walk-behind power trowel

Transcription

INSTRUCTION MANUAL & PARTS BOOK
WALK-BEHIND
POWER TROWEL
MODELS
B430 / B436 / B436E / B440 / B446
Use this guide along with the parts lists attached to locate and identify components of your trowel. When
ordering replacement parts, be sure to provide the model number and serial number from the trowel.
POWERFUL - EFFICIENT - DEPENDABLE
BARTELL MORRISON INC.
31 SUN PAC BLVD, BRAMPTON, ONTARIO, CANADA, L6S 5P6, 905-458-5455 FAX 905-458-5484
Created: 07/04
Revised: 10/08
WALK-BEHIND TROWEL INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive
atmosphere,
near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
!
CAUTION
ROTATING HAZARD
Never place hands or feet inside
safety guard rings. Serious injury
will result from contact with rotating
blades.
!
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
! ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
-2-
Created: 07/04
Revised: 10/08
TABLE OF CONTENTS
QUALITY ASSURANCE/MACHINE BREAK-IN ....................................................................................................... 4
WALK-BEHIND POWER TROWEL WARRANTY .................................................................................................... 5
MAINTENANCE RECORD ........................................................................................................................................ 6
ROUTINE SERVICE INTERVALS............................................................................................................................. 7
FOREWORD .............................................................................................................................................................. 9
SAFETY PRECAUTIONS.......................................................................................................................................... 9
ASSEMBLY INSTRUCTIONS ................................................................................................................................... 9
1. TROWELS ............................................................................................................................................................. 9
2. STABILIZER RING................................................................................................................................................. 9
3. HANDLE ASSEMBLY ............................................................................................................................................ 9
4. STATIONARY RING .............................................................................................................................................. 9
5. ENGINE CONTROLS ............................................................................................................................................ 9
6. BELT GUARD ........................................................................................................................................................ 9
DIAGRAM 1 ............................................................................................................................................................. 10
OPERATION (FLOATING) ...................................................................................................................................... 11
OPERATION (FINSHING) ....................................................................................................................................... 11
1. STARTING PROCEDURES - WARM TEMPERATURES ................................................................................... 11
2. STARTING PROCEDURES - COLD TEMPERATURES..................................................................................... 11
3. STOPPING PROCEDURES ................................................................................................................................ 11
LUBRICATION ........................................................................................................................................................ 11
1. ENGINE OIL......................................................................................................................................................... 11
2. SPIDER PLATE ................................................................................................................................................... 11
3. GEARBOX ........................................................................................................................................................... 11
4. GEARBOX OIL CHANGE .................................................................................................................................... 11
5. GREASE FITTINGS............................................................................................................................................. 11
ENGINE OIL SPECIFICATIONS.............................................................................................................................. 11
STORAGE................................................................................................................................................................ 12
MAINTENANCE....................................................................................................................................................... 12
1. AIR CLEANER ..................................................................................................................................................... 12
2. LUBRICATION ..................................................................................................................................................... 12
3. SPARK PLUG ...................................................................................................................................................... 12
4. BELT TENSION ................................................................................................................................................... 12
ELECTRIC POWER TROWEL OPERATION.......................................................................................................... 13
SETTING UP THE ELECTRIC POWER TROWEL ................................................................................................. 14
STARTING THE ELECTRIC POWER TROWEL .................................................................................................... 14
ELECTRIC POWER TROWEL WIRING DIAGRAM ............................................................................................... 16
TROWEL ARM ADJUSTMENT FIXTURE .............................................................................................................. 17
1. ADJUSTMENT PROCEDURE ............................................................................................................................. 17
ASSEMBLY DRAWINGS AND PARTS LIST ......................................................................................................... 18
1. WALK-BEHIND POWER TROWEL ASSEMBLY (FIGURE 1)............................................................................. 19
WALK-BEHIND POWER TROWEL PARTS LIST............................................................................................... 20
2. BASE UNIT ASSEMBLY (FIGURE 2).................................................................................................................. 21
BASE UNIT PARTS LIST.................................................................................................................................... 22
3. SPIDER PLATE ASSEMBLY (FIGURE 3) ........................................................................................................... 23
BASE UNIT PARTS LIST.................................................................................................................................... 24
4. PRESSURE PLATE ASSEMBLY (FIGURE 4)..................................................................................................... 23
PRESSURE PLATE ASSEMBLY........................................................................................................................ 24
5. CLUTCH ASSEMBLY (FIGURE 5) ...................................................................................................................... 25
CLUTCH ASSEMBLY PARTS LIST.................................................................................................................... 26
6. GEARBOX ASSEMBLY (FIGURE 6) ................................................................................................................... 27
GEARBOX ASSEMBLY PARTS LIST ................................................................................................................ 28
7. HANDLE ASSEMBLY (FIGURE 7) ...................................................................................................................... 29
HANDLE ASSEMBLY PARTS LIST.................................................................................................................... 30
8. INSTAPITCH HANDLE ASSEMBLY (FIGURE 8)................................................................................................ 31
INSTAPITCH HANDLE ASSEMBLY PARTS LIST ............................................................................................. 32
9. EUROPEAN SAFETY HANDLE ASSEMBLY (FIGURE 9) .................................................................................. 33
EUROPEAN SAFETY HANDLE ASSEMBLY PARTS LIST ............................................................................... 34
10. BLADE CONFIGURATIONS (FIGURE 10)........................................................................................................ 35
BLADE CONFIGURATION PARTS LIST............................................................................................................ 36
11. B436E ELECTRIC POWER TROWEL ASSEMBLY (FIGURE 11) .................................................................... 37
B436E ELECTRIC POWER TROWEL ASSEMBLY PARTS LIST ..................................................................... 38
12. ELECTRIC HANDLE ASSEMBLY B436 (FIGURE 12)...................................................................................... 39
ELECTRIC HANDLE ASSEMBLY B436 PARTS LIST ....................................................................................... 40
TROUBLESHOOTING............................................................................................................................................. 41
SPECIFICATIONS ................................................................................................................................................... 42
COMPANY INFORMATION .................................................................................................................................... 43
NOTES ..................................................................................................................................................................... 45
-3-
Created: 07/04
Revised: 10/08
QUALITY ASSURANCE / MACHINE BREAK IN
The Bartell Walk-Behind Power Trowel is the product of extensive engineering
development designed to give long life and unmatched performance. The Walk-Behind
Power Trowels are shipped partially assemble, and only require filling with fuel and a brief
check of lubricant levels in preparation for operation.
You can help ensure that your Power Trowel will perform at top levels by observing a
simple routing on first use. Consider that your new Power Trowel is like a new car. Just
as you would break in a new car to the road or any new machine to the job, you should
start gradually and build up to full use. Learn what your machine can do and how it will
respond. Refer to the engine manufacturer’s manual for run-in times. Full throttle and
control may be used after this time period, as allowed by material. This will serve to
further break in the machine on your specific application, as well as provide you with
additional practice using the machine.
We thank you for the confidence you have placed in us by purchasing a Bartell WalkBehind Power Trowel and wish you many years of satisfied use.
-4-
Created: 07/04
Revised: 10/08
WALK-BEHIND POWER TROWEL WARRANTY
•
•
•
•
•
•
•
All products sold by Bartell Morrison Inc. are warranted against defects in materials and/or workmanship;
excluding normal wear on wearing components and components covered by a separate original
manufacturers warranty, for a period of 24 months from the date of sale to the original end user purchaser
provided that certain conditions have been met.
Conditions:
1. The equipment serial number has been registered with Bartell Morrison Inc. or its approved
dealers, distributors, representatives or agents.
2. The equipment has been operated in an appropriate manner by qualified individuals.
3. The equipment has been properly maintained as per the instructions included in the Owner’s
Manual.
4. All claims for warranty must be filed on proper forms and include the serial number of the
equipment along with proof of purchase.
Any evidence of failure to meet these conditions may result in a denial of the warranty claim.
Consideration of warranty claims will be at the sole discretion of Bartell Morrison Inc., or its authorized
dealers, distributors, representatives or agents.
Bartell Morrison Inc. may, at its discretion, request that the equipment to be considered for warranty be
returned at the owner’s expense to an authorized repair facility for inspection.
Under this warranty we may, at our discretion, repair or replace a part or the whole of the defective
component or equipment.
Our Warranty coverage is limited to the cost to repair or replace the defective portion of the equipment and
a reasonable (as determined by Bartell Morrison Inc.) amount of labour to conduct the repair or
replacement. Under no circumstances shall Bartell Morrison Inc. be liable for any additional or exceptional
costs beyond the cost to repair or replace the defective portion of the equipment. Bartell Morrison Inc. shall
not be held accountable for; costs associated with travel to inspect or repair defective equipment, costs for
transporting defective equipment to or from an authorized repair facility, costs incurred to repair or replace
the defective equipment at any facility other than one authorized by Bartell Morrison Inc., or ancillary
damage caused by or as a result of the defective equipment.
Under no circumstances shall equipment be returned to Bartell Morrison Inc. or its authorized dealers,
distributors, representatives or agents without the approval of Bartell Morrison Inc. as evidenced by a
Returned Goods Number. To obtain a Returned Goods Number contact the factory or your authorized
dealer, distributor, representative or agent.
This warranty is for the sole benefit of the original end user purchaser and is not transferable to any other
company or person.
-5-
Created: 07/04
Revised: 10/08
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Walk-Behind Power Trowel has been assembled with care and will provide years of service. Preventative
maintenance and routine service are essential to the long life of your Power Trowel. Your dealer is interested in
your new machine and has the desire to help you get the most value from it. After reading through this manual
thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts
or major service, be sure to see your Bartell dealer. For your convenience we have provided this space to record
relevant data about your Walk-Behind Power Trowel. When in need of parts or service be prepared to provide your
Trowel serial number. Locate the serial number now and record in the space below.
Date Purchased:
Type of Machine:
Dealer Name:
Model:
Dealer Phone:
Serial Number:
REPLACEMENT PARTS USED
PART NO.
QUANTITY
COST
MAINTENANCE LOG
DATE
DATE
OPERATION
-6-
Created: 07/04
Revised: 10/08
Routine Service
Intervals
Each
use
After 1.5 Each 3
months months
or
or
50 hrs 100 hrs
Each 6 Each 9 Each 12
months months months
or
or
or
200 hrs 300 hrs 400 hrs
General Inspection:
Guards
Warning stickers
Test run:
Check
Check
Check operation
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Controls:
Dead-man switch operation
Pitch control
Check
Check
Lubricate
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Check Level
Change
Replace
Clean
Clean
Check - clean
Replace
Check
Replace
Check tightness
Replace
Check-adjust
Check & Clean
Replace
Clean
Check
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Engine:
Engine oil
Engine oil filter
Oil cooler
Cooling Fins
Air cleaner
Air Intake Line
Fan Belt
Valve clearance
Fuel filter
Fuel Tank
Engine wiring
o
o
o
o
o
o
o
o
o
o
2 yrs
o
500 hrs
o
o
o
500 hrs
o
o
o
o
o
o
o
-7-
Created: 07/04
Revised: 10/08
Routine Service Intervals
Due to the nature and environment of use, Walk-Behind Power Trowels could be exposed to severe
operating conditions. Some general maintenance guidelines will extend the useful life of your trowel.
• The initial service for your power trowel should be performed after 25 hours of use, at which time your
mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule
above. The chart on page 6 (six) is handy for keeping a record of the maintenance performed and the parts
used for servicing your trowel.
• Regular service according to the schedule above will prolong the life of the Walk-Behind Power Trowel and
prevent expensive repairs.
• Keeping your Walk-Behind Power Trowel clean and free from debris is the single most important regular
maintenance operation, over and above the checks in the service schedule above, that can be performed.
After each use your Walk-Behind Power Trowel should be cleaned to remove any dust and debris from the
undercarriage and surrounding components. Use of a power washer will make clean up quick and easy,
especially if a non-stick coating was applied prior to use.
• In the Service Schedule above, items that should be checked, replaced or adjusted are indicated by “o” in
the appropriate column. Not all Walk-Behind Power Trowel models include the same features and options
and as such not all service operations may have to be performed. For ease of recording place a checkmark
(√) through the “o” when the item is complete. If an item is not required or not completed place an “x”
through the “o” in the box.
• All Walk-Behind Power Trowels have governed engine speed of 3600 rpm. See engine manufacturer’s
manual for exact specifications. Care should be used when making any adjustments to the Walk-Behind
Power Trowel not to change the governed speed.
• Failure to have your Walk-Behind Power Trowel regularly serviced and properly maintained in accordance
with the manufacturer’s instructions will lead to premature failure and void the warranty.
-8-
Created: 07/04
Revised: 10/08
SAFETY PRECAUTIONS
• Always keep unauthorized, inexperienced, untrained
people away from this machine.
• Rotating and moving parts will cause injury if
contacted. Make sure guards are in place. Keep
hands and feet away from moving parts.
• Fuel the machine only when the engine is stopped,
using all necessary safety precautions.
• The engine must always be stopped before
attempting any repair or adjustments. Ignition switch
should be off.
• Be careful not to come in contact with the muffler
when the engine is hot, serious burns may result!
DANGER:
Never operate the machine in an explosive
atmosphere, near combustible materials or where
ventilation does not clear exhaust fumes. Repair
fuel leaks immediately. Refer to your engine
owner’s manual for more safety instructions.
ASSEMBLY INSTRUCTIONS
Your new Bartell Walk-Behind Power Trowel has been
shipped to you partially assembled. Filling the fuel tank
and a brief check of lubricant levels in preparation for
operation is required. To complete the assembly the
following instructions will be helpful.
1. TROWELS – Attach trowel blades with screws and
lock washers supplied. See (A) and (B) Fig. 1. Be
careful that adjusting screw (C) does not protrude
below arm when attaching blades. This could cause
the machine to jump and promote excessive wear in
operation.
2. STABILIZER RING – (if supplied) Install using
screws, bushings and lock washers supplied. See
Fig. 1 (D)
3. HANDLE ASSEMBLY – Put cable end Fig. 2 (A)
through hole in yoke (B) and secure with nut (C),
then install handle bracket on gearbox. To get
proper cable tension, turn control knob Fig. 3,
counter-clockwise to stop position. Guide screw (B)
will now be at the bottom slot. Tighten nut Fig. 4 (A)
until slack is removed from point (B) as indicated. If
more than 2 or 3 threads show through, then nut
should be turned back.
Guide screw, Fig. 3 (B) should be moved to next
lower hole in slide bushing and cable re-adjusted as
above. Turn hand knob completely clockwise and
check for clearance between yoke and gearbox at
point (C) Fig. 4. There should be enough space to
pass a business card through.
4. STATIONARY RING – Install stationary ring as
shown in Fig. 5 with the side bar on engine recoil
side. (May not be exactly as shown). Install rubber
bushings (A) on top and bottom of mounting plate.
Install metal caps (B). Place ring on top and run
screw (C) through caps and rubbers. Tighten lock nut
(D) securely on bottom. It is best to start nuts on all 4
corners before tightening.
5. ENGINE CONTROLS – Attach throttle control to
handle with screws provided. See DIAGRAM 1 below
for your engine model hook-up. For safety switch
connection, attach wire to terminal provided at
“ON/OFF” location.
The throttle cable must be cut and formed to fit. Feed
the cable through the cable clamp on the engine. Pull
the cable through the clamp until it forms a smooth
arc from the handle to the engine. Mark the cable at
the clamp and pull the cable back from the casing at
the throttle. Without cutting the cable, Cut casing at
the mark and push the cable back through fresh cut
end. Form a small “L” bend in the cable, hook the
inner cable into the throttle block and tighten cable
clamp down onto the casing. With thumb lever and
throttle block in the fully open position, cut the inner
cable by the thumb lever, leaving enough wire
exposed to secure to the lever. Insert the cable into
the fitting and tighten the screw. Restore throttle to
idle position.
IMPORTANT:
Before running machine with belt installed, ensure
that engine idles properly and that the safety-switch
shuts off the engine.
6. BELT GUARD – Install after machine has been
tested, taking care that it does not touch clutch or
pulley.
ATTENTION:
For any information regarding engine adjustments,
please refer to the engine manual supplied.
-9-
Created: 07/04
Revised: 10/08
DIAGRAM 1
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
- 10 -
Created: 07/04
Revised: 10/08
OPERATION (Floating)
STOPPING PROCEDURE
When the slab has set sufficiently firm that the
operator’s footprint leaves a very slight depression on
the surface of the slab, it is ready for the floating
operation.
Under normal operating conditions the machine should
cover as much as 1000 sq. ft. in about 15 minutes. It is
recommended that a slight tension on the trowel control
cable, (but not a definite tilt), during the floating
operation will cause the machine to operate much
smoother. After the floated slab has set sufficiently, it is
ready for the finishing operation.
CAUTION:
Do not let the machine stand in one spot on the
soft cement. Lift from the slab when the floating
operation is complete.
1. Throttle engine down.
2. Turn off stop switch.
LUBRICATION
1. ENGINE OIL
The long life and successful operation of any piece of
machinery is dependent on frequent and thorough
lubrication.
Before using the trowel, always check your engine for
oil. Use proper engine oil as recommended in the
engine manufacturer’s manual. Fill crankcase to
levels as recommended.
ENGINE OIL SPECIFICATIONS
Season Temperature
Grade of Engine Oil
OPERATION (Finishing)
Spring to Autumn
SAE 30
When starting the finishing operation, never set the
+40°F (4°C) to +120°F (49°C)
trowels up over 1/4” pitch. This is important. Guiding the
Winter
SAE 20
machine on the slab is very simple, a slight upward lift of
+15°F (-9°C) to +40°F (4°C)
the handle causes the machine to travel to the left.
Below +15°F (-9°C)
SAE 10W-30
Holding the handle in the neutral position, will slowly
cause the machine to spin in one spot. Slight downward
pressure on the handle causes the machine to travel to 2. SPIDER PLATE
the right. Best results are obtained by covering
There are 4 (four) grease fittings on the spider plate,
approximately 4” on each turn. In other words, let the
each must be greased daily. THE SPIDER PLATE
machine move right or left, backwards or forwards,
MUST BE GREASED EVERY TIME MACHINE IS
approximately 4” with each revolution of the trowels. To
USED.
fill a hole or cut down a hump, move the unit back and
forth over the problem area.
3. GEARBOX
After the first pass over the slab, the waiting time
Check the oil level sight plugs on both gearboxes
between operations is determined in the same manner
daily to ensure the oil is half way on the site glass.
as if you were hand troweling. To repeat; the entire
Top up with Agma 8 compounded gear oil only.
application and action of the troweling machine in regard
Gearbox capacity 16 oz. to 19 oz. (473ml. To 562ml.)
to getting on the slab, and the correct pitch of the
Example: Esso/Exxon Cylesstic TK680.
trowels, is determined in the same manner as would be
used by a cement finisher when troweling by hand.
4. TO CHANGE GEARBOX OIL
Place a pan beneath the drain plug to catch the oil.
Remove the drain plug and the filler plug from the
STARTING PROCEDURE: *WARM CLIMATE
gearbox. After the oil has drained completely, replace
Open fuel valve on gas tank. Set throttle lever to “Fast”
the drain plug and tighten. Fill the gearbox through
idle position, set choke to closed position, start engine.
the filler plug with 16 oz. to 19 oz. (473ml. To 562ml.)
Open choke slightly to prevent flooding. Move to “Open”
of Agma 8 compounded gear oil. Replace the filler
or “Run” position when engine is warm, increase throttle
plug and tighten.
to maximum operation position (3600 rpm).
STARTING PROCEDURE: *COLD CLIMATE
Follow same procedure as above but allow longer
warm-up period – 3 to 5 minutes. In cold weather, oil is
much heavier to move and requires more time to work
its way into the moving parts. If maximum power is not
attained, allow further warm-up time. Fill fuel tank with
clean gasoline, use safety approved gas containers.
DO NOT MIX OIL WITH GASOLINE – USE UNLEADED
GAS ONLY.
- 11 -
Created: 07/04
Revised: 10/08
STORAGE
MAINTENANCE
The following steps should be taken to prepare your
Walk-Behind Power Trowel for extended storage.
1. Close fuel shut off valve.
2. Siphon excess gasoline from tank.
3. Start engine until it stops from lack of fuel. This will
use up all the fuel in the carburetor and prevent
formation of deposits due to evaporation of fuel.
Maintaining your Walk-Behind Power Trowel will insure
long life to the machine and its components.
AIR CLEANER - Keep air filter clean at all times. Wash
away dust and debris using a non-oil based cleaning
solvent. Let the filter dry before re-installing.
LUBRICATION – Check engine oil regularly. Use
proper engine oil as recommended. See previous
chart. Fill crankcase to levels as recommended in
manufacture’s engine manual.
SPARK PLUG – Check and clean spark plugs
regularly. A fouled, dirty or carboned spark plug causes
hard starting and poor engine performance. Set spark
plug gap to recommended clearance. Refer to engine
manual.
BELT TENSION – IMPORTANT!
If there is excessive belt play, there will be a decrease
in the power transmission capability which could lead to
premature wear and failure of the belt. The normal belt
play should be 1/2” to 5/8” which is attained by
depressing one side of the belt at the mid-point of the
span between pulleys. Tighten all engine mount
fasteners.
4. Remove spark plug and pour 2 oz. of SAE-30 or
SAE-40 motor oil into the cylinder. Slowly crank the
engine 2 or 3 times to distribute the oil throughout
the cylinder. This will help prevent rust during
storage. Replace spark plug.
5. Store the unit in an upright position in a cool, dry,
well ventilated area.
CHART FOR MINIMUM WIRE SIZE OF EXTENSION CORD
Nameplate AMPS
CORD LENGTH
25’
50’
100’
150’
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
(NOT RECOMMENDED)
- 12 -
Created: 07/04
Revised: 10/08
ELECTRIC POWER TROWEL OPERATION
The electric models of Bartell Power Trowels require appropriate power sources, connections,
extension cords, and surge protection. Bartell Morrison Inc. is not responsible for damage to person
or property due to improper use or setup of an Electric Power Trowel. Select your power supply and
other provisions based on the specific type of trowel being operated.
While the Electric Power Trowel has internal surge protection to protect the motor, electronics, and
operator from internal power surges, the power supply should be equipped with an appropriate
breaker to protect the equipment and personnel on the job site from potential harm from a damaged
power supply cord.
The following safety precautions should always be observed when operating Bartell Electric Power
Trowels, in addition to the stated precautions for regular power trowels:
• The operator is responsible for the protection of the electrical power supply cord. Do not let the
cord come into contact with the trowel blades under any circumstances. If the cord does touch the
blades, immediately power down the trowel, unplug the electrical supply, and inspect the cord for
damage. Cords with damaged insulation should be replaced immediately.
• If the trowel blades stick or jam a surge will be created, tripping the external breaker. Avoid starting
the trowel after sitting on green concrete for extended periods without first breaking the bond or
applying some water to the surface for lubrication. Avoid hitting obstacles with the blades as this
can cause physical damage to the blades, transmission, or trip the breaker.
- 13 -
Created: 07/04
Revised: 10/08
• While the trowel should be cleaned daily, and the electronic components are splash-resistant,
avoid spraying water or other liquids directly on the motor, starter box, or handle controls, as this
can damage the electronics. Never immerse the trowel in water. If water intrusion into the
electronics is suspected, have the trowel inspected by an authorized BMi representative before
operating.
• Do not attempt to disable the electric safety switch on the right handle of the trowel.
• Do not pull the trowel by the safety switch housing.
• Always unplug the trowel for storage or transportation.
SETTING UP THE ELECTRIC POWER TROWEL
The Bartell Electric Power Trowel
ships without the handle attached.
When installing the handle, ensure
that the control plug at the lower end
of the handle is plugged into the
receptacle at the lower left of the
motor starter box and retained with
the clip.
The box is protected with two (2)
timed fuses. If your trowel will not
start, and the breakers at the line
and starter box are ok, then you
may need to replace the fuses.
STARTING THE ELECTRIC POWER TROWEL
- 14 -
Created: 07/04
Revised: 10/08
1. Plug the trowel into the electrical supply. If the line power is on, the green power indicator
lamp on the top of the trowel will glow.
2. Turn the master starter switch clockwise to the ON (vertical) position. If it will not stay in the
ON position, then turn it fully counterclockwise to the OFF position and try again. The internal
breaker of the starter box will not let the master switch be turned on until it has been reset by
turning it off.
3. With the master switch ON, stand at the operator position behind the handle. The motor will
not start until the safety handle is fully depressed, and it will immediately stop if the safety
handle is released. Squeeze the safety handle with your right hand until it is fully depressed,
and hold this for the duration of operation.
4. Brace your hip against the shield pad on the handle for better control. Bartell Electric Power
Trowels operate at a constant speed which is achieved immediately after startup, so there will
be some kick. With your left hand, press the green start button. The trowel will immediately
begin to turn.
NOTE: If the trowel appears to hesitate or the motor strains for more than 3 seconds, release the
safety handle and inspect the blades for any obstructions or bonding to the concrete. Clear the
obstacle and try again.
5. To stop the trowel, simply release the safety handle or press the red stop button. Do not
release the handles until the blades have stopped rotating. If leaving the trowel for any
extended period, turn the master switch to the OFF position.
- 15 -
Created: 07/04
Revised: 10/08
ELECTRIC POWER TROWEL WIRING DIAGRAM:
LINE IN L1
230V L2
LAMP
PIN2
L1
L3
DISCONNECT
OVERLOAD
CONTACTOR
13NO
A1
A2
14NO
T1
T3
M1
230V
H2
TROWEL
MOTOR
3HP
230V
H4
CONTROL FUSE
3 AMP
X2
X4
TRANSFORMER
CONTROL
PIN1
RECEPTICLE PIN3
24V
- 16 -
Created: 07/04
Revised: 10/08
TROWEL ARM ADJUSTMENT FIXTURE
PART #20801
Ex: Unit 36” (B436)
1)10810A – Trowel arm
2)10817A – Lift lever
3)10808 – Jam nut
4)10809 – Set screw
5)10824 – Block top
6)10507 – Bolt
7)10808 – Jam nut
8)10807 – Carriage bolt
9)10832 – Adjustment bar
10) 10507 – Bolt
Figure 5a.
The trowel arm adjustment fixture (20801) is reversible.
Adjustment bar (9) is stamped for appropriate size of
By rotating the arm clamping fixture and the ring bolt,
machine. Swing appropriate side directly over carriage
both left hand and right hand trowel arms may be
bolt (8) and secure in place with bolt (10).
adjusted. Before attempting adjustment, determine 6. Adjust carriage bolt (8) upwards until contact is made
whether the trowel arm is right handed or left handed.
with adjustment bar (9); holding carriage bolt in
When adjusting left hand trowel arms use the side of the
position with one wrench, tighten locknut (7) to secure
fixture marked “L”. When adjusting right hand trowels
in position with second wrench.
arms use the opposite side. The adjustment bar will be
NOTE: IT IS VITALLY IMPORTANT TO ENSURE
set on “36” for the Walk-behind trowel arm.
THAT ONCE THE CARRIAGE BOLT IS ADJUSTED
TO THE CORRECT HEIGHT, IT DOES NOT MOVE
ADJUSTMENT PROCEDURE
BEFORE, OR DURING THE TIGHTENING OF
1. Remove all trowel arm assemblies (1 & 2 arm and
LOCKNUT.
attached lift lever) from suspected maladjusted spider 7. This same procedure is to be followed with ALL arms
plate.
from spider plate assembly, and will ensure correct
2. Remove lift lever (2) from trowel arm (1) by first
and exact adjustment.
loosening jam nut (3) then square head screw (4). If
upon inspection (method left to discretion of TROWEL ARM ADJUSTMENT SCREW
serviceman) any trowel arm (1) is found to be in a The trowel arm adjustment screw is to be used for field
bent condition, it must either be brought back to its adjustment of blade level, in the event of a damaged
original straight condition (method left to the trowel arm, to enable completion of the job. At the end of
serviceman’s discretion) or replaced with new part.
the job repairs should be made to eliminate the damage.
3. Replace lift levers (2) on new or straightened arms When assembling trowel blades to trowel arms, the
(1) by reversing procedure as described above.
adjustment screw should NEVER protrude below the
NOTE: IT IS IMPORTANT THAT WHEN TIGHT- under-side surface of a trowel arm.
ENING SQUARE HEAD NUT (4), IT SEATS ITSELF If the adjustment screw is not flush with the underside of
SECURELY INTO DIMPLE MACHINED IN ARM.
the trowel arm, then this will cause the power trowel to
4. Place trowel arm assembly (1 and 2) in fixture (5) bounce and vibrate especially at high speed. This will
with lift lever (2) butting up against fixture. Clamp in also cause the trowel blades to leave an uneven finish to
place with bolts (6).
the concrete due to the blades not being level to one
5. Loosen locknut (7) and screw carriage bolt (8) down another.
to full depth allowable. This will provide for ample Make certain that the adjusting screw is held firmly in
clearance to swing precision ground adjustment bar place while tightening the bolt which secures the blade to
(9) over head of carriage bolt.
the trowel arm.
- 17 -
Created: 07/04
Revised: 10/08
ASSEMBLY DRAWINGS AND PARTS LIST
- 18 -
Created: 07/04
Revised: 10/08
WALK-BEHIND POWER TROWEL ASSEMBLY
250
240
40
59
80
70
180
170
175
160
95
270
39
90
30
97
50
96
175
120
165
130
110
100
10
190 140 150
15
16
Figure 1 - Complete Trowel
Note: Some parts shown above are optional and may not be included with your trowel. Refer to the attached parts lists for complete list of parts
applicable to your trowel.
Item #
10
15
16
30
39
40
50
59
Description
Base Unit
Stab. Ring
Shoulder Bolt
Handle Assy
Key, Clutch
Engine (opt.)
Engine Stud
Muffler Cap
Item #
70
80
90
95
96
97
100
110
Description
Lock Washer
Hex Nut
Clutch/Drive Sheave
Clutch Spacer
Clutch Retainer
Flat Head Screw
Driven Sheave
Key, Sheave
Item #
120
130
140
150
160
165
170
175
Description
V Belt
Belt Guard
Lock Washer
Hex Nut
Guard Ring
Hex Hd. Screw
Flat Washer
Rubber Washer
Item #
180
190
240
250
270
Description
Hex Locknut
Stud, Belt Guard
Hoist Hook (opt.)
Flat Head Screw
Carry Bar Assy
- 19 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # Walk-Behind Assembly
Assembly List
Item # Part # (430)
10
N/A
15
N/A
16
N/A
30
20520
39
10206
40
50
Engine
14278
59
70
11112
10402
80
10915
90
21006
95
11254
96
30042
97
11256
100
14270
110
120
10208
11030
130
21066
140
150
160
165
170
175
180
190
240
10902
10901
20482
10955
50026
11296
10956
11029
20189
250
270
30041
20512
Part # (436)
N/A
N/A
N/A
20520
10206 (5.5HP)
11003 (9HP)
Engine
14278 (5.5HP)
14277 (9HP)
11112
10402 (5.5HP)
10902 (9HP)
10915 (5.5HP)
10901 (9HP)
21006 (5.5HP)
21005 (9HP)
11254 (5.5HP)
N/A (9HP)
30042 (5.5HP)
N/A (9HP)
11256 (5.5HP)
N/A (9HP)
14270 (5.5HP)
14285 (9HP)
10208
11030 (5.5HP)
11047 (9HP)
21066 (5.5HP)
21067 (9HP)
10902
10901
20447
10955
50026
11296
10956
11029
20189 (5.5HP)
20171 (9HP)
30041
20512
Part # (440) Part # (446)
N/A
N/A
N/A
20442
N/A
10442
20520
20562
11003
11003
Description
Base Unit (See Figure 2)
Stabilizer Ring
Shoulder Bolt
Handle Assembly, Standard
Key, Clutch
Qty
1
1
4
1
1
Eff. Date
6/8/2004
8/21/2007
8/21/2007
6/8/2004
8/16/2007
Engine
14277
Engine
14280
Honda, Robin, B&S
Stud, Combo, Engine Mount
1
4
6/8/2004
6/8/2004
11112
10902
11112
10402
Muffler Cap
Lock Washer, Engine Mount
4
8/21/2007
6/8/2004
10901
10901
Hex Nut, Engine Mount
4
6/8/2004
21005
21005
Clutch Assembly
1
6/8/2004
N/A
N/A
Clutch Spacer
1
6/8/2004
N/A
N/A
Clutch Retainer
1
8/16/2007
N/A
N/A
Flat Head Screw
1
8/16/2007
14285
14285
Sheave, Drive
1
8/16/2007
10208
11047
10208
11178
Key, Sheave
V-Belt
1
1
6/8/2004
8/16/2007
21067
21065
Belt Guard
1
8/16/2007
10902
10901
20449
10955
50026
11296
10956
11029
20171
10902
10901
20448
10955
50026
11296
10956
11029
20171
Lock Washer, 3/8" Dia
Hex Jam Nut, 3/8”-16
Safety Ring - Removable
HHCS, M12-1.75 x 40mm LG.
Flat Washer 1/2"
5/8" Rubber Washer
Nylock Nut, M12-1.75
Stud, 3/8”-16 x 1-3/4" LG
Hoist Hook
1
1
1
4
4
8
4
1
1
6/8/2004
6/8/2004
6/8/2004
8/16/2007
6/8/2004
6/8/2004
6/8/2004
8/16/2007
6/8/2004
30041
20512
30041
20512
FHSCS 5/16”-24 x 3/4” LG.
Carry Bar Assembly w/ Clips
4
1
6/8/2004
6/8/2004
Rev. 1 Belt for B446 changed, was 11047 (BP28) now 11178 (B29)
10/2005
- 20 -
Created: 07/04
Revised: 10/08
BASE UNIT ASSEMBLY
Figure 2 - Base Unit
Item #
10
20
30
40
50
60
Description
Spider Plate Assy
Pressure Plate Assy
Key
Gearbox Assy
Retainer
Soc.Hd. Capscrew
Item #
70
80
90
100
110
120
Description
Yoke arm
Pin
Retaining Ring
Stud
Lock Washer
Hex Nut
Item #
130
135
140
150
160
Description
Mounting Rail RH
Mounting Rail LH
Engine Plate
Soc.Hd. Capscrew
Cap Plug
- 21 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # Base Unit, B430 / 436 / B446, Greased Spider
Assembly List
Item # Part # (430)
Part # (436)
Part # (440)
Part # (446)
10
20818
20810
20810L
20820
20
20627
20627
20627
20626
30
10608
10608
10608
10608
40
20921
20921
20921
20928
50
60
70
80
90
100
110
120
130
135
140
10814
10812
10312
10923
10922
10910
10902
10901
14274
14495
14273
10814
10812
10312
10923
10922
10910
10902
10901
14274
14495
14273
10814
10812
10312
10923
10922
10910
10902
10901
14274
14495
14273
10804
10802
10311
10914
10913
10910
10902
10901
14315
14496
14316
150
13585
13585
13585
14317
160
10823
10823
10823
10823
Description
Spider plate Assembly (See Figure
3, P.19)
Pressure Plate Assembly(See Figure
4, P.19)
Key, 1/4”Sq x 1-5/32”LG
Gearbox Assembly (See Figure 5,
P.21)
Spider Plate Retainer
Socket Head Screw, Retainer
Yoke Arm
Yoke Pin
Retaining Ring, E Type
Stud, 3/8”-16 x 1-3/4" LG.
Lock Washer, 3/8" Dia, Medium
Hex Nut, 3/8”-16
Mounting Rail RH
Mounting Rail LH
Engine Mounting Plate, Metric
Socket Head Screw (Engine Mount
Plate)
Cap Plug EC-12
Qty
Eff. Date
1
5/1/2004
1
1/1/1997
1
5/1/2002
1
4/7/1998
1
1
1
1
2
4
4
4
1
1
1
1/1/1997
1/1/1997
3/1/2004
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
9/16/2003
7/23/2008
9/16/2003
4
9/16/2003
1
1/1/1997
- 22 -
Created: 07/04
Revised: 10/08
SPIDER PLATE ASSEMBLY
110
40
100
80
70
90
80
50
60
20
30
10
Figure 3 – Greased Spider Plate Assembly
Item #
10
20
30
40
50
60
Description
Spider Plate
Grease Fitting
Cap
Trowel Arm
Dog Screw
Lock Washer
Item #
70
80
90
100
110
Description
Lift Lever
Jam Nut
Carriage Bolt
Square Head Setscrew
Adjuster Bolt
Figure 4 - Pressure Plate Assembly
30
Item #
20
10
10
20
30
Description
Pressure Plate
Thrust Bearing
Pressure Plate Cap
- 23 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 20818 (B430), 20810 (B436), 20810L (B440), 20820 (B446)
Spider Plate Assembly, Greased
Item #
10
20
30
40
50
60
70
80
90
100
110
Part # (430)
10810
10801
10822
10417
10806
10805
10817
10808
10807
10809
10404
Part # (436)
10810
10801
10822
10411
10806
10805
10817
10808
10807
10809
10404
Part # (440) Part # (446)
10810
10820
10801
10801
10822
10822
10411L
10405
10806
10806
10805
10805
10817
10819
10808
10808
10807
10807
10809
10809
10404
10404
Description
Grease Spider Plate
Grease Fitting,1/8npt x 65°
Cap plug, Grease Nipple, Red
Trowel Arm
HHCS, 3/8-16 x 7/8"LG
Lock Washer, 3/8"Dia
Lift Lever
Jam Nut, 3/8-16
Carriage Bolt, 3/8-16 x 1-1/4"LG
SHSS, 3/8-16 x 1"LG, CUP PT.
Adjusting Screw, 1-1/4" LG
Qty
1
4
4
4
4
4
4
8
4
4
4
Eff. Date
1/1/1997
1/1/1997
1/1/1997
9/5/2000
1/1/1997
1/1/1997
9/12/2000
1/1/1997
1/1/1997
1/1/1997
1/1/1997
Assembly # 20627 (B430 / B436 / B440), 20626 (B446)
Pressure Plate Assembly
Item #
10
20
30
Part # (430/436/440)
10660
10664
10668
Part # (446)
10659
10663
10667
Description
Pressure Plate
Thrust Bearing P/P
Pressure Plate Cap
Qty
1
1
1
Eff. Date
1/1/1997
1/1/1997
12/6/2002
- 24 -
Created: 07/04
Revised: 10/08
CLUTCH ASSEMBLY
10
20
30
40
50
60
70
80
Figure 5 – Clutch Assembly
Note: 21006 (small clutch) shown
Item #
10
20
Description
Spindle
Bearing
Item #
30
40
Description
Drum w/ Bushing
Bushing
Item #
50
60
Description
Weight (Shoe)
Spring
Item #
70
80
Description
Face Plate
Set Screw
- 25 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 21006 (B430), 21006/21005 (B436), 21005 (B440 / B446)
Clutch Assembly
Item #
Part # (430)
10
11021
20
11020
30
21022
40
11023
50
11025
60
11024
70
11026
80
50117
Part # (436) Part # (440/446)
11021 (5.5HP)
11045
11045 (9HP)
11020 (5.5HP)
11044
11044 (9HP)
21022 (5.5HP)
21046
21046 (9HP)
11023 (5.5HP)
11012
11012 (9HP)
11025 (5.5HP)
11014
11014 (9HP)
11024 (5.5HP)
11013
11013 (9HP)
11026 (5.5HP)
11015
11015 (9HP)
50117
50117
Description
Qty
Eff. Date
Spindle
1
08/21/2007
Bearing
1
08/21/2007
Drum w/ Bushing
1
08/21/2007
Bushing
1
08/21/2007
Weight (Shoe)
4
08/21/2007
Spring
1
08/21/2007
Face Plate
1
08/21/2007
Set Screw
2
08/21/2007
- 26 -
Created: 07/04
Revised: 10/08
GEARBOX ASSEMBLY
230
30
100
20
250
90
80
70
60
50
130
170
240
40
220
200
210
180
120
160
140
190
160
10
150
240
170
110
Figure 6 – Gearbox Assembly
Note: B436 (small) gearbox shown
Item #
10
20
30
40
50
60
70
Description
Gear Housing
Cover
Flat Hd. Screw
Main Shaft
Worm Gear
Woodruff Key
Taper Bearing
Item #
80
90
100
110
120
130
140
Description
Ball Bearing
Pressure Washer
Flat Hd. Screw
Oil Seal
Worm shaft
Bearing Cone
Ball Bearing
Item #
150
160
170
180
190
200
210
Description
End Cap
O Ring
Soc. Hd. Screw
Flange
Bearing Cup
Oil Seal
Sight Plug
Item #
220
230
240
250
Description
O Ring
Relief Valve
Pipe Plug
Lock Washer
- 27 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 20921 (B430 / B436 / B440), 20928 (B446)
Gearbox Assembly
Item # (B430 / B436
/ B440)
10
10921
20
10917
30
10916
40
10618
50
10616
60
10615
70
10614
80
10617
90
10613
100
10601
(B446)
Description
10928
10929
10903
10607
10605
10609
10603
14256
10613
10601
Gear Housing
Gearbox Cover
FHSCS, 1/4-20 x 3/4”LG (5/16-18 x 1”LG)
Main Shaft
Main Gear
Woodruff Key
Taper Bearing, 4T-30305 (4T-30306)
Bearing, 6205 (6207)
Pressure Washer
FHSCS, 3/8-16 x 1”LG
Oil Seal, 1 1/16”ID x 1 5/8”OD x 5/16”THK, EPDM
(1 3/8”ID x 2.129”OD x 0.437”THK, EPDM)
Wormshaft, RH
Bearing Cone, 4T-6075 (4T-LM11949V1#BW)
Ball Bearing, 6203 (6303C3T)
End Cap
O-Ring, #224, EPDM (#227)
SHCS, 1/4-20 x 3/4”LG,Zinc Plated
Flange
Bearing Cup, 4T-6157 (4T-LM11910#BW)
Oil Seal, 3/4”IDd x 1-1/4”OD x 3/8”THK, EPDM
Sight Plug
O-Ring, #213, EPDM
Relief Valve
Pipe Plug, 3/8 NPT
Lock Washer C/S 3/8”Dia
110
10621
10610
120
130
140
150
160
170
180
190
200
210
220
230
240
250
10279
10220
10224
10226
10227
10213
10217
10219
10214
10930
10931
10909
10911
10637
10280
10229
10203
10215
10228
10213
10231
10230
10214
10930
10931
10909
10911
10637
Qty
Eff. Date
1
1
8
1
1
1
1
1
2
8
5/1/2004
1/1/1997
5/1/2002
4/7/1998
1/1/1997
1/1/1997
3/1/2004
1/1/1997
1/1/1997
1/1/1997
1
1/1/1997
1
1
1
1
2
8
1
1
1
1
1
1
2
1
1/1/1997
9/16/2003
9/16/2003
9/16/2003
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
2/07/06
- 28 -
Created: 07/04
Revised: 10/08
HANDLE ASSEMBLY
100
110
190
180
190
200
230
180
220
240
150
170
140
30
130
120
210
80
70
60
50 125
40
90
10
20
Figure 7 - Handle Assembly
Note: Not all items shown above may be included with your trowel, refer to attached parts list.
Item #
10
20
30
40
50
60
Description
Handle Bracket
Handle Clamp
Rigid Handle
Support Block
Pulley
Pin
Item #
70
80
90
100
110
120
Description
Flat Hd. Screw
Hex Hd. Screw
Locknut
Hand Knob Assy.
Slide Bushing
Pitch Adj. Cable
Item #
125
130
140
150
170
180
Description
Hex Nut
Pin
Soc. Hd. Screw
Round Hd. Screw
Throttle Assy
Lockwasher
Item #
190
200
210
230
240
Description
Round Hd. Screw
Deadman Switch
Deadman Wire
Handle Grips
Hex Hd. Screw
- 29 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 20520 (B430 / B436 / B440), 20562 (B446)
Handle Assembly
Item # (B430 / B436
/ B440)
10
20517
20
10518
30
20519
40
10516
50
10515
60
10514
70
10538
80
10507
90
10317
100
20302
110
10314
120
20321
125
10901
130
10309
140
10522
150
10511
170
10508
180
10703
190
10513
200
20713
210
20702
230
10509
240
10711
(B446)
20564
10505
20563
10503
10515
10514
10506
10507
10317
20301
10314
20322
10901
10309
10510
10511
10508
10703
10513
20713
20703
10509
10711
Description
Handle Bracket Standard
Handle Clamp
Handle Tube
Support Block
Pulley
Dowel Pin
HHCS 3/8-16 x 2-1/4”LG (2-1/2”LG)
HHCS 3/8-16 x 1"LG
Nylock Nut 3/8-16
Hand Knob Assembly
Slide Bushing
Cable
Hex Nut 3/8-16
Pin 3/16”Dia x 1-1/2”LG
SHCS 1/4-20 x 1/4"LG (3/8”LG)
RHMS 1/4-20 x 3/8"LG
Throttle Assembly, Cable c/w Lever
Lock Washer, #10 Dia, Internal
RHMS #10-24 x 1/4"LG
Safety Switch Assembly
Wire Assembly
Handle Grip
HHCS M5-0.8 x 12MM LG
Qty
Eff. Date
1
1
1
1
1
1
1
4
6
1
1
1
1
1
1
1
1
4
2
1
1
1
2
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
2/26/2002
1/1/1997
1/1/1997
04/02/2008
- 30 -
Created: 07/04
Revised: 10/08
INSTAPITCH HANDLE ASSEMBLY
8
2
15
14
3
1
2
6
11
13
110
240
100
180 250
200
9
7
10
11
12
4
20
19
190
5
180
21
16
17
18
Note: Item 100 is sold as a complete assembly,
illustration is for information purposes only.
230
220
170
210
140
70
160
80
120
10
30
50
60
40
90
10
Figure 8 - Rigid Handle Assembly (Optional Instapitch)
Small Rigid Handle Shown (B436).
Item #
10
20
30
40
50
60
70
Description
Handle Bracket
Handle Clamp
Rigid Handle
Support Block
Pulley
Pin
Flat/Hex Bolt
Item #
80
90
100
110
120
125
130
Description
Hex Bolt
Locknut
Hand Lever Assy.
Latch Disc
Instapitch Cable
Hex Nut
Pin
Item #
140
150
160
170
180
190
200
Description
Socket Bolt
Round Hd. Screw
Throttle Control
Flat Washer
Lock Washer
Round Hd. Screw
Deadman Switch
Item #
210
220
230
240
250
Description
Deadman Wire
On/Off Switch
Handle Grips
Clevis Pin
Hex Hd. Screw
- 31 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 20502 (B430 / B436 / B440), 20581 (B446)
Handle Assembly (Instapitch Option)
Item #
10
20
30
40
50
60
70
80
90
100
110
120
125
130
140
150
160
170
180
190
200
210
220
230
240
250
(B430 / B436
/ B440)
20518
10505
11510
10503
10515
10514
11583
10507
10317
14250
14326
11539
10901
10309
10522
10511
10508
10919
10703
10513
20713
20702
50062
10509
12469
10711
(B446)
Description
20564
10505
11513
10503
10515
10514
11506
10507
10317
14250
14326
20323
10901
10309
10522
10511
10508
10919
10703
10513
20713
20703
50062
10509
12469
10711
Handle Bracket
Handle Clamp
Rigid Handle, Standard
Support Block
Cable Pulley
Dowel Pin
FHCS 3/8-16 x 3”LG (HHCS 2-1/2”LG)
HHCS 3/8-16 x 1"LG, Gr5
Nylock Nut 3/8-16
Instapitch Adjust Lever
Latch Disc, Instapitch
Pitch Adjust Cable
Hex Nut 3/8-16
Pin 3/16”Dia x 1-1/2”
SHCS 1/4-20 x 1/4”LG Plain
RHMS 1/4-20 x 3/8”LG, Slotted
Flat Washer, 5/16”Dia
Lock Washer, #10 Internal Tooth
RHMS #10-24 x 1/4"LG
Safety Switch Assy
Wire Assembly
Stop Switch
Handle Grips
Clevis Pin 3/16”Dia x 5/8”LG
HHCS M5-0.8 x 12MM LG
Qty
Eff. Date
1
1
1
1
1
1
1
4
5
1
1
1
1
1
1
1
1
1
4
6
1
1
1
2
1
2
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
2/07/06
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
1/1/1997
2/07/06
04/02/2008
- 32 -
Created: 07/04
Revised: 10/08
EUROPEAN SPECIFICATION HANDLE ASSEMBLY
100
190
105
180
215
170
230
200
80
110
90
130
20
120
60
210
50
40
125
70
90
10
30
Figure 9 - Rigid Handle Assembly, European Safety Specification
Item #
10
20
30
40
50
60
Description
Handle Bracket
Handle Clamp
Rigid Handle
Support Block
Pulley
Pin
Item #
70
80
90
100
105
110
Description
Flat Hd. Screw
Hex Bolt
Locknut
Hand Knob Assy.
Handle Pad
Slide Bushing
Item #
120
125
130
170
180
190
Description
Pitch Adj. Cable
Hex Nut
Spring Pin
Throttle Assy.
Lock Washer
Round Hd. Screw
Item #
200
210
215
230
Description
Deadman Switch
Deadman Wire 1
Deadman Wire 2
Handle Grips
- 33 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # 20601E (B430 / B436 / B440), 20562E (B446)
European Safety Specification Handle Assembly
Item # (B430 / B436
/ B440)
10
20518
20
10505
30
20563
40
10503
50
10515
60
10514
70
20539
80
13348
90
11802
100
20301
105
14302
110
10308
120
20323
125
10317
130
10309
170
10508
180
10703
190
10513
200
11643
210
20702
215
20515
230
11641
(B446)
20564
10505
20563
10503
10515
10514
20539
13348
11802
20301
14302
10308
20305
10317
10309
10508
10703
10513
11643
20703
20515
11641
Description
Handle Bracket
Handle Clamp
Handle Tube
Support Block
Pulley
Dowel Pin
Flat Hd. Cap Screw, M10-1.5 x 70mm
Hex Hd. Cap Screw, M10-1.5 x 25mm
Nylock Nut, M10-1.5
Hand Knob Assembly w/ Bearings
Handle Shield Pad
Slide Bushing
Cable Assy, Pitch Control
Nylock Nut, 3/8”-16UNC
Spring Pin
Lock Washer, #10 Dia, Internal
Round Head Machine Screw, #10
Deadman Lever Assembly
Wire Assembly, Safety, 93” Euro
Wire Assembly, Safety, 27” Euro
Handle Grip, Deadman Lever
Qty
Eff. Date
1
1
1
1
1
1
1
4
5
1
1
1
1
1
1
1
2
2
2
1
1
2
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
08/20/2007
- 34 -
Created: 07/04
Revised: 10/08
BLADE KIT ASSEMBLY
30
20
40
10
Figure 10 – Finishing Blade Kit
Item #
10
20
30
40
Description
Finishing Blade
Hex Bolt
Hex Bolt
Lock Washer
- 35 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
B430 FINISH BLADES, IMPERIAL
Item #
10
20
30
40
Part #
10400
10401
10403
10402
Description
Trowel Blade, Imperial, Finish, 6” x 10-1/2”
Hex Hd. Cap Screw, 5/16”-18UNC x 1-1/2"
Hex Hd. Cap Screw, 5/16”-18UNC x 2"
Lock Washer, 5/16"
Qty
4
4
4
8
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
Qty
4
4
4
8
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
Qty
4
8
4
12
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
Qty
4
4
4
8
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
Qty
4
4
4
8
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
Qty
4
8
4
12
Eff. Date
08/20/2007
08/20/2007
08/20/2007
08/20/2007
B436 / B440 FINISH BLADES, IMPERIAL
Item #
10
20
30
40
Part #
20414
10401
10403
10402
Description
Trowel Blade, Imperial, Finish, 6” x 14”
Lock Washer, 5/16"
B446 FINISH BLADES, IMPERIAL
Item #
10
20
30
40
Part #
20410
10401
10403
10402
Description
Trowel Blade, Imperial, Finish, 6” x 18”
Lock Washer, 5/16"
B430 FINISH BLADES, METRIC
Item #
10
20
30
40
Part #
20458
10452
10453
10402
Description
Trowel Blade, Metric, Finish, 6” x 10”
Lock Washer, 5/16"
B436 / B440 FINISH BLADES, METRIC
Item #
10
20
30
40
Part #
20457
10452
10453
10402
Description
Lock Washer, 5/16"
B446 FINISH BLADES, METRIC
Item #
10
20
30
40
Part #
20456
10452
10453
10402
Description
Lock Washer, 5/16"
- 36 -
Created: 07/04
Revised: 10/08
B436E ELECTRIC WALK BEHIND ASSEMBLY
52
57
65
67
90
130
45
80
70
30
40
160
55
155
180
50
170
100
175
110
150
120
140
145
10
175
165
Figure 11 – Complete Electric Trowel B436E
- 37 -
Created: 07/04
Revised: 10/08
CUSTOMER PARTS LIST
Assembly # Electric 36” Walk-Behind Trowel Assembly (B436E)
Assembly List
Item #
10
30
40
45
50
52
55
57
65
67
70
80
90
100
110
120
130
140
145
150
155
160
165
170
175
180
999
Part #
20903
20507
50559
51080
14278
30031
50151
10521
50636
50637
11614
11615
14517
14285
13597
11300
21064
10902
11741
10901
50529
20447
30019
50026
11296
10547
51085
Description
B436 Base Unit (See Figure 2)
Handle Assembly, Electric (See Figure 12)
Electric Motor, 3HP, 230V, 1-Phase
Starter Box Assembly, 3HP, 230V, 1-Phase
Stud, Combo, Motor
HHCS, ¼”-20UNC X 3/4” LG.
Bracket, Motor and Starter
Lock Washer, 1/4"
Strain Relief, Power Cable, Motor
Lock Nut, Strain Relief, Power Cable
Lock Washer, M8
Hex Nut, M8-1.25
Sheave, Motor
Sheave, Gearbox
Key, 3/16” Square
V-Belt, 4L250
Belt Guard Assembly, Electric
Lock Washer, 3/8”
Motor Mount Plate, Electric
Hex Nut, 3/8-16UNC”
FHSCS, 5/16”-18UNC X 1-1/4” LG.
Safety Ring, Removable, B436
HHCS, ½”-13UNC X 1-1/2” LG.
Washer, Flat, 1/2” SAE
Rubber Washer, 5/8” Dia.
Lock Nut, Hex, 1/2”-13UNC, Nylock
Fuse, 3HP 230V, B436E (Not Shown)
Qty
1
1
1
1
4
4
1
4
1
1
4
4
1
1
1
1
1
4
1
4
4
1
4
4
8
8
2
Eff. Date
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
04/30/2008
04/30/2008
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
- 38 -
Created: 07/04
Revised: 10/08
ELECTRIC HANDLE ASSEMBLY (B436E)
100 105
170
235
230
240
185
190
180
195
130
115
112
30
175
80
110
90
20
60
50
40
10
90
120
70
210
90
Figure 12 – Electric Trowel Handle Assembly
- 39 -
Created: 07/04
Revised: 10/08
Assembly # Handle, Electric 36” Walk-Behind (B436E)
Assembly List
Item #
10
20
30
40
50
60
70
80
90
100
105
110
112
115
120
130
170
175
180
185
190
195
210
230
235
240
Part #
20517
10518
20519
10516
10515
10514
10538
10507
10317
20302
14302
10314
10521
10511
20323
10315
50097
10522
20594
50149
10513
10703
50638
10509
11850
10669
Description
Handle Mounting Bracket
Handle Clamp
Handle, Large, 46” Std. Tube
Support Block
Pulley, Lower
Pin, Pulley
HHCS, 3/8”-16UNC X 2-1/4” LG.
HHCS, 3/8”-16UNC X 1” LG.
Lock Nut, 3/8”-16UNC, Nylock
Hand Knob Assembly
Shield Pad, Handle
Threaded Slide Bushing
Lock Washer, 1/4”
RHMS, 1/4”-20UNC X 1/4” LG, Slotted
Pitch Control Cable Assembly
Spring Pin
Switch Assembly, On/Off Push Button
SHCS, 1/4"-20UNC X 1/4" LG.
Mounting Bracket, On/Off Switch Box
RHMS, #6-32UNC X 3/8” LG, Cross
RHMS, #10-24UNC X 1/4” LG, Slotted
Lock Washer, 1/4” Internal Tooth
Cable Assembly w/ Plug, Control
Handle Grip, Rubber
Safety Switch Assembly w/ Wire
Handle Grip, Rubber, Open End
Qty
1
1
1
1
1
1
1
4
6
1
1
1
1
1
1
1
1
1
1
4
2
2
1
1
1
1
Eff. Date
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
11/15/2007
04/30/2008
11/15/2007
- 40 -
Created: 07/04
Revised: 10/08
TROUBLESHOOTING
WON’T START
• Throttle fully open
• Hand lever wire broken
• No gas
• Dirty gas
• Gas filter plugged
• Gas line plugged
• Hole in gas line
• Gas supply valve turned off
• Dead-man safety switch
• Safety switch wire or connectors not making
good contact
• Other engine problems (Refer to engine manual)
STARTS BUT NO HIGH SPEED
• Engine problems
• Throttle cable broken or seized
• Throttle lever and connectors loose or out of
adjustment
• Clutch shoes worn
STARTS AT HIGH SPEED, WON’T SLOW DOWN
• Same as above
ENGINE WON’T STOP
• Safety switch, wire or connectors not making
good contact
ENGINE STARTS BUT WON’T TURN TROWELS AT
ANY SPEED
• Clutch seized
• No weights or broken clutch
• Wrong belt
• Broken or missing key
− Clutch
− Pulley
− Worm gear (countershaft)
− Main gear
− Spider plate
• Gearbox seized
TROWELS TURN, ENGINE AT IDLE
• Idle too fast
• Belt too tight
• Clutch seized
• Pulley out of alignment
TROWELS BLADES WEARING UNEVENLY
• Spider plate seized
• Arms bent
• Adjusting screws (carriage bolts) incorrectly set
MACHINE JUMPS ON FLOOR
• Concrete hardened on bottom of spider plate
• Trowels unevenly worn
• Spider plate loose
• Trowel arms bent
• Adjusting screws (carriage bolts) incorrectly set use spider plate adjustment jig (pg,13)
• Mainshaft bent
PITCH CONTROLS WILL NOT OPERATE BLADES
• Cable broken or out of adjustment
• Slot screw missing (under-side of handle)
• Pressure plate and/or yoke arm broken or badly
worn
• Hand crank adjuster malfunctioning
BELT WEARING RAPIDLY
• Belt adjusted improperly
• Pulley out of alignment
• Wrong belt/defective belt
• Clutch sticking
• Gearbox seizing
OIL LEAKS
a) Top of gearbox
• Engine leaks
• Relief valve broken
• Too much oil in gearbox
• Set screw missing in cover
b) Between end cap and gearbox (recoil side)
• “O” ring damaged
• End cap not tight
c) At mainshaft or countershaft
• Relief valve seized
• Shaft and/or seal worn
TROWEL BLADES WILL NOT TURN
• Yoke arm broken
• Key sheared
SPIDER PLATE HARD TO GREASE
• Fittings plugged
• Cement in grease grooves of arms
• Grease fittings too tight
- 41 -
Created: 07/04
Revised: 10/08
SPECIFICATIONS
WALK-BEHIND TROWEL
Combination
Blade Size
Float
Pan
Operating
Weight
6” x 10-1/2"
(15 x 27 cm)
N/A
N/A
Up to 165 lb.
(75 kg)
10” x 14"
(25 x 36 cm)
6” x 14"
(15 x 36 cm)
8” x 14"
(20 x 36 cm)
38 ½"
(98 cm)
Up to 165 lb.
(75 kg)
10” x 14"
3 hp, 230V, 1 Phase
Electric Motor
(25 x 36 cm)
6” x 14"
(15 x 36 cm)
8” x 14"
(20 x 36 cm)
38 ½"
(98 cm)
Up to 165 lb.
(75 kg)
9 hp Honda OHV
10” x 14"
(25 x 36 cm)
6” x 14"
(15 x 36 cm)
8” x 14"
(20 x 36 cm)
NA
Up to 165 lb.
(75 kg)
9 hp Honda OHV
9 hp Robin OHV
11 hp Honda OHV
11 hp Robin OHV
10” x 18"
(25 x 46 cm)
6” x 18"
(15 x 46 cm)
8” x 18"
(20 x 46 cm)
48 ½"
(123 cm)
Up to 245 lb.
(110 kg)
Model
Path
Power Source
(gas option)
Float Blade
Finish
Size
Trowel Size
B430
30"
(75 cm)
5.5 hp Honda OHV
N/A
B436
36"
(90 cm)
5.5 hp Honda OHV
9 hp Honda OHV
B436E
36"
(90 cm)
B440
40"
(100 cm)
B446
46"
(120 cm)
Walk Behind Trowel (GASOLINE)
Blade Speed (RPM)
130-160
Engine Speed (RPM)
3600
Clutch Type
Centrifugal
Variable Speed
Yes
Gearbox Oil
Agma 8 compounded gear oil
Gearbox Oil Capacity
16 oz. (473 ml), 19 oz. (562 ml)
Engine Fuel
Gasoline – Unleaded
Engine Oil Alert
Yes
Cooling
Air
Starting
Recoil Starter - Manual
Dead-man Safety Switch
Yes
Fuel Capacity (approximately)
3 Gal. (12.5 L)
Running Time (approximately)
2 ½ hours
Number of Blades
4
Engine Acoustic Power Lwa (dB)
Engine Acoustic Pressure Lpa (Db)
Level of Vibration
Vibration value on the handle
Options
•
•
97-103
82-86
1.1-1.5
7.0 aw
Oil-Bath Spider Assembly
Insta-Pitch Lever
Hoist Hook
Carry Bar
Folding Handle
Power rating conforming to DIN 6270 & ISO 3048/1 Std.
RPM results may vary by engine option.
- 42 -
Created: 07/04
Revised: 10/08
Declaration of Conformity / Certificat de conformité / Gelijkvormigheids certificaat
Declaración de Conformidad/Declaração de Conformidade/Dichiarazione Di Conformita
We:
Bartell Morrison Inc.
31 SunPac Blvd
Brampton, Ontario, Canada
L6S 5P6
Tel: 905-458-5455
Fax: 905-458-5484
Declare under our sole responsibility that the product to which this declaration relates is in conformity with the
following standard(s) or other normative documents.
Déclarons sous notre responsabilité que le produit cette déclaration est conforme aux normes suivantes ou d’autres
documents habituels.
Verklaren onder onze verantwoordelijkheid dat het product naar welke de verklaring verwijst conform de volgende
standaards of anders gebruikelijke documenten is.
Declaramos bajo nuestra única responsabilidad que el producto en lo que esta declaración concierne, es conforme
con la siguiente normativa u otros documentos.
Declara sob sua responsabilidade que o produto a quem esta declaração interessar, está em comformidade com
os seguintes documentos legais ou normas directivas.
Dichiariamo sotto la ns. unica responsibilita che il prodotto al quale questa dichiarazione si riferisce, è fabbricato in
conformità ai seguenti standard e documenti di normative.
EN 349:1993
EN 418:1993
EN 12100-1:2003
EN 12100-2:2003
EN ISO 4872:1978
EN ISO 5349-1:2001
EN ISO 5349-2:2001
Safety of Machinery - Minimum gaps to avoid crushing of parts of the human body.
Safety of Machinery - Emergency stop equipment, functional aspects - Principles for
design
Safety of Machinery - Basic Concepts, general principles for design - Part 1: Basic
Terminology, methodology
Safety of Machinery - Basic Concepts, general principles for design - Part 2: Technical
Principles
Acoustics - Measurement of Airborne noise emitted by construction equipment intended
for outdoor use - Method for determining compliance with noise limits.
Mechanical vibration. Measurement and evaluation of human exposure to handtransmitted vibration. General requirements
Mechanical vibration. Measurement and assessment of human exposure to handtransmitted vibration. Practical guidance for measurement at the workplace.
Following the provisions of Directive(s):
Suivant les directive(s) déterminées:
Volgens de vastgestelde richtlijnen:
Siguiendo las directiva(s):
No sequimento das clausulas da Directiva(s):
Seguendo quanto indicato dalla Direttiva(s):
98/37/EC
2000/14/EC
2001/95/EC
2002/95/EC
Machinery Directive
Noise Directive
General Product Safety Directive
Reduction of Hazardous Waste Directive
- 43 -
Created: 07/04
Revised: 10/08
Technical Characteristics:
Caractéristiques techniques:
Technisch gegevens:
Características Técnicas:
Caracteristicas Técnicas:
Qualitàs di tecnico:
Model
Modéle
Type
Modelo
Modelo
Modello
MachineSerial Number
Numéro de Série machine
Serienummer machine
Máquina número de série
Numero de serie da maquina
Numero di seria la macchina
Engine Serial Number
Numéro de Série moteur
Serienummer motor
Motor número de série
Numero de serie do motor
Numero di seria la motore
B436 Walk Behind Power Trowel
Noise Level
Puissance acoustique
Geluidniveau
Nivel Sonoro
Nivel del Ruido
Potenza Acustica
Lwa
(dB)
98
Pressure level
Pression acoustique
Geluidsdrukniveau
Nivel Acustico
Vibration level
Niveau de vibration
Vibratieniveau
Nivel de Vibracion
Pressão Acústica
Nivel de Vibração
Pressione Acustica
Lpa
(Db)
99
Livello di Vibrazione
ahv
2
(m/s )
1.5
The Technical Construction file is maintained at:
Les fiches techniques de construction sont gardées à:
Het technische constructie document wordt bewaard te:
El archivo técnico de construcción se mantiene en:
O arquivo técnico de construção é mantido no (a):
L’originale dossier tecnico di construzione è conservato presso:
The authorized representative is:
Le représentant autorisé est:
Gemachtigd vertegenwoordiger is:
La representación autorizada es:
O representante autorizado é:
Il rappresentate autorizzato:
Signature of Authorized Person:
Signature de la personne autorisée:
Handtekening van gemachtigd persoon:
Firma de la persona autorizada:
Assinatura de pessoa autorizada:
Firma della persona autorizzata:
Typed name of Authorized Person:
Nom dactlyographié de la personne autorisée:
Getypte naam van gemachtigd persoon:
Nombre de la persona autorizada:
Nome datilografado da pessoa autorizada:
Nome della persona autorizzata:
Title of Authorized Person:
Titre de la personne autorisée:
Functie van gemachtigd persoon:
Cargo de la persona autorizada:
Titulo da pessoa autorizada:
Posizione della persona autorizzata:
Date and place of issue:
Date et place d’émission:
Datum en plaats van afgifte:
Fecha y lugar de emision:
Data e lugar de emissão:
Data e luogo di emissione:
Weight
Masse
Gewicht
Masa
Massa
Massa
Lbs
(kg)
125
(56.8)
31 SunPac Blvd.
L6S 5P6
Telephone: 905-458-5455
Facsimile: 905-458-5484
Mr. Robert Leggitt
Manager - Engineering
31 SunPac Blvd.
L6S 5P6
Telephone: 905-458-5455
Facsimile: 905-458-5484
Robert S. Leggitt
Manager - Engineering
8.17.2007
- 44 -
Created: 07/04
Revised: 10/08
NOTES
- 45 -
Created: 07/04
Revised: 10/08

walk-behind power trowel

Transcription

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