13" Swing Away Auger - Allied Grain Systems
Transcription
13" Swing Away Auger - Allied Grain Systems
8” & 10” SWING AWAY PORTABLE AUGER GEAR DRIVE MODEL OWNER’S & OPERATOR’S MANUAL Effective May 20, 2009 Publication No. 1028539 THIS MANUAL IS FOR CONVEYORS WITH SERIAL NUMBERS OF 929404 OR HIGHER. P.O. Box 629 514 W. Crawford Clay Center, KS 67432 Phone 785-632-2161 1-800-523-6993 FAX 785-632-5964 POLICIES AND PROCEDURES PRICES: Prices in effect at time of shipment will apply. Prices are subject to change without notice. All prices are F.O.B. Clay Center, Kansas. Orders shipped from locations other than Clay Center, Kansas will be subject to additional charges, such as back freight and/or additional freight. SERVICE CHARGE: A service charge will be assessed on all past due balances as permitted by state law not to exceed 1-1/2% per month. MIINMUM ORDER: BACK ORDERS: Processing and handling costs necessitate a minimum charge of $15.00 net on all orders. DAMAGED GOODS: It is the consignee’s responsibility to check all shipments thoroughly upon receipt of goods. If any damage is discovered, it must be noted on the freight bill of lading before signing. The consignee must make necessary claims against the respective freight line. All damage claims must be submitted within 30 days of delivery receipt. SHORTAGES: All shortages must be noted at time of delivery receipt. Shortages must be noted on the freight bill of lading Back orders will be shipped as they become available. Contact Hutchinson/Mayrath Customer Service for alternative shipping options or if cancellation is desired. before signing. Hutchinson/Mayrath must be advised of all concealed shortages upon discovery. Once notified of concealed shortages Hutchinson/Mayrath will advise corrective action to be taken. RETURN OF GOODS: All returns must be approved by Hutchinson/Mayrath prior to shipment. All return requests will be issued a return authorization number. NO RETURNS WILL BE ACCEPTED WITHOUT A RETURN AUTHORIZATION NUMBER AND PRIOR AUTHORIZATION FROM THE FACTORY. All returns must be shipped prepaid. A 15% restocking charge will be applied to all returned merchandise. Custom products may not be returned for credit. Only current products in new and saleable condition may be returned. No safety devices may be returned for credit. MODIFICATIONS: It is the policy of Hutchinson/Mayrath to improve its product whenever possible and practical to do so. We reserve the right to make changes, improvements and modifications at any time without incurring the obligation to make such changes, improvements and modifications on any equipment sold previously. LIMITED WARRANTY: (a) For a period of (1) year after receipt of goods by the original consumer buyer, Hutchinson/Mayrath will supply free of charge replacement parts for parts that prove defective in workmanship or material. Defective parts must be returned freights prepaid to a specified Hutchinson/Mayrath location. Only Hutchinson/Mayrath original repair parts may be used for warranty repairs. (b) This limited warranty does not extend to parts designed to wear in normal operation and be replaced periodically, or to damage caused by negligence, accident, abuse or improper installation or operation. (c) GOODS NOT MANUFACTURED BY HUTCHINSON/MAYRATH CARRY ONLY THE MANUFACTURER’S WARRANTY. (d) THIS UNDERTAKING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. FAILURE TO FOLLOW THE INSTRUCTIONS CONTAINED IN THE OWNER’S & OPERATOR’S MANUALS AND THE ITEMS LISTED BELOW WILL RESULT IN THE VOIDING OF THIS LIMITED WARRANTY. (1) (2) (3) (4) (5) (6) (7) (8) LIMITATION OF LIABILITY: Improper assembly, including failure to properly install all safety equipment. Improper installation (power & wiring included) Unauthorized alterations of goods. Goods operated when obviously in need of repair. Use of unauthorized repair parts. Irresponsible operation. Used to handle materials other than free flowing, non-abrasive and dry materials, as intended. Damaged through abusive use or accident. BUYER AGREES THAT IN NO EVENT SHALL HUTCHINSON/MAYRATH HAVE LIABILITY FOR DIRECT DAMAGES IN EXCESS OF THE CONTRACT PRICE OF THE GOODS IN RESPECT TO WHICH CLAIM IS MADE. BUYER FURTHER AGREES THAT IN NO EVENT SHALL HUTCHINSON/MAYRATH ON ANY CLAIM OF ANY KIND HAVE LIABILITY FOR LOSS OF USE, LOSS OF PROFITS, OR FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. SAFETY Page 1 GENERAL SAFETY STATEMENT SAFETY ALERT SYMBOL This manual was written with the safety of the operator and others who work with the equipment as our prime concern. The instructions presented will help the reader learn SAFE day to day work practices. We want you as our partner in safety. The symbol shown below is used to call your attention to instructions concerning your personal safety. Watch this symbol - it points out important safety precautions. It means “ATTENTION! Become alert! Your personal safety is involved!” Read the message that follows and be alert to the possibility of personal injury or death. It is your responsibility as an owner, operator or supervisor to know what specific safety requirements and precautions exist and to make these known to all other personnel working with the equipment or in the area, so that they too may safely perform their duties and avoid any potentially hazardous situations. Please remember safety equipment provides important protection for persons around a grain handling system that is in operation. Be sure all ALL safety shields and protection devices are installed and properly maintained. If any shields or guards are damaged or missing, contact your dealer to obtain the correct items. BE ALERT! YOUR SAFETY IS INVOLVED Avoid any alterations of the equipment. Such alterations may create a dangerous situation where serious injury or death may occur. WARNING Anyone who will operate or work around this machine shall first read this manual! This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. 1028539-1 TABLE OF CONTENTS Page 2 General Safety Statements ................................................................................................... 1 Safety Symbol ....................................................................................................................... 1 Operator Qualifications .......................................................................................................... 3 Sign-off Sheet ........................................................................................................................ 3 Machine Inspection ............................................................................................................... 4 Tractor Requirement .............................................................................................................. 4 Tractor Drawbar Setting ......................................................................................................... 4 Hitching to Tractor Instructions .............................................................................................. 5 Hitch Safety Chain Installation ..................................................................................... 5 Jack ............................................................................................................................ 6 Hydraulic Components ................................................................................................ 6 Transporting Auger ................................................................................................................ 7 Placement of Auger ............................................................................................................... 8 Deploy Swing-out Hopper ...................................................................................................... 9 Designated Work Area ......................................................................................................... 10 Operating Procedures ......................................................................................................... 11-13 General Auger Information .......................................................................................... 11 Start-up and Break-in Information ................................................................................ 12 Shutdown ................................................................................................................... 12 Lockout ...................................................................................................................... 13 Auger Capacities ........................................................................................................ 13 Relocation of Auger .............................................................................................................. 13 Unhitching Instructions ......................................................................................................... 14 PTO Driveline Storage ........................................................................................................... 14 Raising Hopper into Transport Position ................................................................................. 15 Lubrication and Maintenance ..............................................................................................16-20 Friction Type Winch ................................................................................................... 16 Main Head Bearing ..................................................................................................... 16 PTO Driveline Lubrication ........................................................................................... 17 PTO Driveline Shear Bolt ............................................................................................ 17 Gearbox Lubrication ................................................................................................... 18 Gearbox U-Joints ....................................................................................................... 19 Swing-out Hopper Flight U-Joint ................................................................................. 19 Hydraulic Cylinder ...................................................................................................... 19 Hydraulic Hose ........................................................................................................... 19 Undercarriage Axle Spindle Bearing ............................................................................ 20 Trouble Shooting .................................................................................................................. 20 Assembly Instructions ........................................................................................................ 21-48 Parts List .....................................................................................................................P-1 thru P-24 SERIAL NUMBER To ensure efficient and prompt service, please furnish us with the model and serial number of your auger in all correspondence or other contact. The serial plate is located on the inside of the lower undercarriage arms. RIGHT AND LEFT DESIGNATION When determining which is the left or right hand side of the unit, it is as if a person were standing at the intake end and looking toward the discharge end. 1028539-2 GENERAL INFORMATION Page 3 OPERATOR QUALIFICATIONS Operation of this Belt Conveyor shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a Belt Conveyor must use good common sense. In order to be qualified, he must also know and meet all other requirements, such as: 1. Some regulations specify that no one under the age of 16 may operate power machinery. This includes Belt Conveyors. It is your responsibility to know what these regulations are in your area or situation. 2. Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in safe operation and servicing of all equipment with which the employee is, or will be involved.”* 3. Unqualified persons are to stay out of the work area. See page 4. 4. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. *Federal Occupational Safety & Health Standards\ for Agriculture Subpart D, Section 1928.57 (a) (6). SIGN OFF SHEET As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety procedures with this conveyor. We include this sign off sheet for your convenience and personal record keeping. DATE EMPLOYER SIGNATURE EMPLOYEE SIGNATURE 0400001 1028539-3 Page 4 GENERAL INFORMATION MACHINE INSPECTION TRACTOR REQUIREMENTS After delivery of your new auger and/or completion of assembly and before each use, inspection of the machine is mandatory. Use the assembly instructions in this manual as a reference to determine that the conveyor is assembled properly. This inspection should include, but not be limited to: The Swing Away Auger was designed to use a tractor with the following: 1. 540 RPM Power Take Off 2. Adjustable Drawbar 3. One hydraulic control circuit for lifting the main auger. Minimum pressure of 1800 to 2000 PSI. 1. Check to see that all guards listed in the assembly instructions are in place, secured and functional. The shields on the PTO driveline must rotate easily. 2. Check all safety signs and replace any that are worn, missing or illegible. The safety signs are listed in the back of this manual. Safety signs may be obtained from your dealer or ordered from the factory. 3. Check hopper winch and cable for security and operation. 4. Are all fasteners tight? 5. Check the hydraulic hose and fittings to see if they are tight and not leaking hydraulic oil. 6. Check oil levels in gearboxes. See page 18 in the maintenance section for oil level information. 7. Be sure the clean-out door is shut (in bottom of the inlet hopper) and inspection opening covers are in place. TRACTOR DRAWBAR SETTINGS Adjust the drawbar so there is 14” from the end of the tractor PTO output shaft and the center of the hitch pin. See Fig. 1. IMPORTANT: If the distance from the end of the tractor PTO and hitch pin is shorter than the recommended distance, the auger should NOT be raised. Damage to the PTO driveline, auger hopper assembly, or tractor PTO may result, when the PTO driveline bottoms out as it compresses. Obtain any needed replacement parts from your dealer and install before using the machine. FIG. 1 02811A1 1028539-4 TRANSPORTING & PLACEMENT ROAD TRANSPORT - HITCHING TO TRACTOR NOTE: Empty machine before moving to prevent upending. Never stand between tractor and portable auger when hitching unless all controls are in neutral and the brakes locked. Page 5 HITCH SAFETY CHAIN INSTALLATION An auxiliary attachment system (safety chain) is required on public roads to retain the connection between towing and towed machines in the event of separation of the primary attachment system. The safety chain should be routed through the loop anchor welded to end of hitch tube. See Fig. 1 on page 4. A clevis or intermediate chain support should be fastened to the tractor drawbar no more than 6 from the hitch pin. Follow these steps when hitching the auger to the tractor: 1. Lift the auger intake with the jack to the tractor drawbar height. Never raise the intake end higher than is necessary to attach to a towing vehicle. Weight transfers rapidly to the head end when the intake is raised, particularly when the auger is in the raised position. 2. Secure hitch clevis to tractor drawbar with hitch pin and keeper or a bolt with two nuts. See Fig. 1 on page 4. 3. Fasten hitch safety chain (not furnished). See instructions in next column. 4. Connect hydraulic hose to tractor. (See page 6 for Hydraulic Information.) Be sure hydraulic shut off valve is closed. 5. Retract hitch jack and rotate into transport position. (See Fig. 2 on page 6.) 6. The PTO driveline furnished with the auger is equipped with a “Spring-Lock” coupler at the tractor end. This type coupler is spring loaded and will fit the standard 1 3/8" x 6 spline PTO output shaft from a tractor. Do not attach PTO driveline to tractor at this time. The PTO driveline will be attached to the tractor during placement of auger. (See Step 1, Sub-Step D., on page 8.) 1028539-5 Page 6 TRANSPORTING & PLACEMENT HITCHING TO TRACTOR INSTRUCTIONS - CONT. JACK HITCH FIG. 2 When using the jack to support the inlet end of the auger, connect to the jack mount and secure with the attached pin. After the auger is hitched to a tractor, the jack can be rotated 90° into transport position. CAUTION: Before retracting or folding the jack, the hitch clevis should be secured to the drawbar to prevent the hitch from falling to the ground. Working Position Transport Position HYDRAULIC COMPONENTS The hydraulic components received with your SwingAway Auger were selected to deliver the most efficient and economical use. Any parts for replacement should be replaced with parts of the same type and size. Replace any hoses or fittings that develop leaks. CAUTION: Keep all hydraulic lines away from moving parts. MAIN AUGER LIFT SYSTEM Standard equipment for your Swing-Away Auger Lift System includes the hydraulic cylinder, shut-off valve, fittings and hydraulic line from the cylinder to the tractor, with the exception of fittings required to attach hose to tractor. The hydraulic cylinder includes a restrictor that limits the speed of operation. A vent plug is located in the rod end of the hydraulic cylinder. A 1/2" female pipe thread tractor fitting is required to fit the shut-off valve (not furnished). HYDRAULIC SHUT-OFF VALVE A hydraulic shut-off valve is located at the end of the hydraulic hose that connects the tractor to the hydraulic line running to the lift cylinder. This valve must be fully open before raising or lowering the auger. The valve must be closed at all other times to prevent possible leak-down or inadvertant hydraulic operation. FIG. 3 CAUTION: Do not connect or disconnect hydraulic components when there is pressure within the system. Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak, can penetrate body tissues and cause serious injury. Use a piece of wood or cardboard when looking for leaks. Never use the hands or other parts of the body. When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic oil escaping under pressure, see a doctor immediately. Serious infection or reaction may occur if medical attention is not received at once. 02032A3 01908A1 1028539-6 TRANSPORTING & PLACEMENT Page 7 Before moving the auger, the operator should make sure all personnel are clear of the Moving Auger Hazard Area as shown in the diagram at the bottom of the page. Never allow persons to stand underneath or ride on the auger when it is being transported. MOVING THE AUGER Move the auger with a tractor to or from the work area. A pick-up truck or other suitable vehicle may be used for transporting the auger over great distances. Comply with your state and local regulations governing marking, towing and maximum width. Observe safe driving and operation practices. IMPORTANT: Overall transport height is with the conveyor fully lowered and attached to a towing vehicle with a drawbar height of 18”. Follow these steps when transporting the auger: 1. Always transport your auger in the full-down position. Swing-out hopper must be raised and in the transport position. Check ratchet on the winch to see it is locked to prevent lowering of hopper during transport. 2. Hydraulic shut-off valve must be closed. 3. Hitch should be secured to tractor and jack stored in transport position. Fasten hitch safety chain. 4. The swing-out hopper safety chain must be hooked over the hanger on the lift arm. (See Raising Hopper into Transport Position on page 15.) AVOID SHARP TURNS. It is possible for the hopper to hit the tranctor wheels or fenders. DANGER: Be alert to overhead obstructions and electrical wires. Failure to do so may result in electrocution. Lower auger well below level of power lines before moving. Maintain at least ten (10) feet of clearance. See the chart on this page showing the height of each portable auger in the transport position to determine the height of your auger. Moving your portable auger requires careful planning. Know the transport height of the auger before moving it. Plan your route to avoid overhead obstructions and power lines. SWING-OUT HOPPER SAFETY CHAIN UNDERCARRIAGE FIG. 4 TRANSPORT HEIGHT SWING-OUT HOPPER IN TOWING POSITION SIZE TRANSPORT HEIGHT 8" x 52' 13'-5" 8" x 62' 14'-2" 8" x 72' 15'-4" to 16'-4” 10" x 52' 13'-7" 10" x 62' 14'-4" 10" x 72' 15'-6" to 16'-6" 10" x 82' 15'-8" HAZARD AREA - KEEP OUT 02638A2 02637A1 02992A1 1028539-7 Page 8 TRANSPORTING & PLACEMENT PLACEMENT OF AUGER Placement - Move the auger into its working position with a towing vehicle. STEP 1 Locate auger next to bin FIG. 6 STEP 2 Raise auger STEP 3 Back into position Step 1 Step 2 Locate the auger as close as possible to the bin or storage structure. Raise the auger only high enough to allow minimum clearance above the bin. When moving the auger towards working position, leave adequate room so swing-out hopper can be deployed. Allow room for a convenient path for loaded vehicle to reach the swing-out hopper. NOTE: Position the auger so tractor and auger will be in a straight line during grain conveying operation. A. Place the auger on level surface. The wheels must be allowed to roll freely when raising. Be sure this area is clear of any obstructions. B. Open hydraulic shut-off valve. C. Check swing-out hopper. It should be in transport position. D. Attach the PTO driveline to the tractor. To make attachment, start sliding the driveline end onto the tractor PTO output shaft. Compress the spring keeper on the PTO driveline and continue to slide onto the tractor PTO output shaft until the keeper seats in the groove on the tractor PTO output shaft. Then the spring keeper will return to its original position and the PTO driveline will be locked onto the tractor PTO output shaft. NOTE: Avoid lifting auger on side slope that is greater than 5%. Do not engage the PTO when swing-out hopper is in transport position. DANGER: Make certain everyone is clear of the work area when moving the auger. To prevent tipover when backing, avoid rolling over any obstructions. Also avoid moving the auger at right angles to a slope. If the auger is to set on a slope, approach the bin uphill. Step 3 Back the auger slowly with tractor (not by hand) over bin or grain storage structure. NOTICE: Avoid turns while moving the auger when the PTO driveline is attached to the tractor. Maneuvering with the PTO driveline attached will result in driveline damage not covered by warranty. Make sure the tractor is exactly in line with the auger during PTO operation. Lower the auger until the discharge is directly over the opening.* Place tractor in park, set brake and chock wheels. Close hydraulic shut-off valve to prevent lowering or inadvertent raising of auger. It is a good practice to tie the discharge end of the auger to the bin or grain storage structure to prevent possible wind damage. Remember to untie the auger before attempting to move. Do not attempt to increase auger height by positioning wheels on lumber, blocks or by other means. *NOTE: When discharging in a grain spreader, always maintain at least 12 inches space between the auger discharge and the spreader. (Allow for lowering of the discharge end as auger fills with grain during operation.) Make sure entire area above auger and in line of travel is clear of overhead obstructions and electrical wires. Failure to do so may result in electrocution. Maintain at least ten (10) feet of clearance. Electrocution can occur without direct contact. 02039A1-B 1028539-8 TRANSPORTING & PLACEMENT Page 9 DEPLOY SWING-OUT HOPPER 1. Lower the swing-out hopper by grasping the winch handle firmly and turning handle counter-clockwise. 2. When the hopper reaches the ground, unhook cable from the hopper. Hang the cable hook on part of the auger housing so it is out of the way. 3. Swing the hopper out to an operating position. CAUTION: Keep hands away from winch drum during operation. ALTERNATE OPERATING POSITION IMPORTANT: The SWING-OUT HOPPER should not be moved while the auger is in operation. Always have the hopper in operating position before engaging the P.T.O. GRAIN BIN NOTE: TRACTOR IS IN LINE WITH AUGER. SWING-OUT HOPPER IN OPERATING POSITION GRAIN TRUCK FIG. 7 02040A1 1028539-9 Page 10 DESIGNATED WORK AREA RULES FOR SAFE WORK AREA ESTABLISH WORK AREA Before starting the auger, a designated work area should be established and properly marked. The following diagram will show the manufacturers designated work areas. These areas shall be marked off with colored nylon or plastic rope hung as portable barriers to define the designated work areas. Under no circumstances should persons not involved in the operation be allowed to trespass into the work area. It shall be the duty of all operators to see that children and/or other persons stay out of the work areas! Trespass into the work area by anyone not involved in the actual operation, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator. It shall be the responsibility of all operators to see that the work area has secure footing, is clean and free of all debris, and tools which might cause accidental tripping and/or falling. It shall also be their responsibility to keep the work area clean and orderly during the operation. Overhead Wires KEEP AWAY NOTE: It is good practice to tie the discharge end of the auger to the bin or structure to avoid possible wind damage. FIG. 8 Walking Surface Is it slippery? Are there things to trip you? UNDER AUGER AND UNDERCARRIAGE AREA HAZARD KEEP OUT! AUGER INTAKE AREA HAZARD KEEP OUT! SWING OUT HOPPER PTO DRIVE AREA HAZARD KEEP OUT! WHEEL CHOCKS WAGON OR TRUCK WORK AREA AUTHORIZED PERSONNEL ONLY TRACTOR 02042A1-A 1028539-10 OPERATING PROCEDURES Page 11 GENERAL AUGER INFORMATION Our augers are well made and we are proud of our line of equipment. We would like you, as our customer, to do your part in using caution and good judgement in using our equipment, as well as any other machinery. It is important to be familiar with the following routine operation procedures before attempting start-up. During the operation of your auger, one person shall be in a position to monitor the operation. Inspect the drive before adding power and know how to shut down in an emergency. (See page 12.) Visually inspect the auger periodically during operation. For efficient and safe operation, be aware of all the adjustments and checks which should be performed. The operator shall have a full view of the auger work area and check that all personnel are clear of hazard areas before adding power. The operator shall be aware of any unusual vibrations, noises and the loosening of any fasteners. Keep all safety shields and devices in place. Keep hands, feet and clothing away from moving parts. Only use an agricultural tractor with 540 RPM power take-off. The 8" & 10" augers may be operated at speeds from 450 to 540 RPM. Auger flight speed in excess of recommended speed causes excessive wear. Do not attempt full load operation at speeds below 450 RPM as high torque requirements may damage the auger. The swing-out hopper must be in working position and securely attached to the inlet hopper before start-up. Close all clean-out and inspection doors before operation. IMPORTANT: The PTO driveline is equipped with a CV (constant velocity) joint, located at the auger end of the PTO driveline. The PTO driveline should be operated in a horizontal position for the CV joint to work properly. The hitch must be properly attached to the tractor drawbar. See Figure 1, page 4. NOTE: The PTO driveline is equipped with a shear bolt at the tractor connection. The shear bolt protects the auger from damage if the auger becomes plugged or subjected to high loads. 1028539-11 OPERATING PROCEDURES Page 12 START-UP SHUTDOWN CHECK THE FOLLOWING BEFORE ADDING POWER: A. NORMAL SHUTDOWN Make certain that the hopper and auger are empty before stopping the unit. Before the operator leaves the work area, the power source shall be locked out (See LOCKOUT.) Before starting the tractor, be certain power to PTO is off. Be certain the PTO driveline is securely attached to the auger and the tractor. Use a PTO driveline with a rotating shield in good working order that can be turned freely on the shaft. Use recommended distance from end of tractor PTO to hitch pin. (See page 4.) Stay out of designated hazard area of an operating PTO. Observe work area restriction. (See work area diagram on page 10.) Engage PTO at a slow RPM to minimize shock loads. Then work up RPM to recommended speed. Never operate the auger empty for any length of time as excessive wear will result. If at all possible, do not stop or start the auger under load, especially before the flight and tube become well polished, as this may cause the auger to “freeze-up” (See “BREAK-IN INFORMATION” below.) B. INTERMITTENT OPERATION SHUTDOWN When an auger is stopped and restarted under full load, it may result in damage to the auger. Therefore, if intermittent operation is to be carried out, it is advisable to reduce the load level. When kept from absolute filling, auger start-up is easier and operation is more efficient. C. EMERGENCY SHUTDOWN Should the auger be immediately shutdown under load - disconnect and lockout the power source. Clear as much grain from hoppers and auger as you can. Never attempt to restart when full. Use clean-out door in the bottom of main auger inlet hopper. NOTE: Starting the unit under load may result in damage to the auger. Such damage is considered abuse of the equipment. When as much grain as possible has been cleared, reconnect power source and clear auger gradually. IMPORTANT: Regulate the grain flow into the main auger by controlling the amount of grain fed to the swing-out hopper. Overfeeding the swing-out hopper will plug the main auger. BREAK-IN INFORMATION Any screw conveyor when it is new or after it sets idle for a season should go through a “break-in” period. DO NOT operate the auger empty. The auger should be run at partial capacity until several hundred bushels of grain have been augered to polish the flighting assembly and tube. Once this is accomplished, the auger can be run full. 1028539-12 OPERATING PROCEDURES LOCKOUT WARNING: If the operator must leave the work area, or whenever servicing or adjusting, the auger must be stopped and the power source turned off. Precaution should be made to prevent anyone from operating the auger when the operator is absent from the work area. Remove ignition key or coil wire from power source. (If this is impossible, remove the PTO driveline from the work area.) RELOCATION OF AUGER When grain conveying operation is completed, the auger should be moved away from the bin and lowered. The auger can then be moved to a different bin for more conveying operations or cleaned up and stored. STEP 1 NOTE: On augers with side drive kit, first hitch tractor to drawbar and connect the hydraulic lift hose to the tractor. A. Empty the auger and clean up area. The swing-out hopper must be raised before moving the main auger. (See raising hopper into transport position on page 15.) B. Untie any anchors and remove all supports. C. Open the hydraulic shut-off valve. D. Raise the auger so the discharge spout is clear of bin opening. E. Remove wheel chocks. F. Move auger slowly away from the bin with tractor. NOTICE: Avoid turns while moving the auger when the PTO driveline is attached to the tractor. Maneuvering with the PTO driveline attached will result in driveline damage not covered by warranty. STEP 2 A. Lower auger immediately after clear of bin or storage structure. IMPORTANT: Lower the auger, even if relocating to a bin in the immediate area. B. Disconnect the PTO driveline and place in storage position. Use storage hook to support the PTO driveline as shown in Fig. 10 on page 14. STEP 3 A. Move the auger to next bin or storage area. If movement to next location involves road transport, follow instructions on page 5. We recommend that the auger be stored in the full down position. B.Inspect the auger as outlined in the “Machine Inspection Section” on page 4. Page 13 OPERATING CAPACITIES The results or capacities of screw conveyors or augers can vary greatly under diverse conditions. Different materials, moisture content, amounts of foreign matter, angle of operation, methods of feeding and speed all play a role in performance of the auger. Roughly 3200 BPH on 8" units and 4500 BPH on 10" models will be achieved augering reasonably dry grain. Maximum possible capacity will be less with high moisture grain (above 15%) than with dry grain. RELOCATION OF AUGER STEP 1 Move away from bin. STEP 2 Lower auger. STEP 3 Move to next bin or unhitch. 02039A1-A1 1028539-13 Page 14 OPERATING PROCEDURES UN-HITCHING INSTRUCTIONS PTO DRIVELINE STORAGE Follow these steps to unhitch the auger: NOTE: When the tractor must be disconnected from the auger in the raised position, tie the discharge end of the auger to the bin or structure to prevent possible wind damage. The PTO driveline should be placed in the storage position when not attached to the tractor. Tilt the PTO driveline up and swing support hook under the driveline to support the weight of the driveline. See Fig. 10.“ A. The hydraulic shut-off valve must be closed. B. Relieve tractor internal hydraulic pressure. Then disconnect the hydraulic hose from the tractor. C. The auger wheels should be chocked to prevent the auger from rolling. D. Place jack into the lifting position and remove hitch weight from tractor drawbar. Be sure jack pin is properly set to prevent jack from rotating on mount. E. Remove safety chain and hitch pin. Disconnect the tractor from the auger. F. Open clean-out door in bottom of main inlet hopper to clean out excess grain and allow water to drain during storage. CAUTION: Never raise the intake end higher than necessary to attach to a towing vehicle. Weight is transferred rapidly to the head end when the intake is raised, particularly when the auger is in a raised position. FIG. 10 PTO DRIVELINE IN STORAGE POSITION Never stand between tractor and auger when hitching unless all controls are in neutral and the brakes locked. 02813A1 1028539-14 OPERATING PROCEDURES Page 15 RAISING HOPPER INTO TRANSPORT POSITION 4. Turn the winch handle clockwise to raise the hopper. There should be a clicking sound whenever the handle is turned. To raise swing-out hopper, allow all grain to discharge from the auger, disengage the PTO and lockout power sources. 5. Raise the hopper until the safety hook is within a few inches of the lift arm pulley and then place safety chain ring over the hanger welded to the lift arm and secure in place with a spring clip. See Fig. 11. 1. Swing the hopper along side of the main auger. 2. Turn lever on winch counter-clockwise and pull enough cable off winch to attach the cable hook to the front of the hopper. NOTE: Observe the cable as it is winding onto the winch drum. The cable should roll up on the drum evenly; avoid cable build-up on one side of the drum. 3. Attach the hook to the lifting tab in the front of the hopper. See Fig. 11 & 12. There are two tabs in front of the hopper. Use the tab that is furthest away from the main auger, so when the hopper is lifted, the hopper will rotate and be facing toward the main auger. CAUTION: Keep hands away from winch drum during operation. RING AT END OF SAFETY CHAIN LIFT CABLE SPRING CLIP SAFETY CHAIN SAFETY CHAIN SAFETY HOOK ATTACHMENT HOOK FIG. 12 LIFTING TAB FIG. 11 SWING-OUT HOPPER SHOWN IN TRANSPORT POSITION FIG. 13 03/06 0400307 0400308 0400306A 1028539-15 Page 16 LUBRICATION & MAINTENANCE GENERAL For economical and efficient operation of your auger maintain regular and correct lubrication. Neglect leads to reduced efficiency, excessive wear and needless down time. The following will detail the parts needing lubrication and the various conditions which determine the time span. Keep all safety shields and devices in place. Never clean, adjust or lubricate a machine that is in operation. Truss cable should be resonably snug. Check to see that all fasteners are tight. Gearbox U-joint Lubricate 10 hour intervals (See page 18.) PTO driveline u-joints. (See chart for lubrication schedule) Repack tapered roller type bearing annually PTO driveline shear bolt Frame pivot tube lubricate annually Shield must cover PTO driveline to tail stub connection Swing-out Hopper U-Joint Lubricate 10 hour intervals Check oil in gearboxes FIG. 14 FRICTION TYPE WINCH The Swing-Out Hopper is lifted into transport position by a friction type winch. This type of winch requires the following maintenance: A. LUBRICATION. All gears must be clean and lubricated (auto-type grease) to insure proper and safe operation. All shafts, bushings and ratchet parts must be clean and wet with oil (auto-type 10W-30) to insure proper and safe operation. B. BRAKE DISC: Brake disc wear can be inspected by removing handle retainer assembly, handle and brake disc cover. Brake discs should be replaced if the thickness is less than 1/16”, cracked or broken. DO NOT USE OIL OR GREASE ON FIBER BRAKE FACES. WARNING: If brake disc mechanishm operates intermittently or erratically, brake disc inspection should be accomplished. C. BRAKE RATCHET MECHANISM. Check ratchet operation by listening for “clicking sound” when cable is reeled in (turn handle clockwise). Also, when the cable is reeled out, there will NOT be a clicking sound of the ratchet. Brake ratchet parts can be inspected for worn parts and unsafe conditions by removing handle retainer assembly, handle and disc cover. MAIN HEAD BALL BEARING The main auger head bearing is a self-aligning, sealed ball bearing, which has been packed at the factory, and requires no lubrication. There is no adjustment to be made to the bearing, but check that the bearing is firmly fastened. Also check that the setscrews in the lock collar are tight against the shaft, securing the lock collar to the shaft. 02632A1-A 1026857-16 LUBRICATION & MAINTENANCE PTO DRIVELINE U-JOINT CONSTANT ANGLE LUBE RECOMMENDATIONS The PTO driveline has five fittings that require lubrication. See Fig. 15 below for location of fittings. The first lube interval should be 16-24 hours of operation after intitial start-up then follow this schedule. U-JOINT CROSS & BEARINGS Page 17 INTERVAL 4 HRS 8 HRS. 4 HRS. LOCATION U-JOINT CROSS & BEARINGS TELESCOPING MEMBERS CV BALL & SOCKET U-JOINT CROSS AND BEARING TELESCOPING MEMBERS C.V. BALL & SOCKET FIG. 15 AUGER END NOTE: For lubrication of the u-joint on the auger end, loosen four bolts that hold the PTO driveline shield to the gearbox and rotate shield up. Lubricate all fittings with a good quality lithium soap base E.P. grease meeting the N.L.G.I. #2 specifications and containing no more than 1% molybdenum disulfide. (EX. Shell super duty or equivalent) An E.P. grease meeting the N.L.G.I. #2 specifications and containing 3% molybdenum disulfide may be substituted in the telescoping, and CV ball and socket members only. (EX. Mobil Oil Company, “Mobil Grease CMP”; Shell Oil Company, “Retinax AM”. Texaco, “Molytex EP #0 and #2".) REPLACEMENT PARTS ARE NOT LUBRICATED Replacement parts must be lubricated at time of assembly. Use amount listed above per location then follow lube recommendations outlined above for lubing intervals. AMOUNT 1 PUMP 4-8 PUMPS 1-2 PUMPS TRACTOR END PTO DRIVELINE SHEAR BOLT The PTO driveline is equipped with a shear bolt at the tractor connection. The shear bolt protects the auger from damage if the auger becomes plugged or subjected to high loads. It is important to use the correct replacement bolt of the proper size and strength to insure that the shear device will protect the auger and operator. AUGER SIZE 8" DIA. 10" DIA. 10" x 82' * SHEAR BOLT SIZE 3/8"-16x1" LONG 3/8"-16x1" LONG 3/8"-16x1" LONG SHEAR BOLT REPLACEMENT GRADE SHEAR BOLT KIT GRADE 2 1011178 GRADE 5 1004779 GRADE 8 1018892 Extra shear bolts are provided with the auger and are stored in the operator’s manual container located on the main auger inlet hopper. *10" x 82’ Swing Auger Augers are equipped with a 35R PTO Driveline, which uses a Grade 8 shear bolt. Before engaging PTO, be sure PTO driveline shaft shields turn freely on shaft. 02633A1 1028539-17 Page 18 LUBRICATION & MAINTENANCE GEARBOX LUBRICATION GEARBOX U-JOINTS IMPORTANT: Under working conditions oil will dissipate. Check oil in gearboxes periodically and maintain proper level. Two u-joints connect the incline tube gearbox and inlet hopper gearbox. These should be lubricated at approximately (10) hour intervals with SAE multipurpose type grease. To lubricate the upper u-joint, open the large hinged door on the head of the inclined auger. The zerk can be reached with the swing away hopper in any position, but it works best if the hopper is on the ground and rolled as close to the tractor or front as possible. This turns the open side of the ujoint with the zerk more towards the open end door. If the hopper is hanging on the auger, the zerk will be accessible only from the back where it is not visible and must be engaged mostly by feel. A grease gun with a flexible rubber hose tip is a must. Also, the auger must be rotated so the zerk is in an accessible position, as with any universal joint with a zerk fitting. For checking the oil level in the upper gearbox, use access door in the side of spout. Remove plug in side of gearboxes to check oil level. The oil must be up to the plug level. For lubrication in normal operating temperatures between 40°F to 120°F, we recommend the use of non-foaming, multipurpose gear oil, SAE 90 weight. For temperatures below 40°F use SAE 80 weight oil. Use grade commercially available for automotive differentials. Extra pressure additives may be of value in severe applications. DO NOT ADD MORE OIL THAN RECOMMENDED ABOVE. ADDITIONAL OIL MAY DAMAGE THE SEALS. WARNING: DO NOT OPERATE UNIT WITH ACCESS DOORS OPEN. FIG. 17 02812A2 1028539-18 LUBRICATION & MAINTENANCE Page 19 GEARBOX U-JOINTS The lower u-joint can be greased through a small access door on the front of the hopper. Again, the auger must be rotated until the zerk is facing the opening. SWING-OUT HOPPER FLIGHT U-JOINT A u-joint connects the hopper and the inclined flight at the hopper elbow. This should be lubricated at approximately (10) hour intervals with S.A.E. multipurpose type grease. To lubricate the u-joints remove the cover strap and raise hinged cover. Be sure to close the cover and replace cover strap before operating unit. WARNING: DO NOT OPERATE UNIT WITHOUT HINGED COVER CLOSED AND STRAP PROPERLY INSTALLED. HINGED COVER COVER STRAP HOPPER FLIGHT INCLINE FLIGHT FIG. 18 HYDRAULIC CYLINDER The hydraulic cylinder is equipped with an air breather in the rod end port. Oil leaking from the air breather indicates leaking rod seals. Replace damaged or leaking seals. HYDRAULIC HOSE Check all the hydraulic fittings and hose to see if they are tight and not leaking hydraulic oil. Replace any hydraulic hose that may be cut or damaged. BRONZE BEARING U-JOINT CAUTION: Do not connect or disconnect hydraulic components when there is pressure within the system. Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak, can penetrate body tissues and cause serious injury. Use a piece of wood or cardboard when looking for leaks. Never use the hands or other parts of the body. When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic oil escaping under pressure, see a doctor immediately. Serious infection or reaction may occur if medical attention is not received at once. 02576A1-B 01908A1 1028539-19 LUBRICATION & MAINTENANCE Page 20 UNDERCARRIAGE AXLE SPINDLE BEARING TROUBLE SHOOTING - CONT. Tapered roller type bearings are standard on all augers and should be repacked with grease and adjusted annually or as needed, determined by usage. The main auger may be getting too much grain where it is “jamming” inside the housing. Reduce grain flow into swing-out hopper. Care must be used in dismantling wheel bearing assemblies. See Fig. 19. First remove the dust cap by prying around the edges. Remove the cotter pin, slotted nut and flat washer. Carefully remove the hub and bearings from the spindle. Inspect all parts for wear or damage and replace with new ones, if necessary. Is the auger free of any foreign material, such as sacks, tarp corners, etc? A plug of the discharge can cause an auger plug. When reassembling the hub, repack both bearing cones with grease and fill the hub cavity 1/3 full. Place inner bearing assemblies into the hub, and then press seal into hub and carefully reinstall the hub on the spindle. When placing hub on spindle be careful not to damage the lip of the grease seal. Install outer bearing assembly into the hub, and replace flat washer and slotted nut. Then tighten the slotted nut to seal the bearings until the hub binds as you rotate hub. Back off the slotted nut to the next slot and install a new 5/32" x 1 1/4" long cotter pin. Replace dust cap. Damage can occur to the auger flighting, thus causing noise. Damage usually occurs because of the foreign material having been run through the auger. It may be necessary to remove the flighting for inspection. LOW CAPACITY EXCESSIVE AUGER NOISE Damage to the auger housing can occur, causing interference with rotating auger flighting. AUGER LOWERING BY ITSELF Check all hydraulic fittings, hose and connections for leaks. Check that the hydraulic shut-off valve is closed. AUGER WILL NOT RAISE OR LOWER Check if hydraulic shut-off valve is open. See if the hydraulic coupler is properly attached to the tractor and the tractor reservoir is full of oil. The tractor pressure is too low. SEAL COTTER KEY INNER BEARING HUB OUTER BEARING SLOTTED NUT DUST CAP FIG. 19 TROUBLE SHOOTING LOW CAPACITY The main auger may not be getting enough grain. Check to see the swing-out hopper intake has not bridged over restricting flow. The exposed flighting at the swing-out hopper intake should be covered with grain to achieve maximum capacity. Check auger speed. Slow speed below recommended speed will result in low capacity. FREQUENT SHEARING OF DRIVELINE SHEAR BOLT Reduce flow rate of grain into ground hopper. Discharge of grain from main auger may be restricted. Inspect auger intake and discharge areas for damage. IMPORTANT: An auger should be frequently checked and serviced to operate freely. Keep all guards and shields in place. Replace any that are damaged or lost. An auger should be run partially full for several hundred bushels to polish the flighting when it has not been used for an extended period of time. An auger with flighting that has not been polished in this manner requires greater horsepower and damage to the drive and/or flighting can result if overloaded. Our augers are well made and we are proud of our line of equipment. We would like you, as our customer, to do your part in using caution and good judgement in using our equipment as well as any other machinery. Any parts for replacement should be replaced with parts of the same type and size. Do not modify or alter any of the auger components. 01046A1 1028539-20 ASSEMBLY INSTRUCTIONS Page 21 AUGER HOUSING LAYOUT Choose an area on open level ground accessible to chain hoist or other lifting devices where the auger may be laid out full length. Lay the different sections of tube assemblies in the approximate positions. It will be convenient for assembly, if the tubes are placed on stands or saw horses. This will make the assembly of the undercarriage easier. Be sure the stands or saw horses can support the weight of auger tubes. Recommended stands height of about 36" tall. 0400178 1026857-21 Page 22 ASSEMBLY INSTRUCTIONS FLIGHT AND AUGER SECTIONS ASSEMBLY NOTE: Units with optional internal flight bearings, see instructions at the bottom of the page for auger flight and auger housing sections assembly. 1. Slide connecting band(s) onto the end of the auger housing tube(s) of the sections to be assembled. 2. Bolt the sections of upper auger flighting to the next flight section, using two hex head capscrews (grade 8) black and stover type locknuts. The lower section of flighting will overlap the upper section of flighting about one inch on the side toward the auger outlet. See Fig. 21. NOTE: Use the bolts and locknuts provided in the separately packaged flight connecting bolt kit. 3. On 72’ & 82’ models, bolt the middle sections of flight to the top flight, each other, or to the lower flight, as needed, in the same manner you bolted the upper section of flight to the middle section. 4. Slide upper section and lower section of auger tubes tight together. About half of the band should be on each tube. On 8" models use two edge straps, 3/8" x 1 3/4" long hex head capscrews and nonlock nuts. On 10" models use only 3/8" x 1 1/2" long hex head capscrews and non-lock nuts. Tighten nuts to 25 ft. lbs. of torque in a repeating manner until all nuts are equally tight. 5. On 82’ models, bolt the flanged tube connection together using (8) 3/8" x 1" bolts and nylock nuts. AUGER FLIGHT AND AUGER HOUSING SECTION ASSEMBLY FOR UNITS WITH OPTIONAL INTERNAL FLIGHT BEARING 1. Slide connecting band(s) onto lower end of the upper auger section. (Bolts will be installed and tightened later.) 2. Slide an internal bearing hanger over the end of the flight connecting stub on the lower auger section. Then, slide the flight section out of the upper auger, so that the lower end of that flight section can be connected to the flight section in the lower auger section. Use two hex head capscrews (grade 8) black, and stover type locknuts. (See Fig. 23.) MODEL FLIGHT BOLT SIZE 8" 10" 7/16" x 3" LONG (GRADE 8) 1/2" x 3 1/2" LONG (GRADE 8) LOWER SECTION BOTTOM FLIGHT Overlaps 1” UPPER SECTION FLIGHT OVERLAP DETAIL DISCHARGE END FIG. 21 CONNECTING BAND BOLT WITH NUT EDGE STRAPS 8” ONLY CONNECTING BAND DETAIL FIG. 22 Both ends of this flight are indexed to achieve timed connections for augers with internal bearings. (A timed connection is where the end of the flighting is indexed in a manner so when the flight is bolted to another flight weldment the flight pitch does not change across the connection.) When bolting timed flight sections together at the intermediate flight bearing. Position the flight ends so they are open 90° to 180° to one another. FIG. 23 UPPER FLIGHT CONNECTION NOTE: Use the bolts and locknuts provided in the separately packed flight connecting bolt kit. (See bolt size chart in top right hand column.) INTERNAL BEARING HANGER HEX HEAD HARDENED CAPSCREW (GRADE 8) BLACK WITH STOVER TYPE LOCKNUT LOWER FLIGHT SECTION 0400179 086A3 02825A1 02716A1 1028539-22 ASSEMBLY INSTRUCTIONS AUGER FLIGHT AND AUGER HOUSING SECTION ASSEMBLY FOR UNITS WITH OPTIONAL INTERNAL FLIGHT BEARINGS ROTATE BEARING POSITIONING BAR Page 23 SLOT IN AUGER HOUSING 3. Slide the auger housing sections together so the tube ends are tight against each other. FIG. 23A 4. Attach the internal bearing hangers to the auger housing using a mounting plate, 5/8" x 1-1/2" long (grade 5) hex head capscrew and lockwasher per each hanger. See Fig. 23C. Prior to assembly, the internal bearing hanger will be rotated downward and perhaps supporting some flight weight. Use the bearing positioning bar provided to grab the internal bearing hanger stem through the housing slot to rotate the bearing hanger into its upward position. INTERNAL BEARING HANGER PULL BEARING POSITIONING BAR UP A. Insert the double bended end of bearing positioning bar into slot and hook the internal bearing hanger stem. Rotate the bearing upward as much as possible. See Fig. 23A. B. Remove the bearing positioning bar and insert the single bended end into slot. Hook the internal bearing hanger stem and by pulling upward, the internal bearing hanger will rotate upward. See Fig. 23B. C. Before tightening the mounting bolts down, adjust the internal bearing hangers so they are centered between the end of the auger flights. (See Fig. 23D.) This can be done by sliding the hanger back and forth in the slot to determine the approximate center. FIG. 23B 5/8” x 1-1/2” LONG (GRADE 5) HEX HEAD CAPSCREW MOUNTING PLATE LOCKWASHER SHORT MOUNTING PLATE USE NEXT TO A CONNECTING BAND INTERNAL BEARING HANGER FIG. 23C 5. Position the connecting band against the short side of the short mounting plate. Make sure the two auger housing sections are still tight against each other. Tighten the connecting band down by using 3/8" x 1 1/2" long hex head capscrews and nuts. THE HANGER CAN BE SLID IN THE SLOT SO IT IS CENTERED BETWEEN THE ENDS OF THE FLIGHTS. THEN TIGHTEN BOLT. SAME AMOUNT OF SPACE ON BOTH SIDES OF HANGER 02733A1 02734A1 02717A1-A 02718A1 1028539-23 FLIGHT CONNECTING STUB MOUNTING PLATE BEARING HANGER FIG. 23D ASSEMBLY INSTRUCTIONS Page 24 INLET HOPPER ASSEMBLY LOWER FLIGHT RUBBER WASHER FILLER PLATE SMALL COVER LOWER AUGER HOUSING FLANGE INLET HOPPER INSTALL VENTED PLUG GEARBOX 1” O.D. HEAVY WASHER LARGE COVER FIG. 24 5/8” O.D. BUSHING 1. Fasten the inlet hopper to the lower auger housing flange with (8) 3/8" x 1" long (grade 5) hex head capscrews, flat washers and nylon locknuts for 8" models or (15) 3/8" x 1" long (grade 5) hex head capscrews and nylon locknuts for 10" models. 2. Remove square head solid plug from gearbox neck and install vented plug. 3. Install rubber washer onto top shaft of gearbox. 4. Place filler plate over gearbox output shaft. Then set gearbox into place in end of hopper. Add the mounting angles into place along side the gearbox. Use 3/8" x 1-1/2" carriage bolts, 5/8" O.D. bushings, heavy 1" O.D. washers with nylon locknuts to fasten the filler plate and mounting angles to the hopper end. Do not tighten at this time. 5. Use 3/8" x 3/4" HHCS and lockwashers to attach the gearbox to the mounting angles. Do not tighten at this time. 6. Slide the auger flighting over the gearbox shaft and install two bolts and nuts. On 8" models use 7/16" x 3" long (grade 8) hex head capscrews and stover locknuts. On 10" models use 1/2" x 3-1/2" long (grade 8) hex head capscrews and stover locknuts. 7. Use pry bar and block to lift the gearbox so the rubber washer is tight between the gearbox and hopper. Then tighten bolts connecting gearbox, mounting angles, filler plate and hopper. 8. Install covers to hopper with 5/16" x 3/4" HHCS and nylon locknuts. Covers should be snug, but be able to rotate in order to open them. Use 5/16" wing nuts to hold covers closed. 02639A3 1028539-24 ASSEMBLY INSTRUCTIONS Page 25 HEAD PLATE AND BEARING ASSEMBLY FIG. 25 1. Bolt the 2 hole flange bearing (Item 2) to the head plate (Item, 1). Use 7/16" x 1 1/4" HHCS (grade 5) plated bolts with nylon locknuts on 8” models. Use 1/2" x 1 1/2" HHCS (grade 5) plated bolts with nylon locknuts on 10" models. 2. Slide head plate with bearing into the head auger housing and onto the head stub in the head flight. Use three 5/16" x 3/4" HHCS (grade 5) plated bolts with nylon locknuts on 8" models and four 3/8" x 1" HHCS (grade 5) plated bolts with nylon locknuts on 10" models to bolt the head plate to the auger housing. 3. Bolt the head cover (Item 3) to the head plate (Item 1) using two 5/16” x 3/4” HHCS with nylon locknuts. 0400180 1028539-25 Page 26 ASSEMBLY INSTRUCTIONS TOP TRUSS ASSEMBLY FOR 52’ AUGER 1. Loosely bolt the two truss sides to the truss brackets welded on the lower auger tube. Each truss side uses two 1/2" x 1 1/2" long (grade 5) hex head capscrews and nylon locknuts to secure it to the truss bracket. 2. Bolt truss cross brace between the truss sides with two 3/8" x 1 1/4" long (grade 5) hex head capscrews and nylon locknuts. 3. Tighten the truss side hardware. 4. Attach cables to upper cable anchors at discharge end with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. 5. Run the cables over the truss cross brace, then towards intake end of auger. 6. Attach the cables to the truss side by using 3/8" cable clamps. Do not tighten 3/8" cable clamps at this time. See Fig. 30. 7. Install eye bolts through anchors at intake end, using two non-lock nuts. See Fig. 31. 8. Attach cables to eyebolts using two cable clamps and secure the clamp u-bolt against the loose end of the cable. 9. Using eyebolts, tighten cables until they are reasonably snug. Tighten cables equally. Do not over tighten. 10.Sight down the tube to make sure all sections are straight. Tighten the 3/8" cable clamps assembled in Step 6. Some adjustment can be made after auger is set up on the undercarriage. 0400181 1028539-26 ASSEMBLY INSTRUCTIONS Page 27 TOP TRUSS ASSEMBLY FOR 62’ AUGER (See page 29 for assembly drawing.) 1. Loosely bolt the truss sides to the truss brackets welded on the lower auger tube and upper auger tube. Bolt the tall truss sides to the lower truss bracket. Each truss side uses two 1/2" x 1 1/2" long (grade 5) hex head capscrews and nylon locknuts to secure it to the truss brackets. 2. Bolt truss crossbrace between the truss sides with two 3/8" x 1 1/4" hex head long (grade 5) capscrews and nylon locknuts. Use two truss crossbraces (24" & 36" long) for the lower truss and use one truss crossbrace (28" long) for the upper truss. 3. Tighten the truss side hardware. 4. Install eyebolts through anchors on the lower auger tube, using two non-lock nuts. See Fig. 38 on page 29. 5. Attach 5/16" x 31’-0" long cable to cable anchors (that are down the tube from the upper truss bracket) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. 6. Attach 5/16" x 48’-0" long cable to cable anchors (that are nearest the discharge opening) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. Run the cable over the upper truss crossbrace, then over this lower truss crossbrace and continue towards the intake end. 7. Attach the 5/16" x 48’-0" cables to the upper truss sides by using 3/8" cable clamps. Do not tighten 3/8" cable clamps at this time. See Fig. 37 on page 29. 8. Attach the 5/16" x 31’-0" and 5/16" x 48’-0" cables to the lower truss sides by using 3/8" u-bolts and nylon locknuts. Do not tighten 3/8" u-bolts at this time. See Fig. 36 on page 29. 9. Attach 5/16" x 31’-0" cables to eyebolts (located at lower undercarriage mount) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. 10.Attach 5/16" x 48’-0" cable to eyebolts (located nearest the intake end) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. Using eyebolts, tighten cables to remove slack to where the cables are reasonably snug. Tighten both cables the same. Do not over tighten. Sight down the tube to make sure all sections are straight. Tighten 3/8" cable clamps from Step 7 and 3/8" u-bolts from Step 8. Some adjustment can be made after auger is set up on the undercarriage. 1028539-27 Page 28 ASSEMBLY INSTRUCTIONS TOP TRUSS ASSEMBLY FOR 72’ AUGER 1. Loosely bolt the truss sides to the truss brackets welded on the lower auger tube and center auger tube. Each truss side uses two 1/2" x 1-1/2" long (grade 5) hex head capscrews and nylon locknuts to secure it to the truss brackets. 2. Bolt truss crossbrace between the truss sides with two 3/8" x 1 1/4" hex head long (grade 5) capscrews and nylon locknuts. Use one short crossbrace and one long crossbrace for each truss. 3. Tighten the truss side hardware. 4. Install eyebolts through anchors on the lower auger tube, using two non-lock nuts. See Fig. 38 on page 29. 5. Attach 5/16" x 33’-0" long cable to cable anchors (that are down the tube from the upper truss bracket) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. 6. Attach 5/16" x 58’-6" long cable to cable anchors (that are nearest the discharge opening) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. Run the cable over the upper truss crossbrace, then over this lower truss crossbrace and continue towards the intake end. 7. Attach the 5/16" x 58’-6" cables to the upper truss sides by using 3/8" cable clamps. Do not tighten 3/8" cable clamps at this time. See Fig. 37 on page 29. 8. Attach the 5/16" x 33’-0" and 5/16" x 58’-6" cables to the lower truss sides by using 3/8" u-bolts and nylon locknuts. Do not tighten 3/8" u-bolts at this time. See Fig. 36 on page 29. 9. Attach 5/16" x 33’-0" cables to eyebolts (located at lower undercarriage mount) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. 10.Attach 5/16" x 58’-6" cable to eyebolts (located nearest the intake end) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. Using eyebolts, tighten cables to remove slack to where the cables are reasonably snug. Tighten both cables the same. Do not over tighten. Sight down the tube to make sure all sections are straight. Tighten 3/8" cable clamps from Step 7 and 3/8" u-bolts from Step 8. Some adjustment can be made after auger is set up on the undercarriage. 1028539-28 ASSEMBLY INSTRUCTIONS Page 29 TOP TRUSS ASSEMBLY FOR 62’ & 72’ AUGER 0400182 1028539-29 Page 30 ASSEMBLY INSTRUCTIONS TOP TRUSS ASSEMBLY FOR 82’ AUGER 1. Loosely bolt the truss sides to the truss brackets welded on the lower middle and upper middle tube sections. The taller truss sides are attached to the center and upper truss brackets. The shorter truss sides are attached to the lower bracket. 2. Bolt truss crossbraces between the truss sides with two 3/8" x 1 1/4" hex head long (grade 5) capscrews and nylon locknuts. Use one 28" long crossbrace for the lower truss. The upper two trusses each use two crossbraces, a 35 3/4" brace and a 24 1/2" brace. 3. Tighten the truss side hardware. 4. Install eyebolts through anchors on the lower auger tube, using two non-lock nuts. See Fig. 38 on page 29. 5. Attach 3/8" x 36’ long cable to cable anchors (that are down the tube from the upper truss bracket) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. 6. Attach 3/8" x 72’ long cable to cable anchors (that are nearest the discharge opening) with two cable clamps on each cable. NOTE: Secure the clamp u-bolt against loose end of cable. Run the cable over the upper truss crossbrace, then over this lower truss crossbrace and continue towards the intake end. 8. Attach the 3/8" x 36’ and 3/8" x 72’ cables to the lower truss sides by using 3/8" u-bolts and nylon locknuts. Do not tighten 3/8" u-bolts at this time. See Fig. 36 on page 29. 9. Attach 3/8" x 36’ cables to eyebolts (located at lower undercarriage mount) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. 10. Attach 3/8" x 72’ cable to eyebolts (located nearest the intake end) using two cable clamps and secure the clamp u-bolt against the loose end of the cable. Using eyebolts, tighten cables to remove slack to where the cables are reasonably snug. Tighten both cables the same. Do not over tighten. Sight down the tube to make sure all sections are straight. Tighten 3/8" cable clamps from Step 7 and 3/8" u-bolts from Step 8. Some adjustment can be made after auger is set up on the undercarriage. 11.Install lower pivot/under truss assembly to main auger tube assembly. Attach the pivot truss assembly to the lower pivot mount welded on the lower middle tube section to locate this assembly using four 1/2" x 1-1/4" (grade 5) HHCS and nylock nuts. See Fig. 40 on page 31. 12.Finish securing the under truss to the lower middle and lower tube sections, using three half bands and 3/8" x 1-1/2" bolts and 3/8" nuts. 7. Attach the 3/8" x 72’ cables to the upper truss sides by using 3/8" cable clamps. Do not tighten 3/8" cable clamps at this time. See Fig. 37 on page 29. 1028539-30 ASSEMBLY INSTRUCTIONS Page 31 TRUSS ASSEMBLY FOR 82’ AUGER 0400183 1028539-31 Page 32 ASSEMBLY INSTRUCTIONS HUB AND SPINDLE TO UNDERCARRIAGE ASSEMBLY The hubs, bearings, seals and spindles are assembled at the factory and are pressure packed with grease at that time. Slide the hub and spindle assembly into the undercarriage axle and secure with a hex head capscrew and nylon locknut. See Fig. 44. Secure tire and rim to hub with four lug bolts on 52’ and 62’ models or five lug nuts on 72’ & 82’ models. 52’ MODEL UNDERCARRIAGE ASSEMBLY 1. Fasten the upper undercarriage frame to the middle undercarriage frame using eight 1/2" x 1-1/2" long (grade 5) hex head capscrews with nylon locknuts. See Fig. 46 on page 33. IMPORTANT: The mounting ears of the upper undercarriage frame are placed on the outside of the middle undercarriage frame. 2. Fasten the upper undercarriage arm pivot tube to auger housing using 1" dia. washer head pin, flat washer and 3/16" x 1-1/2" cotter pin. NOTE: On 10" model, spacer bushings will be needed between the upper undercarriage arm pivot tube and the mounting straps on the auger housing. See Fig. 45. WASHER HEAD PIN MOUNTING STRAP SPACER BUSHING FOR 10” UNITS ONLY UPPER UNDERCARRIAGE PIVOT TUBE 0400195 FIG. 45 02067A1 1028539-32 ASSEMBLY INSTRUCTIONS Page 33 52’ SWING-AWAY UNDERCARRIAGE ASSEMBLY 0400184 1028539-33 Page 34 ASSEMBLY INSTRUCTIONS 52’ UNDERCARRIAGE FRAME ASSEMBLY After Step 2, wrap a chain or heavy strap around the tube and middle undercarriage frame. Chain or strap must be TIGHT to keep undercarriage from opening when the tube is raised so the lower undercarriage arm can be connected to the lower undercarriage arm mount. UPPER UNDERCARRIAGE ARM PIVOT Attached to auger pivot bracket CHAIN OR HEAVY STRAP Must go around the middle undercarriager pivot tube. FIG. 47 3. Wrap a chain or heavy duty strap around the auger tube and the middle undercarriage frame, where the upper frame and middle frame pivot. Chain or strap must be TIGHT to keep the undercarriage from opening when the tube is raised to connect the lower arm to the lower arm mount on the auger tube. 4. Lift the auger assembly with a hoist high enough to line up the lower undercarriage arm mount with the lower auger mount. NOTE: Only lift the auger at a point near the center of auger with a chain hoist or other safe, suitable means. DO NOT lift the entire weight of the auger from the extreme end. Use a sling completely around auger tube assembly for lifting. DO NOT lift from truss or by truss cables. 5. Bolt the lower undercarriage arm mount to auger housing, using four 1/2" x 1-1/4" long (grade 5) hex head capscrews with nylon locknuts. 6. Bolt the support frame to side tubes on the middle frame using four 1/2" x 1-1/4" long (grade 5) hex head capscrews and nylon locknuts. MIDDLE UNDERCARRIAGE FRAME 7. Check to see that all undercarriage bolts and fasteners are tight, secure and assembled correct. Lower the auger and release the hoist. NOTE: Be sure to remove the chain or heavy strap that is holding the undercarriage frame to the auger (that was installed in Step 3.) 8. Attach the 4" bore x 24" stroke hydraulic cylinder to the upper undercarriage frame using mounting pin and keeper clip furnished in box with cylinder. IMPORTANT: The base end of the cylinder must be attached to mount on the upper undercarriage frame. The rod end of the cylinder will be attached to the mount on the middle undercarriage frame. The cylinder ports must be facing the left side of the auger when viewing the auger from the intake end. IMPORTANT: The cylinder furnished with your auger has a restrictor installed in the port at the base end of the cylinder. This restrictor limits the speed the auger is raised or lowered. Only use cylinder provided with auger. DO NOT use a cylinder that does not have the proper restrictor. 02626A1 1028539-34 ASSEMBLY INSTRUCTIONS Page 35 62’ & 72’ UNDERCARRIAGE FRAME ASSEMBLY (See Fig. 50 on page 36.) 1. Fasten the upper undercarriage frame to the middle undercarriage frame using eight 1/2" x 1 1/2" long (grade 5) hex head capscrews with nylon locknuts. IMPORTANT: The mounting ears of the upper undercarriage frame are placed on the outside of middle undercarriage frame mounting plate. 2. Fold the upper and middle frame assembly together, so the upper frame is inside middle frame members. 3. Attach the middle frame to the mounting plates on the axle pivot collars. Use three 1/2" x 1-1/2" long (grade 5) hex head capscrews and nylon locknuts to attach each arm to the mounting plates. 4. Bolt the lower undercarriage arms to the outer mounting plates on the axle. Use three 1/2" x 1-1/2" long (grade 5) hex head capscrews and nylon locknuts to attach each arm to the mounting plate. 5. Attach the lower undercarriage arm mount between the lower undercarriage arms using two 3/4" x 2" long (grade 5) hex head capscrews, flat washers and nylon locknuts. IMPORTANT: Place the flat washer between the lower arm and the outside of mount. 6. Fasten the upper undercarriage arm pivot tube to auger housing using 1" dia. washer head pin flat washer and 3/16" x 1 1/2" cotter pin. NOTE: On 10" models, spacer bushings will be needed between the upper undercarriage arm pivot tube and the mounting straps on the auger housing. See Fig. 49 on page 36. 7. Wrap a chain or heavy duty strap around the auger tube and the middle undercarriage frame, where the upper frame and middle undercarriage frame pivot. See Fig. 48. Chain or strap must be TIGHT to keep the undercarriage from opening when the tube is raised to connect the lower arm to the lower arm mount on the auger tube. 8. Lift the auger assembly with a hoist high enough to line up the lower undercarriage arm mount with the lower auger mount. IMPORTANT: Only lift the auger at a point near the center of the auger with a chain hoist or other safe suitable means. DO NOT lift the entire weight of the auger from the extreme end. 9. Bolt the lower undercarriage arm mount to auger housing, using four 1/2" x 1 1/4" long (grade 5) hex head capscrews with nylon locknuts. After Step 6, wrap a chain or heavy strap around the tube and middle undercarriage frame. Chain or strap must be TIGHT to keep undercarriage from opening when the tube is raised so the lower undercarriage arm can be connected to the lower undercarriage arm mount. UPPER UNDERCARRIAGE ARM PIVOT Attached to pivot bracket CHAIN OR HEAVY STRAP Must go around the middle undercarriage MIDDLE UNDERCARRIAGE FRAME FIG. 48 02626A1 1028539-35 Page 36 ASSEMBLY INSTRUCTIONS 62’ & 72’ UNDERCARRIAGE ASSEMBLY 0400185 1028539-36 ASSEMBLY INSTRUCTIONS 62’ & 72’ UNDERCARRIAGE ASSEMBLY 10.Bolt the support frame to side truss on the middle frames using four 1/2" x 1 1/4" long (grade 5) hex head capscrews and nylon locknuts. 11.Check to see that all undercarriage bolts and fasteners are tight, secure and assembled correct. Lower the auger and release the hoist. NOTE: Be sure to remove the chain or heavy strap that is holding the undercarriage frame to the auger (that was installed in Step 7). 12.Attach the 4" bore x 36" stroke hydraulic cylinder to the upper undercarriage frame using mounting pin and keeper clip furnished in box with cylinder. IMPORTANT: The base end of the cylinder must be attached to mount to the upper undercarriage frame. The rod end of they cylinder will be attached to the mount on the middle undercarriage frame. The cylinder ports must be facing the left side of the auger when viewing the auger from the intake end. IMPORTANT: The cylinder furnished with your auger has a restrictor installed in the port at the base end of the cylinder. This restrictor limits the speed the auger is raised or lowered. Only use cylinder provided with auger. DO NOT use a cylinder that does not have the proper restrictor. Page 37 UNDERCARRIAGE ASSEMBLY - 82’ MODEL (See Fig. 51, Page 38.) 1. Attach side frames to upper frame. Install each side frame over an extended pivot shaft on each side of the lower end of the upper lift frame. Retain side frame onto pivot shaft with 4" diameter, 7 ga. painted washer, 3/4" x 2-1/2" HHCS and 3/4" lock washer. 2. Bolt cylinder tube between the side frames using eight 5/8" x 1 1/4" HHCS with nylon locknuts. 3. Fasten the support frame to the side frames of the undercarriage using two 1/2" x 1 1/2" long HHCS with nylon locknuts. At this time, use only the bottom bolt on each side to make the attachment. Later in the assembly, the top bolts will be installed. 4. Attach the side frames to the axle. Install a 1 1/4" x 3 1/2" HHCS into each of the single holed mounting plates. The bolts are installed with the bolt heads on the hub side of the mounting plates. (NOTE: Make sure that the axle is oriented with three holed mounting plates are on the same side of the axle as the lower side frames.) Next, install the side frames. Secure the side frames to the axle with 1 5/8" x 11/16" bushings, 1 1/4" I.D. washers and 1 1/4" nylon locknuts. 5. Attach the cross brace tubes to the side frames on the provided tabs. Use four 1/2" x 1 1/2" bolts, 1/2" nylon locknuts and 1/2" washers to make these connections. The cross braces are attached to each other at the center with a single 1/2" x 4 1/2" HHCS and 1/2" nylon locknut. Tighten all bolts on undercarriage, except support frame. bolts. 6. Bolt the lower undercarriage arms to the outer mounting plates on the axle. Use three 1/2" x 1-3/4” HHCS, grade 5 and nylon locknuts to attach each arm to the mounting plate. 7. Bolt the upper undercarriage pivot mount to the auger housing, using four 1/2" x 1 1/4" grade 5” HHCS with nylon locknuts. 8. Rotate support stand down toward axle. 9. Fasten the upper frame to the undercarriage. Insert the 20 3/4" long bushing into the upper undercarriage pivot mount. Position the upper frame onto the upper pivot mount, such that the bushing is captured between the frame sides. Insert the 1 1/4" x 24" bolt through the frame sides and bushing and secure with a 1 1/4" nylon locknut. 1028539-37 Page 38 ASSEMBLY INSTRUCTIONS UNDERCARRIAGE ASSEMBLY 82’ MODEL 0400186 1028539-38 ASSEMBLY INSTRUCTIONS Page 39 UNDERCARRIAGE ASSEMBLY 82’ MODEL (See Fig. 51 on page 38.) 11.Wrap a chain or heavy duty strap around the auger tube and the middle undercarriage frame, where the upper frame and middle undercarriage frame pivot. See Fig. 48 on Page 35. Chain or strap must be TIGHT to keep the undercarriage from opening when the tube is raised to connect the lower arm to the lower arm mount on the auger tube. 12.Lift the auger assembly with a hoist high enough to line up the lower undercarriage arms with the lower undercarriage mount. IMPORTANT: Only lift the auger at a point near the center of the auger with a chain hoist or other sale suitable means. DO NOT lift the entire weight of the auger from the extreme end. 13.Install the lower frame arms to the auger tube. A. Bolt two halves of the lower pivot support bracket together using one 5/8" x 2" long hex head capscrew and nylon locknut in hole closest toward the intake end. B. Attach the lower pivot support bracket and the lower arms of the undercarriage to the mount using a bushing (1 1/2" O.D. x 1 1/16" I.D. x 15/16" long) that goes inside the holes of the support bracket and lower lift arm ear. Use a 1" x 3" long hex head capscrew on each side with a flatwasher under the head of the bolt on the outside and a nylon locknut on the inside. C. Bolt lower pivot x-brace straps to the lower pivot support bracket, one on each side of the bracket, using a 5/8" x 2" long hex head capscrew and nylon locknuts. D. Install lower pivot cross support with lower pivot xbrace straps on each side in between lower arms of undercarriage using two 1/2" x 1 3/4" long hex head capscrews and nylon locknuts. 16.Attach the 4" bore x 36" stroke hydraulic cylinder to the upper undercarriage frame using mounting pin and keeper clip furnished in box with cylinder. IMPORTANT: The base end of the cylinder must be attached to mount to the upper undercarriage frame. The rod end of the cylinder will be attached to the mount on the middle undercarriage frame. The cylinder ports must be facing the left side of the auger when viewing the auger from the intake end. IMPORTANT: The cylinder furnished with your auger has a restrictor installed in the port at the base end of the cylinder. This restrictor limits the speed the auger is raised or lowered. Only use cylinder provided with auger. DO NOT use a cylinder that does not have the proper restrictor. 17.Install forward facing reflector assemblies to lower arms after the wheels have been assembled to the axle. Use four 5/16" x 3/4" HHCS and nylon locknuts to attach the assemblies. NOTE: The assemblies are placed such that the yellow reflector faces the auger hitch. 14.Rotate the support frame up and install the top two bolts to hold it to the side frames. Use 1/2" x 1-1/2" long (grade 5) hex head capscrews and nylon locknuts. Tighten all support stand bolts. 15.Check to see that all undercarriage bolts and fasteners are tight, secure and assembled correct. Lower the auger and release the hoist. NOTE: Be sure to remove the chain or heavy strap that is holding the undercarriage frame to the auger (that was installed in Step 11.) 0400187 1028539-39 Page 40 ASSEMBLY INSTRUCTIONS HYDRAULIC HOSE ASSEMBLY 1. Thread the heavy duty 90° elbow fitting into the upper cylinder port (at the base). See Fig 53. Tighten and leave elbow fitting parallel with auger tube and pointed toward inlet. On the 82’ model, install the elbow fitting on the right cylinder as you face the cylinders from the inlet. Leave the fitting at a 90° angle to the cylinder barrel pointed toward the ground. On the other cylinder, install the tee fitting into the cylinder port. Tighten and leave fitting oriented 90° to the cylinder. 2. Attach the swivel end of the hydraulic hose to the elbow fitting and tighten. On the 82’ model, (see Fig. 56 for schematic drawing of hose assembly), attach the swivel end of the long hydraulic hose to the top side of the tee fitting. On the second cylinder on the 82’ model, attach the non-swivel end of the short hose to the elbow fitting. Attach the swivel end of the short hose to the bottom side of the tee fitting. 3. Starting at the cylinder end of the hose, fasten the hydraulic hose to the tube housing using mounting and 5/16" x 3/4" long (grade 5) hex head capscrews with lockwashers. See Fig. 54. For 10" x 82’ augers, use a loop of hose 8’-0" long between the first clamp and cylinder port. IMPORTANT: On 8" and 10" x 52’ augers, use a loop of hose 4’-0" long between the first clamp and port. On 8" and 10" x 62’ and 72’ augers, use a loop of hose 5’-0" long between the first clamp and cylinder port. For 10" x 82’ augers, use a loop of hose 8’-0" long between the first clamp and cylinder port. The loop is necessary for the increased distance between the clamp and the cylinder port when the auger is raised. 0400188 1028539-40 ASSEMBLY INSTRUCTIONS Page 41 HYDRAULIC HOSE ASSEMBLY HYDRAULIC SHUT-OFF VALVE ASSEMBLY Thread the shut-off valve onto the end of the hose. When installed, the arrow on the valve must point towards the auger and away from the tractor. The hose should be threaded into the female end of the valve. Check all fittings and connections to see if tight. CAUTION: DO NOT connect or disconnect hydraulic components when there is pressure within the system. Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak, can penetrate body tissues and cause serious injury. Use a piece of wood or cardboard when looking for leaks. Never use the hands or other parts of the body. When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic oil escaping under pressure, see a doctor immediately. Serious infection or reaction may occur if medical attention is not received at once. 0400189 01908A1 1028539-41 ASSEMBLY INSTRUCTIONS Page 42 SWING-OUT HOPPER LIFT ARM, CABLE AND WINCH ASSEMBLY NOTE: The swing-out hopper can be stored either 4. Fasten winch mount plate to the inlet hopperand secure using two 3/8" x 1 1/4" bolts and nylon locknuts. on the right or left side of the main auger. 1. Determine what side of auger you wish to raise the swing-out hopper, install the lift arm in the mounting tube from that side of auger. Secure the lift arm to the mounting tube with a 1/2" dia. x 3 1/8” long washer head pin and hair pin. 5. Thread winch handle onto winch shaft until point of engagement (touching of brake pad). Insert winch handle bolt through lock washer, flat washer, spacer and spring. Recheck to ensure proper order of assembly and install into threaded end of winch shaft and tighten securely. 2. Hook clevis plates over clevis anchor on underside of the auger housing toward the side the hopper will be hung. Assemble bushing and cable pulley between the clevis plates using 1/2" x 2" bolt and nylon locknut. After the locknut is tightened, check to see that the clevis plates are captured on the hanger loop and cannot come off. IMPORTANT! Proper installation is important for maximum braking performance. Handle retainer assembly permits free action of brake and handle. No backing handle off shaft. No locking of handle away from brake. Recheck Assembly Before Use. 3. Insert the 1/4” x 1 3/4” bolt through the small hole son the clevis plate and secure with side depress locknut (the cable will be positioned between the pulley and the 1/4” bolt as shown in Fig. 59). With Hopper in the transport position, hook the loop from the end of the safety chain over the pin on top of the lift arm. Secure with hair pin. 1/2” x 2” Bolt & Nylon Locknut Washerhead Pin 1/4” x 1 3/4” Bolt & Locknut Clevis Anchor (welded to bottom of auger tube) Clevis Plate 5/8” Long Bushing Pulley Hopper Lift Arm Tighten Locknut so Bushing does Not Turn Against the Clevis Plate. Torque to 80 ft. lbs. (108 N×m) Clevis Plate Cable Clamps 3/8” x 1 1/4” Bolts & Nylon Locknuts Loop on End of Safety Chain Safety Chain and Hook Winch Handle Assembly Assemble in the Order Shown FIG. 57 5/09 Winch Mount Plate 3/8” x 1” Bolts, Flat Washers & Nylon Locknuts (flat washers used on slotted holes) 0400190 1028539-42 ASSEMBLY INSTRUCTIONS Page 43 SWING-OUT HOPPER LIFT ARM, CABLE AND WINCH ASSEMBLY (con’t.) 5. Attach the 3/16” x 26’ long lift cable to the winch drum so the cable wraps under the drum when turning handle in a clockwise direction (Fig. 58) . From inside the drum, insert the cable through one of the round holes in the drum side until it extends 1” past the two square holes. Clamp the cable to the side of the drum with the cable keeper and two 3/16” x 3/4” carriage bolts, lock washers and non-lock nuts (the head of the bolts will be on the inside of the drum). 8. Attach cable hook to lift cable using two 3/16" cable clamps (secure the clamp with the u-bolt portion of the clamp against the loose end of the cable). IMPORTANT! Do Not attach the lift cable to the safety chain. Route Cable from Winch Thru Both Clevis Assembies (keep cable between pulley and 1/4” bolt) FIG. 59 CAUTION! The cable keeper alone will not hold the weight of the hopper. There should be enough cable so when the swing-away hopper is full down, there are at least 3 turns of cable on the winch drum. Never let the cable all the way out. Always keep a minimum of three (3) wraps of cable on the winch drum. To Winch If there are not three (3) wraps of cable around the winch drum when the swing-away hopper is fully lowered, then the cable must be replaced with a longer cable. 3/16” x 3/4” Carriage Bolt 1/4” Cable Clamps Hook Safety Chain Pulley 1/4” x 1 3/4” Bolt & Locknut Clevis Plates Cable Keeper 3 Wraps Minimum Lock Washer Nut FIG. 58 6. Mount the winch to the winch mount plate using two 3/8" x 1" long bolts with flatwashers and nylon locknuts. Use a flat washer on each side of the winch plate where there is a slot. 7. Make sure there are three (3) wraps of cable around the winch drum, then route the lift cable from the winch, around the first pulley under the auger housing and through the pulley on the end of the lift arm. Position the cable between the pulley and the 1/4” bolt (See Fig. 59). 5/09 Make sure cable is positioned between pulley and bolt NOTE: The swing-out hopper can be stored either on the right or left side of the main auger. It can be changed to the other side of the main auger by: A. Removing the 1/2" x 3 1/8” long retaining pin and sliding the lift arm out of the mounting tube. B. Disassemble the clevis plates and pulley from the anchor on the underside of the auger housing. C. Move the lift arm to the other side of the auger housing arranging cables so they are not crossed. D. Reassemble the clevis plates and pulley to clevis anchor on towards the side the hopper will be hung. E. Install the lift arm into the mounting tube from the other side of the auger tube and reinstall retaining pin. Check cable to be sure it was not tangled during the change over. 01036A1 02574A2 1028539-43 Page 44 ASSEMBLY INSTRUCTIONS PTO DRIVELINE / SHIELD AND JACK ASSEMBLY Before engaging PTO, be sure that PTO driveline shields turn freely on shaft. 1. Fasten PTO driveline to gearbox input shaft using 1/4" x 1-1/2" drive key. IMPORTANT: For the setscrews in the PTO driveline yoke to properly engaged on the input shaft, slide the PTO driveline onto the input shaft until the setscrew will sit on the flat portion of the gearbox input shaft. See Fig. 61. DO NOT extend the input shaft beyond the inside end of yoke. IMPORTANT NOTE: The PTO driveline is equipped with a shear bolt at the tractor connection. The shear bolt protects the auger from damage if the auger becomes plugged or subjected to high loads. It is important to use the correct replacement bolt of the proper size and strength to ensure that the shear device will protect the auger an operator. Extra shear bolts are provided with the auger and are stored in the operator’s manual container located on the main auger inlet hopper. 6/08 YOKE TIGHTEN SETSCREW FIG. 61 GEARBOX INPUT SHAFT DO NOT EXTEND THE END OF THE ENCLOSED DRIVE INPUT SHAFT INTO THE YOKE. 0400191 01926A1-A 1028539-44 ASSEMBLY INSTRUCTIONS Page 45 PTO DRIVELINE/SHIELD AND JACK ASSEMBLY - CONT. SWING-OUT HOPPER AND INCLINE TUBE ASSEMBLY 2. Bolt shield to gearbox using four 3/8" x 3/4" long (grade 5) thumb head bolts. 1. Remove paint and apply grease to swing-out hopper wheel shafts. Fasten the hopper wheels to the swing-out hopper wheel shafts using two 5/8" flat washers and one 3/16" x 1 1/2" cotter pin per wheel. 3. Attach hanger bracket to front of hopper using two 3/8" x 1" long (Grade 5) hex head capscrews and nylon locknuts. 4. Fasten the support hook to the hanger bracket with a 3/8" x 1 1/4" long (grade 5) hex head capscrews and nylon locknut. 5. Place PTO driveline into storage position. See picture and instructions below. 6. Attach jack to hitch tube. 2. Bolt incline tail stub into the incline flight using four rubber sleeves, two hex head capscrews, flat washers and nylon lockuts. 8" Models use 3/8" x 3" long (grade 5) hex head capscrews and 10" Models use 7/16" x 3 1/2" long (grade 5) hex head capscrews. See Fig. 63. IMPORTANT: Tighten nylon locknuts so the flat washers are firmly against the rubber sleeves. DO NOT tighten so tight that the flat washers are against the flight tube. Leave about 1/16" gap. 7. Snap the operator’s manual container into holder on bottom side of inlet hopper. PTO DRIVELINE (STORAGE) The PTO driveline should be placed in the storage position when not attached to the tractor. Tilt the PTO driveline up and swing support hook under the driveline to support the weight of the driveline. SUPPORT HOOK MAIN AUGER INLET PTO DRIVELINE CONNECTION FIG. 62 6/08 02813A1 0400192 1028539-45 Page 46 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER AND INCLINE TUBE ASSEMBLY NOTE: The hopper hanger bearing and bearing stub are preassembled to the swing-out hopper. In the assembly drawing Fig. 64, those parts were exploded away from the hopper to better show the proper assembly of the other components. 3. Fasten the u-joint to the incline tail stub using one hex head capscrew and nylon locknut. 8" Models use a 5/16" x 2 1/2" long (grade 5) hex head capscrew and on 10" Models use a 3/8" x 3" long (grade 5) hex head capscrew. 4. Fasten u-joint to the bearing stub in the swing-out hopper using hex head capscrews and nylon locknut. 8" Models use a 5/16" x 2-1/2" long (grade 5) hex head capscrew and 10" Models use a 3/8" x 3" long (Grade 5) hex head capscrew. 5. Fasten the lower end of the incline tube to the front of the swing-away hopper. Use two 1/2" x 1-1/4” long (grade 5) hex head capscrews, flat washers and nylon locknuts. NOTE: Install bolt heads onto the inside and DO NOT tighten completely. The coupler box must be allowed to pivot. 6. Bolt hinged cover the to the front of the swing-out hopper using two 5/16" x 3/4" long (grade 5) hex head capscrews, flat washers and nylon locknuts. 7. Install cover strap over lid onto 3/8" stub (welded to box on lower end of the incline tube). Hold the straps on the stud with 3/8" nylon locknuts. IMPORTANT: DO NOT tighten the nuts down. The hinged cover must be able to slide under the strap when the incline tube is tilted at different angles. 0400193 1028539-46 ASSEMBLY INSTRUCTIONS Page 47 SWING-OUT HOPPER RUBBER BELTING ASSEMBLY 1. Install the rubber belting into the inside of the swing out hopper. Use (12) attachment clips and (2) 1/4" x 1" long hex head capscrews and nylon locknuts for each clip. Loosely attach each clip with points of clips up and with bolt heads inside the hopper. Use bolt holes positioned around the upper edge of hopper. 2. Set the belting inside the clips with the belting edge resting on the bolts. The belting does not go completely across the output end of the hopper. Keep the belting end within 1 inch of the clip end. Position the belting evenly around the hopper and through the corners. 3. Tighten the bolts and nuts to where the clip points draw into the belting and the smooth edge of the clips is in contact with the belting. 0400194 1028539-47 Page 48 ASSEMBLY INSTRUCTIONS U-JOINT WITH SOLID SHAFT INCLINE TUBE TO MAIN INLET HOPPER ASSEMBLY 1. Remove square head solid plug from top of spout gearbox and install vented plug. 2. Install the u-joint assemblies to the spout gearbox and the inlet hopper gearbox. The u-joint with the solid shaft should be attached to the lower inlet hopper gearbox. The u-joint with the tubing should be attached to the upper spout gearbox. Use a 1/4" woodruff key, 5/16" x 2 1/2" long hex head capscrew and 5/16" side depress locknut to make attachments. 3. Lift the downspout end of the incline tube assembly with a sling and position directly over the opening in the main inlet hopper. Lower carefully and align the downspout u-joint tube with the main inlet hopper’s u-joint shaft. Completely lower until the spout flange sits flat on top of the main inlet hopper. 4. Secure spout flange to top of main inlet hopper by using four 2" O.D. flat washers and nylon locknuts. The incline tube spout should rotate on the top of the main inlet hopper. TO THE OWNER Use the assembly instructions in this manual as a reference to determine that the auger is assembled properly. FIG. 66 TO DEALER/ASSEMBLER NOTICE The assembly of the auger is complete if all the applicable assembly steps in this manual have been followed. Before delivery to the owner it is a good practice to check the following. A. Be sure all safety shields and devices are installed properly. B. Check all safety decals to see if they are clean and readable. If any are missing, damaged, painted over, etc. replace them. See pages P2-P5 for safety sign location. Decals may be obtained from your dealer, distributor or ordered from the factory. C. Check all bolts and fasteners to see they are tightened and secured properly. D. Check that the Operator’s Manual container (with Operator’s Manual inside) is installed in its holder on the main auger inlet hopper (See Fig. 57 on page 42.) Deliver this Assembly and Operator’s Manual to the owner along with the auger.C. Check all bolts and fasteners to see they are tightened and secured properly. D. Check that the Operator’s Manual container (with Operator’s Manual inside) is installed in its holder on the main auger inlet hopper (See Fig. 57 on page 42.) Deliver this Assembly and Operator’s Manual to the owner along with the auger. 0400194 1028539-48 PARTS LIST Page P-1 SAFETY SIGNS AND DECALS AUGER COMPONENTS 10” x 62’ SWING-AWAY AUGER (Shown) 03527A1 1028539-P1 PARTS LIST Page P- 2 SAFETY SIGNS AND DECALS (Refer to Pages P-3 thru P-5) REF. NO. 1 PART NO. 1001973 QTY. 1 2 1001980 1 3 1001974 1 4 1004460 1 5 1001981 1 6 1001985 1 7 1001987 Vary 8 1001984 1 9 1001926 1 10 1001983 1 11 1001986 1 12 1005324 1 13 1001975 1 14 1001976 2 15 13-10021 1 16 13-10022 1 17 18 1004461 1005362 1 1 19 1013783 1 20 1013531 1 21 1022104 1 -- 1021179 4 -- 1021180 -- -- 1022181 3 DESCRIPTION SIZE CAUTION - GENERAL STATEMENTS 1-8 4-3/4" x 8" (On Main Auger Housing) DANGER - BEWARE OF POWER LINES 4" x 8" (On Main Auger Housing) WARNING - ESCAPING HYDRAULIC OIL 4" x 7-1/2" (On Main Auger Housing) CAUTION - ROTATING WINCH HANDLE 4" x 7-3/8" (One on side of Inlet Hopper) DANGER - UPENDING HAZARD 4-1/2" x 6-1/4" (On Main Auger Housing) DANGER - ROTATING AUGER 4-1/2" x 6-1/4" (On Incline Tube) DANGER - DO NOT OPERATE WITH COVER OPEN! 4" x 5-1/2" (One on side of Inlet Hopper) (One on Inlet Hopper Clean-out Door) (One on side of Incline Tube Spout) DANGER - DO NOT ATTEMPT DISASSEMBLY 4" x 6" (On Main Auger Housing) DANGER - CYLINDER STATEMENT 4" x 8" (One on side of Hydraulic Cylinder) DANGER - ROTATING DRIVELINE 4" x 6-1/4" (One on back of Inlet Hopper) DANGER - ROTATING AUGER INSIDE OF HOPPER 4" x 5-1/2" (One on side of Inlet Hopper) DANGER - “ STOP”, IF ANY GUARDS, SHIELDS... 4" x 6" (On Main Auger Housing) WARNING - THE TRANSPORT WIDTH 4" x 6" (On 62’ and 72’ Models Only) WARNING - PINCH POINT 4" x 5-1/2" (One on both sides of Undercarriage Frame) DANGER - ROTATING DRIVELINE 3-3/8" x 5" (One on PTO Driveline Shield) DANGER - SHIELD MISSING 2-1/2" x 8-7/8" (Under PTO Driveline Shield) OPERATOR’S MANUAL INSIDE 1-1/2" x 7-1/2" BEFORE TRANSPORTING 2" x 5-1/2" (On Lift Arm) NOTICE - DO NOT ATTACH PTO 5-1/4" x 7" (On back of Inlet Hopper) GREASE 1" x 2" (On back of Inlet Hopper) WARNING - WINCH OPERATION 3/4" x 7" (On Winch Handle) RED REFLECTIVE DECAL 2" x 9" (On back of Axle and back of Upper Undercarriage Attachment) YELLOW REFLECTIVE DECAL 2" x 9" 10 on 62’ Models, 12 On 72’ Models & 14 On 82’ Models (Along sides of auger housing and undercarriage, on forward facing brackets attached to undercarriage) ORANGE FLOURESCENT DECAL 2" x 9" (On back of axle) 1028539-P2 PARTS LIST Page P- 3 SAFETY SIGNS AND DECALS Check all safety signs and replace any that are worn, missing or illegible. The safety sign locations are shown below. Copies of the Safety Signs are shown on this page and the next two pages. Safety signs may be obtained from you dealer or oredered from the factory. 02632A1-N1 02612A1-A 1028539-P3 PARTS LIST Page P- 4 SAFETY SIGNS AND DECALS As As As 02612A2-B 1028539-P4 PARTS LIST Page P- 5 SAFETY SIGNS AND DECALS 02612A4-G1 1028539-P5 PARTS LIST Page P- 6 MAIN AUGER COMPONENTS (Refer to Pages P-6 thru P-8) DETAIL A DETAIL B DETAIL C 02854A5 0400171 02851A2 1028539-P6 PARTS LIST Page P- 7 MAIN AUGER COMPONENTS REF. NO. 1 2 3 4 5 6 PART NO. 106399 106398 1011200 --1011202 1011211 1011201 4841 7 8 8A 9 10 3010L11 1004137 862027 52475 1004463 DESCRIPTION Truss Side (32" long) Truss Crossbrace (28" long) Truss Side (43 1/2" long) Truss Crossbrace f/8" x 62’ & 72’ (23 1/2" long) f/10" x 62’, 72’ & 82’ (24 5/8" long) Truss Crossbrace (35 3/4" long) 3/8" U-Bolt (f/62’, 72’ & 82’ Lower Truss) 3/8" Cable Clamp 5/16" Cable x 33’-0" long 5/16" Cable x 31’-0" long 5/16" Cable x 48’-0" long 5/16" Cable x 58’-6" long REF. NO. 11 12 13 14 18 19 20 PART NO. 866015-1 --3153A91 3010L11 D1170 106207-1 1025341 1025342 1028314 DESCRIPTION 5/8" Dia.x 11" Eyebolt 5/16" Cable Clamp 3/8" Cable Clamp (f/10" x 82’ Auger only) 5/8" Non-lock Nut 10" Half Clamp 3/8" Cable x 72’-0" long 3/8" Cable x 36’-0" long Lower Housing Rigid Truss HUTCHINSON HOUSING REF. NO. PART NO. 25 1013627-220 1013627-260 1013639-220 1013639-230 1013639-260 1015176-220 1015176-260 1015850-220 1015850-230 1015850-260 1013483-120 1013483-160 1013498-120 1013498-130 1013498-160 1025202-130 1025202-170 DESCRIPTION Tube Housing - Upper f/8" x 52’ (galv.) f/8" x 52’ (painted) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/10" x 52’ (painted) f/8" x 62’ (galv.) f/8" x 62’ (painted) f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/10" x 62’ (painted) f/8" x 72’ (galv.) f/8" x 72’ (painted) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 72’ (painted) f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 29 1013484-220 1013484-260 1013499-220 1013499-230 1013499-260 Tube Housing - Center f/8" x 72’ (galv.) f/8" x 72’ (painted) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 72’ (painted) 30 1025203-230 1025203-270 Tube Housing - Upper Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 31 30 Tube Housing -Upper Middle 1025203-330 f/10" x 82’ (galv. - 12 ga. Housing) 1025203-370 f/10" x 82’ (painted - 12 ga. Housing) 1028402-130 1028402-170 Tube Housing - Lower Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 32 31 Tube Housing-Lower Middle 1028402-130 f/10" x 82’ (galv. - 12 ga. Housing) 1028402-170 f/10" x 82’ (painted - 12 ga. Housing) MAYRATH HOUSINGS (See following page for Housings with Internal Bearings) REF. NO. PART NO. 25 1013627-320 1013627-360 1013639-320 1013639-330 1013639-360 1015176-320 1015176-360 1015850-320 1015850-330 1015850-360 1013483-120 1013483-160 1013498-120 1013498-130 1013498-160 1025202-130 1025202-170 DESCRIPTION Tube Housing - Upper f/8" x 52’ (galv.) f/8" x 52’ (painted) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/10" x 52’ (painted)“ f/8" x 62’ (galv.)“ f/8" x 62’ (painted)“ f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/10" x 62’ (painted) f/8" x 72’ (galv.) f/8" x 72’ (painted) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 72’ (painted)“ f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 1013484-320 1013484-360 1013499-320 1013499-330 1013499-360 Tube Housing - Center f/8" x 72’ (galv.) f/8" x 72’ (painted) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 72’ (painted) 26 27 28 29 32 33 34 35 36 -36 Tube Housing - Lower 1013635-120 f/8" x 52’ (galv.) 1013635-160 f/8" x 52’ (painted) 1013643-120 f/10" x 52’ (galv. - 14 ga. Housing) 1013643-130 f/10" x 52’ (galv. - 12 ga. Housing) 1013643-160 f/10" x 52’ (painted)“ 1015175-120 f/8" x 62’ (galv.) 1015175-160 f/8" x 62’ (painted) 1015849-120 f/10" x 62’ (galv. - 14 ga. Housing) 1015849-130 f/10" x 62’ (galv. - 12 ga. Housing) 1015849-160 f/10" x 62’ (painted) 1013485-120 f/8" x 72’ (galv.) 1013485-160 f/8" x 72’ (painted) 1013500-120 f/10" x 72’ (galv. - 14 ga. Housing) 1013500-130 f/10" x 72’ (galv. - 12 ga. Housing) 1013500-160 f/10" x 72’ (painted) 1028403-130 f/10" x 82’ (galv. - 12 ga. Housing) 1028403-170 f/10" x 82’ (painted - 12 ga. Housing) 8309A 8" Connecting Band 1014153 Reinforcing Strap f/8" Connecting Band 1012D 10" Connecting Band 26 27 28 33 34 35 36 -36 Tube Housing - Lower 1013635-120 f/8" x 52’ (galv.) 1013635-160 f/8" x 52’ (painted) 1013643-120 f/10" x 52’ (galv. - 14 ga. Housing) 1013643-130 f/10" x 52’ (galv. - 12 ga. Housing) 1013643-160 f/10" x 52’ (painted) 1015175-120 f/8" x 62’ (galv.) 1015175-160 f/8" x 62’ (painted) 1015849-120 f/10" x 62’ (galv. - 14 ga. Housing) 1015849-130 f/10" x 62’ (galv. - 12 ga. Housing) 1015849-160 f/10" x 62’ (painted) 1013485-120 f/8" x 72’ (galv.) 1013485-160 f/8" x 72’ (painted) 1013500-120 f/10" x 72’ (galv. - 14 ga. Housing) 1013500-130 f/10" x 72’ (galv. - 12 ga. Housing) 1013500-160 f/10" x 72’ (painted) 1028403-130 f/10" x 82’ (galv. - 12 ga. Housing) 1028403-170 f/10" x 82’ (painted - 12 ga. Housing) 8309A 8" Connecting Band 1014153 Reinforcing Strap f/8" Connecting Band 1012D 10" Connecting Band 1028539-P7 PARTS LIST Page P- 8 MAIN AUGER COMPONENTS MAYRATH HOUSINGS FOR INTERNAL BEARINGS HUTCHINSON HOUSINGS FOR INTERNAL BEARINGS REF. NO. PART NO. REF. NO. PART NO. 25 1013650-320 1013657-320 1013657-330 1015845-320 1015848-320 1015848-330 1013652-120 1013659-120 1013659-130 1025206-130 1025206-170 DESCRIPTION Tube Housing - Upper f/8" x 52’ (galv.) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/8" x 62’ (galv.) f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 25 1013650-220 1013657-220 1013657-230 1015845-220 1015848-220 1015848-230 1013652-120 1013659-120 1013659-130 1025206-130 1025206-170 DESCRIPTION Tube Housing - Upper f/8" x 52’ (galv.) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/8" x 62’ (galv.) f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted- 12 ga. Housing) 29 1013653-320 1013660-320 1013660-330 Tube Housing - Center f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) 29 1013653-220 1013660-220 1013660-230 Tube Housing - Center f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) 30 1025207-330 1025207-370 Tube Housing - Upper Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 30 1025207-230 1025207-270 Tube Housing - Upper Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 31 1028406-130 1028406-170 Tube Housing - Lower Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 31 1028406-130 1028406-170 Tube Housing - Lower Middle f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 32 1013654-120 1013661-120 1013661-130 1015844-120 1015847-120 1015847-130 1013656-120 1013663-120 1013663-130 1028407-130 1028407-170 Tube Housing - Lower f/8" x 52’ (galv.) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/8" x 62’ (galv.) f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 32 1013654-120 1013661-120 1013661-130 1015844-120 1015847-120 1015847-130 1013656-120 1013663-120 1013663-130 1028407-130 1028407-17 Tube Housing - Lower f/8" x 52’ (galv.) f/10" x 52’ (galv. - 14 ga. Housing) f/10" x 52’ (galv. - 12 ga. Housing) f/8" x 62’ (galv.) f/10" x 62’ (galv. - 14 ga. Housing) f/10" x 62’ (galv. - 12 ga. Housing) f/8" x 72’ (galv.) f/10" x 72’ (galv. - 14 ga. Housing) f/10" x 72’ (galv. - 12 ga. Housing) f/10" x 82’ (galv. - 12 ga. Housing) f/10" x 82’ (painted - 12 ga. Housing) 26 27 28 33 34 35 36 -- 8309A 1014153 36 1012D 8" Connecting Band Reinforcing Strap f/8" Connecting Band 10" Connecting Band REF. NO. 1 PART NO. --1028491 1028346 --6818D 8325A --1028492 1028360 DESCRIPTION Head Plate f/8" (f/1" Bearing) f/10" (f/1 1/4" Bearing) Head Bearing 1" Bearing 1 1/4" Bearing Head Cover f/8" f/10" 2 3 26 27 28 33 34 35 36 -- 8309A 1014153 36 1012D 8" Connecting Band Reinforcing Strap f/8" Connecting Band 10" Connecting Band HEAD BEARING DETAIL 0400180P 1028539-P8 PARTS LIST Page P- 9 MAIN AUGER COMPONENTS 8" FLIGHT SECTIONS 10" FLIGHT SECTIONS REF. NO. PART NO. REF. NO. PART NO. 37 1013636 1013640 1013637 1013641 1013638 1013642 --- 37 1013619 1013624 1013621 1013625 1013623 1013626 1025324 1025328 DESCRIPTION Flight - Upper f/10" x 52’ (21’-2" long) - 7 ga. f/10" x 52’ (21’-2" long) - 1/4" f/10" x 62’ (31’-2" long) - 7 ga. f/10" x 62’ (31’-2" long) - 1/4" f/10" x 72’ (11’-2" long) - 7 ga. f/10" x 72’ (11-2" long) - 1/4" f/10" x 82’ (16’-2" long) - 7 ga. f/10" x 82’ (16-2" long) - 1/4" 38 39 40 41 1013722 1013723 42 --- 43 --- 44 1013480 1013481 --- 45 DESCRIPTION Flight - Upper f/8" x 52’ (21’-2 3/8" long) - 7 ga. f/8" x 52’ (21’-2 3/8" long) - 1/4" f/8" x 62’ (31’-2 3/8" long) - 7 ga. f/8" x 62’ (31’-2 3/8" long) - 1/4" f/8" x 72’ (11’-2 3/8" long) - 7 ga. f/8" x 72’ (11’-2 3/8" long) - 1/4" 38 39 40 Flight - Center f/8" x 72’ (29’-11 5/8" long) - 7 ga. f/8" x 72’ (29’-11 5/8" long) - 1/4" 41 1013673 1013674 Flight - Center f/10" x 72’ (29’-11 5/8" long) - 7 ga. f/10" x 72’ (29’-11 5/8" long) - 1/4" Flight -Upper Middle 42 1025325 1025329 Flight -Upper Middle f/10" x 82’ (20’-3 3/4" long) - 7 ga. f/10" x 82’ (20’-3 3/4" long) - 1/4" Flight -Lower Middle 43 1013673 1013674 Flight -Lower Middle f/10" x 82’ (29’-11 5/8" long) - 7 ga. f/10" x 82’ (29’-11 5/8" long) - 1/4" Flight - Lower f/8" x 52’, 62’ & 72’ (30’-2 5/8" long) 7 ga. f/8" x 52’, 62’ & 72’ (30’-2 5/8" long) - 1/4" 44 1013495 1013496 1025327 1025331 Flight - Lower f/10" x 52’, 62’ & 72’ (30’-2 5/8" long) - 7 ga. f/10" x 52’, 62’ & 72’ (30’-2 5/8" long) - 1/4" f/10" x 82’ (15’-7 1/2" long) - 7 ga. f/10" x 82’ (15’-7 1/2" long) - 1/4" 45 8" FLIGHT FOR OPTIONAL INTERNAL BEARING UNITS 10" FLIGHT FOR OPTIONAL INTERNAL BEARING UNITS REF. NO. 46 REF. NO. 46 PART NO. 1013646 1013648 47 1011315 1011316 48 1013647 1013649 DESCRIPTION Flight - Upper (10’-8 1/4" long) f/ 7 ga. Flight f/1/4" Flight Flight - Intermediate (9’-9 3/4" long) f/7 ga. Flight f/1/4" Flight Flight - Lower (10’-7" long) f/7 ga. Flight f/1/4" Flight 47 48 PART. NO. 1013628 1013630 1011320 1011321 1013629 1013631 DESCRIPTION Flight - Upper (10’-8 /14" long) f/7 ga. Flight f/1/4" Flight Flight - Center (9’-9 3/4" long) f/7 ga. Flight f/1/4" Flight Flight - Lower (10’-7" long) f/7 ga. Flight f/1/4" Flight 10" FLIGHT CONNECTING BOLTS 8" FLIGHT CONNECTING BOLTS REF. NO. 49 PART NO. 1009499 50 1011181 DESCRIPTION Connecting Bolt 7/16" x 3" long (grade 8) black Hex Head Capscrews Stover Type Locknut 7/16" 8" OPTIONAL INTERNAL BEARING FLIGHT COMPONENTS REF. NO. 51 52 53 54 --- PART NO. 33276 1012295 1013767 60522 8379C 1012297 DESCRIPTION Bolt 5/8" x 1 1/2" long 8" Internal Bearing Cover Plate (7 1/4" long) 8" Internal Bearing Cover Plate (4 3/8" long) Internal Bearing Hanger w/Bronze Bushing Replacement Bronze Bushing only Positioning Bar for Internal Bearing REF. NO. 49 PART NO. 1009504 50 1011182 DESCRIPTION Connecting Bolt 1/2" x 3 1/2" long (Grade 8) black Hex Head Capscrew Stover Type Locknut 1/2" 10" OPTIONAL INTERNAL BEARING FLIGHT COMPONENTS REF. NO. 51 52 53 54 --- PART NO. 33276 1012296 1013768 4010A91 1051D 1012298 DESCRIPTION Bolt 5/8" x 1 1/2" long (grade 5) plated 10" Internal Bearing Cover Plate (4 3/8" long) 10" Internal Bearing Cover Plate (4 3/8" long) Internal Bearing Hanger w/Bronze Bushing Replacement Bronze Bushing only Positioning Bar for Internal Bearing MISCELLANEOUS FLIGHT COMPONENTS REF. NO. ------------ PART NO. 52806 1014501 52809 1011164 1011165 1011166 1011167 1013718 1013672 8384D 40057 DESCRIPTION Weld-in Bushing f/8" (1 1/4" I.D. x 4 3/8" long) Weld-in Bushing f/10" Intake (6" long) Weld-in Bushing f/10" (1 1/2" I.D. x 4 3/8" long) Weld-in Connecting Stub f/8" Std. Weld-in Connecting Stub f/10" Std. Weld-in Internal Bearing Connecting Stub (8") Weld-in Internal Bearing Connecting Stub (10") Weld-in Head Stub f/8" Weld-in Head Stub f/10" Intake Repair Flight f/8" (1/4" thick) Intake Repair Flight f/10" (3/8" thick) 1028539-P9 Page P- 10 PARTS LIST UNDERCARRIAGE AND HYDRAULIC LIFT COMPONENTS REF. NO. 1 PART NO. --1010979 5 1010980 1007782 --1004560 1007996 1007996 --1003963 1003788 --1028502 1028503 1001563 5 1003104 6 --1010978 1007780 1007780 2 3 4 DESCRIPTION Undercarriage Frame f/8" x 52’ & 10" x 52’ (w/Axle and Lower Arms) f/8" x 62’ & 10" x 62’ f/8" x 72’ & 10" x 72’ Upper Lift Arm Frame“ f/8" x 52’ & 10" x 52’ f/8" x 62’ & 10" x 62’ f/8" x 72’ & 10" x 72’ BoLt-Together Axle f/8" x 62’ & 10" x 62’ (111" long) f/8" x 72’ & 10" x 72’ (120" long) Bolt-Together Lower Arm f/8" x 62’ & 10" x 62’ f/8" x 72’ & 10" x 72’ Spindle & Hub Assembly 4-Bolt f/8" x 52’-62’ & 10" x 52’-62’ (See Page P-12 for parts breakdown) Spindle & Hub Assembly 5-Bolt f/8" x 72’ & 10" x 72’ (See Page P-12 for parts breakdown) Undercarriage Support Bracket f/8" x 52’ & 10" x 52’ f/8" x 62’ & 10" x 62’ f/8" x 72’ & 10" x 72’ REF. NO. 7 8 9 10 11 PART NO. 1007989 --862026 106383 1004291 --6393D 107225 --- 12 1004368-1 1004369-1 --1006328 1006330 13 14 15 1005886 106413 1006324 DESCRIPTION Undercarriage Mount Undercarriage Upper Frame Mounting Pin f/8" (1" x 10" long) f/10" (1" x 12 1/4" long) Upper Frame Mounting Bushing f/10" Only Wheel Rim 15" x 4.5 KB 4-Bolt f/52’ & 62’ 15" x 6 LB 5-Bolt f/72’ Hydraulic Cylinder (See Page P-13 for parts breakdown) 4" x 24" Stroke f/52’ 4" x 36" Stroke f/62’ & 72’ Hydraulic Hose f/8" x 52’ & 10" x 52’ (24’-6" long) f/8" x 62’ & 72’, 10" x 62’ & 72’ (31’-6" long) Shut-off Valve 90° Street El 1/2" Pipe Hydraulic Mounting Clamp 02065A3-P 1028539-P10 PARTS LIST Page P-11 10” x 82’ AUGER UNDERCARRIAGE AND HYDRAULIC LIFT COMPONENTS REF. NO. PART REF. PART NO. DESCRIPTION NO. NO. DESCRIPTION 1 1028271 Right Hand Arm Weldment 16 1025368 Hydraulic Hose 3/8" x 44’-6" long 2 1028272 Left Hand Arm Weldment 17 1006324 Hydraulic Mounting Clamp 3 1028282 Cylinder Mount Tube 18 106413 90° 1/2" Elbow Fitting 4 1028229 Cross Brace Lower Frame 19 1010462 Hydraulic Hose 3/8" x 1’-6" 5 1024604 Support Stand 20 1004732 Hydraulic 1/2" Tee Fitting 6 1024598 Lower Arm Tube 21 1025415 Reflector Plate Assembly 7 1028268 Upper Lift Frame 22 1025533 Pivot Bushing 1-5/8" x 11/16" 8 1025172 Axle Tube 23 1021198 Bushing 1-1/2" O.D. x 14/16" long Lower Pivot Bracket 9 1028314 Lower Undercarriage Mount/Under Truss 24 1025548 10 1025316 Upper Undercarriage Mount 25 1025551 Lower Pivot X-Brace 11 1003104 Hub/Spindle Assembly 26 1025552 Lower Pivot Cross Support 12 107225 Wheels 27 1005886 Shut-off Valve 13 1024322 Spacer Tube Upper Carriage Mount 28 106207-1 10" Half Clamp 14 1025392 Upper Carriage Mount Bolt 1-1/4" x 24" 29 1027146 Retainer Washer 15 1004369 Hydraulic Cylinder 4" Bore x 36" 5/09 03550A2 1028539-P11 PARTS LIST Page P- 12 SPINDLE & HUB ASSEMBLIES REF. -1 2 3 8 8 9 10 11 DESCRIPTION Spindle & Hub Assy. Spindle Grease Seal Inner Cone (Timken No.) Inner Cup Hub Outer Cup (Timken No.) Outer Cone (Timken No.) Lug Bolt Lug Nut Washer Slotted Hex Nut Cotter Pin 12 Hub Cap 4 5 6 7 4-BOLT (2-1/16" x 10") f/8" x 52’-62’ & 10" x 52’-62’ 1001563 1001002 106245 3079R1 (LM67048) 3148R1 **90174 40552 (LM11910) 40551 (LM11949) 106241 -106252 106250 (5/8") D1146 (5/32" x 1-1/4") 106244 5-BOLT (2-3/8" x 14") f/8" x 72’ & 10" x 72’ & 82’ 1003104 1001004 107233 3078R1 (LM48548) 3147R1 *1006987 3148R1 (LM67010) 3079R1 (LM67048) -107235 107229 6360C (3/4") 107230 (5/32" x 1-3/4") 107234 *Furnished w/Cups and Lug Nuts. **Furnished w/Cups Only. 01496A1 1028539-P12 PARTS LIST Page P-13 HYDRAULIC CYLINDER 4” BORE x 24” STROKE COMPLETE NO. 1004368-1 USED ON 8” x 52’ & 10” x 52’ REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION Rod Clevis Clevis Pin Clevis Pin Clip Port Adapter Breather *End Cap O-Ring *Piston O-Ring *Rod O-Ring *Rod Wiper Seal *End Cap Back-up Washers *Piston Back-up Washers *Rod Seal Back-up Washers HUTCHINSON/ MAYRATH PART NO. 1028822 1028823 1028824 1028825 1028826 MONARCH PART NO. 492652 134953 134952 642643 110559 Seal Kit #1028827 4” BORE x 36” STROKE COMPLETE NO. 1004369-1 USED ON 8” x 62’ & 72’ & 10” x 62’, 72’ & 82’ HUTCHINSON/ MAYRATH PART NO. 1028822 1028823 1028824 1028825 1028826 MONARCH PART NO. 492652 134953 134952 642643 110559 Seal Kit #1028828 *Only available as part of Seal Kit. 0400196 1028539-P13 PARTS LIST Page P- 14 MAIN AUGER INLET HOPPER COMPONENTS REF. NO. 1 PART NO. 1011096 1017958 2 3 -4 5 6 7 7 7 8 -8 -- 5/09 8371C 1013529 1013799 1010466 1004287 1011213 1013460 1013465 1025195 1012156 1024648 1027698 1035052 DESCRIPTION PTO Drive Assembly- 14R (See Page P-15 for parts breakdown) PTO Drive Assembly - 35R - (10" x 82’ only) (See Page P-16 for parts breakdown) 1/4" x 1-1/2" Square Key Shield 3/8" Thumb Head Bolt x 3/4" long (for shield) PTO Driveline Storage Hook Manual Can PTO Driveline Bracket 8" Inlet Hopper 10" Inlet Hopper (52’, 62’ & 72’ Models) 10" Inlet Hopper (82’ Model only) U-Joint Assembly (8" Model) U-Joint Repair Kit - (6R) U-Joint Assembly (10" Model) U-Joint Repair Kit (12R) REF. NO. 9 10 11 12 PART NO. 1013526 1013675 1025343 1013274 12 1012163 13 13 14 15 16 17 18 19 1013422 1013423 1004738 1011572 1005443 41132 1025396 1028818 DESCRIPTION Grease Zerk Access Cover Rubber Washer Gearbox Mounting Angle 8" Lower Gearbox Assembly (See Page P-17 for parts breakdown.) 10" Lower Gearbox Assembly (See Page P-17 for parts breakdown.) 8" Cover Plate 10" Cover Plate Clean-out Cover Jack Assembly Washer 2" O.D. x 13/32" I.D. No. 809 Woodruff Key Spacer Bushing Washer 1" x 13/32" I.D. x 1/4" Galv. 02818A4 1028539-P14 PARTS LIST Page P-15 PTO DRIVELINE MANUFACTURED BY WEASLER TRACTOR END AUGER END NOTE: Repair parts for PTO drivelines can also be purchased directly from: Weasler Engineering,Inc. P.O. Box 558 West Bend, WI 53095 414-338-2161 REF. NO. -1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION PTO Driveline, Complete Joint & Tube Half Assembly with Guard (Tractor End) Inner Guard (Includes Ref. No. 4) Inner Safety Sign Inner Shield Bearing Retainer 14R U-Joint Cross Repair Kit Yoke & Ball Shear Assembly Shear Bolt and Nut Kit f/8" Shear Bolt and Nut Kit f/10" Spring Lock Flange Repair Kit Joint & Shaft Half Assembly with Guard (Auger End) .375 - 16 x .38 long Setscrew End Yoke 50° CV Center Housing Outer Shield Nylon Bearing Kit Outer Safety Sign Outer Guard (Includes Ref. No. 13) USED ON 8” & 10" SPECIFICATIONS: U-JOINT TYPE - 14R AUGER END 1 1/4" BORE WITH 1/4" KEYSEAT TRACTOR END 1 3/8 - 6B SPLINE CATEGORY 3 - 50° HUTCHINSON/ MAYRATH PART NO. 1011096 1015288 WEASLER PART NO. 230-17956 92-17956 1011343 96-17956 13-10022 1010565 40524 1004751 1011178 1004779 1003674 1015287 13-10022 19-11104 03-10134 26-11674 (See Note A) (See Note B) 26-10133 93-17956 33170 1011342 1011344 1010565 13-10021 1011345 11-10215 14131-1856 14191-1951 19-11104 13-10021 97-17956 . NOTE A: Shear Bolt Kit f/8" includes (6) 3/8" - 16 x 1" long Grade 2 hex head bolts and locknuts. NOTE B: Shear Bolt Kit f/10" includes (6) 3/8" - 16 x 1" long Grade 5 hex head bolts and locknuts. 02633A1-Q 1028539-P15 PARTS LIST Page P- 16 PTO DRIVELINE MANUFACTURED BY WEASLER NOTE: Repair parts for PTO drivelines can also be purchased directly from: Weasler Engineering,Inc. P.O. Box 558 West Bend, WI 53095 414-338-2161 REF. NO. -1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION PTO Driveline, Complete Joint & Tube Half Assembly with Guard (Tractor End) Inner Guard (Includes Ref. No. 4) Inner Safety Sign Inner Shield Bearing Retainer 35R U-Joint Cross Repair Kit Yoke & Ball Shear Assembly Shear Bolt and Nut Kit f/10" x 82’ Spring Lock Flange Repair Kit Joint & Shaft Half Assembly with Guard (Auger End) .375 - 16 x .38 long Setscrew End Yoke 50° CV Center Housing Outer Shield Nylon Bearing Kit Outer Safety Sign Outer Guard (Includes Ref. No. 13) USED ON 10" x 82’ MODEL SPECIFICATIONS: U-JOINT TYPE - 35R AUGER END 1-1/4" BORE WITH 1/4" KEYSEAT TRACTOR END 1-3/8 - 6B SPLINE CATEGORY 3 - 50° CV HUTCHINSON/ MAYRATH PART NO. 1017958 1026018 WEASLER PART NO. 240-17662 93-17662 1026019 96-17662 13-10022 1026020 1026021 1026022 1018892 1026023 1026024 13-10022 19-11105 03-10135 26-13640 (See Note A) 26-10015 93-17662 33170 1026025 1026026 1010565 13-10021 1026027 11-10215 35261-1954 35271-1880 19-11104 13-10021 H40EXT . NOTE A: Shear Bolt Kit f/10" includes (6) 3/8" - 16 x 1" long Grade 8 hex head bolts and locknuts. 02633A1-Q 1028539-P16 PARTS LIST Page P-17 GEARBOX LOWER GEARBOX MOUNTED ON MAIN INLET HOPPER SPECIFICATIONS: RATIO: 1 TO 1 INPUT SHAFT - 1 1/4" DIA. (8" SWING-AWAY AUGER) NPUT SHAFT - 1 1/4" DIA. TO 1 1/2" DIA. (10" SWING-AWAY AUGER) OUTPUT SHAFT - 1 1/4" DIA. This gearbox is purchased from Weasler. The word “CHINA” will be inscribed on the housing. REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 -13 14 15 16 17 18 19 20 21 22 23 24 25 Not Shown DESCRIPTION Case Quill End Cap f/Shaft Brg. Cone #LM67048 Brg. Cup #LM67010 Spacer (.127 thick) Snap Ring Seal (Nat. #470163) Shim .007 x 1.25 I.D. Gear 68° Cut O-Ring (3.15" O.D.) 5/16" x 3/4" Capscrew 5/16" Lockwasher Shim .003 Shim .005 Shim .014 Seal (Nat. #471808) Seal (Nat. #470163) Shaft Output Shaft Input Square Key 1/4" x 7/8" Washer - Grease 1/8" NPT Vented Plug Retainer f/Snap Ring Snap Ring 1/8" Solid Plug (NPT Pipe) 1/4" Plug (NPT Pipe) COMPLETE PART NO. 1013274-1 USED ON 8” MODELS COMPLETE PART NO. 1012163-1 USED ON 10” MODELS PART NO. 1023523 1023524 1023525 3079R1 3148R1 1023533 003538 1023279 1005459 1023285 1023282 4701-1 33144 40382 40381 40380 1023278 1023279 1023530 1023531 020153 1005472 1015290 1023543 003381 035913 020009 PART NO. 1023523 1023524 1023525 3079R1 3148R1 1023533 003538 1023279 1005459 1023285 1023282 4701-1 33144 40382 40381 40380 1023278 1023279 1023530 1023532 020153 1005472 1015290 1023543 003381 035913 020009 02183A6 1028539-P17 PARTS LIST Page P- 18 SWING-OUT HOPPER LIFT COMPONENTS (FOR FLEX HOPPER DESIGN) 5 9 1 10 11 9 4 3 4 3 2 6 8 7 REF. PART NO. NO. DESCRIPTION 1 1028343 Lift Arm Weldment w/Pulley 2 1004288 Hopper Lift Cable 3/16" x 26’ 3 1005365 Hopper Hook w/Chain 4 5321C 3/16" Cable Clamp 5 1004275 1/2" Washer Head Pin (3 1/8" long) 6 1004266 Winch Mounting Plate (8” Model) 6 1023173 Winch Mount Weldment (10” Model) 7 1018619 Complete 1000# Brake Winch (w/handle) (See page P-19 for parts breakdown.) -- 1018620 Handle for Winch 8 1018621 Cable to Winch Keeper 9 1007890 Pulley Clevis Plate 10 1008197 Pulley Bushing (1" O.D.) 11 1008195 Cable Pulley 3" O.D. x 1" I.D. 02641A1-P1 1028539-P18 PARTS LIST Page P- 19 WINCH COMPLETE WINCH ASSEMBLY - 1018619 ITEM PART KIT ITEM NO. DESCRIPTION NO. NO. NO. PART KIT DESCRIPTION NO. NO. 1 1/4" - 20 x 1 1/2" Hex Screw 0913-03 2 1/4" Lock Washer 2524-03 17 Pawl 1891-07 18 Washer 3 1/4" wide Flat Washer 0917-07 0904-03 19 38" x 5 1/2" Pawl Bolt 4 Handle Retainer Spacer 2045-06 1907-02 20 Frame 5 0233-07 Spring 0940-00 21 9/16" - 18 Locknut 0673-03 6 Handle 1018620 22 Bearing 2680-03 7 Reel Assembly 0488-05 23 Bushing (2) 2679-09 8 10-24 Hex Nut (2) 2706-03 24 Washer 0229-03 9 Cable Keeper 2704-03 25 Pinion Gear (3) 0776-03 10 10-24 x 5/8" Carriage Bolt (2) 2705-03 26 Pinion Shaft 1869-07 11 Front Frame Spacer 1413-08 27 Brake Back-up Plate 1878-09 12 3/8" Lock Nut (2) 1873-03 28 Brake Pad (2) 0846-06 13 3/8" x 1/2" Reel Bolt 1412-02 29 Ratchet 1906-06 14 Back Frame Spacer 1866-04 30 Cover 1915-05 15 Pawl Spring 1909-05 31 10" - 32 x 1 1/2" Cover Screw (2) 2016-03 16 Pawl Spacer 1890-05 1023169 1023170 If kit number covers a combination of part numbers, parts are sold only by kit number. Please order by specifying: Model Number Name of Part or Kit Part or Kit Number 5442-81 Repair parts ordered directly from: Shelby Industries, Inc. 175 McDaniel Road PO. Box 308 Shelbyvile, KY 40066-0308 Phone: 502-633-2040 FAX: 502-633-2186 03116A1 1028539-P19 PARTS LIST Page P- 20 SWING-OUT HOPPER COMPONENTS (FLEX HOPPER DESIGN) REF. NO. 1 2 2A 2B 2C 3 4 5 --6 7 8 8A 9 -10 PART NO. 1028759 1027499 --1028763 1027497 54008 3029A2 6382C 1018716 1024761 1024014 --1024827 1027506 --1010333 1010334 --552445 1013714 --1024825 1027498 6303D 8379C --1028820 1028188 1013680 1004358 1030611 --6340A 1013676 40523 54498 1013684 DESCRIPTION Swing-out Hopper f/8" f/10" Hopper Flight f/8" (1/4" Flighting) (59-3/8" long) f/10" (1/4" Flighting) (59-1/2" long) Flangette for 1" Bearing Flangette for 1-1/4" Bearing Bearing - 1" Bore (Ball Bearing) Bearing - 1" Bore (Wood) Bearing - 1-1/4" Bore (Ball Bearing) Bearing - 1-1/4" Bore (Wood) Flight Tail Stub f/8" (1.65" O.D. x to 1" x 7-7/8" long) f/10" (1-1/4" x 7-3/4" long) Lid w/Hinge f/8" f/10" Bearing Stub f/8" (1" x 7-1/4" long) f/10" (1-1/4" x 7-1/2" long) Bearing Hanger w/Bearing f/8" (1" Bore) f/10" (1-1/4" Bore) 1" Bronze Bushing only 1-1/4" Bronze Bushing only Rubber Mat f/8” (14’-6” long) f/10” (15’-2” long) Rubber Mat Strap Rubber Wheel (8-1/4" O.D. x 5/8" Bore) Washer 1-1/8” O.D. x 5/8” I.D. U-Joint f/8" (1" Bore x 5" long) (4N) f/10" (1-1/4" Bore x 5" long) (6N) U-Joint Cross Repair Kit (6N) Incline Flight Tail Stub f/8" (1" x 6" long) f/10" (1-1/4" x 5-3/4" long) REF. NO. 11 12 13 14 15 16 17 18 19 20 21 -- 6/30 PART NO. DESCRIPTION Incline Tube 1010659 f/8" Standard 1010660 f/8" with Corn Screen 1027527-160 f/10" Standard 1028887-160 f/10" w/Corn Sreen Incline Flight 1018135 f/8" (1/4" Flighting) (125-7/8" long) 1023555 f/10" (1/4" Flighting) (132-3/16" long) Corn Screen Cover 835198 f/8" 106445 f/10" Cover Band 835199 f/8" 106446 f/10" Swivel Spout 1013763 f/8" 1013764 f/10" 1015281-1 Upper Gearbox (See Page P-22 for parts breakdown) Rubber Sleeve 1005889 f/8" 1005890 f/10" Cover Strap 1006564 f/8" 1010261 f/10" -Incline Flight to Tail Stub Stub Bolt Kit 1005891 f/8" 1005892 f10" 90040 Snap Fastener for Door 1022404 10" Flight to Gearbox Bolt Kit w/UHMW Sleeves 1028821 Control Panel Kit (accessory) 03188A1 02565A1-P4 03468A1 1028539-P20 PARTS LIST Page P- 21 SIDE DRIVE KIT REF. PART NO. NO. 1 1027696 2 1013973 3 3 4 4 5 6 7 8 9 3199A1 1017967 3146A91 41051 1014031 1027665 1014030 862113 --1003211 1003212 --5033A1 5035A1 3338A1 5169B1 4049A1 3060A1 1011554 1027668 1027667 10 11 12 13 14 15 16 17 DESCRIPTION . Pin Stop Type PTO Driveline (See Page P-23 for parts breakdown.) Gearbox (w/1-1/2" Input Shaft) (See page P-24 for parts breakdown.) #60 Flex Coupler Half 1-1/4" Bore - (For 8" Models) #80 Flex Coupler Half 1-1/4" Bore - (For 10" Models) #60 Flex Coupler Connecting Chain - For 8" Models) #80 Flex Coupler Connecting Chain (For 10" Models) Support Strap Jack Mount Bracket Gearbox Mount Shield f/PTO Driveline to Gearbox Connection PTO Driveline Support f/8" Units f/10" Units Half Band f/PTO Driveline Support (2" wide) f/8" Units f/10" Units Retaining Pin f/PTO Driveline Support Square Drive Key 1/4" x 1-1/4" long Square Drive Key 3/8" x 1-1/2" long 3/8" U-bolt Support Stand Attachment Plate for Jack Mount Bracket Spacer for Jack Mount Bracket 0400068 1028539-P21 PARTS LIST Page P- 22 GEARBOX COMPLETE PART NO. 1015281-1 UPPER GEARBOX MOUNTED IN THE INCLINE TUBE SPOUT (USED ON 8” & 10” GEAR DRIVE SWING-AWAY AUGER) OUTPUT SHAFT SPECIFICATIONS: RATIO: 1.18 TO 1 INPUT SHAFT: 1-1/4” DIA. OUTPUT SHAFT: 1-1/4” DIA. This gearbox is purchased from Weasler. The work “CHINA” will be inscribed on the housing. INPUT SHAFT REF. REF. NO. DESCRIPTION PART NO. DESCRIPTION PART NO. 1 Case 1023523 NO. 13 Shim .003 40382 2 Quill 1023524 14 Shim .005 40381 3 End Cap f/Shaft 1023525 15 Shim .014 40380 4 Brg. Cone 3079R1 16 Seal (Nat. # 471808) 1023278 5 Brg. Cup 3148R1 17 Seal (Nat. # 470163) 1023279 6 Spacer (.127 thick) 1023533 18 Shaft Output 1023529 7 Snap Ring 003538 19 Shaft Input 1023528 8 End Cap- Solid 1023526 20 Square Key 1/4" x 7/8" long 020153 9 Shim .007 x 1.25 I.D. 1005459 21 Woodruff Key #809 837029 10 Gear 68° Cut - 17 tooth 1023284 22 1/8" NPT Vented Plug 1015290 11 O-Ring (3.15" O.D.) 1023282 23 1/8" NPT Solid Plug 035913 12 5/16" x 3/4" NC Capscrew 4701-1 -- 5/16" Lockwasher 33144 24 Not Shown Gear 68° Cut - 20 tooth 1/4" Plug (NPT Pipe) 1023283 020009 02182A6 1028539-P22 PARTS LIST Page P- 23 PTO DRIVELINE AUGER END TRACTOR END NOTE: Repair parts for PTO drivelines can also be purchased directly from: Weasler Engineering, Inc. P.O. Box 558 West Bend, WI 53095 REF. NO -1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION PTO Driveline Complete Joint & Tube Half Assembly with Guard (Auger End) Roll Pin 1/4" x 1" long Inner Safety Sign Shield Nylon Bearing Kit Inner Guard (Includes Ref. No. 4) U-Joint Cross Repair Kit End Yoke .375 - 16 x .38 long Setscrew Joint & Shaft Half Assembly with Guard (Tractor End) Spring Lock Flange Repair Kit Shear Bolt & Nut Kit (See Note) Yoke & Ball Shear Assembly Outer Guard (Includes Ref. No. 4) Outer Safety Sign U-JOINT TYPE - 35R AUGER END 1-1/2” BORE WITH 3/8” KEYSEAT TRACTOR END 1-3/8 - 6B SPLINE WITH SHEAR BOLT HUTCHINSON/ MAYRATH PART NO. 1027696 1028781 1003691 13-10022 1028784 1028785 WEASLER PART NO. 242-22829 92-22829 11-10454 13-10022 19-15126 96-22829 1028783 1028787 33170 1028782 03-10045 35041-1572 11-10215 93-22829 1028788 1018892 1028789 1028786 26-15120 -40-30011 97-22829 13-10021 13-10021 Note: Shear Bolt Kit includes (6) 3/8" - 16 x 1" long Grade 8 hex bolts and locknuts. 01972A3 1028539-P23 PARTS LIST Page P- 24 GEARBOX (Complete Part No. 1013973) OUTPUT SHAFT INPUT SHAFT REF. NO. 1 2 3 4 5 6 7 8 9 10 11 Not Shown Not Shown Not Shown QTY. REQ’D. 1 1 1 1 2 2 2 2 1 1 1 9 1 1 PART NO. 1006227 1006226 1014355 1014359 1014364 1014365 1006224 1014366 1014367 1014368 1014369 1006232 1006230 1006231 DESCRIPTION Housing Casting Housing Casting Pinion Shaft/Gear Assembly Cross Shaft/Gear Assembly Bearing Cone Bearing Cone Bearing Cup Bearing Cone Seal, 1 1/2" Seal, 1 3/8" Retaining Ring, 1 1/2” Bolt 3/8" NC x 2 1/4" HHCS 1/2" Pipe Plug 1/2" Vent Plug 1013973P 1028539-P24 P.O. Box 629 514 W. Crawford Clay Center, KS 67432 Phone 785-632-2161 1-800-523-6993 FAX 785-632-5964