owner`s manual

Transcription

owner`s manual

artell
BARTELL MORRISON INC.
Bartell Morrison Inc.
375 Annagem Blvd.,
Mississauga, ON, Canada
L5T 2A7
Toll Free (N.A.): 1 866 501 1683
Local:
+1 905 364 4200
Fax:
+1 905 364 4201
OWNER’S
OWNER’S
MANUAL
MANUAL
AND
PARTS BOOK
WALK-BEHIND
POWER TROWELS
BC90/BC436
BC120/BC446
BC90/BC436
BC120/BC446
ORIGINAL
LANGUAGE
Doc.
OI-B09001
Doc. #
# OI-B09032
Orig. Rel.
Rel. - 05-2012
Orig.
Curr. Rev.
Rev. --02
00
Curr.
Rev. Date - 05-2012
Rev.
08-2012
Bartell Morrison (USA) LLC
25 Industrial Drive,
12
375 Annagem Blvd.
Mississauga, Ontario, Canada
Keyport, New Jersey, USA
L5T 3A7
07735
Toll Free (N.A.): (866) 501-1683
Toll Free: 888-999-1570
Phone: (905) 364-4200
Phone: (732) 566-5400
Facsimile: (905) 364-4201
Facsimile: (732) 566-5444
www.bartellmorrison.com
www.bmiamerica.com
ORIGINAL LANGUAGE OPERATING INSTRUCTIONS FOR
BARTELL WALK-BEHIND POWER TROWELS
© 2010 Bartell Morrison Inc.
No part of this work may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including
photocopying and recording, or by any information storage or
retrieval system without the prior written permission of Bartell
Morrison Inc. unless such copying is permitted by federal
copyright laws.
Address inquiries or reference permissions care of:
Bartell Morrison Inc.,
375 Annagem Blvd.,
Mississauga, Ontario,
Canada, L5T 3A7
Revision
Date
0
05/2010
05/2012
Initial Release
release
RL
AL
1
07/2012
Spiderplate assembly part number update.
AL
2
08/2012
BC90 and BC120 throttle cables updated.
AL
Description
Approved by.
WALK BEHIND POWER TROWEL INSTRUCTION MANUAL
SAFETY PRECAUTIONS
!
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive
atmosphere,
near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
!
CAUTION
ROTATING HAZARD
Never place hands or feet inside
safety guard rings. Serious injury
will result from contact with rotating
blades.
!
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
! ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA L5T 3A7, 905-364-4200 FAX 905-364-4201
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
TABLE OF CONTENTS
QUALITY ASSURRANCE MACHINE BREAK-IN ................................................................................................... 4
QUALITY ASSURANCE/MACHINE BREAK-IN .......................................................................................................4
WALK-BEHIND POWER TROWEL WARRANTY ................................................................................................... 5
WALK-BEHIND POWER TROWEL WARRANTY ....................................................................................................5
MAINTENANCE RECORD ...................................................................................................................................... 6
MAINTENANCE RECORD ........................................................................................................................................6
ROUTINE SERVICE INTERVALS ........................................................................................................................... 7
ROUTINE SERVICE INTERVALS.............................................................................................................................7
SAFETY PRECAUTIONS ........................................................................................................................................ 9
FOREWORD..............................................................................................................................................................9
ASSEMBLY INSTRUCTIONS ................................................................................................................................. 9
SAFETY PRECAUTIONS..........................................................................................................................................9
9
1.
TROWELSINSTRUCTIONS
...........................................................................................................................................................
ASSEMBLY
...................................................................................................................................9
2.
RING .............................................................................................................................................. 9
1. STABILIZER
TROWELS .............................................................................................................................................................9
3.
ASSEMBLY
.......................................................................................................................................... 9
2. HANDLE
STABILIZER
RING.................................................................................................................................................9
9
4.
RING ............................................................................................................................................
3. STATIONARY
HANDLE ASSEMBLY
............................................................................................................................................9
5.
CONTROLS
.......................................................................................................................................... 9
4. ENGINE
STATIONARY
RING ..............................................................................................................................................9
9
6.
GUARD
......................................................................................................................................................
5. BELT
ENGINE
CONTROLS
............................................................................................................................................9
6. BELT GUARD
........................................................................................................................................................9
10
DIAGRAM
1 .............................................................................................................................................................
DIAGRAM 1 .............................................................................................................................................................10
OPERATION
(FLOATING) ...................................................................................................................................... 11
OPERATION(FINISHING)
(FLOATING)......................................................................................................................................
......................................................................................................................................11
11
OPERATION
OPERATION
(FINSHING) .......................................................................................................................................11
1.
STARTING PROCEDURES
- WARM TEMPERATURES .................................................................................... 11
1. STARTING
STARTINGPROCEDURES
PROCEDURES--COLD
WARMTEMPERATURES
TEMPERATURES
...................................................................................11
11
2.
.....................................................................................
2. STOPPING
STARTING PROCEDURES
PROCEDURES ................................................................................................................................
- COLD TEMPERATURES.....................................................................................11
11
3.
3. STOPPING PROCEDURES ................................................................................................................................11
LUBRICATION ........................................................................................................................................................ 11
LUBRICATION ........................................................................................................................................................11
1. ENGINE OIL ........................................................................................................................................................ 11
1. ENGINE OIL.........................................................................................................................................................11
2. SPIDER PLATE ................................................................................................................................................... 11
2. SPIDER PLATE ...................................................................................................................................................11
3. GEARBOX ........................................................................................................................................................... 11
3. GEARBOX ...........................................................................................................................................................11
4. GEARBOX OIL CHANGE .................................................................................................................................... 11
4. GEARBOX OIL CHANGE ....................................................................................................................................11
5. GREASE FITTINGS ............................................................................................................................................ 11
5. GREASE FITTINGS.............................................................................................................................................11
ENGINE
................................................................................................................................ 11
ENGINE OIL
OIL SPECIFICATION
SPECIFICATIONS..............................................................................................................................11
STORAGE
............................................................................................................................................................... 12
STORAGE................................................................................................................................................................12
MAINTENANCE
...................................................................................................................................................... 12
MAINTENANCE.......................................................................................................................................................12
12
1.
1.AIR
AIR CLEANER
CLEANER.....................................................................................................................................................
.....................................................................................................................................................12
12
2.
2. LUBRICATION
LUBRICATION.....................................................................................................................................................
.....................................................................................................................................................12
12
3.
3. SPARK
SPARKPLUG
PLUG......................................................................................................................................................
......................................................................................................................................................12
4. BELT
BELTTENSION
TENSION...................................................................................................................................................
...................................................................................................................................................12
12
4.
ELECTRIC
POWER
TROWEL OPERATION..........................................................................................................13
TROWEL
ARM
ADJUSTMENT
FIXTURE .............................................................................................................. 13
SETTING
UP THEPROCEDURE
ELECTRIC POWER
TROWEL .................................................................................................14
13
1.
ADJUSTMENT
.............................................................................................................................
STARTING
THE ELECTRIC
POWER
TROWEL ....................................................................................................14
14
PARTS
MANUAL
(BC90/BC436)
...........................................................................................................................
ELECTRIC POWER
TROWEL
WIRING DIAGRAM
...............................................................................................16
15
SPIDERPLATE
ASSEMBLY
(BC90/BC4336)
..........................................................................................................
TROWELASSEMBLY
ARM ADJUSTMENT
FIXTURE
..............................................................................................................17
HANDLE
- COMPLETE
(BC90/BC436)
............................................................................................... 16
1. ADJUSTMENT PROCEDURE .............................................................................................................................17
GEARBOX ASSEMBLY - COMPLETE (BC90/BC436)............................................................................................. 17
TROUBLESHOOTING.............................................................................................................................................18
SAFETY RING ASSEMBLY/MTG PLATE (BC90/BC436)........................................................................................ 18
SPECIFICATIONS ...................................................................................................................................................19
ENGINE/CLUTCH/HOIST HOOK ASSEMBLIES (BC90/BC436)............................................................................. 19
COMPANY INFORMATION ....................................................................................................................................20
PARTS MANUAL (BC120/BC446) ......................................................................................................................... 20
NOTES.....................................................................................................................................................................22
SPIDERPLATE ASSEMBLY (BC120/BC446) .......................................................................................................... 21
HANDLE ASSEMBLY - COMPLETE (BC120/BC446) ............................................................................................. 22
GEARBOX ASSEMBLY - COMPLETE (BC120/BC446)........................................................................................... 23
SAFETY RING ASSEMBLY/MTG PLATE (BC120/BC446)...................................................................................... 24
ENGINE/CLUTCH/HOIST HOOK ASSEMBLIES (BC120/BC446)........................................................................... 25
TROUBLESHOOTING ............................................................................................................................................ 26
SPECIFICATIONS ................................................................................................................................................... 27
COMPANY INFORMATION .................................................................................................................................... 28
NOTES .................................................................................................................................................................... 30
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
QUALITY ASSURANCE / MACHINE BREAK IN
The Bartell Walk-Behind Power Trowel is the product of extensive engineering
development designed to give long life and unmatched performance. The Walk-Behind
Power Trowels are shipped partially assemble, and only require filling with fuel and a brief
check of lubricant levels in preparation for operation.
You can help ensure that your Power Trowel will perform at top levels by observing a
simple routing on first use. Consider that your new Power Trowel is like a new car. Just
as you would break in a new car to the road or any new machine to the job, you should
start gradually and build up to full use. Learn what your machine can do and how it will
respond. Refer to the engine manufacturer’s manual for run-in times. Full throttle and
control may be used after this time period, as allowed by material. This will serve to
further break in the machine on your specific application, as well as provide you with
additional practice using the machine.
We thank you for the confidence you have placed in us by purchasing a Bartell WalkBehind Power Trowel and wish you many years of satisfied use.
artell
44
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
WALK-BEHIND POWER TROWEL WARRANTY
All products sold by Bartell Morrison Inc. and Bartell Morrison (USA) LLC (the “Company”) are warranted
against defects in materials and/or workmanship; excluding normal wear on wearing components and
components covered by a separate original manufacturers warranty, for a period of 24 months from the
date of sale to the original end user purchaser provided that certain conditions have been met.
Conditions:
1. The equipment serial number has been registered with the Company or its approved dealers,
distributors, representatives or agents.
2. The equipment has been operated in an appropriate manner by qualified individuals.
3. The equipment has been properly maintained as per the instructions included in the Owner’s
Manual.
4. All claims for warranty must be filed on proper forms and include the serial number of the
equipment along with proof of purchase.
Any evidence of failure to meet these conditions may result in a denial of the warranty claim.
Consideration of warranty claims will be at the sole discretion of the Company, or its authorized dealers,
distributors, representatives or agents.
The Company may, at its discretion, request that the equipment to be considered for warranty be returned
at the owner’s expense to an authorized repair facility for inspection.
Under this warranty we may, at our discretion, repair or replace a part or the whole of the defective
component or equipment.
Our Warranty coverage is limited to the cost to repair or replace the defective portion of the equipment and
a reasonable (as determined by the Company) amount of labour to conduct the repair or replacement.
Under no circumstances shall the Company be liable for any additional or exceptional costs beyond the
cost to repair or replace the defective portion of the equipment. The Company shall not be held
accountable for; costs associated with travel to inspect or repair defective equipment, costs for transporting
defective equipment to or from an authorized repair facility, costs incurred to repair or replace the defective
equipment at any facility other than one authorized by the Company or ancillary damage caused by or as a
result of the defective equipment.
Under no circumstances shall equipment be returned to the Company or its authorized dealers, distributors,
representatives or agents without the approval of the Company as evidenced by a Returned Goods
Number. To obtain a Returned Goods Number contact the factory or your authorized dealer, distributor,
representative or agent.
This warranty is for the sole benefit of the original end user purchaser and is not transferable to any other
company or person.
55
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Walk-Behind Power Trowel has been assembled with care and will provide years of service. Preventative
maintenance and routine service are essential to the long life of your Power Trowel. Your dealer is interested in
your new machine and has the desire to help you get the most value from it. After reading through this manual
thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts
or major service, be sure to see your Bartell dealer. For your convenience we have provided this space to record
relevant data about your Walk-Behind Power Trowel. When in need of parts or service be prepared to provide your
Trowel serial number. Locate the serial number now and record in the space below.
Date Purchased:
Type of Machine:
Dealer Name:
Model:
Dealer Phone:
Serial Number:
REPLACEMENT PARTS USED
PART NO.
QUANTITY
COST
MAINTENANCE LOG
DATE
DATE
OPERATION
66
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
Routine Service
Intervals
Each
use
General Inspection:
Guards
Warning stickers
Test run:
Controls:
Dead-man switch operation
Pitch control
Engine oil
Engine oil filter
Oil cooler
Cooling Fins
Air cleaner
Air Intake Line
Drive Belt
Valve clearance
Fuel filter
Fuel Tank
Engine wiring
Engine:
Check
Check
Check operation
After 1.5 Each 3
months months
or
or
50 hrs 100 hrs
Each 6 Each 9 Each 12
months months months
or
or
or
200 hrs 300 hrs 400 hrs
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Check
Check
Lubricate
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Check Level
Change
Replace
Clean
Clean
Check - clean
Replace
Check
Replace
Check tightness
Replace
Check-adjust
Check & Clean
Replace
Clean
Check
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
2 yrs
o
500 hrs
o
o
o
500 hrs
o
77
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
Routine Service Intervals
Due to the nature and environment of use, Walk-Behind Power Trowels could be exposed to severe
operating conditions. Some general maintenance guidelines will extend the useful life of your trowel.
The initial service for your power trowel should be performed after 25 hours of use, at which time your
mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule
above. The chart on page 6 (six) is handy for keeping a record of the maintenance performed and the parts
used for servicing your trowel.
Regular service according to the schedule above will prolong the life of the Walk-Behind Power Trowel and
prevent expensive repairs.
Keeping your Walk-Behind Power Trowel clean and free from debris is the single most important regular
maintenance operation, over and above the checks in the service schedule above, that can be performed.
After each use your Walk-Behind Power Trowel should be cleaned to remove any dust and debris from the
undercarriage and surrounding components. Use of a power washer will make clean up quick and easy,
especially if a non-stick coating was applied prior to use.
In the Service Schedule above, items that should be checked, replaced or adjusted are indicated by “o” in
the appropriate column. Not all Walk-Behind Power Trowel models include the same features and options
and as such not all service operations may have to be performed. For ease of recording place a checkmark
(√) through the “o” when the item is complete. If an item is not required or not completed place an “x”
through the “o” in the box.
All Walk-Behind Power Trowels have governed engine speed of 3600 rpm. See engine manufacturer’s
manual for exact specifications. Care should be used when making any adjustments to the Walk-Behind
Power Trowel not to change the governed speed.
Failure to have your Walk-Behind Power Trowel regularly serviced and properly maintained in accordance
with the manufacturer’s instructions will lead to premature failure and void the warranty.
artell
88
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
SAFETY PRECAUTIONS
RING – Install stationary ring as
4. STATIONARY
WALK BEHIND POWER TROWEL
INSTRUCTION MANUAL
Always keep unauthorized, inexperienced, untrained
shown in Fig. 5 with the side bar on engine recoil
people away from this machine.
side. (May not be exactly as shown). Install rubber
Rotating and moving parts will cause injury if
bushings (A) on top and bottom of mounting plate.
SAFETY
PRECAUTIONS
contacted.
Make sure guards are in place. Keep 4. STATIONARY
RING
Install
ring run
as
Install metal caps
(B). –Place
ringstationary
on top and
Always
keepfeet
unauthorized,
inexperienced,
hands and
away from moving
parts. untrained
shown
in Fig.
5 with
side
bar on
enginelock
recoil
screw (C)
through
capsthe
and
rubbers.
Tighten
nut
people
away
from this
Fuel the
machine
onlymachine.
when the engine is stopped,
side.
(May not
exactly
shown).
rubber
(D) securely
on be
bottom.
It isasbest
to startInstall
nuts on
all 4
Rotating
and moving
parts
will cause injury if
using all necessary
safety
precautions.
bushings
(A) ontightening.
top and bottom of mounting plate.
corners before
contacted.
Make
surealways
guards be
are stopped
in place. before
Keep
The engine
must
Install metal caps (B). Place ring on top and run
hands
and feet
moving parts.
attempting
any away
repairfrom
or adjustments.
Ignition switch 5. screw
(C) through
caps and
Tightencontrol
lock nut
ENGINE
CONTROLS
– rubbers.
Attach throttle
to
Fuel
thebemachine
only when the engine is stopped,
should
off.
(D)
securely
on
bottom.
It
is
best
to
start
nuts
onbelow
all 4
handle with screws provided. See DIAGRAM 1
using
all necessary
safetyinprecautions.
Be careful
not to come
contact with the muffler
corners
tightening.
for yourbefore
engine
model hook-up. For safety switch
The
must
always
stopped
before
when engine
the engine
is hot,
seriousbe
burns
may result!
connection, attach wire to terminal provided at
attempting any repair or adjustments. Ignition switch 5. ENGINE
– Attach throttle control to
“ON/OFF” CONTROLS
location.
DANGER:
should be off.
handle
with screws
provided.
1 below
The throttle
cable must
be cutSee
andDIAGRAM
formed to fit.
Feed
Never
operate
thecome
machine
in with
an the
explosive
Be careful
not to
in contact
muffler
for
hook-up.
Forthe
safety
switch
the your
cable engine
throughmodel
the cable
clamp on
engine.
Pull
atmosphere,
near combustible
where
when the engine
is hot, seriousmaterials
burns mayor
result!
connection,
attachthewire
to until
terminal
provided
at
the cable through
clamp
it forms
a smooth
ventilation does not clear exhaust fumes. Repair
“ON/OFF”
location.
arc from the
handle to the engine. Mark the cable at
DANGER:
fuel leaks immediately. Refer to your engine
The
throttleand
cable
cutback
and formed
to casing
fit. Feed
the clamp
pullmust
the be
cable
from the
at
owner’soperate
manual for
safety instructions.
Never
themore
machine
in an explosive
the
through
the cutting
cable clamp
on theCut
engine.
Pull
the cable
throttle.
Without
the cable,
casing
at
atmosphere, near combustible materials or where
the
through
forms afresh
smooth
the cable
mark and
pushthe
theclamp
cable until
backit through
cut
ventilation does
not clear exhaust fumes. Repair
ASSEMBLY
INSTRUCTIONS
arc
theahandle
engine.
the hook
cablethe
at
end.from
Form
small to
“L”the
bend
in theMark
cable,
fuel
leaks
immediately.
Refer
to Trowel
your has
engine
Your new Bartell Walk-Behind
Power
been
the
clamp
pull
thethrottle
cable back
casing
at
inner
cableand
into
the
block from
and the
tighten
cable
owner’sto
manual
for more
safety instructions.
shipped
you partially
assembled.
Filling the fuel tank
the
throttle.
cutting
theWith
cable,
Cut casing
at
clamp
downWithout
onto the
casing.
thumb
lever and
and a brief check of lubricant levels in preparation for
the
markblock
and in
push
through
cut
throttle
the the
fullycable
openback
position,
cut fresh
the inner
ASSEMBLY
operation is INSTRUCTIONS
required. To complete the assembly the
end.
a small
“L” bend
the cable,
hook wire
the
cableForm
by the
thumb
lever, inleaving
enough
Your
newinstructions
Bartell Walk-Behind
Power Trowel has been
following
will be helpful.
inner
cable
thetothrottle
blockInsert
and the
tighten
cable
exposed
to into
secure
the lever.
cable
into
shipped to you partially assembled. Filling the fuel tank
clamp
down
onto
the casing.
WithRestore
thumb lever
and
the fitting
and
tighten
the screw.
throttle
to
and
a brief check
of lubricant
preparation
for
1. TROWELS
– Attach
trowellevels
bladesinwith
screws and
throttle
block in the fully open position, cut the inner
idle position.
operation
is required.
To complete
the assembly
lock washers
supplied.
See (A) and
(B) Fig. 1. the
Be
cable by the thumb lever, leaving enough wire
following
instructions
will bescrew
helpful.
careful
that adjusting
(C) does not protrude IMPORTANT:
exposed to secure to the lever. Insert the cable into
below arm when attaching blades. This could cause Before
the fitting
and machine
tighten the
screw.
Restore throttle
to
running
with
belt installed,
ensure
1. TROWELS
trowel
bladesexcessive
with screws
and
the machine–toAttach
jump and
promote
wear
in that
idle
position.
engine
idles properly and that the safety -switch
lock
washers supplied. See (A) and (B) Fig. 1. Be
operation.
shuts off the engine.
that adjusting
screw
(C) does not
protrude
2. careful
STABILIZER
RING –
(if supplied)
Install
using IMPORTANT:
below
arm
when attaching
Thissupplied.
could cause
screws,
bushings
and lockblades.
washers
See Before running machine with belt installed, ensure
6. BELT GUARD – Install after machine has been
the
Fig.machine
1 (D) to jump and promote excessive wear in that engine idles properly and that the safety -switch
tested, taking care that it does not touch clutch or
3. operation.
HANDLE ASSEMBLY – Put cable end Fig. 2 (A) shuts off the engine.
pulley.
2. STABILIZER
RING
supplied)
through hole in
yoke –(B)(if and
secure Install
with nutusing
(C),
screws,
bushings
andbracket
lock washers
supplied.
then install
handle
on gearbox.
To See
get
6. BELT GUARD – Install after machine has been
Fig.
1 (D)cable tension, turn control knob Fig. 3, ATTENTION:
proper
tested, taking care that it does not touch clutch or
3. HANDLE
ASSEMBLY
– Put
cableGuide
end Fig.
2 (A)
counter-clockwise
to stop
position.
screw
(B) For any information regarding engine adjustments,
pulley.
please
refer to the engine manual supplied.
through
yoke
(B) slot.
and Tighten
secure with
nut 4(C),
will now hole
be atinthe
bottom
nut Fig.
(A)
then
installis handle
on (B)
gearbox.
To getIf
until slack
removedbracket
from point
as indicated.
proper
cable
tension,
turnshow
control
knob then
Fig. nut
3, ATTENTION:
more than
2 or
3 threads
through,
counter-clockwise
to stop position. Guide screw (B) For any information regarding engine adjustments,
should be turned back.
will
nowscrew,
be at the
Tighten
nut Fig.
(A) please refer to the engine manual supplied.
Guide
Fig.bottom
3 (B) slot.
should
be moved
to4next
until
from and
pointcable
(B) as
indicated.as
If
lowerslack
hole is
in removed
slide bushing
re-adjusted
more
or 3 threads
show through,
then and
nut
above.than
Turn2 hand
knob completely
clockwise
should
be turned
back.
check for
clearance
between yoke and gearbox at
Guide
screw,
3 (B)should
shouldbebeenough
movedspace
to next
point (C)
Fig. Fig.
4. There
to
lower
in slidecard
bushing
and cable re-adjusted as
pass ahole
business
through.
above. Turn hand knob completely clockwise and
check for clearance between yoke and gearbox at
point (C) Fig. 4. There should be enough space to
pass a business card through.
9
CREATED: 07/04
REVISED: 05/10
99
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
WALK-BEHIND TROWEL INSTRUCTION MANUAL
DIAGRAM 1
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
10
10
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
OPERATION (Floating)
STOPPING PROCEDURE
When the slab has set sufficiently firm that the 1. Throttle engine down.
operator’s footprint leaves a very slight depression on 2. Turn off stop switch.
the surface of the slab, it is ready for the floating
operation.
LUBRICATION
OPERATION
PROCEDURE
Under normal(Floating)
operating conditions the machine should STOPPING
1. ENGINE OIL
When
the
slab
has
set
sufficiently
firm
that
the
1.
Throttle
engine
down.
cover as much as 1000 sq. ft. in about 15 minutes. It is
The long life and successful operation of any piece of
operator’s
footprint
leaves
a
very
slight
depression
on
2.
Turn
off
stop
switch.
recommended that a slight tension on the trowel control
machinery is dependent on frequent and thorough
the
surface
the aslab,
it is tilt),
readyduring
for the
cable,
(butofnot
definite
thefloating
floating
lubrication.
operation.
operation will cause the machine to operate much LUBRICATION
Before using the trowel, always check your engine for
Under
normal
operating
conditions
theset
machine
should
OIL
smoother.
After
the floated
slab has
sufficiently,
it is 1. ENGINE
oil. Use
proper engine oil as recommended in the
cover
asfor
much
as 1000 operation.
sq. ft. in about 15 minutes. It is
The
long
and successfulmanual.
operation
piece ofto
ready
the finishing
engine life
manufacturer’s
Fillof any
crankcase
recommended that a slight tension on the trowel control
machinery
is
dependent
on
frequent
and
thorough
levels as recommended.
CAUTION:
cable, (but not a definite tilt), during the floating
lubrication.
Do not let the machine stand in one spot on the
operation will cause the machine to operate much
Before using
the trowel, always check your engine for
ENGINE
OIL SPECIFICATIONS
soft cement. Lift from the slab when the floating
smoother. After the floated slab has set sufficiently, it is
oil. Use proper engine oil as recommended in the
operation is complete.
ready for the finishing operation.
engine manufacturer’s manual. Fill crankcase to
levels as recommended.
CAUTION:
OPERATION (Finishing)
Do not let the machine stand in one spot on the
When starting the finishing operation, never set the ENGINE OIL SPECIFICATIONS
soft cement. Lift from the slab when the floating
trowels up over 1/4” pitch. This is important. Guiding the
operation is complete.
machine on the slab is very simple, a slight upward lift of
the handle causes the machine to travel to the left.
OPERATION
All Seasons
SAE 10W-30
Holding the (Finishing)
handle in the neutral position, will slowly
When
starting
the
finishing
operation,
never
set
the
cause the machine to spin in one spot. Slight downward
trowels
up over
1/4”
pitch. causes
This is important.
Guiding
theto
pressure
on the
handle
the machine
to travel
2. SPIDER PLATE
machine
on the
slab results
is very simple,
a slight upward
lift of
the right.
Best
are obtained
by covering
There are 4 (four) grease fittings on the spider plate,
the
handle causes
theeach
machine
to other
travel words,
to the let
left.
approximately
4” on
turn. In
the
each must be greased daily. THE SPIDER PLATE
Holding
themove
handleright
in the
neutral
position, or
willforwards,
slowly
machine
or left,
backwards
MUST BE GREASED EVERY TIME MACHINE IS
cause
the machine
to spin
in one
spot. Slight
approximately
4” with
each
revolution
of thedownward
trowels. To
USED.
pressure
onor
the
machine
to travel
to 2. SPIDER PLATE
fill a hole
cuthandle
down causes
a hump,the
move
the unit
back and
the
right.
Bestproblem
resultsarea.
are obtained by covering
are 4 (four) grease fittings on the spider plate,
forth
over the
3. There
GEARBOX
approximately
4”
on
each
turn.
In
other
words,
let
the
each
must
daily.plugs
THEon
SPIDER
PLATE
After the first pass over the slab, the waiting time
Check thebeoilgreased
level sight
both gearboxes
machine
move
right
or
left,
backwards
or
forwards,
MUST
BE
GREASED
EVERY
TIME
MACHINE
IS
between operations is determined in the same manner
daily to ensure the oil is half way on the site glass.
approximately
4”
with
each
revolution
of
the
trowels.
To
USED.
as if you were hand troweling. To repeat; the entire
Top up with Agma 8 compounded gear oil only.
fillapplication
a hole or cut
move the
unit back
and
anddown
actionaofhump,
the troweling
machine
in regard
Gearbox capacity 16 oz. to 19 oz. (473ml. To 562ml.)
forth
over theon
problem
area.and the correct pitch of the 3. GEARBOX
to getting
the slab,
Example: Esso/Exxon Cylesstic TK680.
After
the is
first
pass over
thesame
slab,manner
the waiting
timebe
Check the oil level sight plugs on both gearboxes
trowels,
determined
in the
as would
between
is determined
in the same
manner
ensure GEARBOX
the oil is half
way on the site glass.
used byoperations
a cement finisher
when troweling
by hand.
4. daily
TO to
CHANGE
OIL
as if you were hand troweling. To repeat; the entire
Top
up
with
Agma
8
compounded
oil the
only.oil.
Place a pan beneath the drain plug gear
to catch
application and action of the troweling machine in regard
Gearbox
capacity
16
oz.
to
19
oz.
(473ml.
To
562ml.)
Remove the drain plug and the filler plug from the
STARTING PROCEDURE: *WARM CLIMATE
to getting on the slab, and the correct pitch of the
Example:
TK680.
gearbox.Esso/Exxon
After the oilCylesstic
has drained
completely, replace
Open
fuel
valve
on
gas
tank.
Set
throttle
lever
to
“Fast”
trowels, is determined in the same manner as would be
the drain plug and tighten. Fill the gearbox through
idle position, set choke to closed position, start engine.
used by a cement finisher when troweling by hand.
4. TO
theCHANGE
filler plugGEARBOX
with 16 oz. OIL
to 19 oz. (473ml. To 562ml.)
Open choke slightly to prevent flooding. Move to “Open”
Place
a
pan
beneath
the drain
catch the
of Agma 8 compounded
gearplug
oil. to
Replace
the oil.
filler
or “Run” position when engine is warm, increase throttle
Remove
the
drain
plug
and
the
filler
plug
from
the
*WARM
STARTING
plug and tighten.
to maximumPROCEDURE:
operation position
(3600 CLIMATE
rpm).
gearbox. After the oil has drained completely, replace
Open fuel valve on gas tank. Set throttle lever to “Fast”
the drain plug and tighten. Fill the gearbox through
idle position, set choke to closed position, start engine.
STARTING PROCEDURE: *COLD CLIMATE
the filler plug with 16 oz. to 19 oz. (473ml. To 562ml.)
Open choke slightly to prevent flooding. Move to “Open”
Follow same procedure as above but allow longer
of Agma 8 compounded gear oil. Replace the filler
or “Run” position when engine is warm, increase throttle
warm-up period – 3 to 5 minutes. In cold weather, oil is
plug and tighten.
to maximum operation position (3600 rpm).
much heavier to move and requires more time to work
its way into the moving parts. If maximum power is not
STARTING
PROCEDURE:
*COLD
attained, allow
further warm-up
time.CLIMATE
Fill fuel tank with
Follow
same
procedure
as
above
but gas
allow
longer
clean gasoline, use safety approved
containers.
warm-up
period
–
3
to
5
minutes.
In
cold
weather,
oil is
DO NOT MIX OIL WITH GASOLINE – USE UNLEADED
much
heavier
to
move
and
requires
more
time
to
work
GAS ONLY.
its way into the moving parts. If maximum power is not
attained, allow further warm-up time. Fill fuel tank with
clean gasoline, use safety approved gas containers.
375MIX
ANNAGEM
MISSISSAUGA,
ONTARIO, CANADA L5T 3A7, 905-364-4200 FAX 905-364-4201
DO NOT
OIL WITHBLVD.,
GASOLINE
– USE UNLEADED
CREATED: 07/04
GAS ONLY.
11
REVISED: 05/10
11
11
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
STORAGE
The following steps should be taken to prepare your
Walk-Behind Power Trowel for extended storage.
1. Close fuel shut off valve.
2. Siphon excess gasoline from tank.
3. Start engine until it stops from lack of fuel. This will
use up all the fuel in the carburetor and prevent
formation of deposits due to evaporation of fuel.
4. Remove spark plug and pour 2 oz. of SAE
10W 30 motor oil into the cylinder. Slowly crank the
engine 2 or 3 times to distribute the oil throughout
the cylinder. This will help prevent rust during
storage. Replace spark plug.
5. Store the unit in an upright position in a cool, dry,
well ventilated area.
MAINTENANCE
Maintaining your Walk-Behind Power Trowel will insure
long life to the machine and its components.
AIR CLEANER - Keep air filter clean at all times. Wash
away dust and debris using a non-oil based cleaning
solvent. Let the filter dry before re-installing.
LUBRICATION – Check engine oil regularly. Use
proper engine oil as recommended. See previous
chart. Fill crankcase to levels as recommended in
manufacture’s engine manual.
SPARK PLUG – Check and clean spark plugs
regularly. A fouled, dirty or carboned spark plug causes
hard starting and poor engine performance. Set spark
plug gap to recommended clearance. Refer to engine
manual.
BELT TENSION – IMPORTANT!
If there is excessive belt play, there will be a decrease
in the power transmission capability which could lead to
premature wear and failure of the belt. The normal belt
play should be 1/2” to 5/8” which is attained by
depressing one side of the belt at the mid-point of the
span between pulleys. Tighten all engine mount
fasteners.
CHART FOR MINIMUM WIRE SIZE OF EXTENSION CORD
Nameplate AMPS
CORD LENGTH
25’
50’
100’
150’
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
(NOT RECOMMENDED)
12
12
CREATED:
CREATED: 05/12
07/04
REVISED: 05/10
TROWEL ARM ADJUSTMEN T FIXTURE
PART #20801
Ex: Unit 36” (B436)
1)10810A
– Trowel arm
1)
Trowel arm
2)10817A
2)
Lift lever– Lift lever
3)
Jam nut
3)10808
– Jam nut
4)
Set screw
4)10809
– Set screw
5)10824
– Block top
5)
Block top
6)
Bolt – Bolt
6)10507
7)
Jam nut
7)10808
– Jam nut
8)
Carriage
bolt
8)10807
– Carriage
bolt
9)
Adjustment
bar
9)10832
– Adjustment
bar
10) 10507
Bolt – Bolt
10)
Figure 5a.
The trowel arm adjustment fixture (20801) is reversible.
By rotating the arm clamping fixture and the ring bolt,
both left hand and right hand trowel arms may be
adjusted. Before attempting adjustment, determine
whether the trowel arm is right handed or left handed.
When adjusting left hand trowel arms use the side of the
fixture marked “L”. When adjusting right hand trowels
arms use the opposite side. The adjustment bar will be
set on “36” for the Walk-behind trowel arm.
ADJUSTMENT PROCEDURE
1. Remove all trowel arm assemblies (1 & 2 arm and
attached lift lever) from suspected maladjusted spider
plate.
2. Remove lift lever (2) from trowel arm (1) by first
loosening jam nut (3) then square head screw (4). If
upon inspection (method left to discretion of
serviceman) any trowel arm (1) is found to be in a
bent condition, it must either be brought back to its
original straight condition (method left to the
serviceman’s discretion) or replaced with new part.
3. Replace lift levers (2) on new or straightened arms
(1) by reversing procedure as described above.
NOTE: IT IS IMPORTANT THAT WHEN TIGHT ENING SQUARE HEAD NUT (4), IT SEATS ITSELF
SECURELY INTO DIMPLE MACHINED IN ARM.
4. Place trowel arm assembly (1 and 2) in fixture (5)
with lift lever (2) butting up against fixture. Clamp in
place with bolts (6).
5. Loosen locknut (7) and screw carriage bolt (8) down
to full depth allowable. This will provide for ample
clearance to swing precision ground adjustment bar
(9) over head of carriage bolt.
Adjustment bar (9) is stamped for appropriate size of
machine. Swing appropriate side directly over carriage
bolt (8) and secure in place with bolt (10).
6. Adjust carriage bolt (8) upwards until contact is made
with adjustment bar (9); holding carriage bolt in
position with one wrench, tighten locknut (7) to secure
in position with second wrench.
NOTE: IT IS VITALLY IMPO RTANT TO ENSURE
THAT ONCE THE CARRIAGE BOLT IS ADJUSTED
TO THE CORRECT HEIGHT, IT DOES NOT MOVE
BEFORE, OR DURING THE TIGHTENING OF
LOCKNUT.
7. This same procedure is to be followed with ALL arms
from spider plate assembly, and will ensure correct
and exact adjustment.
TROWEL ARM ADJUSTMENT SCREW
The trowel arm adjustment screw is to be used for field
adjustment of blade level, in the event of a damaged
trowel arm, to enable completion of the job. At the end of
the job repairs should be made to eliminate the damage.
When assembling trowel blades to trowel arms, the
adjustment screw should NEVER protrude below the
under-side surface of a trowel arm.
If the adjustment screw is not flush with the underside of
the trowel arm, then this will cause the power trowel to
bounce and vibrate especially at high speed. This will
also cause the trowel blades to leave an uneven finish to
the concrete due to the blades not being level to one
another.
Make certain that the adjusting screw is held firmly in
place while tightening the bolt which secures the blade to
the trowel arm.
17
13
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
BC90/BC436
ASSEMBLY DRAWINGS AND PARTS
LIST
23
14
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
SPIDERPLATE ASSEMBLY (BC90/BC436)
32
63
35
62
49
50
61
56
55
54
31
53
36
48
52 53
47
27
57
108
60
59
58
31
Item
Qty.
Item
Part Number
27
10897
Flat Washer, 10mm
4
52
10755
Square head set screw, M10, 1.5 lg
4
31
11621
Lockwasher, M10
2
53
10867
Hex Jam Nut, M10-1.5
4
32
10200
Yoke Arm, sm
1
54
10757
Carriage Bolt
4
35
10349
Yoke Arm Pin
1
55
10758
Blade lock bolts
4
36
10743
Lock Pin, 10mm
1
56
10000
Spiderplate
1
20646
Finish Blade - metric
4
57
10681
Lift Lever, sm
1
20415
Clip on Float - 10”x14”
4
58
10059
SHCS, M10-1.5x25mm lg
1
20483
Combo Blade - metric
4
59
10760
Cap Plug
1
20414
Finish Blade, 6”x14” - imperial
4
60
10761
Grease Cap
4
20479
Combo Blade, 8”x14” - imperial
4
61
10002
Pressure Plate
1
10001
Trowel Arm
4
62
10664
Thrust Bearing 6009-2RS
1
10452
HHCS, M8-1.25x10mm - metric
4
63
10003
Press Plate Cap
1
10401
HHCS, 5/16-18”x1 1/2” lg - imperial
4
11614
Lockwasher, 8mm - metric
4
108
10286
Spiderplate assembly (blades and
hardware not included)
1
10402
Lockwasher - imperial
4
47
48
49
50
Part Number Description
Description
Qty.
23
15
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
HANDLE ASSEMBLY - COMPLETE (BC90/BC436)
1
3 2
4
6 5
7
8
11
14
9
10
13
15
16
20
12
17
19
17 18
21
23
27 26
25
28 27
22
107
24
30
29
30
31
27
Item
Item
Part Number
1
10684
Handle Grips (ea)
17
10694
SHCS, M6-1.0x6mm lg
Description
2
21728
PHMS, M5-0.8x8mm
18
14448
Lockwasher, 6mm
3
10703
Lockwasher, 5mm, internal
19
10345
Slide bushing
4
10508
Throttle Assembly
20
10696
Spring pin, 5mm-30
5
10687
PHMS M5-0.8x10mm
21
10291
Pitch control cable
6
10688
Flat washer, 5mm
22
10346
Pulley
7
10342
Handle (tube only)
23
10697
Pin, 6mm
8
20713
Deadman switch
24
10680
Cable support block
9
10343
Pitch control knob
25
10347
Handle clamp
10
10689
Pin, 5x50mm
26
10077
HHCS, M10-2.5x35mm lg
11
10609
Bearing 51204
27
10897
Flat washer, 10mm
12
10683
Pitch control bushing
28
13349
HHCS, M10-1.5x70mm lg
13
10609
Wave washer, 18mm
29
10348
Handle clamp
14
10692
Flat washer, 20mm x 34mm x 3mm
30
11802
Lock nut, M10-1.5x16mm
15
10693
Lock pin, 18mm
31
11621
Lokwasher, 10mm
16
10344
Screw shaft
107
20650
Handle assembly (complete)
16
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
GEARBOX ASSEMBLY - COMPLETE (BC90/BC436)
81
42
80
79
78
77
76
75
109
73
74
71
72
68
42 67
66
40
70 31 27
69
33
39
65
64
34 31 27
37
38
39
40
45
41
42 43
44
Item
27
Qty.
Item
Part Number
46
Description
Qty.
10897
Flat washer, 10mm
1
68
10682
Sight glass/oil gauge
31
11621
Lockwasher, M10
2
69
10765
Gearbox (casing only)
1
33
10741
Stud
1
70
11802
Locknut, M10-1.5, nylon insert
1
34
11834
SHCS, M10-1.5x16mm
71
10767
Key
1
37
10284
Countershaft w/worm
1
72
10232
Mainshaft
1
38
10744
Bearing 32004
1
73
10768
Bearing 6206
1
39
10745
Gasket
2
74
10769
Woodruff key
1
40
10746
O-ring
2
75
10285
Main gear
1
41
10747
Flange, sm
1
76
10770
Bearing 30305
1
42
10748
SHCS, M6-1.0x16mm
16
77
10771
Washer
1
43
10750
Oil seal 20408
1
78
10772
M10x2.5 Hex Screw
1
44
10350
Pulley
1
79
10773
Gasket
1
45
10759
SHSS, M8-1.25x10mm
1
80
10774
Gearbox cover
1
46
10751
Key, 5mm x 35mm
1
81
10775
Release valve
1
64
10762
Oil seal 274710
1
109
10100
Gearbox assembly (complete)
1
65
10763
Bolt, oil drain
1
17
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
1
SAFETY RING ASSEMBLY/MTG PLATE (BC90/BC436)
100 99
101
102
103
98
106
104
105
Item
Qty.
Item
Part Number
98
10786
Hex lock nut, flanged, M8-1.25
4
103
10791
Flat washer, 8mm x 26mm
8
99
10787
SHCS, M801.25x40mm
4
10338
Mtg plate-GX160
1
100
10919
Flat washer, 5/16-8mm
4
10339
Mtg plate-GX270
1
101
10789
Bowl washer
4
105
10393
Guard ring, powder coated
1
102
10790
Rubber washer
4
106
10792
SHCS, M8-1.25x20mm
6
104
Description
Qty.
23
18
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
ENGINE/CLUTCH/HOIST HOOK ASSEMBLIES (BC90/BC436)
97
110
98
93
96
92
91
90
95
94
49
50
86
89 88
87
45
82
Item
Qty.
45
10750
SHSS, M8-1.25x10mm
1
49
10452
HHCS, M10-1.5x35mm - GX160
1
50
11614
Lockwasher, 8mm - GX160
1
82
10287
Belt Guard - GX160
1
86
10777
Flat washer, 45mm x 10mm x 2.85mm
1
87
10778
Clutch Cover, sm - GX160
1
11015
Faceplate - GX270
1
88
10779
Weight - GX160
4
89
10780
Clutch Spring - GX160
1
11013
Spring - GX160
1
90
10781
Bushing, copper - GX160
1
11012
Bushing - GX270
1
91
10782
Clutch drum - GX160
1
21046
Spindle - GX270
1
Item
92
93
94
95
96
97
98
110
Part Number
Description
Qty.
14996
Bearing, 6006-2RS - GX160
1
11044
Bearing - GX270
1
10784
Spindle - GX160
1
11045
Spindle - GX270
1
50117
Set Screws (2) (not shown)
1
11030
Belt, A25 - GX160
1
11047
Belt, BP28 - GX270
1
30041
FHSCS, 5/16-24 x 3/4”
4
10201
Hoist Hook - GX160
1
10300
Hoist Hook - GX270
1
21333
GX160 Honda
1
21334
GX270 Honda
1
10786
Hex lock nut, flanged, M8-1.25
2
10293
Clutch Assm. Complete, 3/4” shaft - GX160
1
21005
Clutch Assm. Complete, 1” shaft - GX270
1
19
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
BC120/BC446
ASSEMBLY DRAWINGS AND PARTS
LIST
23
20
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
SPIDERPLATE ASSEMBLY - COMPLETE w/o BLADES/HARDWARE (BC120/BC446)
32
35
65
36
64
49
50
51
63
56
48
113
52
53
55 54
31 53
47
27
57
115
62
61
60
58 59
Item
Qty.
Item
Part Number
Description
Qty.
27
10897
Flat washer, 10mm
14
52
10755
Lock screw
4
31
11621
Lockwasher, M10
10
53
10867
M10 nut
8
32
10299
Yoke arm
1
54
10757
M10x35 square head bolt
4
35
10900
Yoke Pin
1
55
10758
Blade lock bolt
4
36
10743
Lock pin, 10mm
2
56
10294
Spider plate
1
20647
Finish blade, 140mm x 455mm (metric)
4
57
11337
Lift lever
4
20410
Finish blade, 6x18 (imperial)
4
58
11338
M12x25 boly
1
20411
Float blade, 10x18 (fits metric and
imperial)
4
59
11339
Spring washer, 12mm
2
60
11340
Cap plug
1
47
48
49
50
51
20484
Combo blade (metric)
4
61
11341
SHCS, M8x16
4
20480
Combo blade, 6x18 (imperial)
4
62
10761
Grease cap
4
11336
Trowel arm, lg
4
63
10296
Press plate, lg
1
10452
M8x40 Hex bolt (metric)
8
64
11342
Press bearing, 6209-2RS
1
10401
HHCS, 5/16-18x1, 1/2”, lg (imperial)
8
65
10297
Press plate, cap
1
11614
Lock washer, 8mm
13
113
11745
M8-1.25 HHCS
4
10322
Spider assembly (blades and hardware
not included)
1
11667
Flat washer, 8mm
12
115
23
21
CREATED: 07/04
05/12
REVISED: 05/10
HANDLE ASSEMBLY: FINE PITCH - COMPLETE (BC120/BC446)
1
3
2
4
6
5
7
8
11
14
9
10
13
15
16
12
17
19
20
116
17 18
21
23
27 26
25
28 27
22
24
30
29
30
31
27
Item
Qty.
Item
Part Number
1
10684
Handle Grips (ea)
2
17
10694
Description
M6-8 inner hex bolt
Qty.
2
2
21728
RHMS, M5-0.8x8mm
2
18
14448
6mm spring washer
1
3
10793
Flat washer, 4mm
2
19
10800
Slide bushing
1
4
10508
Throttle cable assembly
1
20
10696
5mm-30 spring pin
1
5
21728
RHMS, M5-0.8x8mm
2
21
10876
Pitch control cable
1
6
10703
Lockwasher, 5mm
2
22
10877
Pulley
1
7
10794
Handle (tube only) - powder coated
1
23
10878
6mm-30 pin
1
8
20713
Deadman switch (centrifugal style)
1
24
10879
Cable support block
1
9
10795
Pitch adjust knob
1
25
10880
Handle clamp (upper)
1
10
10689
Pin, 5x50
1
26
10077
M10x35 hex bolt
4
11
10796
Bearing 51204
1
27
10897
Flat washer, 10mm
14
12
10797
Pitch control bushing
1
28
13349
M10x70-30 hex bolt
1
13
10798
Wave washer, 18mm
1
29
10898
Handle clamp (low)
1
14
10692
20mm x 34mm x 3mm plate washer
1
30
11802
M10 self lock nut
6
15
10693
Lock pin, 18mm
1
31
11621
Spring washer, 10mm
10
16
10799
Pitch adjust shaft
12
116
20670
Handle assembly (complete)
1
22
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
HANDLE ASSEMBLY: EUROPEAN SPEC. - COMPLETE (BC120/BC446)
Item
Qty.
Item
Part Number
Description
Qty.
22
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
GEARBOX ASSEMBLY - COMPLETE (BC120/BC446)
83
82
81
80
79
78
77
76
74
75
72
115
73
70
42 69
68
40
34 31 27
71
33
39
67
66
37
38
39
40
45
41
42 43
44
Item
46
Qty.
Item
Part Number
27
10897
Flat washer, 10mm
14
69
11345
Description
Flange
Qty.
1
31
11621
Lockwasher, M10
10
70
10682
Sight glass
1
33
10899
Stud, lg
4
71
11346
Casing-unpainted
1
34
11834
SHCS M10-1.5x16mm
1
72
11347
6x30 key
1
37
11075
Countershaft, lg
1
73
10316
Main shaft
1
38
10744
Bearing 32004
1
74
14256
Bearing 6207
1
39
11318
Gasket
2
75
11348
Moon key
1
40
10746
O-ring
2
76
10321
Main gear
1
41
11334
Flange
1
77
11349
Bearing 30306
1
42
31135
M6x16, inner hext bolt
16
78
11350
Worm shaft washer
1
43
10749
Oil seal 20408
1
79
10772
M10x25, hex screw
1
44
11335
Pully
1
80
11351
Gasket
1
45
10750
M8x10 bolt
2
81
11352
Gearbox cover plate
1
46
10751
Key, 5mm x 35mm
1
82
10792
M8x20 inner hex bolt
8
66
11343
Oil seal 355410
1
83
11353
Release valve
1
67
11344
Oil drain bolt
2
115
10298
Gearbox Assembly (complete)
1
68
31369
Bearing 6204
1
23
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
SAFETY RING ASSEMBLY/MTG PLATE (BC120/BC446)
104 103
108
105
106
107
102
111
109
110
50 104
112
Item
Qty.
Item
Part Number
108
10792
M8x20 inner hex bolt
1
10340
Mtg plate-GX270
1
10341
Mtg plate-GX340/GX390
1
50
11614
Lock washer, 8mm
13
102
11802
M10 nut
8
103
10787
M8x40 bolt
4
109
Description
Qty.
104
10788
Plate washer, 8mm x 20mm x 2mm
4
110
11359
M8x16 hex bolt
2
105
11358
Steel bowl
4
111
20655
Guard ring (removable) 46”
1
106
10790
Rubber vibration absorber
4
112
11360
Inner stab ring
1
107
10791
4
24
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
ENGINE/CLUTCH/HOIST HOOK ASSEMBLIES (BC120/BC446)
101
114
102
97
100
96 95
94
99
93
98
88
90 59
89
92
91
84
Item
Qty.
Item
Part Number
Description
Qty.
59
11339
Spring washer, 12mm
2
96
11044
Bearing 6007-2RS
1
84
10331
Belt guard
1
97
11045
Spindle
1
88
11354
Hex bolt, 7/16-20
1
98
11178
Belt - B29 (Gates Only)
GX270/GX340/GX390
1
89
11355
1
99
11357
Screw bolt
4
90
11015
Faceplate
1
100
10300
Hook liift, black
1
91
11356
HHCS, M10x10
1
21334
Engine-GX270
1
92
11014
Weight
1
21321
Engine-GX340
1
93
11013
Clutch spring
1
21335
Engine-GX390
1
94
11012
Copper bushing
1
102
11802
M10 nut
8
95
21046
Clutch drum w/bushing
1
114
21005
Clutch assembly (complete), lg
1
101
25
23
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
TROUBLESHOOTING
WON’T START
• Throttle fully open
• Hand lever wire broken
• No gas
• Dirty gas
• Gas filter plugged
• Gas line plugged
• Hole in gas line
• Gas supply valve turned off
• Dead-man safety switch
• Safety switch wire or connectors not making
good contact
• Other engine problems (Refer to engine manual)
STARTS BUT NO HIGH SPEED
• Engine problems
• Throttle cable broken or seized
• Throttle lever and connectors loose or out of
adjustment
• Clutch shoes worn
STARTS AT HIGH SPEED, WON’T SLOW DOWN
• Same as above
ENGINE WON’T STOP
• Safety switch, wire or connectors not making
good contact
ENGINE STARTS BUT WON’T TU RN TROWELS AT
ANY SPEED
• Clutch seized
• No weights or broken clutch
• Wrong belt
• Broken or missing key
- Clutch
- Pulley
- Worm gear (countershaft)
- Main gear
- Spider plate
• Gearbox seized
TROWELS TURN, ENGINE AT IDLE
• Idle too fast
• Belt too tight
• Clutch seized
• Pulley out of alignment
TROWELS BLADES WEARING UNEVENLY
• Spider plate seized
• Arms bent
• Adjusting screws (carriage bolts) incorrectly set
MACHINE JUMPS ON FLOOR
• Concrete hardened on bottom of spider plate
• Trowels unevenly worn
• Spider plate loose
• Trowel arms bent
• Adjusting screws (carriage bolts) incorrectly set
use spider plate adjustment jig (pg,13)
• Mainshaft bent
PITCH CONTROLS WILL NOT OPERATE BLADES
• Cable broken or out of adjustment
• Slot screw missing (under-side of handle)
• Pressure plate and/or yoke arm broken or badly
worn
• Hand crank adjuster malfunctioning
BELT WEARING RAPIDLY
• Belt adjusted improperly
• Pulley out of alignment
• Wrong belt/defective belt
• Clutch sticking
• Gearbox seizing
OIL LEAKS
a) Top of gearbox
• Engine leaks
• Relief valve broken
• Too much oil in gearbox
• Set screw missing in cover
b) Between end cap and gearbox (recoil side)
• “O” ring damaged
• End cap not tight
c) At mainshaft or countershaft
• Relief valve seized
• Shaft and/or seal worn
TROWEL BLADES WILL NOT TURN
• Yoke arm broken
• Key sheared
SPIDER PLATE HARD TO GREASE
• Fittings plugged
• Cement in grease grooves of arms
• Grease fittings too tight
18
26
07/04
CREATED: 05/12
REVISED: 05/10
B430
30"
(75 cm)
5.5 hp Honda OHV
B436
36"
(90 cm)
B436E
36"
(90 cm)
B440
Model
Model
N/A
Up to 165 lb.
(75 kg)
5.5WALK
hp Honda
OHV POWER
10” x 14"
6” xINSTRUCTION
14"
8” xMANUAL
14"
BEHIND
TROWEL
9 hp Honda OHV
(25 x 36 cm) (15 x 36 cm)
(20 x 36 cm)
38 ½"
(98 cm)
Up to 165 lb.
(75 kg)
10”
x 14"
6” x 14"
SPECIFICATIONS
(25 x 36 cm) (15 x 36 cm)
8” x 14"
(20 x 36 cm)
38 ½"
(98 cm)
Up to 165 lb.
(75 kg)
10” x 14"
(25 x 36 cm)
8” x 14"
(20 x 36 cm)
NA
Up to 165 lb.
(75 kg)
3 hp, 230V, 1 Phase
Electric Motor
40"
WALK-BEHIND
9 hp TROWEL
Honda OHV
(100 cm)
Path
6” x 10-1/2"
(15 x 27 cm)
N/A
Power Source
Float Blade
9
hp Honda
OHV SizeFloat
Power
Source
(gas
option)
Path
6” x 14"
(15 x 36 cm)
Finish Trowel
N/A
Combination
Float Plan
Operating
Blade Size Finish BladeCombination
Float Weight
Operating
Size
46"
9 hp
Subaru
OHV
10”Size
x 18"
6” x 18"
8” x 18"
48
½"
UpWeight
to 245 lb.
(gas
option)
Trowel
Size
Blade
Size
Pan
30”(120 cm)
Honda GX160
OHV OHV
10” x 14”
14” x 46 cm) 8” x 14”
11 hp Honda
(25 x 46 cm)6” x (15
(20 x 46 cm) 38.5”(123 cm) Up to 195
(110lb.kg)
B446
BC90
BC436
(75 cm)
B430
BC120
BC446
B436
B436E
OHV
(25 x 26 cm)
(15 x 36 cm)
(20 x 36 cm)
(20 x 26 cm)
30"Honda GX270
6” x 10-1/2"
11 hp Subaru OHV
5.5
hp
Honda
OHV
N/A
N/A
N/A
Honda GX270 OHV
(15 x 27 cm) 8” x 18”
46” (75 cm)
10” x 18”
6” x 18”
48.5”
(120 cm)
Honda GX360 OHV
(25 x 46 cm)
36"Honda GX390
5.5 hpOHV
Honda OHV
10” x 14"(15 x 46 cm)
6” x 14" (20 x 46 cm)
8” x 14"(20 x 46 cm)
38 ½"
(90 cm)
9 hp Honda OHV
(25 x 36 cm) (15 x 36 cm)
(20 x 36 cm)
(98 cm)
36"
(90 cm)
3 hp, 230V, 1 Walk
Phase Behind
10” x 14"Trowel6”(GASOLINE)
x 14"
8” x 14"
Electric Motor
(25 x 36 cm) (15 x 36 cm)
(20 x 36 cm)
38 ½"
(98 cm)
(88 Kg)
Up to 165 lb.
(75lb.kg)
Up to 255
(115 Kg)
Blade Speed (RPM)
130-160
40"
10”
x
14"
8” x 14"
Engine Speed (RPM)
36006” x 14"
B440
9 hp Honda OHV
NA
(100 cm)
(25 x 36 cm) (15 x 36 cm)
(20 x 36 cm)
Clutch Type
Centrifugal
hp Honda OHV
Variable46"
Speed 99 hp
Yes 6” x 18"
Subaru OHV
10” x 18"
8” x 18"
48 ½"
B446
Gearbox
Oil
gear oil(123 cm)
(120 cm)
11 hp Honda OHV (25 x 46 cm) Agma
(15 x 8
46compounded
cm)
(20 x 46 cm)
11 hp Subaru OHV
Gearbox Oil Capacity
16 oz. (473 ml), 19 oz. (562 ml)
Engine Fuel
Gasoline – Unleaded
Engine Oil Alert
Yes
Cooling
Air
Walk
Behind
Trowel
Starting
Recoil(GASOLINE)
Starter - Manual
Blade Speed
(RPM)
130-160
Dead-man
Safety
Switch
Yes
Engine
Speed(approximately)
(RPM)
Fuel
Capacity
33600
Gal. (12.5 L)
Clutch Type
Running
Time (approximately)
2Centrifugal
½ hours
Variable of
Speed
Number
Blades
4Yes
Gearbox
Oil
Agma 8 compounded gear oil
Engine Acoustic Power Lwa (dB)
97-103
Gearbox
Oil Capacity
16 oz. (473 ml), 19 oz. (562 ml)
Engine
Acoustic
Pressure Lpa (Db)
82-86
Engine
Fuel
Gasoline – Unleaded
Level of Vibration
1.1-1.5
Engine
Oil
Alert
Yesaw
Vibration value on the handle
7.0
Cooling
Air
Options
Oil-Bath
Spider Assembly
Starting
Recoil
Starter
- Manual
Insta-Pitch Lever
Quick-Pitch
Lever
Dead-man Safety Switch
Yes
Hoist Hook
Fuel Capacity (approximately)
3 Gal. (12.5 L)
Carry Bar
Running Time (approximately)
2 ½ hours
Folding
Handle
Number
of
Blades
Power rating conforming to DIN 6270 & ISO 3048/1 4
Std.
Up to 165 lb.
(75 kg)
Up to 165 lb.
(75 kg)
Up to 165 lb.
(75 kg)
Up to 245 lb.
(110 kg)
RPM results may vary by engine option.
Engine Acoustic Power Lwa (dB)
97-103
Power rating conforming to DIN 6270 & ISO 3048/1 Std.
Engine
Acoustic
Pressure
Lpa
(Db)
82-86
Level of Vibration
1.1-1.5
Vibration
value
on
the
handle
7.0 aw
Options
Oil-Bath Spider Assembly
CREATED: 07/04
REVISED: 05/10
Insta-Pitch Lever
19
Hoist Hook
Carry Bar
Folding Handle
Power rating conforming to DIN 6270 & ISO 3048/1 Std.
19
27
CREATED: 07/04
05/12
REVISED: 05/10
Declaration of Conformity / Certificat de conformité / Gelijkvormigheids certificaat
Declaración de Conformidad/Declaração de Conformidade/Dichiarazione Di Conformita
We:
375 Annagem Blvd.
L5T 3A7
Tel: 905-364-4200
Fax: 905-364-4201
Bartell Morrison (USA) LLC.
12 Industrial Drive
Keyport, New Jersey, United States of America
07735
Tel: 732-566-5400
Fax: 732-566-5444
Declare under our sole responsibility that the product to which this declaration relates is in conformity with the
following standard(s) or other normative documents.
Déclarons sous notre responsabilité que le produit cette déclaration est conforme aux normes suivantes ou d’autres
documents habituels.
Verklaren onder onze verantwoordelijkheid dat het product naar welke de verklaring verwijst conform de volgende
standaards of anders gebruikelijke documenten is.
Declaramos bajo nuestra única responsabilidad que el producto en lo que esta declaración concierne, es conforme
con la siguiente normativa u otros documentos.
Declara sob sua responsabilidade que o produto a quem esta declaração interessar, está em comformidade com
os seguintes documentos legais ou normas directivas.
Dichiariamo sotto la ns. unica responsibilita che il prodotto al quale questa dichiarazione si riferisce, è fabbricato in
conformità ai seguenti standard e documenti di normative.
EN 349:1993
EN 418:1993
EN 12100-1:2003
EN 12100-2:2003
EN ISO 4872:1978
EN ISO 5349-1:2001
EN ISO 5349-2:2001
Safety of Machinery - Minimum gaps to avoid crushing of parts of the human body.
Safety of Machinery - Emergency stop equipment, functional aspects - Principles for
design
Safety of Machinery - Basic Concepts, general principles for design - Part 1: Basic
Terminology, methodology
Safety of Machinery - Basic Concepts, general principles for design - Part 2: Technical
Principles
Acoustics - Measurement of Airborne noise emitted by construction equipment intended
for outdoor use - Method for determining compliance with noise limits.
Mechanical vibration. Measurement and evaluation of human exposure to handtransmitted vibration. General requirements
Mechanical vibration. Measurement and assessment of human exposure to handtransmitted vibration. Practical guidance for measurement at the workplace.
Following the provisions of Directive(s):
Suivant les directive(s) déterminées:
Volgens de vastgestelde richtlijnen:
Siguiendo las directiva(s):
No sequimento das clausulas da Directiva(s):
Seguendo quanto indicato dalla Direttiva(s):
98/37/EC
2000/14/EC
2001/95/EC
2002/95/EC
Machinery Directive
Noise Directive
General Product Safety Directive
Reduction of Hazardous Waste Directive
20
28
CREATED: 07/04
05/12
REVISED: 05/10
Technical Characteristics:
Caractéristiques techniques:
Technisch gegevens:
Características Técnicas:
Caracteristicas Técnicas:
Qualitàs di tecnico:
Model
Modéle
Type
Modelo
Modelo
Modello
MachineSerial Number
Numéro de Série machine
Serienummer machine
Máquina número de série
Numero de serie da maquina
Numero di seria la macchina
Engine Serial Number
Numéro de Série moteur
Serienummer motor
Motor número de série
Numero de serie do motor
Numero di seria la motore
B436 Walk Behind Power Trowel
Noise Level
Puissance acoustique
Geluidniveau
Nivel Sonoro
Nivel del Ruido
Potenza Acustica
Lwa
(dB)
98
Pressure level
Pression acoustique
Geluidsdrukniveau
Nivel Acustico
Vibration level
Niveau de vibration
Vibratieniveau
Nivel de Vibracion
Pressione Acustica
Lpa
(Db)
99
Livello di Vibrazione
ahv
2
(m/s )
1.5
Pressão Acústica
Weight
Masse
Gewicht
Masa
Massa
Massa
Lbs
(kg)
125
(56.8)
Nivel de Vibração
375 Annagem Blvd.
L5T 3A7
Telephone: 905-364-4200
Facsimile: 905-364-4201
The Technical Construction file is maintained at:
Les fiches techniques de construction sont gardées à:
Het technische constructie document wordt bewaard te:
El archivo técnico de construcción se mantiene en:
O arquivo técnico de construção é mantido no (a):
L’originale dossier tecnico di construzione è conservato presso:
The authorized representative is:
Le représentant autorisé est:
Gemachtigd vertegenwoordiger is:
La representación autorizada es:
O representante autorizado é:
Il rappresentate autorizzato:
Stanley
Mr. Richard
Robert Leggitt
Manager
- Engineering
V.P. of Operations
375 Annagem Blvd.
L5T 3A7
Telephone:
905-364-4188
905-364-4185
Facsimile: 905-364-4202
Signature of Authorized Person:
Signature de la personne autorisée:
Handtekening van gemachtigd persoon:
Firma de la persona autorizada:
Assinatura de pessoa autorizada:
Firma della persona autorizzata:
Typed name of Authorized Person:
Nom dactlyographié de la personne autorisée:
Getypte naam van gemachtigd persoon:
Nombre de la persona autorizada:
Nome datilografado da pessoa autorizada:
Nome della persona autorizzata:
Title of Authorized Person:
Titre de la personne autorisée:
Functie van gemachtigd persoon:
Cargo de la persona autorizada:
Titulo da pessoa autorizada:
Posizione della persona autorizzata:
Robert
Leggitt
RichardS.Stanley
Manager
- Engineering
V.P. of Operations
Date and place of issue:
Date et place d’émission:
Datum en plaats van afgifte:
Fecha y lugar de emision:
Data e lugar de emissão:
Data e luogo di emissione:
05.03.2010
08.29.2012
21
29
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
23
30
CREATED: 07/04
05/12
CREATED:
REVISED: 05/10
BARTELL MORRISON
BARTELL MORRISON INC.
375 Annagem Blvd.
L5T3A7
Toll Free: 866-501-1683
Local: 905-364-4200
Fax: 905-364-4202
www.bartellmorrison.com
BARTELL MORRISON (USA) LLC.
25
12 Industrial Drive.
Keyport, New Jersey, USA
07735
Toll Free: 888-999-1570
Local: 732-566-5400
Fax: 732-566-5444
www.bmiamerica.com

owner`s manual

Transcription

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