krones LinaFlex Pasteurising with the highest efficiency

krones LinaFlex
Pasteurising with the highest efficiency
Better safe than sorry
Product safety is a core issue in marketing your beverage. Only safe processes and a reliable shelf life that
meet the demands of the trade and
of your supply chain guarantee the
continuous success of your products.
Pasteurisation is very often procedure
number one when it comes to preservation of the just filled products. Individual programmes for all products
and container types make sure the
product will be optimally preserved
and handled gently throughout the
process. The LinaFlex tunnel pasteuriser offers a pasteurisation process
with precise PU control and an efficient use of resources. You will get a
pasteuriser configured in single or
double-deck form that is specifically designed to meet your operational requirements. For example, it will
be equipped with conveyors which
are adapted to the properties of the
containers. The quick installation of
the modular pasteuriser is another
plus for high-performance production plants.
krones LinaFlex
Method of operation
Tunnel modules
The tunnel modules are divided into
temperature zones which allow gentle heating and cooling of the containers before and after pasteurisation. The spraying system with
snap-in spraying nozzles jets the
containers with water that has been
tempered exactly for the treatment
zone involved. So the containers are
treated uniformly and systematically
with an economical use of water.
krones LinaFlex
CHESS heating system
The patented CHESS heating system
allows for running the pasteuriser extremely economically. Only one
heat exchanger supplies the individual zones of the pasteuriser with hot
water. A buffer tank collects the overflow and returns it to the pasteurisation zones via the heat exchanger.
This closes the water cycle, thereby
slashing the heating-up times for
the individual zones and saving vast
amounts on energy and water consumption.
Spraying nozzles
in the LinaFlex
CHESS
heating system
Zahlen, Daten, Fakten
Design features
■■ Multiple-part, modular machine
design
■■ Frequency-controlled drive tech-
nology
Applications
Pasteurisation of all products in glass
bottles, PET containers and cans
Output
■■ Complete machine – including
■■ Single-deck tunnel pasteuriser up
■■ Snap-in spraying nozzles
■■ Clean Design with lateral clean-
■■ Double-deck tunnel pasteuriser
pumps – in AISI 304 stainless steel
ing openings; the machine can be
completely emptied
■■ Angled collecting pans in the tanks
■■ Detachable system to protect the
pumps and spraying nozzles
■■ Maintenance openings at the
zones as well as hinged drip pans
at the infeed and the discharge
■■ Control by means of PLC with convenient touch-screen operation
krones LinaFlex
to 70,000 containers per hour
up to 180,000 containers per hour
LinaFlex container discharge,
single-deck version
Underside of the LinaFlex
with angled collecting pans
LinaFlex single-deck tunnel pasteuriser
Technical data
■■ Infeed/discharge height 1200 mm
■■ Machine length up to 40 m
■■ Four treatment widths
(3.27 m, 4.25 m, 5.23 m and 5.73 m)
■■ Heat supplied through CHESS
heating system
■■ All components at floor level to
enable simple and direct access
to all maintenance and inspection
areas
■■ Machine insulation optionally
available
Side view of the LinaFlex
single-deck version
krones LinaFlex
LinaFlex double-deck tunnel pasteuriser
Technical data
■■ Machine length up to 40 m
■■ Four treatment widths
(3.27 m, 4.25 m, 5.23 m and 5.73 m)
■■ Infeed/discharge height 1200 mm
and 2100 mm
■■ Low deck heights
(2995mm to apex)
■■ Double-deck structure in selfcontained design without centre
column
■■ Water guide in S design for clogging-free spraying
■■ Heat supplied through CHESS
heating system
■■ Direct access to all maintenance
and inspection areas by means of
a lateral catwalk
■■ Optional configuration as splitlevel pasteuriser
■■ Machine insulation optionally
available
krones LinaFlex
5
4
9
8
3
7
2
6
1
1 Lower infeed and discharge heights
(1200 mm and 2120 mm)
2 Stainless steel sliding doors
3 Operator platforms at infeed and
discharge
4 Roof lights with self-hoisting cylinders
5. CHESS central heating system
6 Lateral catwalk for inspection of
the spraying system
7 Lightweight plastic doors along the
machine sides
8 Maintenance opening in every zone
9 All components arranged at floor
level along the side of the machine
LinaFlex double-deck tunnel pasteuriser
Modular design
The modular concept allows the product treatment system to be configured specially for the particular bottling plant.
1 Fully modularised housing,
pipe lines and catwalk for rapid
installation
2 Self-contained housing – no
columns in the machine
3 Screwed cover for fast, simple cleaning of the nozzle parts
4 Water guide in S design for clog ging-free nozzles
5 Double plug-in sleeves for pump
protection
6 Minimum water quantities thanks
to integrated zone tanks
7 Hygienic design of the pans, no
dead flow points in the pasteuriser
or residual water after draining
8 Deck separation in critical zones
ensures uniform product treatment
9 Active spraying with snap-in
spraying nozzles on both decks
krones LinaFlex
1
2
9
3
4
5
8
7
6
LinaFlex module
double-deck version
Conveyors
Conveyor and transport systems
Two conveyor variants which are
optimally adapted to the conditions
in the pasteuriser guarantee safe
and gentle transport for each type
of container.
■■ All conveyor belts are made of
durable materials and low on
maintenance and wear.
■■ Narrow transfer areas at the container infeed and discharge points
ensure a streamlined product flow.
■■ The high-performance plastic rollers at the bottom reduce friction
to such an extent that only one
main drive is required.
■■ The Marathon Belt and Ironman
Belt conveyors can be retrofitted to
existing pasteurisers.
krones LinaFlex
Marathon Belt
■■ Stable and robust structure thanks
to its stainless steel frame
■■ Plastic body with excellent transfer
properties
■■ High stability with respect to
chemicals
■■ Extremely long service life and low
wear due to minimum friction
■■ Best results for all container types
Ironman Belt
■■ Stainless steel conveyor
■■ Special enhancement of the tried
and tested Marathon Belt
■■ Guarantees smooth and safe
pasteuriser operation even with
increased probability of broken
glass
■■ Robust stainless steel dead plates
for a short and gentle container
infeed and discharge
■■ The open surfaces allow for a
proper water flow, thus preventing
clogging with dirt
PU control PUC3
PUC3 PU controller
Maximum product safety - under all
circumstances: The dynamic PUC3 PU
controller makes sure the required PU
values will be accurately maintained
even during production interruptions
or in the event of a machine stop.
■■ The PUC3 calculates the PU values
in real-time and, at the same time,
generates a preview of the expected results.
■■ The thermal properties of the
product, the spraying temperature,
as well as the conveyor speed are
considered for PU calculation.
■■ The system allows for product
change on-the-fly in the
pasteuriser.
■■ Retrofitting new products
is facilitated thanks to the
Windows-based system.
krones LinaFlex
Program-based pasteurisation
processes
■■ Data Memory System with display
and recording of values relevant to
the process
■■ Multi Criteria Control as extension
of the PU control with option of
simultaneous control of different
parameters such as PE and time
over temperature values
■■ PU logger for measuring the process data with PC-supported data
readout
■■ Product Editor providing the
option of fine tuning and product-specific changes of parameters
Permanent visualisation
of the PE image on the pasteuriser‘s
touch-screen
Figures, data, facts
krones LinaFlex
Additional equipment
■■ Automatic interior cleaning
system
■■ Blowing station for removal of
drip water
■■ Machine boiling out
■■ Dosing systems for water treat-
ment
■■ Measuring systems for energy and
water consumption
■■ Lighting at infeed and discharge
■■ Concepts for saving energy and
water
■■ Rotary Sweeper for automatic
transfer and delivery of the last
container row in the event of
product change-overs and end
of production
■■ PE Editor for fine tuning and
change of product parameters
■■ Flying product change-over for
extremely rapid product conversion with minimum water consumption
■■ Stainless steel nozzles
■■ Complete insulation, including
bottom part for reduced heat
losses
■■ Multi-criteria control system for
active and simultaneous control
of two parameters, e.g. PE and
time over temperature
Rotary Sweeper with deflectable
bottle guide in the infeed
Dosing
Your benefits
krones LinaFlex
■■ Uniform and precisely defined
■■ Hygienic general conditions
■■ Save your resources
■■ Short installation times thanks to
heat transfer
Thanks to the fine-tuned spraying
system, the product is safely pasteurised at every position in the
pasteuriser. The PU logger system
can be used for documenting this
continuously uniform condition.
Water and energy requirements
are decisive pasteurisation factors.
With LinaFlex you set this parameter to a low level. In addition, customer-specific cooling concepts
and heat recovery concepts in the
pasteuriser maximise the saving
effects – with maximum pasteurisation precision.
■■ Quick maintenance
You can access all pasteurisation areas quickly and without
any tools. The large maintenance
openings at the individual zones
and the accessibility of the spraying water system from above
allow to quickly complete all operation and maintenance tasks. The
double-deck pasteuriser also offers
good access with the lateral catwalks.
Clean Design manifests itself in
many details: Spraying pipes with
automatic reversible flow capability, sloping surfaces in the tanks
and an automatic central draining feature guarantee maximum
hygiene in the LinaFlex.
modular structure
Thanks to the modular design,
your plant will soon be ready for
operation after the new pasteuriser has been installed. And that,
of course, is a vital factor for your
production planning.
Subject to technical changes · The illustrations can contain optional auxiliary equipment · PDF_en · 09/13
IT solutions
Lifecycle Service
krones Service Line
The SitePilot modular system
includes IT solutions which we developed especially for the beverage and
food industry. Whether you want to
increase the utilisation of your line
capacity, monitor product quality, or
make spare parts handling more efficient: With SitePilot, you will always
get the best result.
Your company is unique – why be satisfied with conventional solutions?
The krones Lifecycle Service will support you and your production also
after the purchase of new machines.
These are services which are individually tailor-made to suit your products
and location.
You need support with a technical problem? Or you have an urgent
question about you line? No problem:
We are just a call away from you. Dial
+49 9401 708090 to get quick and
straightforward assistance – in several languages around the clock!
enviro
krones Academy
High-performance technology with
low consumption of resources offering safety for humans and the environment – this is all guaranteed
by the enviro sign. TÜV SÜD (technical control board) as an impartial assessor has confirmed, that
the enviro method leads to energy- and media-efficient and environment-compatible machines and lines.
Make your colleagues high performers: The training of krones Academy
provides first-hand trade information
proven in field. You will find the suitable know-how package for almost
any field and hierachy level ranging
from technical courses to management training.
krones ag
Böhmerwaldstraße 5
93073 Neutraubling
Germany
Phone +49 9401 70-0
Fax
+49 9401 70-2488
[email protected]
Internetwww.krones.com