MDE-4676 PAM 5000 Installation

Transcription

PAM™ 5000
Installation Manual
MDE-4676
Computer Programs and Documentation
All Gilbarco Inc. and/or Veeder Root Company computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall
remain the property of, Gilbarco Inc. and/or Veeder Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure,
modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc. and/or Veeder Root Company.
Federal Communications Commission (FCC) Warning
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly
approved by the manufacturer could void the user’s authority to operate this equipment.
Approvals
Gilbarco is an ISO 9001:2000 registered company.
Underwriters Laboratories (UL):
New York City Fire Department (NYFD):
California Air Resources Board (CARB):
U L File#
Product
Executive Order #
Product
The Advantage Series and
Legacy Series
Encore and Eclipse
G-70-52-AM
G-70-150-AE
Balance Vapor Recovery
VaporVac
Products listed with U L
NYFD C of A #
All Gilbarco pumps and dispensers that bear
the UL listing mark.
Transac System 1000 and PAM 1000
Dell DHM Minitower
G-SITE and Passport Systems
MH1941
MH8467
E105106
E165027
4805
4986
National Conference of Weights and Measures (NCWM) - Certificate of Conformance (CoC):
Gilbarco pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:
CoC#
Product
Model #
CoC#
Product
Model #
CoC#
Product
Model #
02-019
02-020
Encore
Eclipse
Nxx
Exx
02-026
H111B Series
MPD-1 Series
02-034
02-035
External Mount CRIND
Dimension
CECXXXXXXX
Dxx
02-027
Fixed Blender
02-036
Legacy
Jxxx
02-028
Dispenser - Low Profile
Indoor Card
Outdoor Card
CRIND
AC, RAC
AN, RAN
AF, RAF, AG,
RAG
AR, RAR
Q11640
Q11891
—
G-SITE Printer (Epson)
G-SITE Distribution Box
G-SITE Keyboard
G-SITE Mini Tower
PA0307
PA0306
PA0304
PA0301
TS-1000 Console
TS-1000 Controller
Distribution Box
Micro-T Console
Meter - EC Series
VaporVac Kits
The Advantage Series
Trimline Series
Meter - C Series
MPD-A3 Series
PA0240
PA0241
PA0242
PA0250
PA024EC10
CV
Bxx, RBxx
AA, RAA
PA024XC10
AD, RAD
G-SITE Monitor
G-SITE Printer (Citizen)
C+ Meter
Passport
Ecometer
PA0303
PA0308
T19976
PA0324
T20453
02-021
02-022
02-023
02-024
02-025
99-165
T-12C Console
PA0188, RA0188
T-12C Console
T-12G Console
T-15 Console
T-15 Controller C2
PA0203, RA0203
PA0180, RA0180
PA0189
PA0211
T-15 Controller
ProBlender
Precision Blender
Dispenser - Standard
Dispenser - Low Profile
Fixed Blender
Meter - C Series
Meter - C Series
Salesmaker ProBlender
Salesmaker Series 2/2H/4/4A
PA0190
AU, RAU
AE, RAE
AK, RAK
AL, RAL
AP, RAF
PA024NC10
PA024TC10
AB, RAB
AM
02-029
02-030
02-031
02-032
02-033
02-037
02-038
02-039
02-040
Patents
Gilbarco Inc. products are manufactured or sold under one or more of the following US patents:
Dispensers
4,566,504
4,938,251
5,384,850
5,626,649
5,857,500
6,078,896
6,149,033
6,302,165
6,386,246
6,523,744
6,690,275
D262,971
D414,778
D416,915
D431,252
D433,421
D457,084
4,556,927
4,939,730
5,407,115
5,630,528
5,868,179
6,082,415
6,167,923
6,313,737
6,418,983
6,529,800
6,697,705
D265,092
D414,779
D416,916
D431,573
D433,422
4,570,686
4,967,366
5,417,256
5,708,580
5,871,651
6,085,775
6,176,421
6,325,112
6,421,616
6,532,999
6,704,774
D306,719
D414,780
D417,226
D432,140
D433,423
4,687,033
4,986,445
5,448,638
5,719,779
5,890,520
6,087,954
6,184,846
6,326,934
6,422,464
6,535,726
6,708,797
D309,144
D414,781
D418,523
D432,141
D433,424
4,728,788
5,040,577
5,450,883
5,719,781
5,954,080
6,089,284
6,185,307
6,336,479
6,431,226
6,546,882
6,710,701
D316,471
D414,782
D420,684
D432,548
D433,685
4,748,846
5,098,179
5,464,466
5,720,325
5,956,259
6,092,410
6,185,893
6,338,369
6,438,452
6,571,151
6,712,101
D413,124
D415,166
D421,612
D432,552
D433,686
4,799,940
5,134,548
5,501,246
5,724,067
5,969,691
6,098,879
6,196,065
6,347,649
6,460,579
6,571,201
6,721,669
D413,311
D415,167
D422,285
D433,031
D433,687
4,805,453
5,156,199
5,535,130
5,734,851
5,971,042
6,102,085
6,227,227
6,352,176
6,463,389
6,573,884
6,736,313
D413,336
D415,168
D422,604
D433,032
D433,688
4,876,653
5,269,353
5,542,458
5,755,854
5,979,705
6,109,477
6,244,310
6,357,493
6,466,842
6,574,603
6,741,909
D413,337
D415,169
D426,555
D433,033
D434,424
4,890,210
5,228,084
5,543,849
5,782,275
5,980,090
6,112,134
6,250,151
6,360,137
6,470,233
6,578,145
6,745,104
D413,610
D415,170
D428,424
D433,034
D434,780
4,913,813
5,325,706
5,546,981
5,794,667
6,026,866
6,113,039
6,253,779
6,363,299
6,493,440
6,618,362
6,761,190
D413,901
D415,171
D428,897
D433,035
D435,051
4,930,655
5,345,979
5,557,084
5,798,931
6,052,629
6,116,505
6,263,319
6,364,206
6,499,516
6,644,360
6,763,974
D413,902
D415,172
D429,739
D433,036
D440,579
4,934,565
5,355,915
5,571,310
5,803,136
6,073,840
6,119,110
6,275,746
6,380,853
6,505,134
6,681,814
6,766,949
D414,192
D415,501
D429,740
D433,037
D443,624
4,938,054
5,363,988
5,602,745
5,843,212
6,078,888
6,123,118
6,296,148
6,381,514
6,522,947
6,685,089
RE35,238
D414,501
D415,777
D431,039
D433,420
D456,820
5,980,090
6,363,299
5,708,580
6,364,206
5,719,779
5,719,781
5,724,067
5,734,851
6,073,840
6,078,888
6,116,505
6,185,307
Point of Sale/Back Office Equipment
4,967,366
6,263,319
5,228,084
6,275,746
5,448,638
6,326,934
5,798,931
6,360,137
Trademarks
Non-registered trademarks
C-PAM™
CIM™
ECR™
EMC™
G-CAT™
Gilbert™
G-Poll™ Interface
SmartPad™
G-SITE® Lite™
Highline™
MultiLine™
Optimum™ Series
PAM™ 1000
PAM™
SMART Connect™
Registered trademarks
Surge Management System™
Tank Monitor™
TCR™
Ultra-Hi™
ValueLine™
Dimension® Series
The Advantage® Series Encore®
Gilbarco®
InfoScreen®
Legacy®
Making Things Better®
MPD®
Transac®
Trimline®
VaporVac®
G-SITE®
Transac® System 1000
This document is subject to change without notice. For information regarding Gilbarco Inc. Literature, call (336) 547-5661
E-mail: [email protected] Internet: http://www.gilbarco.com
© 2008 Gilbarco Inc. All Rights Reserved
Eclipse®
TRIND®
Passport®
CRIND®
Performer®
e-CRIND®
Additional US and foreign trademarks pending.
Other brand or product names shown may be
trademarks or registered trademarks of their
respective holders.
Table of Contents
1 – Introduction
1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Abbreviations and Acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PAM 5000 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HIMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Returning Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preliminary Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cable Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
POS Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Regulatory Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 – Important Safety Information
3 – Installation
9
13
PAM 5000 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Additional Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 – Replacing the Fuse
17
Changing a Blown Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 – Installation Drawing - HIMs
19
6 – PAM 5000 Configuration
21
Index
MDE-4676 PAM™ 5000 Installation Manual · February 2008
Index-1
Page i
This page is intentionally left blank.
Page ii
Purpose
Introduction
1 – Introduction
Purpose
This manual provides instructions to install the PA03820000 Pump Access Module (PAM™)
5000 System Controller with a nominal voltage of 120 VAC. To configure the PAM 5000
system, refer to MDE-4677 PAM 5000 Service Manual.
This manual is intended for general contractors and Authorized Service Contractors (ASCs)
who install Gilbarco® systems. A trained Gilbarco ASC must be present before the units are
powered, to install optional kits and to start up the PAM 5000 system.
IMPORTANT INFORMATION
Do not install the PAM 5000 unless you have been properly trained to do so. Do not
install the controller in hazardous locations.
Required Tools
The following tools are required for the installation of the PAM 5000 system:
• Large slotted screwdriver
• Small [max 2.5 mm (0.1 inch)] slotted screwdriver
• Drill and fasteners to secure the controller to the wall
• Cutters
Related Documents
Document
Number
Title
GOLD Library
MDE-2149
Warranty Return Materials Authorization
Encore® and Eclipse®
MDE-2713
Universal Distribution Box - Installation Manual
POS Peripheral Devices
MDE-2714
Universal Distribution PA0261XXXXXXX Service Manual
POS Peripheral Devices
MDE-3620
POS Site Preparation Manual
G-SITE® Site
Preparation
MDE-4677
PAM 5000 Service Manual
Transac® Products
PT-1869
Recommended Spare Parts for Domestic Products Parts Manual
Parts Manual
PT-1877
Retail Automation Products Illustrated Parts Manual Parts Manual
Parts Manual
Page 1
Introduction
Abbreviations and Acronyms
Abbreviations and Acronyms
Term
Description
AC
Alternating Current
ASC
Authorized Service Contractor
CPB
CRIND
Page 2
Central Processor Board
®
Card Reader in Dispenser
DMB
DOMS Multiplex Bus
DSB
DOMS Serial Bus
EIA
Electronics Industries Association
HIM
Hardware Interface Modules
LAN
Local Area Network
LED
Light Emitting Diode
PAM
Pump Access Module
POS
Point of Sale
RFI
Radio Frequency Interference
STP
Submerged Turbine Pump
WAN
Wide Area Network
General Information
Introduction
General Information
The PAM 5000 system is a microprocessor-based access module that interfaces to fuel
dispensers and the Point of Sale (POS) system.
Optionally, the PAM 5000 system can be equipped with a Card Reader in Dispenser (CRIND)
kit, used as an interface between POS and payment terminals.
Figure 1-1: Overview of the PAM 5000 System
Service Company
Remote Diagnostic
Service PC
Local Diagnostic
Gilbarco
RS-232
WAN
Network
Router
LAN
Optional
CRIND
CRIND
Pump
PAM 5000
Pump
POS
Page 3
Introduction
General Information
PAM 5000 Overview
The PAM 5000 Central Processor Board (CPB), POS and Pump Hardware Interface Modules
(HIMs) are placed inside a metal cabinet. The front portion of the cabinet can be opened as a
door using a screwdriver. The AC filter and AC transformer are placed in the bottom portion
of the cabinet.
The PAM 5000 basic system provides a pump interface for up to 16 fueling positions and with
additional optional interface modules, the system can control up to 36 fueling positions.
Optionally, a special CRIND kit can be added into the system, which interfaces between the
POS system and payment terminals.
Figure 1-2: PAM 5000 with Cabinet Lid Open
Ethernet Port (For
Diagnostic,
Service, and
Software
Download)
1.4” DIN Rail
Wire Relief Bar
Pump
Interface
Modules
POS
Interface
Module
Central
Processor Board
AC Filter
AC Transformer
Page 4
General Information
Introduction
The AC cord is a 3 wire (P, N and PE) cord. The cabinet is connected to the earth wire in the
AC filter.
Note: The PAM 5000 is a Class 1 equipment.
HIMs
The PAM 5000 system is shipped with HIMs to interface with the POS and pumps. The pump
HIM has eight connections, to interface with up to eight pumps (maximum of 16 fueling
positions per board). If more pumps need to be controlled, additional HIMs must be ordered
and installed. A special CRIND kit must be ordered and installed if an interface between the
POS system and payment terminals is required.
The HIMs are printed circuit boards mounted in DIN-rail housings providing one, four or eight
connections each. HIMs are connected to the CPB via ribbon cables.
The basic PAM 5000 system (PA03820000) contains the following:
• Metal cabinet with CPB and power supply
• POS HIM - One DSB 500 selectable wiring for RS-232/RS-422/CL 45 mA passive
• Pump HIM - One DSB 492 CL 45 mA Active, 8 connections, up to 16 Fueling positions
(dual).
The following kits are available:
• CL-interface kit M08037B001 (extend number of connections) which contains:
- One DSB 492 CL 45 mA Active, eight connections, up to 16 Fueling positions (dual).
- One DSB (no.33) ribbon cable for connection to CPB Port.
- One DSB (no.23) ribbon cable for interconnect DSB 492/DSB 492 if extend single
connections required on existing CPB port.
• CRIND Basic kit M08037B002 which contains:
- One DSB 500 for POS.
- One DSB 492 for CRIND device(s).
- One DSMB (no.42) ribbon cable for supply power and interconnect DSB 500/DSB 492
modules.
HIMs such as DSB 492 and DSB 500 are constructed to reject echo feedback. Therefore, the
CPB (for example, CPB509) software does not need to consider which type of signalling is
used. As the PAM 5000 CRIND interface is based on the same modules, no echo feedback is
present for the POS. The echo feedback is rejected for RS-232, RS-422 and CL.
Unpacking Equipment
Upon delivery, unpack each PAM 5000 system and inspect it for damage. Check each model
and serial number with the packing list. Report all evident shipping damage to the carrier.
Note: Gilbarco’s warranty does not cover shipping damage.
After you have inspected all PAM 5000 equipment, store it indoors in its original shipping
carton, until you install it. This protects the equipment from dirt and damage.
Note: Damage resulting from improper storage voids the Gilbarco warranty.
Page 5
Introduction
General Information
CAUTION
Always transport PAM 5000 equipment to a site in its original packaging to avoid
damage to shock-sensitive components.
Returning Equipment
All equipment or components returned under Gilbarco's warranty policy or for repair must be
packaged properly to avoid shipping damage. Return equipment in its original shipping
container. If the original materials are not available, use a durable reinforced corrugated box
and suitable packing material (polyfoam chips, polyurethane foam chips, or polystyrene foam
chips). Place printed circuit boards in antistatic shielding bags.
Do the following when you return the equipment:
• Fill the bottom of the container with at least 2 inches of packing material.
• Ensure that the device is firmly packed.
• Include a description of the malfunction or damage, and return it with the shipping
information.
• Prepare a Returned Goods Authorization form (MDE-2149 Warranty Return Materials
Authorization Form) to ship with the device.
Note: It is recommended that you fully insure the returned equipment. Gilbarco inspects all
returned equipment for any damage caused during return shipment. The customer is
responsible for all repair costs of the equipment that is damaged due to improper
packing during return shipment.
Preliminary Site Preparation
Inspect the site and all delivered PAM 5000 equipment prior to equipment installation. Ensure
that all necessary materials are present and the site meets all installation criteria, as specified in
this manual and MDE-3620 Point of Sale Systems Site Preparation Manual.
Follow these guidelines and ensure that all requirements are met before installing the PAM
5000.
• The site’s electrical service must comply with all installation requirements for a complete
fueling system. Installation must comply with National Electrical Code NFPA 70, the
Automotive and Marine Service Station Code NFPA 30A, and local electrical codes.
• All receptacles providing power to PAM 5000 components must be properly installed,
with a dedicated circuit; that is, isolated ground receptacle (Hubbell® #IG 5261 or
equivalent). This type of receptacle is identified by the triangle embossed on the face of
the outlet. The green grounding screw must be attached to the grounding conductor.
• The circuit powering the PAM 5000 must not power non-PAM 5000 devices. This circuit
must not share a conduit with wiring for a device drawing high amperage (compressor,
pump, Submerged Turbine Pump (STP), freezer, and so on), or a device which is a source
of Radio Frequency Interference (RFI) such as a TV, microwave, intercom, two-way
radio, and so on.
• Install all equipment (except devices installed at the island) in an enclosed, weatherproof
structure. The room’s ambient temperature should not exceed 50 °C/122 °F. This
maximum ambient temperature is allowed only if the equipment is allowed free air flow.
• Do not install equipment in areas exposed to direct sunlight. You must provide shade and
protect the equipment from direct sunlight exposure.
Page 6
Requirements
Introduction
Requirements
The environmental conditions required for the installation are tabulated below.
Parameter
Value
Temperature Range, Operation
0 to +50 °C / 32 to +122 °F
Temperature Range, Storage
-20 to +80 °C / -4 to +176 °F
Air Humidity, Maximum
90%, Non-condensing
It is recommended that the line cord grounding conductor be connected to the same grounding
as the POS system and the connected pump electronics.
Notes: 1) The AC power is turned off by removing the AC cable plug from the inlet.
2) The AC cable must be installed as per local regulations.
3) Only Gilbarco supplied HIMs should be installed in the PAM 5000 cabinet.
Technical Data
Parameter
Value
Dimensions (H X W X D)
23.6” X 7.9” X 4.9”
Weight approx.
8 kg/18 pounds
Supply Voltage, Nominal
120 VAC
Max. power consumption
43 W
Fuse, 5 x 20 mm/0.2” x 0.8” Slow Blow
T1A
Degree of protection
IP 30
Wire inlets
2 pcs. 1”
2 pcs. 3/4”
1 pc. 1/2”
Cable Length
DSB 500
Interface RS-232
50' (15 meters)
DSB 492
Interface CL 45 mA
AWG14 2600' (792 meters)
AWG18 1300' (396 meters)
Page 7
Introduction
POS Equipment
POS Equipment
POS equipment must:
• be on the same AC phase as the controller and have a dedicated circuit and isolated ground
receptacle.
• be UL®-listed.
• have an Electronics Industries Association (EIA) standard RS-232C communication
interface.
• not be installed over a hazardous location.
System Regulatory Approvals
System level approvals or certifications for Weights and Measures, FCC or other applicable
agencies, are the responsibility of the POS integrator.
Page 8
Important Safety Information
2 – Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gilbarco Authorized
Service Contractor or call the Gilbarco Support Center at
1-800-800-7498. It is imperative to your safety and the safety
of others to understand the procedures before beginning
work.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
! WARNING
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit (s)
• A total electrical shut-off of the affected unit (s)
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gilbarco replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
! which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
! that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
! unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
Page 9
No Open Fire
Open flames from matches, lighters, welding torches
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
WARNING
!
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ Tagout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing
devices and compounds are in place. Ensure that you do not
pinch wires when replacing covers. Follow OSHA Lockout/
Tagout requirements. Station employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
Page 10
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
!
WARNING
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
!
!
WARNING
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
Hazards and Actions
!
WARNING
Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a
serious hazard.
Fire or explosion may result, causing serious injury or death.
Follow established emergency procedures.
The following actions are recommended regarding these hazards:
Collision of a Vehicle with Unit
Fire at Island
Fuel Spill
• Do not go near a fuel spill or allow anyone else in the area.
• Use station EMERGENCY CUTOFF immediately. Turn off all system circuit breakers to the
island(s).
• Do not use console E-STOP, ALL STOP and PUMP STOP to shut off power. These keys do not
remove AC power and do not always stop product flow.
• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow
open flames, smoking or power tools in the area.
• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.
• Call emergency numbers.
Page 11
Page 12
PAM 5000 Installation Instructions
Installation
3 – Installation
To install the PAM 5000 system, proceed as follows:
1 Make room for the box and wiring, on the right side of the cabinet.
2 Orient the cabinet correctly, by installing it in an upright position (preferred position), as
shown in Figure 3-1. Else, the display will not be readable.
Figure 3-1: Installation Dimensions
9.1”
8.7”
7.9”
2.7”
23.6”
18.3”
ø0.24”
2.8”
6.7”
Page 13
Installation
3 Ensure that the mounting surface is strong enough to support the cabinet's weight (maximum
of 25 pounds including cables). Locate and mark the mounting points.
4 If the fastening device requires inserts in the mounting surface, drill the appropriate holes and
install the inserts.
Note: Up to 7/32 inch screws or bolts may be used.
5 Fasten the cabinet to the wall using fasteners suitable for the wall’s material. Ensure that you
leave enough space for unplugging the AC plug and removing the fuse (see Figure 3-1 on page
13).
6 Open the cabinet by turning the two lock screws counterclockwise.
Figure 3-2: Open PAM 5000 Cabinet with Modules Installed
Ethernet Port (For
Diagnostic,
Service, and
Software
Download)
1.4” DIN Rail
Wire Relief Bar
Pump
Interface
Modules
POS
Interface
Module
Central
Processor Board
AC Filter
AC Transformer
Page 14
Installation
7 Turn on the power by connecting the AC cable to the inlet socket. The yellow 3 V and the 5 V
Light Emitting Diodes (LEDs) turn on, indicating power-on. After approximately 10 seconds,
the red APPL LED will start flashing. Turn off the power by unplugging the main AC cord.
8 Remove the seals from the wire inlet holes used in the installation. Install the conduits and
conduit connectors (not included) in these holes.
9 Route the wires from the forecourt equipment through the conduits to the relevant HIMs. Use
cable ties to fasten the wires to the Wire Relief Bar.
10 Connect the wires to the HIM connectors. Refer to “Installation Drawing - HIMs” on page 19
for making the connections.
Figure 3-3: Wires Tied to the Wire Relief Bar
11 If a network is available for PAM 5000 web services, connect the Ethernet RJ-45 CAT 5 STP
cable to the connector located in the top right of the box. Set the required TCP/IP address
(refer to MDE 4677 PAM 5000 Service Manual).
12 Turn on the power and ensure that the LEDs function as described in step 7.
13 Check HIM LED's function:
• Pump (or CRIND) DSB 492 CL 45mA active,
Yellow = VDC power to the module, Green = TX out to all, Red= RX from device
• POS, DSB 500 RS232/RS422/CL 45mA passive, selectable, Yellow = VDC power to the
module, Green = TX out to device, Red= RX from device.
For more information regarding diagnostic functions, refer to MDE 4677 PAM 5000 Service
Manual.
14 Close the box by turning the lock screws clockwise.
Page 15
Installation
Additional Precautions
Each connected fuel dispenser must be marked with information about where to turn off AC
power and interface power. The marking must include how to unplug the relevant connector
from the PAM 5000 system, and where the PAM 5000 system is located.
In case of maintenance or repair, a single fuel dispenser can be isolated from the PAM 5000
system by unplugging the relevant connector from the HIM.
If local regulations require the fuel dispensers to be completely de-energized when the
emergency stop is activated, the AC to the PAM 5000 system must be powered from a source
that turns off when the emergency stop is activated.
Page 16
Changing a Blown Fuse
Replacing the Fuse
4 – Replacing the Fuse
The fuse is located in the AC inlet socket. To change a defective fuse, proceed as follows:
1 Shut off power by unplugging the AC.
2 Open the Fuse Drawer with a small flat screwdriver (max 2.5 mm) by inserting the tip into the
small hole next to the Fuse Drawer, as shown in Figure 4-1.
Figure 4-1: Opening the Fuse Drawer
3 Press the handle of the screwdriver carefully towards the box, so that the Fuse Drawer is
pushed in the direction of the arrow and out.
4 Repeat steps 2 and 3 for the other side of the Fuse Drawer.
5 Remove the defective fuse from the Fuse Drawer and replace the fuse.
Notes:1) The Fuse Drawer is divided into two sections, to make room for a spare fuse. Use the
spare fuse, if available. Ensure that it is a type T1A fuse of dimensions 5 x 20 mm.
2) Ensure that you detect the reason for the blown fuse and eliminate the problem.
6 Close the Fuse Drawer.
7 Restore power. The system should run normally.
Page 17
Replacing the Fuse
Page 18
Installation Drawing - HIMs
5 – Installation Drawing - HIMs
Figure 5-1: DSB 500 HIM for POS Connection
Page 19
Installation Drawing - HIMs
Figure 5-2: DSB 492 HIM for Pump (or CRIND) Connections
Notes:
1. Shielded cable with the shield properly connected at both ends is recommended.
2. The DSB 492 module must only be installed in a DOMS Forecout Controller Cabinet.
3. Colors refer to the recommended DOMS cable: 2 X 2 X 0.5 mm2, stock number 119042.
Page 20
PAM 5000 Configuration
6 – PAM 5000 Configuration
The PAM 5000 Basic system contains the following HIMs for connection to devices:
• One DSB 500 (POS)
• One DSB 492 (1-16 Fueling Positions - Dual)
Extend the numbers of current loop connections by adding the required number of DSB 492
(CL 45 mA) HIMs, available as a CL-Interface kit.
Optionally, extend PAM 5000 with a CRIND kit that is used as an interface between the POS
and payment terminals.
Read more about kits in “HIMs” on page 5.
The different PAM 5000 installation drawings illustrated are as follows:
• PAM 5000 Dual Sided Pumps, Handle up to 36 Fueling Positions (Dual) on page 22
• PAM 5000 Single Sided Pumps, Handle up to 36 Fueling Positions (Single) on page 23
• PAM 5000 Dual Sided Pump/CRIND, Handles up to 32 Fueling Positions and Interfaces
between POS and CRIND Devices (up to 32 Dual-sided) on page 24
Page 21
Figure 6-1: PAM 5000 Dual Sided Pumps, Handle up to 36 Fueling Positions (Dual)
Note:
PORT 11: POS
PORT 12: Pump 1-16 (Default Setting)
Page 22
Figure 6-2: PAM 5000 Single Sided Pumps, Handle up to 36 Fueling Positions (Single)
Note:
PORT 11: POS
Page 23
Figure 6-3: PAM 5000 Dual Sided Pump/CRIND, Handles up to 32 Fueling Positions and
Interfaces between POS and CRIND Devices (up to 32 Dual-sided)
Note:
PORT 11: POS
PORT 21: CRIND Devices 1-32 (Power to
the CRIND Modules)
Page 24
Index
Index
A
S
Alert symbol 9
Electrical
Shut-off 9
Emergency
Electrical shut-off 9
In Case Of 11
Personnel (contacting) 10
Evacuation 9
Explosions
Preventing 9
Safety Information 9
Alert symbol 9
Barricading 9
Emergency electrical shut-off 9
Emergency personnel 10
Evacuation 9
NFPA regulations 9
Open flames 10
Preventing explosions and fires 9
Regulations 9
Replacement parts 9
Safety symbols 9
Shut-off 9
Signal words 9
Smoking 10
Sparks 10
Warning words 9
Working alone 10
Safety symbols 9
Shut-off 9
Emergency electrical 9
Signal words
Safety 9
F
T
Fires
Preventing 9
Fuse 17
Fuse Drawer 17
Technical Data 7
B
Barricading 9
C
Caution warnings 9
D
Danger warnings 9
E
W
Warning words 9
Warnings 9
H
Hardware Interface Modules 7
P
PAM 5000 1
Personnel
Emergency (informing) 10
Point of Sale (POS) 3
R
Requirements 7
Index-1
Index
Hubbell® is a registered trademark of Hubbell Incorporated. PAM™ 5000 is a trademark of Gilbarco Inc. UL® is a registered trademark of
Underwriters Laboratories Inc.
© 2008 Gilbarco Inc.
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 · http://www.gilbarco.com · Printed in the U.S.A.

MDE-4676 PAM 5000 Installation

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