Cambrios ClearOhm™ Transparent Conductors: Enabling
Transcription
Cambrios ClearOhm™ Transparent Conductors: Enabling
Cambrios ClearOhm™ Transparent Conductors: Enabling Innovation in Touch, Displays, OLEDs and Solar Cells Rahul Gupta Senior Director Business Development March 20, 2013 1 March 13, 2013 Bay Area SID March 2013 Agenda • Applications of Transparent Conductors • ClearOhm™ silver nanowire based Transparent conductors – Optical/Electrical Performance – Flexibility • Working with ClearOhm material: Coating/patterning • Commercially available Touch Panels using ClearOhm materials • OLED/OPV Performance using ClearOhm electrodes • Conclusions 2 March 13, 2013 Bay Area SID March 2013 Touch Becoming Ubiquitous • SmartPhones & Tablets are everywhere • Windows 8 is driving a touch interface into Ultrabooks and All-in-Ones JOHN 3 March 13, 2013 Bay Area SID March 2013 Touch in New Form Factors and New Applications 4 March 13, 2013 Bay Area SID March 2013 New Applications, New Requirements • New applications and innovations require: – Low Resistance (High Conductivity) – Flexibility: either for process or end product – Lower Cost • Difficult to Achieve with ITO 5 March 13, 2013 Bay Area SID March 2013 ITO The Incumbent Technology • Indium Tin Oxide (ITO) is the most commonly used transparent conductor • ITO has many limitations – Expensive vacuum deposition – Limited throughput for low resistance • Many systems/huge investment – High temperature to get to good conductivity • Poor performance on low cost plastic substrates – Brittle so difficult to handle on flexible substrates – Rare volatile and politically sensitive • New transparent conductor required 6 March 13, 2013 Bay Area SID March 2013 Cambrios Technologies Corp. Leader in Nanotechnology Solutions for Transparent Conductors • Founded in 2002 by scientists at MIT and University of California, Santa Barbara – Focus on developing solution processable transparent conducting materials • Design and manufacturing in Sunnyvale, CA with offices in Japan and Korea • Venture-backed startup with Key Strategic Partners – ARCH Venture Partners, Alloy Ventures, Oxford Bioscience Partners, Harris & Harris Group – Many strategic investors including Samsung, TPK • Strong IP Portfolio: >175 pending patent applications, >22 issued or allowed patents • Commercially used in Touch Sensors 7 March 13, 2013 Bay Area SID March 2013 Company Video 8 March 13, 2013 Bay Area SID March 2013 TM ClearOhm by Cambrios Next Generation Transparent Conductor • Silver Nanowires – Single crystal silver High conductivity – Large spaces High transparency – Inexpensive and easy to use 70 degree tilt Plan View 9 March 13, 2013 Bay Area SID March 2013 Core Product Strengths High Conductivity & High Transmission Low Cost and Scalable Production Extremely Ductile and Flexible High Performance and Low Cost Independent of Substrate: Plastic or glass 10 March 13, 2013 Bay Area SID March 2013 Low Cost Solution Processing ClearOhm™ Transmission: Better than ITO • >98% transmission down to 30 Ω per square • Low sheet resistance (not available with ITO Film) enables many applications 11 March 13, 2013 Bay Area SID March 2013 Low Sheet Resistance with High Transmission for OLED/OPV Spin coating on glass, air as reference; glass transmission 93.3% 12 March 13, 2013 • High transmission even at low sheet resistance • Great for large area OLED displays (TV) and lighting applications • OPV top and/or bottom electrodes Bay Area SID March 2013 Density of Silver Nanowires Determines Sheet Resistance 70 Ω/☐ 9 Ω/☐ • Higher nanowire density = Higher Conductivity • Coating Throughput Independent of conductivity - Change ink concentration or wet film thickness 13 March 13, 2013 Bay Area SID March 2013 Optical – Electrical Performance: Haze 1.00 5.0 0.95 ClearOhm ClearOhm G1 G3 0.90 4.5 ClearOhm G4 0.85 % Haze 4.0 3.5 0.80 ClearOhm G3 0.75 0.70 ClearOhm G4 0.65 3.0 % Haze ClearOhm G2 0.60 2.5 0.55 0.50 2.0 50 60 1.5 70 80 90 100 110 Sheet Resistance, ohms/square 1.0 0.5 0.0 0 20 40 60 80 100 120 140 160 180 200 220 Sheet Resistance, ohms/square Haze Now Meets Requirements for Commercial Displays and Touch panels 14 March 13, 2013 Bay Area SID March 2013 240 Competing Technologies 15 March 13, 2013 Bay Area SID March 2013 ClearOhm Electrodes Enable Flexible Displays and 2.5D/3D Shapes AUO Flexible Epaper Display at FPD 2011 ClearOhm used as Pixel electrode SID Digest 2012 16 March 13, 2013 Bay Area SID March 2013 ClearOhm™ Coating Materials • ClearOhm Inks can be spin coated or slit coated • Solution Coating for – Low Cost Process – High Throughput • 15-20 m/min R2R coating • 1.5m web >1 M m2/month • Compatible with Plastic substrates like PET – Baking temperature can be 100C or less • Compatible with sheet process on glass or plastic 17 March 13, 2013 Bay Area SID March 2013 Patterning ClearOhm Layers • ClearOhm can be patterned using – Photolithography and wet etching • Similar to ITO – Laser patterning 18 March 13, 2013 Bay Area SID March 2013 Conduc ve Conduc ve Printable ClearOhmTM Inks 19 19 Inkjet Printing Screen Printing Gravure Printing Reverse Offset Printing March 13, 2013 Bay Area SID March 2013 Direct Printed ClearOhm Inks: Gravure Haze, transmission, and sheet resistance of printed gravure formulation match values for spin coated formulation 20 March 13, 2013 Bay Area SID March 2013 Printing on Rigid Glass Using Accupress (Western Michigan) Idle speed is 100 rpm Cylinder is 150 mm in diameter Print speed is 1.2 meters/second 21 March 13, 2013 Bay Area SID March 2013 Applications and Target Markets Touch Sensors OLED Lighting Displays 22 March 13, 2013 Solar Cells Bay Area SID March 2013 Cambrios Products • Solution processable transparent conductive coating material • Transparent conductive film produced by valueadded coating companies ClearOhm™ Ink 237 March 13, 2013 ClearOhm™ Film Sold by Cambrios Partners Bay Area SID March 2013 ClearOhmTM Enabled Films AWF Capacity 24 March 13, 2013 Bay Area SID March 2013 Touch Panel Supply Chain Using ClearOhm™ Material ClearOhm ™ Inks Value Added Film & Glass Makers Touch Sensor Makers ODM OEM Touch Controller Makers Windows 8 Certified Touch Panels in Production Q4 2012 25 March 13, 2013 Bay Area SID March 2013 Touch Panel Supply Chain Using ClearOhm™ Material is ready for Production ClearOhm™ Inks Value Added Film Makers Touch Sensor Makers LGE Okura, Toray, DIC, HCC, ShinEtsu eTurboTouch CNi Cambrios LGE and other Korean suppliers Nissha Printing Shin-Etsu China and US based suppliers 26 March 13, 2013 Bay Area SID March 2013 Others ODMs & OEMs TM RecentPhones ClearOhm Products Recent using ClearOhm™ Huawei Ascend on Sprint NEC MEDIAS X N-07D on NTT DoCoMo Network • Proof of cost structure and commercial quality • Products span low end to high end • Excellent pattern visibility and glass-like appearance 8 27 27 Cambrios Confidential Information March 13, 2013 Bay Area SID March 2013 LG Announces World’s First TM ClearOhm Film-based AiO PC • Fast response enabled by low resistance ClearOhm film • Windows 8 Certified • Thin and light sensor unachievable with ITO • Validates performance and value proposition for largearea touch panels LG V325 23” AiO PC 28 March 13, 2013 Bay Area SID March 2013 Some more new Products L15AX 15” Point Of Sale Touch Monitor Enables Full Touch Experience Even With Non Touch Enabled Laptops And Desktops 29 March 13, 2013 Bay Area SID March 2013 Coming Soon : LG ET63 30 March 13, 2013 Bay Area SID March 2013 Ecosystem Partners Announced at CES 2013 31 March 13, 2013 Bay Area SID March 2013 Large New Markets for Transparent Electrodes OLED Displays Thin Film Solar OLED Lighting 32 March 13, 2013 Bay Area SID March 2013 Emerging Markets: OLED Value Proposition • • • • Higher Efficiency vs.ITO Same or better efficiency No angle dependence of color Lifetimes similar to ITO R2R manufacturing for lighting Small Change in color with angle 33 March 13, 2013 Bay Area SID March 2013 42 Lm/W 5cm x 5cm Lighting Tile 3 Layer stack Anode Sheet Resistance: 10 ohms/sq 34 March 13, 2013 Bay Area SID March 2013 ~8.5% Efficiency OPV Cell Using ClearOhm™ Bottom Electrode 35 March 13, 2013 Bay Area SID March 2013 Summary • ClearOhm Material is replacing ITO: already used in commercial Touch Panels, enabling large area touch panels – Large Supply Chain is coming online • ClearOhm material can be used as an effective transparent electrode for OLEDs, OPV and other Applications • Printable ClearOhm™ electrodes show promise, needs further development 36 March 13, 2013 Bay Area SID March 2013 BACKUP 37 March 13, 2013 Bay Area SID March 2013 Emerging Markets: Heliatek Flexible and Transparent OPV • World record for organic photovoltaic – 10.7% efficiency • Production facility under construction 38 March 13, 2013 Bay Area SID March 2013 Cambrios Ag-NWs + Clevios HILs for OLED-Anodes Seite 39 39 March 13, 2013 Bay Area SID March 2013 Cambrios ClearOhm™ + Heraeus F-CE based ITO Free OLED’s ClearOhm™ Low Resistance Transparent Electrode Efficient and Stable ITO Free OLEDs Clevios FCE planarizing HIL 40 March 13, 2013 Bay Area SID March 2013 ClearOhm + Clevios F-CE UV-Vis Spectra 6 ohms/sq 41 March 13, 2013 Bay Area SID March 2013 ClearOhm + 200nm F-CE • SEM: Conformal coating, no spikes • AFM 25mm scan: – Rz = 85.3nm, Rq = 8.6nm – Conductive AFM: uniform conductivity 42 March 13, 2013 Bay Area SID March 2013 0 10 6 10 -1 10 5 10 -2 10 4 10 -3 10 3 -4 10 2 10 -5 10 1 10 -6 10 0 10 -7 10 -1 10 -8 10 -2 10 -9 10 -3 Labor Dr.A.Elschner HPM-CPD Clevios,B202,LEV 43 -4 -2 0 Bias (V) March 13, 2013 2 4 6 Luminance (cd/m²) 10 -6 3 4x10 Device Preparation: OLEDs are prepared in comparison on ITO and on AgNWs. 3 0.1 2x10 0 0.0 3 4 4 Efficacy (Cd/A) 10 Current Density (A/cm²) 0.2 L(cd/m²) Current , EL-Intensity vs. Bias Device # : 12-043, -044 Anode//HIL1.3N//NPB//ALQ//LiF//Al I (A/cm²) ITO//F-CE vs. Ag-NWs//F-CE: Similar IVL Performance 5 Bias (V) 6 3 A = 0.049 scm K = 145000000 cd/A 4 5 Bias (V) 6 ITO//Clevios F-CE(200nm) ClearOhm//Clevios F-CE(200nm) 3 A 200nm thick Clevios F-CE layer is deposited for surface planarization first followed by a 50nm thick layer of Clevios HIL1.3N to improve device lifetime. 2 1 0 2 3 4 5 Bias (V) 6 Bay Area SID March 2013 IVLs: Total device current and leakage current are almost the same for both anodes ITO//F-CE vs. Ag-NWs//F-CE: Similar Lifetime Device Lifetimes: Anode //HIL1.3N//NPB//ALQ//LiF//Al The lifetime tests are conducted at constant current conditions (j = 24 mA/cm²) Bias , EL-Intensity vs. Time Device # : 12-043,-044 I = 24mA/cm² , A=4.9mm² Anode //HIL1.3N//NPB//ALQ//LiF//Al 6 1000 5 800 U (Volt) 600 3 400 2 0 0 500 n12_043044_2.opj 0 50 100 150 Labor Dr.A.Elschner HPM-CPD Clevios,B202,LEV 44 200 ITO//Clevios F-CE (200nm) ClearOhm//Clevios F-CE (200nm) 1 Luminance (nits) 4 March 13, 2013 200 250 300 350 400 450 time (h) Bay Area SID March 2013 Devices were kept during the test in a N2-Glovebox w/o any further encapsulation No significant difference in lifetimes for ITO//F-CE - and ClearOhm//F-CE - anodes within the accuracy of experiment OLED’s with ClearOhm and Small Molecule HIL’s Work done in collaboration with NOVALED 2 Color fluorescent tandem stack 45 March 13, 2013 Bay Area SID March 2013 Lum Cd/m2 Similar Operating Voltage as ITO Operating Voltage: 5.6 – 5.7 V for 1000 Cd/m2 46 March 13, 2013 Bay Area SID March 2013 Similar Power and Current Efficiency as ITO • ~ 10% higher power efficiency for the same stack as ITO • >20% improvement with thinner HTL: no data for ITO with thinner HTL • Need to optimize stack to maximize scattering of light from nanowires • Cambrios developing internal light extraction layers in combination with nanowires 47 March 13, 2013 Bay Area SID March 2013 Small Color Change with thickness of stack • Device color within DOE Energy Star quadrangle CCT 4000K • Small color change with thickness Weak microcavity • Tolerance to process variations No binning in production 48 March 13, 2013 Bay Area SID March 2013 Smaller Color Shift with Angle than ITO 49 March 13, 2013 Bay Area SID March 2013 Similar Lifetime as ITO 50 March 13, 2013 Bay Area SID March 2013 >30 Lm/W 10cm x 10cm Lighting Tile 3 Unit Tandem stack 1000 Cd/m2 at 8.6V >30 Lm/W , >40 Cd/A CIEx/CIEy: 0,477/0,416@1000 Cd/m2 Anode Sheet Resistance: 15 ohms/sq Uniformity: Lmax/Lmin =2 with single sides contact 51 March 13, 2013 Bay Area SID March 2013 Improving Uniformity of Light Emission • Reduce ClearOhm Layer (Anode) sheet resistance: 15Ω/sq 5Ω/sq • Anode Contact on two sides or 3 sides • Move from square to rectangular geometry: – 10cm x10 cm =100 cm2 12.5cmx8cm= 100cm2 Single sided anode contact 52 March 13, 2013 Bay Area SID March 2013 Double sided anode contact Simulation: Emission Uniformity for 10cm x10cm Tile single contact 3 Unit Tandem Stack Measured Uniformity of 10x10cm tile with 15 /sq: Lmax/Lmin ~ 2 at 1000Cd/m2 53 March 13, 2013 Bay Area SID March 2013 Simulation for 10cmx10cm Tile: Expected Lmax/Lmin < 1.2 5Ω/sq, Double Sided Contact 3 Unit Tandem Stack Uniform 10x10 cm OLED Lighting Tiles can be made with ClearOhm Anodes 54 March 13, 2013 Bay Area SID March 2013 Gravure Printed OLED • OLEDs with 3 gravure printed layers processed at VTT: Anode, HIL and LEP ClearOhm™ Ink printing direction evaporated cathode gravure printed LEP HIL, LEP printing direction gravure printed HIL gravure printed anode (ClearOhm™) PEN 55 55 March 13, 2013 Bay Area SID March 2013 Thank You www.cambrios.com [email protected] +1 408 239 9772 56 March 13, 2013 Bay Area SID March 2013