Spring - Deep Foundations Institute
Transcription
Spring - Deep Foundations Institute
DFI DEEP FOUNDATIONS ITUTE ST EP FO U DE TIONS DA I N N Spring 2011 The Magazine of the Deep Foundations Institute The American River Common Features Project: An OPA Runner Up N TIONS DA I COVER STORY: 8 N DFI Closing the Gaps at the American River Common Features Project Up ITUTE ST EP FO U DE CONTENTS Magnus Pacific upgraded levees along the Sacramento River for a multi-stage flood management project in the Pacific Northwest, completing slurry wall work begun in 2002. DEEP FOUNDATIONS The Magazine of the Deep Foundations Institute (DFI) is published four times a year: Winter, Spring, Summer and Fall by DFI. 326 Lafayette Avenue, Hawthorne, NJ, 07506, USA T: 973.423.4030 F: 973.423.4031 Email: [email protected] TECHNICAL FEATURE: 51 Seepage Cut-off Walls for Levees and Dams: In-situ Mixing Methods An assessment of the pros and cons of newer seepage cut-off methods, including best applications and costs for each, as analyzed by Donald A. Bruce, Geosystems, L.P. Executive Director Theresa Rappaport [email protected] DFI ACTIVITIES: 15 Winter Planning Meeting, including the introduction of OneMine, an information retrieval offering, DFI Europe, plus member projects in London and Corsica, the Educational Trust, and Boston Conference preview. Executive Editor Virginia Fairweather [email protected] Managing Editor Emeritus Manuel A. Fine [email protected] DFI Executive Committee President, James A. Morrison Vice President, Patrick Bermingham Secrteary, John R. Wolosick Treasurer, Robert B. Bittner Past President, Rudolph P. Frizzi Other Trustees David Borger Maurice Bottiau Dan Brown Gianfranco Di Cicco Bernard H. Hertlein Matthew Janes James Johnson Douglas Keller Samuel J. Kosa Kirk A. McIntosh Raymond J. Poletto Arturo Ressi di Cervia Michael Wysockey PEOPLE, PROJECTS, EQUIPMENT: 33, CONTINUED: 69 Profile of Bernie J. Hertlein, “Master of his Domain.” Articles on admixtures for anchors, micropiles and more, discussed by a HB engineer; calculating embodied energy – an MRCE case history; and Liebherr projects in Europe. Also energy piles in a London building described by a Cementation Skanska engineer, and Modified Dry Method Soil Mixing in Norway. Editorial: “A Personal Journey Underground,” Arturo Ressi di Cervia: 89 Regular Features: President’s Message . . . . . . . . . . . . . . . . 5 Executive Director Update . . . . . . . . . . 7 New Members. . . . . . . . . . . . . . . . . . . 21 European News. . . . . . . . . . . . . . . . . . 25 Technical Committee Reports . . . . . . . 59 Q&A. . . . . . . . . . . . . . . . . . . . . . . . . . 93 Calendar . . . . . . . . . . . . . . . . . . . . . . . 98 Advertisers’ Index . . . . . . . . . . . . . . . . 98 Versatility. Watson Philosophy: Providing time-tested rigs suited to the diverse applications and jobsite challenges our customers face will establish our rigs as their moneymakers year after year. Watson offers an extensive range of truck mounted drills - from the agile and effective 1100, to the powerful and productive 3110. Their versatility comes from the ability to quickly get in, get the job done and get on to the next one...whether it’s 50 feet or 50 miles between holes. • Zero disassembly, minimal permitting, and multiple axle options take the frustration out of mobilization. • Available with round locking kellys for hard rock, or square friction bars for accelerated production. • Interchangeable mast assemblies handle low headroom challenges as well as depths of 120ft and beyond. Made in America •Best in the World Versatility to tackle ever changing jobsite demands keeps you turning to the right. 800-927-8486 • Fort Worth, Texas PRESIDENT’S MESSAGE Continuous Improvement he discussion went something like this: T maybe we should call ourselves the International DFI, or DFI International, or maybe DFI Global? The fact is, DFI IS an international organization. At the Winter Planning Meeting in Miami, the board voiced a unanimous desire to continue aligning the operations of the DFI toward a truly global operation. As members, you can look forward, over the next few years, to a more seamless operation across the globe, and better access to worldwide information relating to the deep foundations industry. Five other key initiatives received 4 hour workshops of intense discussion, debate, and action planning at our planning meeting; the details are discussed by Theresa Rappaport in her executive director’s summary. As members, you can expect to see the results and benefits of this planning over the next year. One of the tools the board agreed to adopt in this regard is the OneMine technical information database. Over the next year DFI will be adding all of our publications into the OneMine database, and as a member of DFI you will have free download access to all DFI publications PLUS free unlimited access to the entire database. Non-members will be charged a $25 download fee per document. To let that sink in a moment, that database includes — at this moment ― more than 64,000 documents from the mining industry, tunneling industry and geologic organizations from around the world. In the coming years, with the addition of DFI, and hopefully other foundation construction related groups, this will be THE reference source for our industry. Think of it as I-Tunes for the foundation construction industry. Log-in information will be sent to you shortly, and I encourage you to explore the OneMine.org site to get a vision of the future. In this issue of Deep Foundations magazine, you will read several technical articles on creative and innovative solu- transfer that is the heart and soul of DFI. The headquarters staff is currently working with members in the Middle East, India, Mexico, Brazil, China, Australia and Europe to conduct seminars to share this type of information. James A. Morrison, P.E. President [email protected] The addition of the OneMine database (see more on page 15) will make it much easier for these members around the world to benefit from their DFI membership. As members, you can look forward, ... to a more seamless operation across the globe, and better access to worldwide information relating to the deep foundations industry. tions to deep foundation challenges from around the world such as concrete admixtures, energy piles, dry soil mixing, and Liebherr secant pile methods. Our feature stories on American River Common Features Project and an article covering the pros and cons of in-situ mixing methods for cut-off walls present interesting solutions to deep foundation challenges. It is this broad-based technology information Our goal is to continuously improve service to our members around the world. I hope you continue to benefit from this service and enjoy the value received for your membership in DFI. 2011 DFI Outstanding Project Award If your company completed an Outstanding Deep Foundation Project, nominate it for the 2011 DFI Outstanding Project Award! Eligibility: Judgment Criteria: Submission Requirements: • Nominator must be a DFI member, corporate or individual • Size, scope and challenges of the project • One page project summary • Degree of innovation and ingenuity exercised • Up to 10 prints and electronic files of project photos • Uniqueness of the solution to the difficulties of the job • Completed application form • Full project must have been completed within the last 3 years Nominations being accepted. Deadline: May 31, 2011 • $50 application fee See www.dfi.org/opa.asp for further information andDEEP nomination form. FOUNDATIONS • SPRING 2011 • 5 Innovative Engineering Excellence .....Since 1897 Drilled Sha�s Secant Piles Slurry Walls Micro Piles Rock Anchors Driven Piles Underpinning & Foundation Skanska A member of the Skanska FoundaƟons Group providing Underpinning & FoundaƟon unparalleled Global Strength & Resources Underpinning’s professional engineering staff can evaluate your most complex projects and offer effec�ve alterna�ve designs to reduce costs and keep the project moving on schedule. Underpinning & Foundation Headquarters: 46-36 54th Road Maspeth, NY 11378 ph. 718.786.6557 www.skanska.com/underpinning EXECUTIVE DIRECTOR UPDATE Toward a Better DFI b. Seminars will be improved with agendas that cover pertinent/provocative industry issues with panel discussions or broad topical subjects. Sustainability will be addressed at all seminars, and current seminars will be upgraded to address 2011 audiences. Young engineers will be encouraged to attend at discounted rates, and attendance goals will be to attract 50% non-DFI members from related industries such as mining, tunneling, design/build, offshore and utilities. c. Magazine improvement will focus on continuing the level of quality that currently makes the magazine a tool for reaching, communicating and uniting the three industry sectors: contractors, manufacturers and consultants. Finally, DFI will increase the frequency to six issues and create an online version that is easily accessible to the industry at large. d. A new award on innovation will be introduced that recognizes smaller projects, practices, equipment/tools or materials. These qualities may be overlooked in the larger competition for the existing Outstanding Project Award. The monetary award will be in honor of Conference sessions will take place over three days, in both plenary format and in tracks. ICOG and a Technical Advisory Committee consisting of representatives from 20 countries chose 24 topics based on the submission of over 250 abstracts from over 30 countries. Sponsorship and Exhibitor Opportunities e. Increasing DFI’s younger membership will be accomplished via a program where young faculty members will be invited to participate on a task force workshop during the DFI Annual Conference each year. Other programs include developing a speaker bureau for bringing presentations to university engineering departments; free student membership throughout university enrollment and one year following graduation; and involvement of young members on DFI technical committees with prizes awarded for participation in DFI activities over several years or via a technical paper challenge. f. Globalizing DFI is indicated in Jim Morrison’s President’s Message (page 5) and in the Report on European activities (page 25). Brace yourselves…a new and improved DFI is in the works! Organized by: International Conference Organization for Grouting Managed by: Deep Foundations Institute INTERNATIONAL CONFERENCE ICOG ORGANIZATION FOR GROUTING N TIONS DA I DFI ITUTE ST Join ICOG and DFI for a comprehensive update of grouting practices while enjoying the merriment of the “Big Easy.” Holding the conference just before Mardi Gras on February 21 allows attendees to get a true taste of the celebration ― the carnival parades, krewes and exciting festivities, not to mention the fabulous food. February 15-18, 2012 Marriott New Orleans New Orleans Louisiana, USA Theresa Rappaport Executive Director [email protected] N 4th International Conference on Grouting and Deep Mixing C. William Bermingham, past president of DFI and father of DFI current vice president, Patrick Bermingham of Bermingham Foundation Solutions. EP FO U DE At the Executive Committee meeting in November, idea upon good idea for DFI’s growth in 2011flew through the room; new directions and new efforts in realizing our vision. I was sure the “year” would need to be at least 18 months... Then, at the winter planning meeting in early February, the trustees and committee chairs came together in small groups and brain-stormed for hours on end. There were PowerPoint presentations, flow charts, short lunches and long sessions; but in the end, clear blueprints emerged. I believe we can reach the milestones set for each initiative in 12 months! In general, DFI will focus on: a. A new fund for providing financial support of DFI’s technical committees for projects that advance the state of practice and understanding of deep foundations and produce a usable deliverable. Financial awards, up to $30K per project, are aimed at producing guidance documents, inspection guides, white papers, syntheses, workshops, etc. By May 1, RFP requirements and criteria for judging will be in place. Proposals can be submitted by year’s end and committees can hit the ground running at the start of 2012. ICOG consists of 15 members of the Geo-Institute of ASCE’s grouting committee and participants in past conferences. ICOG’s sole purpose is planning this once-a-decade conference, which updates the state of practice and art in grouting technology. Previous conference proceedings are staples of practitioners, designers and researchers. For More Conference Information and to Register Online: www.grout2012.org DEEP FOUNDATIONS • SPRING 2011 • 7 Overseeing slurry wall trenchwork for the American River Common Features Project Closing the Gaps at the American River Common Features Project After decades of failed measures to alleviate flooding in the Sacramento Valley of California, the American River Common Features Project began in 2009. The project, a runner-up for DFI’s Outstanding Project Award, is part of the larger undertaking. The entire project includes levee work on the Lower American River, the east bank of the Sacramento River adjacent to downtown, and in the Natomas Basin. Also within the project scope are installing additional upstream flow gauges and improving the flood warning system along the lower American River. Enhancement of the Common Features is an interim measure. Future actions will include modifying the outlet gates at Folsom Dam and raising it to hold back additional floodwater. John Councilman The Water Resources Development Construction Manager Act (WRDA) addressed known Magnus Pacific levee deficiencies in 1996 and AUTHOR: 8 • DEEP FOUNDATIONS • SPRING 2011 again in 1999. New deficiencies were identified in the Natomas Basin after 1999 that affected the greater Sacramento area. Magnus Pacific was awarded the contract for Site R1 in August of that year, with a deadline for completion in late November. Between 2000 and 2002, the U.S. Army Corps of Engineers (USACE), along with other state and local flood control agencies, began work to strengthen the levees along the lower American River in Sacramento as previously authorized. The Corps constructed slurry walls to prevent seepage through and beneath the levees; however, utility and other infrastructure complications, along with a lack of financing, made it necessary to leave gaps in the slurry wall that had to be completed. The R1 Project represents part of the work to fill those gaps. When all the work is completed, the project will reduce projected flood risk in the Sacramento area to one chance in 213 annually. Slurry Walls completed using a PC 1250LC excavator with a customized long Slurry cutoff walls act as barriers to the lateral flow of groundwater reach boom and stick. This SCB met a design permeability of 5x10-7 and water-borne pollutants, and their construction involves cm/sec and an unconfined compressive strength of 30 -300 psi pumping bentonite slurry into trenches and maintaining its level at (2.1 to 31 kg/cm sq). The two previous slurry walls were installed in or near the top of the trench during excavation. The bentonite 1998 and 2000. The wall constructed in 1998 was also a SCB wall slurry stabilizes the trench walls as the trench is excavated to depths and was installed to just upstream of a concrete conduit. The wall of 100 ft (30.48 m) or more below ground surface. After excavation, constructed in 2000 was a CB wall, completed to just downstream the bentonite is pumped out and replaced with the appropriate of a12KV overhead power line. The overall scope of work for this backfill to provide the permeability and strength characteristics project includes: required for the permanent cutoff wall. The cutoff wall is keyed into • Mobilization underlying bedrock or an impervious aquiclude. The aquiclude • Secondary containment and storm water pollution serves as the bottom of the cutoff wall and the wall serves as the prevention plan controls lateral containment barrier. The Common Features Project includes several types of slurry cutoff walls. • Traffic control and temporary lane closure including Soil-Bentonite (SB) cutoff walls can achieve permeability from maintaining access to local businesses and residents 1x10-6 cm/sec to less than 1x10-7 cm/sec. Backfill slurry mixtures • Utilities located, verified and protected using other types of bentonite, such as attapulgite, can also be used • Constructing a SCB cutoff wall to enhance required characteristics such as increased chemical resistance. Principal advantages of SB cutoff walls are low permea• Removing two 54 in (1.37 m) welded steel pipes bility and general suitability for both civil and remedial applications. • Constructing a permanent slurry wall cap Soil-Cement-Bentonite (SCB) walls can achieve permeability -6 -7 ranging from 1x10 cm/sec to 5x10 cm/sec. Backfill slurry • Site restoration including replacement of aggregate base and mixtures incorporating other types of cement, such as slag cement, asphalt concrete can enhance required characteristics such as decreased • Demobilization permeability. The principal advantages of SCB cutoff walls are their low permeability and ability to meet specifications for unconfined compressive strengths of up to 300 psi (21 kg/cm sq). Cement-Bentonite (CB) cutoff walls are constructed like other cutoff walls by excavating a narrow trench while pumping a self-hardening CB slurry into the trench. In this case, self-hardening slurry is not pumped out of the trench and replaced with backfill, but is left in place to harden. This method eliminates a separate backfilling operation and maximizes stability, making this method ideal for work in restricted spaces or around existing structures. Materials such as fly ash, retarders and slag cement can be added to achieve required characteristics such as increased strength or workability. The Figure 1: Multiple utilities within the site complicated the work requiring extensive coordination to prevent service interruptions to local residents and businesses permeability of CB mixtures ranges from -6 -7 1x10 cm/sec to less than 1x10 cm/sec. The engineers located, verified and protected a series of utilities The unconfined compressive strength of CB mixtures can range prior to constructing the SCB wall. These utilities were throughout from 20 psi (1.4 kg/cm sq) to over 500 psi (35 kg/cm sq). the 275 ft (82 m) work area. Figure 1 is a drawing of the following Closing the Gaps utilities and the SCB alignment. The Common Features R1 Project Site is just outside Sacramento in The first utility bundle was a group consisting of a cable the middle of the Garden Highway between the Sacramento River television line, the City of Sacramento sewer, a fiber optic telephone and the Natomas Main Drainage Canal. The USACE designed this line, a Sacramento Municipal Utility District electrical line, and a project to close a 275 ft (82 m) gap and connect the existing slurry natural gas line. There was extensive coordination with each of the walls with a 75 ft (22.86 m) deep SCB slurry wall. Excavation was utility owners during construction operations in this area. These DEEP FOUNDATIONS • SPRING 2011 • 9 utilities were protected in place to provide continuous service to local businesses using a concrete encasement. The contractor installed a wall by excavating beneath the utilities once protection measures were in place. The second utility, a concrete conduit, was located by developing an excavation support and entry plan. This conduit, constructed in 1914, had a width of 30 ft (9.14 m) and a height of 10 ft (3.05 m) and was buried to a depth of 16 ft (4.87 m) below grade within the Garden Highway. A slide rail shoring system exposed the concrete conduit in one lane while maintaining one-way traffic in the other to maintain access to local businesses and residences. As the concrete conduit was exposed, engineers surveyed for as-built records. The culvert was protected while excavating the SCB cutoff wall trench by placing controlled low strength material around it to act as a buffer, offering protection of the concrete conduit. When the workers completed the SCB wall, they made exploratory borings inside the concrete conduit directly under the Garden Highway and along the centerline on the wall. Due to the limited space, they used a portable CME 85 drill to bore through the 18 in (0.45m) sub-floor and collect material samples to a depth of 35 ft (10.67 m). The samples were collected for future study. The third utility consisted of two abandoned 54 in (1.37 m) welded steel pipes. Because time was of the essence, the workers constructed the SCB wall with the two steel pipes left in place. Once the wall was complete, they removed the pipes from the footprint of the levee (requiring a full lane closure). The fourth utility was a 12KV overhead electrical line. The workers constructed the SCB wall up to the point where the overhead line was de-energized and removed. Then they installed temporary power to avoid service interruption to local businesses. Once the SCB wall was constructed beyond the overhead utility area, they re-installed the 12KV electric line and de-energized and removed the temporary power. A History of Flooding A batch plant on site produced and tested backfill material, which was then placed where needed using tremie pipe Soil Cement Bentonite Magnus Pacific mixed the SCB backfill in a 40 cu yd (30.24 cm) steel mixing bin, using a hydraulic excavator. A known volume of homogenized excavated soil from the soil containment area was mixed with known volumes (and densities) of bentonite slurry and slurried cement. A batch plant using a jet shear mixer produced bentonite slurry with the capability to produce up to 500 gallons The dam was not authorized, but construcSacramento, California has grown to the tion of other features common to all plans edges of the Sacramento and American was approved. The Common Features Rivers, and for decades, struggled to protect Project was authorized by the Water itself from flooding, employing a network of Resources Development Act of 1996. levees, flood control structures, and land Congress also authorized Folsom Dam management measures. The flood of 1986 improvements in lieu of the Auburn Dam nearly inundated the city due to insufficient idea. The 1997 flood suggested that it may surface water storage capacity, levee stability be necessary to re-compute flood-flowAerial view of the project and seepage issues, erosion, and levee frequency relationships for the American height deficiencies. As a result, Congress River at Sacramento. In February 1998, the authorized the U.S. Army Corps of Engineers (USACE) to develop USACE published a revised unregulated rain flood flow frequency and implement flood control improvements for the city. Studies analysis for the American River at Fair Oaks. The analysis indicated completed in 1991 and 1996 recommended a flood control dam at that large floods were likely. The American River Common Features Auburn Canyon and levee improvements throughout the city. Project is the result of years of cautionary planning. 10 • DEEP FOUNDATIONS • SPRING 2011 (1892.7 liters) of hydrated bentonite slurry per minute. Workers added bentonite powder from a 3,000 lb (1,360.77 kg) bag at a rate of 5.4% by weight while continuously mixing with water delivered through a high-pressure, low-volume nozzle. The final mixture exhibited a viscosity of 40 seconds and a density of 64-85 lbs/cf (1025.18-1361.57 kg/cm). The slurried cement was mixed at a batch plant with a water to cement ratio of 0.7 (density =87 pcf), then transferred from the mixer into an adjacent tank where it was agitated prior to introduction into the mixing bin. The contractor mixed the backfill materials thoroughly into a relatively homogeneous mass. When mixing was complete, the workers sampled it for unit weight, slump, hydraulic conductivity and unconfined compressive strength. The mixed backfill material was transported from the mixing bin using sealed dump trucks to the open trench where it was placed. Backfill was placed using a tremie pipe. The tremie pipe permitted the smooth easing of the backfill into place without the risk of backfill segregation or the accidental entrapment of slurry. Due to short excavation panels, backfill in the trench formed a slope of 0.1% to 0.2%. Quality Control The project specifications required that the cutoff wall meet a maximum permeability of 5x10-7 cm/sec and a minimum unconfined compressive strength of 50 psi (3.5 kg/cm sq) at 28 days. However, due to tight schedule and traffic control permit requirements, the soil-cement-bentonite backfill material was designed to meet the specified 28 day requirements after only 7 days. Nineteen samples were collected and tested for permeability (ASTM D 5084) and unconfined compressive strength (ASTM C39) at an independent laboratory. The permeability test results ranged from 3.0x10-7 cm/sec to 4.6x10-8 cm/sec. The unconfined compressive strength test results ranged from 66 psi (4.62 kg/cm sq) to 153 psi (10.71 kg/cm sq). The contractor evaluated the cutoff wall with respect to continuity using the information collected including the exploratory drilling and sampling within the cutoff wall, cutoff wall profile data of the trench and backfill, chronological construction sequence, and conditions noted during construction. Examination of the data consisted of the samples’ physical and photographic representations, boring logs, and blowcount data. The exploration used a hollow stem auger with an 8.5 in (0.22 m) outside diameter (O.D.) and a 4.25 in (0.11 m) inside diameter (I.D.) hollow stem auger. Sampling was performed with an 18 in (45.7 cm) long split barrel sampler with a 3 in (0.07 m) O.D. and a 2.375 in (0.06 m) I.D. show. Blowcount data were obtained from an automatic trip hammer dropping a 140 lb (63.5 kg) hammer 30 in (0.76 m). During the drilling and sampling, process water was not typically added inside the hollow stem auger to counteract groundwater effects. A boring drilled at Station 0+28 on April 22, 2010 encountered SCB material with varying consistency and moisture content to a depth of about 75 ft (22.86 m). There were zones of backfill material that were consistently soft and saturated for about the upper 6 in (0.15 m) of the sample from a depth of 49 to 65 ft (14.94 to 19.81 m). The upper portion of the sample had evidence of cement detected by odor. The lower SCB sample had a firm consistency and the Trenchwork proceeded close to area homes blowcount data collected suggests a competent material. The upper 6 in (0.15 m) of the sample material appeared to be associated with the drilling process and groundwater conditions inside the hole. Field blowcount data varied from 4 to 27 blows per 1 ft (0.3 m) of advancement within the SCB material. The median field blowcount resulted in a value of 10.5 and an average value of 11.4 within the SCB material. The key-in material was sampled approximately 75 to 80 ft (22.86 to 24.38 m) depth and consisted of lean clay to fat clay. The key-in material field blowcount data were 69 and 56 at depths of 74.5 and 79 ft (22.7 and 24.1 m). Lessons Learned Some essential aspects of the project’s success were: • Extensive coordination and interaction with the designer to resolve subsurface changes quickly without impacting the completion date. • Providing record drawings of existing utilities prior to design and construction phases helped avoid design changes and schedule impacts. • Coordination and public outreach were essential to provide safe access without impacting the local businesses and residences. • The cutoff wall material design met the 28 day specification requirements after 7 days, allowing for project completion and restoration of the Garden Highway ahead of schedule. • Procuring traffic control and environmental permits before the award of the project allowed for project completion in 2009, without the risk of losing available federal funds. DEEP FOUNDATIONS • SPRING 2011 • 11 Managing Uncertainty Underground Geostructural Solutions Delivered Nationwide City Creek Center Salt Lake City, Utah Mike Walker P.E. 781.721.4057 Giovanni Bonita, Ph.D., P.E. 202.828.9511 Iron Works, Inc. Serving the Drilling Industry MAILING ADDRESS: 257 Caroline Street, Punxsutawney, PA 15767 SHIPPING ADDRESS: Mitchell Avenue, Big Run, PA 15715 814-427-2555 • USA/Canada 800-927-0560 • FAX: 814-427-5164 www.starironworks.com • e-mail: [email protected] WE MANUFACTURE ACCESSORIES FOR ALL DRILLING APPLICATIONS • Mini-Micro Pile Threaded Casing • Metric Threaded Casing • Drill Rods • Equalizer/Balance Rods • Grout Equipment Tremie Pipe, Hoppers Racks and Rods • Rotary Subs 12 • DEEP FOUNDATIONS • SPRING 2011 • Fishing Tools • Overburden Systems • Percussion Hammers and Bits • Drop-Off Bits • Drag Bits • Swivels/Flushing Heads CE PRI SERV ICE F QUALIT Y F F (266-5546) DEEP FOUNDATIONS • SPRING 2011 • 13 14 • DEEP FOUNDATIONS • SPRING 2011 DFI ACTIVITIES DFI Looks Ahead and Strategizes Attendees at the annual Winter Planning Meeting (WPM) stretched their minds to imagine what DFI might do to improve its already successful operation. Since 2007, the meeting has included strategic sessions in which invited attendees, trustees and technical committee chairs think about how DFI can serve its members better. There were six workshops at the meeting in Coconut Grove, Fla., this year and the subjects scrutinized were varied: the DFI awards program, younger members programs, Deep Foundations magazine, ways to improve seminars, committee project fund planning, and a dominant theme in DFI, “internationalizing” the Institute. Suggestions covered a wide gamut of proposals and workshop chairs devised summary recommendations. In the final step of this process, the DFI Executive Committee and headquarters staff will distill the best ideas from those summaries and fashion a strategic plan with deadlines. New Ideas, Suggestions Among the host of “think-outside-the-box” ideas thrown out for consideration were a new award for innovation, free memberships for students, publishing the DFI magazine six times a year, creating electronic versions of the magazine, a young member prize, and improving seminars by encouraging interaction with non-DFI organizations in areas such as mining and tunneling. Other workshop ideas related to DFI’s international efforts, such as assessing and learning from DFI liaisons upcoming events in Mexico and Brazil, and changing DFI’s website to make it more attractive to international members. The workshop that addressed DFI’s plan to award grants to technical committees for projects that “advance the state of practice and understanding of deep foundations” resulted in practical proposals for RFP deadlines and grant criteria. (See Executive Director Update, page 7) The trustees also addressed practical issues such as end-of-year financial reports on all of DFI’s activities, from the annual conference, exhibit income throughout the year (including that from seminars and short courses), publishing efforts by technical committees (where 11 have publications currently in the scoping or drafting phase), the Journal, and the magazine. Attendees at the WPM had an intense look at income and expenses in 2010. The conclusion: DFI remains fiscally sound, and is even flourishing. DFI Europe members Sikko Doornbos and trustee Maurice Bottiau attended the meeting, as did DFI Middle East chair Mamdouh Nasr. All assisted in advising the board on global industry needs, such as financial support code activity in Europe and educational workshops in the Middle East. Information exchange and retrieval was another attention-getter at the February meeting, where attendees saw a demonstration of OneMine.org, an ambitious effort initiated by the Society for Mining, Metallurgy & Exploration (SME). See the box below for more information. Mining for Information DFI has a brand new goldmine of information for members. With our new alliance with OneMine.org, a web-based document library, anyone can access over 65,000 articles, technical papers and books from organizations all over the world. DFI members will be able to do this within months when log-in information will be sent out. Non-members will also have access, but will pay $25 per download. This global digital research center originated with the Society for Mining, Metallurgy & Exploration (SME), and now includes documents from mining and related industry organizations. With the addition of DFI’s deep foundations articles, the offering is expanded. OneMine.org is an impressive research tool that not only connects the members of these groups; the depository reduces the cost of research for groups, large and small. Remote access to information worldwide is not only possible, but it also costs nothing to find the appropriate documents in minutes. The website is based on an open architecture system to help leverage today’s programming standards. Today’s sophisticated Internet user has come to expect two major search features on all applications. The first option is a simple “Google-style” search based on a simple phrase or key words. The second search option is an advanced search that offers a breakdown of categories including topic, author, subject, date range and geographic location. The result? The members of all participating societies that make up the OneMine.org alliance have unlimited access to the most recent research archived documents dating back to the 1800s. Non-members have access to the basic search function and can view a brief description of the document. All searches are free, but the full digital document library is restricted to active members in participating societies at no charge, which now includes DFI’s members. Non-members who would like full access to this wealth of knowledge are required to either purchase the papers or join one of the societies. OneMine.org has an easy-to-use search tool that allows access to a wealth of articles, technical papers and more. DEEP FOUNDATIONS • SPRING 2011 • 15 NEED SOLID SOLUTIONS? BENEFITS • Coarse thread ensures quick installation • Reduces Waste USE CTS SOLID ALL-THREAD BARS • Economical solution for all load conditions • Low Grade Bars – ASTM A-615 • High Grade Bars – ASTM A-722 • Special twin shell couplers for all-thread re-bar cages • Fiberglass bars • Meets Buy America criteria • Meets ASTM requirements • Competitive pricing CONTACT US TODAY FOR MORE INFORMATION. Contact us: Toll Free 1.888.818.4826 Pioneering Geo-Support Solutions 604.946.5571 [email protected] 613.342.0041 [email protected] www.contechsystems.com The trade-mark and registered trade-mark are owned by Con-Tech Systems Ltd. 16 • DEEP FOUNDATIONS • SPRING 2011 DFI Educational Trust Report students so they may pursue The arrival of 2011 brings careers in engineering/ new leadership at the Insticonstruction involving deep tute with the ritual passing foundations; promote of gavels: DFI’s past Presiawareness to students of the dent Rudy Frizzi to Presicareer opportunities in the dent Jim Morrison, and deep foundations field and to DFI’s Educational Trust provide financial support for Chair Dick Short to Vice the support of a variety of Chair David Coleman. Both outreach programs involving gentlemen, Frizzi and student activities, field trips Short, served the Institute and grant requests. well, accomplishing much David Coleman, Chair The Educational Trust Board had our by setting lofty goals and active agendas for first meeting in 2011 in conjunction with their respective boards. the DFI Winter Planning Meeting. A new As I take leadership of the Educational slate of officers and trustees were elected, Trust, I feel it important to acknowledge the other business was conducted on behalf of board’s achievements under Chair Dick the Trust, and an agenda was formulated Short’s tenure (2005 – 2010). for 2011 projects, activities and programs. 1. In 2006 Short coalesced a group of Congratulations to our new officers, as DFI board members and past presidents to confirmed at the February 11 board meetform the DFI Educational Trust. Many of ing: Byrl Williams, vice chair; Robert Bittner, these founding members continue to serve treasurer; Larry Rayburn, secretary; and the the Trust today. following trustees: Bill Loftus, Dick Short 2. Scholarship funds were established and Jim Morrison. Our gratitude is following a generous $1 million donation by extended to last year’s board members, Berkel and Company Contractors at five Rudy Frizzi and Patrick Bermingham, for university affiliates (U.C. Berkeley, Unitheir advice and counsel as they leave the versity of Illinois, Auburn University, board to continue their duties as trustee and Carnegie Mellon University and City vice president of DFI. College of New York). The Trust provides In the months ahead, the Trust board annual student scholarships at these schools will continue to implement a variety of proto between 10 and 15 students majoring in jects consistent with our strategic plan, engineering or a construction-related field. continuing to grow, and perhaps at times 3. DFI student chapters were created at struggle. I am, however, confident that we three of our university affiliate schools; will meet the challenges ahead as our board U.C. Berkeley, University of Illinois and is comprised of business professionals and City College of New York. industry leaders who are well qualified for 4. The Trust supported and offered the service. In addition we have a wonderfinancial assistance for a variety of outreach ful mix of supporters who continue to give programs, including field trips to constructheir time and financial support, which tion sites, professional speaker engageallows all that we do to happen. ments, student attendance to the DFI Our members and supporters can be Annual Conference and topical seminars, excited as we look forward to the coming and support of the ACE Mentor Program year; with the addition of the University of (supports high school students pursuing Cincinnati to our list of DFI Scholarship construction careers). Affiliates (an official announcement will be 5. Developed a five year strategic plan forthcoming) expansion of our student out(2010-2015), which has set goals and reach programs, the addition of Trust board objectives for the Trust to ensure continued members (both honorary and active), and growth and accomplish our mission. That the formation of DFI student chapters at all mission is for the Trust to provide financial of our university affiliate schools. assistance to high school and college DEEP FOUNDATIONS • SPRING 2011 • 17 BREAKING NEW GROUND. One company for your drill and telescopic crawler crane needs Kelly Tractor Co. has the solution for our customers who have been looking for a simple way to get a telescopic crawler crane on site. We can combine your drill rig with a Link-Belt telescopic crawler crane, and you can take advantage of great crane rental options. You know Kelly Tractor Co. for its quality IMT drill sales, outstanding service and responsive customer support. Now, you can rent a crane at competitive rates from the same team you know and trust. Call toll-free today for a quote. Bob Byrne 561-762-0452 SOUTHEAST Donald Grant 561-301-3244 MIDWEST Kelly Tractor Co. Serving the Industry Since 1933 1-888-955-3559 Roland Freeman Steve Emsley (1-888-95-KELLY) www.kellytractor.com/foundation-group 561-310-8329 NORTHEAST 415-533-7776 WEST DFI Firsts at Boston 36th Annual Conference Boston Harbor The 2011 Conference Organizing Committee, with the assistance of headquarters staff, has been hard at work putting together the 36th Annual Conference on Deep Foundations. It will be held in Boston at the Seaport Hotel and World Trade Center on October 18-21, 2011. Make sure to save the dates. There will be several firsts at the conference. DFI will feature an internet café with eight computers available for public use, as well as printers. This is a new sponsorship opportunity for our corporate members whose logos will be featured on the computer screens. Next to the internet café will be a booth dedicated to posters based on published papers. A career fair is another first for DFI. This innovation is in line with President Jim Morrison’s call to action to increase younger member participation. Exhibitors and attending companies will be able to post jobs in the career fair booth and meet with local students and young professionals to network and discuss future opportunities. Another first for a DFI Conference is a guest speaker who will close the conference and introduce a post conference private yacht tour of Boston Harbor. A presentation on the geology and history of the area will be provided as well as lunch while those on board view the autumn foliage surrounding the harbor. There should be a lot of students and young professionals at this conference as the BSCES younger member group has agreed to host its Annual Dinner on October 18 at the Seaport Hotel. Also on the 18th is a Pile Prediction Competition organized for DFI student members. Scholarship co-chairs Jim Wheeler and Jim Lambrechts have organized this large competition involving neighborhood universities. Participants will be split into groups and given an assignment to solve. Conference attendees will hear a short presentation from the winning group at the Welcome Lunch the next day. Additionally, student and young professor paper competition winners will present their topics during the regular conference sessions. Keep your eye out for DFI Conference emails where we disclose more information about the new and exciting components of this conference as well as the names of our guest speakers. DEEP FOUNDATIONS • SPRING 2011 • 19 20 • DEEP FOUNDATIONS • SPRING 2011 Since Winter 2011 CT = Contractor ED = Educator ME = Materials/Equpiment S = Service EA = Engineering O = Owner Ameir Altaee Ph.D., P.Eng...................EA [email protected] Urkkada Technology Ltd. Ottawa ON CANADA Jean De Saint Julien ..........................ME [email protected] PTC Noisy-le-Sec FRANCE Michael Handel....................................EA [email protected] Langan Engineering and Environmental Services Elmwood Park NJ USA Jarominiak Andrzej, Sr. P.Eng............ED ajarominiak@neostrada Fundamenty-Mosty (Foundation-Bridges) Warszawa Mazowsze POLAND Arun Deore ..........................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Ronald Bane .......................................CT [email protected] JAFEC USA San Jose CA USA Scott Difiore P.E. .................................EA [email protected] Simpson Gumpertz & Heger Inc. Waltham MA USA Prakash Bansod .................................CT [email protected] Afcons Infrastructure Limited Mumbai INDIA Peter Bowman ....................................CT [email protected] Advanced Construction Techniques Inc. Wilmington DE USA Adele R. Brady ....................................CT [email protected] Advanced Construction Techniques Inc. Wilmington DE USA Ed Brodsky .........................................ME [email protected] Triad Metals International Petersburg VA USA Steve Bruer R.G., P.E..........................EA [email protected] Consulting Geotechnical Engineer Overland Park KS USA Andrew Burns P.E...............................CT [email protected] Intercoastal Foundations and Shoring Rockville Centre NY USA Gary Chapman Ph.D. ..........................EA [email protected] Golder Associates Pty Ltd. Hawthorn West VIC AUSTRALIA James Cockburn.................................CT [email protected] Advanced Construction Techniques Inc. Wilmington DE USA Blaine Colbert .....................................CT [email protected] Sharp’s Construction Services Edmonton AB CANADA Cara Cowan Watts ..............................ED [email protected] Claremore OK USA Brian Cygnarowicz.............................ME [email protected] Triad Metals International Pittsburgh PA USA Leszek Czajkowski .............................EA [email protected] Mueser Rutledge Consulting Engineers New York NY USA NEW MEMBERS Markku Koffert....................................ME [email protected] Junttan Oy Kuopio FINLAND Jim Holtje P.E. .....................................CT [email protected] PCL Civil Constructors, Inc. Tampa FL USA Beema Narayanasamy Krishnaswami Ph.D...............................S [email protected] Time Institute for Materials Testing Trichirappalli INDIA Douglas P. Horvath .............................CT [email protected] Advanced Construction Techniques Inc. Wilmington DE USA Vikas Kulkarni ....................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Roberto Dolabella de Abreu Duarte, Sr. P.Eng.................EA [email protected] Vértice Engineering Belo Horizonte Minas Gerais BRAZIL Adam Hurley P.E. ................................CT [email protected] Berkel & Company Contractors Inc. Austell GA USA Tommi Lahteinen M.Sc.(Mech.Eng)...ME [email protected] Junttan Oy Kuopio FINLAND Enrique Farfan Ph.D., P.E. ..................EA [email protected] Arup Los Angeles CA USA Olli Inkinen..........................................ME [email protected] Junttan Oy Kuopio FINLAND Eric Le Ber M.Sc., E.S.T.P. ..................EA [email protected] Inclusol Machecoul FRANCE Grant Finn CEng..................................EA [email protected] Jacobs Associates Seattle WA USA Gokul Jawalikar ..................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Samuel Leifer P.E. .............................OW [email protected] Port Authority of NY & NJ Newark NJ USA Andrew Folkins CET...........................CT [email protected] Irving Equipment Saint John NB CANADA M Jayaram ...........................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA John Lekse P.E....................................CT [email protected] AMEC Pittsburgh PA USA Francisco Javier Franco Casas, Jr. ..EA [email protected] Soil-Mex Inc. San Ysidro CA USA P Jayaram............................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Kuo-Chiang Frank Lin .......................EA [email protected] Geotest Engineering, Inc. Houston TX USA Nicholas Gebien....................................S [email protected] CETCO Hoffman Estates IL USA H Jayaram............................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Srinivas Mantrala................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA John Gibbs E.I.T..................................EA [email protected] Froehling & Robertson Inc. Fredericksburg VA USA Mathieu Jehanno................................ME [email protected] PTC Noisy-le-Sec FRANCE Reza Mohammad Aziz Bayat.............ME [email protected] GLOSYS Electronics LLC Dubai UNITED ARAB EMIRATES R Giridhar ............................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Mohammad Joolazadeh P.E., G.E......EA [email protected] GeoSpectra Inc. Santa Ana CA USA Reda Moulai-Khatir P.E.......................EA [email protected] Bechtel Corporation Houston TX USA George G. Goble P.E. .........................ME [email protected] Goble Piletest Inc. Longmont CO USA M.D. Karnik..........................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Victor Murty CET.................................CT [email protected] Irving Equipment St. John NB CANADA Winslow E. Goins................................CT [email protected] ECS, Ltd Wilmington NC USA Shreyas Khachane Ph.D.....................CT [email protected] Lanco Infratech Limited Haryana INDIA Thai Nguyen P.E..................................EA [email protected] Gannett Fleming Inc. Largo FL USA Craig Gripp ........................................ME [email protected] CETCO Hoffman Estates IL USA Wessley Kim .......................................ME [email protected] Samwoo Geotech Co. Ltd Seoul KOREA Tom Nichols .......................................CT [email protected] Intercoastal Foundations and Shoring Rockville Centre NY USA DEEP FOUNDATIONS • SPRING 2011 • 21 Frank Ong P.E. ....................................EA [email protected] Paradigm Consultants, Inc. Houston TX USA VVS Rao Ph.D......................................EA [email protected] Nagadi Consultants Pvt.Ltd. Chennai INDIA Robert F. Stevens P.E., Ph.D. .............EA [email protected] Fugro-McClelland Marine Geosciences Houston TX USA Tim Van Erkel......................................ME [email protected] IHC Hydrohammer B.V Kinderdijk THE NETHERLANDS Gonzalo Ortiz, Sr. Eng. .......................CT [email protected] Geovoladuras SA de CV Atizapan MEXICO Matthew Redfern P.E. .........................CT [email protected] Walsh Construction Chicago IL USA Ben Stroyer.........................................ME [email protected] Ideal Foundation Systems Webster NY USA Osvaldo Vargas P.E. ...........................EA [email protected] Gannett Fleming Inc. Orlando FL USA Herman Peiffer Ph.D...........................ED [email protected] Alpha-Studieburo/Ghent University Schoten Antwerpen BELGIUM Carlos E. Rodriguez Perez Ph.D........EA [email protected] Geo Engineering Inc. San Juan PR USA Jay Stroyer .........................................ME [email protected] Ideal Foundation Systems Webster NY USA Suresh Kumar Velugu M.Eng.............CT [email protected] Lanco Infratech Limited Gurgaon INDIA Richard Porter.....................................CT [email protected] Engineered Foundation Technologies Nashua NH USA Ranjith Samuel Rosenberk................ME [email protected] Ram Jack Systems Irving TX USA Nobutaka Tanaka ................................CT [email protected] JAFEC USA San Jose CA USA Robert Vrabel......................................ME [email protected] Derrick Equipment Company New Hyde Park NY USA K Radesh .............................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA John Sanclaria....................................ME [email protected] Goble Piletest Inc. Longmont CO USA Curtis J. Tanner P.E. ...........................EA [email protected] URS Corporation Salt Lake City UT USA Thomas G. Walsh M.A.Sc., P.Eng.......EA [email protected] Urkkada Technology Ltd. Ottawa ON CANADA Deepak Raj M.Tech..............................EA [email protected] Keller Ground EngineeringINDIA Private Limited Chennai INDIA N Selvaraj ............................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Satish Tengiri .....................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Mark Willian M.S., P.G., C.E.G. .........OW [email protected] CalTrans Sacramento CA USA Kevin Sharp.........................................CT [email protected] Sharp’s Construction Services 2006 Ltd. Edmonton AB CANADA Ravikiran Vaidya M.E. ...........................S [email protected] Geo Dynamics Vadodara INDIA John Wise............................................CT [email protected] Nicholson Construction Company Cuddy PA USA Michael Steinhardt .............................ME [email protected] Construction Equipment Sourcing Branchville NJ USA Egbert Van ’T Hooft ...........................ME [email protected] IHC Hydrohammer B.V Kinderdijk THE NETHERLANDS Harikrishna Yandamuri M.Tech ..........EA [email protected] Keller Ground Engineering India Private Limited Chennai INDIA V Ramamurthy ....................................CT [email protected] AFCONS Infrastructure Limited Mumbai INDIA Mohan Ramanathan M.S....................ME [email protected] Advanced Construction Technologies (P) Ltd. Chennai INDIA MIDDLE EAST DFI NEWS: SPECIALIZED DRILLING EQUIPMENT & TOOLING HEAVY. CIVIL. Phone (972) 272-6461 / fax (972) 272-9194 toll free (800) 527-1315 www.smhainco.com 22 • DEEP FOUNDATIONS • SPRING 2011 A successful joint summit on Piling DFI is Proud and Deep Foundations was held to Welcome this past October in Saudi Arabia. 95 New DFI’s Middle East Committee handled oversight of the technical Middle East program, and IQPC managed the Members event logistics, exhibition and sponsorship. Ninety-five of the attendees became DFI members as a result of their participation in the event. The Middle East Committee is planning events in Qatar, Dubai, Syria, Egypt and India in 2011. For a complete list of new members go to www.dfi.org / update/MiddleEastMembers.pdf. The committee is actively seeking participation from the deep foundation community in the Middle East. Anyone interested in being part of the committee should contact DFI headquarters at [email protected]. cetco.com cetco.com/CDP EXPERIENCE THE NEWEST SOLUTIONS IN DRILLING PRODUCT TECHNOLOGY PRODUCTS: ® 8 Shore Pac Polymer Drilling Slurry 8 Bentonite Drilling Slurry 8 Slurry Additives 8 Testing Equipment SERVICES: 8 On-Site Slurry Engineering 8 Slurry Cost Estimations 8 Slurry Programs 8 Slurry Schools & Training With more than 60 years of experience, CETCO is an industry leader in drilling product technology. Call today for a solution custom tailored to the requirements of your project. Call 847.851.1800 or toll free at 800.527.9948 to speak with a technical representative today! DEEP FOUNDATIONS • SPRING 2011 • 23 Experience the progress. Liebherr-Werk Nenzing GmbH P.O. Box 10, A-6710 Nenzing/Austria Tel.: +43 50809 41-473 Fax: +43 50809 41-499 [email protected] www.liebherr.com 24 • DEEP FOUNDATIONS • SPRING 2011 The Group EUROPEAN NEWS News From DFI’s European Committee • organization of a Sustainability Seminar in the U.K. • creation of a student exchange program Amalgamation of Equipment Codes Thus far this work has been largely financed by the EFFC. Since DFI represents groups other than contractors, i.e., manufacturers and suppliers, the committee believes it will be very helpful for DFI to take part in financing the remaining work on the unified code. CEN/TC 288 Execution Codes DFI-BRE Seminar on Sustainability in Foundations (See Box). The organizing committee includes Suckling, Butcher, Christopher Wood of the University of Nottingham, and John Patch of Roger Bullivant. Announcements regarding the seminar program and registration details will be distributed by DFI headquarters. Student Exchanges. Doornbos introduced a draft letter to European members outlining the idea of offering exchange apprenticeships between companies in member countries; within Europe to start. A letter will go to all DFI members soon. AB DEEP TE DFI IN ITU TA Sustainability in Foundations ATIONS I N ND U ST FO These codes (CEN stands for the European Committee for Standardization) are extremely important in Europe; with revisions of the standards covered undertaken every 5 years. The EFFC has been financing the secretariat for many years and with the addition of DFI’s support, our Institute will now have a voice in the process. Programs E • formation of a monitoring committee TE • support of an online mechanism for use of the Lexicon-Glossary by industry Lexicon Task Group. Butcher reported work continues on the Lexicon-Glossary and the latest version has been distributed to all European members of DFI. A procedure for inserting new data to achieve the goal of continually improving the lexicon is being developed as well as a search mechanism for the DFI website. Monitoring Committee. Suckling suggested inviting Butcher to be committee chair. van Seters promised support from several Fugro offices. Bottiau proposed writing a scope, compiling a list of companies and identifying what already exists through collaboration with DFI’s Testing & Evaluation Committee. Haehnig volunteered to make the list and write a draft scope. Butcher will try to find ‘neutral’ financial support. IT • ongoing financial contribution to the CEN/TC 288 execution codes Committees M At the January meeting, the committee discussed specific activities for 2011 and beyond as follows: • financial support of the amalgamation of the drilling and piling equipment codes S US In late January, the DFI Europe Committee met to discuss 2011 activities and prepare for representation at the DFI Winter Planning Meeting in February. They reflected on the 2006 formation of a separately incorporated entity, DFI Europe, in the Netherlands with its own board. Now, with DFI’s renewed commitment to truly internationalize, (see President Jim Morrison’s message, pg 5), the leadership in Europe takes the form of a regional committee dedicated to spreading DFI’s mission and resources throughout Europe. This leadership consists of Chair Sikko Doornbos, Terracon International, The Netherlands and nine additional European DFI members: Maurice Bottiau, Franki, Belgium and DFI Trustee; Tony Butcher, BRE, U.K.; Tony Suckling, BBGE, U.K. and DFI’s Sustainability Committee Chairman; William Van Impe, University Ghent, Belgium; Vincent Joannes, IHC Marteaux Hydrauliques, France; Adriaan van Seters, Fugro Ingenieursbureau bv, Netherlands; Frank Haehnig, Züblin Spezialtiefbau GmbH, Germany; Marica Roman, Technip Engineers, Italy; and newly appointed member, Markus Schönit, Liebherr-Werk Nenzing GmbH, Austria. Dr. Markus Schönit studied civil engineering at University of Karlsruhe in Germany where he received his degree of a Dipl.-Ing. (M.Sc.) in 2005. Subsequent to his study he stayed as a research associate to conduct research work in the sector of impact pile driving and vibratory pile driving based on laboratory and large-scale experiments. In 2009, he joined Liebherr Nenzing where he handles technical sales support for its foundation equipment. His field of activity includes improvement, development and implementation of deep foundation methods and advising customers of Liebherr foundation equipment in deep foundation matters. ILITY C O M Deep Foundations Institute and the Building Research Establishment will hold a seminar to raise awareness on sustainability in foundations. The seminar will focus on the work done so far in the U.K. on sustainability, such as BREEAM, Green Guide to Specification and the Code for Sustainable Homes, and then to show how these documents currently do not consider the foundations to buildings. The speakers will include Tony Suckling, chair of the Sustainability Committee and Scott Steadman of BRE Global. The seminar will be held on Thursday 26, May at BRE at Garston, north of London in the U.K. The idea is that the delegates have the framework to take away as a relatively simple message and hopefully use it in their work. For information, contact: Tony Suckling, [email protected] DEEP FOUNDATIONS • SPRING 2011 • 25 26 • DEEP FOUNDATIONS • SPRING 2011 Dawson Projects in London, Corsica It is hard to imagine two more disparate worksites than urban London and the Mediterranean Sea. One was sinking piles in the sea near Corsica and the other was a pile job in crowded area in London. Dawson Construction Plant Ltd, completed both projects in December. In London, new trains to be introduced on the SSL network have a higher power rating than the existing fleets. Their increased “tractive” effort and larger auxiliary (air conditioning, etc.), together with an enhanced timetable, will increase the power demand on the present infrastructure. To support the increased loads on three lines and to do power upgrades on the deep-level tube lines, reinforcement works also had to be undertaken on the cable distribution network. A new bulk supply point (BSP) will house two 132/22kV (kilovolt) double- Initially the LRB125 rig commenced pre-augering work with a 300 to 35 mm (11 to 14 in) diameter auger. Following this, the LRB255 fixed-mast leader rig was fitted with a resonance free vibrator. The rig pitched and guided the AZ37-700 17 m (56 ft) piles through the previously agitated ground using the prestressing force of the machine, assisted with the minimum vibration of 10%. The piles were pitched to a depth of more than 50% of its length or when the toe of the sheet pile had reached the cohesive soil. Dave Brown, managing director of Dawson, notes several salient points, saying the job used the most powerful silent sheet piling press in the market, 200 metric tonnes (220 short tons U.S.) per pile, and the largest piling rig in the U.K., one with a 32 m (105 ft) long leader, approx 100 t (110 short tons U S ) in weight. To the firm’s knowledge, the project incorporated the longest known sheet piles pressed in hard ground without using water jetting. Workers also encountered 5 m (16 ft) deep brick structures that they drilled through using the same piling rig that housed the pressing equipment, but with drilling attachments. All was accomplished on an extremely confined site, with rail, road and pedestrian infrastructure obstacles. Corsica Port Project Working within the constraints of urban London secondary transformers and a host of other electrical equipment, which include panel switchboards, batteries, chargers and metering transformers associated with the grid transformers. The BSP superstructure will be a reinforced concrete frame building with two sub-basement levels constructed in a sheet pile cofferdam located between the railway siding at Edgware Road station and Chapel Street, a busy area. The sub-basements will hold the switchgears while the Chapel Street level, which will be about 10 m (32 ft) high, will house the transformers. At the Corsica site, the piling was part of an €8 million project to expand the Ajaccio Commercial Port, which is basically a jetty extension from the existing quay base. The project required 24 tubes in three sets of eight to form the new jetty. The ground conditions at the final depth of 34 m (110 ft) was hard fractured granite in which tubes had to be driven for the required load bearing. The customer selected the Dawson HPH15000 because of the rapid driving rate of 80 bpm (blows per minute) at full energy, thus maintaining the momentum “The job used the most powerful silent sheet piling press in the market...and the largest piling rig in the U.K.” of the pile into fractured granite at full depth. Verticality of the tube while handling the hammer in crane-suspended mode was achieved with a tube guide mounted over the side from the deck of the jack-up barge at the start. The contractor then used a PTC200HD vibro to pitch the piles, making back-driving with the DEEP FOUNDATIONS • SPRING 2011 • 27 DBM Contractors, Inc. Donald B. Murphy Contractors, Inc. Geotechnical Design & Construction Design/Build Earth Retention Foundation Support Slope Stabilization Ground Improvement Dewatering Serving the western U.S.A. Headquarters Federal Way, WA 800-562-8460 Regional Offices Northern, CA 831-464-3929 Southern, CA 760-233-5888 1-800-562-8460 • www.dbmcontractors.com 28 • DEEP FOUNDATIONS • SPRING 2011 DEEP FOUNDATIONS • SPRING 2011 • 29 Check out New Orleans’ newest piece of mind. Made from Nucor recycled steel, our steel pile is driven deep into the Louisiana earth, and supports this levee that helps protect millions of the most resilient people in America. Each and every person committed to rebuild New Orleans stronger, safer, and even more prepared for the future. So it can be filled back up with a sea of fun-loving people. www.nucoryamato.com It’s Our Nature.® DEEP FOUNDATIONS • SPRING 2011 • 31 32 • DEEP FOUNDATIONS • SPRING 2011 PEOPLE, PROJECTS AND EQUIPMENT Bernie Hertlein: Master of His Domain Bernhardt H. Hertlein traveled a circuitous path en route to his present pinnacle of esteem in the nondestructive testing world. Accolades abound from his colleagues regarding his skills and his character. No less an engineering luminary than Clyde Baker of AECOM, speaks of Hertlein’s “expertise and high level of integrity, a very important characteristic to have in this business where foundation decisions can be critical with regard to structural safety.” Edward Hajduk, of Terracon, and chair of DFI’s Testing & Evaluation Committee, says of Hertlein “even more impressive than his understanding … is his active involvement in expanding the knowledge base of the industry.” Tony Kiefer, AECOM principal, calls Hertlein one of the company’s “best assets,” one of the top guys in NDT — the “master of his domain.” Kiefer adds that Hertlein is often asked to do peer reviews, “people know he is always fair in his assessments.” And Fred Rhyner of Mueser Rutledge Consulting Engineers says Bernie is a “go-to guy, a top-notch expert who is willing to volunteer his time to professional organizations.” From Farming to Physics Hertlein began his working life on a small farm in southern England, where his father worked and the family lived in a cottage that came with the job. He was fascinated by the “ingenious design of threshers and other farm machinery.” He really wanted to be a pilot, he says, but realized that if he joined the armed forces, there was no guarantee that he’d fly. So he opted for a five-year mechanical apprenticeship work/study program. After that, he left his hometown at age 21 for a Volkswagen dealership in Nottingham. At that time, VW had one of the first electrical diagnosis programs in Europe and Hertlein flourished, becoming the lead diagnostic technician in short time. The VW technology was a precursor to present day on-board diagnostic computers for cars, he says. His next career step was into the disco world. A colleague introduced Hertlein to this niche of electronic technology, and partnered with him running a mobile disco as a hobby. They turned the hobby into a successful business building and installing disco equipment, and, at one point, employed 28 disc jockeys throughout the U.K. midlands. During this time he also realized his dreams of becoming a pilot, by earning his private pilot’s license in 1979. But Hertlein’s path took a notable detour when the disco partnership broke up. He answered a recruiting advertisement placed by the English subsidiary of the Centre Expérimental de recherches et d’études du Bâtiment et des Traveaux Publics, otherwise known as CEBTP. The Centre is based in France, but had just set up the U.K. subsidiary in 1982 to promote CEBTP technology overseas. Hertlein’s knowledge of French was a big asset, he says. The move changed his outlook and entire career. Engineers at the Centre were working on NDT, especially on cross-hole sonic logging, parallel seismic and impulse response testing. Again, Hertlein’s aptitude was recognized and he was soon traveling to places such as Algeria, Belgium, France, Hong Kong and Switzerland to perform the tests. Hertlein notes that the former French colonies, in particular, not only welcomed, but sought out France’s technological expertise. So he was still living in the U.K., and imparting French technology in Africa and Asia. Hertlein recalls working with “top people,” at the Centre to develop the CSL, parallel seismic and impulse response testing hardware and software, noting his tutelage with Allen Davis, whom he described as ahead of his time in foreseeing the application of nondestructive testing to civil structures and deep foundations. Jean Paquet was another “certified genius,” the mastermind behind the CEBTP testing equipment who foresaw digital technology back in the 1960s. Paquet, says Hertlein, could visualize the future of testing equipment, but had to wait for technology to “catch up.” Entry Barriers The next detour was geographic rather than technological. After a few work stints for the Centre in the U.S., Hertlein realized that he wanted to work and raise his children in the nation of “unlimited possibilities.” Americans, he says “celebrate success; they don’t snipe at those who succeed.” It wasn’t so easy to carry out his intention. To work in the U.S., his employer needed to demonstrate that Hertlein could do work that “no one else could do.” His education and work at the Centre also had to be vetted by an international education evaluation firm, whose verdict was that Hertlein’s work and publications exceeded the requirements of a U.S. undergraduate degree. Hertlein also got a helping hand from Clyde Baker, who recognized his talent. Baker’s firm, then called STS Consultants, employed Hertlein as a freelance technician in 1991, and put him on the fulltime payroll in 1992. He has been with the firm ever since. Baker assesses Hertlein, saying he is “particularly competent… in interpreting questionable data coming from sonic echo, impulse response tests, and sonic logging test results… Bernie’s experience correlating test data with preplanned ‘defects’ is unmatched and is important in interpreting field test data where unplanned anomalies are found.” DEEP FOUNDATIONS • SPRING 2011 • 33 Hertlein’s title is principal scientist, and he explains that he is one of many in this category of non-P.E.s at AECOM. His colleagues are geologists, chemists, physicists and other scientists. The NDE and Geophysics department that Hertlein leads is part of the Specialty Practices Group of the Water and Civil Infrastructure business line within the giant AECOM. The company, which acquired STS in 2008, now numbers about 55,000 employees. “Basic Physics” is the term Hertlein uses for his nondestructive evaluation (NDE) work at AECOM. The technologies that his group uses are based on the physical principles of electricity, electromagnetism, gravity, thermo-dynamics, vibrations and wave propagation. He traces cross-hole sonic logging back to research done in the 1930s at the U.S. Army Corps of Engineers Waterways Experiment Station in Vicksburg, Miss., on ultrasonic pulse velocity. He also notes studies at the University of Tennessee in the 1940s. This early research was considered a curiosity with “no particular use.” Harking back to his work with CEBTP researchers, he says they transcended the earlier research by using two probes in parallel access tubes to get a profile all the way down a drilled shaft foundation in the 1970s. At that time, Hertlein adds, only the French possessed the equipment for this type of integrity testing. Volunteering Part of Hertlein’s considerable contribution to the NDE field lies in the time he spends with the six professional organizations to which he belongs. DFI is one, and he recently co-edited the DFI Drilled Shaft Manual, along with Rhyner, and edited the update of the DFI Glossary of Foundation Terms. Hertlein is currently a DFI trustee and has been an officer or on the boards of several industry groups. His list of publications and presentations beggars the imagination. In 2009 he was given an award of which he is particularly proud – the ADSC Outstanding Service Award. Hertlein travels constantly, for professional meetings and for AECOM. He loves his job, he says, and enjoys the practical challenge of figuring things out. He also loves being able to say “Wow, I was right!” after a particularly challenging analysis. “Perfection is almost impossible to achieve in most deep foundations,” he says, “and that is the reason safety factors are incorporated into the design. If one finds an anomaly in an integrity test, the challenge is to determine the nature and the cause via analysis and perhaps additional testing, and then to help the engineers assess its significance and determine how they can deal with it. What is even more satisfying is if the cause of the anomaly can be clearly identified, and the contractor can use that information to modify the construction process to prevent it happening again. Through that process, NDE methods have directly contributed to the acceptance of drilled shafts as a reliable and cost-effective foundation technology.” Occasionally he encounters a “ridiculously simple” anomaly. One such assignment was to solve a problem at highly vibration-sensitive MRI facility at a clinic in Texas. Vibrations exceeded the manufacturer’s recommended limits for equipment operation. After some investigation, Hertlein found the answer on the roof. Steel brackets, attached to the HVAC equipment isolation springs for protection during shipping, were clearly labeled “Installer Remove this shipping bracket prior to startup.” No one had done that. Back to Roots (pun intended) What does this accomplished specialist do in his “spare” time? He is back at farming, this time with a “natural” garden, providing a tidy but welcoming habitat for wildlife, and seeing what nature produces, including some weeds and prairie plants worth keeping, he says. There is also a small garden railroad, but “railroading season” in northern Illinois is pretty short! He also gives a nod to his early dream of becoming a pilot. Wherever he travels, he keeps a log of his flights, and searches out aircraft museums. Bernie Hertlein’s career seems singularly satisfying. His success, his intellect and his genial personality are recognized by his peers. “Bernie Hertlein is a scholar and a gentleman,” says John Hayes of Loadtest. “There are few individuals in this industry as well known as Bernie, or as highly respected,” he adds, calling Hertlein a “consummate professional.” Virginia Fairweather 34 • DEEP FOUNDATIONS • SPRING 2011 DEEP FOUNDATIONS • SPRING 2011 • 35 Unigrout Flex-D - The new standard in versatility Atlas Copco Unigrout Flex-D is a unique system. • Theengineisprotectedfromcementdust,promotinglongerlife. • Featuresahighspeed,highshearcolloidalmixer. • AvailablewithPUMPACPistonpump • Highperformanceinacompactdesign. www.atlascopco.us 800-732-6762 AtlasCopcoConstruction&Mining AtlasCopcoConstructionEquipment Every day, SDI engineers push the limits of micropile technology to provide foundation support and increase capacity in settling or deteriorating foundations–particularly where head room is limited or access is restricted. We solve soil problems. Any size. Any place. Any time. 1.800.331.0175 | www.shaftdrillers.com/dirty DEEP FOUNDATIONS • SPRING 2011 • 37 Concrete Admixtures for Anchor, Micropile and Soil Nail Grouts The earth retention industry uses admixtures sparingly for anchor, micropile and soil nail grouts. This may be due to several reasons, such as: 1) concern over potential detrimental effects; 2) lack of knowledge about their proper use; and 3) the perceived high cost of using them. These concerns, valid to any consumer, have proven not to be the case in the readymix concrete industry; the main consumer of concrete admixtures. The ready-mix concrete industry may also be why admixtures have not taken hold in the earth retention industry; data sheets are written to address the issues and concerns of the ready-mix people. When looking for an AUTHOR: Timothy S. Avery, P.E. Business Development Manager Hayward Baker admixture to make an anchor grout more flowable, do you use an admixture, as one data sheet promises, “to produce concretes with dramatically enhanced finishing characteristics” or do you select one utilizing “rheodynamic technology with premier self leveling characteristics?” My aim here is to shed light on admixtures that can benefit the earth retention industry by addressing the benefits and possible detrimental effects of three types of admixtures: dispersants, hydration control agents and non-shrink admixtures. Dispersant Technology Dispersants are also known as water reducers or plasticizers. More productive dispersants are called high range water reducers and superplasticizers. Dispersants increase the fluidity of a grout or concrete by dispersing the cement particles in the mix. When cement is added to water, regardless of how much water, the particles stick together. By dispersing the cement particles, water is freed up, which allows for less water (hence the term water reducers) to be used to obtain the same flow characteristics (think either slump or 38 • DEEP FOUNDATIONS • SPRING 2011 marsh funnel flow). Greater dispersion can be achieved by using superplasticizers. Dispersed cement particles produce more cement hydrates, the actual glue or “cement” that bind the mix together. This results in greater strength and durability because the strength and durability of concrete is inversely proportionate to water content. Using dispersants will produce a higher strength grout or concrete without reducing flowability. Increased grout strength and flowability benefit the earth retention industry. Higher strength grouts reduce the risk of anchor rejection due to grout failure and reduce the time needed for the grout to achieve strength to enable stressing. Higher flow grouts prevent grout from clogging lines and equipment and provide faster and more thorough grouting of strands, bars and piles. Many companies offer dispersants, and each has several if not dozens of dispersants. The question is which one? Without getting into the intricacies of each family of dispersants, suffice it to say that one of the best admixtures for our industry (from a cost-benefit standpoint) is perhaps a naphthalene sulphonate. Various trade names for this admixture from different suppliers are Rheobuild 1000 from BASF-MBT, EUCON 37 from Euclid, Sikament 300 from Sika and Daracem 100 from Grace. When properly dosed, there are virtually no detrimental effects from using any of these dispersants. Using the product should result in more fluid grouts, which makes it easier to batch, pump and place, especially in warmer weather. Strength gain is not inhibited; on the contrary, one could expect a 10% increase in strength over a plain water and cement mix. Last, high early strength grouts can be made by reducing the water in the mix and increasing the amount of dispersant to provide the necessary fluidity. There may be slight retardation of the grout if the admixture is seriously overdosed. The old chestnut that dispersants promote or cause flash setting of grout is incorrect. What has been observed with dispersants is false setting. False setting is a flaw in the cement, not the admixture, and is exacerbated by low water cement ratios, such as when you reduce the water to take the greatest benefit from the dispersant. False setting characteristics can be determined prior to using the cement and are easily avoided, either by using a hydration control agent or by using different cement. Hydration Control Agents A hydration control agent is vastly different from a retarder. While both will delay the set of cement, a retarder retards the set of the mix with little ability to lengthen the delay beyond a few hours. A hydration control agent on the other hand, is capable of delaying the set for hours, or days if needed, with no adverse affect on the grout or concrete. The degree of delay is determined by the dose rate. The ability to halt hydration for hours or days has facilitated many difficult concrete and grout applications such as hot weather grouting, long distance pumping of grout and long hauls. A delayed set grout resumes normal hydration and strength gain and may even exhibit slightly higher strengths once the admixture wears off. Some recommended hydration control agents are Grace’s Recover, BASF-MBT’s Delvo and Eucon WO from Euclid Chemical. Expansion Agents Many anchor specifications require a nonshrink or expansive grout. Most nonshrink grouts are actually shrinkage compensating grouts, whereby shrinkage of the cement portion of the grout is offset by expansion of another product in the grout to produce zero shrinkage or perhaps a slight expansion. A simple way to develop an expansive grout is to add something that will generate gas, such as aluminum powder. Creation gas, as long as it forms small bubbles, will produce grout expansion. Relying on gas bubbles alone is not the best method of producing a non-shrink grout — especially when hydrogen gas may have a detrimental effect on the steel bar or pile, such as with hydrogen embrittlement. There are several different expansive minerals that can be used in a cement grout, and when added in the proper proportion, provide a non-shrink grout. The preferred way of developing a nonshrink grout is to incorporate a material that has a larger volume in the hydrated state than in the unhydrated state. Admixture Type combinations or blends of single admixtures. Contractors can do the same in the field with different admixtures. For example, an anti-washout admixture can be mixed with a hydration control agent and some dispersants. MBT’s anti-washout, UW 450, when mixed with Rheobuild 1000 makes grout with a taffy-like consistency, which is generally not Suggested Products What It Does are chlorides in the admixture. The last major concern arises from overdosing the admixture in the grout mix. The damage from an overdose is a function of the sensitivity of the admixture and degree of overdose. With some admixtures, a doubling of the dose may prevent set for several days while with another admixture it may only delay the set for 10 minutes. Engineering Benefits Contractor Benefits Dispersant (generic naphthalene sulphonate) • • • • MBT Rheobuild 1000 Eucon 37 Sikament 300 Daracem 100 Separates grout particles in mix producing stronger and more flowable grout Increases: • Penetration • Early strength • Ultimate strength • Durability • Grout stability • Increases grout flowability, • May allow for earlier stressing Hydration Control Agent (not retarder) • MBT Delvo Stabilizer • Eucon WO • Grace Recover Coats cement particles preventing hydration for an amount of time proportional to the dose rate ranging from 3 to 72 hours. • Higher early strength • Better hydration of cement • Reduces thermal cracking • Extended set time extends pot life of grout • Allows grouting in hot weather conditions Expansive Agents • MBT Meyco Flowcable • Eucon THX When added to cement grout produces a nonshrink, high early and ultimate strength, dense, thixotropic grout • High early strength • High ultimate strength • Shrinkage compensated • Enhanced corrosion protection • Thixotropic grout allows for placement in inclined holes, • Earlier stressing of anchor possible • Ease of pumping Table 1. Summary of admixture types, brands, and benefits to the engineers and contractors using them Almost every construction product manufacturer produces a bagged product that produces high flow, high strength, non-shrink grouts. These high quality grouts are also high cost. There are less expensive ways of obtaining a non-shrink grout. Two companies sell a package of admixtures and expansive minerals that you can add to your own cement to make a non-shrink, high flow and high strength grout. One product is from BASF-MBT called Flowcable. The other product is from Euclid called EUCO THX. Many admixtures or products are often a combination of different admixtures. In fact, many of the top selling admixtures are recommended — unless you want taffy. However there are cases where “taffy” is desirable. The key to success is to consult with the local rep from the admixture company, run trial tests before committing to a full-scale field program and then monitor grout during production. One cannot discuss admixture benefits without addressing potential negative effects. The first concern in the earth retention industry is chloride attack due to any chlorides in the admixture. This is also a great concern in the precast and ready mix industry. Nearly all admixture technical data sheets state whether or not there The admixtures presented here are not very sensitive, so large overdoses can be tolerated with little to no adverse affect other than delaying set for a day or two. Ultimately, the grout strength should reach or exceed that required. The three admixture types summarized here can provide the earth retention industry with some very powerful tools to produce stronger, more durable, more versatile and more flowable grouts. As with any new product, users should consult the manufacturer for specific information, and test the product before committing to widespread use. DEEP FOUNDATIONS • SPRING 2011 • 39 JD & Company, Inc. WHEN PIPE AND AND PILING PILING... ... WHEN IT COMES TO STEEL PIPE TUBULAR PRODUCTS CONSTRUCTION PRODUCTS STEEL LINE PIPE - CASING - OFFSHORE DRIVE PIPE H-PILE - SHEET PILE - PIPE PILE - WALL SYSTEMS - WF BEAMS - RAIL LINE PIPE API / ASTM / CSA SPECS 1/4” through 60”, Grade B through X-80 Various external corrosion coatings Casing 4 1/2” through 60” – API and Premium threads NEW and USED SALES and RENTALS PURCHASERS OF USED PILING HQ- Houston, Texas Phone: 281-558-7199 Fax: 281-870-9918 Mid-Atlantic Phone: 803-462-9738 Fax: 803-462-9739 40 • DEEP FOUNDATIONS • SPRING 2011 New Orleans, Louisiana Phone: 985-234-4567 Fax: 985-234-4572 Tulsa, Oklahoma Phone: 918-459-4638 Fax: 918-459-4636 West Coast Phone: 714-257-2005 Fax: 714-257-2015 JD & Company, Inc. THE LANDSCAPE IS IS CHANGING. CHANGING. JD FIELDS IS PROUD TO PRESENT NEWLY DESIGNED HOT ROLLED Z-SECTIONS IN 2011 For More Information Contact: Pat Burk - 281-558-7199 JD Fields & Company, Inc. www.jdfields.com Denver, Colorado Phone: 303-331-6190 Fax: 303-331-6191 Dallas, Texas Phone: 972-869-3794 Fax: 972-869-3861 St. Louis, Missouri Phone: 314-854-1380 Fax: 314-854-1382 Chicago, Illinois Phone: 815-553-1180 Fax: 815-553-1181 New England Phone: 508-280-5244 DEEP FOUNDATIONS • SPRING 2011 • 41 Calculating Embodied Energy of Structures: A Case History Cost is commonly the principal factor in selecting temporary excavation support structure from a short list of feasible alternatives for the ground conditions encountered. However, interest in environmentally conscious building practices has introduced energy efficiency to the selection process. This review develops and compares the embodied energy and embodied carbon of construction materials used to produce four alternative earth support structures, and compares the approximate cost of each. The design case was taken from an excavation project in New Jersey. The project required cantilever support of a 17 ft (5.1 m) high excavation with 8 ft (2.44 m) of differential water pressure. The soil profile, and design requirements, are summarized in Figure 1. The excavation support structures considered include: steel soldier pile with soilcement lagging (Figure 1), cast-in-place concrete slurry wall (Figure 2), steel sheet pile left in place (Figure 3), and steel sheet pile with backfill and sheeting recycled (Figure 4). The New Jersey project used a cantilevered soldier pile with soil cement lagging illustrated in Figure 1. Concrete slurry walls are often used for both temporary and permanent support; comparison of only the temporary use places the concrete slurry wall at a disadvantage. Also, unlike the other structures considered, steel sheet pile may be removed for re-use or recycling. To consider these benefits, the project team extended the comparisons to the permanent condition by introducing a concrete foundation mat and basement wall into the cases. The slurry wall requires only a thin liner wall (to provide a comparable finish). The other structures require a structural basement wall. Removal and recycling of steel sheet pile was also considered, with the increased excavation and backfill required for removal included in the comparison. The permanent cases are illustrated in Figure 2. AUTHOR: Peter W. Deming, P.E., Partner Mueser Rutledge Consulting Engineers 42 • DEEP FOUNDATIONS • SPRING 2011 Fig. 3 Steel Sheet Pile Left In Place PZ-27 Fill Permanent Structure Sand Compact Sand Clay Comparisons The embodied energy coefficients, taken from Hammond & Jones, Inventory of Carbon & Energy, Volume 1.6a, University of Bath, 2008, are summarized in Table 1. Energy coefficients consider “cradle to gate” (i.e., quarry to manufacture completion) of the primary components. A summary of embodied energy (EE) and embodied carbon (EC) of the alternatives appears in Table 2 for temporary structure use; the additional needs to extend the temporary structure to permanent basement construction are shown in Table 3. The unit cost comparison (cost per linear foot of support structure) is an “educated guess” for the completed structure in-place, based on experience, for year 2010. The embodied energy and structure cost are summarized and compared in Table 4. Table 1: Energy Coefficients Conclusions The energy and cost comparisons of Table 4 lead to a few interesting findings: • The lowest cost temporary structure also happens to have the lowest embodied energy. Embodied Energy EE Carbon EC MJ/Kg Kg CO2/Kg Cement (50%Portland/50% Slag) 3.0 0.45 Structural Concrete 1.1 0.16 Clean Excavation / Fill / Disposal 0.1 0.005 Imported Sand and Gravel Backfill 0.3 0.02 Structural Steel (Recycled Content) 13.1 0.68 Reinforcing Bar Steel (50% Recycled Content) 9.0 0.42 Material • Removing and recycling steel sheet pile has substantial energy benefit, as would re-use of the sheet pile. However, sheet pile removal does not yield cost savings. • The concrete slurry wall has the highest embodied energy, for both temporary and permanent cases. • The energy comparison order, developed based on embodied energy in Table 4, is unchanged for embodied carbon. Notes: 1. Reference: Hammond & Jones, “Inventory of Carbon & Energy,” V. 1.6a, University of Bath, 2008. 2. Average value provided in Hammond & Jones, 2008 used for calculation. 3. Values represent cradle to gate; transportation and installation energy not considered. Table 2: Temporary Excavation Support Weight Embodied Energy/lf Embodied Carbon/lf Support Structure & Components Kg/lf MJ/Kg MJ Kg CO2/Kg Kg CO2 Cement (50%Portland/50% Slag) 286 3.00 858 0.45 128.7 Excavation / Clean Fill Disposal 1633 0.10 163 0.005 8.2 Structural Steel (Recycled) 347 13.10 4,546 0.68 236.0 Soldier Pile with Soil - Cement Lagging 5,567 372.8 Concrete Slurry Wall Structural Concrete 5580 1.11 6,194 0.16 892.8 Clean Excavation / Fill / Disposal 4650 0.1 465 0.005 23.3 Reinforcing Bar Steel (50% Recycled Content) 325 9 2,925 0.42 136.5 9,584 1,052.6 Steel Sheet Pile Left In Place Clean Excavation / Fill / Disposal 556 0.10 56 0.005 2.8 Structural Steel (Recycled Content) 551 13.10 7,218 0.68 374.7 7,274 377.5 Steel Sheet Pile Removed & Backfill Clean Excavation / Fill / Disposal 6906 0.10 691 0.005 34.5 Structural Steel (Recycled Content) 551 13.10 7,218 0.68 374.7 7,909 409.2 Commentary This review may invoke separate criticism from energy experts and construction cost experts. In making this review, our engineers found energy coefficients applicable to foundation construction somewhat flexible and difficult to pin down. Likewise, construction cost is also highly circumspect as to project specifics. Finally, the review is very specific to a shallow excavation. DEEP FOUNDATIONS • SPRING 2011 •43 Table 3: Permanent Basement Additions Material Weight Embodied Energy/lf Kg/lf Embodied Carbon/lf MJ/Kg MJ Kg CO2/Kg Kg CO2 1.11 2,322 0.16 334.7 9.00 1,035 0.42 48 Soldier Pile with Soil - Cement Lagging Structural Concrete Reinforcing Bar Steel (50% Recycled Content) 115 3,357 383.0 Concrete Slurry Wall Structural Concrete Reinforcing Bar Steel (50% Recycled Content) 1381 1.11 1,533 0.16 221.0 76 9 684 0.42 32 2,217 252.9 Steel Sheet Pile Left In Place Structural Concrete 2092 1.11 2,322 0.16 334.7 Reinforcing Bar Steel (50% Recycled Content) 115 9.00 1,035 0.42 48.3 Structural Concrete 556 1.11 617 0.16 89 3,974 472.0 Steel Sheet Pile Removed & Backfill Structural Concrete 2092 1.11 2,322 0.16 334.7 Reinforcing Bar Steel (50% Recycled Content) 115 9.00 1,035 0.42 48.3 Imported Sand and Gravel Backfill 6906 0.30 2,072 0.02 138.1 Recycled Steel Credit 551 9.00 4,959 0.42 231 2,887 289.7 Table 4: Summary and Comparison Embodied Energy EE MJ/lf Carbon EC Kg CO2/lf Energy Comparison (usinh EE) Estimated Cost $/lf Cost Comparison Soldier Pile with Soil - Cement Lagging 5,567 372.8 1.0 3,320 1.0 Concrete Slurry Wall 9,584 1,052.6 1.7 4,510 1.4 Steel Sheet Pile Left In Place 7,274 377.5 1.3 3,800 1.1 Steel Sheet Pile Removed & Backfill 7,909 409.2 1.4 5,100 1.5 8,924 755.8 1.8 3,719 1.0 Concrete Slurry Wall 10,965 1,305.4 2.2 4,774 1.3 Steel Sheet Pile Left In Place 11,248 849.4 2.2 4,199 1.1 5,022 698.9 1.0 5,499 1.5 Support Structure Temporary Excavation Support (Table 2) Permanent Basement TOTAL (Note 1) Soldier Pile with Soil - Cement Lagging Steel Sheet Pile Removed & Backfill Notes: 1. Permanent Basement TOTAL is a combination of the Temporary Excavation Support (Table 2) and Permanent Basement ADDITIONAL requirements summarized in Table 4. 2. Energy/cost comparison ratios are multiples of the lowest energy use/cost alternative. 44 •DEEP FOUNDATIONS • SPRING 2011 THE LEDCOR GROUP OF COMPANIES Deep Foundations Drilled Shafts • Driven Piles • Continuous Flight Auger Piles • Auger Cast Piles • Concrete Foundations Specialty Retention Structures Sheet Piles • Secant Walls • Earth Retention Systems APPLE Load Testing by the Foundation Testing Experts Access Shafts Secant and Tangent Pile Walls • Sheet Pile Cells • Vertical Drilled Shafts Ledcor Foundations Edmonton: (780) 462-4211 Calgary: (403) 263-0592 Vancouver: (604) 681-7500 www.ledcor.com GRL tests the capacity of any type of deep foundation, up to 4,000 tons, according to ASTM D4945. No driving hammer? Geotechnical Engineering No problem! Subsurface Investigations Soil and Rock Mechanics Shoring and Underpinning Design Pile Load Testing and Inspection Vibration Monitoring Quick Response, Results You Can Trust Construction Materials Testing Central Office ......216.831.6131 California .............323.441.0965 Colorado .............303.666.6127 Florida .................407.826.9539 Illinois ..................847.221.2750 Louisiana.............985.640.7961 North Carolina.....704.593.0992 Ohio .....................216.831.6131 Pennsylvania.......610.459.0278 Third Party Inspections Survey Layout An Award-Winning Geotechnical Division 70 Pleasant Hill Road, Mountainville, NY 10953 Tel: 800-829-6531 Fax: 845-534-5999 www.tectonicengineering.com www.pile.com/grl [email protected] DEEP FOUNDATIONS • SPRING 2011 • 45 46 • DEEP FOUNDATIONS • SPRING 2011 Liebherr Soil Mixing, Secant Pile Jobs Soil Mixing in Germany Liebherr equipment is being used for soil mixing as part of a flood protection scheme in Germany along the Upper Rhine. New polder dykes are part of the effort. Due to the prevailing soil conditions (Rhine gravel and sand, partially silty, with a low-lying layer of clay), the area below the dykes had to be sealed. The company Keller Grundbau GmbH Renchen chose to construct cut-off walls using the soil mixing method. The walls were installed down to depths between 14 and 19.5 m (46 and 64 ft) where they are embedded in a layer of clay. The minimum wall thickness was 40 cm (15 in). Keller Grundbau GmbH used Liebherr piling and drilling rigs, including a LRB 155 with 3-fold soil mixing equipment for this work. There were 12,000 m² (14,350 cubic yds) of cut-off wall produced within only ten weeks. The peak production per day was approx. 400 m² (480 cubic yards). The LRB 155 has a 450 kW (603 hp) Liebherr V8 diesel engine. This high engine power provides hydraulic supply for the three mixing drives without the use of additional hydraulic power packs. At the same time, the engine’s diesel consumption is low. The mixing drives, type MA 35, can be operated at two speeds. State-of-the-art CAN-Bus technology in the LRB 155 controlled the mixing drives entirely from the operator’s cab. To assist the operator, and to document the quality of the completed work, the rig has a Liebherr PDE process data recording system. On a colour touchscreen in the operator’s cab current process data, e.g., depth, suspension and geometry of the mix columns, are displayed in real time so the operator is constantly informed about the working process and can control it accordingly. All data are recorded on a memory card in the operator’s cab. With the aid of the process data reporting software SCULI PDR, the data generated by the PDE system can be managed on a PC and evaluated extensively after the mixing work. The software generates reports, which allows for the generation of individual jobsite protocols. The protocols can be freely displayed in a variety of languages and either printed out directly or stored as PDF file. Secant Pile Wall at Swiss Tunnel Job For a large-scale road construction project in Switzerland, the contractor Marti Tunnelbau AG chose two Liebherr drilling rigs to install a secant pile wall for slope and foundation pit reinforcement. The project, called “Tunnel de Choindez” will be 3,287 m (2 mi) long when it opens in 2016. Both Liebherr units are working at the northern entrance, which is 300 m (980 ft) long. Furthermore, two Liebherr duty cycle crawler cranes, type HS 835 and HS 841, as well as a Liebherr R 944 crawler excavator are being used for other jobs. The project specifications call for installing 20,000 linear m (65,600 ft) of piles to form a secant drilled pile wall within 9 months. The length of the 1,020 piles is between 13 and 26 m (43 and 85 ft) with a diameter of 1,000 mm (39 in). The soil on site consists of sandstone and marl layers. The standard Kelly shock absorber with springs and hydraulic dampers prevents damage to the material and reduces noise emission. Exchangeable drive adapters provide compatibility with other Kelly bar dimensions. The LB 28 and LB 36 have a solidly designed leader as well as robust kinematics with a large cross section. Liebherr rotary drilling rigs have been specially designed for Kelly drilling, continuous flight auger drilling, double rotary drilling and soil mixing applications. Their low operating weight and compact design mean the basic machine and leader can be transported in one piece. The Kelly winch and the rope crowd system provide the operator with maximum performance and reliability even with difficult soils and under extreme conditions. Both LB units are fitted with a 350 kW (469 hp) 6 cylinder in-line diesel engine. Average consumption per hour is significantly less than that of comparable competitors’ machines. DEEP FOUNDATIONS • SPRING 2011 • 47 FOR GEO-ENGINEERING SOLUTIONS... ...COUNT ON FUGRO Services: Geotechnical and Geological Engineering; Wave Equation Analysis (WEAP); High Strain Testing (PDA); Low Strain Testing (PIT); Crosshole Sonic Logging (CHA); Noise Monitoring; Vibration Monitoring; and Static Pile Load Tests. Fugro Consultants, Inc. Phone: 888 241 6615 www.fugroconsultants.com Engineering & Design Deep Foundations Over 50 Years Specializing in Design-Build. GEOTECHNICAL ENGINEERING & CONSTRUCTION Safe • On Time • Within Budget www.goettle.com (513) 825-8100 12071 Hamilton Ave., Cincinnati, Ohio 45231 Earth Retention 48 • DEEP FOUNDATIONS • SPRING 2011 Marine Construction Cincinna ti • For t Wor t h • New Or lean s • Pit t sbur gh Taking the Lead in over 40 countries around the world LEADER SYSTEMS IMPACT HAMMERS STATNAMIC LOAD TESTING TECHNOLOGY REVERSE CIRCULATION DRILLS CUSTOM FOUNDATION EQUIPMENT SITE SUPPORT PROJECT PLANNING Wellington Street Marine Terminal Hamilton, Ontario, Canada L8L 4Z9 Tel: 1.905.528.7924 Fax: 1.905.528.6187 Toll Free: 1.800.668.9432 (in Canada and USA) www.berminghammer.com www.berminghamfoundationsolutions.com DEEP FOUNDATIONS • SPRING 2011 • 49 CONSOLIDATED PIPE & SUPPLY CO., INC. STRUCTURAL DIVISION -Steel Pipe -All Sizes and Specifications -Cut to Length -Tested Material -Mill Certification -Coating and Lining to all Specifications -Applications for: Piling, Foundation, Marine, Bridge, Tunnel Bore Casing, Micropile -Sheet Piling -Prompt Delivery CONSOLIDATED PIPE & SUPPLY 1205 HILLTOP PARKWAY BIRMINGHAM, AL 35204 WATS BUS. FAX Cell 1-800-467-7261 (205) 323-7261 (205) 251-7838 (205) 739-1211 BRIAN ROGERS [email protected] CONSOLIDATED PIPE & SUPPLY CO., INC. 50 • DEEP FOUNDATIONS • SPRING 2011 “DEDICATED TO SERVICE” TECHNICAL FEATURE Seepage Cut-off Walls for Levees and Dams: In-Situ Mixing Methods eepage through and under levees and embankment dams is a major problem, and remediation programs of unprecedented scale have begun in recent years in North America. There are various methods used to install cut-offs in both rock and soil. These fall into two broad categories. Category 1 includes cut-offs created by backfilling a trench or shaft excavated under a bentonite slurry or similar supporting methods, and range from the cheapest (backhoe) and the most expensive (secant pile) cut-offs that can be built for levee or dam remedial purposes. Here we focus on the other category of cut-offs, those created by mixing the fill and/or foundation soils in-situ. There are basically three techniques. The conventional Deep Mixing Method (DMM) uses vertical mixing augers with mixing blades, while there are two newer technologies in this category, the Japanese TRD (Trench Remixing and Cutting Deep) Method, and the Franco-German CSM (Cutter Soil Mix) Method and its Italian sister, CT-Jet. All aim at producing high quality soilcrete in-situ. See a Summary of Characteristics of Various Cut-Off Wall Methodologies on page 55. S “carrier” there can be between one and eight vertically mounted shafts, but for cut-offs, three or four shaft systems predominate. The type of binder (wet or dry), the energy of the grout injection (rotary only, i.e., low pressure, or jet-assisted, i.e., high pressure), and the mixing principle (all along the shaft, or only at the end), characterize the various methods currently used in the U.S. The original SMW (Soil Mixed Wall) variant is therefore classified generically as WRS (i.e., Wet, Rotary, Shaft mixing). The secant columns (Figure 1), typically vary in diameter between 20 and 40 in (0.5 and 1 m). “Practical” maximum depths in the range of 80-110 ft (24-34 m) are common, although greater depths are possible using specialized equipment and methods. The cut-off continuity is assured by re-penetrating the inner elements of freshly installed panels. Grout volume ratios of 30 to over 100% are used, depending on the ground conditions, the desired properties of the soilcrete, and the requirements of each DMM variant. Grout volume fairly massive and require wide and stable access and unrestricted headroom. (Figure 2) Properties and Characteristics. The grout mix injected during penetration and withdrawal of the mixing tools varies widely. Mostly, the mix is a neat watercement grout with a water:cement ratio of around 1.0. Bentonite is added where especially low permeabilities (say < 1x10-7 cm/s) are needed, or lower strength or stiffness is sought. Strengths vary from 100 to 1,500 psi (0.7 to 10 MPa) and occasionally higher in coarse sands and gravels, and permeabilities are usually in the range 5x10-6 to 10-8 cm/s. Conventional DMM soilcrete can have a high degree of insitu heterogeneity. Notable Advantages. DMM has several advantages, such as wide geotechnical applicability, and low vibrations and moderate noise. With appropriate means and methods and controls, one can build reasonably homogenous cut-offs with good continuity. Productivity can be as high as 2,000 to ratio is defined as the volume of grout injected divided by the volume of wall. “Conventional” DMM panels have a range of strengths with depth reflecting stratigraphic variation. In dense or obstructed ground, predrilling or pre-excavation may be necessary to allow efficient DMM cut-off construction. DMM machines are Figure 1. DMM installation sequence (Bahner and Naguib, 1998) DMM (Conventional Deep Mixing) Method Contemporary DMM methods for seepage control date from Japanese developments in 1972. These techniques for improving foundation soils for strength and stability purposes began in both Japan and in Sweden 5 years earlier. Japanese cut-off technology was introduced into the U.S. in 1986, and U.S. specialists further developed the method in several projects, notably Jackson Lake Dam, Wyo.; Lockington Dam, Ohio; the Sacramento Levees, Calif.; and Cushman Dam, Wash. DMM technology consists of blending soil with cementitious and/or other materials, or “binders.” For the wet methods, a fluid grout is injected through hollow, rotating mixing shafts tipped with some type of cutting tool. On any one AUTHOR: Donald A Bruce, Ph.D., P.E. President of Geosystems, L.P. Venetia, PA DEEP FOUNDATIONS • SPRING 2011 • 51 TRD (Trench Re-Mixing and Cutting Deep Wall) Method Figure 2. DMM machine (triple axis) operating in river conditions (photo courtesy of Raito Inc.) 3,000 sq ft (200 to 300 sq m) per 10-hour shift. Unit costs are low to moderate, though markedly higher in less favorable conditions. Finally, there are several very competent competitors in North America, with good track records. Potential Drawbacks. Equipment is large, heavy and incompatible with limited headroom or tight access sites. The practical maximum depth is about 110 ft (34 m) and only vertical diaphragms can be installed. DMM is sensitive to dense, stiff soils or those with many boulders, and soils with high organic contents, or high plasticity can present challenges. Mobilization costs are relatively high. Overall Verdict. Conventional DMM is a well-researched and resourced technology used for over 20 years in the U.S. Compared to recent DMM variants — such as TRD and CSM — it is more sensitive to variability in the penetrability and composition of the ground, and the product tends to be less homogeneous. Like all DMM technologies, it has a relatively high cost basis due to the specialized large scale equipment and will not be competitive when lower technology systems (e.g., backhoe) can be used. Costs range from $150,000-$500,000 for mobilization/demobilization, and unit costs are between $15 and $30 per sq ft. 52 • DEEP FOUNDATIONS • SPRING 2011 This Japanese development began in 1993, and within 10 years had been used on over 220 projects. The TRD machine has a crawler mounted base that provides continuous horizontal movement of a trench cutter, basically a chainsaw mounted on a long rectangular section “cutting post.” (Figure 3) Depending on the ground conditions and the model of TRD, walls from 18 to 34 in (46 to 86 cm) thick can be installed to maximum depths of 170 ft (52 m). After the cutting post is fully inserted into the bentonite-filled starting hole, the cutting chain is activated and the base machine initiates a horizontal movement. The desired cement-based grout is injected from the post into the cut and a soilcrete material created in-situ. The mixing and cutting assures a high homogeneity due to the vertical soil and grout movement generated by the chain. When the operation “rests,” the cement-based grout is substituted by a bentonite slurry again and so the cutting post is safely parked in the trench without being cemented in. When cutting resumes, this section is recut with the cement-based mix to assure longitudinal continuity of the wall. Most Japanese applications have been for levee repair, and most have been for installing vertical diaphragms, although substantial off vertical can be provided. Hayward Baker, Inc. has used the TRD method to construct miles of cut-off wall in Reach 1 of Herbert Hoover Dike, Florida since 2008. Properties and Characteristics: The injected grout mixes are tailored to project requirements. The wall’s properties also reflect the nature of the virgin ground as the grout volume ratio is usually 35 to 50%. Unconfined compressive strengths of 100 to 3,000 psi (0.7 to 20 MPa) can be achieved, with a wide range of failure strains (0.5 to 3.0%). Permeabilities are typically in the range of 1x10-6 to 1x10-8 cm/s. There are no vertical or horizontal construction joints and the soilcrete is typically exceptionally homogeneous. The TRD can perform commercially in all soil conditions, in soft to medium hard lithologies, which are still “rippable.” The cutting teeth are changed in response to the ground conditions. Boulders, as for all DMM techniques, are troublesome, but far less for the TRD method than for traditional DMM machines. Figure 3. The TRD base machine, with the cutting post inserted into the ground (photo courtesy of Hayward Baker, Inc.) Notable Advantages. TRD provides continuous, homogeneous, joint-free walls through all soil and many rock conditions. Productivities can be very high in appropriate conditions, as high as 100 sq ft (10 sq m) of wall per hour. The machine is best suited to “long runs.” A very high degree of real time QA/QC assures verticality, continuity and in-situ properties. Post-construction verification of asbuilt properties (strength, permeability, homogeneity, elastic modulus) is readily conducted with conventional, quality coring. In addition, the cutting teeth on the chain can be readily adjusted to suit ground conditions, and the TRD can operate in headroom as low as 20 ft (6 m). Finally, the machine and mixing plant are modestly sized, and extremely quiet. Potential Drawbacks. Sharp changes in alignment necessitate extracting, reorienting and replacing the cutting post. Abrasive, hard, or massive rock markedly reduce productivity and increase wear on the chain, the driving wheel and the bottom idler. Also, the cutting post can become trapped in soilcrete that hardens unexpectedly rapidly, or it may refuse on hard boulders or hard rock. Overall Verdict. TRD is a highlyspecialized technology with a proven track record in Japan and the U.S., and can provide a cut-off with exceptional quality. In site and soil conditions that permit lower technology approaches (e.g., backhoe), the method cannot be competitive. Costs range from $250,000-$500,000 for mobilization and demobilization, and the unit price is in the range of $25-$50 per sq ft. CSM (Cutter Soil Mix) Method This joint development by Bauer Maschinen and Bachy Soletanche began in 2003. The first prototype machine was field tested in Germany in 2004, and a patent was granted the same year. Bachy Soletanche now refer to this system as “Geomix.” By mid-2007, 25 units had been built and over 50 projects had been completed in Europe, Japan, New Zealand and North America, totaling around 1.4 million sq ft (140,000 sq m) of wall. The first use in North America was at the Vancouver Island Conference Center in 2006, (Figure 4) while Control of verticality in 3 axes to a tolerance the highest profile current CSM project in of 0.2% is claimed. A further new develthe U.S. is for sections of a cut-off wall at opment is the “Quattro” machine with two Herbert Hoover Dike, Florida. additional mixing wheels mounted on the CSM uses hydromill (or cutter) frame above the lower two wheels. These technology previously developed for enhance mixing efficiency during withconventional diaphragm walls to create drawal from deep cut-off panels. vertical soilcrete panels, rectangular in Trevi has developed a similar machine, plan. The cutting and mixing is done by CT-Jet, which combines the cutting action special wheels mounted on horizontal of the wheels with the high kinetic energy of axes, as opposed to the conventional Deep grout injected at elevated pressures, similar Mixing equipment, which uses single or to those used in jet grouting and jet-assisted multiple vertical axis equipment. Different lengths and widths of panels are possible, and the original Kellymounted cutters can reach about 100 ft (30 m) maximum depth. Recent researches into cable suspended machines permit a maximum depth potential of 180 ft (55 m). Panels are created in the sequence used in conventional diaphragm walling. Each one cuts about 12-16 in (30-41 cm) into each of the adjacent panels. During insertion, either bentonite slurry (to loosen/precondition the ground) or the target cementbased grout is injected through nozzles mounted between the wheels (about 50-75% of the total foreseen grout volume). Mixing continues with the balance of the grout injected during extraction, with the counterrotational directions of the wheels reversed. Spoils colFigure 4. CSM used at a Vancouver Island site lected in the pretrench are removed by backhoe. In diffiDMM (Turbojet system). The jetting accelcult ground conditions, predrilling with erates and optimizes the disaggregation of closely spaced rotary drilled holes may be the soil, improving productivity and required to break up the ground or remove homogeneity. The jets above the mixing the organics. wheels are adjustable for different soil The cutter has instruments that monitor types. Side jets can be used during withand control the construction of each panel. drawal. Cable-suspended CT-Jet equipFor deep panels requiring the cable ment can reach over 250 ft (76 m) in depth. suspended cutter, directional stability and Panels range from 25 to 60 in (64 to150 cm) control is provided by a series of movable wide, and 8 to 10 ft (2.4 to 3.0 m) long. steering surfaces on the supporting frame. DEEP FOUNDATIONS • SPRING 2011 • 53 Ongoing research focuses on the geometry of the cutting and mixing wheels. Three standard types are readily available, while two other types are being investigated. Relatively low headroom machines are also being developed. Properties and Characteristics: CSM has been successfully conducted in the whole range of soils from organics and clays to gravels and cobbles. A typical grout mix, as used in a cut-off in Germany, involved 373 kg (822 lbs) cement, 40 kg (88 lbs) bentonite and 858 kg (1,891 lbs) water per cubic meter, while the mix being used at Herbert Hoover Dike has a high replacement of Portland cement by slag cement. For another example, 54 wet grab samples from the CSM wall installed in 2006 in the fine estuarine, silty and clayey sands of the Venice lagoon provided the data in Figure 5. The soilcrete is typically more homogeneous than the equivalent material produced by conventional DMM methods and, of course, there are fewer interelement joints and less waste since repenetrations are not required. Notable Advantages. CSM provides strict control of panel verticality in real time. The soilcrete is relatively homogeneous and the grout properties can be designed for specific parameters. The method is applicable in all soil conditions, including dense/stiff deposits. Cutting teeth can be quickly adjusted to soil conditions. The equipment operates on a wide range of conventional carriers. Productivity can be very high. The method easily accommodates sharp changes in wall alignment. Finally, the equipment is relatively quiet and vibration free. Potential Drawbacks. Boulders and other obstructions, and very dense deposits or rock-like layers will severely impact feasibility and productivity. Homogeneity will be challenged by very plastic and/or organic sediments. The typical machine requires considerable headroom and access. Overall Verdict. CSM, in its various evolutions, has spread very quickly across several continents over the last few years, 54 • DEEP FOUNDATIONS • SPRING 2011 COMPRESSIVE STRENGTH (PSI) [MPA] MAXIMUM PERMEABILITY (CM/SEC) MINIMUM AVERAGE HIGHEST LOWEST AVERAGE 28-day 570 [4] 51 [0.3] 214 [1.4] 8.75x10-7 7.25x10-8 3.27x10-7 60-day 760 [5.5] 68 [0.4] 286 [1.9] 4.63x10-7 4.49x10-8 2.04x10-7 Figure 5. Data from CSM wall installed in Venice lagoon (Fiorotto, 2007) indicating the system’s attractiveness. However, it will not be competitive in situations where low technology approaches can be used. Unit costs are from $20-$40 per sq ft, and mobilization and demobilization costs range between $50,000-$100,000. Summary The characteristics of Category II in-situ cut-offs were presented here, including estimated costs, advantages and best applications. The text is condensed from a much longer document, “Seepage Cut-offs for Levees and Dams, the Technology Review,” which was presented at the ADSO Dam Safety conference in 2009. The original paper also included an analysis of Category I cut-offs, which were defined as cut-offs involving backfilling of a trench or shaft previously excavated under bentonite slurry or a similar supporting medium. Examples include the use of backhoes, grabs, hydromills and secant piles. Figure 6. Comparative depth capabilities of the various cut-off wall methodologies Conventional DMM TRD CSM Vertically mounted shafts are rotated into the soil creating panels of soilcrete Vertical chainsaw providing simultaneous cutting and mixing of soil to produce continuous soilcrete wall Cutting and mixing wheels mounted on horizontal axes create vertical soilcrete panels Wall Dimensions Depth: Maximum practical about 120' Width: 20-40" Typical Properties Of Soilcrete UCS: 100-1,500 psi K: 5x10-6 to 1x10-8 cm/s Costs Mob/Demob: Moderate-High Unit Prod: Low in sympathetic soil conditions to Moderate-High in difficult conditions Pros • Low vibrations and noise Wall Dimensions Wall Dimensions Depth: Maximum 170' Width: 18-34" Depth: Typically 140 with Kelly but Maximum 200' with cable suspension Width: 22-47" with trials to 60" Typical Properties Of Soilcrete Typical Properties Of Soilcrete UCS: 70-3,000 psi K: 10-6 to 10-8 cm/s UCS: 100-3,000 psi K: 10-6 to 10-8 cm/s Costs Costs Mob/Demob: Moderate-High Unit Prod: Low-Moderate Pros Mob/Demob: Low-Moderate Unit Prod: Moderate Pros • Experience • Continuity of cut-off is automatically assured (no joints) • Panel continuity/verticality closely controlled • Several practitioners in U.S. • Homogeneity (especially vertically) • Homogeneity • High productivity • Productivity • Productivity • Good homogeneity • Quality • Adaptable to conventional base carriers • Quick adaptability to wide range of ground conditions • Wide range in cut-off properties can be engineered • Low noise and vibrations • Low headroom potential (20) • Can accommodate sharp geometry changes • Inclined diaphragms possible • Applicable in nearly all soil conditions • Wide range in cut-off properties can be closely engineered • Cutting teeth can be quickly adapted • Very high degree of real time QC • Fewer joints than conventional DMM • Relatively compact equipment • Can change parameters for different soil types • Relatively quiet and vibration-free • Low headroom potential (15 min) Cons • Large equipment needs good access and substantial headroom • Depth limitation • Very sensitive to obstructions • Variable homogeneity with depth due to limited vertical mixing Cons Cons • Difficult wall geometries (sharp turns) • Rock, boulders and other obstructions • Medium-hard rock, and boulder nests (will reduce productivity and increase wear on key components) • Requires considerable headroom • Currently only one U.S. contractor • Requires very specialized equipment • Cutting post may become trapped in the wall or may “refuse” on nests of boulders or hard rock Key to Costs (2010 Figures) Summary of Characteristics of Various Cut-Off Wall Methodologies Mob/Demob < $50,000 $50,000-$150,000 $150,000-$300,000 $300,000-$500,000 > $500,000 Unit Costs (i.e., cost per square foot of cutoff) Very Low Low Moderate High Very high < $10 $10-$20 $20-$50 $50-$100 > $100 Very Low Low Moderate High Very High DEEP FOUNDATIONS • SPRING 2011 • 55 Everything starts with a foundation. 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As part of a multi-phase project for the U.S. Army Corps of Engineers aimed at upgrading the lake’s dam, Nicholson constructed a new auxiliary spillway to accommodate flooding that exceeds the current spillway capacity and protect this area for future generations. At Nicholson Construction Company, we specialize in deep foundations, earth retention, ground treatment and ground improvement techniques that help you achieve your project 1-800-388-2340 nicholsonconstruction.com DEEP FOUNDATIONS goals. Nicholson...the support you need. EARTH RETENTION GROUND TREATMENT GROUND IMPROVEMENT COMMITTEE REPORTS Codes and Standards Committee The IBC code development process is slowing. The 2012 Edition of the IBC will be published April 30, 2011. The next code will be the 2015 edition, with a January 3, 2012 deadline for code change proposals. So, what can you do if your product or process is not allowed by the Local Code Official, or you think a section of the current code is wrong? In the first instance, you should look into the ICC Evaluation Service as some of your competitors may already have done. The ICC Evaluation Service can approve your product or process based on testing and analyses that you conduct. If they approve it, you can then approach the local building department to see if they will approve the product or process for their jurisdiction. SAS Stressteel began the evaluation process several years ago. While one section of the ACI 318 codes allows 0.35% strain, another section limits the yield strength used in design to 80 ksi. The goal was to gain approval for the use in design of yield strengths greater than 80 ksi while still maintaining the strain limits within 0.35%. Based on the SAS studies, the ICC published acceptance criteria for mechanical connector systems for reinforcing bars (AC 133) and threaded high-strength steel bars for concrete construction (AC 327) in 2008 and 2009. SAS then presented the acceptance criteria to the New York City Department of Buildings (NYCDOB), which resulted in Buildings Bulletin 2010-003. The NYCDOB bulletin establishes acceptance criteria for the use of high-strength reinforcing bars to a limit of 0.35% strain for design. The result is that SAS grade 97 bars, or other bars that meet the acceptance criteria, can now be designed to their full capacity. Several others in the geotechnical industry have taken this route including GeoPiers and the helical pile manufacturers. Larry Johnsen, P.E. Committee Chair [email protected] Many of you will retire before the 2015 code changes take effect in your local area of practice. As an example, Connecticut will continue using the 2003 IBC until it approves a modified 2009 IBC in early 2012. If you don’t want to wait until 2018 to see a code change, act on the local level. Join the local committee, which consists primarily of structural engineers who are looking for geotechnical assistance. If your reasoning is sound they will most likely accept your proposal and you will cut a few years off the process. Drilled Shaft Committee The Drilled Shaft Committee held its last meeting in October 2010 at the DFI Annual Conference. We had an excellent turnout of 25 people and discussed a wide range of topics, including: the annual Drilled Shaft Seminar, review of the IBC Code, FHWA and ADSC activities, post-grouting for Drilled Shafts, a new proposal for synthesis research at the DFI Technical Committee level and Geo-Council news. For a new venture this year (and next), four committees from the DFI and ADSC will co-sponsor an annual seminar, each making a financial commitment for the seminar’s success. We decided to hold the seminar in August 2011 in Toronto, partly because of the success of the DFI/ADSC Micropiling Seminar there last year. The theme this year is: Making LRFD Work: The Importance of Quality Management in Drilled Shaft Design and Construction. This seminar is a joint venture between the Drilled Shaft and Testing Committees, of DFI, and the Drilled Shaft and Quality Initiative Committees, of ADSC. The presenters will review the requirements for successful application of the LRFD process in drilled shaft design, the importance of quality management in both the design and construction phases, and the testing techniques available to provide the information required for effective LRFD, and for control and verification of the final product quality. Case histories will illustrate the benefits of integrating an effective quality management program into the drilled shaft design and construction process. Bernie Hertlein of AECOM and Tony Marinucci of ADSC are collaborating on the technical program. Our other major activity is also a joint venture with ADSC, updating the slurry specification for drilled shafts. We have formed a joint subcommittee with ADSC to investigate and propose a new slurry Frederick C. Rhyner, P.E. Committee Chair [email protected] specification to cover the range of slurry products on the market today, specifically for use in drilled shaft construction. Mary Ellen Bruce, DFI’s technical activities manager, has volunteered to lead the joint subcommittee, and she has already had exploratory meetings. The members include representatives from slurry manufacturers, contractors, design engineers and researchers. The joint subcommittee plans to prepare a new technical specification for drilled shafts constructed with slurries in the Construction Specifications Institute format. Other industr y standard specifications are available from AASHTO and ACI, but neither is in the widely-used CSI format for privately funded projects. DEEP FOUNDATIONS • SPRING 2011 • 59 60 • DEEP FOUNDATIONS • SPRING 2011 Helical Foundations and Tiebacks Committee At the time of this writing, the committee was getting ready to host its annual seminar in Dallas, Texas on March 17, 2011, immediately following ASCE Geo-Frontiers 2011. The seminar historically has had approximately 80 to 100 participants. This year’s theme was innovative foundations for fuel and energy production, and featured speakers from around the globe including Malaysia, Brazil, Canada and the United States, which attests to the DFI’s international membership and appeal. Seminar topics included dynamic response of vertical anchors for support of wind towers, effects of pile installation methods, settlement prediction, lateral capacity of helical piles for support of solar structures, and helical piles for support of natural gas compressors and vibrating machines. The committee held a general meeting during the World of Concrete in January and another meeting preceding the semi- nar in Dallas. Topics included the New York City Department of Buildings (NYCDOB) new section of building code governing the use and application of helical piles. To date the NYCDOB has yet to release this code, but it was expected to be published soon. Other committee activities include organizing an ad hoc group of engineers and manufacturing company representatives to review ICC-Evaluation Services document AC358 and to update the acceptance criteria for the 2009 IBC. The committee also is completing a series of standard specifications, finishing a university slide presentation, and working on a state-of-practice paper for the DFI Journal. We are looking for new members to champion these efforts. The committee is comprised of over 30 DFI members representing helical foun- dation manufacturing companies, installation contractors and specialty foundation design firms, as well as university faculty Howard Perko, Ph.D., P.E. Committee Chair [email protected] involved in helical pile research. The goal of the committee is to share knowledge and collaborate on initiatives that serve the helical foundations and tiebacks industry as a whole through development of universal standards, facilitating research, hosting educational seminars and increasing public awareness. The committee plans to meet during the DFI Annual Conference in Boston, Mass., in October 2011. All DFI members and guests interested in the state of technology regarding helical piles are welcome to attend and participate. Testing and Evaluation Committee The DFI Testing and Evaluation (T&E) Committee continues its efforts to educate the industry (owners, contractors and engineers) and the public regarding the advantages and importance of proper testing and evaluation of deep foundations. We also seek to educate these parties about consequences of not performing or improperly performing these tasks. The committee is working on the following initiatives in 2011 in support of this goal: 1. Continued commitment and involvement in the DFI SuperPile seminars. The next SuperPile seminar is scheduled in Charleston, S.C. from May 12 to 13, 2011. Additional details regarding SuperPile ’11 can be found at www.dfi.org. 2. Development of a modular short course that focuses on the three most common deep foundation non-destructive tests (NDT): high strain dynamic pile testing (commonly known as PDA testing), crosshole sonic logging (CSL), and low strain integrity testing (commonly known as pile integrity testing or PIT). This course will be designed to be used as a whole or in parts by T&E Committee members at industry events. The first presentation of this short course is scheduled for the DFI 36th Annual Conference on Deep Foundations in Boston, Mass., on October 18. 3. Give deep foundation testing and evaluation presentations at engineering universities and colleges for various student organizations. The first is scheduled for the University of Massachusetts – Lowell’s ASCE Student Chapter in April, 2011. 4. Assist other DFI committees with issues relating to testing and evaluation. For example, several T&E Committee members are working with Tracy Brettmann and the DFI ACIP Pile Committee on the development of guidelines for nondestructive testing of ACIP piles. 5. Continued development of a draft guideline for the selection of qualified deep foundation testing firms to aid owners, contractors and engineers. 6. Assist state DOTs that do not have specifications for deep foundation testing and evaluation develop specifications. 7. Educate state DOTs on recent advances relating to deep foundation testing, instrumentation and evaluation. Ed Hajduk, P.E. Committee Chair [email protected] The T&E Committee is comprised of over 20 industry professionals with extensive knowledge and experience relating to testing, instrumentation, evaluation and design of deep foundations and their affects on adjacent structures. If you have a question regarding deep foundation testing, instrumentation and evaluation, please submit it at our committee website: http://www.dfi.org/commhome. asp?commfield=TEST. DEEP FOUNDATIONS • SPRING 2011 • 61 62 • DEEP FOUNDATIONS • SPRING 2011 Slurry Wall/Trench Committee The committee is organizing a one-day seminar in Toronto, “Structural Slurry Walls,” that will address their use in underground structures. There were diaphragm wall problems over 30 years ago in Toronto that suggested to local engineers and stakeholders that they were not suitable for underground structures. The committee is interested in presenting alternatives to current techniques on slurry wall methods. The seminar will be held in mid-August and focus on information sharing and technology transfer on specific regional and international projects. Target attendance includes owners, engineers and their representatives. We are inviting presentations and participants from Ontario. After starting with our poster on Sustainable Development last October, the committee wants to focus on this topic using international experience and current state of the art in the U.S. Our poster at the DFI Conference showed excellent examples on six sustainable projects. Saving on energy and materials continues to be a com- mittee concern. There are new projects including energy piles that are similar to the interests of diaphragm/ secant pile walls and the committee should follow their progress. We are working on several other objectives. One is final approval by DFI’s Technical Advisory Committee on our draft for the DFI Guideline for Selecting Cutoff Wall Systems, which is now under review. We are also working toward approval of the committee’s educational presentation. Literature is being collected and should be reviewed by July 2011. Both construction techniques and design information will be provided for students, educators and the public. The committee is also working on updating the existing Guidelines for Structural Slurry Walls, and on developing technical papers for the DFI Journal. At the last meeting, there was a round table discussion about the financial situation of construction markets that affect the meeting attendees. The consensus was that Laurent LeFebvre Committee Chair [email protected] there was little improvement in the level of immediate work in the privately-owned industry and property development sector. The majority of diaphragm wall/cutoff work is being sponsored by the federal, state and local government and agencies that require dam and levee rehabilitation, transportation and building improvements. The only local stimulus in new foundation projects was for large projects sponsored by universities such as MIT and Columbia University. Those expansions are privately funded. The committee also welcomed new members: Gernot Schranz of Liebherr Nenzing Crane, Walter Vanderpool of Terracon Consultants, David Coleman of Underpinning & Foundation Skanska, Gregory Sanchez of Treviicos, Peter Deming of Mueser Rutledge Consulting Engineers and Vincent Hull of Hayward Baker. Soil Mixing Committee The Soil Mixing Committee had another great meeting at the DFI Annual Conference. More than 20 people came; another sign that times are good and lots of interest exists in the industry. Several of our subcommittees gave status reports on outstanding items such as the DFI Guideline on Deep Mixing and a database to start tracking the quantity of soil mixing completed in the U.S. each year. Several of our European and Asian companions track their industry much the same way. The DFI Guideline document should be completed by April. Updates from committee members about their own work demonstrated area-wide variety of soil mixing projects including levee support, tank support, roadway embankment support and building support. The use of soil mixing as more than a ground improvement tool is catching on with the engineering and construction communities. We should continue our efforts to increase the knowledge in those communities and to provide good quality soil mixing with proper QA/QC. On April 7 and 8, DFI had a Soil Mixing workshop in New Orleans. Early indications were that it would be well attended. The workshop included presentations on the history of and current uses of soil mixing. Equipment capabilities were presented on the first day so that attendees could understand the uses and limitations of soil mixing equipment. The second day was geared toward a review of current specifications and design standards used in many applications of soil mixing. The following ideas for committee activities were presented during the Annual meeting for new activities or future focus: • Sustainability or evaluating the carbon footprint of soil mixing is a new focus for the group. The use of recycled binders is one way to reduce the carbon footprint of soil mixing. Dennis W. Boehm Committee Chair [email protected] • Testing standards; what works and doesn’t work. The committee hopes to work with ASTM to develop new standards with sampling, coring, curing and testing soil mixed material. • Performing a literature search on soil mixing papers and providing access to it through DFI. • Develop and launch a soil mixing webinar following the Soil Mixing workshop in April. I continue to challenge our committee members to become more involved in our industry to foster a stronger relationship between those who practice soil mixing and those who design and specify it. DEEP FOUNDATIONS • SPRING 2011 • 63 RELY ON DSI ® #24 READBAR & #28 CR TH ! now available lesperson for local DSI sa Contact your details DYWIDAG THREADBAR® Anchors DYWIDAG Multistrand Anchors Owners attach great importance to the fastest possible completion of ground engineering projects. DYWIDAG Geotechnical Systems match these requirements perfectly. GEWI ® Piles DYWIDAG Ductile Iron Piles DYWI® Drill Hollow Bars Our innovative, high-quality DYWIDAG Systems are world-renowned for their reliability and performance. DSI is the global market leader in the development, production and supply of DYWIDAG Geotechnical Systems to civil engineering companies. In line with our strong service approach, we are always committed to satisfying our customers’ demands. DYWIDAG Rock Bolts DYWIDAG Soil Nails DYWIDAG Tierods DYNAFORCE® Sensor Headquarter Construction America Local Presence – Global Competence GEOTECHNICAL SYSTEMS www. d s i a m e r i c a .com www. d s i c a n a d a .ca USA NORTH CENTRAL Terence Lee Phone (630) 972-4036 Fax (630) 739-5517 DYWIDAG-SYSTEMS INTERNATIONAL USA INC. 320 Marmon Drive Bolingbrook, IL 60440, USA Phone (630) 739-1100 [email protected] USA NORTH WEST Alex Chen Phone (253) 859-9995 Fax (253) 859-9119 USA NORTH EAST Ken Purinton Phone (610) 268-2221 Fax (610) 268-3053 USA MID ATLANTIC Rob Mezick Phone (610) 268-2221 Fax (610) 268-3053 CANADA WEST Paul Krieg Phone (604) 888-8818 Fax (604) 888-5008 USA SOUTH CENTRAL USA WEST Brad Hunter Bernhard Froemel Phone (817) 465-3333 Phone (562) 531-6161 64 • DEEP Fax (817)FOUNDATIONS 473-1453 • SPRING 2011 Fax (562) 531-3266 USA SOUTH EAST Stephen Callies Phone (770) 491-3790 Fax (770) 938-1219 CENTRAL AMERICA Luis Gomez Phone (954) 318-1105 Fax (954) 318-1107 CANADA EAST Victor Kumala Phone (905) 888-8988 Fax (905) 888-8987 ACIP Pile Committee The Augered-Cast-In-Place (ACIP) Pile Committee meeting was well attended with 22 members meeting in October during the DFI Annual Conference in Hollywood, Calif. The meeting discussions focused on current initiatives which include: 1) advancing the action plan to facilitate AASHTO approval of ACIP and Drilled Displacement (DD) piles and 2) investigating Non-Destructive Testing (NDT) of ACIP piles. The committee is continuing its initiative relative to furthering the AASHTO approval action plan. Updates on this effort will be provided in subsequent committee reports and at upcoming committee meetings. Tracy Brettmann of Berkel and Company has been actively working on a committee document entitled A Guideline for Interpretation of NonDestructive Integrity Testing of Augered-CastIn-Place Piles along with assistance from Bernie Hertlein of AECOM, Ed Hajduk of Terracon, George Piscsalko of PDI and Bria Whitmire of Fugro Consultants. We hope to complete the final version shortly, have the Technical Advisory Committee review completed and issue the publcation by end of year. The goal of this document is to provide practical guidance for the interpretation of NDT on the integrity of ACIP and DD piles. The Winter Planning Meeting (WPM) for DFI was recently held in Coconut Grove, Fla. At this meeting, several ideas were discussed regarding ways to complete extensive, in-depth and/or major committee initiatives within a primarily volunteer organization. As a volunteer within this organization, I know that my fellow committee members struggle, as I do, to find significant time to complete organization-related work. This discussion at the WPM was pertinent to the committee’s goals. The ideas discussed at the WPM will provide techniques to re- energize committee initiatives, and will benefit the membership of DFI. I look forward to their implementation. Matthew E. Meyer, P.E. Committee Chair [email protected] The committee contributed to the agenda of the upcoming SuperPile conference in Charleston, S.C. with several ACIP Pilerelated presentations by contractors, engineers and equipment suppliers. I look forward to seeing many of you at the event. At press time a committee meeting was scheduled for May 12, following the day one presentations at SuperPile. If any DFI members have an interest in participating in the committee’s activities, please send a letter to DFI headquarters. The other eight DFI Technical Committee Reports will appear in the summer issue of the magazine. DEEP FOUNDATIONS • SPRING 2011 • 65 What’s Below Ground is Just as Crucial and Complex as the Structure it Supports... That’s why you need the experts in Deep Foundation Testing Services ECS Services Include: Pile Driving Analyzer (PDA) High-Strain Dynamic Pile Testing Cross-Hole Sonic Logging Practical Solutions to Complex Problems Geotechnical ● Environmental ● Construction Materials Testing ● Facilities Engineering www.ecslimited.com ● 1-800-822-3489 TM AC358 Acceptance Pending #09-10-09 www.MacLeanDixie.com Copyright ©2010 MacLean Dixie HFS 66 • DEEP FOUNDATIONS • SPRING 2011 FiNANCiNG AVAiLABLE Drilling solutions to your bottom line. RENTALS • SALES • RPO • TOOLING • PARTS • SERVICE • TECHNICAL SUPPORT • • • • • • • • • • • Earth Retention, Foundation & Piling Limited Access & Specialty Equipment Jet Grout, Soilmix, Soil Nailing Geothermal & Exploration Drilling Reverse Circulation Drill Systems Excavator-Mounted Drill Mast Attachments Surface & Underground Mining Drill Pipe, Casing, All Consumables Hammers, Bits, Under-Reamers Vibro Hammers & Sheet Pile Wassara Water Hammer Drilling Your West Coast Distributor for 800-656-6766 Your Foundation Distributor Since 1988 MAIN 1623 Mission Drive, Ste. #6 I Solvang, CA 93463 I (800) 656-6766 SERVICE CENTER 1046 Carrier Parkway I Bakersfield, CA 93308 I (800) 656-6766 hennessyinternational.com DEEP FOUNDATIONS • SPRING 2011 • 67 68 • DEEP FOUNDATIONS • SPRING 2011 PEOPLE, PROJECTS AND EQUIPMENT Modified Dry Method Chosen for Norway Jobs MDM underway in Trondheim, Norway Stabilizing soft/stiff clay, organic soil, loose/hard sand and silt by adding water and cement is now a well-known technique in Europe and Asia. The MDM deep mixing method has been used extensively over the last seven years for ground improvement of road and railway embankments as well as levees. It is also used as foundations for buildings such as parking garages and industrial buildings, and foundations for wind turbines. The volume of stabilised soil in Europe and Asia during the last years is roughly 350,000 m 3 or 800,000 m (455,000 cu yds or 2,625,000 ft). Two recent projects in Norway are described here. How MDM Works In general, introducing dry binder to the soil lowers the natural liquidity index and makes it more difficult to hydrate additional binder and properly mix the soil. This is especially critical in shear panel designs where proper adhesion between overlapping columns within the panels is assumed by the designer, and must be achieved to produce the intended product. Mixing dry binder (cement) and the right amount of water, at the right time, with soil allows for installations in very dry, hard and difficult-to-mix soils as well as in soft and wet soils. Large volumes of dry binder can be used when needed, and still be properly hydrated. The MDM method is not dependent on the natural water content of the soil, or limited by the amount of binder used. These improvements are immediate and followed by a long-term increase, as is the case with most in-situ methods using a cementitious binder. During the penetration phase, a mixing tool, mounted on a leader, is rotated down into the ground to the required depth. The tool is fitted with several water injection nozzles. Part (typically, 50%) of the dry binder (typically cement), and specific amounts of water are injected into the ground through separate nozzles. During the withdrawal phase of the mixing tool, the remainder of the dry binder, and additional water if needed, is injected into the ground and again stirred by the rotating mixing blades. The result is an improved soil column. The cement columns interact with the nonstabilized surrounding soil in low binder/low strength applications and create a stabilized soil volume, which acts as piles in high binder/high strength applications. AUTHOR: Johan Gunther President, LC Technology DEEP FOUNDATIONS • SPRING 2011 • 69 250 Binder kg/m3 450 Clay 100 Sand Peat 15 – 30 psi 30 psi 725 psi 290 psi Compressive strength 1600 psi Compressive strength Strength Parameters by soil type and binder quantity The columns may be installed in a singular column layout (settlement reduction due to increased modulus, or to take medium point loads depending on column strength), or in a rectangular pattern (increased stability due to columns acting as structural elements). They can also be installed in panels. Panel installation is common, with small-diameter soil mix columns used for slope stability, or for shallow (10 m or 33 ft) cut-off walls with overlapping columns (for increased shear strength and stability of slopes), or in blocks of up to 16 columns for very high point loads (direct foundation type application for multi-story buildings). MDM columns are also used for vibration reduction. Additives, such as retarders, accelerators, neutralizers and so on, can be introduced trough the water injection system at any or all depths. For more information on MDM visit www.lctechnology.us The Oslo Project was a railroad upgrade to reduce train vibrations in surrounding single-family houses. The dwellings are located very close to the track, from 12 m (40 ft) to a 90 m (300 ft). On this project the MDM columns were installed directly underneath the train tracks. The design called for high strength columns that would transfer vibrations down to underlying bedrock at depths ranging from 3 to 17 m (10 to 55 ft). On either side of the tracks, lower strength columns were installed for stabilizing purposes. These columns were designed and installed using a dry mixing system. The project highlights the versatility of the MDM system, which can produce both high and low strength columns without any modifications or extra equipment mobilization. On this project, the alternative to MDM for the high strength columns would have been either driven piles or a wet mix system. Either would have meant a production delay, added equipment and the associated mobilization time, plus an overall increase in cost. The main contractors were Skanska, PEAB and a local entrepreneur, HAB Construction AS. The Trondheim Project is part of a motorway tunnel entrance. The future tunnel will bypass the E6 motorway underneath the city of Trondheim, to alleviate current traffic congestion in the city. The soil conditions at the site are varied, but generally very soft. The work consists of stabilizing the upper 10 m (33 ft) of soil, so it can be excavated. The next 10 m (33 ft), down to 20 m (66 ft) and a hard layer, are to be improved to act as the foundation for the road way and tunnel approach. In the upper portion, we used very little binder for low strength, and on the bottom half we are using a larger volume. Essentially, we are installing a regular dry mix column in the upper portion, and then switching to a MDM column on the bottom. Due to the differing soil conditions at the site we are only employing MDM in the regions where the bottom portion is too dry (and therefore, hard) for the binder amount needed. Roughly we will probably end up using MDM on 35-50% of the project. The main contractor is NCC of Norway. MDM in Norway Our two most recent projects were in Norway, one in Oslo and one still going on in Trondheim, farther to the north. The Oslo project was completed in 2010. The first of the three sections was started in late 2009, and the last was completed in mid 2010. On the Trondheim site, the MDM portion is also complete, however the dry method is still being applied, with completion expected in the spring. On both projects the main reason for using MDM was to save money. It was the least expensive method that could construct columns or soil elements per the design and requirements (strength and uniformity). Competing or alternate methods would have been pre cast piles or a wet method. Both projects were performed by our Scandinavian licensee, Hercules Grundläggning AB. Other projects are pending in Norway and elsewhere in Europe. Following is a brief description of the projects. 70 • DEEP FOUNDATIONS • SPRING 2011 SALES & RENTAL PTC USA 2000 Kentville Rd Kewanee, IL 61443 Tel: 309-852-6267 Fax: 888-977-0986 PTC France 56, rue de Neuilly 93130 Noisy-le-Sec France Tel: +33-1-4942-7295 Fax: +33-1-4844-0002 [email protected] PTC Far East N° 3 Tuas Avenue 16 638926 Singapore Tel: +65-6861-6338 Fax: +65-6861-4514 [email protected] www.ptc.fayat.com DEEP FOUNDATIONS • SPRING 2011 • 71 DBM Contractors, Inc. Donald B. Murphy Contractors, Inc. Geotechnical Design & Construction Design/Build Earth Retention Foundation Support Slope Stabilization Ground Improvement Dewatering Serving the western U.S.A. Headquarters Federal Way, WA 800-562-8460 Regional Offices Northern, CA 831-464-3929 Southern, CA 760-233-5888 1-800-562-8460 • www.dbmcontractors.com 72 • DEEP FOUNDATIONS • SPRING 2011 Put infrastructure spending on a solid foundation. Monotube® Piles. Solid Economics In the infrastructure space across America, thousands of projects are on the books and simply awaiting funding to get underway. Coincidentally, polls show we Americans are strongly in favor of major investment in our aging infrastructure. However, concurrent with this favorable opinion is a strong demand for accountability and measurable efficiencies in how our tax dollars are going to be spent. We as corporate citizens, whether manufacturer, designer, engineer or contractor, have a serious interest in this. Monotube tapered steel foundation piles have consistently delivered capital-saving measurability for more than 80 years. Using conventional equipment, a Monotube requires a shorter driven length to achieve design load capacity, fewer man-hours and less energy to install than competing products. We have numerable test site data proving Monotube pile’s superior performance and it’s yours free for the asking. America is about to embark on a historic expenditure of taxpayer dollars. We at Monotube Pile Corporation know we can help you keep costs in check. Give us a call today because, as always, we’re ready to deliver solid economics. Request our Free Catalog P.O. Box 7339 • Canton, OH 44705-0339 / Ph. 330.454.6111 • Fax 330.454.1572 Executive Office: 5002 Second Avenue • Brooklyn, NY 11232 Email: [email protected] / www.monotube.com. DEEP FOUNDATIONS • SPRING 2011 • 73 Sun Piledriving, LLC and Zara Enterprises, LLC 35322 Bayard Road Frankford, DE 19945 P.302.539.7187 f.302.539.4443 www.spe-usa.net The Sun Group of Businesses -Bringing the Future of Piledriving to You- You are known by the company you keep... Junttan - Sales Leasing Parts Service The Sun Group of Businesses work with the best in the business in some of the highest profile locations; bringing an excellent safety record, quality equipment, experienced crews, and cutting edge technology to your jobsite every time. Emeca/SPEUSA 200 W. 10th Street Laurel, DE 19956 P.302.875.0760 f.302.875.0761 www.emeca-speusa.net 74 • DEEP FOUNDATIONS • SPRING 2011 Pile Joints, Rock Points And Pile Accessories Inexpensive Fast Assembly Lightweight DEEP FOUNDATIONS • SPRING 2011 • 75 Ground Source Heating and Cooling for London Complex One New Change, a $250 million landmark mixed-use development, is the largest ground sourced heating solution adopted in the U.K. The project is in London, near St. Paul’s Cathedral. Planning requirements called for 10% of the energy used in the structure to come from renewable sources. The designers and engineers selected geothermal energy from piles and open well as the most appropriate source to achieve that goal. The structure, 52,000 sq m (560,000 sq ft), includes three basement levels, each double storey height, from which the building is serviced. The building construction involved “topdown” construction that called for perimeter secant walls and plunge columns, piles with an I-section steel column embedded in its top. This steel column supports the floors as the basement excavation proceeds by transferring the load into the pile. The foundations, containing 23,000m3 (30,000 cu yd) of concrete and 2,500 tonnes (2,755 tons) of reinforcement, comprised: • 413 linear m (1,355 ft) of perimeter hard/firm secant wall, comprising 610 piles of 880 mm (35 in) or 1180 mm (46.5 in) diameter. The latter diameter was used adjacent to the London Underground’s brick-lined Central Line tunnel. Primary piles were 12 to 16 m (39 to 52 ft) deep and the secondary piles 20 to 39 m (65 to 128 ft) deep. • 250 bearing piles ranging in diameter from 900 to 2,400 mm (36 in to 8 ft), installed to depths of up to 40 m (130 ft), with maximum loads of 7,000 tonne (2,645 tons). Of that total, 120 Cemloc ® piles contained plunge columns for the top-down construction, and 219 were designated as energy piles®. Piles were installed using a dry conventional rotary technique and short temporary casings. The contractor (Cementation Skanska) used high-torque Bauer BG28 and BG40 rigs to bore the piles because verticality and plan position accuracy were key considerations in rig selection. 76 • DEEP FOUNDATIONS • SPRING 2011 Geothermal loops fixed within a reinforcement cage Energy Piles The energy piles contain continuous loops of 32 mm (1.25 in) diameter HDPE pipe embedded within the 30 m (98 ft) deep bored piles. Each pile contained between 2 and 8 connected loops extending below the basement, cut off to within 0.5 m (20 in) above the toe of the pile. Installing the loops on the reinforcing cage required major innovation because the cages were installed in spliced sections. Water flow and pressure tests confirmed the integrity of the loop during construction. Insulation foam covered by rigid plastic pipe prevented damage during the concrete trimming. With top-down construction, the intermediate basement floors must be AUTHORS: Julian Crawley, Director, and Peter Smith, Geothermal Manager, Cementation Skanska, Rickmansworth, England Tony Amis, Business Development Director, Geothermal International, Coventry, England supported. This was done using 120 steel embedded piles plunged a third of their length into basement piles. Positioning was achieved using Cementation Skanska’s patented Cemloc® frame. The tolerances were 5 mm (0.2 in) in vertical position and 20 mm (.75 in) in plan at base slab. Ground Source Solution The ground source heating and cooling scheme, designed and installed by Cementation Skanska subcontractor Geothermal International, combined the foundation energy piles (closed loop) with two water wells (open loop). The scheme delivers 1.7MW of heating and 1.8MW of cooling from 13 130kW water furnace heat pumps. This process is 400% efficient compared to the 90% efficiency of a standard gas condenser boiler and will save 900 tonnes (1,000 tons) of CO2 emissions annually. Optimum efficiency within a closedloop energy pile system requires a seasonal balance between heating and cooling loads. It was important not to “over extract” energy as this could impair the system performance. The operation of the Summary deeper open-loop system has no effect on The project demonstrated that ground this energy balance. By combining opensource heat schemes can be successfully and closed-loop systems, the energy piles delivered for complex city centre urban can be overworked, meaning that more developments. will be extracted from the ground (than Converting the foundation piles into permitted by the design) on the basis that energy piles is relatively simple in theory, one will rebalance it almost immediately requiring only adding the loops and from the open-loop source rather than wait connections. The foundations become for the next season. Using open wells more efficient with a dual use; providing restores the balance, by deep extraction ground source energy for the heat pump as and circulating at night, making use of well as carrying the structural loads. cheaper electricity tariffs. Supplementing the energy piles with deep If too much heat is extracted from the open wells gives wider options for proviground, it will eventually cool to a level that sion and efficiency of the energy supply. prevents heat extraction. The converse is The client wanted a ‘one stop’ shop for true for cold extraction. The balance in both the piling and geothermal works, and extraction of seasonal heating and cooling this project is the first to incorporate is a very important design consideration. Top of reinforcement cage with geothermal works in a piling package. This The closed-loop element consists of protruding geothermal loops arrangement meant the normal early fluid filled loops within the energy piles, conclusion of the piling contract had to wait for the heating and connected to the heat pumps. The fluid circulates continuously cooling commissioning at the building completion. through 38 km (24 mi) of pipe work transferring heat to and from The construction process benefited from an early engagement the ground, depending on the time of year. with the client. There were a series of precontract workshops and In the winter, circulating water will be warmed by 3-5°C meetings, at which the various teams demonstrated scheme (5-9°F). This heat gain is ‘magnified’ (based on Boyle’s Law) by the feasibility and design before moving on to the planning, heat pump for subsequent use as heating, or hot water, within the programming and construction. Close interaction between team building. This is similar technology to that used in a domestic members was essential to examine project risks and to enable the refrigerator. The system is reversed in the summer to provide successful conclusion to the project. cooling to the building. Open Loop (Water Wells) The open-loop component consists of one pair of extraction/reinjection wells installed 140 m (460 ft) deep into the chalk aquifer. Water is extracted from the fissures in the top 10 m (33 ft) of chalk. As fissures could be connected, the pair of wells had to be positioned as far apart as possible to avoid thermal breakthrough, which might compromise well integrity. The design required 10 litres/sec (2.6 gal/sec) flow from the wells, the minimum flow required to meet the original 10% geothermal renewable target. In-situ well testing confirmed the flow rate. The geothermal headers servicing the energy piles were set up in 14 zones, each with 3 circuits. Each circuit has five sub-circuits that connect the loops within the energy piles. Pipe length in each subcircuit is the same throughout the entire exchange network. This ensures equal flow rate through each, which in turn balances the heat abstraction/rejection to the ground and prevents hot/cold spots. The plant room design encompassed the source side pipe work, i.e., open loop and dry air coolers, low temperature hot water, and chilled water systems. The dry air coolers, low temperature hot water and chilled water systems terminate at a plate frame heat exchanger, the point at which the building distribution systems interface with the geothermal energy system. Geothermal ring mains connecting plant room to the 14 collection zones DEEP FOUNDATIONS • SPRING 2011 • 77 Your True Project Partner © 2011 Skyline Steel, LLC. Skyline Steel is a wholly owned subsidiary of ArcelorMittal, the largest and most globally integrated steel company. A premier steel foundation supplier serving the US, Canada, Mexico, Central America, Caribbean and South American markets, Skyline Steel is a wholly-owned subsidiary of ArcelorMittal, the world’s largest and most respected steel company. Skyline Steel has over twenty-five sales offices across two continents and a robust infrastructure comprised of manufacturing, coating, and fabrication facilities; dozens of stocking locations; an efficiently-coordinated supply chain; and exclusive engineering support. Collectively, these functions support a dynamic sales team that supplies hundreds of thousands of tons of steel foundation products to the industry every year. Pipe: Spiralweld and Rolled & Welded Threaded Bar & Micropile Steel Sheet Pile • Wide Range of Lengths, Diameters and Thicknesses • Grade 75 Threaded Bars with various thread configurations and bar designations • Custom Lengths • Grade 150 Threaded Bars in 1-3“ diameters • Widest Range of Hot Rolled and Cold Formed Steel Sheet Pile Available in the Industry • Accepted by DOTs in Seismically Active Areas • Complementary accessories designed to develop the full capacity of bars • Domestic & Foreign • Spiralweld Pipe is Structurally Equal to API Pipe* • Micropile casing accessories in stock for immediate delivery *According to full-scale university study conducted in 2009 • Multiple tooling items for Micropile casing installation • Z-piles, Flat Sheets, Combination Walls Skyline Steel’s flagship products include H-piles, pipe piles, hot rolled and cold formed steel sheet piles, threaded bar, micropiles, accessories, structural shapes and connectors. Of the products we manufacture and supply, 80% are made from recycled steel and are 100% recyclable. www.skylinesteel.com/dfi | 888.450.4330 | technical hotline: 1.866.875.9546 Unmatched Product Range Material Availability 76 • DEEP FOUNDATIONS • SPRING 2011 Manufacturing Capabilities Innovative Applications and Engineering Expertise R E N TA L • SALES • SERVICE T R U S T , I N N O VA T I O N & E X P E R T I S E . . . THE FOUNDATION OF SUCCESS. For more than 90 years, Equipment Corporation of America has been a premier distributor of Foundation Construction Equipment. Our success and longevity is a direct result of the relationships we’ve built by using high quality equipment and best-in-class service. Find out how we can build a foundation together. 1.800.PILE.USA -or- www.ecanet.com EQUIPMENT CORPORATION OF AMERICA B U I L D I N G F O U N DAT I O N S S I N C E 1 91 8 AUTHORIZED DEALER: PITTSBURGH PHIL ADELPHIA WASHINGTON D.C. TORONTO DEEP FOUNDATIONS • SPRING 2011 • 79 Deep Foundation Specialists Drilled Shafts Driven Piles Auger Cast Piles Low Headroom WWW.MCKINNEYDRILLING.COM Headquarters: Odenton, MD 410-874-1235 Fax 410-551-1236 District Offices: Pittsburgh, PA 724-468-4139 • Cleveland, OH 440-439-4900 • Philadelphia, PA 215-393-6700 Washington, DC 703-550-9210 • Charleston, WV 304-755-0143 • Memphis, TN 901-363-9421 • Winston-Salem, NC 336-992-2300 80 • DEEP FOUNDATIONS • SPRING 2011 Louisville, KY 502-955-8474 • Austin, TX 512-312-1525 • Ft. Worth, TX 817-443-1465 • Atlanta, GA 770-948-9521 DEEP FOUNDATIONS • SPRING 2011 • 81 DFI People and Companies Roy Michael Armstrong died on December 31 at his home in Champaign, Ill. Armstrong was an active consulting engineer at the time of his unexpected death, and worked to develop many geotechnical engineering documents for DFI committees, ASTM and the American Concrete Institute. Armstrong received his B.S. in civil engineering from the Rolla School of Mines. After serving in the U.S. Army, he received his M.S. from the University of Illinois, where he pursued his doctorate and taught classes. With others, he formed a consulting firm that specialized in foundation and structural engineering, and he worked all over the country and abroad. CETCO®, a subsidiary of AMCOL® International Corporation, announced the addition of Dennis G. Grubb, Ph.D., P.E., to the newly created dual directorship of Environmental Technology and Sustainable Geotechnics. In this role, he will expand CETCO’s capabilities to assist clients with leveraging opportunities related to the beneficial reuse of industrial byproduct and recycled materials. Archie Filshill, Ph.D., president of CETCO Contracting Services Company, says that Grubb championed the concept of beneficial reuse years before most people had heard of it, and is one of the most knowledgeable and experienced experts in this emerging arena. Geocomp Corporation relocated its headquarters to 125 Nagog Park in Acton, Mass. The firm also has locations in New York City, Atlanta, San Francisco and Peru. Geocomp has developed technologically advanced products and solutions available for risk management related to large civil construction and infrastructure projects. Some of its projects include: Boston’s Big Dig; New York’s Eastside Access project; the World Trade Center and 2nd Ave subway; the Metro subway in Athens, Greece; the Woodrow Wilson Bridge in Washington, D.C.; and the Tonen Refinery in Kawasaki, Japan. Chris Burke joined the Claims Group of Jacobs Associates in October working out of the Boston office. He has more than 10 years of experience as a claims consultant providing services to owners, contractors, architects/engineers and their counsel. He earned his B.S. with a concentration in Geotechnical and Structural Engineering from Worcester Polytechnic Institute and his M.S. in Civil/Structural Engineering from the Massachusetts Institute of Technology. Geoffrey Hughes also joined Jacobs Associates, Boston, in January with 20 years of experience in planning, design, and installing water and wastewater projects. He was the principal tunnel engineer for the program management team on the Narragansett Bay Commission Combined Sewer Overflow Abatement Program in Providence, R.I. Hughes earned his B.S. in Minerals Estate Management from Sheffield Hallam University in Sheffield, U.K. Moretrench announced the appointment of Drew Floyd, P.E., to vice president. Floyd earned a M.S. in Civil Engineering at Michigan State University, and has over 24 years of specialty geotechnical construction experience. He joined Moretrench in 2004 as regional manager for the New England area. He has oversight responsibility for work performed through the company’s Pittsburgh, Pa., office. Floyd will continue in both capacities while assuming corporate duties as vice president. Nicholson Construction Company has acquired Advanced Foundation Systems, Inc., of Denver Colo., a geotechnical contractor that has done earth retention, piling and ground improvement projects. Acquiring a sister company from within the Soletanche Freyssinet Group continues the Group’s geographical expansion. Pat West is president of Advanced Foundation Systems, which now operates as Nicholson’s new Denver office. Nicholson’s Western District also includes offices in Salt Lake City, Utah and Austin, Texas. ASFE/The Geoprofessional Business Association has published new editions of its comprehensive Design Professional Limitation of Liability Case Index and Bibliography of Economic Loss Doctrine Cases available absolutely free to everyone. Prepared for ASFE’s Legal Affairs Committee by Terence J. “Terry” Scanlan, Esq. of Skellenger Bender, P.S., a Seattle law firm, both documents are online at asfe.org. ASFE introduced the limitation of liability concept to the design and environmental professions in 1970. The economic loss doctrine (ELD) is an important protection for design professionals, who need to know in which states it is applied, and to what extent. The doctrine bars use of tort claims to recover purely economic losses, such as those stemming from property damage or construction delays. In states that uphold the doctrine in full, purely economic damages may be recovered from design professionals only via breach of contract suits, limiting claimants to design professionals’ clients, as opposed to third parties. Steve Whisenhunt (photo) is the new vice president, sales, Western States, and Matt Listro has joined as vice president, sales, Northeastern States, for Liebherr Nenzing Crane Co., the Liebherr subsidiary responsible for sales and service of crawler cranes, piling rigs and special foundation machines manufactured in Austria. Whisenhunt has been in the crane business for 24 years, starting as a mechanic. For the past nine years he was with Liebherr Nenzing’s west coast distributor, Coastline Equipment, as manager of the crane division. Listro has been in the equipment business for 18 years and spent the past 14 years selling cranes. A graduate of the University of Rhode Island, he worked for Shawmut Equipment Company and more recently with MPL Equipment. DEEP FOUNDATIONS • SPRING 2011 • 83 Jerry DiMaggio was the recipient of ASCE’s Martin S. Kapp Foundation Engineering Award in March at the Geo-Institute’s GeoFrontiers Conference in Dallas. The Kapp Award recognizes the best example of innovative or outstanding design or construction of foundations, earthworks, retaining structures or underground construction. DiMaggio is currently the SHRP 2 implementation manager for The National Academies, Washington, D.C. Prior to this position, he was the principal bridge engineer and National Geotechnical program manager for the FHWA. The Kapp Award was established in 1973 in memory of the outstanding professional accomplishments of Martin S. Kapp, F.ASCE. David R. Good, P.E., and Walter E. Kaeck, P.E., were promoted to associate partners of Mueser Rutledge Consulting Engineers, New York, N.Y. Good joined the firm in 1980, and has managed subsurface investigation and design programs for land and waterfront structures. Kaeck joined in 1987, and specializes in analysis and evaluation of dewatering and alternative groundwater control methods for complex building projects and tunnels and buildings. Aker Wirth was named, for the second time, as one of the best German small to mediumsized enterprise employers. Personnel management at the Erkelenz enterprise was singled out by Dr. Wolfgang Clement, the former German economics minister, who presented the company with the prestigious Top Job seal of quality at a ceremony in Duisburg, Germany. From Left: Liane Knops (HR Aker Wirth), Christoph Kleuters (CEO Aker Wirth), Wolfgang Clement (former German economics minister), Helmut Pospiech (Vice President HR Aker Wirth) 84 • DEEP FOUNDATIONS • SPRING 2011 Dr. Jesús Gómez, P.E., was inducted into the Academy of Geo-Professionals as Eminent Diplomate Geotechnical Engineer. Gómez, a principal with Schnabel Engineering and the firm’s chief engineer of the Geostructural Group, was also elected to the Board of ADSC in March. He has more than 26 years of design and construction experience in geotechnical projects. He has extensive experience in design and construction of foundations, excavations, slope stabilization and soil improvement. Prior to joining Schnabel in 2000, Gómez was chief engineer for the Venezuelan branch of the international foundation construction firm Franki Pile Foundations. At graduate school at Virginia Tech, he developed a new numerical model for soil-structure interfaces. The U.S. Army Corps of Engineers sponsored that research. He has authored or co-authored over 70 publications, and was the researcher for the FHWA/ADSC Hollow Bar Soil Nail (HBSN) Test Program field research effort and report. Bauer-Pileco announced that Michael Baxter became director of sales for Bauer East. He has over 20 years of experience in the construction equipment business. He is a graduate of Mount Allison University in Sackville, New Brunswick, Canada, where he received his bachelor of commerce degree. Civil engineer Jean Wehbe also joined the sales department. His prior experience includes working as a geotechnical project engineer for three years while pursuing a M.S. in civil engineering with emphasis on structures and foundations. He was recruited by Bauer Maschinen GmbH and received ten months of training at the company’s headquarters in Schrobenhausen, Germany before starting at Bauer-Pileco in January 2011. Both men are now based in the firm’s North American headquarters in Houston, Texas. Atlas Copco announced several staff appointments. Todd Courtney was been named sales manager for Mining at the Tucson store and is responsible for sales in the Tucson territory as well as being an account manager. He has a B.A. from Colorado School of Mines. Don Cash is now sales manager of the firm’s regional store in Denver. He has been working for Atlas Copco Construction Mining Technique USA for 10 years, and is now responsible for Rock Drilling Technology and Geotechnical Drilling and Exploration sales in Colorado, Utah and Wyoming. Carrie Searle was made parts manager for the Tucson location and is responsible for the management of the store’s parts and warehouse. Mark Shupe was appointed product support sales representative for Atlas Copco’s company store in Elko, Nev. Darrell Wilder, P.E., was named senior associate of Schnabel Engineering . He has more than 12 years of design and construction experience in geotechnical projects and has performed complete design, supervision and monitoring of geotechnical solutions for a wide range of projects. Wilder has extensive experience in design and field supervision of complex geotechnical instrumentation programs, including stability analysis and design for embankments, dams and rock slopes. He is the project manager and lead designer for the Jefferson Memorial Seawall and Plaza Replacement, Washington D.C. Professor Pedro A. de Alba died in February, at age 72. Born in Chihuahua, Mexico, he obtained his B.S.C.E. from the National University of Mexico, then worked with Dr. Leonardo Zeevaert in Mexico City. He later obtained his M.S and Ph.D. at the University of California, Berkeley, under Dr. H. Bolton Seed, working on liquefaction of sands during earthquakes. de Alba then worked for Shannon & Wilson in Burlingame, Calif. before joining the University of New Hampshire in 1977. In his 33 years at UNH he taught over 10 different courses in geotechnical engineering. Although afflicted by ALS, de Alba remained active in graduate education. A scholarship has been set up in his name and donations should be addressed to: The Pedro A. de Alba Scholarship, University of New Hampshire, Department of Civil Engineering, Kingsbury Hall, 33 Academic Way, Durham, New Hampshire 03824. PERFORMANCE RELIABILITY VALUES Casagrande USA, Inc. 973-579-1906 1-866-939-CUSA 22 Van Sickle Rd. - Lafayette - NJ 07848 casagrande-usa.com Main: 1623 Mission Drive - Suite 6 - Solvang - CA 93463 Service Center: 1046 Carrier Pkwy - Bakersfield - CA 93308 Toll Free 800-656-6766 hennessyinternational.com Head Quarts Rural Hall - NC 877-207-6062 Branch office Miami - FL 305-929-8572 IDEDrills.com 888-45-DRILL - Tahlequah - Oklahoma 888-55-DRILL - Georgetown - Texas venturedrillingsupply.com ADV.2011.02def(7,5x10) 1-02-2011 15:57 Pagina 4 C M Y CM MY CY CMY K World Trade Center - New York dam rehabilitation - slurry walls - cutoff walls - secant piles - caissons jet grouting - soil mixing - soil improvement - auger cast piles Geotechnical & Foundation Contractor Phone 617.241.4800 www.treviicos.com main brands DEEP FOUNDATIONS • SPRING 2011 • 87 88 • DEEP FOUNDATIONS • SPRING 2011 EDITORIAL A Personal Journey Underground (With apologies to Dante’s Inferno) Since graduating from college in 1964, I have worked in the field of foundations and underground construction, beginning with ICOS, an Italian specialty contractor. I’d like to share my observations of our discipline over the years. Let us begin with project delivery. First the client has desires, needs and expectations. Next, funding is sought, and design begins, followed by procurement. Ultimately construction will take place (if financing has remained in place!) The last step too often is litigation, which, unfortunately, occurs in the U.S. much more frequently than elsewhere. Whether for good or bad, litigation certainly effects risk analysis and ultimately, pricing. when the Corps first used the Two-Step procurement previously utilized only in military contracts. This approach allowed ICOS to propose its own solution to build the work to required minimal specifications. Many owners today use this or similar types of procurement to award projects on a “Best Value” basis. Another forward looking organization was the New York Port Authority, which in the early 1960s took the risk of giving ICOS countries generally expect more. On the other hand, there is a greater recognition that apportioning risk among the various parties (where it belongs) results in more successful and less contentious projects. Hence the widespread use of Changed Conditions clauses, and the increasing popularity of Geotechnical Baseline Reports that limit contractor liability, but put the designer on the line for realistic assessment of ground conditions. The Client Clients needs have not changed. They want a good product, in time and at a reasonable cost. What has changed markedly is the likelihood of completing ever more difficult projects. Great advances in design and construction render possible what a while ago was only a dream. Buildings get taller, foundations deeper and construction less costly. Enlightened owners have also contributed to improvements in our field. I single out the U.S. Army Corps of Engineers for two decisions that changed the industry. The first was the solicitation by the Memphis District in 1976 for a deep cut-off built using the soil-bentonite technique for the Huxtable pumping plant in Arkansas. The unknown (to me) designer who specified this technique took a great risk. The method had never before been used at that depth. ICOS successfully completed the contract, and soon afterward, the Mississippi flooded the site, but the excavation remained dry. Slurry trenches are now a standard way to create impervious barriers at a very reasonable cost that has hardly changed since. The second case is the contract for a deep cut-off at the Wolf Creek Dam, awarded by the Nashville District in 1974, Wolf Creek 1974: temporary construction platform during cut-off installation the contract for the slurry wall construction at the World Trade Center. At the time the technique had been used only once in the U.S., for a small pumping station. The successful completion of that contract initiated a new way to build underground structures in difficult ground conditions and in the presence of a high water table. Private clients tend to drive harder bargains, but all clients in more advanced AUTHOR: Arturo Ressi di Cervia Special Projects Executive Kiewit Construction Funding There is a great difference between financing public and private work. There is no ironclad guarantee that a project will be funded until completion. Public agencies generally pay contractors for work performed, sometimes with a share of anticipated profit, if they are forced to cancel the project. Private owners have been known to go bankrupt, renege on agreements and generally expose contractors to greater risks of not being paid. Such risks can be mitigated, in more advanced societies, by insurance and bonding instruments and by resorting to the courts. DEEP FOUNDATIONS • SPRING 2011 • 89 North tower WTC excavation protected by the perimeter slurry wall A bit of good news: foundation work is done at the start of a project, so it is rare that funding will run out or market conditions drastically change before this phase is completed. I can think of only two (unnamed) projects where foundations were put in place, the contractor was paid and subsequent work never built. Design Changes in design are due to a better understanding of soil mechanics and the widespread use of computing programs. In the last half century, the seminal work by Terzaghi and Casagrande has been continued and refined by Peck, Mitchell and Duncan, to name a few others, to better quantify soil properties and behavior. The “Observational Method” first proposed by Terzaghi and definitively expressed by Peck in 1969 has allowed practitioners to continuously verify design assumptions with observed reactions, while Finite Elements Analysis, applied by Clough in the late 1960s, enabled designers to model complex soil-structure interactions. Contractors have also developed novel construction methods and tools. One approach that reduces construction time is the “Top Down” method in which the contractor installs both the perimeter wall and the interior foundation elements from grade, then erects the superstructure while the basement is being excavated, supporting the perimeter wall with the floor system. First used in Europe in the 1970s, the method gained widespread use in the Far East and in North America. Another great advance has been Osterberg’s cell, an 90 • DEEP FOUNDATIONS • SPRING 2011 elegant way to test piles and gather real data on skin friction and bearing capacity. These, and other geotechnical measuring devices of increased reliability and accuracy (slope indicators, pressure cells, etc.), help verify design assumptions. Greater computer capacity has led to optimization. Designers can change parameters and run multiple calculations in almost no time to find the best answer to complex problems. Telemetry and internet connection of instrumentation to remote locations also allow monitoring in real time during construction, resulting in faster response time and greater safety. The growing use of design-build arrangements in North America has changed the traditional role of the designer from being employed by the owner to becoming part of the contractor team. Together they can resolve constructability issues and bring their knowledge of the most advanced equipment and techniques to the table. Procurement Here the changes are also substantial, especially in North America, where competitive bidding is giving way to more enlightened procurement practices, such as pre-qualification, two-steps or best value awards. In Australia and New Zealand, the “Alliance” form of procurement has proven very successful, and in the U.S, the Army Corps of Engineers uses a similar process called Early Contractor Involvement. The benefit resides in the early alignment of all parties in pursuit of a common goal, which typically results in projects delivered on time, within budget and with no litigation. North American practice is moving closer to that of Europe, where negotiated contracts and varying formulas to qualify bidders are used. The widespread use of computers and the Internet have changed the estimating and bidding process; gone are the banks of telephones in the “Bid Room,” the travel for meetings between joint venture partners, the endless calculations required to modify bids when assumptions changed, the congestion at the fax machine as suppliers and subcontractors posted and revised their prices. How did we get it done 50 years ago? All this communication and computing capacity has resulted in more accurate bids, more efficient use of time and, consequently, a reduction in costs. Equipment manufacturers also have made enormous strides, converting to hydraulic source of power for their rigs, introducing automation, real-time monitoring systems, using GPS technology and devising new types of equipment to do the work faster and at less cost. The leading innovative foundation equipment manufacturers are mostly in Europe: Bauer, Casagrande, Soilmec, Leffer and Aker Wirth being the principal ones, with many others in Japan, the U.S. and Korea. New equipment has resulted in new technologies and pushed the envelope, as exemplified by the hydromill equipment introduced by Soletanche in Europe and the jet grouting system by Kajima in Japan. Soil-structure interaction is a new way to look at the soil not as a given, but as a construction material. The soil can be reinforced, modified both by permeation and by mixing it (in-situ or not). In this area Europe and Japan have been at the forefront. Reinforced earth, soil mixing and soil nailing are examples. Even construction materials have evolved: micro-fine cement, better and more versatile grouting products and polymer fluids for excavation support are but three examples of materials hardly available half a century ago. These new technologies have been practiced by many international foundation companies, mostly European, which have spawned companies all over the world. Some have become internationally prominent, especially in Japan. While Rodio and ICOS companies are no longer around, their pioneering techniques are now practiced by Soletanche, Bauer, Trevi and Cementation Skanska all around the globe. Conclusion New paradigms are emerging: new technologies allow designers to propose more ambitious solutions and owners can build economically what previously was impossible. In this continuous leapfrogging of design, technology and demands, construction records continue to be broken, and the state of the arts is advanced while costs remain contained. What have we lost in the process? Relying on computerized calculation, both in design and bidding phases, increases the risk of mistakes if wrong data are input. A rough, back of the envelope reality check should be performed. In the field, total reliance on automation can produce disasters if there is not an experienced field hand to take control. In summary, computers and sophisticated equipment greatly reduce calculation Construction and excavation sequence of Top-Down method time and physical exertions, but are not a substitute for imagination, know-how and experience. Whoever wants a career in foundations, in design or construction, must spend time in the field to get firsthand knowledge of what this exciting, rewarding and important industry is all about. To know the ground, how it behaves, what you can and can’t do, how to react intelligently to surprises during the course of a project, can be learned only in the trenches and by listening to equipment operators, specialized crafts and the field superintendents. Author note: I thought that my experience might motivate a young engineer to enter the field of geotechnical construction. If only one person did, I would feel I had returned something to an industry that has given so much to me. DEEP FOUNDATIONS • SPRING 2011 • 91 92 • DEEP FOUNDATIONS • SPRING 2011 Q&A COLUMN Drilled Shaft Static Load Test and CSL Tests Dynamically Loaded Drilled Piers Q Q Prabhu Casuba of The Louis Berger Group, Inc., raised this question of the Testing and Evaluation Committee: A project located in N.J. involves supporting an electronic gantry system (Portal Type) with a group of two 762 mm (30 in) diameter drilled shafts on each side of the portal column. That is, supported on a total of four shafts (two on each side). There are 13 such units with a total of 52 drilled shafts. One unit, in addition to two end supports, is supported on two 914 mm (36 inch) diameter drilled shafts at the center. As part of a cost estimate and specifications, I need your expertise on the following: 1) Considering that there are only two shafts per foundation unit, should we perform CSL tests on all shafts or on selected locations? What is the approximate cost for such tests? 2) We propose to perform static load tests on selected production shafts, one on a 914 mm (36 in) shaft where the test load will be in the order of 64 tonnes (70 tons) and on a few selected 762 mm (30 in) diameter shafts with the test load in the order of 45 tonnes (50 tons). On a project of this size, how many tests on 762 mm (30 in) production shafts are reasonable? What is the approximate cost for each test? Each portal section is on average 2 miles apart. The soils are generally cohesionless material (sand) with medium to dense compactness. 3) Can you advise us on the normal procedure for corrective action on shafts that fail during static load test. A Kevin Drouet of URS Corporation asked this question of the Drilled Shaft Committee: I’m involved in a project where a large (454 tonnes or 1000 kips) piece of rotating machinery needs to be supported. The vendor provided the dynamic loads with directions and also the loading frequency to avoid. I would like to know what recent design research, if any, has been done concerning dynamically loaded foundations that are pier supported. The soil report lists some near surface soil that is fairly weak, and I would like to look into a deep foundation approach. Most related research is based on soil supported foundation blocks and not a pier approach. Any ideas of where some meaningful design methods for this type of situation would be appreciated (DFI, ACI, ASCE, etc). There doesn’t seem to be much out there. Joram Amir of Piletest.com Inc.: There are a number of finite element programs (2D and 3D) that can analyze quite realistically any combination of deep foundations, actual soil profile and expected dynamic load. The result can provide insight regarding the safety factor and predict the resulting displacements. A Les Chernauskas of Geosciences Testing & Research Inc.: We have been involved on projects in N.J. on the Garden State Parkway and the N.J. Turnpike. Various types of sign structures are being supported on shafts of similar size. Every shaft is CSL tested on those projects. Costs range between approximately $500 to $2,000 per test depending on how many shafts are tested per trip. There have been no compression static load tests on these shafts as they are controlled primarily by lateral loads. If you are considering your gantry system to be a structure rather than a sign, then the number of load tests required in accordance with 2010 AASHTO 10.5.5.2.3 and 10.5.5.2.4 is based on site variability. Bernie Hertlein of AECOM USA Inc.: A common practice is to specify CSL testing for any shafts that are drilled and placed under water or slurry, and just rely on an experienced inspector for shafts placed “in the dry” with temporary casing. We have also seen several specifications that required the installation of CSL access tubes in all shafts, but only require testing on those shafts where the inspector observed an unusual occurrence or suspects a problem. Regarding cost, I agree with Les that it depends on several factors, including the number of shafts available for testing, and the ease or difficulty of access. A Q&As are selected from the DFI Committee website forum pages. Answers do not necessarily represent the position of the entire committee or the DFI. DEEP FOUNDATIONS • SPRING 2011 • 93 The 28th Annual International Bridge Conference ® Mark your 2011 calendar, and save the date! Plan now to attend the 28th Annual International Bridge Conference® Here’s what we’re planning for you: More than 20 Technical Sessions, including: • Design-Build • Construction • Rehabilitation • Bridge Monitoring Training Workshops on topics such as: • Best Practices • Design and Installation of Drilled Shafts • Dynamic Testing of Bridge Foundations • Earth Retention • Domestic Tunnel Scan • Work Zone Safety More than 200 Exhibit Booths Local Bridge Tours Keynote Deliveries from Industry Leading Professionals IBC 2011: June 5-8, 2011 David L. Lawrence Convention Center Pittsburgh, PA USA Sponsored by the Engineers’ Society of Western Pennsylvania and the American Road and Transportation Builders Association Learn more at www.internationalbridgeconference.org DEEP FOUNDATIONS • SPRING 2011 • 95 96 • DEEP FOUNDATIONS • SPRING 2011 DEEP FOUNDATIONS • SPRING 2011 • 97 CALENDAR AD INDEX Advanced Geosolutions Inc. (AGI). . . . . . . . 88 American Piledriving Equipment . . . . . . . . 60 Anderson Drilling. . . . . . . . . . . . . . . . . . . . . 34 Atlas Copco. . . . . . . . . . . . . . . . . . . . . . . . . . 36 Atlas Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . 87 BAUER-Pileco . . . . . . . . . . . . . . . . . . . . . . . . 56 Bay Shore Systems, Inc. . . . . . . . . . . . . . . . . 32 Bermingham Foundation Solutions . . . . . . 49 Brasfond . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Casagrande S.p.A. . . . . . . . . . . . . . . . . . . . . 85 Center Rock Inc. . . . . . . . . . . . . . . . . . . . . . . 68 CETCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Consolidated Pipe and Supply. . . . . . . . . . . 50 Con-Tech Systems . . . . . . . . . . . . . . . . . . . . . 16 DAHIL Corporation . . . . . . . . . . . . . . . . . . . 92 DBM Contractors, Inc. . . . . . . . . . . . . . . . . . 28 Drill Academy . . . . . . . . . . . . . . . . . . . . . . . . 94 Dywidag Systems International (DSI) . . . . . 64 ECS Mid-Atlantic, LLC. . . . . . . . . . . . . . . . . . 66 EE Cruz & Company, Inc. . . . . . . . . . . . . . . . 72 Equipment Corporation of America . . . . . . 79 Foundation Technologies, Inc. . . . . . . . . . . 37 Fugro Consultants, Inc. . . . . . . . . . . . . . . . . 48 GEI Consultants . . . . . . . . . . . . . . . . . . . . . . 12 Geokon, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . 94 Goettle, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . 48 GRL Engineers, Inc . . . . . . . . . . . . . . . . . . . . 45 Hammer & Steel, Inc . . . . . . . . . . . . . . . . . . 99 Hardman Construction, Inc.. . . . . . . . . . . . . 81 Hayward Baker Inc. . . . . . . . . . . . . . . . . . . . 35 Hennessy International, Inc. . . . . . . . . . . 67,91 HongXiang Technologies. . . . . . . . . . . . . . . 75 International Construction Equipment, Inc. (ICE). . . . . . . . . . . . . . . . . 17 JD Fields & Company, Inc. . . . . . . . . . . . . 40,41 Kelly Tractor . . . . . . . . . . . . . . . . . . . . . . . . . 18 Langan Engineering & Environmental Services. . . . . . . . . . . . . . . 93 LB Foster . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Ledcor Group of Companies . . . . . . . . . . . . 45 Liebherr-Werk Nenzing GmbH . . . . . . . . . . 24 Loadtest . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Maclean Dixie . . . . . . . . . . . . . . . . . . . . . 65,66 Magnus Pacific Corporation . . . . . . . . . . . . . 2 MAIT, SpA . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 McKinney Drilling Compant . . . . . . . . . . . . 80 Monotube Pile Corporation . . . . . . . . . . . . 73 Morris-Shea Bridge Company, Inc. . . . . . . . 16 Mueser Rutledge Consulting Engineers . . . 65 Municon Consultants . . . . . . . . . . . . . . . . . . 66 Nicholson Construction Company. . . . . . . . 58 Nucor-Yamato . . . . . . . . . . . . . . . . . . . . . 30,31 PDSCo, Inc (Polymer Drilling Systems) . . . . 57 PTC-USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 RW Conklin Steel Supply, Inc. . . . . . . . . . . . 13 RST Instruments, Ltd. . . . . . . . . . . . . . . . . . . 19 SAS Stressteel, Inc. . . . . . . . . . . . . . . . . . . . . 62 Shaft Drillers International Company . . . . . 37 Skyline Steel . . . . . . . . . . . . . . . . . . . . . . . . . 78 Star Iron Works, Inc.. . . . . . . . . . . . . . . . . . . 12 Steven M. Hain Co., Inc.. . . . . . . . . . . . . . . . 22 Subsurface Constructors, Inc. . . . . . . . . . . . 46 Sun Piledriving Equipment . . . . . . . . . . . . . 74 Soilmec North America . . . . . . . . . . . . . . . . 26 Tectonic Engineering & Surveying Consultants, P.C.. . . . . . . . . . . . 45 Treviicos Corporation . . . . . . . . . . . . . . . . . . 86 Underpinning & Foundation Skanska. . . . . . 6 VMS-Profound . . . . . . . . . . . . . . . . . . . . . . . 94 Watson Drill Rigs . . . . . . . . . . . . . . . . . . . . . . 4 Williams Form Engineering Corp. . . . . . . . . 20 98 • DEEP FOUNDATIONS • SPRING 2011 DFI Events May 2011 3-4 DFI-ADSC Micropile Design and Construction Seminar Peabody Hotel, Little Rock, AR 6 DFI-CSCE Workshop: Reinforced Soil Wall and Slopes University of New Haven, New Haven, CT 12-13 Super Pile 2011 Marriott Charleston, Charleston, SC 26 BRE-DFI Seminar on Sustainability in Foundations Garston, UK June 2011 9-10 Marine Foundations Seminar Marriott San Francisco Union Square, San Francisco, CA July 2011 11 DFI Edcuational Trust Golf Outing Chartiers Country Club, Pittsburgh, PA August 2011 10 Use of Structural Slurry Wall for Permanent Structures Toronto, Canada 11 Making LRFD Work: The Importance of Quality Management in Drilled Shaft Design and Construction Toronto, Canada September 2011 12-14 Achieving Excellence in India Geotechnical Field Hyderabad, India October 2011 18 Short Courses: Deep Foundations for Landslides and Slope Stabilization & Importance of Testing and Inspection for Deep Foundations Seaport Boston Hotel and World Trade Center, Boston, MA 18-21 36th Annual Conference on Deep Foundations Seaport Boston Hotel and World Trade Center, Boston, MA 24 DFI Educational Trust & ACE Mentor Program Golf Outing Castlewood Country Club, Pleasanton, CA February 2012 15-18 4th International Conference on Grouting and Deep Mixing Marriott, New Orleans, LA Go to www.dfi.org/conferences.asp for up-to-date information on DFI Events. Industry Events A complete list of industry events can be found at www.dfi.org/events.asp DEEP FOUNDATIONS • SPRING 2011 • 99 DFI ITUTE ST EP FO U DE TIONS DA I N N Deep Foundations Institute 326 Lafayette Avenue Hawthorne, NJ 07506 USA 973-423-4030 Fax 973-423-4031 Staging Area for the American River Common Features Project PRESORTED STANDARD U.S. POSTAGE PAID PHILADELPHIA, PA PERMIT NO. 102