New 10`x8` Manual - Royal Building Products

THE WINCHESTER
STORAGE
Model S010
Owner’s Manual
10’ x 8’ (3.05m x 2.44m)
Version 3.1
BUILDING
PLEASE READ OWNER’S MANUAL
COMPLETELY BEFORE ASSEMBLING
YOUR BUILDING.
ALL STATED SIZES ARE NOMINAL DIMENSIONS.
THE WINCHESTER
Thank you for choosing the Royal Outdoor Products
Storage Building. Please read this Owner's Manual completely before assembling your building. Retain manual
and your dated sales slip for future reference and warranty
claims.
Assembly Safety Information
As with any construction project, use common sense
when assembling your building. Royal Outdoor
Products cannot be responsible for any damages or
injuries resulting from the incorrect use of any tools,
equipment or the mishandling of any of the building
components.
• Use proper lifting procedures when handling the
packages.
• Take care when handling the individual components
and wear gloves to avoid cuts or scrapes.
• Follow proper operating procedures for any tools,
ladders, etc. used when assembling the building.
• Protect your eyes. Always wear safety glasses when
assembling building and when using power tools
and hammers.
• Do not assemble building during high winds.
• Do not assemble building if parts are missing. A
partially assembled building may be seriously
damaged by high winds.
• This building must be anchored to the foundation
to prevent wind damage. See pages 4 and 5 for how
to anchor. Screws for anchoring are not included.
THIS IS A MAINTENANCE FREE PRODUCT MADE OF
WEATHERABLE VINYL AND AS SUCH DOES NOT NEED
TO BE PAINTED. PAINTING OF THE PRODUCT OTHER
THAN THE DOORS WILL VOID THE WARRANTY.
ATTENTION: Before you assemble the building:
The 26 gauge galvanized steel doors are primed and
ready to be painted (paint not included).
PLEASE TAKE A COMPLETE INVENTORY OF
ALL PARTS USING THE PARTS LIST AND
PART IDENTIFICATION GUIDE PROVIDED
ON PAGES 1, 2 AND 3. DO NOT ATTEMPT
TO ASSEMBLE BUILDING IF PARTS ARE
MISSING OR DAMAGED.
THE ENTIRE DOOR INCLUDING ALL WOOD
MUST BE PAINTED WITHIN THE FIRST 30
DAYS OF INSTALLATION WITH A HIGH
QUALITY EXTERIOR TRIM PAINT. (Paint and
other recommended supplies not included).
For assistance or replacement parts call:
1-877-GO-ROYAL
© 2003 ROYAL OUTDOOR PRODUCTS CO.
100-B Royal Group Crescent Woodbridge Ontario, Canada L4H 1X9
PARTS LIST:
Length
Right Door Jamb Groove Panel
Left Door Jamb Groove Panel
Side Wall Joiner Panels
Side Wall Groove Panels
Front/Back Wall Joiner Panels
Back Wall Groove Panels
Back Wall Joiner Panels
Back Wall Groove Panels
Back Wall Joiner Panels
Back Wall Groove Panel
Roof Joiner Panels
Roof Groove Panel
Corner Posts
Ridge Beam Sections
Header Assembly
Roof Fascia Caps
Doors
Door Sweeps
Astrigal
Right Rear Base Channel
Left Rear Base Channel
Side Base Channel
Side Base Channel
Right Front Base Channel
Left Front Base Channel
Door Lintel
Lintel Insert (Metal Bar)
Ridge Beam Steel Support Beams
Fascia Gable Right Front and Left Rear
Fascia Gable Left Front and Right Rear
Side Slope Wall Cap
Side Slope Wall Cap
74 15/16" (190.3cm)
74 15/16" (190.3cm)
69" (175.2cm)
69" (175.2cm)
72 7/16" (183.9cm)
74 15/16" (190.3cm)
77 1/2" (196.9cm)
80" (203.3cm)
82 5/8" (209.8cm)
83 7/16" (211.9cm)
61" (155.0cm)
61" (155.0cm)
69" (175.2cm)
49 13/16" (126.5cm)
72 1/16" (183.0cm)
49 13/16" (126.5cm)
71 5/8" (182.0cm)
59 1/16" (150.1cm)
59 1/16" (150.1cm)
48 7/8" (124.2cm)
48 7/8" (124.2cm)
23 5/8" (60.0cm)
23 5/8" (60.0cm)
71 15/16" (182.8cm)
73 7/8” (187.6cm)
67 3/8" (171.1cm)
61" (155.0cm)
61" (155.0cm)
48 7/8" (124.2cm)
48 7/8" (124.2cm)
Part No. Qty.
DJ1
DJ2
JT1
PT1
JT2
PT2
JT3
PT3
JT4
PT4
JW1
PW1
CN1
RB1
HD1
FC1
DR
DS
AST
AL1
AL2
AL3
AL4
AL5
AL6
LN1
LT1
RS1
FG1
FG2
SC1
SC2
1
1
10
8
4
2
2
2
2
1
10
8
4
2
1
4
2
2
1
1
1
2
2
1
1
1
1
2
2
2
2
2
RS2
REC
RJC1
FCC
AS
HL
DHS
DLS
DHS
HP
LK
DH
VN
2
2
1
2
192
2
8
8
16
4
1
4
4
BS
8
Accessory Bag:
Ridge Beam Steel Support Beams
5 7/8" (15.0cm)
Ridge Beam End Caps
Ridge Beam Joint Cover
6" (15.2cm)
Roof Fascia Cap Covers
4" (10.2cm)
Screws #10 x 3/4" (1.90cm)
Door Handles
Door Handle Screws #9 x 1" (2.54cm) Flat Quad
Door Lintel Screws #10 x 1/2” (1.27cm)
Hinge Screws #9 x 1" (2.54cm) Flat Quad
Door Pins
Slide Lock
Hinges
Vents
Ridge Beam Steel Insert Beam Bolt Set
(Bolt, Washer, Nut)
(1 extra set included)
NOTE: PARTS ARE PACKAGED WITHIN OTHER
PARTS. PLEASE CHECK PACKAGE CAREFULLY.
1
THE WINCHESTER
Refer to parts list on opposite page for matching
PLEASE TAKE A COMPLETE INVENTORY OF ALL PARTS USING THE PARTS LIST
AND PART IDENTIFICATION GUIDE PROVIDED ON PAGES 1,2 AND 3. DO NOT
ATTEMPT TO ASSEMBLE BUILDING IF PARTS ARE MISSING OR DAMAGED. IF
YOU NEED REPLACEMENT PARTS PLEASE CALL 1-877-GO-ROYAL.
JW1
RJC1
PT1
PW1
JT1
JW1
AL6
JT2
PT2
JT3
RB1
PT1
JW1
JT1
PW1
PT1
PW1
PT1
JW1
JT1
AL5
JT2
DJ1
DJ2
CN1
JT2
CN1
LN1
LT1
HD1
FG2
FG1
2
JT1
SC2
AL4
PW1
JW1
JW1
RS2
JT1
FC1
AL4
PW1
RB1
JT1
SC1
JT1
PT1
AL3
PW1
PW1
JW1
RS1
PT1
PT1
SC2
JW1
RS1
JT1
JT1
FC1
PW1
JW1
FC1
PT1
CN1
AL1
RS2
JW1
FC1
JT1
AL3
SC1
AL2
PT3
JT4
PT4
JT4
PT3
FG2
JT3
JT2
CN1
PT2
FG1
THE WINCHESTER
Part Identification
Joiner Panel
(JT1-JT4, JW1)
Base Channel
(AL1-AL6)
PVC Door Lintel
(LN1)
Ridge Beam Joint Cover
(RJC1)
Door Sweep
(DS)
Full-Scale
Hardware
Slope Wall Cap
(SC1-SC2)
Roof Fascia Cap
(FC1)
Steel Lintel Insert
(LT1)
Screw
#10 x 3/4" (1.90cm)
(AS)
Tools Required
• Power drill with Phillips®
(#2) or a #2 square bit
• Ladder
• Carpenter's square
• Level
• Rubber mallet
• Hammer
• Safety glasses
• Gloves
• Measuring Tape - Minimum
16’ feet (5m)
• Wrench - 7/16” size
Corner Post
(CN1)
Groove Panel
(PT1-PT4, PW1)
Ridge Beam
(RB1)
Roof Fascia Cap Cover
(FCC)
Vent
(VN)
Door Handle
(HL)
Door Lintel Screw
#10 x 1/2" (1.27cm)
(DLS)
Fascia Gable
(FG1-FG2)
Ridge Support Beam
(RS1-RS2)
Ridge Beam End Cap
(REC)
Slide Lock
(LK)
Hinge Screw
#9 x 1" (2.54cm)
(DHS)
2 Prong Hinge Plates
(DH)
Door Handle Screw
#9 x 1" (2.54cm)
(DHS)
Materials Needed
• Foundation screws
• Silicone Caulking
• Paint for Doors - Exterior
grade enamel
Nut
Washer
(BS)
Door Pin
(HP)
Phillips is a registered trademark of PhillipsScrew Co.
3
Astrigal
(AST)
Bolt
THE WINCHESTER
Shed Base System
Royal Outdoor Products is pleased to offer a new foundation
option for your storage building. Made from 100% recycled
composite material the Shed Base System features a rugged
honeycomb design that supports heavy loads.
For more information and ordering details call our Consumer
Service Centre at 1-877-GO-ROYAL and ask about Shed Base
System Model B001.
How to Prepare the Building Site
and Anchor the Building
• Construct foundation (concrete slab or wooden platform)
and anchor base channels before assembling your
building. Foundation and anchoring materials are not
included.
• Make sure that your building complies with your
local building codes.
• Select a location that provides suitable drainage, ample
room to erect the building, and an area that can be
levelled properly.
• Decide on the type of foundation.
• Foundation must be complete before unpacking and
assembly can begin.
• In selecting the site, allow approximately 5' (1.52m) of
clearance on all sides and 8’ (2.44m) more than the
height of the building for assembly.
Concrete slab
Exterior dimensions of 10' x 8' (3.05m x 2.44m) building:
Roof Width: 122 1/2" (311.2cm)
Roof Depth: 99 15/16" (253.9cm)
Height: 86 3/8" (219.4cm)
Wall Width: 118 3/16" (300.2cm)
Wall Depth: 97 11/16" (248.2cm)
123'' (312.42cm)
81 1/2'' (207.01cm)
41 1/2'' (105.41cm)
99'' (251.46cm)
Slab should be 4" (10.16 cm) thick. To provide the best
support for your building and to ensure that the corners are
square, the slab must be completely level and free of
bumps and ridges. Follow Building Code requirements and
provide a moisture barrier as specified by your concrete
contractor. OPTIONAL: Use Concrete Sealer paint on cured
concrete floor to prevent moisture buildup in building.
102'' (259.08cm)
Concrete Slab Option
Materials Needed:
(not included)
(4) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) for forms
(2) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) for forms
1.02 yd.3 concrete for 4" (10.16cm) thick slab
Cut Sizes:
120'' (304.8cm)
(2) 120" x 2" x 4" (304.8cm x 5.08cm x 10.16cm)
(2) 102" x 2" x 4" (259.08cm x 5.08cm x 10.16cm)
(14) 16" x 2" x 4" (40.64cm x 5.08cm x 10.16cm) with
pointed ends
All stated sizes are nominal dimensions.
4
THE WINCHESTER
Wood Platform Option
To provide the best support for your building and to ensure that
the corners are square, the platform must be completely level and
free of bumps and ridges.
Materials to construct platform may be obtained at a lumber yard.
1. Remove grass from area under platform dimensions,
118 3/4" x 98 1/4" (301.63cm x 249.56cm).
2. Level ground to permit water drainage away from
building site.
3. Have lumber cut to size and nail together following
plan as shown. Recommended minimum nail length is 3”.
Wood platform
4. Position platform onto site and drive stakes into the
ground to anchor platform.
120'' (304.8cm)
96'' (243.84cm)
48'' (121.92cm)
5. OPTIONAL: Paint floor to preserve platform.
48'' (121.92cm)
Materials Needed:
24'' (60.96cm)
17''
(43.18cm)
(not included)
(4) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) pressure treated studs
(13) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) pressure treated studs
(3) 3/4" x 4' x 8' (1.90cm x 1.22m x 2.44m) exterior grade plywood
51''
(129.54cm)
34''
(86.36cm)
Cut Sizes:
From (2) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) cut
(2) 120" x 2" x 4" (304.8cm x 5.08cm x 10.16cm)
From (1) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) cut
(8) 14 1/2" x 2" x 4" (36.83cm x 5.08cm x 10.16cm)
From (1) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) cut
(1) 14 1/4" x 2" x 4" (36.2cm x 5.08cm x 10.16cm)
(6) 14 1/2" x 2" x 4" (36.83cm x 5.08cm x 10.16cm)
(1) 18" x 2" x 4" (45.72cm x 5.08cm x 10.16cm) pointed for stake
From (9) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) cut
(9) 96" x 2" x 4" (243.84cm x 5.08cm x 10.16cm)
From (2) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) cut
(12) 14 1/4" x 2" x 4" (36.2cm x 5.08cm x 10.16cm)
(2) 10 1/8" x 2" x 4" (25.72cm x 5.08cm x 10.16cm)
From (1) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) cut
(2) 14 1/4" x 2" x 4" (36.2cm x 5.08cm x 10.16cm)
(3) 18" x 2" x 4" (45.72cm x 5.08cm x 10.16cm) pointed for stakes
From (1) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) cut
(8) 10 1/8" x 2" x 4" (25.72cm x 5.08cm x 10.16cm)
(1) 14 1/2" x 2" x 4" (36.83cm x 5.08cm x 10.16cm)
99''
(251.46cm)
48''
(121.92cm)
120'' (304.8cm)
107 5/8'' (273.37cm)
96'' (243.84cm)
80'' (203.2cm)
64'' (162.56cm)
48'' (121.92cm)
2" x 4" x 18" STAKES
TYP. (4x)
32 1/4'' (81.92cm)
16 1/2''
(41.91cm)
17 1/2''
(44.45cm)
34 1/4''
(86.99cm)
Plywood:
From (1) 3/4" x 4' x 8' (1.90cm x 1.22m x 2.44m) cut
(1) at 48" x 96" (121.92cm x 243.84cm)
From (1) 3/4" x 4' x 8' (1.90cm x 1.22m x 2.44m) cut
(1) at 48" x 51" (121.92cm x 129.54cm)
(1) at 48" x 24" (121.92cm x 60.96cm)
From (1) 3/4" x 4' x 8' (1.90cm x 1.22m x 2.44m) cut
(1) at 48" x 51" (121.92cm x 129.54cm)
(1) at 34" x 24" (86.36cm x 60.96cm)
(1) at 17" x 24" (43.18cm x 60.96cm)
51''
(129.54cm)
96''
(243.84cm)
66 3/4''
(169.55cm)
82 1/2''
(209.55cm)
99''
(251.46cm)
5
THE WINCHESTER
Base Channel Assembly
Parts Needed:
Side Base Channels
Side Base Channels
Right Rear Base Channel
Left Rear Base Channel
Right Front Base Channel
Left Front Base Channel
1
APPLY A CONTINUOUS BEAD OF SILICONE CAULK UNDERNEATH BASE
CHANNELS, AROUND THE INSIDE PERIMETER OF THE BASE CHANNELS AND
WHERE INDIVIDUAL CHANNEL PIECES MEET.
CHECK 70 15/16" (180.2cm) door opening dimension between front Base
Channels.
(Right and left are determined when
facing the front of building.)
AL4
AL1
Concrete or wood foundation must
be installed. See pages 4 and 5 for
instructions on how to prepare site
and anchor building.
AL3
AL2
AL5
145
.5cm)
7/8'' (370 CORNER
RNER TO
INSIDE CO
92
1/2
" (2
35c
m)
2c
m
)
AL3
INSIDE
6'
AL6
/16
15
13
"(
24
70
97
'(
18
0.
AL4
/1
2
2
1
1
1
1
Position 8 Base Channels on platform as shown (rear channels are
longest). Allow 70 15/16" (180.2cm) between front Base Channels for
door placement. Use a carpenter's square to line up corners. Please
note: The diagonal measurement included in the diagram may vary
slightly from the actual measurement.
8.4
cm
)
NOTE: Holes in exterior of Base Channels are for drainage only.
DO NOT INSTALL SCREWS IN THESE DRAINAGE HOLES.
Secure Base Channels (AL1-AL6) to foundation using flat-head wood screws if
your foundation is wood or flat-head
concrete screws for a concrete slab.
These screws are not included. The recommended
size of flat-head screws to use is 3/16” x 3/4” Use
pre-drilled holes in channels as a guide for screw
placement. Install a minimum of 6 screws in each
side and rear channel piece and 4 screws in each
front channel.
2
DOUBLE CHECK 70-15/16" (180.2cm) door opening dimension between front Base Channels.
6
THE WINCHESTER
4
General Assembly
The Joiner and Groove Panels are designed to make
assembling your building easy. The Joiner Panel and
Groove Panel slide together easily without additional
lubricants. There is not an inside or outside surface to the panels.
Some panels are shipped preassembled in groups of 3 or 4. Due to
the weight of the pre-assembled panels, you may find it necessary to
disassemble some groups of 3 or 4 in order to assemble your building.
3
Groove Panel
Joiner Panel
Back and Side Wall Assembly
Parts Needed:
2
10
8
6
5
Corner Posts
Side Wall Joiner Panels
Side Wall Groove Panels
Back Wall Joiner Panels
Back Wall Groove Panels
5
First, insert a
group of 3 preassembled side
wall panels
labeled JT1PT1-JT1 into side Base
Channel at right rear corner.
Make sure a Joiner Panel
faces the corner.
(Right and left are determined when facing the front of the building.)
It’s helpful to lay out all the required panels on the ground around
your foundation in their proper sequence. Note that the back wall
panels are angled at the top edge and vary in length.
6
Install the
group of 3
pre-assembled
back wall
panels labeled
JT3–PT2–JT2 into rear
Base Channel.
7
7
Install a Corner Post CN1.
THE WINCHESTER
Insert a
group of 3
side wall
panels
labeled JT1PT1-JT1 into side channel at the right front
corner allowing room
for a Groove Panel PT1.
Make sure a Joiner
Panel faces the front
corner.
9
8
Continue to build the
right side wall adding a
Groove Panel PT1 followed by a Joiner Panel
JT1. Make sure you hold
onto panel until you insert it into
Base Channel; do not release panel
and allow it to drop into channel.
2
1
11
10
Insert the group of 3 pre-assembled
back wall panels labeled JT4–PT4–JT4
allowing room for PT3.
Add Groove Panel
PT1 to complete
right side wall.
12
8
Snap 2 piece
Vent assembly
VN provided
into hole located
at top of PT3
and insert.
THE WINCHESTER
13
15
14
Insert the group of 3 pre-assembled
back wall panels labeled JT2–PT2–JT3
at the left rear corner allowing room
for PT3.
Snap 2 piece Vent assembly
VN provided into hole located at top of PT3 and insert
PT3 to complete back wall.
HINT: A ladder may be required
when assembling back wall.
Insert a group of 3 pre-assembled side
wall panels JT1-PT1-JT1 into side Base
Channel at left rear corner. Make sure
a Joiner Panel faces the corner.
16
Install a Corner Post CN1.
3
2
1
17
9
Repeat above instructions to
build left side wall.
THE WINCHESTER
Front Wall Assembly
18
Lay out all the
required panels
on the ground
around your
foundation in
their proper sequence. Note
that the front wall panels are
angled at the top edge and
vary in length. The Door
Hinges must face the outside
of building on the right and
left Door Jamb Groove
Panels.
Parts Needed:
2
1
1
2
1
1
1
4
4
2
2
2
1
8
2
Front Wall Joiner Panels
Right Door Jamb Groove Panel
Left Door Jamb Groove Panel
Corner Posts
Door Lintel
Lintel Insert
Header Assembly
Slope Wall Caps
Fascia Gables
Ridge Beam Sections
Ridge Beam Steel Support Beams
Ridge Beam Steel Support Beams
Ridge Beam Joint Cover
Ridge Beam Steel Insert Beam Bolt Set
Door Lintel Screws #10 x 1/2" (1.27cm)
Screws #10 x 3/4" (1.90cm)
(Right and left are determined when facing the
front of building.)
19
Insert JT2 and DJ1
in front Base
Channel at the
right front corner.
20
Install a Corner
Post CN1.
Repeat to
install JT2 and
DJ2 in left front
corner.
21
Add PVC Door Lintel LN1 across top of front
walls. The Door Lintel’s grooved surface
should face up and screw holes should face
inside of building.
Install Steel Lintel Insert LT1 over top of PVC Door Lintel LN1,
making sure Lintel Insert LT1 is evenly spaced along door
opening and the hollow opening faces the inside of the shed.
10
THE WINCHESTER
22
Push Header Assembly
HD1 all the way into
Door Lintel LN1. Make
sure header is fully
seated over top of
Lintel Insert LT1.
23
24
Make sure Corner Posts CN1 and panels
are fully seated into Base Channels.
Install a screw (#10 x 1/2” (1.27cm)) at
each end of Door Lintel LN1 only.
Match up front and rear Slope Wall Caps (SC1, SC2) for both sides of building.
Attach caps, pre-drilled holes facing inside. Push down to fully seat.
25
Install right Fascia
Gable FG1 on right
side of front wall.
Install the other right
Fascia Gable FG1 to
left side of rear wall (as you are
facing front of building). Repeat to
install left Fascia Gable FG2 on left
side of front wall. Install the other
left Fascia Gable FG2 to the right
side of rear wall (as you are facing
front of building).
11
THE WINCHESTER
26
Ridge Beam Assembly
Layout Ridge Beam Steel Support Beams
(RS1 & RS2) to proper length as in diagram.
Line up holes and bolt Steel Support Beams
together using bolt set provided (Note: 4 bolts are to be
used to fasten beams together at the centre and 2 bolts
are to be used at either end to fasten 6” supports). Tighten
bolts using 7⁄16” wrench.
RS2
RS1
Overlap Distance
of Support Beams
36" (91.44cm)
Overall Beam Length
98 3/4" (250.83cm)
RS1
RS2
27
Line up 2 Ridge
Beams (2 RB1), apply
a bead of silicone
around joint and
slide on Ridge
Beam Joint
Cover RJC1.
28
RB1
Slide Steel Support Beam into Ridge Beam.
RJC1
RB1
a)
b)
c)
29
In the event you do not have the recommended five feet
of clearance on one side, you may follow these assembly
instructions as an alternative:
Before Step 29:
Working from the inside of the building, slide roof Joiner
Panel JW1 into fascia FG at rear and front of building.
Next, install Groove Panel PW1 and continue until entire
side of roof is complete. Important: Make sure you slide
roof panels down approximately eight inches from top of
roof to allow the installation of the Ridge Beam.
Install Ridge Beam as shown at Step 29 making sure bottom wing of Ridge Beam fits under Fascia Gable (FG1 &
FG2) at each end of walls.
Slide Joiner Panel JW1 nearest outside wall into Ridge
Beam and continue at Step 32.
12
Add Ridge Beam. Make sure
bottom wing of Ridge Beam
fits under Fascia Gables
(FG1 & FG2) at each end of
walls.
THE WINCHESTER
30
10
8
4
2
2
2
4
2
8
Roof and Door
Assembly
Parts Needed:
Roof Joiner Panels
Roof Groove Panels
Roof Fascia Caps
Roof Fascia Cap Covers
Doors
Door Sweeps
Door Pins
Door Handles
Door Handle Screws
#9 x 1"(2.54cm)
1 Slide Lock
2 Ridge Beam End Caps
Screws, #10 x 3/4" (1.90cm)
6 Door Lintel Screws
#10 x 1/2" (1.27cm)
(Right and left are determined
when facing the front of the
building.)
Lay out all the required panels
on the ground around the
building in their proper
sequence.
THE ENTIRE DOOR INCLUDING ALL WOOD MUST BE
PAINTED WITHIN THE FIRST 30 DAYS OF INSTALLATION
WITH A HIGH QUALITY EXTERIOR TRIM PAINT.
(Paint not included.)
To ensure good paint adhesion, the prepainted surface should
be lightly roughened to break the surface using 360 grit sandpaper in the flat areas and steel wool along the embossment.
The surface should then be cleaned to remove dirt, foreign
debris, oils etc. and wiped dry with a clean towel.
31
Hint: Make sure panel is fully seated into the Ridge Beam.
32
Install 1 screw
only into corner
of Ridge Beam
RB1 into hole
nearest outside
wall.
34
33
Working from the outside of the building, slide roof Joiner
Panel JW1 into Fascia Gable FG at rear of building.
Next, add roof Groove Panel PW1 and install
screw into Ridge Beam hole only where Groove
Panel PW1 meets Joiner Panel JW1.
Continue to add Roof Panels and screws until
both sides of roof are built.
13
To verify that your door is standing properly, ensure that
the two larger panels are on top. The two smaller panels
and the groove for the Door Sweep DS are on the bottom.
When the Hinge Plates DH are installed the prongs on the
Hinge Plate DH must face outward.
THE WINCHESTER
35
Install the Door Sweep
DS onto each door by
gently tapping the
sweep into the grooves
on the door bottom.
Important: Do not install Door Sweep
DS until you have painted the doors.
a
Before you attach the Hinge Plate
DH please identify the correct
position of the hinge using diagram a . The correct position of
the hinge for the left door is (a)
with the etched crown right-side up and facing
you and (b) with the larger opening of the
beveled screw holes facing you. The correct position of the hinge for the right door is (a) with the
etched crown upside-down and facing you and
(b) with the larger opening of the beveled screw
holes facing you. Line up Hinge Plates DH so
that they are parallel with the back of the door
frame as in diagram b . Make sure that the two
prongs are facing outward. Insert the two outside
screws first to ensure the hinge is properly
aligned.
36
b
37
Position left door as shown.
Tap Door Pins HP in both top and bottom
hinges with hammer. Repeat to install right door.
38
Install Door Handles HL in predrilled holes with curved end of
handle facing outside of building.
39
Next,
install
Astrigal
AST on left
door of the
building. Position Astrigal
AST on inside of left door
so that the screw locator
holes on the Astrigal AST
are positioned on the left
door and the positioning
fin on the Astrigal AST fits
tightly against edge of left
door. Mark hole locations
on left door while holding
Astrigal AST in place.
Drill 1/16” diameter
holes, making sure that
the drill does not penetrate the exterior side of
the door. Install Astrigal
AST with #10 x 3/4”
screws provided.
14
Astrigal
Door
THE WINCHESTER
40
Before attempting to align doors, while inside the building, insert a screw in the first hole of the Base Channels
(AL5 & AL6) at the Door Jambs (DJ1 & DJ2). If doors
are uneven, refer to step 41.
Note: The door hinges have a special mechanism that keeps the door
locked into the hinge even if pins are removed. Do not remove the
hinges.
Door Jamb
Door
Install Screw
Base Channel
41
Door Alignment Tips
1. Before you install screws in the Slope Wall Caps (roof/wall line),
you must align the doors. DO NOT install screws unless the
doors are lined up properly.
2. Ensure the doors are not upside down. The Door Sweep
groove must be at the bottom.
3. If you have installed your doors and you are experiencing
problems, as in Figure A, use the following instructions to correct:
To obtain an even vertical gap between the doors, i.e. the
doors are touching at the top or the bottom, gently push the
building back and forth, not side to side. To obtain an even
horizontal gap between the doors and the Door Lintel, i.e. the
top of one door is higher than the other, gently push the shed
side to side. You will notice that the doors shift as you push the
building.
Figure A
Door Juts Outward
4. If you have installed your doors and you are experiencing
problems as in Figure B, use the following instructions to correct:
In Figure B, the right door does not line up properly with the
left door because the bottom of the right door appears bent
inward. To correct this, gently push on the building at the top
of the front right corner (at the point shown in Figure B) until
the right door is aligned properly. If the left door appears bent
inward, correct the alignment by pushing on the top left corner
of the building.
5. Complete your assembly by installing a few screws at a time.
For example, install two or three screws and check your doors.
Repeat this procedure until all the screws are installed.
6. If you are still experiencing problems, call the 1-800 consumer
service line for assistance.
15
Door Juts Inward
Figure B
THE WINCHESTER
43
Install the remaining screws in the
Door Lintel LN1 (#10 x 1/2" (1.27cm))
and front Fascia Gables (FG1 & FG2)
(#10 x 3/4" (1.9cm)).
Have one person push the Lintel upward at the
centre so as the Lintel bends upward slightly while
the remaining screws are installed in the Lintel.
42
Screw Installation
Inside the building, beginning in each corner, secure rear Fascia
Gable FG with screws to back wall panels. Pre-drilled holes
should line up where the panels are joined. It is helpful to have
one person on the outside of the building pushing down on the
Fascia Gable FG while the second person inserts the screw from the inside.
Install 3 screws into both front Fascia Gables FG beside door opening while
one person holds the Fascia Gables FG down from the outside.
IMPORTANT: Be sure to check door alignment several times during screw
installation to ensure building has not moved out of alignment. If it has,
realign and resume installation of screws.
First, install lower screws on Slope Wall Caps (SC1 &
SC2) into side wall panels. Next, inspect side wall to
ensure it is visually straight from the front corner to
the back corner along the length of the building. If
your wall is not straight, correct it by pushing the
wall inwards or outwards accordingly. Upon confirmation, install
screws into the top of Slope Wall Caps (SC1 & SC2) into the roof
panels.
44
Finish by
installing a
screw at the
bottom of all
panels - front,
back and sides into Base
Channels on inside only
(Note: holes in exterior of
Base Channels are for
drainage only). DO NOT
INSTALL SCREWS IN THESE
DRAINAGE HOLES.
45
Mark hole
locations on
inside of
door while
Slide Lock
LK is held into the hole
provided in the Door Lintel
LN1. Drill 3 holes, 1/16"
diameter into the door
(make sure that the drill
does not penetrate the
exterior side of the door).
Install Slide Lock LK with
#10 x 3/4” (1.90cm)
screws provided. NOTE:
With Astrigal AST in place
you may need to position
Slide Lock LK over top of
Astrigal AST in order to
line up Slide Lock LK with
pre-drilled hole in Lintel
LN1.
46
16
THE WINCHESTER
47
48
Cover roof ends with Roof Fascia
Caps FC1. Make sure Roof Fascia
Caps FC1 are flush with roof panels
at each end.
Snap Roof Fascia Cap Covers FCC in
place where the Roof Fascia Caps
FC1 meet.
49
Install screws,
alternating top
and bottom predrilled holes in
Roof Fascia
Caps FC1.
50
Insert Ridge Beam End Caps REC
in front and back, and install
screws.
51
Shelving Instructions (Optional)
Please make sure that all shelving and support
screws (not provided with building) are installed
into the seam between panels.
17
THE WINCHESTER
Royal Outdoor Products Vinyl Storage Buildings
10- Year Non-Transferable Limited Warranty
Royal Outdoor Products Co.
100B Royal Group Crescent
Woodbridge, Ontario
Canada, L4H 1X9
Royal Outdoor Products Co. ("Royal") in respect of vinyl storage buildings manufactured by it (hereinafter referred to as "Products") warrants to you the original
purchaser of Products, that subject to the terms and conditions herein contained, the Products are and will be free from defects in materials and workmanship that
result in warping, rotting, corroding, flaking, peeling, blistering, or abnormal discoloration of surfaces. This warranty is applicable for 10 years and applies only to
the original purchaser of the Product if the Product is used in non-commercial applications. All failures to Products covered by this warranty will be repaired,
replaced or restored by Royal in accordance with the terms and conditions of this warranty. By acceptance and use of the Products, you agree with Royal’s liability,
and replacement of the Products at Royal’s option, as provided herein.
Products which experience color change due to normal weathering are excluded from this warranty (including non-uniform fading and color changes resulting from
unequal exposure of panels to the sun and elements.) For the purpose hereof, the term "normal weathering" means exposure to ultraviolet (sun) light, and extremes
of temperature and atmosphere which will cause any colored or painted surface to fade, darken, chalk or acquire a surface accumulation of dirt or stains. The
severity of these conditions depends on air quality, the geographic location of the property at which the Products are installed, and other local conditions over which
Royal has no control. Royal shall not be liable for and this warranty does not apply or extend to any failure, defects or damages arising from or connected with, without limitation, misuse, neglect, faulty or improper installation.
This warranty is void if structural parts and components not supplied by Royal are used. Failure, damage, defects or malfunctions resulting from misuse, abuse, negligence, alteration, accident, lack of proper maintenance, impact of foreign objects, hail, tornado, hurricane, other violent storm, flood, fire, pollutants, chemicals,
acts of God and other causes beyond Royal’s control shall not be considered defects under this warranty and are not covered in any way by this warranty. Royal shall
not be liable for inconvenience, labor, loss of time, maintenance, removal or reinstallation of the Products or other incidental, special or consequential damages
arising in relation to the purchase or use of the Product. This warranty is void if the surface of the Product is covered with paint or any other foreign material, other
than as specifically directed in the owners manual included with the Product.
The 10-Year Limited Warranty-Non-Commercial Applications coverage provided by this warranty is extended to cover individuals who are using the Products as
homeowners and does not extend to Products purchased by or installed upon property owned by and other entities, including, without limitation, corporations, partnerships, trusts, estates, governmental agencies or bodies, religious organizations, schools, condominiums, or co-operative housing arrangements, or installed on
apartment buildings or any other multi-housing arrangements.
Warranty Claims:
The owner must give prompt notice of any defects to obtain warranty service. Should the Products contain a manufacturing defect, promptly contact the Royal
Outdoor Products Co., Customer Care Center at 1-877 GO ROYAL (877 467 6925) or by mail at 100B Royal Group Crescent, Woodbridge, Ontario, Canada, L4H 1X9
to register the claim with a customer care representative. Royal will require proof of purchase, Product serial number and a clear photograph of the defective
part(s) (or actual part(s) if requested). Royal will, at its option, repair or replace such defective part(s) free of charge, including freight charges within North
America. Royal’s shipping service will deliver parts under this warranty within 8 to 10 business days. This warranty is not applicable outside North America. In order
to ensure warranty coverage you must register your Product within 60 days of purchase. Warranty registration can be accomplished by calling 1-877 GO ROYAL (877
467 6925), mailing in the completed Product warranty card or registering online at www.royaloutdoor.com.
Shipping Instructions:
If requested for inspection, defective parts must be shipped to Royal Outdoor Products Co., Customer Care Center, 100B Royal Group Crescent, Woodbridge, Ontario,
Canada, L4H 1X9. Please include the following information in the package: full name, home address, telephone number, Product model number and part number.
When returning product please use an insured method of delivery such as Fed Ex insured accordingly, with the signature option on, or your preferred courier service. You must pay for return shipment, as we will not accept C.O.D. returns or any additional shipping charges, which may occur when packages are entering into
Canada.
Royal reserves the right to discontinue or change any of its Products, including colors, without giving notice to the purchaser. Should a Product covered by this warranty be unavailable, Royal reserves the right to substitute a Product that is of equal quality according to Royal’s sole discretion or to refund the portion of the original price for defective part of the Product reflective of its original contribution to the cost of the Product.
THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, LIABILITES OR OBLIGATIONS OF ROYAL EITHER EXPRESSED OR IMPLIED, EXCEPT THAT THE
DURATION OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN TIME TO THE DURATION OF THIS
WARRANTY. ROYAL SHALL IN NO EVENT BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL OR SPECIAL DAMAGES OF ANY KIND FOR BREACH OF ANY EXPRESS
WRITTEN OR ORAL OR IMPLIED WARRANTY ON PRODUCTS. YOUR EXCLUSIVE REMEDY SHALL BE ENFORCEMENT OF THIS WARRANTY UPON THE TERMS AND CONDITIONS HEREIN CONTAINED. NO REPRESENTATIVE OF ROYAL OR ITS DISTRIBUTORS OR DEALERS IS AUTHORIZED TO MAKE ANY CHANGE OR MODIFICATION TO
THIS WARRANTY.
Some jurisdictions do not allow limitation on how long an implied warranty lasts, so the limitations contained herein above may not apply to you. Some jurisdictions
do not allow the exclusion or limitation on consequential or special damage, so the above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights, all of which vary from jurisdiction to jurisdiction.
18
Instructions For Cleaning
Congratulations on your purchase of a fine quality Storage Building from Royal Outdoor
Products. With proper maintenance your vinyl storage building will exceed your expectations
for years to come.
Cleaning:
It is recommended that you clean your storage building at least twice a year to prevent a build
up of dirt. Most often a heavy rain is sufficient in cleaning it or you may want to wash your
building with a standard garden hose. If neither rain nor hosing does a satisfactory job, follow
these instructions. Cleaning your new building is quite easy and the following cleaners can be
utilized Simply Green™, Fantastic™, Soft Scrub™, Lestoil™, Murphy’s Oil Soap™, Windex™,
and Tilex™, you may also consider a mixture of 30% vinegar and water solution to use as a
cleaner. Use a soft cloth or an ordinary long handled soft bristle brush to wash. Avoid using any
chlorine-based cleaner, nail polish remover laundry, detergent, furniture polish cleaner, and
other cleaners containing organic solvents which could effect the surface appearance of the
building. For stains such as pencil, paint, oil stains and tar, use a mildly abrasive cleaner with
the understanding that any abrasive material could have a deleterious effect on the surface
appearance.
Caution:
Any material, which covers up the vinyl, may cause serious damage and is not covered by the
warranty. Remove leaves, dirt, sap or excessive snow which may accumulate on the roof, do
not place any lattice, vines, tar, shingles, tarps or other materials such as paint onto the surface
of the vinyl.
Important:
Any structural modifications to the building will void the product warranty. Always refer to your
product manual for guidance. If you require additional assistance contact 1-877-GO-ROYAL.
Attach serial
number sticker from
plastic crate cover here
for future reference.
Model S010
Owners Manual
10’ x 8’ (3.05m x 2.44m)
Structure made in Canada
Printed in Canada
U.S. Pat. appl’d for
A Division of Royal Group Technologies Inc.
100-B Royal Group Crescent Woodbridge, Ontario, Canada L4H 1X9
http://www.royaloutdoor.com