Industrial Pumps - John Brooks Company

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WANNER ENGINEERING INC
Durability, performance and
simplicity of design make
Hydra-Cell® pumps the
optimum choice for the
widest range of pump
applications.
• Agricultural & lawn care
• Automatic car washes
• Chemical processing
• Food & drug
When we say “Simply Built to Last”, we
mean it!
• High pressure machine
tool coolant
Wanner Engineering Hydra-Cell pumps have
proven their performance and reliability in
many of the toughest industrial equipment
and process applications.
• Metering and dosing
chemical additives
Our customers are found in virtually every
market sector of industry, but they all share
the same concern; they all require pumps to
keep their plants and equipment running...
Reliably!
• Paper & pulp
• Mining
• Oil production & refining
• Parts washing
• Pressure washing
• Reverse osmosis
• Water and wastewater
Hydra-Cell® positive
displacement pumps handle
the difficult fluids that destroy
other pumps.
Hydra-Cell pumps handle a lot more than
just clean water!
• Hot fluids
• Wettable powders
• Adhesives
• Reclaim water
• Fertilizers
• Soap solutions
• Corrosive fluids
• Cutting fluids
• Salt water
• Slurries
• Viscous fluids
• Abrasives
• Ultrapure fluids
• and many
more...
• Liquid gases
• Chemicals
1
2
3
4
5
6
7
8
The Hydra-Cell® Pump...
“Simply Built to Last!”
Hydra-Cell Design Advantages
1
Drive shaft – via electric motor, hydraulic motor, belt and
pulley, etc.
• Heavy-duty industrial construction for long service life in harsh
conditions
2
Roller bearings – rigid support, immersed in lubricating oil bath
• Hydraulically-balanced, unstressed diaphragms
3
Fixed-angle cam – translates rotary motion into linear to the
hydraulic cells
4
Hydraulic cells – displace diaphragms via pressurized oil
5
Diaphragms – hydraulically balanced, no stress during flexing
6
Inlet valve assemblies – simple design, allows liquid into pump
chamber
• Wide choice of materials of construction for pump heads, diaphragms
and valve assemblies
7
Outlet valve assemblies – allows liquid to flow into pressure
discharge line
• High efficiency – low power consumption
8
Pressure regulating valve – controls output pressure and
prevents pump overload
• Positive displacement with smooth, low pulse output
• Wide range of flow rates from 0.1 to 37 gpm (0.4 to 128 l/min) and
pressures up to 2500 psi (170 bar)
• Repeatable, accurate output – ideal for metering and dosing
• Sealless design – can pump particles in suspension
• Flexible installation with a variety of mounting configurations
• Minimal maintenance; no cups, packings or seals – can even run dry!
Materials of Construction
Pumping Head
Diaphragms
• 316 Stainless Steel
• Buna-N-XS
• Brass
• EPDM
• Cast Iron
• Hastelloy
• Neoprene
®
• Kynar®
• Teflon®
• Viton®-XT
• Polypropylene
Design and Manufacturing
Standards
• High volume, precise manufacturing
• Extensive inventory and worldwide
distribution
• Minimal leadtimes
• Design engineering services
• Consistent unit-to-unit quality
• 100% testing prior to shipment
“After more than thirty years of designing, manufacturing, testing,
and constantly improving Hydra-Cell pumps, we are confident that we
are producing a great product in a timely, cost-efficient manner.”
— BIll Wanner
Hydra-Cell®
Selection
2500
(172)
D-15
D-17
D-04
1500
(103)
1000
(69)
F-20
M-03
PRESSURE psi (bar)
2000
(138)
D-10
D-12
H-25
D-35
500
(34.5)
0
0
2
(0)
(7.6)
4
6
8
10
(15.2) (22.7) (30.3) (37.9)
12
14
16
18
(45.5) (53.1) (60.6) (68.2)
20
22
24
26
28
30
32
34
36
(75.8) (83.4) (90.1) (98.5) (106.1) (113.7) (121.3) (128.9) (136.4)
FLOW gpm (l/min)
F-20
Max Pressure
Metallic Heads:
Non-Metallic Heads:
M-03
Max Pressure
Metallic Heads
F-20: 1000 psi (70 bar);
F-21 & F-22: 1500 psi (100 bar)
All Models: 250 psi (17 bar)
Capacity @ Max Pressure
rpm
F-20-X
1750
F-20-E
1750
F-20-S
1750
F-20-B*
1750
F-20-G*
1750
gpm
0.96
0.73
0.55
0.33
0.20
I/min
3.63
2.76
2.08
1.25
0.76
Non-Metallic Heads
F-20
M-03-X: 1000 psi (70 bar)
M-03-S, E, B, G: 1200 psi (83 bar)
All models: 250 psi (17 bar)
Capacity @ Max Pressure
rpm
M-03-X
1750
M-03-E
1750
M-03-S
1750
M-03-B*
1750
M-03-G*
1750
gpm
3.0
2.2
1.8
1.1
0.5
I/min
11.3
8.3
6.8
4.2
1.9
Delivery @ Max Pressure
revs/gal revs/liter
F-20-X
1823
500
F-20-E
2397
659
F-20-S
3182
906
F-20-B*
5303
1400
F-20-G*
8750
2302
Delivery @ Max Pressure
revs/gal revs/liter
M-03-X
584
155
M-03-E
795
204
M-03-S
972
258
M-03-B*
1591
415
M-03-G*
3500
906
Max Inlet Pressure
100 psi (7 bar)
Max Inlet Pressure
250 psi (17 bar)
Inlet Port
1/2 inch NPT
Inlet Port
1/2 inch NPT
Discharge Port
3/8 inch NPT
Discharge Port
3/8 inch NPT
Shaft Diameter
F-20: 5/8 inch hollow shaft;
F-21 & F-22: 5/8 inch
Shaft Diameter
Bearings
Ball bearings
M-03: 5/8 inch hollow shaft
D-03: 7/8 inch
M-23: 20 mm hollow shaft
Oil Capacity
1/8 US quart (0.12 liters)
Bearings
Ball bearings
Weight
Metallic Heads:
Non-Metallic Heads:
Oil Capacity
1 US quart (0.95 liters)
12 lbs (5.5 kg)
9 lbs (4.1 kg)
* May require pressurized inlet.
M-03
Weight
Metallic Heads:
28 lbs (12.7 kg)
Non-Metallic Heads:
19 lbs (8.6 kg)
Performance specifications are guidelines only.
D-04
Max Pressure
D-15 (Horizontal) D-17 (Vertical)
Max Pressure
2500 psi (170 bar)
Capacity @ Max Pressure
rpm
D-04-X
1750
D-04-E
1750
D-04-S
1750
gpm
2.9
2.1
1.6
I/min
11.0
7.8
6.1
Delivery @ Rated Pressure
revs/gal
D-04-X
D-04-E
D-04-S
D-04-X
D-04-E
D-04-S
Capacity @ Rated Pressure
D-04
500 psi
565
761
921
revs/liter
1500 psi
583
795
972
2500 psi
603
833
1093
34 bar
149
201
244
100 bar
154
211
257
170 bar
159
224
287
Max Inlet Pressure
500 psi (34 bar)
Inlet Port
1/2 inch NPT
Discharge Port
1/2 inch NPT
Shaft Diameter
7/8 inch
Bearings
Ball bearings
Oil Capacity
1.1 U.S. quart (1.05 liters)
Weight
37 lbs (16.8 kg)
D-10
D-10, D-12: 1000 psi (70 bar)
D-10: 250 psi (17 bar)
Capacity @ Max Pressure
rpm
D-10/12-X
1450
D-10/12-E
1750
D-10/12-S
1750
D-10/12-I
1750
gpm
7.8
8.0
6.0
3.9
I/min
29.0
30.3
22.7
14.9
rpm
D-15/17-X 1450
1450
1450
1150
psi
1000
1500
2000
2500
(bar)
(70)
(100)
(140)
(170)
gpm
13.4
13.0
12.7
10.3
I/min
50
48
48
39
D-15/17-E 1750
1750
1450
1150
1000
1500
2000
2500
(70)
(100)
(140)
(170)
15.1
14.1
11.5
9.4
57
53
44
35
Delivery @ Rated Pressure
psi
(bar) revs/galrevs/liter
D-15/17-X 1000
(70)
109
28.8
1500
(100)
112
29.6
2000
(140)
114
30.2
2500
(170)
112
29.6
D-15/17-E 1000
1500
2000
2500
D-10 (Horizontal) D-12 (Vertical)
Max Pressure
Metallic Head:
Non-Metallic Head:
1500 psi (100 bar) @ 1750 rpm
(D-15-E and D-17-E only)
2000 psi (140 bar) @ 1450 rpm;
2500 psi (170 bar) @ 1150 rpm
(70)
(100)
(140)
(170)
116
124
126
122
30.6
32.8
33.3
32.3
Max Inlet Pressure
500 psi (34 bar)
Inlet Port
1-1/4 inch NPT
Discharge Port
3/4 inch NPT
Shaft Diameter
1-1/8 inch
Bearings
Taper roller bearings
Oil Capacity
2.2 U.S. quart (2.1 liters)
Weight
145 lbs (66 kg)
Performance specifications are guidelines only.
D-12
Delivery @ Max Pressure
revs/gal revs/liter
D-10/12-X
185
50
D-10/12-E
219
58
D-10/12-S
292
77
D-10/12-I
448
117
Max Inlet Pressure
250 psi (17 bar)
Inlet Port
1 inch NPT
Discharge Port
3/4 inch NPT
Shaft Diameter
7/8 inch
Bearings
Tapered roller bearings
Oil Capacity
1.1 US quart (1.05 liters)
Weight
Metallic Heads:
Non-Metallic Heads:
D-10: 48 lbs (22 kg)
D-12: 64 lbs (29 kg)
D-10: 35 lbs (16 kg)
D-15/17
Common Specifications:
Max Temperature
Metallic Heads:
250°F (121°C)
Consult factory for correct component selection
for temperatures above 160°F (71°C)
Non-Metallic Heads:
140°F (60°C)
Shaft Rotation
Bi-directional
H-25
D-35
Max Pressure
Metallic:
Non-Metallic:
Max Pressure
1000 psi (70 bar)
250 psi (17 bar)
Capacity @ Max Pressure
rpm
H-25-X
1050
H-25-E
1150
H-25-S
1150
H-25-I
1150
gpm
20.0
20.2
15.6
11.6
1200 psi (83 bar)
Capacity @ Max Pressure
I/min
76
77
59
44
gpm
36.5
34.5
Max Inlet Pressure
250 psi (17 bar)
Inlet Port
2-1/2 inch NPT or
3 inch SAE flange
Discharge Port
1-1/4 inch NPT or
1-1/4 inch SAE flange
250 psi (17 bar)
Shaft Diameter
2 inch
Inlet Port
1-1/2 inch NPT
Bearings
Tapered roller
Discharge Port
1 inch NPT
Oil Capacity
5 US quarts (4.7 liters)
Shaft Diameter
1-1/8 inch
Weight
240 lbs (109 kg)
Bearings
Tapered roller
Oil Capacity
2-1/2 US quarts (2.4 liters)
Weight
Metallic Heads:
Non-Metallic Heads:
125 lbs (56.8 kg)
90 lbs (40.9 kg)
Max Inlet Pressure
I/min
138
131
Delivery @ Max Pressure
revs/gal revs/liter
D-35-X
29
7.7
D-35-E
33
8.8
H-25
Delivery @ Max Pressure
revs/gal revs/liter
H-25-X
52
14
H-25-E
57
15
H-25-S
74
19
H-25-I
99
26
rpm
1050
1150
D-35-X
D-35-E
Performance specifications are guidelines only.
D-35
Flexible pump designs to meet
your customized needs...
Accessories
Accessory products simplify installation, increase performance
and tailor pumps to harsh requirements:
2
• Pump/motor adapters, baseplates, couplings and guards
6
4
• Oil cooler and filter system
• Oil level monitor
1
• Oil reservoir sight bottles
• Specialty tools
3
5
5
• Hose connectors
Modified and Customized Designs
1
High pressures up to 2500 psi
2
Vertical designs for machine tool and similar pump applications
3
Complete line of valves, pump/motor adapters, couplings, and other
accessories
4
Welded flanges for petrochemical and other critical installations
5
Wide selection of pump head, diaphragm and valve materials as well as
optional mounting configurations
Slurry duty designs for tough fluids that destroy most other pumps
6
• Pump component modification to handle a particular fluid,
critical performance specification, extreme operating conditions
• Custom pump head or body castings
• Matching OEM paint specifications
• Private labeling
Hydra-Cell pumps for all your
applications...
Clean. Dirty. Hot.
High pressure.
Low pressure. Caustic.
Thick. Gooey. Abrasive.
Flammable. Perishable.
Wettable Powder...
These are just a few of the words our
customers use to describe their pumping
applications. From liquid butane to drinking
water to ceramic slurries, Hydra-Cell pumps
handle the full spectrum of industrial and
commercial fluids.
Machine Tool Coolant
9
8
7
6
5
4
3
2
Flue Gas Emission
Control
Agricultural Applications
Food Process/In-Plant
Cleaning
Parts Washing
Lawn Care
Paper Mill Applications
1
0
17.04
Spray Drying - Abrasives
Reverse Osmosis – Separation
Car Wash
Tote, Tank and Barrel Washing
Oil Production and Refining
Propellant Packaging
9
8
7
6
5
4
2
1
3
0
Hydra-Cell™ Worldwide Sales & Service
Hydra-Cell pumps are sold and serviced worldwide by a comprehensive
network of factory trained pump distributors. As specialists in pump
technologies, these distributor organizations offer you a vital local
resource for technical expertise, product training, sales and service.
Hydra-Cell distributors are located in more than thirty countries
worldwide. In North America specifically, over 100 Hydra-Cell
distributor locations provide local availability for every major industrial
marketplace.
Contact our home office for the distributor location nearest you.
Wanner Engineering, Inc.
Argentina
Australia
Austria
Belgium
Brazil
Canada
China
Czechoslovakia
Denmark
Finland
France
Germany
Greece
Holland
Hong Kong
Iceland
India
Indonesia
Israel
Italy
Japan
Korea
Malaysia
Mexico
New Zealand
Norway
Wanner International Ltd.
1204 Chestnut Avenue, Minneapolis, MN 55403 USA
Units 8 & 9, Fleet Business Park
(612) 332-5681
Sandy Lane
FAX (612) 332-6937
Portugal
Puerto Rico
Singapore
South Africa
Spain
Sweden
Switzerland
Taiwan
Thailand
Turkey
United Kingdom
United States
Uruguay
Venezuela
Toll Free FAX (USA only) (800) 332-6812
Church Crookham, Hampshire GU52 8BF, England
Email: [email protected]
Tel +(44) 01252 816847
Website: www.hydra-cell.com
FAX Tel +(44) 01252 629242
Document Fax Back System: (510) 745-0440
Email: [email protected]
Printed in USA
03/15/04
10k