, cardboard, thin plywood, carpeting or soil separation fabric.
CST suggests using one of these separators with All of our paving lines to protect your investment.
®
© CST 4/11
Concrete Stone & Tile Corp.
Product & Technical Guide
INDEX
Mono-Cast Paver Technical Guide
Pages 2-9
®
SECTION 2
Paver Design Guides/Pattern Layouts
Pages 10-16
see www.cstpavers.com to download designs
SECTION 3
Paver Installation Guidelines
Spanish Installation Guidelines
Pages 17-26
SECTION 4
Website Services:
www.cstpavers.com
Paver FAQ-Frequently asked Questions
VERSA-LOK® Retaining Wall
Technical Guide
Pages 27-35
SECTION 5
VERSA-LOK® Retaining Wall
Design Guide
Pages 36-53
SECTION 3
VERSA-LOK® Installation Guidelines
Spanish Installation Guidelines
Wall FAQ-Frequently asked Questions
Pages 54-56
© CST 4/11
1
SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6
SECTION 1
MONO-CAST®
Pavers
All paver sizes are nominal and should be pre-measured when
doing a job where exact dimensions are critical.
Holland Stone
Approx. Dim.
Thk.
Cm.
4” x 8”
™
Thk.
Layers Sq. Ft.
Inches Per Cube
Per
Cube
Holland Stone
‰
(Standard & Antiqued Texture Finish)
Pcs.
Per
Cube
Est. Shipping Bands
Weight
Per
Per Cube
Cube
Sq. Ft.
Per
Band
Weight
Per
Band
Pcs.
Per
Band
Pcs.
Per
Sq. Ft.
6
2 3⁄8”
9
96
432
2518
6
16
420
72
4.5
6
2 ⁄8”
10
120
540
3120
6
20
520
90
4.5
3
COLORS: 8 Stock: Charcoal, Antique Grey, Red, Red Flash,
Brown Flash, Butternut, Hickory & Walnut Blend.
‰ Denotes Pedricktown Only Packaging
*Note: Also available in 8cm see page #7
Holland Classic
Approx. Dim.
4” x 8”
‰
Thk.
Cm.
6
MILL-TEC Finish Only
®
Thk. Layers Sq. Ft.
Per
In. Per Cube
Cube
2 3⁄8”
10
120
Pcs.
Per
Cube
Est. Ship.
Weight
Per Cube
Bands
Per
Cube
Sq. Ft.
Per
Band
Wt.
Per
Band
Pcs.
Per
Band
Pcs.
Per
Sq. Ft.
540
3120
6
20
520
90
4.5
COLORS: Old Chicago (a Tri-Blend), Cocoa Brown and Mahogany
**Similar to the Holland Stone without the beveled edge or spacer bars,
resembles clay brick. Will be made in its own unique three colors.
Roman Cobble® Series
Roman Cobble
System
Apr. Dim.
6” x 3”
Mini Cobble
‰
Pedricktown, NJ
Plant Only
Apr. Dim.
6” x 4.5”
Small Cobble
‰
Pedricktown, NJ
Plant Only
Apr. Dim.
6” x 6”
Square Cobble
‰
Pedricktown, NJ
Plant Only
Apr. Dim.
6” x 9”
Large Cobble
‰
Pedricktown, NJ
Plant Only
Apr. Dim.
9” x 9”
Lg. Square Cobble
Thk.
Cm.
(Standard & Antiqued Texture Finish)
™
Thk. Layers Sq. Ft.
Inches Per Cube Per
Cube
Pcs.
Per
Cube
Est. Ship.
Weight
Per Cube
Bands
Per
Cube
Pcs.
Per
Sq. Ft.
6
2 3⁄8”
8
78
560
2111
7
11.08
302
80
7.24
6
2 3⁄8”
10
106
770
2742
7
15.18
391
110
7.24
6
2 3⁄8”
8
81
392
2207
7
11.67
316
56
4.84
6
2 3⁄8”
10
116
560
2967
7
16.5
423
80
4.84
6
2 3⁄8”
9
87
315
2400
7
12.43
343
45
3.62
6
2 3⁄8”
10
116
420
2993
7
16.57
427
60
3.62
6
2 3⁄8”
9
93
225
2405
5
18.6
481
45
2.42
6
2 3⁄8”
10
124
300
3206
5
24.8
641
60
2.42
6
2 3⁄8”
9
111
180
2880
5
22.2
576
36
1.8
COLORS: Antique Grey, Red Flash, Brown Flash,
Butternut, Hickory, Walnut Blend.
2
Sq. Ft. Weight Pcs.
Per
Per
Per
Band Band
Band
*Note: Large Cobble (6x9”) also available in 8cm see page #7
© CST 4/11
Roman Cobble®
Series Kits
Roman Cobble® Circle Kit
A Kit8 feet
Row
B Kit12 feet
Circle Diam.
1
6 1/2”
2
19 1/2”
3
32”
4
44 1/2”
5
57 1/2”
6
70”
7
83”
8
96”
9
108 1/2”
10
121”
11
133 1/2”
12
146”
SECTION 1
A Kit8 feet
Kit Sizes & Ordering Procedure
Kit & Name
B Kit12 feet
Circle
Diameter
Coverage
Kits Required
Circle
Coverage
Circle A Kit
1-8 Ft.
50 Sq. Ft.
1
50 Sq. Ft.
Est. Ship.
Weight
Per Cube
1433 Lbs.
Circle B Kit
8-12 Ft.
69 Sq. Ft.
An additional A Kit
+3 bands of 6x4.5”
119 Sq. Ft.
2380 Lbs.
All Kits Are Sold In Cube Quantities Only.
Pallet Included With Each Cube
Small Circle
Cobble
Large Circle
Cobble
Small Cobble
Mini Cobble
Center Cobble
*Please note: To make a 12’ circle, you will need to order two Circle A Kits and three(3) bands of 6”x4.5”.
(This is the same as ordering and A & and a B Kit.) You will have left over pieces.
Roman Cobble® Circles & Fishscales™ come in Standard and Antiqued Texture™ Finish:
COLORS: Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend.
*Note: More detailed information on layout and installation of RC Circle Kits can be found on page 19.
For RC Fishscales Kits see pages 17.
Roman Cobble® Fishscales™ Kit
67 5⁄8”
41 3⁄8”
Left Cobble
Small Circle
Cobble
Lg. Circle
Cobble
Starter Cobble
Right Cobble
Small Cobble
Mini Cobble
Roman Cobble® Fishscale™ Kit
Approx. Coverage
(1 Fan)
9.75 Sq. Ft.
© CST 4/11
Fans Per
Cube
6
Coverage Per
Cube
58.5 Sq. Ft.
Est. Ship. Weight
Per Cube
1593 Lbs.
3
Textured Pavers
Vienna Series
Vienna Series
(Antiqued Texture Finish Only)
™
Thk.
Layers Sq. Ft.
Inches Per Cube Per
Cube
Pcs. Est. Ship. Bands
Weight
Per
Per
Per Cube
Cube
Cube
Sq. Ft.
Per
Band
6
2 3⁄8”
9
87
315
2400
7
12.43
343
45
3.62
6
2 3⁄8”
9
93
225
2405
5
18.6
481
45
2.42
Thk.
Cm.
Weight Pcs.
Per
Per
Band Band
Pcs.
Per
Sq. Ft.
Apr. Dim.
6” x 6”
Square Vienna
Apr. Dim.
6” x 9”
Large Vienna
COLORS: Antique Grey, Butternut & Hickory. *on both series on this page.
CST’s Antiqued Texture™ pavers are made using state-of-the-art tumbling technology in order to
create a surface which appears more weathered and worn than our standard finish pavers. It helps give the
“Old World” Cobblestone appearance which has become widely popular in today’s hardscape market.
Several of our paving stones lines are offered in Antiqued Texture™.
COLORS:
Antique Grey,
Butternut &
Hickory.
Munich Series
6” x 6”
Square Munich
MILL-TEC® Finish only
is available in
Super Cube Size
Apr. Dim.
‰
6” x 9”
Large Munich
MILL-TEC® Finish only
is available in
Super Cube Size
Apr. Dim.
™
Thk.
Cm.
Munich Series
Apr. Dim.
(Antiqued Texture Finish & MILL-TEC® Finish
‰
9” x 9”
Lg. Square Munich
9”x9” MILL-TEC® Finish
is the same size cube ‰
Thk.
Layers Sq. Ft.
Inches Per Cube
Per
Cube
Pcs. Est. Ship. Bands Sq. Ft. Weight Pcs.
Pcs.
Weight
Per
Per
Per
Per
Per
Per
Cube Per Cube Cube Band Band Band Sq. Ft.
6
2 3⁄8”
9
87
315
2400
7
12.43
343
45
3.62
6
2 3⁄8”
10
116
420
2993
7
16.57
427
60
3.62
6
2 3⁄8”
9
93
225
2405
5
18.6
481
45
2.42
6
2 3⁄8”
10
124
300
3206
5
24.8
641
60
2.42
6
2 3⁄8”
9
111
180
2880
5
22.2
576
36
1.8
6
2 3⁄8”
9
111
180
2880
5
22.2
576
36
1.8
Warning: When pavers have a raised or embossed surface, protection is needed when using a plate compactor in order to avoid
scratching the surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a mat,
cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines.
4
‰ Denotes Pedricktown Produced Product--All MILL-TEC
®
Products
© CST 4/11
Standard Finish
Pavers
Super Dutch Stone
Paver
Shapes
(Standard Finish Only)
Thk.
Cm.
Thk.
Inches
6
2 3⁄8”
10
6
2 3⁄8”
10
Apr. Dim.
5
6” x 8 ⁄8”
Super Dutch
.75 L/F
Per Piece
Dutch Edger
SECTION 1
Colors: Antique Grey, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend.
Layers Sq. Ft.
Per
Per
Cube Cube
110
Pcs.
Per
Cube
Est. Ship.
Weight
Per Cube
Bands
Per
Cube
Sq. Ft.
Per
Band
Weight
Per
Band
400
2860
Lbs.
5
22
572
110
Pcs.
Pcs.
Per
Per
Band Sq. Ft.
80
3.7
100
4.55
22
500
2860
Lbs.
375 LF
5
572
75 LF
‰ Dutch Edger quantities are calculated by using linear feet.
The formula is :
Dutch Edger=L/F ÷ .75 =pieces needed. There are 75 L/F per Band and 375 L/F per Cube.
Colors: Charcoal, Antique Grey, Red, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend.
Contempra Series is often used as a pool deck
because of its flat-topped surface.
Contempra Series
Contempra Series
Apr. Dim.
6” x 6”
Square Contempra
Apr. Dim.
6” x 9”
Large Contempra
Apr. Dim.
9” x 9”
(Standard Finish Only)
Thk. Thk. Layers Sq. Ft. Pcs. Est. Ship. Bands
Weight
Cm. Inches
Per
Per
Per
Per
Cube Cube Cube Per Cube Cube
Sq. Ft. Weight Pcs.
Pcs.
Per
Per
Per
Per
Band
Band Band Sq. Ft.
6
2 3⁄8”
9
87
315
2400
7
12.43
343
45
3.62
6
2 3⁄8”
9
93
225
2405
5
18.6
481
45
2.42
6
2 3⁄8”
9
111
180
2880
5
22.2
576
36
1.8
Lg. Square Contempra
© CST 4/11
Colors: Antique Grey, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend. 5
7cm Paving Stones
Vienna Classic (Antiqued Texture™ Finish & MILL-TEC® Finish)
Vienna
Classic
Small
Thk.
Cm.
6x3”
6x6”
6x9”
Pkg.’d together
in one cube
Thk.
Layers Sq. Ft.
Inches Per Cube Per
Cube
2 3⁄4”
7
10
113
Pcs.
Per
Cube
Est. Shipping
Weight
Per Cube
6x3”-150
6x6”-160
6x9”-160
3420
6x6”
6x9”
6x3”
Packaged as a full cube only,
no bands
*Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets
Vienna
Classic
Large
Thk.
Cm.
6 x 12”
12 x 12”
Pkg.’d together
in one cube
Thk.
Layers Sq. Ft.
Inches Per Cube Per
Cube
2 3⁄4”
7
10
114
Pcs.
Per
Cube
Est. Shipping
Weight
Per Cube
6x12”--120
12x12”-60
3680
12x12”
6x12”
Packaged as a full cube only,
no bands
Vienna Classic & Ridgestone Colors: Antique Grey, Butternut, Hickory
Three smaller sizes are
available in ALL three finishes
RidgeStone
™
RidgeStone
Thk. Thk.
Layers Sq. Ft. Pcs. Est. Ship. Bands Sq. Ft. Weight Pcs.
Pcs.
Cm. Inches Per Cube Per
Per Weight
Per
Per
Per
Per
Per
Cube Cube Per Cube Cube Band Band Band Sq. Ft.
Apr. Dim.
9”x 9”
Small RidgeStone
7
2 3⁄4”
8
90
160
2720
5
18
544
32
1.8
7
2 3⁄4”
8
96
128
2752
4
24
688
32
1.33
7
2 3⁄4”
8
96
96
2880
4
24
720
24
1
7
2 3⁄4”
8
90
72
2592
3
30
864
24
.80
Apr. Dim.
9”x 12”
Large RidgeStone
Apr. Dim.
12”x 12”
Jumbo Square RidgeStone
Apr. Dim.
12”x 15”
Giant RidgeStone
Giant RidgeStone
(12” x 15”) sold only in the
Standard &
MILL-TEC® Finish.
6
Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series, protection is
needed when using a plate compactor in order to avoid scratching the surface. The recommended
application is the use of a layer between the compactor and the pavers. This can be a mat,
cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these
separators with All of our paving lines.
© CST 4/11
Specialty Pavers
12’X6” Bull Nose
™
Bull Nose
quantities are
calculated
by using
linear feet.
Sq. Ft. Pcs.Per Est. Ship.
Cube
Per
Weight
Cube Ln. Ft. Per Per Cube
Cube
Sq. Ft.
Per
Band
Weight Per
Band
Pcs.Per
Band
Ln. Ft.
Per Band
Pcs.
Per
Sq. Ft.
Pcs.
Per
Linear Ft.
360
2050
109 LF Lbs.
5
16
418
72
22 LF
4.4
3.3
96
288
96 LF
4
24
590
72
24 LF
3
3
104
208
2230
104 LF Lbs.
4
26
557
52
26 LF
2
2
Thk.
Inches
Layers
Per
Cube
6
2 3⁄8”
6
81
12” Bull Nose 6
Approx. Dim.
2 3⁄8”
6
2 3⁄8”
4
9” Bull Nose
Approx. Dim.
9”x 3 5⁄8”
12”x 4”
12”x 6”
Bull Nose
6
Finish)
Bands
Per
Cube
Thk.
Cm.
Paver Style
SECTION 1
Bull Nose (Standard & Antiqued Texture
Approx. Dim.
12”x 6”
2375
Lbs.
COLORS: Charcoal, Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend.
ADA Paver (Standard Finish)
ADA Paver
Approx. Dim.
4” x 8” ‰
Thk.
Cm.
6
Thk. Layers Sq. Ft.
Inches Per Cube Per
Cube
Weight
Per
Per
Per Cube
Cube
Cube
2 3⁄8 ”
432
8
96
COLORS: Red only.
‰
8cm Pavers (Non-Stock Items.
8 cm Pavers
Holland
Approx. Dim.
Thk.
Cm.
2592
6
Sq. Ft.
Per
Band
Weight
Per
Band
Pcs.
Per
Band
Pcs.
Per
Sq. Ft.
16
432
72
4.5
Denotes Pedricktown Produced Product
Special Order Only.)
Thk. Layers Sq. Ft.
Per
Per
Inches
Cube
Cube
Pcs. Est. Ship. Bands Sq. Ft. Weight
Weight
Per
Per
Per
Per
Cube Per Cube Cube Band
Band
Pcs.
Per
Band
Pcs.
Per
Sq. Ft.
8
3 1⁄8”
7
75
336
2865
6
12.5
478
56
4.5
8
3 1⁄8”
7
73
175
2432
5
14.6
486
35
2.42
4” x 8”
Roman Cobble®
Approx. Dim.
6” x 9”
**Minimum two weeks lead time needed for a special order. Minimum job size for a special order is 3,000 square feet.
© CST 4/11
7
Permeable Pavers
Permeable pavers are environmentally-friendly hardscape MONO-CAST One-Piece paver product from CST.
• Permeable pavers with storage bed systems may be used to meet the groundwater recharge requirements of the NJDEP.
•LEED Point eligibility for sustainable sites. • Infiltrate, filters and decreases stormwater run-off rate.
• Meets U.S. EPA stormwater performance criteria as a best management practice (BMP).
®
Roman Cobble® Green (Standard & Antiqued Texture
™
Roman Cobble®
Green
Thk.
Cm.
Thk.
Layers Sq. Ft.
Inches Per Cube Per
Cube
Finish)
Weight
Per
Per
Cube Per Cube Cube
Sq. Ft.
Per
Band
210
17.2
Weight Pcs.
Per
Per
Band Band
Pcs.
Per
Sq. Ft.
Apr. Dim.
6” x 9”
8
3 1⁄8”
7
86
2838
5
568
42
2.42
COLORS: Antique Grey, Butternut & Hickory.
Aqua Paver (Standard
Thk.
Cm.
Aqua Paver
Finish only)
Thk.
Layers Sq. Ft. Pcs. Est. Ship. Bands
Weight
Per
Per
Inches Per Cube Per
Cube Cube Per Cube Cube
Sq. Ft.
Per
Band
Weight Pcs.
Per
Per
Band Band
Pcs.
Per
Sq. Ft.
Apr. Dim.
5” x 9 7⁄8”
8
3 1⁄8”
8
92
280
3080
5
18.4
616
56
3.04
Munich Green ( MILL-TEC® Finish only)
Munich Green
Thk.
Cm.
Thk.
Layers Sq. Ft. Pcs. Est. Ship. Bands
Weight
Per
Per
Inches Per Cube Per
Cube Cube Per Cube Cube
Sq. Ft.
Per
Band
Weight Pcs.
Per
Per
Band Band
Pcs.
Per
Sq. Ft.
Apr. Dim.
6” x 9”
‰
8
3 1⁄8”
7
86
210
2838
5
17.2
568
42
2.42
‰ Denotes Pedricktown Produced Product
CST Turf-Stone Grid Paver -10cm
Paver Style
Dimensions
Turfstone
10 cm.
15 3⁄4” x 23 3⁄8” x 4”
Layers Sq. Ft.
Per
Per
Cube Cube
6
63
Weight
Per
Per
Cube Per Cube Cube
24
1824
2
Sq. Ft. Weight Pcs.
Per
Per
Per
Piece Piece Band
2.6
67
12
Pcs.
Per
Sq. Ft.
.39
COLORS: Available in Natural Only
8
Permeable Interlocking Concrete Pavement (PICP) comprises a layer of solid concrete pavers separated by joints filled with small stones.
Water enters the joints between the pavers and into an “open-graded” base-crushed stone layer with no small or fine particles. The void
spaces among the crushed stone store water and infiltrate it back into the soil subgrade. The stones in the joints provide
© CST 4/11
permeability, and the base filters stormwater and helps reduce pollutants.
CST’s full line of Techni-Seal Products. You have chosen CST MON-CAST One-Piece
Pavers for their long-lasting beauty. However, this high quality material is not impervious
to oil and other substances. To preserve your pavers’ original appearance, it is therefore
important to clean and protect them in the correct way. Techni-Seal’s line includes all the
essential products for cleaning, protecting and maintaining your pavers.
®
Look
Features/Functions
Enhances original colors. Forms a
Wet Look
(water based) long lasting protective film. Protects
*(Solvent based avail.) against oil & dirt.
WLS-Wet-Look Paver Semi-Gloss Protects against oil & dirt. Film
Protector
(water based) forming.
WL4 Protective Sealant
Natural Look
Satin Finish
(water based)
JSS-Stabilizing Sealant Satin Finish
for Pavers and Joints (water based)
EV-Semi-Gloss Sealer
Protects against oil & dirt. Film
forming. Easy to apply, no unpleasant fumes, environmentally friendly.
Film forming. Bonds Sand inn
place within pavement joints.
Non-film forming. Soaks into the
Invisible
(water based) material, won’t make
slippery.
Matte Finish Non-skid finish ideal for pool decks.
WLP-Penetrating
(solvent based) Non-film forming. Acts as an water
Sealant
& oil repellent.
Non-film forming. Repels water &
WR-7 Water Repellant
Invisible
(water based) dirt. Protects against salt & frost.
Coverage
1 Gallon 1 Gallon covers
5 Gallons up to 150 sq. ft.
1 Gallon 1 Gallon covers
5 Gallons up to 150 sq. ft.
1 Gallon 1 Gallon covers up to
5 Gallons 175 sq. ft.
IN-Penetrating Sealant
5 Gallons 120 sq. ft. for mandatory
2 coat application.
120 sq. ft. for mandatory
2 coat application.
Paver Primer &
Efflorescence Cleaner
Dislodges efflorescence and ground- 1 Gallon 1 Gallon of concentrated
in dirt. Prepares for sealant.
5 Gallons product cleans 200 sq.ft
HC-Multi-surface
Hardscape cleaner
Dislodges efflorescence and ground- 1 Gallon 1 Gallon of concentrated
in dirt. Prepares for sealant.
5 Gallons product cleans 800 sq.ft
Dissolves, dislodges stains.
25 oz.
RR-Rust Remover
Effectively removes stains caused
by metal, rusted water, fertilizer, etc.
1 Quart
PTR-Paint, Tar &
Rubber Remover
Removes sealant, paint, tar or bitumen, rubber and chewing gum.
1 Quart
RG+-Concrete Adhesive
Elastomeric resin-based
compound. Remains flexible.
High Performance. Cures quickly.
Ideal for heavy traffic areas. Environmentally friendly. Maximum
joint width 4”.
Applied dry-Hardens after being
misted. Inhibits weed growth.
Strengthens interlocking &
stabilizes.
29 oz.
tube
Organic Stain Remover
HP2 Polymeric Sand
© CST 4/11
Sizes
SECTION 1
Product
Techni-Seal®
Products
RG+ Polymeric Sand
Granite Grey
or Tan
HP Polymeric Sand
Granite Grey
or Tan
High Performance. Ideal for highly
exposed surfaces such as pool
decks, sloped driveways, public
ways, etc.
50 Lbs.
50 Lbs.
50 Lbs.
www.techni-seal.com
Concentrated powder makes
up to 2 gallons & cleans up
to 200 sq ft.
50 Lbs. Covers 60-75
sq. ft. with narrow joints,
or 25-40 sq. ft. with wide
joints.
joints.
joints.
9
Paver Pattern
Designs
Find all of these patterns in a larger downloadable version on
our website www.cstpavers.com
The top 4 patterns can be made out of Holland Stone
or any of the rectangualr shaped pavers.
Single
Basketweave
Running
Bond
Double
Basketweave
Herringbone
3-to-1 Running Bond
3(6x9) to 1(6x6) on page 15
4-Size Random Herringbone
1(6x9), 1(6x6), 1(6x4.5), 1(6x3) on pg. 14
1-to-1-to-1 Herringbone
1(6x9), 1(6x6), 1(6x3) on page 13
Modified Herringbone
1(6x9), 1(6x6), 1(6x4.5) on page 13
3-Size Running Bond
1(6x6), 1(6x4.5), 1(6x3) on page 13
K-Pattern
3(6x9) to 1(6x6) on page 15
1-to-1 Herringbone
1(6x9), 1(6x6) on page 11
2(6x9) to 1(6x6) on page 12
1-to-1 Herringbone
1(6x3), 1(6x4.5) on page 11
1-to-1-to-1 Herringbone
1(6x9), 1(6x6), 1(6x3) on page 13
Roman Cobble® Patterns Using 9” x9”
3-Size Herringbone
1(9x9), 1(6x9), 1(6x6) on page 13
9”x9” 1-to-1
1(9x9), 1(6x6) on page 11
9”x9” 2-to-1
1(9x9), 2(6x9) on page 12
1(9x9),1(6x9), 1(6x6), 1(6x4.5), 1(6x3) on pg 14
Vienna Classic™ Patterns
All Vienna Classic Patterns
on page 16
Vienna Classic Large
2-to-1 Herringbone
Vienna Classic Small
3-Size Herringbone
Vienna Classic
5-Size Random
RidgeStone™ Patterns Using 3 Smaller Sizes
1-to-1 Herringbone
1(9x9), 1(12x12) on page 11
2-to-1 Herringbone
2(9x12), 1(9x9) on page 12
2-to-1 Large Herringbone
2(9x12), 1(12x12) on page 12
1(9x9),1(9x12), 1(12x12) on pg 13
RidgeStone™ Patterns Using 12” x 15”
2-to-1 Modified Herringbone
2(12x15, 1(12x12) on page 12
3-Size Herringbone
1(9x9), 1(9x12), 1(12x15) on page 13
1-to-1-to-1 Running Bond
1(9x12), 1(12x12), 1(12x15) on page 15
1(9x9),1(9x12), 1(12x12), 1(12x15) on pg 14
Roman Cobble C Circle Kit
Page 21
Fishscales™ Kit
Page 21
1 Kit
2nd Kit + 3 bands 6x4.5”
10
© CST 4/11
Paver Pattern
Calculations
1-to1 Herringbone Patterns
6”x 6”=40%
6”x 9”=60%
Roman Cobble
6”x 3” =40%
6”x 4.5”=60%
Munich
Contempra
Roman Cobble
9”x 9”=69%
6”x 6”=31%
RidgeStone™
SECTION 2
Munich
Vienna Series
Contempra
Roman Cobble
9”x 9” =36%
12”x 12” =64%
I. TOTAL AREA (square footage)
II. TOTAL BORDER (lineal footage)
a) CONVERT Ln.Ft
TO # OF PAVERS
b) CONVERT # OF
PAVERS TO sq.ft
I
II
Sq.ft
Ln.ft.
IIa
PAVERS
IIb
SQUARE FOOT
TOTAL AREA sq. footage
c) FIELD AREA = TOTAL AREA sq. ft (I)
SUBTRACT BORDER sq. footage (IIc)
minus
BORDER sq. footage
equals
FIELD AREA sq. footage
III. CALCULATE PATTERN RATIO USING FIELD AREA
Paver_____SIZE 1 ( _____%) X (FIELD AREA) =
Paver_____SIZE 2 (_____%) X (FIELD AREA) =
BORDER (sq. footage from above) =
sq. ft.=
sq. ft.=
sq. ft.=
Cubes
Cubes
Cubes
Bands
Bands
Bands
**Please use the corresponding charts for the Product Line you choose from Section One in this book
to calculate the cubes and bands needed for your project.
© CST 4/11
11
Paver Pattern
Calculations
Munich
Vienna Series
Contempra
Roman Cobble
6”x 6”=25%
(2) 6”x 9”=75%
Munich
Contempra
Roman Cobble
(2) 6”x 9” =57%
9”x 9” =43%
RidgeStone™
9”x 9”=27%
(2) 9”x 12”=73%
RidgeStone™
(2) 9”x 12”=60%
12”x 12”=40%
RidgeStone™
12”x 12”=29%
(2)12”x15”=71%
a) CONVERT Ln.Ft
TO # OF PAVERS
b) CONVERT # OF
PAVERS TO sq.ft
2-to1 Herringbone Patterns
I
II
Sq.ft
Ln.ft.
IIa
PAVERS
IIb
SQUARE FOOT
minus
BORDER sq. footage
equals
sq. ft.=
sq. ft.=
sq. ft.=
Cubes
Cubes
Cubes
Bands
Bands
Bands
12
© CST 4/11
Paver Pattern
Calculations
Three Size Patterns
Herringbone 1-to-1-to-1
6”x 3”=17%
6”x 6”=33%
6”x 9”=50%
Roman
Cobble
Running Bond
Roman
Cobble
Roman
Cobble
6”x4.5”=24%
6”x 6” =30%
6”x 9” =46%
SECTION 2
6”x 3” =23%
6”x 4.5”=33%
6”x 6” =44%
6”x 6” =21%
Munich
Contempra
6”x 9” =32%
Roman Cobble
9”x 9” =47%
3-Size Herringbone
RidgeStone
™
9”x 9” =22%
9”x 12” =29%
12”x15”=49%
Roman
Cobble
6”x 3” =18%
6”x4.5”=27%
6”x 9” =55%
3-Size Herringbone
RidgeStone
™
9”x 9” =25%
9”x 12”=33%
12”x12”=42%
a) CONVERT Ln.Ft
TO # OF PAVERS
b) CONVERT # OF
PAVERS TO sq.ft
I
II
Sq.ft
Ln.ft.
IIa
PAVERS
IIb
SQUARE FOOT
minus
BORDER sq. footage
equals
sq. ft.=
sq. ft.=
sq. ft.=
sq. ft.=
Cubes
Cubes
Cubes
Cubes
Bands
Bands
Bands
Bands
© CST 4/11
13
Four & Five Size Patterns
Paver Pattern
Calculations
Roman Cobble
4-Size
Random
Herringbone
RidgeStone™
4-Size
Herringbone
Roman Cobble
5-Size
Random
Herringbone
6”x 3” =13%
6”x 4.5”=20%
6”x 6” =27%
6”x 9” =40%
9”x 9”
9”x 12”
12”x12”
12”x15”
=16%
=21%
=28%
=35%
6”x 3”
6”x 4.5”
6”x 6”
6”x 9”
9”x9”
=8%
=12%
=17%
=25%
=38%
a) CONVERT Ln.Ft
TO # OF PAVERS
b) CONVERT # OF
PAVERS TO sq.ft
I
II
Sq.ft
Ln.ft.
IIa
PAVERS
IIb
SQUARE FOOT
minus
BORDER sq. footage
equals
sq. ft.=
sq. ft.=
sq. ft.=
sq. ft.=
sq. ft.=
sq. ft.=
Cubes
Cubes
Cubes
Cubes
Cubes
Cubes
Bands
Bands
Bands
Bands
Bands
Bands
14
© CST 4/11
Miscellaneous Patterns
Munich
Vienna Series
Contempra
Roman Cobble
K-Pattern
6”x 6” =25%
6”x 9” =75%
3-to-1
Running Bond
6”x 6”
6”x 9”
SECTION 2
Munich
Vienna Series
Contempra
Roman Cobble
Paver Pattern
Calculations
=18%
=82%
1-to-1-to-1
Running Bond
RidgeStone™
9”x 12” =20%
12”x 12” =36%
12”x15” =44%
a) CONVERT Ln.Ft
TO # OF PAVERS
b) CONVERT # OF
PAVERS TO sq.ft
I
II
Sq.ft
Ln.ft.
IIa
PAVERS
IIb
SQUARE FOOT
minus
BORDER sq. footage
equals
sq. ft.=
sq. ft.=
sq. ft.=
sq. ft.=
Cubes
Cubes
Cubes
Cubes
Bands
Bands
Bands
Bands
© CST 4/11
15
Vienna Classic
Patterns
Vienna Classic Pattern Options
(Antiqued Texture™ Finish & MILL-TEC Finish )
®
Vienna Classic
5-Size Random
Using both the Vienna Classic Lg.
& Vienna Classic Small Cube
• The Five Size Random pattern is determined by the length of the horizontal and vertical seams. The shorter the straight
lines, the more random the pattern. The most random of patterns won’t have seams exceeding the length of all five pieces,
either horizontally or vertically.
• A random pattern is the best option when using just the Vienna Classic Small Cube since the piece count won’t work
for a 1-to-1-to-1 pattern. The Vienna Classic Large Cube (if used alone) does, however, lend itself to a 2-to1 pattern as
shown below.
Vienna Classic
3-Size Herringbone
Using Vienna Classic Small Cube
•In order to make the above pattern using only the Vienna Classic Small Cube, you will have to modify (for each cube
used) three of the 6”x6” pieces by cutting them in half (making two 6”x3”) and using 3 of the 6”x9” pieces in place of the
6”x3”, 6”x6” combo rows. By doing this, you will make the cube capable of a 1-to-1-to-1 random herringbone design.
**See Details 1 & 2 views below.
Cut 3 pieces in half
to make two
6”x3”s for each
cube used.
Use 3 pieces of 6”x9”in
place of where a 6”x3” &
6”x6” would normally go
in this pattern in each
cube used.
6”x9”
DETAIL 1
DETAIL 2
Vienna Classic
2-SizeHerringbone
Using Vienna Classic Large Cube
16
Warning: When pavers have a raised or embossed surface, protection is needed when using a plate compactor in
order to avoid scratching the surface. The recommended application is the use of a layer between the compactor
and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using
one of these separators with All of our paving lines.
© CST 4/11
Fishscales™
Installation Guide
ROMAN COBBLE
FISHSCALES™ KIT
®
Mini Cobble
Starter Cobble
Small Cobble
Right Cobble
(MC)
(ST)
(SC)
(RC)
Small Circle
Cobble
Left Cobble
Lg. Circle Cobble
(LC)
(SCC)
(LCC)
ROMAN COBBLE® FISHSCALE™ PATTERN KIT
Approximate Coverage (1 Fan)..........................9.75 Sq. Ft.
Fans Per Cube.........................................................6
Coverage Per Cube.............................................58.5 Sq. Ft.
67 5⁄8”
LCC
RC
RC
LCC
SCC
LCC
LCC
SCC
LCC
LCC
LCC
LC
LCC
ST
LC
LC
RC
RC
LCC
SC
LCC
LCC
LCC
SC
LCC
LCC
LCC
MINI
MINI
MINI
MINI
MINI
MINI
LCC
MINI
MINI
LCC
LCC
SC
LCC
LCC
LCC
SC
LCC
LCC
LCC
LCC
SECTION 3
41 1⁄8”
LCC
LC
LCC
Pallet Layer Layout--Each Layer=1 Fan
Each Roman Cobble Fishscales pallet contains enough
material to install six (6) Fishscales .
During installation the use of a string line will help to assure
correct positioning of each Fishscales .
®
™
™
Roman Cobble®
Fishscales™ Layout
™
LEGEND
SCC.....Small Circle Cobble
LCC.....Large Circle Cobble
LC.....................Left Cobble
MC ..................Mini Cobble
RC...................Right Cobble
SC...................Small Cobble
ST..................Starter Cobble
© CST 4/11
17
Roman Cobble®
Circle Designs
CST Circles lend themselves to be used in the most creative ways. Shown here are some installation
photos & some unique designs us in circle kits. Below, NBC was filming for a DIY program for LX TV
of a CST patio being installed. The installer cut each piece of the field to fit snugly around the circle.
18
© CST 4/11
Circle Kit
Installation Guide
ROMAN COBBLE® CIRCLE KIT
Mini Cobble
Small Cobble
Lg. Circle Cobble
Center Cobble
Small Circle Cobble
KIT & NAME
CIRCLE DIAMETER
COVERAGE
KITS REQUIRED
CIRCLE COVERAGE
Circle A Kit
1-8 Ft.
50 Sq. Ft.
50 Sq. Ft.
Circle B Kit
8-12
69 Sq. Ft.
1
An additional A Kit
Plus 3 bands 6 x4.5”)
**All kits are sold in full cube quantities only
119 Sq. Ft.
**Larger circle specs available on next 2 pages.
*Please note: You will have left over pieces.
SECTION 3
Roman Cobble®
Circle Layout
On any Circle that goes
beyond 8 Feet, you will
place an order for one
“A” Kit and one “B” Kit.
This is the same as
ordering 2 A Kits PLUS
3 bands of 6”x4.5”.
On any Circle beyond
12 Feet, see charts on
pages 20-21.
ROW
CIRCLE INSTALLATION
DIA.
PATTERN
PAVER
DESCRIPTION
ROW
CIRCLE INSTALLATION
DIA.
PATTERN
PAVER
DESCRIPTION
1
6 1⁄2”
Single
2 Center Cobble
7
83”
Large & Small
Alternate*
26 Large Circle Cobble
24 Small Cobble
2 Mini Cobble
2
3
191⁄2”
Single
8 Small Circle Cobble
96”
Alternate
30 Small Cobble
32”
Alternate
8 Small Circle Cobble
8 Small Cobble
8
9
108 1⁄2”
Mini Then Alternate
1 Mini Cobble
33 Small Cobble
4
5
6
44 1⁄2”
Single
121”
Alternate
38 Small Cobble
57 1⁄2”
Single
133 1⁄2”
Alternate
42 Small Cobble
Alternate
21 Small Cobble
146”
Single
90 Small Cobble
70”
© CST 4/11
10
11
12
* Minis are placed on opposite side of the circle
19
CST Circle Kits
*Note: Find the number of paver pieces in the
row you want the circle to end and ADD that row
plus all the ones above it to get the correct amount
of pavers needed.
•• Each row equals 1 foot. (A six inch piece on each side)
Below rows are shown in number of pieces,
convert to bands/cubes when ordering.
CIRCLE CENTER
ROWS CIRCLE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
20
SMALL
CIRCLE
LARGE
CIRCLE
MINI
6”X 3”
SMALL
6”X 4.5”
SQUARE
6”X 6”
LARGE
6”X 9”
DIAMETER/AREA
2
8
8
8
26
34
21
26
30
34
38
42
2
1
21
24
30
8’ DIAMETER
50 SQUARE FT.
CIRCLE A KIT
33
38
42
90
UP TO 12’ DIAMETER
CIRCLE A KIT + CIRCLE B KIT
6x4.5”=69 SQ. FT.
Row 13 thru 16 =
1 Cube + 1 Band of 6”x 4.5”
93 SQ. FT.
97
106
115
124
132
140
2
1
117
122
130
136
142
149
155
161
168
174
180
1
1
1
1
2
240
1 cube
1
1
1
1
1
1
1
1
1
1
Row 17 thru 20 =
5 Bands 6”x 4.5”
6 Bands 6”x 6”
133 SQ. FT.
Row 21 thru 25 =
2 Cubes +2 Bands 6”x 6”
199 SQ. FT.
124
129
133
137
141
145
150
154
158
162
166
170
174
178
182
186
190
194
198
Row 26 thru 30 =
2 Cubes +1 Band 6”x 6”
3 Bands 6x9
242 SQ. FT.
© CST 4/11
CST Circle Kits
CIRCLE
ROWS
CENTER
CIRCLE
49
50
51
52
53
54
SMALL
CIRCLE
LARGE
CIRCLE
MINI
6” X 3”
SMALL
6” X 4.5”
SQUARE
6” X 6”
LARGE
6” X 9”
1
1
1
1
1
1
202
206
210
214
218
222
DIAMETER/AREA
SECTION 3
To find the square footage of a circle, you take the radius (half of the distance
straight across the circle), square it, and multiply by pi (π).
Example: An 8 ft. circle
π= 3.14
The radius of an 8’ circle is 4 ft. Square the 4’ and multiply by pi:
3.14 x 4(2) which equals 3.14 x 16 = 50.24 sq ft. for the circle.
If you know the square footage and want to know what size circle fits,
the formula is: Example: 252 sq. ft. area
π r(2) = 252 s/f Divide pi into 252 s/f that will equal r(2) or 81.
You must then find the square root of 81 or 9 (square root is the number
multiplied by itself to equal 81). 9 (the square root of 81) is half the diameter
of the circle. Double that, or 9 + 9=a diameter of an 18 foot circle.
To find the circumference of a circle (the outside measurement around the
circle):
(pi) π x diameter (the measurement straight across the circle)
Example: A 8 ft. circle
3.14 x 8’ = 25.12 lineal feet
Shown: one
Circle Kit=
8’ Diameter
© CST 4/11
21
Instalaciones de
Tabiques
+ Para nuestros instaladores
de habla español.
Todos los tamaños del tabiques son
nominales y deben ser premedidos al hacer
un trabajo donde están críticas las
dimensiones exactas.
Descripción de las instalaciones de tabiques CST
La Excavación- El ingrediente para una aplicación exitosa del tabique
es una base apropiada. Las profundidades sugeridas son 4” a 6” para calzadas
y patios, 8”a 10” para caminos de entrada y otras aplicaciónes de vehículos.
Preparacion De Base-En areas humedas o mojadas, una tela de
separación/geotextile de tierra se debe utilizar para separar tierra virgen de
las base. La materia de la base debe consistir en 3/4” el proceso de cantera.
La materia debe ser plana y comprimida en 4” ascensores utilizando de un
compactor vibrante de gas que tenga un plato. Despues de las compación
final, verifique el area entera para condiciónes apropiadas de tono y nivel.
Restricciónes del borde-los bordes para su diseño de la disposición se
pueden poner en lugar. El borde se coloca directamente sobre las base del
proceso de cantera y se asegura con empalares de acero de 10”. Un empalo
se debe poner cada dos pies para las calzadas y patios y cada pie para
caminos de entrada.
Cama Fija-Una cama fija de arena concreta se puede ahora separar
encima del la base comprimida. Para las areas estrechas tal como una calzada
el bordeo de un PVC de puede utilizar como un guia con una tabla de madera
de 2”x 4”. Para areas mas expnsivas, tubos paralelos de un diametro de 1”
pueden ser puestos. Para propuestos de desague, el tono minimo debe ser
1/4” pro pie.
Instalación De Tabique-Coloque los tabiques en el diseño deseado.
Escoja tabiques de multiples cubos para mezclar color optimo. Las lineas de
cuerad participaran en asegurar lienas rectas. El espacio entre los tabiques no
debe exceder 1/8”.
Comprimir Y Barrer-Separa y barre arena sobre los tabiques. Vibrando
los tabiques con un compresor de plato forzara la arena entre los empalmes
que se estabilice y que se nivele la cama fija. La arena de exceso se debe
barrer en los empalmes. Barra adicionalmente como vea necesario.
22
© CST 4/11
All paver sizes are nominal and should
be pre-measured when doing a job
where exact dimensions are critical.
Paving Stone
Installations
An Overview for CST Paving Stone Installations
SECTION 3
INTERLOCKING CONCRETE PAVER INSTALLATION:
Professionals and do-it-yourselfers alike can install interlocking concrete pavers successfully. You will probably have to rent
some tools that the average homeowner does not have. If you take your time and pay close attention to the base preparation, you
will be pleased with the results.
EXCAVATION:
Before digging, always call your local utility company to locate any underground lines. In general terms, a minimum of 4” of
compacted aggregate base is recommended for patios and walkways, and 8” for residential driveways where freeze/thaw conditions exist. Add 3” for the depth of the bedding sand and the paver thickness to determine the total depth to excavate. Excavation
should be 6”wider than the finished pavement’s dimensions on sides where edge restraint is to be used. Slope and grade are important to ensure proper runoff. It is best to plan at least a 1/4” per foot drop, but try not to exceed 1/2” per foot.
BASE PREPARATION:
As with any building project, the finished pavers will be only as good as the construction of the base. For this reason, this is the
MOST important part of the installation process.
First, run your plate compactor over the excavated area, making sure that the soil does not get stuck to the bottom of the
plate tamper. Each pass should overlap the previous one by about 4”. Compaction should be performed in one direction
(north-south)then a second time at a right angle (east-west) to the first compaction. It is suggested that a soil separation
fabric be laid down over the compacted sub grade, especially in moist or wet areas, to separate virgin soil from the base.
Now spread your stone base material out evenly in a 2” layer. If material is dry and dusty, use a garden hose to evenly
moisten it down. This will help make the gravel easier to rake and faster to compact.
Starting around the outer perimeter, use the plate compactor to pack together the base, again overlapping each pass
about 4” and working towards the center. You should make at least two complete passes for each layer. Repeat this process
for each subsequent layer of base material until the final thickness is achieved. After final compaction, check the entire area
for proper pitch and level conditions. The base should now reflect the final grade of your pavers. If you were to place a straight
edge on the surface, there should be no more than a 1/4” gap at any point along the straight edge.
EDGE RESTRAINTS:
The borders for your layout design may now be put into place. The edging is laid directly upon the quarry process base and
secured with 10” steel spikes. One spike should be used every (2) feet for walkways and patios and every one (1) foot for
driveways and radii.
SAND SETTING BED:
A setting bed of concrete sand can now be spread on top of the compacted base. Note: It is always important to keep your
sand dry. Always keep your sand covered in case of rain. It is suggested that you only screed sand for areas where you will be
laying pavers that same day. Lay the screed guides (1” outside diameter electrical conduit, strips of wood or other suitable rigid
material) on top of the compacted base material 4’- 6’ apart and parallel. For narrow areas such as walkways, the PVC edging can
be used as a guide with a notched 2x4” board. When the pavers are set on the sand and compacted, the 1” of sand will compress
to 1/2” to 5/8” thickness.
INSTALLATION OF PAVERS:
All projects must start a perfect 90-degree angle. Use the 3-4-5-triangle method to establish this. For an even mix of pavers,
select pavers from multiple cubes for optimum color blending. Starting from a permanent edge such as a house, driveway, or even
a piece of rigid PVC edge restraint, lay your first paver starting from either side. String lines will assist in assuring straight
lines. Spacingbetween paversshould not exceed 1/8”. Set pavers lightly on the sand, never press or hammer them in. If you are
doing the project over a couple of days, cover the entire area with plastic overnight if rain is expected.
COMPACTING AND SWEEPING:
Spread and sweep sand over the entire top of the pavers using a stiff bristle broom. Vibrating with a plate compactor will force
the sand between the joints stabilizing and leveling the final surface. The recommeded application is the use of a layer between
the compactor and the pavers. Excess sand should be swept in the joints. Resweep additionally as necessary.
© CST 4/11
23
Paving Stone
Installation Details
**These illustrations are just a basic guideline**
Overview of Paving Stone Installations
Figure A • Typical Residential Detail
SAND FILLED JOINTS
MIN. LENGTH
EqUAL TO BASE
THICKNESS
*Walkway • Patio • Pool Deck
CST PAVERS
EDGE RESTRAINT
SETTING BED
6 CM PAVER
METAL SPIKE
4”
1”
COARSE GRAVEL BASE
COMPACTED SOIL SUB
GRADE
Figure B • Typical Light Vehicular Detail
**The following illustrations
show only a “cut-away” view, the
gravel base should extend beyond
the edge restraint an equal amount
to the depth.
*Residential Driveway• Light Truck • Shopping Mall • Plaza
SAND FILLED JOINTS
CST PAVER
6 CM
PAVER
EDGE RESTRAINT
SETTING BED
1”
6”- 10”
COARSE GRAVEL BASE
SOIL SEPARATION FABRIC
COMPACTED SUBGRADE
Figure C • Typical Heavy Construction Detail
*Roadway • Industrial/Heavy Truck • Gas Station
SAND FILLED JOINTS
CST PAVER
EDGE RESTRAINT
8 CM
PAVER
1”
10”-12”
SETTING BED
COARSE GRAVEL BASE
SOIL SEPARATION FABRIC
COMPACTED SUBGRADE
Depending on soil conditions, soil separation fabric may be necessary.
Check with your local dealer or www.icpi.org for more detailed installation information.
24
© CST 4/11
Permeable Paver
Installation Details
CST Turf-Stone Grid Paver Detail
Turf-Stone offers specific and distinct advantages
for Erosion Control, Overflow Parking, Scenic
Parks, Emergency Access and other vehicular
access areas.
Figure A • Typical Detail:
Figure C • Storm Water Run-Off Control:
4” (10cm) Turf-Stone
SNAPEDGE
®
TOPSOIL
Compacted Soil At
Perimeter
Turf-Stone Paver 4” (10cm)
⁄2”to 1” setting bed
1
8”
(200 mm)
minimum
Compacted aggregate base
Depth to be determined by
application
Base extends 12 in. (300mm) beyond
Turfstone perimeter
Compacted Soil Subgrade
Open Graded
Aggregate Compacted
to 8” (200 MM)
Minimum Depth
Geotextile: Cover Top,
Bottom, and Sides of Base
Maintenance: CST Turf-Stone pavers planted with grass require the same maintenance as lawns, such as watering, mowing, removal of weeds
and occasional fertilizing. Turf-Stone is planted with grass, because the salt will kill the vegetation. Placing #8 aggregate may be used inside
the Turf-Stone openings as an alternative. Snow can be plowed from Turf-Stone if the plow blade is raised slightly above the surface. Because
of their large slab-style shape, Turf-Stone pavers may crack during compaction or while in use. One or two cracks in a unit will not affect the
structural integrity or its performance.
SECTION 3
Existing soil sub-grade
compacted
⁄8” Stone in Openings
3
CST Permeable Interlocking Concrete Paver Detail (PICP)
An open-graded base is most commonly used
because it has water storage capacity (void
space between the aggregates) of typically
30% to 40%. The stone sizes in open-graded
bases can be as large as 3 in. (75 mm) and as
small as 1D4 in. (6 mm). There is typically a
thinner layer of small stone sizes (6 mm to 1
mm) used for bedding directly under the concrete pavers. The bedding and base bedding
material maximizes storage, filtering, and
treatment of pollutants in stormwater runoff
entering the pavement surface. Open-graded
bases are preferred because of the storage and
treatment benefits.
If soil infiltration is slow (generally under 0.5 in./hour or 1.3 x 10-2 m/sec), perforated plastic pipe drains at the
bottom of the base can remove excess water while still allowing some of the water to infiltrate into the soil. The
drainage rate for the water contained in the base is typically no greater than 24 hours. Over practically impervious soils or high bedrock, an impervious pond liner can be used to detain, filter and release the water through
drain pipes. Regardless of the rate of soil infiltration, the filtering action of the open-graded base can reduce
water pollutants.
© CST 4/11
25
Site Preparation
Formulas
BASE MATERIAL CALCULATIONS:
The following formula is used to calculate the amount of base material (3⁄4 QP).
Step 1: Length x Width = Area (Measured in square feet)
Step 2: Area ÷ 12 x Inches of Base Required = Total Cubic Feet of Base
Step 3: Cubic Feet of Base x 1.25 (compaction factor) ÷ 27 =Yards of Base
Needed
BEDDING SAND CALCULATIONS:
The following formula is used to calculate the amount of bedding sand or stone dust
(Clean, sharp, well graded). Note: 1” to 11⁄2”, but no greater than 11⁄2 ”.
Step 1: Length x Width = Area (Measured in square feet)
Step 2: Area ÷ 12 x 1” (typical thickness) = Cubic Feet of Sand
Step 3: Cubic Feet of Sand ÷ 27 = Yards of Sand Needed
EDGE RESTRAINT CALCULATIONS:
The following formula is used to calculate the amount of edging.
Step 1: Measure the total linear footage of job, less any existing
edge (foundation, curbing, wall etc.)
Step 2: Total Lineal Feet of Snap Edge Required ÷ 8’ = Total Pieces
of Snap Edge required.
*Calculation formulas are provided as a service by CST for estimating
Step 3: Spikes Required--Driveway 1 Per 1 L/F
material requirements. CST will not be held responsible in any way for
Walkway 1 Per 2 L/F
resulting product overage or shortage.
?
Frequently Asked Paver questions
What is MONO-CAST®?
With CST’s MONO-CAST process, the strength and colors goes all the way through the paver,
the color won’t wear away. CST uses extremely high quality pigments to color our
products. Unlike some pavers that have a thin “topcoat,” CST pavers are colored
throughout the entire paver. Because of the sun’s ultraviolet rays some overall fading
may occur on any pavers.
®
?
How do I clean my Pavers?
CST recommends using one of the many Techni-Seal Cleaners that we offer. Contact your local dealer for their
recommendation on which Techni-Seal cleaner is best for you.
Should I seal my pavers?
Sealers help in enhancing colors and resisting stains. Techni-Seal has a variety of sealers available, including
some that are high gloss, and some that are matte surface. You must wait at least a full season before applying
a sealer.
?
Will weeds grow up through the pavers?
Weeds do not grow up from below the pavers through the quarry process base. The growth of weeds and
grasses results from airborne seeds. Ask your local dealer for their recommendations on which type of weed
killer to use for your particular application. But for best results,use Techni-Seal Polymeric Sand during the installation of your pavers to eliminate weeds,ants, etc.
26
© CST 4/11
?
?
Frequently Asked
Questions
Will snow plowing damage pavers?
Snow removal is the same as with other pavements. Just plow, shovel or use a snow blower.
What is efflorescence?
Efflorescence is a whitish powder-like deposit which sometimes appears on concrete and clay
products. The deposit is the residue of a soluble salt (inherent in concrete products) carried to
the face of the product by moisture and left on the surface as a dried white powder. Efflorescence
is completely natural and will disappear with time.
?
?
Frequently Asked Questions on Permeable Pavers
What are Permeable Pavers?
Permeable interlocking concrete pavement (PICP) is comprised of a layer of concrete pavers separated by
joints filled with small stones. Water enters joints between solid concrete pavers and flows through an "opengraded" base, i.e. crushed stone layers with no small or fine particles. The void spaces among the crushed
stones store water and infiltrate it back into the soil subgrade. The stones in the joints provide 100% surface
permeability and the base filters stormwater and reduces pollutants.
?
?
?
Do you install Permeable Pavers just like regular pavers?
No. Permeable Pavers are installed over an open-graded stone aggregate base with no fines. Standard pavers
are installed over a crushed stone base with a sand setting bed.
?
?
Are there different kinds of Permeable Pavers?
There are Grass Pavers which can have vegetation planted in the holes or voids. CST calls theirs
Turf-Stone. Interlocking Concrete Pavers are a popular choice in permeable paving. They are filled with
open-graded stone aggregates. CST manufactures four different designs of this kind of permeable.
?
Does the surface conform to the Americans with Disabilities Act (ADA) requirements?
Yes. ADA Design Guidelines require that surfaces be firm, stable and slip resistant. PICP designs can
provide a firm and stable surface for visually impaired persons and those using wheeled mobility devices.
If the openings in the surface are not desirable, solid units can be used in areas subject to disabled persons.
Such areas might include designated spaces in parking lots.
?
?
How is a PICP surface cleaned and how often?
The openings in the surface of PICPs will require periodic removal of detritus and sediment trapped by the
small sized crushed stone. Dirt is typically removed by a vacuum-sweeping street cleaning machine. Cleaning
is done when the pavement surface and detritus are dry and can be loosened by sweeping and vacuuming. The
frequency of cleaning will vary with the used of the pavement and position of the sediment, leaves, etc. from
adjacent areas. Cleaning should be done at least once a year, and the surface monitored during the early life of
the pavement so that a regular cleaning schedule can be established.
© CST 4/11
27
SECTION 4
Are Permeable Pavers worse or better than regular pavers in winter conditions?
When the sun and temperature are right, ice and snow on PICPs (Permeable Interlocking Concrete Pavement)
can melt and immediately soak into the pavement surface. Water does not collect on the surface and
re-freeze. This reduces slipping hazards. Sand should not be used for foot or tire traction on PICP.
Deicing salts can be used. After plowing, melting of any remaining snow can occur if the temperature
rises above freezing. This will help eliminate ice from forming and reduce salt contamination in
groundwater. They have the same ability to accept snow plows & blowers without paver damage.
VERSA-LOK®
Retaining Wall
Structural
Wall
System
Pallets
Per Truck
Load
11 w/
princeton
13 w/
flatbed
Sq. Face
Ft. Per
Pallet
Units
Per
Pallet
Est. Shipping
Weight
Per Cube
Pieces
Per
Face Ft.
80 lbs.
32
48
3,842
lbs.
1.5
8”
42 lbs.
8
24
1010 lbs.
3
40
6”
8”
57 lbs.
8.8
18
1026.5 lbs.
1
48
3 5⁄8”
12”
57 lbs.
19.2
48
2,738 lb
64 Lineal
Feet per
Cube
19
⁄2”
N/A
N/A
N/A
100/ Bag
500/Box
N/A
N/A
N/A
N/A
48”
50 lbs.
N/A
N/A
N/A
N/A
N/A
Length
Height
Depth
Weight
VERSA-LOK®
Standard
Unit
16”
6”
12”
VERSA-LOK®
Corner Unit
CST
Full Corner
12”
6”
16”
VERSA-LOK®
Cap Units
16”
VERSA-LOK®
Pins
6 3⁄4”
VERSA-LOK®
Pallets
48”
1
16”
Versa-Pins®
STANDARD
CORNER
FULL CORNER
C-CAP
* All of these wall units are available in Standard Finish and the Weathered™ Finish.
**Using CST Full Corner in the Weathered™ finish saves time & labor because both sides exposed are Weathered™.
Colors:
Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash
**When making a curve
with VERSA-LOK®
Standard Units, the
minimum outside radius is
8 feet at the top of the wall.
The 3/4” setback of each unit
creates a cant of approximately
7˚(degrees). Canted walls are
structurally more stable than
vertical walls because the
gravitational forces “pull” walls
into retained soil.
28
Contact: www.versa-lok.com for more information
© CST 4/11
VERSA-LOK®
Mosaic Wall
System
Length
Height
Depth
Weight
Sq. Face
Ft. Per
Pallet
Units
Per
Pallet
VERSA-LOK®
Standard
Unit
VERSA-LOK®
Accent Unit
16”
6”
12”
79 lbs.
32
48
3,842
lbs.
1.5
11
12”
4”
12”
36.5 lbs.
32
96
3
12
VERSA-LOK®
Cobble Unit
8”
6”
12”
38.5 lbs.
32
96
3,506
lbs.
3,698
lbs.
3
12
16”
3 5⁄8”
12”
56 lbs.
19.2
48
2,738 lb
N/A
19
N/A
100/ Bag
500/Box
N/A
N/A
N/A
VERSA-LOK®
Cap Units
VERSA-LOK®
Snap-Off Pins
6.8”
Snap-Off
4.6”
N/A
N/A
Est. Shipping Pieces
Weight
Per
Per Cube Face Ft.
Pallets
Per Truck
Load
w/princeton
Mosaic
Wall
System
Colors: Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash
Available: Standard Finish or Weathered Finish
™
STANDARD
No. of Standard Units= Wall
Sq. Footage ÷ 1.66
ACCENT
No. of Accent Units=
Wall Sq. Footage ÷ 1.66 x 2
COBBLE
Snap -Off Pins
®
C-CAP
No. of Cobble Units=
Wall Sq. Footage ÷ 1.66
SECTION 4
Mosaic Quantity Estimation Table
Each Mosaic Panel is 1.66 square feet in wall-face area. For each 10” high panel, there is one Standard unit, two Accent units, and one Cobble unit.
Mosaic is available in both Standard and Weathered™ finishes.
Exposed Wall
Height
Exposed Wall
Length
10 Ft.
12 Ft.
14 Ft.
16 Ft.
18 Ft.
20 Ft.
22 Ft.
10 “
Standard
Cobble
Accent
5
5
10
6
6
12
7
7
14
8
8
16
9
9
18
10
10
20
11
11
22
12
12
24
20 “
Standard
Cobble
Accent
10
10
20
12
12
24
14
14
28
16
16
32
18
18
36
20
20
40
22
22
44
30 “
Standard
Cobble
Accent
15
15
30
18
18
36
21
21
42
24
24
48
27
27
54
30
30
60
40 “
Standard
Cobble
Accent
20
20
40
24
24
48
28
28
56
32
32
64
36
36
72
40
40
80
© CST 4/11
24 Ft. 26 Ft.
28 Ft.
30 Ft.
13
13
26
14
14
28
15
15
30
24
24
48
26
26
52
28
28
56
30
30
60
33
33
66
36
36
72
39
39
78
42
42
84
45
45
90
44
44
88
48
48
96
52
52
104
56
56
112
60
60
120
29
VERSA-LOK®
Square Foot Wall
Length
Height
Depth
Weight
Sq. Face Ft.
Per Pallet
Units
Per
Pallet
Est. Shipping
Weight
Per Cube
Pieces
Per
Face Ft.
Pallets
Per Truck
Load
w/
princeton
Square Foot
Unit
18”
8”
12”
82 lbs.
36
36
3,002
lbs.
1
14
Square Foot
Corner
18”
8”
9”
98 lbs.
N/A
20
1960
lbs.
.75
24
VERSA-LOK®
6 3⁄4”
1
⁄2”
N/A
N/A
N/A
100/ Bag
500/Box
N/A
N/A
N/A
3 5⁄8”
12”
56 lbs.
19.2
48
2,738 lb
N/A
16
VERSA-LOK®
Square
Foot
System
Pins
VERSA-LOK®
C-Cap Unit
16”
Available: Standard Finish or Weathered™ Finish
16”
**Sq. Foot corner calculations are using both
exposed faces of the corner stone.
C-CAP
Standard Finish
Weathered
™
SQ Ft. Corner
Std & Weathered™
Versa-Pins
®
Colors: Antique Grey, Walnut Blend, Hickory, Butternut, Red Flash & Brown Flash.
Square Foot™ retaining walls are economically installed
and mechanically fastened without mortar and do not
require concrete footings. Like Versa-Lok® Standard, a
pinning system is used. In addition, each unit covers
one square foot of wall face, making Square Foot™
retaining walls an economical choice for large commercial
and agency projects.
30
© CST 4/11
CST Munich Wall
& Fire Pits
All Munich Wall Products are available in Weathered™ finish ONLY.
**Sq. Foot calculations are using the
12”x4” face.
Munich Wall
Product
Length
Height
Depth
Wt.
Sq. Face Ft.
Per Pallet
Units
Per
Pallet
Est. Ship.
Weight
Per Cube
Pieces
Per
Face Ft.
Pallets
Per
Truck
Munich Wall
12”
4”
8”
30 lbs.
40
120
3600 lbs.
3
13
All Munich Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash
W!
NE
Half Large Unit
Large Unit
(one side is angled,
one side is straight)
(both sides are angled)
Munich Wall Large Radius Combo (pkg’d together on one pallet)
Product
Length
of Major
Face
Height
Depth
Wt.
Sq. Face Ft.
Per Pallet
Units
Per
Pallet
Half Large
Unit
6”
4”
8”
13 lbs.
6
36
Large Unit
12”
4”
8”
26 lbs.
24
72
Est. Ship.
Weight
Per Cube
2358 lbs.
Pieces
Per
Face Ft.
6
Pallets
Per
Truck
19
3
W!
NE
SECTION 4
**Used primarily in conjunction with our original Munich (shown above) to make a radius or with
the Munich Small Radius, (shown below) to make serpentine walls.
Small Radius Unit
(both sides are angled)
Munich Wall Small Radius
Product
Small Unit
Length
of Major
Face
Height
Depth
Wt.
Sq. Face Ft.
Per Pallet
Units
Per
Pallet
Est. Ship.
Weight
Per Cube
Pieces
Per
Face Ft.
Pallets
Per
Truck
8”
4”
8”
16 lbs.
48
216
3542 lbs.
4.5
13
**Note: Contains enough pieces to build 3 Firepits that are 4 courses tall.
W!
NE
Munich Wall Fire Pit Kit (Complete)
Assembled on Pallet, comes with: 72 Munich Wall Small Radius Units, (4
courses high, outside dimension approx. 46” in diameter, inside dimension approx. 30” in diameter. Each row requires 18 pieces to complete a full 360 degree
circle.) Also included are a steel Fire Pit Ring (approx. 7” deep by 29”in diameter) with removeable grill. Unit is topped with an easy access spark screen. Included are 4 bags of coarse sand. Each kit weighs 1482 lbs.
** Please contact your local code official PRIOR to commencing any hardscape installation. The home owner and / or installer are
responsible for all construction code compliance. Steel components of any appliance in direct contact to high temperatures may experience mild rusting after finish has been removed; this is natural as with any out door grilling appliance.
© CST 4/11
31
VERSA-LOK®
Veranda 6” Wall
The Veranda Wall units are CST’s Freestanding Wall. The three
main pieces are sold as a “Combo Kit”. Use Veranda to create
beautiful borders along patios and walkways. Veranda utilizes 4
versatile unit sizes to easily create a random appearance in both
straight and curved applications. These units are stacked on a
Colors: Butternut, Antique Grey, Hickory, compacted granular base and secured using Versa-Lok adhesive.
side up or upside
Red Flash, Brown Flash & Walnut Blend Units can be placed forwards, backwards, right
™
down. Available in Standard and Weathered Finish.
®
‰
Veranda 6”
Wall
System
Combo Kit:
Small, Medium &
Large Units
Pcs.
Per
Cube
Layers
Per
Cube
Pcs.
Per
Layer
Sq. Face Foot
Per
Cube
Est. Shipping
Weight
Per Cube
40
of each
size
4
10
of each
size
40
4310
*Veranda is a
garden wall and
should not exceed
36” in height including the cap.
Veranda Cap is available in both
Standard and Weatherd Finish
™
Small Unit
9 ⁄8” deep
6” tall
5” wide face
4” narrow face
3
Medium Unit
9 ⁄8” deep
6” tall
8” wide face
7” narrow face
3
Large Unit
Vertical Unit
9 ⁄8” deep
6” tall
13” wide face
11” narrow face
9 ⁄8” deep
12” tall
6” wide both faces
3
3
Veranda Cap
12” deep
3” tall
14 wide face
12” narrow face
Veranda Wall
System
Unit
Width
Height
Depth
Weight
Sq. Face
Foot Per
Cube
Est. Shipping
Weight
Per Cube
Pieces Per
Face Foot
Units
Per
Cube
‰
Large
13” wide
11” narrow
6”
9 3⁄8”
55 lbs.
30
3350 lbs.
2
60
‰
Vertical
6”
12”
9 3⁄8”
53 1⁄2 lbs.
30
3210 lbs.
2
60
‰
Veranda
Cap
14” wide
12” narrow
3”
12”
35 lbs.
44.16
lineal feet
1680 lbs.
.92
lineal feet
48
** The minimum outside radius (half of the distance straight across) of the Combo Kit Veranda is 5’11”. The minimum
radius when using the Large Veranda (only) is 4’8”. Radius Measurements of Veranda Cap can be found on page 49.
32
‰ Denotes Pedricktown Produced Product--All Veranda Products
© CST 4/11
Veranda 3”
VERSA-LOK®
Veranda 3” Wall
& Corners
W!
NE
• Free Standing Design
•Three versatile sizes available in Combo Kit
• Units can be placed forward, backward, right side up,
or upside down
• No mortar or frost footings needed
• Uses the same Veranda Caps as larger Veranda
• Can be used together with the original Veranda for a
popular varied size look
Available in Antique Grey, Butternut, Hickory & Red Flash.
**Veranda 3” Combo Kit:
Small, Medium & Large
Standard or Weathered™ finish
‰
Veranda 3”
Wall
System
Combo Kit:
Sm., Med., Lg.
Pcs.
Per
Cube
80
of each size
Layers
Per
Cube
8
Pcs.
Per
Layer
10
of each size
Sq. Face
Foot Per
Cube
40
Est. Shipping
Weight
Per Cube
have all the same dimensions
as the 6” wall EXCEPT are
3” tall instead of 6” tall.
4310
Building Veranda Corners
1/2 Large Unit
1/2 Large Unit
Running Bond
First Course
Third Course
1/2 Large Unit
1/2 Large Unit
Fourth Course
Second Course
1/2 Large Unit
© CST 4/11
Inside Corner
Outside Corner
33
SECTION 4
With the Veranda Combo Kits, 90-degree corners can be made with just a few splits. We
recommend using 1 Large unit split in half for your corner pieces. From the corner, continue on
using a running bond. Alternate the first unit coming off the corner on each course to break up
the pattern. Veranda Units do not have split lines, so a hydra-splitter, will be necessary. A
masonry hammer field dressing may also be necessary to achieve the Weathered™ look.
Other CST
Wall Systems
CST Plus-Stone®
Product
Length
Height
Depth
Weight
Units
Per
Pallet
Est. Ship.
Weight
Per Cube
Pieces
Per
Face Ft.
Pallets
Per
Truck
Plus-Stone®
Wall Block
10”
6”
12”
55 lbs.
64
3570 lbs
2.5
14
Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash
Available in Standard and Weathered™ Finish
*Maximum recommended height for Walls built with Plus-Stone is
40” (inches) high. Individual site, soil and loading conditions may
limit wall height to less than 40” (inches). Please contact your CST
representative if unsure about any site, soil or height requirements.
Plus-Stone is a product of CST. It can be used as a
component in a Versa-Lok or Mosaic Retaining Wall.
It was not developed by, nor is it endorsed by Versa-Lok Retaining
Wall Systems.
Plus-Stone is not a pin system and must be glued into place.
Use of Plus-Stone is for aesthetic purposes only.
®
®
Maximum Wall Height: 2 Feet
Handy-Stone® Mini Wall System
Mini Wall
System
Handy-Stone
®
Length
Height
Depth
Weight
Units
Per
Pallet
Est. Ship.
Weight
Per Cube
Pieces
Per
Face Ft.
Pallets
Per
Truck
9”
4”
6”
14 lbs.
288
4,082 Lbs.
4
12
Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash
Available in Standard Finish. Weathered™ Finish is available only as a special order.
*Note: Sold in full cube quantities Only.
Landscape Steps
Size
Pieces per
Pallet
Weight per
Piece
Est. Shipping
Weight
Per Cube
6 x 16 x 48”
10
420
4200
6 x 16 x 36”
10
300
3000
Colors: Brown & Grey
34
© CST 4/11
Pier Caps &
Column Kits
Colors for all products on this page:
Grey & Brown
Flat Top-Pier Cap
Size
Pieces per Pallet
22 x 22
26 x 26
30 x 30
32 x 32
36 x 36
40
24
12
12
12
Weight per Piece est. Ship. Weight per Pallet
95
130
155
180
240
3800
3120
1860
2160
2880
Peaked-Pier Cap
Size
Pieces per Pallet
Weight per Piece
est Ship. Weight per Pallet
22 x 22
26 x 26
30 x 30
12
12
6
145
190
275
1740
2280
1650
32 x 32
6
280
1680
Size
Pieces per Pallet
Weight per Piece
est Shop. Weight per Pallet
22 x 22
12
135
1620
26 x 26
12
180
2160
30 x 30
32 x 32
6
6
240
250
1440
1500
Light Top-Pier Cap
Choose from 3 Pier Cap Styles to top your CST Column Kits!
Full Corner
Column Kit
VeRSA-LoK® Corner
Column Kit
Munich Wall
Column Kit
(Weathered™ only)
SECTION 4
Square Foot Corner
Column Kit
Kit Colors: Antique Grey, Butternut, Hickory, Red Flash, Brown Flash and Walnut Blend.
*Available in Standard & Weathered™ Finish. **20” Column in Weathered Finish will require “field dressing.”
CST Column Kit
Column Size
Pieces Per Kit
est. Ship. Weight per Cube
VL Square Foot Column
27” Column 40” High
20
1960 lbs.
Full Corner Column
24
1368 lbs.
VeRSA-LoK Corner Column
24
1010 lbs.
Munich Wall Column
36
1080 lbs.
© CST 4/11
35
Basic Wall
Design Elements
See VeRSA-LoK® Technical
Bulletin # 3 for more corner details including proper
placement of geosynthetic soil reinforcement.
Half units on outside 90 degree corners do not pin. It
is recommended to secure them using Versa-Lok®
concrete adhesive.
No unit modification is necessary to install inside 90
degree corners. Place full-size standard units as
shown below, adjusting for proper vertical joint
arrangement.
Corners
VeRSA-LoK® solid concrete units may be easily used to
create an unlimited variety of corners.
outside 90 degree corner units are easily
created by splitting VeRSA-LoK® standard units in half.
Alternate half units as shown above. This creates about a
four-inch overlap of the units below. This is acceptable Versa-Lok® units do not need to be exactly halfway over
the lower units (half-bond).
45˚Corners
All even numbered rows
All odd numbered rows
The illustration represents alternating courses and that
VeRSA-LoK® Standard units are modified to create
45˚ outside corners. Split units where textured faces
are desired and visible. Saw-cut units when straight
edges are needed to fit closely next to
adjacent units.
Alternating corner units should overlap--do not butt or
miter corners! If corners are butted or mitered, differential movement between “separate walls” can occur.
36
© CST 4/11
For VERSA-LOK® Standard Unit Walls
VERSA-LOK® Units
Material
Estimating
Sheet
Area of Wall (SF) x 1.5 Units per SF = Number of Units
SF x 1.5 =
Units Needed
VERSA-LOK® Pins
Units x 2 Pins per Unit = Number of Pins
Units x 2
Pins Needed
*NoTe: Pins will not be used on the base course.
VERSA-LOK® Caps
Linear Feet of Wall (LF) x .75 = Number of C Caps
LF x .75 =
C Caps Needed
Additional caps may be needed for special splits or cuts.
VERSA-LOK® Concrete Adhesive
11 oz. Tube:
LF ÷ 14 LF per Tube =
Tubes
© CST 4/11
37
SECTION 5
*For estimating purposes, use the grid tables. They provide approximate amounts of
Versa-Grid® soil reinforcement needed to construct walls in certain soil and loading
conditions. For tall walls or complex situations, Versa-Lok® engineers can prepare
specific preliminary designs to be used for estimation purposes.
VERSA-LOK®
Unit Specifications
VERSA-LOK® Units
For VERSA-LOK® Standard Unit Walls
**All slots should be facing
UP when constructing a
VeRSA-LoK® Wall.
Standard Finish
(Actual unit size and weight may vary slightly by region.)
Height:
6 inches
16 inches
14 inches
12 inches
2
2/3 foot
3
0.62 foot
80 lbs.
2
120 lbs./foot
Width: (face)
Width: (rear)
Depth:
Face Area:
Volume:
Weight:
Weight/Face Area:
Weathered™ Finish
VERSA-PIN UNITS
®
Length:
Diameter:
Material:
6.8 inches
0.48 inches
Glass-Reinforced Nylon
C-Cap
16”
VERSA-LOK CAP UNITS
®
Height:
Width: (face)
Width: (rear)
Depth:
Weight:
C Caps
C Caps
C Caps
3 5⁄8 inches
16 inches
16 inches
12 inches
56 lbs.
Standard Finish
16”
Weathered™ Finish
38
© CST 4/11
Geogrid &
Geosynthetic
Materials
The maximum unreinfored wall height varies depending on site conditions, but does not exceed four feet.
Taller walls require soil reinforcement designed by a qualified engineer.
Product:
Versa-Grid
Length
Width
Total Square
Yardage
Versa-Grid
1.5
50 L/F.
4 Ft.
22.22 S/Y
150 L/F
6 Ft.
100 S/Y
150 L/F
6 Ft.
100 S/Y
®
Versa-Grid
3.0
®
Versa-Grid
5.0
®
Properly designed, Versa-Grid®
reinforced walls may be economically
constructed to heights exceeding 40 feet.
IMPoRTANT!
Versa-Grid® must be unrolled and installed
perpendicular to the retaining wall face. Failure to install in this
direction may result in structurally unsafe wall conditions. If
unsure about any wall construction procedures, please contact
CST or VeRSA-LoK at (800) 770-4525.
SECTION 5
Versa-Grid® 1.5
Designed for walls of 6’ and under.
Features include:
• No memory, lays flat
• Bi-directional strength
• High -tenacity
polyester
• easy to install
• Resists chemicals
• Inert to biological
degradation
Geosynthetic
Soil Reinforcement
© CST 4/11
39
This is the exact same chart that is needed for
retaining walls built using VeRSA-LoK® Standard
Units and VeRSA-LoK® Square Foot™ Units.
VERSA-Grid®
Estimating Chart
These tables are provided for estimating purposes only . They should
Design standards and properties
These design charts assume
used to develop thses charts were:
the following conditions:
not be used or relied upon for any application without verification of
accuracy, suitability, and applicability for the use contemplated, which is
• Design methodology-in general accor• Uniform soil conditions
the sole responsibility of the user. A final, project specific design should be
dance with NCMA Design Manual for
• Stable foundation soils
prepared by a qualified, licensed, professional Civil Engineer (P.E.) based
SRW’s
• Level grade in front of the wall
on actual site conditions. Preparation of these tables did not include
•Unit
weight
of soil (Y) 120 pcf
consideration or analysis of global slope stability or allowable bearing
• No groundwater/water loads
•Internal
friction
angle of soil
capacity of foundation soils. These must be reviewed for each project by a
• Slopes and loads behind
qualified Geotechnical Engineer.
as
shown
on
charts
Ø
the wall as shown
There are three tables provided in this guide to help estimate geogrid for
•Long term design strength of
different wall loading situations--level backfill, sloping backfill, and
• No additional loading behind wall
the geogrid (LTDS)
surcharges. To estimate geogrid quantities, first look under the column
(such as tiered walls, building loads, etc.)
appropriate for the project soils, determine the height (H) of the proposed
• Versa-Grid VG 3.0- 1250 lbs/ft
wall and read across for the row (under appropriate soil column) to
• Versa-Grid VG 5.0-1875 lbs/ft
approximate geogrid type, number of layers, and lengths of each layer.
®
®
LEVEL BACKFILL
Gravel ( Ø= 34°)
H (feet)
D (feet)
4
5
Sand ( Ø= 30°)
L(feet)
l ayers
0.5
n/a
n/a
n/a
4
0.5
4.0
0.5
3.5
2
VG 3.0
5
0.5
4.0
6
0.5
4.0
2
VG 3.0
6
0.5
7
1.0
5.0
3
VG 3.0
7
8
1.0
5.5
4
VG 3.0
8
9
1.0
6.0
4
VG 3.0
10
1.0
6.5
5
12
1.0
8.0
6
SLOPING BACKFILL
VERSA-Grid H (feet)
VERSA-Grid H (feet)
D (feet)
L(feet)
1
VG 3.0
4
0.5
4.0
1
VG 3.0
2
VG 3.0
5
0.5
4.5
2
VG 3.0
5.0
2
VG 3.0
6
0.5
5.0
2
VG 3.0
1.0
5.5
3
VG 3.0
7
1.0
5.5
3
VG 3.0
1.0
6.0
4
VG 3.0
8
1.0
6.0
4
VG 3.0
9
1.0
6.5
5
VG 3.0
9
1.0
6.5
5
VG 3.0
VG 3.0
10
1.0
7.0
5
VG 3.0
10
1.0
7.0
6
VG 3.0
VG 3.0
12
1.0
8.5
7
VG 3.0
12
1.0
8.5
7
VG 3.0
Gravel ( Ø= 34°)
H (feet)
L(feet)
l ayers
Sand ( Ø= 30°)
VERSA-Grid
Clay ( Ø=28°)
l ayers
D (feet)
L(feet)
0.5
4.5
1
VG 3.0
4
0.5
4.5
2
VG 3.0
5
0.5
4.5
2
VG 3.0
5
0.5
5.5
2
VG 3.0
6
0.5
5.5
3
VG 3.0
6
0.5
6.0
3
VG 3.0
VG 3.0
7
1.0
6.5
4
VG 3.0
7
1.0
8.0
4
VG 3.0
VG 3.0
8
1.0
7.0
5
VG 3.0
8
1.0
9.5
5
VG 3.0
5
VG 3.0
9
1.0
8.0
6
VG 3.0
9
1.0
11.0
6
VG 3.0
7.0
6
VG 3.0
10
1.0
8.5
6
VG 3.0
10
1.0
12.0
6
VG 5.0
8.5
7
VG 3.0
12
1.0
10.0
7
VG 5.0
12
1.0
15.0
7
VG 5.0
L(feet)
4
0.5
4.0
1
VG 3.0
4
5
0.5
4.0
2
VG 3.0
6
0.5
5.0
3
VG 3.0
7
1.0
5.5
4
8
1.0
6.0
4
9
1.0
6.5
10
1.0
12
1.0
Gravel ( Ø= 34°)
D (feet)
l ayers
L(feet)
l ayers
VERSA-Grid H (feet)
D (feet)
SURCHARGE BACKFILL
D (feet)
Clay ( Ø=28°)
VERSA-Grid
Sand ( Ø= 30°)
VERSA-Grid H (feet)
D (feet)
H (feet)
l ayers
VERSA-Grid
Clay ( Ø=28°)
H (feet)
D (feet)
L(feet)
l ayers
L(feet)
l ayers
VERSA-Grid
H (feet)
D (feet)
L(feet)
l ayers
VERSA-Grid
4
0.5
4.0
2
VG 3.0
4
0.5
4.5
2
VG 3.0
4
0.5
5.5
2
VG 3.0
5
0.5
4.5
2
VG 3.0
5
0.5
5.5
2
VG 3.0
5
0.5
6.0
2
VG 3.0
6
0.5
5.0
3
VG 3.0
6
0.5
6.0
3
VG 3.0
6
0.5
6.5
3
VG 3.0
7
1.0
6.0
4
VG 3.0
7
1.0
7.0
4
VG 3.0
7
1.0
7.5
4
VG 3.0
8
1.0
6.5
4
VG 3.0
8
1.0
7.5
5
VG 3.0
8
1.0
8.0
5
VG 3.0
9
1.0
7.0
5
VG 3.0
9
1.0
8.5
5
VG 3.0
9
1.0
9.0
5
VG 3.0
10
1.0
7.5
5
VG 3.0
10
1.0
9.0
6
VG 3.0
10
1.0
9.5
6
VG 3.0
12
1.0
9.0
7
VG 3.0
12
1.0
10.0
7
VG 5.0
12
1.0
11.0
7
VG 5.0
Geogrids with similar LTDS and connection strengths to VeRSA-LoK® units can be estimated using these charts. With some
variations, the Versa-Grid® VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2.
The charts for Versa-Grid® VG 5.0 generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3.
40
© CST 4/11
Mosaic® Material
Estimation
Worksheet
VeRSA-LoK® Standard (embedded Units for Burial) N first course
Linear feet of Wall (LF) X .75 Units per LF = Number of Standard Units for base
st
LF X .75 =
Units Needed for 1 course
VeRSA-LoK® Standard Units
** This quantity does not include estimates for embedded or buried units
(shown above). The quantity
of buried units (generally all Standard
units) should be added to this number.
Area of Wall (SF) ÷ 1.66 Units per SF = Number of Standard Units
SF ÷ 1.66 =
Units Needed **
VeRSA-LoK® Cobble Units
®
Area of Wall (SF) ÷ 1.66 Units per SF = Number of Cobble Units
SF ÷ 1.66 =
Units Needed
VeRSA-LoK® Accent Units
®
Area of Wall (SF) ÷ 1.66 x 2 Units per SF = Number of Accent Units
SF ÷ 1.66 x 2=
Units Needed
VeRSA-LoK® Snap-off Pins
Area of Wall (SF) ÷ 1.66 x 8 = Number of Pins
(SF) ÷ 1.66 x 8=
Pins Needed
*(Base course of Versa-Lok Standard Units does not require pins.)
®
VeRSA-LoK® Caps
Linear Feet of Wall (LF) x .75 = Number of C Caps
LF x .75 =
C Caps Needed
SECTION 5
Additional caps may be needed for special splits or cuts.
VeRSA-LoK® Concrete Adhesive
11 oz. Tube:
LF ÷ 14 LF per Tube =
Tubes
For estimating purposes, use the grid tables. They provide approximate amounts of Versa-Grid® soil
reinforcement needed to construct walls in certain soil and loading conditions. For tall walls or complex
situations, VeRSA-LoK staff engineers can prepare project specific preliminary designs to be used for
estimation purposes.
© CST 4/11
41
Mosaic® Unit
Specifications
For VERSA-LOK® Mosaic Unit Walls
**All slots should be facing UP when constructing a VeRSA-LoK® Wall.
MoSAIC® PANeL CoNFIGURATIoNS
(Actual unit size and weight may vary slightly by region.)
Standard
Height:
Width (face):
Width (rear):
Depth:
6 inches (152.4 mm)
16 inches (406.4 mm)
⁄3 ft 2
Face Area:
2
(0.062 m2)
79 lbs
Weight:
Wgt/Face Area:
(36.25 kg)
120 lbs/ft 2 (557.92 kg/m2)
Cobble®
6 inches
8 inches
6 inches
12 inches
⁄3 ft 2
1
Accent®
4 inches (101.6 mm)
8 inches (203.2 mm)
(152.4 mm)
(203.2 mm)
(152.4 mm)
(304.8 mm)
(0.031
⁄3 ft 2
1
m2)
38 lbs (16.78kg)
m2)
36 lbs (15.87 kg)
111 lbs/ft (517.10 kg/m )
2
(0.031
105 lbs/ft 2
2
(489.88 kg/m2)
VeRSA-LoK® Snap-off Pins
Length:
Snap-off Length:
Diameter:
Material:
6.8 inches (172.7 mm)
4.625 inches (117.5 mm)
0.48 inches (12.2 mm)
Snap-off Line
Glass-Reinforced Nylon
C-Cap
16”
VeRSA-LoK CAP UNITS
®
Height:
Width: (face)
Width: (rear)
Depth:
Weight:
C Caps
C Caps
C Caps
3 5⁄8 inches
16 inches
16 inches
12 inches
56 lbs.
Standard Finish
16”
Weathered™ Finish
42
© CST 4/11
each Mosaic panel is 1.66 square feet in wall-face
area. For each panel, there is one Standard unit, two
Accent® units, and one Cobble® unit. The following
formulas and table may be used to estimate quantities
of units required for a Mosaic® retaining wall project.
STANDARD
No. of Standard Units= Wall Sq.
Footage ÷ 1.66
Mosaic® Unit
Estimating Chart
ACCeNT®
CoBBLe®
No. of Accent® Units=
Wall Sq. Footage ÷ 1.66 x 2
No. of Cobble Units=
Wall Sq. Footage ÷ 1.66
EACH PANEL REQUIRES 8 SNAP-OFF PINS
VERSA-LOK®MOSAIC® QUANTITY ESTIMATION CHART
exposed Wall
Height
exposed Wall
Length
10 Ft.
12 Ft.
14 Ft.
10 “
Standard
Cobble
Accent
5
5
10
6
6
12
7
7
14
8
8
16
9
9
18
10
10
20
11
11
22
12
12
24
13
13
26
14
14
28
15
15
30
20 “
Standard
Cobble
Accent
10
10
20
12
12
24
14
14
28
16
16
32
18
18
36
20
20
40
22
22
44
24
24
48
26
26
52
28
28
56
30
30
60
30 “
Standard
Cobble
Accent
15
15
30
18
18
36
21
21
42
24
24
48
27
27
54
30
30
60
33
33
66
36
36
72
39
39
78
42
42
84
45
45
90
40 “
Standard
Cobble
Accent
20
20
40
24
24
48
28
28
56
32
32
64
36
36
72
40
40
80
44
44
88
48
48
96
52
52
104
56
56
112
60
60
120
16 Ft. 18 Ft. 20 Ft. 22 Ft. 24 Ft. 26 Ft. 28 Ft. 30 Ft.
*This chart does not include estimates for embedded (buried) units.
The quantity of embedded units, (generally Standard units) should be added to the above numbers.
SECTION 5
© CST 4/11
43
Mosaic®
VERSA-Grid®
Estimating Chart
These tables are provided for estimating purposes only . They should
Design standards and properties
These design charts assume
used to develop thses charts were:
the following conditions:
not be used or relied upon for any application without verification of
accuracy, suitability, and applicability for the use contemplated, which is
• Design methodology-in general accor• Uniform soil conditions
the sole responsibility of the user. A final, project specific design should be
dance with NCMA Design Manual for
• Stable foundation soils
prepared by a qualified, licensed, professional Civil Engineer (P.E.) based
SRW’s
• Level grade in front of the wall
on actual site conditions. Preparation of these tables did not include
•Unit weight of soil (Y) 120 pcf
consideration or analysis of global slope stability or allowable bearing
• No groundwater/water loads
•Internal friction angle of soil
capacity of foundation soils. These must be reviewed for each project by a
• Slopes and loads behind
qualified Geotechnical Engineer.
Ø as shown on charts
the wall as shown
There are three tables provided in this guide to help estimate geogrid for
•Long term design strength of
different wall loading situations--level backfill, sloping backfill, and
• No additional loading behind wall
the geogrid (LTDS)
surcharges. To estimate geogrid quantities, first look under the column
(such as tiered walls, building loads, etc.)
appropriate for the project soils, determine the height (H) of the proposed
• Versa-Grid VG 3.0- 1250 lbs/ft
wall and read across for the row (under appropriate soil column) to
• Versa-Grid VG 5.0-1875 lbs/ft
approximate geogrid type, number of layers, and lengths of each layer.
®
®
Gravel ( Ø= 34°)
H (feet)
D (feet)
L(feet)
l ayers VERSA-Grid
Sand ( Ø= 30°)
H (feet)
D (feet)
L(feet)
Clay ( Ø=28°)
l ayers VERSA-Grid
H (feet)
D (feet)
L(feet)
4
0.5
0
0
n/a
4
0.5
4.0
1
VG 3.0
4
0.5
4.0
1
VG 3.0
5
0.5
3.5
2
VG 3.0
5
0.5
4.0
2
VG 3.0
5
0.5
4.5
2
VG 3.0
6
0.5
4.0
2
VG 3.0
6
0.5
4.5
2
VG 3.0
6
0.5
5.0
2
VG 3.0
7
1.0
5.0
3
VG 3.0
7
1.0
5.5
3
VG 3.0
7
1.0
5.5
3
VG 3.0
8
1.0
5.5
4
VG 3.0
8
1.0
6.0
4
VG 3.0
8
1.0
6.0
4
VG 3.0
9
1.0
6.0
4
VG 3.0
9
1.0
6.5
5
VG 3.0
9
1.0
6.5
5
VG 3.0
10
1.0
6.5
5
VG 3.0
10
1.0
7.0
5
VG 3.0
10
1.0
7.0
6
VG 3.0
12
1.0
8.0
6
VG 3.0
12
1.0
8.5
7
VG 3.0
12
1.0
8.5
7
VG 3.0
Gravel ( Ø= 34°)
H (feet)
D (feet)
L(feet)
4
0.5
4.0
1
VG 3.0
5
0.5
4.0
2
VG 3.0
6
0.5
4.5
3
7
1.0
5.5
8
1.0
9
1.0
10
12
Sand ( Ø= 30°)
l ayers VERSA-Grid H (feet)
VERSA-Grid H (feet)
D (feet)
L(feet)
4
0.5
4.5
2
VG 3.0
5
0.5
5.5
2
VG 3.0
VG 3.0
6
0.5
6.0
3
VG 3.0
4
VG 3.0
7
1.0
8.0
4
VG 3.0
7.0
5
VG 3.0
8
1.0
9.5
5
VG 3.0
8.0
6
VG 3.0
9
1.0
11.0
6
VG 3.0
1.0
8.5
6
VG 3.0
10
1.0
12.0
6
VG 5.0
1.0
10.0
7
VG 5.0
12
1.0
15.0
7
VG 5.0
L(feet)
l ayers
4
0.5
4.5
1
VG 3.0
5
0.5
4.5
2
VG 3.0
VG 3.0
6
0.5
5.5
3
4
VG 3.0
7
1.0
6.5
6.0
4
VG 3.0
8
1.0
6.5
5
VG 3.0
9
1.0
1.0
7.5
6
VG 3.0
10
1.0
8.5
7
VG 3.0
12
Gravel ( Ø= 34°)
H (feet)
Clay ( Ø=28°)
D (feet)
D (feet)
L(feet)
Sand ( Ø= 30°)
l ayers VERSA-Grid H (feet)
D (feet)
L(feet)
H (feet)
D (feet)
L(feet)
SLOPING BACKFILL
l ayers VERSA-Grid
Clay ( Ø=28°)
l ayers VERSA-Grid
LEVEL BACKFILL
l ayers VERSA-Grid
SURCHARGE BACKFILL
l ayers VERSA-Grid
4
0.5
4.0
2
VG 3.0
4
0.5
4.5
2
VG 3.0
4
0.5
5.5
2
VG 3.0
5
0.5
4.5
2
VG 3.0
5
0.5
5.5
2
VG 3.0
5
0.5
6.0
2
VG 3.0
6
0.5
5.0
3
VG 3.0
6
0.5
6.0
3
VG 3.0
6
0.5
6.5
3
VG 3.0
7
1.0
6.0
4
VG 3.0
7
1.0
7.0
4
VG 3.0
7
1.0
7.5
4
VG 3.0
8
1.0
6.5
4
VG 3.0
8
1.0
7.5
5
VG 3.0
8
1.0
8.0
5
VG 3.0
9
1.0
7.0
5
VG 3.0
9
1.0
8.5
5
VG 3.0
9
1.0
9.0
5
VG 3.0
10
1.0
7.5
5
VG 3.0
10
1.0
9.0
6
VG 3.0
10
1.0
9.5
6
VG 3.0
12
1.0
9.0
7
VG 3.0
12
1.0
10.0
7
VG 5.0
12
1.0
11.0
7
VG 5.0
Geogrids with similar LTDS and connection strengths to VeRSA-LoK® units can be estimated using these charts. With some
variations, the Versa-Grid VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2.
The charts for VeRSA-Grid VG 5.0 generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3.
44
© CST 4/11
VERSA-LOK®
Accent® & Cobble®
Design Options Using
VERSA-LOK® Mosaic Units
Attractive, durable retaining walls can be constructed using only VeRSA-Lok® Cobble
or VeRSA-LoK® Accent units. These units offer the same features and benefits as
VeRSA-LoK® Mosaic walls, including:
• Classic split-face texture
• Setback or near-vertical walls
• No mortar or concrete footings required
• Great options for tighter radius projects, such as planting areas and tree rings
Maximum height for an unreinforced VeRSA-LoK® Accent® or VeRSA-LoK® Cobble®
wall using a 3⁄4-inch setback is four feet. Maximum height for an unreinforced wall built with
a near-vertical setback is three feet. Individual site, soil, and loading conditions (including
terraces) may limit unreinforced wall heights to less than those stated. Taller walls require
soil reinforcement and engineering assistance. Please contact your local VeRSA-LoK®
representative if unsure about any site, soil, height, or local construction requirements.
VERSA-LOK® Accent®
• 3’0” Minimum outside Radius
• 1 unit = 36 lbs.
SECTION 5
VERSA-LOK® Cobble®
• 4’4” Minimum outside Radius
• 1 unit = 38 lbs.
**See page 28 for minimum radius of VeRSA-LoK® Standard Units.
© CST 4/11
45
Mosaic®
Basic Design
Elements
Mosaic Outside 90° Corner:
Center Splitting Method
For the first 10-inch-high corner panel, install 6-inch high units in the lower portion. Split a Standard unit
to the dimensions shown (Figure A). Place the split Standard unit at the corner with a Standard unit and
a Cobble unit at its sides (Figure A). For the corner panel’s upper portion, split an Accent unit to the
dimensions shown (Figure B). Place the split Accent unit at the corner with the whole Accent units on both
sides (Figure B). Build out from this corner panel withregular Mosaic panels to complete the entire first course.
®
®
®
®
®
For the second course, install a 10-inch-high corner panel that is basically a mirror image ofthe corner panel
on the first course (Figures C & D). Complete the second 10 inch-high course of panels by building Mosaic
panels out from the corner panel. For the remaining courses, repeat the corner panel pattern started on
the first course.
®
FIRST CoURSe
SeCoND CoURSe
46
© CST 4/11
Mosaic Inside 90° Corner
Mosaic®
Basic Design
Elements
For the first 10-inch-high course of a 90° inside corner, butt the left side panel into the right side panel
(Figures A & B). This hides part of the right side panel that runs “wild” past the corner. Upper and lower
portions of both panels meeting at the corner should have units of the same height. In the illustrations below,
lower units of the first-course corner panels are all 4-inches high. Modify the left side panel to fit snugly
against the setback in the right side panel face by saw cutting 3/4-inch off the lower unit (Figure A). Build
regular Mosaic panels out from the corner panels to complete the first course.
®
on the second course, butt the right side panel into the left side panel and saw the lower right side unit
(Figures C & D). For remaining courses, repeat the corner panel pattern started for the first course.
SECTION 5
FIRST CoURSe
SeCoND CoURSe
© CST 4/11
47
Mosaic®
Basic Design
Elements
Mosaic Outside 90° Corner:
Vertical Side Wall At Steps
When building an outside corner at steps, the side wall abutting the steps should be vertical. For the first
10-inch high corner panel, split a Standard and an Accent unit into halves and cut off the back of the
Standard half unit as shown (Figure A). Also cut or split off the rear corner of a whole Standard unit
(Figure A). Place the half-Standard unit at the corner, with a corner-cut Standard unit and a Cobble unit at
its side (Figure A). Above this, place the half-Accent unit at the corner, with whole Accent units at both
sides (Figure B). on the next course, install another 10-inch high corner panel similar to the first course
panel (Figures C & D). For the remaining courses, repeat the corner panel pattern started on the first course.
®
®
FIRST CoURSe
SeCoND CoURSe
48
© CST 4/11
Using VeRSA-LoK® Standard Units
with VeRSA-LoK® Cobble® Units
More VERSA-LOK®
Design Elements
1:1 Ratio: one standard block and one cobble block for
each square foot
example
100s/f = (1)Standard = 100 pcs
(1)Cobble = 100 pcs
Take the square footage of the project and multiply by the
percentages listed below. Multiply standard bloc by 1.5
(like usual) to get quantity of standard blocks.
Multiply Cobble block x 3 (3 pcs per sq. ft.) to get quantity
of Cobble blocks.
2:1 Ratio example:
100 s/f = (2) Standard 80% = 80s/f x 1.5 = 120 pcs
(1) Cobble 20% = 20s/f x 3 = 60 pcs
3:1 Ratio example:
100 s/f = (3) Standard 85% = 85 s/f x 1.5 = 128 pcs
(1) Cobble 15% = 15 s/f x 3 = 45 pcs
4:1 Ratio example
100 s/f = (4) Standard 88% = 88s/f x 1.5 = 132 pcs
(1) Cobble 12% = 12s/f x 3 = 36 pcs
CST Veranda Cap Unit:
Curve Radii
SECTION 5
Inside Radius
R-6 ’
outside Radius
R-7 ’
© CST 4/11
49
VERSA-LOK®
Columns
VeRSA-LoK®
20” Corner Column
eVeN CoURSe
oDD CoURSe
8”
•• Now available as a 3 foot
Column Kit.
See page 36 for more details.
12”
INSTALLATION SEQUENCE
UNREINFORCED COLUMN (6’ Tall Max)
eACH CoURSe IS BUILT WITH FoUR (4) CoRNeR UNITS.
ALTeRNATe CoURSeS: eVeN CoURSe FoUR RIGHT CoRNeRS AND oDD CoURSe FoUR LeFT CoRNeRS. **RIGHT
AND LeFT CAN Be CReATeD SIMPLY BY FLIPPING
THeM oVeR.
Column
Size
20”
Pieces Per
each Courses
4 VL Corners
CoLUMN NoTeS:
1. UNITS WILL NoT PIN
2. ADHeRe UNITS ToGeTHeR USING
VeRSA-LoK CoNCReTe ADHeSIVe.
Pieces Needed
3 Feet Tall
Pieces Needed
4 Feet Tall
24 VL Corners
32 VL Corners
CST Munich Wall 20” Column
oDD CoURSe
eVeN CoURSe
Column Kit.
20”
8”
20”
12”
eACH CoURSe IS BUILT WITH FoUR (4) MUNICH WALL
UNITS. eACH oDD CoURSe IS BUILT WITH FoUR MUNICH
WALL UNITS. eVeN AND oDD CoURSeS ARe BUILT THe
SAMe ALTeRNATING PLACeMeNT oF BLoCKS.
Column
Size
50
22”
Pieces Per
even Courses
Pieces Per
odd Courses
4 Munich
Wall Units
4 Munich
Wall Units
Pieces Needed
3 Feet Tall
36 Munich
Wall Units
CoLUMN NoTeS:
Pieces Needed
4 Feet Tall
44 Munich
Wall Units
© CST 4/11
VERSA-LOK®
Columns
VeRSA-LoK®
24” Full Corner Column
oDD CoURSe
eVeN CoURSe
24”
8”
16”
Column Kit.
24”
eACH CoURSe IS BUILT WITH FoUR (4) FULL-SIZe CoRNeR UNITS.
eACH oDD CoURSe IS BUILT WITH FoUR FULL-SIZe CoRNeR
UNITS. eVeN AND oDD CoURSeS ARe BUILT THe SAMe
ALTeRNATING PLACeMeNT oF BLoCKS.
Column
Size
24”
Pieces Per
even Courses
4 Full-Size
Cornner Units
Pieces Per
odd Courses
4 Full-Size
Corner Units
CoLUMN NoTeS:
Pieces Needed
3 Feet Tall
24 Full-Size
Corner Units
Pieces Needed
4 Feet Tall
32 Full-Size
Corner Units
Column Kit.
VL Square Foot 27” Corner Column
eVeN CoURSe
oDD CoURSe
27”
SECTION 5
9”
27”
18”
eACH CoURSe IS BUILT WITH FoUR (4)SQUARe FooT
CoRNeR UNITS. eACH oDD CoURSe IS BUILT WITH
FoUR SQUARe FooT CoRNeR UNITS. eVeN AND oDD
CoURSeS ARe BUILT THe SAMe ALTeRNATING
PLACeMeNT oF BLoCKS.
Column
Size
© CST 4/11
27”
Pieces Per
even Courses
4 VL Sq. Ft.
Cornner Units
Pieces Per
odd Courses
4 VL Sq. Ft.
Cornner Units
CoLUMN NoTeS:
Pieces Needed
40” Tall
20 Full-Size
Corner Units
Pieces Needed
48” Tsll
24 Full-Size
Corner Units
51
VERSA-LOK®
Columns
VeRSA-LoK®
28” Column
each course is built with four (4) Corner Units and four (4)
Cobble Units. Alternate courses: even course four (4) right
corners and four (4) cobbles. **Right and Left can be created
simply by flipping them over.
Column Size
28”
Pieces. Per
each Course
4 Corners
4 Cobble Units
Pieces Needed
3 Feet Tall
24 Corners
24 Cobble Units
Column Notes:
1. Units will not pin.
2. Adhere Units together using Versa-Lok Adhesive.
Pieces Needed
4 Feet Tall
32 Corners
32 Cobble Units
Pieces Needed
5 Feet Tall
4 0Corners
40 Cobble Units
VeRSA-LoK® Mosaic Wall 30” Column
eVeN CoURSe (#2)
oDD CoURSe (#1)
oDD CoURSe (#3)
eVeN CoURSe (#4)
30”
Accent Unit
⁄2 Accent Unit
1
PlusStone Unit
Corner Unit
each eVeN course is built with four (4) Accent Units &
four (4) half Accent Units. each oDD course is built with
four (4) Plus-Stone Units and four (4) VL Corner Units.
This pattern repeats itself every four courses.
Column Size
30”
52
Pieces. Per
odd Course
Pieces. Per
even Course
4- Accents
4- 1⁄2 Accents
4- Corners
4- PlusStone
Pieces Per
30” Tall Column
12- Corners
12- PlusStone
12- Accents
12- 1⁄2 Accents
Column Notes:
Pieces Per
40” Tall Column
Pieces Per
50” Tall Column
Pieces Per
60” Tall Column
16- Corners
16- PlusStone
16- Accents
16- 1⁄2 Accents
20- Corners
20- PlusStone
20- Accents
20- 1⁄2 Accents
24- Corners
24- PlusStone
24- Accents
24- 1⁄2 Accents
© CST 4/11
VERSA-LOK®
Columns
VERSA-LOK®
32” Column
EVEN COURSE
ODD COURSE
Each course is built with two (2) Standard Units, two (2)
Cobble Units and two (2) right and two (2) right and two (2)
left VL Corner Units. Even and Odd courses are built the
same, alternating the placement of blocks.
Pieces. Per
Each Course
Column Size
2 Standard Units
2 Cobble Units
4 Corner Units
32”
Column Notes:
Pieces Needed
3 Feet Tall
Pieces Needed
4 Feet Tall
Pieces Needed
5 Feet Tall
12 Standard Units
12 Cobble Units
24 Corner Units
16 Standard Units
16 Cobble Units
32 Corner Units
20 Standard Units
20 Cobble Units
40 Corner Units
VERSA-LOK® 36” Column
EVEN COURSE
ODD COURSE
Each course is built with four (4) Standard Units and four (4) VL
Corner Units. Alternate courses: even course four (4) right corners
and four (4) Standard Units. Odd course with four (4) left corners
and four (4) Standard Units. **Right and Left can be created simply by flipping them over.
© CST 4/11
Column Size
Pieces. Per
Each Course
36”
4 Standard
4 Corner Units
Pieces Needed
3 Feet Tall
24 Standard
24 Corner Units
Column Notes:
Pieces Needed
4 Feet Tall
32 Standard
32 Corner Units
Pieces Needed
5 Feet Tall
40 Standard
40 Corner Units
53
SECTION 5
VERSA-LOK®
Installation
Overview
Maximum height for an
unreinforced Versa-Lok wall is
four feet. Individual site, soil and
loading conditions (including terraces) may limit unreinforced wall
height to less than four feet.
Taller walls require geosynthetic
solid reinforcement and engineering assistance. For information on
engineered preliminary designs
please contact your local dealer or
CST representative.
Below is a brief
summary of Versa-Lok®
Installation steps:
STEP 1-Leveling Pad Preparation: Versa-Lok walls should be placed on a leveling pad of
compacted gravel, crushed stone or coarse sand about 6” thick and 24” wide. The first course
of Versa-Lok should be embedded below grade approximately 1/10th of the exposed wall
height. Excavate to lines and grades you’ve established for the wall, allowing for leveling pad
and unit embedment.
STEP 2-Install Base Course: Place Versa-Lok units on prepared leveling pad. As you proceed,
level each unit-front to back, side to side and with adjacent units. Leveling is critical at this
stage, so take your time! Align straight wall sections using a string line or by sighting down
the grooves on the top of each unit. If your wall has a corner, begin at the corner and work out
from there.
STEP 3-Backfill: Fill in and compact native soil behind, and in front of, the base course level
with the grade in front of the wall. Next, place and compact 13” of drainage aggregate behind
the units.
STEP 4-Installing Successive Courses: Stack one course at a time. Set units back 3/4”. Insert
two pins in front holes of units so they fall into the rear slots of the units beneath. Tap pins
down with a pin and mallet. Place and compact drainage aggregate behind each course as it is
completed.
STEP 5-Geosynthetic Soil Reinforcement: If your wall is higher than four feet or shoulders
significant loads, you will need to install geosynthetic soil reinforcement. As each course is
laid, place soil reinforcement horizontally on top of compacted backfill and about one inch
from the front of the Versa-Lok units.
STEP 6-Installing Caps: Complete your wall by placing Versa-Lok cap units on the top course.
Install caps with a slight overhang (recommended), set back or flush with the wall face. Use
Versa-Lok concrete adhesive to secure cap units to wall.
For further information visit Versa-Lok’s website at:
www.versa-lok.com
54
© CST 4/11
+ Para nuestros instaladores de habla español, vea las páginas
58 para las ilustraciones a los pasos siguientes.
Instalaciones de
VERSA-LOK®
Debajo está un breve resumen de los pasos de las instalaciones. este guía es para los
sistemas estándares del muro de contención de Versa-Lok solamente. Para la información sobre la
instalación de sistemas del mosaico de Versa-Lok ® satisfaga la petición de el mosaico deign y la guía
de la instalación a su distribuidor local.
IMPORTANTE : Las paredes que apoyan cargas pesadas o exceden cuatro pies en altura requieren el refuerzo especial del suelo y diseños a menudo profesionalmente dirigidos. Consulte por favor un ingeniero
calificado si está inseguro sobre cualquier condición de la construcción, del sitio o del suelo. También esté
seguro comprobar códigos de edificio locales antes de la construcción de la pared o diseño.
1
Las paredes de VERSA-LOK® de la preparación del cojín de nivelación del paso 1 se deben colocar en un cojín de nivelación
de grava condensada, de arena gruesa de piedra machacada cerca, el 6"grueso y 24"de ancho. El primer curso de VERSALOK® se debe encajar debajo del 1/10 del grado aproximadamente de la altura expuesta a la pared. Excave a las líneas y a los
grados que usted ha establecido para la pared, teniendo en cuenta el establecimiento del cojín y de la unidad de nivelación.
2
El paso 2 instale las unidades bajo de VERSA-LOK® del lugar del curso en el cojín de nivelación preparado. Como usted procede, nivele cada uno unidad-delantero para mover hacia atrás, de lado a lado y con las unidades adyacentes. La nivelación es
crítica en esta etapa, así que tome su tiempo! Alinie las secciones de pared rectas usando una línea de la secuencia o avistando
abajo de los surcos en la tapa de cada unidad. Si su pared tiene una esquina, comience en la esquina y resuélvase de allí.
3
El paso 3 rellene completa y condensa el suelo nativo detrás, y delante de la pared. Después, el coloque y condensa el 12"del
agregado del drenaje detrás de las unidades.
4
Los cursos sucesivos de instalación del paso 4 apilan un curso a la vez. Fije las unidades el 3/4"trasero. Inserte dos pernos en
los agujeros delanteros de las unidades así que caigan en las ranuras posteriores de las unidades debajo. Golpee ligeramente
los pernos abajo con un perno y un mazo. Coloque agrege compacto del drenaje detrás de cada curso como se termine.
5
Si su pared está más alta de cuatro pies o carga significativa de los hombros, usted necesitará instalar el refuerzo geosynthetic
del suelo. Mientras que se pone cada curso, coloque el refuerzo del suelo encima de condensado rellena horizontalmente
cerca de una pulgada al frente de las unidades de VERSA-LOK®.
6
Termine su pared poniendo unidades del casquillo de VERSA-LOK® en el curso superior. Instale los casquillos con una
proyección leve (recomendada), fije detrás de la cara de la pared. Utilice el pegamento concreto de VERSA-LOK® para asegurar las unidades del casquillo a la pared. La altura máxima para una pared no esfuerzada de Versa-Lok es cuatro pies. El
®
sitio, el suelo y las condiciones de cargamento individuales (terrazas incluyendo) pueden limitar altura no esfuerzadas de la
pared menos de cuatro pies. Paredes más altas requieren el refuerzo del suelo y la ayuda geosyntetica diseños de la
SECTION 6
ingeniería. Para la información sobre preliminares, contacte con por favor a su distribuidor local o a su
representante de CST.
© CST 4/11
55
CST &
VERSA-LOK®
Accessories
Product
Name
Tube
Size
Tube Coverage
VERSA-LOK®
Adhesive
11 Oz.
1/4” Bead = 28 LF
Dbl. Bead= 14 LF
Tubes
Per Case
24
Versa-Lifter
®
Hydra-Split x-18
The best way to lift VERSA-LOK®
blocks,and save your back!
**Square Foot Lifters® are available
for our VERSA-LOK®
Square Foot Units as well.
Makes short work of the toughest splitting
jobs. Simply adjust the top blade, position the
block and pump the hydraulic foot pedal. The
block is split quickly and accurately.
Throat opening 8.25” x 18”
Adjustable blade and hydraulic pump.
Versa-Snap-Off Pins
Versa-Pins®
Luminobloc Split-Lens
Luminobloc Wall Lights and Wall Speakers
Speakers
8 Watts
Cobble Wall Lights
and Speakers
6” x 8” x 12”
Designed to go in stairs, Splitlens are
available in both voltages and
all the same VERSA-LOK®
Colors. They are available by
Special Order Only.
Lights available in
12 VOLT 110 VOLT
Step
Cobble Wall Lights and Speakers are available in
VERSA-LOK® Colors: Antique Grey, Red Flash,
Butternut, Hickory, Brown Flash & Walnut Blend.
Access to
light bulb
Splitlens
Step
Splitlens
?
Frequently Asked Wall Questions
?
Why is it so difficult to get my VERSA-LOK® Pins to go into the block?
If you find the pinning to be extremely difficult, the odds are that you have installed the block upside down.
The slots and pin holes have to be facing up.
What is efflorescence?
Efflorescence is a whitish powder-like deposit which sometimes appears on concrete and clay products. The
deposit is the residue of a soluble salt (inherent in concrete products) carried to the face of the product by
moisture and left on the surface as a dried white powder. Efflorescence is completely natural and will disappear
with time.
Do VERSA-LOK® walls require concrete footings below the frost line?
No. Versa-Lok walls are installed on shallow, non-rigid leveling pads consisting of well compacted gravel,
crushed stone or coarse sand. The flexible nature of the walls allows them to accommodate minor earth
movement without damage.
®
How tall can VERSA-LOK® walls be built?
Generally, Versa-Lok walls can be built to any height. The maximum unreinforced wall height varies depending on site conditions, but does not exceed four feet. Taller walls require soil reinforcement designed by a
qualified engineer.
®
What maintenance is necessary with VERSA-LOK® walls?
None. Once constructed, Versa-Lok walls provide a lifetime of virtually maintenance-free
performance. Color is consistent throughout the units, so natural wear-and-tear is not apparent.
®
56
© CST 4/11
Worksheet
© CST 4/11
Designed by the CST Marketing Department
CST WARRANTY
All products, paving stones and wall systems, manufactured by CST are covered by a lifetime guarantee
on the structural integrity and against any deterioration resulting from natural causes as long as the
product remains the property of the original purchaser. (Proof of purchase is required.)
All products must be installed following CST and Versa-Lok® installation guidelines. If any
paving stone or wall units are founddefective CST will replace the units. CST’s responsibility is limited
to the products and does NOT extend to the cost of installation or shipping. Due to the very nature of
concrete products, we cannot guarantee the exact color match of the replacement units. CST prides
itself to manufacturing it’s products to the highest standards.
*CST products are made from natural materials, which have variations in colors and shades.
Branchville, NJ
(973)-948-7193
Manufacturing Facilities
Montgomery, NY
Pedricktown, NJ
(845)-457-4491
(856)-299-5339
www.cstpavers.com
www.versa-lok.com
© CST 4/11

Discover the Difference Product & Technical Guide ®

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