BRAZILIAN DAIRY ASSOCIATION

BRAZILIAN DAIRY ASSOCIATION
Who we are?
26 Companies e 3 Associations
Companies
NESTLÉ, DPA, DANONE, BRF, ITAMBÉ, VIGOR, PIRACANJUBA, ITALAC, JUSSARA,
REGINA, TIROLEZ, LBR, AURORA, FRIMESA, MOCOCA, EMBARÉ, LACTALIS, CEMIL,
SCALA, QUATÁ, AVIAÇÃO, PORTO ALEGRE, BELO VALE, CAPRILAT, DAVACA e
FONTERRA
Associations
ABIQ (Brazilian Cheese Association)
G100 (Brazilian Smaller and Medium Cooperative and Companies Association)
ABLV (Brazilian UHT Association).
Milk Production (million liters)
4th Largest Producer
Source: FAO
Preparation: Viva Lácteos
Brazilian Milk Production
(million liters)
+ 10.661
Source: IBGE
Preparation: Viva Lácteos
Milk’s Destination
Milk Production
32.304 million liters
Other
31%
Milk indusrty
69%
Source: BrainStock Consultoria + Compass
Milk’s Destination
Milk industry
22.339 million liters
Pasteurized Milk
5,41%
Other
12,10%
UHT Milk
26,82%
Milk Powder
24,43%
Cheese
31,25%
Source: BrainStock Consultoria + Compass
Milk Powder Availability
Annual Production of
Milk Powder
Annual Import of Milk
Powder
700,000 tons
122,000 tons
Annual Export of Milk
Powder
5,000 tons
Annual Internal
Availability Milk
Powder
817,000 tons
Source: BrainStock Consultoria + Compass
Direct
Consumption
361,000 tons
Industrial Use
456,000 tons
Dairy Exports
Main destinations of Brazilian dairy exports in 2014
(Millions of USD)
120,00
100,00
80,00
60,00
40,00
20,00
0,00
Venezuela
Algeria
Source: MDIC
Preparation: Viva Lácteos
Cuba
Saudi
Arabia
Egypt
Angola
UAE
Chile
Trinidad
Philippines
and Tobago
Other
Dairy Exports
Main dairy products exported by Brazil in 2014
(Millions of USD)
140,00
120,00
100,00
80,00
60,00
40,00
20,00
0,00
WMP
Condensed
Milk
Source: MDIC
Preparation: Viva Lácteos
Cream
Butter
Leite
modificado
Butter Oil
Processed
Cheese
Hard
Cheese
Buttermilk Mozzarella
Cheese
Other
Dairy Exports
Main destinations of Brazilian Milk Powder Exports in 2014
(Millions of USD)
90,00
88,24
80,00
70,00
60,00
50,00
40,00
32,68
30,00
20,00
9,84
10,00
3,91
0,49
2,11
0,00
Venezuela
Source: MDIC
Preparation: Viva Lácteos
Algeria
Cuba
Egypt
Ivory Coast
Outros
Brazil milk powder production process
Itambé model
Raw milk: is collected and stored in tanks, which are chilled accordingly to the Good
Agricultural Practices (BPA’s). At the maximum 8ºC the raw milk is collected on the on
the farms by bulk trucks.
1. OUTFLOW:
Once the truck reach the factory, it is collected samples on each tank of the truck,
previously homogenized. To maintain standards of quality, all chemical-physical tests
are made.
Dornic acidity (ºD), relative density (g / ml), cryoscopy (ºH) fat (% w / v);
alcoholic strength (ºGL), alizarol, temperature (° C), research restorative and
preservatives and antibiotics research.
Then, the milk is outflow and taken through sanitary pipes stainless steel for the next
step.
Brazil milk powder production process
Itambé model
2. Standardization:
By performing the necessary calculations to obtain the right standard accordinly to the
product that will be produced.
On this stage is when we add the multivitamin, defined by the client.
Sending the same to the silo, where the agitators are responsible for homogenization.
You should allow a minimum time of 40 minutes prior to the test request confirmation
and / or production so that adequate mixing occurs.
Brazil milk powder production process
Itambé model
3. Concentration:
Consists in the partial removal of water from standardized milk, through evaporator
with six effects with thermal vapor recompression (between the third and fourth effect)
under vacuum, consequently obtaining, milk concentrate with total solids content in
the range of 47-49%.
The concentrated milk is transported through sanitary piping stainless steel for the
next step.
Brazil milk powder production process
Itambé model
4. Drying – 3 stages:
First drying stage: It consists of the partial removal of water from the concentrated milk, which is sprayed on
top of the drying chamber through nozzles, forming tiny droplets that come into contact with warm air (between
170 and 190 ° C). The final moisture content of milk powder of this stage is around 6% (m / m).
Second drying stage: It consists of the partial removal of water from milk powder from the first stage drying,
by the injection of hot air (between 65 and 85 ° C) in a static layer fluidizer. The final moisture content of milk
powder of this stage is around 4.0 5.0% (m / m).
Third drying stage: It consists of the partial removal of water from milk powder from the second stage drying
(first two adductors) and cooling the milk (last two adductors), by injecting air into fluidizer vibrating layer,
obtaining milk powder with 2.8 to 3.0% (m / m) of moisture. The incoming air has decreasing temperatures,
with the following sequence: 60 °, 60 °, 55 ° and 50 °. Dehydration occurs instantaneously without the milk
particles, already devoid of water, reach temperatures above 55 ° C. This happens due to the fact that, during
evaporation, the water absorbed the latent heat, producing a "cool" part of the solid droplets.
Brazil milk powder production process
Itambé model
5. Filling and packing:
The mettering machine is supplied by treadmill, on the filling tin proccess.
All proccess is automatic on all packing sizes.
Brazil milk powder production process
Itambé model
5. Filling and packing:
Itambé’s milk powder production
(million litters)
Uberlândia (MG) – established in 2005
Processing capacity: 1,380 MM liters per day
Final products: 62 thousand ton of WMP per year
8 thousand ton of butter-oil per year
Constructed area: 24.000 m²
Total area: 125.000 m²
Employees: 270
• UHT milk
• Capacity: 200 thousand liters per day
• Start-up: September 2012
Filing lines:
4 for WMP/SMP on sachet (200g, 400g or 1kg)
1 of WMP/SMP on bags (25kg)
1 of WMP/SMP on cans (300g or 400g)
1 of butter-oil barrel (200 kg)
Thank you!
Gustavo Beduschi
International Trade Manager
+55 61 8251-0404
[email protected]
[email protected]
Felipe de Freitas Duarte
Export Department
+55 31 2126-3439
[email protected]
www.itambe.com.br