a u q A

Transcription

a u q A
AquaTeq
Teq
Information manual and
installation guide
Convenient 1:1 Mixing Ratio
+
BASE
ACTIVATOR
STANDARD COLOUR INDICATION
www.aquateq.info
Introduction
AquaTeq
Teq
AquaTeq is a polyamide cure, 2 part epoxy,
designed to be used in aquatic applications such as
swimming pools, resevoirs, spas and potable tank
linings.
The system has been tested extensively in the past
30 years and has proven to be both a unique
product, aswell as a durable application.
The product has an immense ease of use, with a
convenient 1:1 mixing ratio. No primer required, as
it it self priming.
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.
AquaTeq
Teq
www.aquateq.info
TECHNICAL DATA SHEET
DESCRIPTION
AQUATEQ is a high industrial epoxy system that can
be applied on reservoir, pools and spas. This system
is superior in durability
APPLICATIONS
Marbelite Pools
Fibre Glass Pools
Concrete
ADVANTAGES
Convenient 1:1 mixing ratio
Self Priming
Superior adhesion and penetration
Resistant to alkalis and acids
Non toxic
Reduced algae growth
Excellent stain resistance
Repairable
Ultimate abrasion resistance
Easily applied by conventional methods
COLOURS
White, grey, black, green, red, yellow. Custom
colours available.
STANDARDS
ASTM D4060 ABRASION RESISTANCE Cs17wheel
1000g @ 1000 cycles - .039g
SABS ISO 2409 Adhesion Classification - 0, no loss
of adhesion
SABS 1217 - Complies with the requirements of
toxicity and tainting.
PACKAGING
10 & 20Lts (Two component package)
10 & 20Lts (DIY package)
Custom packaging available
INSTRUCTION FOR USE
Surface Preparation
Marbelite should at all times be free of oil latencies,
dampness and foreign material including existing paints
and coatings. Surface preparation may include several
options and it is advisable to consult the SP3 Surface
preparation guide for fibre glass and other substrates
Mixing Procedure
The kit is supplied in equal quantities of Activator (A)
and Base (B). The Activator is a semi clear fluid and the
Base is the desired colour. Only mix the quantity
required in a clean container. Stir intermittently for 30
minutes until a uniform structure is achieved. The
coating is then ready for use.
Application Method
Aquateq can be applied with by roller and brush. Care
must be taken to use quality brushware for a good finish.
The primer coat should be applied liberally, but not to
cause “pooling”. The secondary coat can be applied by
even strokes, ensuring good coverage. The Sp3
specification may also be consulted for this procedure.
Coverage
Aquateq is specified at 200microns. Thus 3sqm per litre
for the entire system. The primary coat and secondary
coat will achieve 6sqm per litre respectively at 200
microns.
Pot Life
4 Hours @ 25 degrees Celsius
Limitations
Aquateq can be applied at substrate temperatures
between 12 and 35 Degrees Celsius. Relative humidity
is convenient at 50% at 25 Degrees Celsius. Increase in
temperature and humidity may affect pot life and
finishes.
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.
Concise application flowchart to various substrates
Marbelite
Fibre Glass
Painted
Substrate
Substrate
Substrate
Sand entire surface
with a rough (P38)
sand paper
Grind surface with
sanding discs to
remove existing
coating
High Pressure clean
to remove all loose
debris and dust
High Pressure clean
to remove all loose
debris and dust
Concrete / Plaster
Substrate
AquaTeq
Teq
Empty and make sure
there is no standing
water
Wash entire surface
with a mixture of
Pool Acid (HCL), 1:4
mixture with water
High Pressure clean
to remove all loose
debris and dust
Apply Primer Coat of AquaTeq
Apply Secondary Coat of AquaTeq
Leave for 172 hours (7 days) to cure before refilling
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.
AquaTeq
Teq
SPECIFICATION FOR PAINTING SUBSTRATES WITH AQUATEQ
1.0
GENERAL
Drawings, tender and contract documents should form part of this specification. The
requirements of this specification should be strictly observed. Where conflicts arise between
this specification and the standards quoted the requirements of the specification shall
prevail. The Polyamide Cured Epoxy System shall be quoted as AQUATEQ in the document
hereafter.
2.0
SCOPE
This specification establishes the minimum requirements for the preparation of concrete,
application of AQUATEQ, quality handling, storing of AQUATEQ.
3.0
WORKMANSHIP
3.1
Application of AQUATEQ is skilled work and only SHAMROCK INTERNATIONAL
(PTY) LTD applicators should be employed for the work. A skilled person who shall
be fully conversant with the requirements shall at all times supervise them.
3.2
All materials and workmanship shall be in every respect in accordance with the best
modern practices.
4.0
COATING ENVIRONMENT
4.1
Painting shall preferable be done when the temperature is in the range of 15°C to
32°C.The concrete shall be dry and the ambient relative humidity below 50%.
4.2
No painting should take place when the ambient atmosphere falls below 15°C or its
humidity rises and exceeds 50%.
4.3
No sandblasting or application of AQUATEQ should take place during inclement
weather conditions.
5.0
SURFACE PREPARATION OF AGED MARBELITE, UNPAINTED PLASTER AND
CONCRETE
5.1
All surfaces should be swept and be cleaned from al loose debris, dust etc.
5.2
Oils, grease, animal fats, protein fats etc. should be removed from the surface with
a suitable surfactant or solvent degreaser. Quantity of treatments and dilution of
surfactants is to be subject to the severity of the contamination of oils etc.
5.3
Solvent degreasers should be used in accordance with a surfactant to reduce risks
of contamination of surrounding areas.
5.4
All solvents and surfactants are then to be removed from the surface appropriately.
5.5
The surface should be acid etched to ensure a general surface profile and a good
degree of cleanliness. Only commercial quality acids should be used for this
purpose and according to specific dilution scales.
5.6
Al excess diluted acids are then to be removed from the concrete surface.
5.7
High pressure cleaning must be incorporated to ensure a water break free surface.
The equipment should not be rated below the following: 200 Bar and delivery
18lt/min.
5.8
Appropriate nozzles should be used with ratings between N2502 N2505 with a
nominal 60-Degree flare. Oscillating or pulsating nozzles can be used, subject to
the substrate condition.
5.9
PH balance strips should be used for spot checks of the water during the washing
procedure to ensure an acceptable level.
5.10
All excess water is to be removed manually or by means of industrial
vacuum.
5.11
The concrete should be left to dry thoroughly. No moisture should at any time be
apparent.
6.0
SURFACE PREPARATION OF PAINTED SUBSTRATES
6.1
On the initial inspection, it is required that the type and age of the existing coating
should be specified.
6.2
The methods below should be used, relating itself to the environment, safety
aspects and accessibility.
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.
6.3
6.4
6.5
AquaTeq
Teq
6.6
The following chemical methods of removal can be used:
6.3.1 Solvent
6.3.2 Commercial paint strippers
6.3.3 Industrial paint strippers
The following surface abrasion methods can be used.
6.4.1 Hand grinding with flap discs
6.4.2 Grit or soda blasting
6.4.3 Manual sanding
Paint strippers are to be applied liberally to remove all existing paints to expose the
substrate. Al excess paint strippers are to be removed from the area completely and
according to safety regulations.
All abrasion methods should be in conformance with AQUATEQ requirements ensuring a
good general grade of cleanliness.
7.0
SURFACE PREPARATION OF NEW CONCRETE
7.1
When possible, new concrete should be floated with wooden trawls to ensure an initial
surface profile.
7.2
New concrete should be left to full cure for no less than 28 days prior to any type of
preparation or coating procedures. Under no conditions should any preparation or coating
procedure be performed on “green” cement.
7.3
New concrete is subject to preparation procedure 5 above.
8.0
SURFACE PREPERATION OF FIBRE GLASS
8.1
All surfaces should be swept and be cleaned from al loose debris, dust etc.
8.2
Oils, grease, animal fats, protein fats etc. should be removed from the
surface with a suitable surfactant or solvent degreaser. Quantity of
treatments and dilution of surfactants is to be subject to the severity of the
contamination of oils etc.
8.3
Manually sand the entire are with a coarse grade sandpaper, “cutting” the
surface for maximum adhesion.
8.4
Remove all sanding dust completely.
9.0
COATING WITH AQUATEQ
9.1
AQUATEQ should be applied with genuine sheepskin rollers or airless spray gun
techniques where applicable.
9.2
Al areas surrounding machinery, walls, drains etc should be coated manually by brush to
ensure adequate definition.
9.3
AQUATEQ is only to be applied to areas subjected to specified cleaning procedures
above.
9.4
Under no circumstances should any solvents be added to AQUATEQ.
9.5
AQUATEQ should not be applied over any surfaces, systems etc. that will adversely affect
the performance of any item or component.
9.6
Intermediate layers are available in contrasting colours for easy identification.
9.7
A minimum application of two coats of AQUATEQ should be applied for an average D.F.T.
of approximately 200 microns.
9.8
Non-slip filers should be added to the primary coat. The filing should only be of a quality
specified by Shamrock International (Pty) Ltd. This filer will at all times be spherical and
will allow for a surface profile between 60 120 microns. The final profile will be subject to
grades FNSA, FNSB and FNSC.
10.0
CURING SCHEDULES
10.1
AQUATEQ is overcoatable 12 hours after the previous coat was applied. This interval
should be maintained at temperatures no less than 25°C.
10.2
AQUATEQ is lightly trafficable after 24 hours at 25°C.
10.3
Pot life of AQUATEQ is approximately 4 hours at 25°C.
10.4
Under no circumstances should any traffic be allowed over the prepared or coated areas
prior to the full curing schedule.
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.
AquaTeq
Teq
11.0
CLEANING OF EQUIPMENT
11.1
Under no circumstances should turpentine's, thinners etc. be used to clean equipment,
brushes etc. as they have little or no effect.
11.2
A solvent supplied by SHAMROCK INTERNATIONAL (PTY) LTD should be used to clean
spraying equipment, brushes etc. When using rollers, it is advised to use genuine
sheepskin rollers. After use, these items must be discarded as there is no effective method
for cleaning or re-using.
12.0
STORAGEOF AQUATEQ
12.1
AQUATEQ is to be stored in a cool area below 25°C. The containers should not be subject
to direct sunlight or heat.
12.2
Shelf life of AQUATEQ is 12 months.
13.0
GENERAL SAFETY
13.1
Coating with AQUATEQ should be done in a well-ventilated area. Should AQUATEQ be
applied in unventilated areas, please adhere to general safety precautions in conjunction
to respirators etc.
13.2
AQUATEQ may cause eye and skin irritation. In the event of eye contact, flush with clean
water and seek medical attention. In the event of skin contact, wash with clean water and
soap. Refer to the applicable MSDS
The information, and, in particular, the recommendations relating to the application and end-use of Shamrock International products, are given in good faith based on Shamrock
International's current knowledge and experience of the products when properly stored, handled and applied under normal conditions within their shelf life. In practice, the differences
in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal
relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery which are available on request. Users should always refer to the most recent issue of the
Technical Data Sheet for the product concerned, copies of which will be supplied on request, or can be accessed on the internet under www.shamrock-int.co.za. The Company
reserves itself the right to change the formulation of Shamrock International’s products if so required by new research and development.