December 2007
Transcription
December 2007
PP328727/00073 [ISSUE 52] DECEMBER 07 NEWSROOM I N D U S T RIA L SWITCHGEAR & AUTOMATION SPECIALIST S FEATURES NHP wins coveted Chairman’s Choice Conference Award Hands on demonstrations and interactive displays catch the judging panel’s attention at the recent Victorian Water Industry Conference. P2 State-of-the-art mining One of Australia’s most ambitious mining construction projects is taking shape with the help of NHP-supplied power distribution products. P 3 Safety Seminar – raises the standard With NHP being at the forefront of Safety standards it was only fitting that NHP be the first to highlight new standards soon to be implemented here in Australia. P4 NHP explodes into the HAE market 200 plus attendees were treated to a launch spectacular when NHP showcased the NHP-Stahl range of hazardous area products. P5 Canberra – ‘mini-HQ’ Over 100 customers, wholesalers, switchboard builders and contractors attended the opening of NHP’s Canberra office. P5 Product reviews Building for a bigger boom Latest additions to the extensive NHP range of automation and switchgear solutions. Competitive solutions for bending machines With integrated solutions from NHP, local business implements their own ideas, increasing system flexibility and reliability, while reducing costs. P7 Super Search online Embedded within NHP’s corporate website, Super Search allows customers to launch an extensive search for all relevant product information no matter where it resides. PROUDLY SUPPORTING AUSTRALIAN MADE AND OWNED NHP NEWSLETTER P6 P8 INDUSTRIAL SWITCHGEAR & AUTOMATION SPECIALISTS EDITORIAL Christmas message 2007 When we look more closely at our industry environment, we see within the Electrical Industry an opportunity to increase our share It’s been particularly busy of late at NHP with the very successful of the economy. As an Industry, I believe we do not gain our NHP STAHL launch at our Laverton facility recently as well ‘fair share of the cake’ and a lot of work remains to be done in as dealing with the opportunities that present themselves in order to market our industry collectively in a way which has the a strong economy such as that which prevails, particularly in broader community value what the Electrical Industry provides. Australia, at the moment. I suspect we undersell ourselves as an Industry group to the broader community and I believe we need to develop forums The Australian economic environment, as part of the global which provide the wider community with a better understanding community is driven very much by the Mining sector. I think of what we do and how we do it. there are 6 big issues which are and will continue to influence our lives and our businesses: Within our business at NHP, to come even closer to home, we continue to make good progress. People remain the key 1. Generational change is having a significant impact with the to our future and we continue to be focused on recruiting and challenges of different ages working together with differing developing strong young talented people who are empowered objectives in part. The sharing of knowledge and experience and feel confident to develop initiatives in order that we can between generations is both beneficial and essential for prosper in the future. businesses who want to remain at the cutting edge. As we always say at this time of the year, “hasn’t time flown”! 2. The emerging markets are impacting the global economy and particularly the Australian economy as China, India, Russia and South America are having a global impact. This is particularly evident in the mining sector and so very relevant to us in Australia. The 19th century could perhaps be described as belonging to Europe, the 20th century to the U.S.A. and perhaps the 21st century will be driven by Asia. I would like to wish everyone a happy and safe Christmas and a prosperous 2008. Lloyd Thomas - Managing Director, CEO 3. Infrastructure development in both developed and developing countries is in need of major upgrade. The business opportunities arising from this are enormous and the projects will be very challenging. 4. The environment has moved from something of cult status to mainstream in the recent past. Most thinking people are concerned about global warming and the effect greenhouse gas emissions are having on our ecosystem, an issue that will only become more relevant in our society. 5. We live in a ‘real time’ world where connectivity is at a level many of us could not believe possible. The flow on effect of instant connectivity on decision making, both good and bad, is impacting on all aspects of our lives as we move, I suspect, into a zone of virtual reality. 6. Ultra liquidity has emerged as a significant influence on our lives and it is affecting global investment markets, property and business activities. NEWSROOM Managing Director CEO, NHP Lloyd Thomas Editor Nicola Culham Design and Layout Digital Prepress Print Production Mark Rosser Contributors Nicholas Burley Mark Fenton Spiro Fkiaras Richard Harrison Ben Hooft Christian James Hafiz Rahman Mark Reidy Peter Southam Andrew Theodore For further product information please email [email protected] [2] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 NHP wins coveted Chairman’s Choice Conference Award NHP recently attended the 2007 Victorian Water Industry Engineers & Operators Conference in Bendigo, Victoria. Competing against 160 companies, who were demonstrating throughout the three day event, NHP had the honour of being presented the Chairman’s Choice Conference Award for best stand. We foster an environment where our older staff are mentoring younger staff and the younger staff are reverse mentoring the more experienced. NHP continues to push the boundaries and encourage a dynamic environment in order to develop new initiatives with the view to benefit our customers. As I mentioned at the outset, our product range develops as does our ability to ‘value add’. The market continually requires more of us and we must be able to respond in an ‘easy to do business with’ fashion. We continue to upgrade and expand our facilities to provide further support and market reach for our customers. The year just past saw us with a new office in Campbelltown, on the outer reaches of Sydney, as well as a new office in Canberra. Another new office in Albury is due to open next April. Clearly NHP is a great company to partner with for the future! Just recently, Nigel Peck, NHP’s Founder, celebrated his 80th birthday. We all congratulate him on achieving that milestone and wish him the best of health and happiness for the future. What remains now I think is for me to thank all of our staff for their commitment and support during the past year. Importantly, I would like to thank all of our Customers and our Supply Partners for their support during the past year and to wish everyone a happy and safe Christmas and a prosperous 2008, as we look forward with confidence to the future. Lloyd Thomas can all be run at the lowest level to ensure the lowest energy usage level. As a result the operation of a variable speed system provides the same energy savings of a single pump, multiplied across all of the pumps. The master will determine which drives are required in order to maintain the demand based on user defined minimum and maximum operation levels. A complete variable speed system has the added benefit of providing a faster response to changing load conditions and is able to maintain a more stable system,” says Geoff. A great idea that worked well with those in attendance was NHP’s competition that required delegates to answer questions about the products in our display. Some of the questions asked Our focus throughout the Conference was to be more substantial were, how many branches does NHP have (answer: 18) and what are the names of the Elettronica Santerno VSD ranges with our products having more interactive displays to interest (answer: Sinus ‘Nano’, Sinus ‘Micro’ and Sinus ‘Penta’). customers. All Water Boards attendees who visited NHP’s displays were provided with product information and an informative Drive/ Pumping industry CD that would benefit their future water The solution centre and the multi-pumping display were fantastic projects. drawcards to our stand as it demonstrated the full force of NHP “This was NHP’s second year exhibiting at Bendigo and with in the water industry. the interest generated in the first year we made the decision “We utilised the Solutions Centre at the Water Conference to double the size of our stand. With our focus being the as it is a great hands-on demonstration that illustrates NHP’s Water Industry, our stand needed to exhibit new products and capabilities for all water pumping applications. It demonstrates demonstrate engineered solutions that would create further the products suitable for water pumping applications which interest and enquiries throughout the Water Boards. Acceptance are primarily Variable Speed Drives and soft starters as well as within the Water Boards is our major focus and winning the Best the automation system that controls them,” said Wes Cassidy, Exhibitors Award has certainly given NHP a significant profile NHP’s National Application Engineering Manager. to build on,” said Leigh Heath, NHP’s Sales Manager in North Geoff Thorp, NHP’s Product Manager for Variable Speed Drives, Western Victoria. describes the benefits of VSD’s in any multi-pump set up. For more information on NHP’s entire product and “Variable speed operation allows for the most efficient and solution range visit www.nhp.com.au or for information energy saving option for a pump system. By using Variable on Elettronica Santerno Variable Speed Drives visit Speed Drives on all pumps and varying their speed, the pumps www.nhp.com.au/santerno The judging panel’s criterion was based on engagement with delegates, innovation, presentation, product range and novelty. Building for a bigger boom One of Australia’s most ambitious mining construction projects is taking shape at a scorching pace in the Pilbara Region of Western Australia with the help of NHP-supplied power distribution products and services. The $2.8 billion Fortescue Metals Group (FMG) iron ore project is a massive undertaking by any standards. It not only includes the construction of a mining operation capable of initially producing 45 million tonnes per annum at Cloud Break, but also the required infrastructure to get the product to port including a 260 kilometre open-access rail line to Port Hedland, a single loop train unloading facility, a ship loader and two port berths. Cover story • Terasaki Moulded Case Circuit Breakers (MCCBs) and Sprecher + Schuh Contactors – were selected because a project requirement was for Type 2 co-ordination (meaning that under short-circuit conditions the starter would not be dangerous to personnel or damage the installation, and that the starter would be suitable for future service). • Sprecher + Schuh CEP7-C2 Electronic Overloads – were chosen because compatibility with a DeviceNetTM communication system was a project requirement. • Socomec Din Fuse Isolators – were selected for their high performance, reliability and safety characteristics for use on 690 V Variable Speed Drives. According to Leighton Brunn, “NHP was able to provide products that not only met the operational requirements, but were also tough and dependable enough to work in the harsh climatic conditions of northern Western Australia”. Built from the ground up With preferred power distribution products selected, FMG’s next step was to call for tenders for the supply of the Motor Control Centres. Many Western Australian and interstate switchboard suppliers pitched for the work with the successful tenderer being Plummers Industries in Perth. State-of-the-art mining To produce such a state-of-the-art iron ore mining operation, and in time to meet the unprecedented demands of a global market, world-class suppliers were chosen by FMG across all areas of the construction project. Not only did FMG require the most effective operation to be built, but also one that led the way in safety, reliability and efficiency. At the outset, WorleyParsons was appointed as FMG’s electrical consultant with Mr Leighton Brunn appointed as the Team 45 Lead Electrical and Instrument Engineer to take the job from the front end engineering design phase through to implementation. Leighton had worked with NHP on previous projects and was familiar with NHP operations, products and service delivery. NHP therefore welcomed an invitation, very early in the planning phase, to participate in discussions regarding the requirements of the project so that technical specifications and quality benchmarks could be set, and products could be nominated. Plummers Industries is one of the largest switchboard supply companies in Perth, if not Australia and was very familiar with NHP having used NHP product extensively in numerous large projects including Telfer, West Angelas, Area C, BHP RGP 3/4, and Rio Tinto’s recent upgrades. ‘Cloud Break’ crushing facility Meetings were held with Plummers Industries’ Operations Manager, Mr Alan Reeves, to discuss a time-line for the various stages of the project. With at least 40 Terasaki Air Circuit Breakers required, as well as hundreds of Sprecher + Schuh Contactors, Sprecher + Schuh CEP 7-C2 Electronic Overloads and Terasaki Moulded Case Circuit Breakers, it was agreed that a proactive approach to pre-ordering product was needed. This was to ensure that the supplies from NHP were always at the ready for Plummers Industries to assemble. According to Alan, “As a result of our thorough planning, product was supplied with barely a hitch and without inconveniencing the production process. Both FMG and Plummers Industries were delighted with the service provided by NHP including having the right product available on time and in full – and if there were any minor hiccups, NHP was very prompt to attend”. Further products supplied by NHP for the Motor Control Centres included D7 Indicators, Finder Relays, Terasaki Miniature Circuit Breakers and CCA DeviceNetTM Modules. To date some 30 Motor Control Centres have been supplied to FMG with about 20 more still to come. Construction of the conveyor overpass and the new FMG Dash 9 locomotive The overland ‘iron ore’ express An electrical switchroom being placed at Fortescues port facility NHP products preferred NHP presented a range of samples to the FMG team. After due and careful consideration the team decided to put the following NHP-supplied products on FMG’s preferred equipment list for installation in the Motor Control Centres located at both the mine and port operations: • Terasaki Air Circuit Breakers (ACBs) – were chosen for their high levels of security and reliability to maintain, isolate and protect the power distribution network. Part of the FMG project includes the construction of many kilometres of overland conveyors to carry product to the port facility. For this task, NHP was also able to supply many products. These included the N100 range of Heavy Duty Pushbuttons fitted in stainless steel enclosures. Conveyor lanyard switches were also needed and the NHP range was selected. In addition, NHP was also able to supply a new kind of lanyard rope. Traditionally, a PVC covered stainless steel type rope has been used in the region, however, NHP offered a revolutionary fibre lanyard rope called Tufflex. Some of the many outstanding features of Tufflex include its incredible strength (five times stronger than steel) and its low co-efficient of thermal expansion (zero stretch) – features which virtually eliminate nuisance tripping. Railway track laid on the East Turner bridge Getting ready to roll So, with just six months until the first shipment of iron ore leaves the shores of Port Hedland, Fortescue Metals Group has certainly got their work cut out for them in making sure that everything is ready to roll. Fortunately, with suppliers like NHP, WorleyParsons, and Plummers Industries working tirelessly to help them meet the deadline, FMG is confident that the first ship will depart on schedule. For more information, contact: NHP Switchboard Manufacturers Representative, Peter Southam Telephone: +61 8 9277 1777 Email: [email protected] [3] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 INDUSTRIAL SWITCHGEAR & AUTOMATION SPECIALISTS NHP safety seminar raises the standard The much anticipated NHP safety seminar, Passport to Safety, Michael Sanderson from Standards Australia complemented Mr. Adams’ presentation by linking the Australian perspective on recently held in Sydney and Melbourne has been lauded a current standards and requirements for the future. He discussed resounding success. the current standard AS4024.1 - 2006 which many found familiar Key industry leaders were invited to meet safety industry and revised standards AS4024.2 and AS4024.3 which will be experts and key speakers Friedrich Adams (Head of Training) implemented in the future. from Schmersal in Germany, and Michael Sanderson (Projects Manager - Industrial and Safety Standards Development and Solutions) from Standards Australia in Sydney. “There was a requirement in the industry to enhance the level of understanding in relation to safety standards and information available in the marketplace; with NHP being at the forefront of safety standards we decided to come forward with the Passport to Safety,” said Mark Reidy, NHP’s Product Manager for Control & Switching. The seminar began with Mr. Adams presenting the new Machine Safety standards being implemented in Europe, in particular the new Performance Levels (PL) found in ISO13849.1-2006 replacing ISO13849.1-1999. This change may have a direct impact on Australia as our main Machine Guarding standard AS4024.1-2006 is based upon EN954-1 & ISO13849.1-1999, both of which will be replaced in Europe by ISO13849.1-2006. Also introduced were the Safety Integrity Levels (SIL) that are found in AS62061-2006 (IEC 62061) which is a newer standard currently in use in Australia and particularly the relationship between PL and SIL categories. “The new safety standards in Europe will soon be very relevant here in Australia. The customers and industry leaders who attended NHP’s Passport to Safety received information on what was new about these standards and the philosophy behind them. NHP is the first company in Australia to highlight these standards that may be adopted in the not too distant future and the response of the customers was very positive,” said Mr. Adams. The Safety Seminar showcased the NHP’s range of safety products and solutions. AUSTRALIAN STANDARDS AS4024.1 - 2006 Safety Cat. selection via deterministic approach (structure) AS62061 - 2006 (Safety Integrity Levels SIL) BASED ON EN 954-1 - 1996 ISO 13849 - 1999 IEC 62061 - 2005 BEING REPLACED IN EUROPE BY ISO 13849 - 2006 Safety Cat. selection via deterministic and probabilistic (Performance Levels PL) ISO 13849 - 2006 Still current (under review) Mr. Sanderson also showed the relationship between the current standards and the new European standards and the likelihood of the European changes being implemented in Australia. It was noted that the newer standards in Europe that Mr. Adams discussed are yet to be adopted in Australia and Standards Australia is always open to public comment during their review processes. NHP showcased their extensive range of safety products through impressive displays and information that featured heavily on the plasma screens. NHP’s new safety website, which contains up to the minute product and safety information, was unveiled as well as new printed material that included the 2007 Safety Catalogue and the Passport to Safety application examples brochure. “NHP has always regarded safety as one of the strongest industries to be involved in and from the very beginning NHP has put a lot of time and effort into educating people in safety machine guarding. By having this safety seminar we are reinforcing to the public and the industry that we are still a force to be reckoned with when it comes to safety. Testament to that is our 2007 Safety Catalogue which has 27 pages dedicated to educating people about safety standards and regulations,” said Hafiz Rahman, NHP’s Senior Product Manager for Safety & Sensing. Mr. Friedrich Adams also showed off some of the new technology which Schmersal will have to offer in 2008. This also highlighted the vision NHP has to provide new technologies into the market place. The Passport to Safety showed yet again NHP has the solutions, products and expertise to cater for our customers. Customers may be a little overawed when confronted by the possibility of dealing with new safety standards but they can be reassured that NHP will provide them with all the support they need when it comes to providing the products and information for safety applications. For more information, contact: NHP Product Manager - Control & Switching, Mark Reidy Telephone: +61 3 9420 4533 Email: [email protected] Table of Standards Relationships as at 1 November 2007 AuCom EMX3 advanced soft starter – complete motor management As advanced soft starters become increasingly sophisticated, the latest release from AuCom Electronics and NHP, the EMX3, will change the way the electrical industry throughout Australia views and uses soft starters into the future. 1 2 The EMX3 is a smart, dependable and easy to use product offering the most advanced motor control and protection strategies. New design features make it the perfect solution for quick set-up and more customised control. The EMX3 introduces a new generation in soft start technology; XLR-8 Adaptive Acceleration Control technology. Using XLR-8, the EMX3 is able to learn the characteristics of the motor and load and use that to provide an unprecedented level of control over the motor’s acceleration and deceleration profiles (image 1). 3 5 [4] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 4 6 flexibility in cabling options. An Internal bypass contactor in EMX3 starters to 220 A (and larger in future) further reduces install cost and panel space requirements. Smarter control - EMX3 puts the user truly in control of motor starting. Depending on application requirements, select between the two best soft start control methods. For applications requiring precise control of motor start current EMX3 offers a choice of Constant Current or Current Ramp start modes. Or for superior control over acceleration or deceleration choose XLR-8 Adaptive Acceleration Control. XLR-8 also provides precise control over soft stopping and is ideal for applications requiring a smoother soft stop (image 4). Other feature benefits include: Super helpful keypad - The EMX3 provides real-language feedback via it’s graphical keypad. With real-time status, faults and metering displays and a 99 position event log recording time-stamped details, it is easy to track the behaviour of your motor and system (image 5). Ease of install and use - AuCom’s specialist design means that commissioning, operation and fault finding are still quick and easy. Through a variety of preprogrammed application macros e.g. centrifugal pump, quick setup mode gets machinery running in next to no time. The keypad also provides an upload/download facility which makes programming of multiple EMX3 starters quick and easy and as it is removable it can easily be mounted on the exterior of an enclosure to provide local control and metering from a single location (image 6). The design of the EMX3 is also remarkable. Large removable control terminals, innovative cable ducts, gateways and tie points make installation a breeze (images 2 and 3). AuCom’s EMX3 offers a range of advanced features for applications such as pumps, fans, conveyors, compressors, and crushers. Compact size - EMX3 starters are amongst the smallest in their class, and so save installation costs by minimising panel space requirements. The design allows for multiple units to be mounted side by side, or in a bank of starters due to the For more information, contact: NHP Product Manager Soft Starters, Spiro Fkiaras Telephone: +61 3 9429 2999 Email: [email protected] Nhp explodes into the hazardous area market Helicopters, skywriters and massive plumes of fire welcomed the 200 plus attendees from all over Australia to NHP’s latest product launch spectacular, showcasing arguably the most comprehensive hazardous area range in the Australian industry. NHP hosted the launch on Tuesday November 13th, 2007, at their National Distribution and Manufacturing Centre in Laverton. The purpose of the launch was to exhibit NHP’s extensive hazardous area solutions, which now includes the STAHL HAE range, in addition to the Steute and Wago hazardous ranges. NHP is the sole distributor of STAHL products in Australia. Electrical Designer for Direct Engineering Services Marine & Offshore WA, Graham Taylor who attended the launch said “I will be talking about this for a very long time. It’s about time someone recognised the need for quality HAE products in Australia and brought them across to the Australian market knowing what they are doing and talking about”. International guests from both STAHL and Steute joined forces with NHP’s technical experts to present attendees with informative technical seminars and interactive product displays, all showcasing the latest IEC Ex certified STAHL range. Customers also had the opportunity to discuss with these specialists their specific hazardous area requirements. Touring the NHP-STAHL accredited assembly workshop and National Distribution and Manufacturing Centre, attendees were impressed with the size of the operation, sizeable stockholding and flexibility that gives NHP the unique ability to locally manufacture expeditious and effective customer specific solutions to IEC Ex certification. Customers were also introduced to the NHP-STAHL online dossier support with a live demonstration. The evening concluded in an authentic German beer hall, paying homage to the German origin of STAHL and Steute, including traditional German entertainment and German feast. NHP Managing Director and CEO, Lloyd Thomas concludes “It was an outstanding event that was a significant step forward for NHP in the hazardous market, the magnitude of which is representative of our ongoing commitment to this industry”. STAHL CEO Dr. Peter Volker with Managing Director, CEO of NHP, Lloyd Thomas For more information, contact: NHP Product Manager – HAE Products, Ben Hooft Telephone: +61 3 9429 2999 Email: [email protected] If it’s Ex it’s ... Attendees at the STAHL launch STAHL HAE range on display Customers touring NHP’s accredited assembly workshop NHP in Australia’s capital “Although NHP Sydney has been meeting the requirements of our Canberra customers for years; it made sense to provide an optimal mix of products and solutions in Canberra with local sales, service and stock holdings“. In early November NHP marked the opening of its newest branch office in Canberra. Over 100 customers, wholesalers, switchboard builders and contractors attended the all day event. NSW State Manager, Craig Farmer. A ‘mini-HQ’ in profile, the Canberra branch has a team of regional representatives and sales support. The new NHP branch is approximately 1000 m2 in size and has over $1 million dollars worth of stock warehousing, providing everything that is required to support our customer’s immediate requirements. NHP saw the need to support local business and invest in the future. With exciting new initiatives NHP will continue to grow the business where its customers require it most. In early November NHP opened its newest branch in Canberra [5] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 product reviewS A new look for Terasaki ACB overcurrent protection relays From early 2008 NHP will be officially releasing a new range of overcurrent relays (OCRs) for the popular Terasaki AR air circuit breaker (ACB). The new range of OCRs are divided into two performance ranges; the TEMPro PLUS and TEMPro PREMIER. The TEMPro PLUS is the introductory model that features a backlit liquid crystal display (LCD) for easy visual identification, which is of great benefit to users who operate in low light conditions such as the mining or marine sectors. Furthermore the TEMPro PLUS has an inbuilt amp meter that displays the available phase currents I1, I2, I3 and fault tripping information. INDUSTRIAL SWITCHGEAR & AUTOMATION SPECIALISTS measurements already stated the TEMPro PREMIER has an inbuilt power meter which indicates line voltages (V) V12, V23, V31, power supply data and a range of power measurements. A MODBUS communications facility for data monitoring is a standard feature with both the TEMPro PLUS and TEMPro PREMIER OCRs. This new feature allows for remote data monitoring which is a highly sort after safety feature where personnel and switchgear separation must be maintained. ® For further information contact: Your local NHP representative or the NHP Power Distribution Business Unit Telephone: +61 3 9429 2999 The TEMPro PREMIER is an advanced OCR that offers the same LCD appearance and protective functions as the TEMPro PLUS. In addition to the current meter Proconect – ISO Connect now at NHP Steute - ‘big bang’ containment NHP is pleased to announce it has secured the sole distributing rights of the Proconect brand of plugs and sockets. Switchgear products in potentially explosive environments have to fulfill special requirements. Steute has been pioneering in this field for many years and has acquired comprehensive expertise on explosion protection. Proconect is a world leader in the manufacture of industrial plugs and sockets for the mining, food processing, commercial, rail and marine industries. The 3PS isolating plugs from Proconect are available in five sizes: 16 A, 32 A, 63 A, 125 A and 200 A. The benefits of an isolating plug is that it eliminates the need for a switch and ensures that power is available where and when it is required with complete safety to the operator. The socket outlet and appliance inlet are interlocked and then switched when engaged, making the connection and disconnection under load, safe and reliable. Steute explosion protection portfolio includes: The connector also discriminates so connection of the same voltage, amperage and number of poles can only be mated; making the 3PS isolating plugs the complete answer for industrial safety, without the need for specialised personnel when operating portable tools and equipment. For more information, contact: NHP Product Supervisor, Christian James Telephone: +61 3 9429 2999 Email: [email protected] • • • • • • ExExExExExEx- Position switches (with positive break) Foot switches Pull-wire switches Safety interlock switches Safety solenoid interlock switches Magnetic reed switches This large product range means machine manufacturers/ operators can reliably prepare for all eventualities and contingencies while having the satisfaction of knowing that the safety interlocks and other products provide full protection for areas potentially at risk due to explosive atmospheres. For more information, contact: NHP Senior Product Manager Safety & Sensing (Technical) - Hafiz Rahman Telephone: +61 3 9429 2999 Email: [email protected] [6] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 The Eldon Group has announced they will be changing the colour of their industrial range of enclosures from RAL 7032 to ‘light grey’ RAL 7035. This is due to pressure from the industry to unify colours. Although Eldon have continued to maintain RAL 7032 as their standard for industrial enclosures, it is becoming apparent that the market would prefer some unification, therefore Eldon will be changing their standard industrial range to ‘light grey’ RAL 7035 (R5 for short) as from 1 March 2008. In preparation for the launch of R5 on 1 March 2008, NHP is building stock levels of the Eldon range of enclosures to make sure the transition is as seamless as possible. Although the impact of changing the colour of floor standing enclosures is likely to cause less disruption than that of wall mounted enclosures, because they are more project driven, and therefore usually known about in advance of the project beginning, both colours will be available from stock in March 2008. RAL 7032 The Steute product range was quick to adhere to the EC guideline 94/9/EG (ATEX) and in recent times IECEX. Since then it has continually expanded – with the result that today Steute offers the most comprehensive range of switchgear products for the field of explosion protection worldwide. Wherever machines and plants present the risk of exposure to dangerous explosions, safety interlocks are used to not only monitor the position of guard doors but also to interlock the doors securely in potentially explosive atmospheres. Steute has responded to this need by introducing a range of safety interlocks, which comes with ATEX and IECEX certification for gas and dust potentially explosive areas (Ex-Zones 1 and 21, as well as 2 and 22). The Proconect range of plugs and sockets Our enclosures are changing colour! RAL 7035 Representation of colour only. Those products affected by this change are MultiMount wall mount enclosures, Multi-Flex floor standing enclosures, consoles and terminal boxes. To identify the new colour, we will add R5 to the end of the existing part number (including accessories). The part number of those products already supplied in RAL 7035 (i.e. computer cabinets) will not change. The outer packaging of all MultiMount wall mounting enclosures will carry a separate sticker with the R5 logo, which will also appear on the part number label of all Multi-Flex floor standing products. We will continue to use the same high quality painting process as before. All Eldon mild steel enclosures are uniquely painted inside and out, using a structured powder coating of up to 80 microns, to ensure maximum protection against corrosion. For more information, contact: NHP Product Manager – Enclosures & Termination, Mark Fenton Telephone: +61 3 9429 2999 Email: [email protected] Integrated visualisation Competitive solutions for bending machines Machine Makers, based in Mitcham in Melbourne, produces bending machines for the production of sheet metal products used extensively in roofing and building cladding. Founded in 1950, the company has advanced to become a leading manufacturer in the Australian and Asian markets. The newest product in the bending machine family is the fully automatic ‘Slitter Folder’ with an up to 12 metre longitudinal bending and cutting edge, configurable bending sequences, and automatic material positioning. Together with NHP’s supply partner B&R, a new control concept was created and successfully implemented for the new product. The concept overcomes the limitations of the previous PC-based control solution and externally developed visualisation application which did not give Machine Makers the ability to implement their own ideas and make desired changes as and when required. With the new integrated solution from NHP and B&R, that’s now a thing of the past. The new open and transparent software running on an industrial hardware platform considerably increases system flexibility and reliability – and reduces costs by eliminating recurring software licensing renewals. Folding technology makes sweeping changes - new developments in 200-year-old technology Sample screens from Slitter Folder operator interface. Simple operating concepts with visual components An important advantage of NHP’s B&R visualisation solution is the extended HMI programming environment – VISAPI (Visualisation Application Programming Interface). It allows the user to generate graphic objects dynamically during runtime. VISAPI includes a library of standard functions, which reduces programming work considerably. The Power Panel, which is designed for industrial use, also provides improved long-term availability and reliability in the field. The results are evident: Graphic editing of the profile via touch screen, graphic simulation and validation of the bending program, and userfriendly recipe management. “The power and flexibility of the B&R control system has enabled us to provide functionality typically only possible with proprietary software running on a PC-based control system. The end result is a more reliable and compact hardware solution and the elimination of proprietary software and ongoing license costs,” said NHP’s National Manager – Automation and Safety, Richard Harrison. With this new automation solution and consultation from NHP, Machine Makers is now better equipped to meet the increasingly high demands of its bending machine customers well into the future. For more information, contact: National Manager - Automation & Safety, Richard Harrison Telephone: +61 3 9420 4787 Email: [email protected] Schwenkbiegemachinen, or swing bending machines, have been in use for more than 200 years. European manufacturers began to power them with electrical or hydraulic power after World War II, when an enormous amount of sheet metal was used in the reconstruction of Europe. In particular, sheet metal was used extensively for roofing and building cladding. These applications were well suited to the swing bending machine’s geometry, and the modern metal folding industry was born. A number of German manufacturers began adding powered backgauges with rudimentary numerical controls in the 1960s. By the 1980s, fully multiaxis computer numerical controllers (CNCs) were applied, and automatic backgauges were added. Folding technology continued to dominate architectural metal fabricating in Europe. Growing popularity As folding technology developed, it was found to be useful for bending large parts, because whip up, sometimes associated with press brakes, was not a problem. The backgauge is integrated into a sheet support system so that operators don’t have to support the weight of a large part. Also, the whole part is gauged, not just the flange, so blank intolerances are folded into the first flange. This is useful for secondary process assembly. Furthermore, development of the capability to change positions of the three tool sets (upper beam, lower beam, and folding beam) relative to the material thickness allowed for the use of universal tool sets. This eliminated most of the setup usually associated with changing material thicknesses. As a result, the machines started to be used for short-run production. The advent of modern motion control technology to control the folding beam swing made it possible to bend parts to an accuracy of ±1/3 degree, even on parts as long as 10 feet (3 metres) or more. The technology only began to gain widespread use in North America in 1990. Since then, thousands of machines have been put into service, mostly for the roofing and building construction industries. The ‘Slitter Folder’ is an impressive machine that can bend sheet metal up to 12 metres in length (above) to configurable bending sequences (inset, left). NHP’s Alastair Dwyer, Richard Harrison and Craig Imrie with Machine Maker’s David Taylor and Dwayne Taurnier (inset, right). [7] NEWSROOM NEWSLETTER ISSUE #52 DECEMBER 2007 INDUSTRIAL SWITCHGEAR & AUTOMATION SPECIALISTS innovations NHP continues to expand its ‘online’ customer support resources Other NHP online resources The addition of the new NHP ‘Super Search’ to our extensive online resource base helps complete the steadily growing raft of resources available to customers. These can be broken down into four main areas: 1.Specific product information on dedicated product micro sites, e.g. Santerno Variable Speed Drives nhp.com.au/santerno NHP’s commitment to providing information to our customers in an easy to use and comprehensive format has been recognised by the Australian market for almost forty years. In recent years this has expanded to encompass the online world with many significant new initiatives being launched to assist our customers in this area. In support of this, NHP has recently launched a new website search tool called ‘Super Search’. Embedded within our corporate website but hooking into all available published data, ‘Super Search’ allows customers to launch an extensive and complete search for all relevant product information, technical data and software from the one place, no matter where it resides. In addition other materials are also made available to the user based on their online membership of our Online Resource Centre (ORC) www.nhp-online.com.au. This includes training material, product CAD blocks and technical specification documents. In the last two years many NHP customers and their customers have asked us to expand our resources in this area. So with over 30 % of our customers (and rapidly growing) using the web as their primary information tool, NHP will continue to invest in this area in parallel with our hard copy production. There are many new micro sites under construction and other exciting electronic initiatives being planned that will enable NHP to continue to go from strength to strength in offering its online customers the support and access they need. For further information contact: NHP National Marketing Communication Manager, Andrew Theodore Telephone: +61 3 9429 2999 Email: [email protected] NHP Super Search Accessible directly from the home page under the Quick links heading or via the top menu under the Products heading, Super Search is simple and easy to use via coloured navigation ‘tabs’. 2.Specific application information on dedicated application micro sites, e.g. Safety nhp.com.au/safety Product Matches Website Matches The ‘Product Matches’ tab, searches across all ‘eCat’ product catalogue content and presents the user with a summary of results including a simple drill down to any relevant accessories. By clicking on the displayed link the user is presented with all available technical data, a product image and can turn the information into a catalogue page by clicking on the ‘PDF Me’ product data symbol on each page. In addition by clicking on the ‘email this page’ symbol, the users email client is opened and a shortcut to the presented page is automatically made available for forwarding to a friend or colleague. The ‘Website Matches’ tab, searches across all NHP corporate website pages and product micro websites and presents the user with a summary of results. 3.eCommerce trading portals allowing pricing and purchases to be done, e.g. Online Promotion Centre nhp.com.au/opc 4.General company and industry news, e.g. NHP Corporate home page nhp.com.au Downloads Other NHP Quick Search The ‘Downloads’ tab, is specifically for NHP Online Resource Centre (ORC) users looking for software or technical data not available from the general eCat product catalogue. After logging in, it allows easy and intuitive searches to be carried out across all ORC content. Using new ‘Web2’ search techniques, this tab allows for filtered and dynamic search parameters to be entered, returning fast accurate results. The ‘Other’ tab is also specific to NHP Online Resource Centre (ORC) users and allows access to PDF copies of all NHP main catalogue sections. The ‘NHP Quick Search’ tab is our classic search for experienced NHP customers who know exactly what they are looking for. Designed for speed, this tab requires the user to input the part number to quickly access the information they need. NHP electrical engineering products pty ltd nhp.com.au nhp-nz.com MELBOURNE +61 3 9429 2999 ROCKHAMPTON +61 7 4927 2277 LAVERTON +61 3 9368 2901 TOOWOOMBA +61 7 4634 4799 SYDNEY +61 2 9748 3444 CAIRNS +61 7 4035 6888 CAMPBELLTOWN +61 2 9748 3444 ADELAIDE +61 8 8297 9055 EWCASTLE N +61 2 4960 2220 PERTH +61 8 9277 1777 CANBERRA +61 2 6280 9888 DARWIN +61 8 8947 2666 ALBURY +61 2 6056 4318 HOBART +61 3 6228 9575 BRISBANE +61 7 3909 4999 AUCKLAND +64 9 276 196 A.B.N. 84 004 304 812 TOWNSVILLE +61 7 4779 0700 CHRISTCHURCH +64 3 377 4407 NEWS-52 07-280 11/07 © Copyright NHP 2007